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E1.

10

2012 EQUIPMENT

CATALOG
www.lincolnelectric.com

About the cover photo


The cover photo was taken at
Katana Summit, LLC during
the actual manufacturing of
the can sections used in the
Lincoln Electric wind tower.
In June 2011, Lincoln Electric erected a 2.5 megawatt
wind tower measuring 443 feet tall at its world
headquarters and manufacturing campus in Cleveland,
Ohio. This installation is one of the largest known
urban wind towers in North America, and will provide
approximately 10 percent of the electrical needs for
Lincoln Electrics main Cleveland manufacturing facility.

Scan this tag for the video of the


wind tower construction

The can sections were fabricated by Katana Summit,


LLC in Columbus, Nebraska using Lincoln Electric
Power Wave AC/DC 1000 SD units, Power Feed
wire feeders, Lincolnweld flux and wire.

Visit us online www


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Availability and/or specifications of products listed in this catalog are subject to change at any time without notice.
2

www.lincolnelectric.com/stick-welders

How To Use This Catalog

Table of Contents

Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page
About Lincoln Electrcs New Wind Tower . . . . . . . . . . . . . . . 2
Table of Contents & How To Use This Catalog . . . . . . . . . . . 3
Stick Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
TIG Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
MIG: Wire Feeder/Welders . . . . . . . . . . . . . . . . . . . . . . 16-22
MIG & FCAW: Industrial Welders . . . . . . . . . . . . . . . . . . 23-24
Multi-Process Welders . . . . . . . . . . . . . . . . . . . . . . . . . 25-29
Advanced Process Welders . . . . . . . . . . . . . . . . . . . . . . 30-36
Multi-Operator Welding Systems . . . . . . . . . . . . . . . . . 37-39
Engine Drives: Commercial/Small Contractors . . . . . . . 40-46
Engine Drives: Industrial/Construction . . . . . . . . . . . . . 47-55
Semiautomatic Wire Feeders . . . . . . . . . . . . . . . . . . . . 56-64
Submerged Arc & Automatic Equipment . . . . . . . . . . . 65-74
Plasma Cutting Systems . . . . . . . . . . . . . . . . . . . . . . . . 75-78
Welding Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79-86
Guns & Torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87-95
Automated Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . 96-110
Weld Fume Control . . . . . . . . . . . . . . . . . . . . . . . . . . 111-120
Recommended Equipment Options . . . . . . . . . . . . . .121-134
Welding Consumables . . . . . . . . . . . . . . . . . . . . . . . . . .135-160

4
6
9
5

10

11

Catalog Section Tab


Identifies catalog section for
easy-to-find products.

Processes
Recommended arc welding
processes for the product.

Product Name
Official Lincoln product name.

Input & Output Icons


See below for descriptions.

Product Description
Brief description of the product.

Unit Includes/Key Options


These sections list options that are
included or are the most popular
options requested for each product.

Opening Paragraph
This is a general description of
the product. It may include features
and applications of the product.

4
5

Key Features
This section highlights the key
features and benefits of the product.

Product Picture
Detailed photo of Lincoln product.

10

Literature Number
Order number to request more
information.

11

Technical Specifications
Common specifications, ratings,
dimensions and weight for
the product.

Stick . . . . . . . . . . . . . . . 136-138
MIG & TIG . . . . . . . . . . . 139-140
Metal-Cored. . . . . . . . . . . . . 141
Flux-Cored . . . . . . . . . . 142-145
Submerged Arc . . . . . . 146-149

Stainless, Nickel
& High Alloy . . . . . . . . . 150-153

Hardfacing . . . . . . . . . . 154-158
Aluminum, Cast Iron
& Non-Ferrous . . . . . . . 159-190

Welding Safety Checklist . . . . . . . . . . . . . . . . . . . . . . . . . 161


District Sales Offices . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Icons
Output Icons
AC

CC
For constant current stick
and TIG processes

11.5P
kW

Alternating current
welding output

Peak auxiliary
power output

DC

CV
For constant voltage
MIG, flux-cored and
subarc processes

5.5s
kW

Direct current
welding output

Surge auxiliary
power output

AC

CC
CV

4-Roll
Wire Feeder

10

DC

For multiprocess constant


current or constant voltage
applications

2-Roll
Wire Feeder

Lincoln Electrics Green Initiative Awareness Program is designed to promote


the companys initiatives to reduce environmental impact of its manufacturing
processes and products. The continued investment in technological advancement for its welding products has resulted in lower environmental impacts for
its customers and underlines its commitment to creating products that help
customers reduce welding costs and adhere to environmental standards. To
help customers easily identify the products connected to these initiatives,
Lincoln Electric is labeling them with a new Green Initiative logo that clearly
states the products green advantage.

kW

Alternating or direct
current welding output

Continuous auxiliary
power output

Input Icons
1

115
VAC

PHASE

Single phase
input power

115 Volt AC Wire feeder


input power
42

VAC

PHASE

Three phase
input power
1 3

42 Volt AC
Wire feeder
input power
40

VDC

Hz

50 Hertz input power

Engine Driven
Gas, Diesel or LPG

60
Hz

60 Hertz input power

50
60
Hz

PHASE

Single or three phase


input power

50

40 Volt DC Wire feeder


input power

50/60 Hertz input power

www.lincolnelectric.com

STICK
WELDERS

Versatile Stick Welders for Shop or Field


Weld a Wide Range of Materials and
Thicknesses
Conventional or Inverter Models

Invertec V155-S

AC-225

AC/DC 225/125

Portable. Professional. Rugged. Affordable.

AC General Purpose Welding

Tackle more tasks with AC/DC

COMMERCIAL

Invertec V275-S

Idealarc 250

Idealarc R3R-400 & R3R-500

Weather-Resistant Stick and TIG Welder

Basic Industrial Stick Welding

Heavy Duty Stick Welding and Arc Gouging

INDUSTRIAL

Meters

7-Yr. Warranty
(on Power Rectifier)

Polarity Switch

50/60

5-275 DC

1/3

50,60

60

60

AC/DC

Invertec V155-S

CC

DC

Invertec V275-S

CC

DC

Idealarc R3R-400

CC

DC

60-500 DC

Idealarc R3R-500

CC

DC

75-625 DC

Excellent

Good

www.lincolnelectric.com/stick-welders

35-300 AC

Optional

Arc Force

5-155 DC

CC

Hot Start

60

Arc Gouge

TIG Hi-Freq

60

40-250 DC

Touch Start TIG

40-225 AC

TIG Scratch

60

30-125 DC

115/230 Volt
Auto-Sensing

AC/DC

Compact

CC

FEATURES

40-225 AC

Stick

Polarity
AC

Current Range
(Amps)

Idealarc 250

KEY:
4

CC

INPUT

PROCESS

Hertz

AC/DC 225/125

Mode

AC-225

OUTPUT

Phase

3-Phase

Transformer

Inverter

1-Phase
Transformer

MODEL

STICK WELDERS
Processes
Stick

AC-225 & AC/DC 225/125

Output

Great General Purpose Stick Welding

(1)
CC AC

AC (2)
DC

Input

60

PHASE

Hz

Unit Includes
Insulated electrode holder and cable
Heavy duty work clamp and cable
Helpful Welders Guide
Input Cable with integrated plug

Choose our popular AC-225 for stick


welding with AC polarity. Select the
AC/DC 225/125 for stick welding with
AC or DC polarity. AC polarity is ideal
for heavier plate, greater deposition
or faster travel speeds. DC polarity
provides for extremely stable arc
action or out-of-position welding.
Either machine is a great choice for
welding on mild steel, low alloy and
stainless steels as well as cast iron
and hardfacing for maintenance, repair,
light fabrication, and hobby projects.

Key Options
K761 Wheel Kit
More options at end of section
Literature
E2.30
E2.60
(1)

AC-225
AC/DC 225/125

(2)

40-225 amps AC (and 30-125 amps DC on


AC/DC 225/125 model) stepped output control is
enough for 3/16 in. (4.8 mm) diameter mild steel
general purpose stick electrodes and select 5/32
in. (4.0 mm) diameter electrodes.

Shown:
K1170 AC-225

Shown:
K1297 AC/DC 225/125

Wheel Kit
Includes axle, two wheels, and assembly
hardware. Can be installed in minutes.
Order K761 for AC-225,
AC/DC 225/125

Weld 16 gauge sheet metal to heavy plate on


mild steel, low alloy stainless, cast iron and hardfacing applications.
Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

AC-225

K1170

230/1/60

225A/25V/20%(1)

50A

AC/DC
225/125

K1297

230/1/60

AC: 225A/25V/20%
DC: 125A/25V/20%

AC: 50A
DC: 36A

(1) Except

Output Range
40-225 Amps
Max. OCV: 79V
40-225 Amps AC
Max. OCV: 79V
30-125 Amps DC
Max. OCV: 73V

HxWxD
inches (mm)

Net Weight
lbs.(kg)

24 x 17.25 x 12
(610 x 438 x 305)
24 x 17.25 x 12
(610 x 438 x 305)

109
(49.5)
124
(56.3)

75 amp setting which can be used continuously for 1 hour.

Processes
Stick
Gouging
TIG (optional)

Idealarc 250

Basic Industrial Stick Welding

Output

CC

AC

Input

DC

60

PHASE

Hz

The Idealarc 250 delivers up to 300 amps AC (250 amps DC) for
stick welding in vocational education, industrial production,
maintenance and repair or farm shop environments.

Key Options
K704 Accessory Kit, 400 Amp
More options at end of section

Plenty of output300 amps AC and 250 amps DC is enough


for up to 1/4 in. (6.4 mm) diameter of some stick electrode types.

Literature
E2.70

Run every type of stick electrode, including cellulosic and


low hydrogen, and those for stainless steel, hardfacing
and cast iron applications.
Undercarriage
For hand moving.
Includes handle, axle,
wheels, front bracket
and mounting
hardware.
Order K866 for
Idealarc 250

Easy to use full range continuous control provides precise


command of heat input in the weld.
Stackable case design can be stacked up to three high
to save valuable floor space.
Shown:
K1053-9 Idealarc 250

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Idealarc 250

K1053-9 (w/PFC)

208/230/460/1/60

AC: 250A/30V/30%
DC: 250A/30V/30%

75/68/34A

K1053-8

230/460/575/1/60

86/43/34A

Output Range
35-300 Amps AC
Max. OCV: 72V
40-250 Amps DC
Max. OCV: 70V

HxWxD
inches (mm)

Net Weight
lbs.(kg)

27 x 19 x 21.5
(686 x 483 x 546)

350
(159)

PFC = Power Factor Capacitors

www.lincolnelectric.com/stick-welders

STICK WELDERS
Processes
Stick
DC TIG

Invertec V155-S

www.lincolnelectric.com/green

Portable. Professional. Rugged. Affordable.

Output

The Invertec V155-S offers much more than you would expect from a welder this size. Weighing
in at just under 15 lbs. (6.8 kg) the Invertec V155-S is no lightweight contender. It packs the full
punch of a heavyweight professional that you can take to the most demanding job sites. It features
120/230V auto reconnect operation and can operate from a portable generator. It can also plug into
a 200 ft. (61 m) 230V extension cord so you can weld just about anywhere.

Two stick modes, SOFT and CRISP, provide the right arc
characteristics for different types of electrodes.
Fan-As-Needed (F.A.N. ) reduces noise and dust
inside the machine.

Input

1
PHASE

50
60
Hz

Base Unit Includes


Invertec V155-S (K2605-1).
Stick electrode holder, cable and
Twist Mate plug.
Work cable and clamp with
Twist Mate plug.
Fully adjustable shoulder strap.
120/230V input cord, 6.6 ft. (2 m)
with a 120V 15 Amp plug.
Extra 120V 20 Amp plug.
Key Options
K2275-1 Welding Cart
K852-25 Twist Mate Cable
Plug Kit
TIG Ready-Pak (K2606-1)
(see TIG Welders Section for details).
More options at end of section

Auto-Adaptive Arc Force minimizes electrode


sticking in the puddle without compromising
arc stability or increased spatter.
Automatic Hot Start boosts the current
during starting to make striking an
arc easier.

Literature
E2.141

Shown:
K2605-1 Invertec V155-S
Base Unit with Stick Accessories

Touch Start TIG mode its like


getting a TIG welder for free!
Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output(1)

Invertec
V155-S

K2606-1
(Ready-Pak Pkg.)
and
K2605-1
(machine only)

120/1/50/60

75A/23.0V/100% Stick
100A/24.0V/30% Stick
105A/14.2V/100% TIG
130A/15.2V/30% TIG
100A/24.0V/100% Stick
145A/25.8V/30% Stick
100A/14.0V/100% TIG
155A/16.2V/30% TIG

24.0A
33.8A
21.5A
28.8A
21.0A
31.0A
14.1A
22.8A

(1) Input

CC DC

230/1/50/60

amps on 60 Hz input.

Output Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

5-155 Amps DC
Max. OCV: 75V

11.3 x 6.2 x 15.4


(288 x 158 x 392)

14.7
(6.7)

Invertec V275-S

Weather-Resistant Stick and TIG Welder

www.lincolnelectric.com/green

Processes
Stick
TIG
Gouging
Output

The Invertec V275-S Stick and TIG power source is ideal for outdoor construction sitesits
IP23S rated and equipped with weather resistant features. Up to 275 amps of output gives you
access to a greater number of stick electrodes, including outstanding E6010 performance.

CC DC

Input

1 3
PHASE

50 60
Hz

Hz

Outstanding AWS E6010 and AWS E7018 performance


using up to 7/32 in. (5.6 mm) diameter electrode.
Touch Start TIG allows the welding arc to be established
without high frequency starting.
Air Carbon Arc Cutting and Gouging with up to 3/16 in.
(4.8 mm) diameter carbon electrode.
Selectable Hot Start Turn it off for thin material or flip it
on for thick, rusty or dirty material.

Literature
E2.161

Variable Arc Force Dial in the soft or crisp arc you want.
All-in-one machine 208/220/230/380/400/415/440/460/575
input volt settingsno single phase de-rating.
Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Invertec
V275-S

K2269-1

208/230/460/
575/3/60

or

or

208/230/460/
575/1/60

K2269-3

220/380/400/
415/440/3/50
220/380/400/
415/440/1/50

275A/31V/35%
250A/30V/60%
200A/28V/100%
275A/29-31V/35%
250A/30V/60%
200A/28V/100%
250A/30V/35%
200A/28V/100%

38/37/19/16A
34/33/17/14A
27/25/13/11A
68/67/38/31A
63/62/33/27A
49/48/26/21A
32/20/19/18/17A
25/15/15/14/13A
63/42/40/38/36A
48/32/30/29/27A

Invertec
V275-S
(Tweco)(1)

Shown:
K2269-1 Invertec V275-S

Product
Name

www.lincolnelectric.com/stick-welders

Key Options
K852-70 Twist Mate Cable Plug
for 1/0-2/0, 50-70 mm2 cable
K1759-70 Twist Mate Receptacle
for 1/0-2/0, 50-70 mm2 cable
K2394-1 Stick Electrode Holder,
Work Clamp, Cable and
Twist Mate Set
K857 Remote Output Control,
6-pin, 25 ft (7.6 m)
K2265-1 TIG-Mate 17V TIG Torch
Starter Kit (air-cooled)
More options at end of section

Output Range
5-275A

HxWxD
inches (mm)

Net Weight
lbs.(kg)

13.6 x 9.0 x 20.25


(345 x 229 x 514)

54.5
(24.7)

(1)With Tweco-style output connectors.


Tweco is a registered trademark of Thermadyne.

STICK WELDERS

Idealarc R3R-400 & R3R-500

Heavy Duty Stick Welding and Arc Gouging

Processes
Stick
TIG
Gouging
Output

Look to the Idealarc R3R-400 and R3R-500 for your heavy-duty stick welding needs. Whether you
are using cellulosic, low hydrogen, stainless steel or hardfacing electrodes, the Idealarc R3R-400
and R3R-500 produce a smooth, quality arc for consistent results day-in and day-out.
Substantial amperage ranges include
the R3R-400 at 60-500 amps and the
R3R-500 at 72-625 amps.
Easy to operate Calibrated current
control knob makes procedure setting
simple and easy.

CC DC

Input

60

PHASE

Hz

Key Options
K841 Undercarriage Hand
moving
K2149-1 Work Lead Package
K704 Accessory Kit, 400 Amp
K857-1 Remote Output Control,
6-pin, 100 ft. (30 m)
More options at end of section
Literature
E2.100

Polarity switch, voltmeter and ammeter


are standard on the K1285-16 R3R-400
and K1286-16 R3R-500.
Arc gouge with the R3R-400 using
up to 5/16 in. (7.9 mm) diameter
carbon electrode and the R3R-500
using up to 3/8 in. (9.5 mm) diameter
carbon electrode.

Shown:
K1285-16 Idealarc
R3R-400

Seven-year warranty on the power rectifier.

Shown:
K1286-16 Idealarc R3R-500

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Idealarc
R3R-400
Idealarc
R3R-500

K1285-16

230/460/3/60

400A/36V/60%

74/37A

K1286-16
K1286-25

500A/40V/60%

88/44A

230/460/575/3/60

Output Range
60-500A
Max. OCV: 67V
72-625A
Max. OCV: 67V

HxWxD
inches (mm)

Net Weight
lbs.(kg)

27.5 x 22.3 x 32
(699 x 566 x 813)

402 (183)
446 (203)

NOTE: 50 Hertz models available.

Stick Welder Options


See the Recommended Equipment Options section for descriptions.
AC-225 and AC/DC 225/125

Invertec V275-S

Idealarc R3R-400 and R3R-500

General Options
K761
Wheel Kit

Weld Fume Control System

General Options
K852-70
Twist Mate Cable Plug, for 1/0-2/0,
50-70 mm2 cable
K852-95
Twist Mate Cable Plug, for 2/0-3/0,
70-95 mm2 cable
K1759-70 Twist Mate Receptacle, for 1/0-2/0,
50-70 mm2 cable
K1759-95 Twist Mate Receptacle, for 2/0-3/0,
70-95 mm2 cable
K3019-1
Arc Tracker

Weld Fume Control System


Stick Options
K2394-1
Stick Electrode Holder, Work Clamp,
Cable & Twist Mate Set
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K857
Remote Output Control, 6-pin, 25 ft. (7.6 m)
K857-1
Remote Output Control, 6-pin, 100 ft. (30 m)
TIG Options
K2265-1
TIG-Mate 17V TIG Torch Starter Kit (air-cooled)
K960-1
Twist Mate Torch Adapter (with separate gas)
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)

General Options
K841
Undercarriage Hand moving
K2149-1
Work Lead Package 15 ft. (4.6 m) 4/O Cable
K3019-1
Arc Tracker

Weld Fume Control System


Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 6-pin, 25 ft. (7.6 m)
K857-1
Remote Output Control, 6-pin, 100 ft. (30 m)
TIG Options
K930-2
TIG Module
K939-1
Docking Kit
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K938-1
Contactor Kit
K936-3
Control Cable (9-pin to 6-pin and 115V plug)
K937-45
Control Cable Extension, 45 ft.
K586-1
Deluxe Adjustable Gas Regulator and Hose Kit

Idealarc 250
General Options
K866
Undercarriage

Weld Fume Control System


Stick Options
K875
Accessory Kit, 150 Amp
K704
Accessory Kit, 400 Amp

Invertec V155-S
General Options
K2275-1
Welding Cart 80 cu. ft. (2.27 m3) bottle capacity
K852-25
Twist Mate Cable Plug Kit for 6-4 cable

Weld Fume Control System


TIG Options
K1782-13 PTA-17FV Flex Head Gas Valve TIG Torch
w/Ultra-Flex Cable (12.5 ft., 1 pc.)
K960-2
Small Twist Mate Torch Adapter
(with separate gas)
KP508
Parts Kit for PTA-17 Series Torches
K586-1
Deluxe Adjustable Gas Regulator and
Gas Hose Kit, 4.3 ft. (1.3 m)

www.lincolnelectric.com/stick-welders

TIG
WELDERS

Lincoln TIG Welders Give You the


Power to Perform!
Precision Arc Control
Code Quality Results
Convenient High Value Features
SM

Precision TIG 375

Sets the Standard for Premium, Economical


TIG Welding Performance

Great for Motorsports and


Custom Fabricators

Serious TIG Performance

Precision Arc Maximum Control

Invertec
V205-T AC/DC

Invertec
V311-T AC/DC

Code Quality DC TIG Welding

Code Quality AC/DC TIG Welding

Premium Arc Performance.

Hertz

One-Pak

Phase

Ready-Pak

Polarity

Variable AC
Frequency

FEATURES
Auto-Reconnect

INPUT
Auto-Balance

PROCESS

Mode

OUTPUT

Micro-Start II

Serious DC TIG Arc


Extremely Small Package

TIG Pulse

Portable. Professional.
Rugged. Affordable.

Invertec
V205-T DC

TIG Hi-Freq

Invertec
V160-T

Touch Start TIG

Invertec
V155-S

Square Wave TIG 175

CC

AC/DC

10-175

60

Precision TIG 225

CC

AC/DC

5-230

50,60

Precision TIG 275

CC

AC/DC

2-340

50,60

Precision TIG 375

CC

AC/DC

2-420

50,60

Invertec V155-S

CC

DC

5-155

50/60

Invertec V160-T

CC

DC

5-160

50/60

Invertec V205-T DC

CC

DC

6-200

50/60

Invertec V205-T AC/DC

CC

AC/DC

6-200

50/60

Invertec V311-T AC/DC

CC

AC/DC

6-310

50/60

KEY:

Excellent

www.lincolnelectric.com/tig-welders

Good

Current Range
(Amps)

Optional

Stick

RECTIFIER
TECHNOLOGY
INVERTER
TECHNOLOGY
Conventional
Rectifier

Inverter

Precision TIG 275

MODEL

Precision TIG 225

Square Wave TIG 175

TIG WELDERS
Processes
Stick
TIG

Square Wave TIG 175

Sets the Standard for Premium, Economical TIG


Welding Performance

Output

Top TIG Welding Performance


- Square Wave Technology Delivers a low peak
current and fast transition time. Experience
reduced tungsten spitting, tungsten erosion
and a smooth, stable AC welding arc.
- Standard Auto Balance control
automatically delivers optimal mix
of cleaning action vs. penetration.
- Excellent low amperage starting
performance down to 10 amps.

Enhanced TIG Torch Handling Includes a rugged,


removable Series 17 torch with Ultra-Flex cable.

Input

60

PHASE

Hz

Key Options
K964-1 Undercarriage
KP508 PTA-17 Parts Kit
More options at end of section

Shown:
K1478-5 Square Wave TIG 175

Standard Foot Amptrol


Remotely controlling your current level with
a foot control is an added expense with other
TIG welders in this class.

AC
DC

Unit Includes
Series 17 TIG Torch, 12.5 ft (3.8 m),
with one-piece cable
3/32 in (2.4 mm) Collet Body
3/32 in (2.4 mm) Collet
3/32 in (2.4 mm) x 7 in (177 mm)
Ceriated Tungsten Electrode
Long Backcap
7/16 in (11.1 mm) diameter Alumina
Gas Cup Nozzle
Twist Mate Torch Adapter
Foot Amptrol with 15 ft (4.6 m)
cable
Gas Regulator & Hose
Stick Electrode Holder (200 amp)
with 10 ft (3.1 m) cable and
Twist Mate Connector
Work Clamp & 10 ft (3.0 m) Cable
6 ft (1.8 m) Input Cable with NEMA
6-50P Plug

This great little AC/DC TIG and stick welder delivers a classic smooth DC
and stable AC square wave welding output outstanding TIG
performance as well as stick welding its like getting a
stick welder for FREE!

Its Like Getting a Stick Welder


for FREE! You can tackle AC/DC steel,
stainless, cast iron and hardfacing
applications, including AWS E6010
applications (Fleetweld 5P+).

CC

Automatic Remote Sensing The unit automatically


senses when a remote current control, such as a foot
or hand Amptrol, has been connected.

Literature
E3.35

Shielding gas pre-flow and post-flow Built-in


0.50 second pre-flow and 15 second post-flow
timers purge and protect the weld and tungsten.

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output(1)
Current/Voltage/Duty Cycle

Input Current @
Rated Output(2)

Square Wave TIG 175

K1478-5

208/230/1/60

150A/26V/25%

64/57A

Output Range
DC: 10-175A
Max. OCV: 59V DC
AC: 10-175A
Max. OCV: 74V AC

HxWxD
inches (mm)

Net Weight
lbs.(kg)

19.5 x 13.7 x 25.0


(495 x 348 x 635)

185
(84)

(1) Based
(2) The

on a 10 minute period. Additional ratings include: 110A/25V/60% and 90A/24V/100%. All ratings at 104F (40C).
National Electrical Code permits operation at rated output and duty cycle from a 50 amp receptacle when supply lines and fuses are properly sized. See Power Source operators manual.

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TIG WELDERS

Precision TIG 225

Processes
Stick
TIG

Great for Motorsports and Other Custom Fabricators

Output

AC

CC

DC

Input

60

PHASE

Hz

50
60
Hz

Ready-Pak Pkg. (K2535-1)


Includes
Precision TIG 225
Removable Lift Eye
10 ft. (3.0 m) Work Cable & Clamp
NEMA 6-50R Receptacle
(208/230V models only)
TIG Procedure Guide
GTAW (TIG) Handbook
PTA-17 One-Piece TIG Torch
Gas Regulator/Hose
Foot Amptrol

The Precision TIG 225 gives you The Power to Perform . Choose Precision TIG
for general fabrication, automotive/motorsports, vocational schools
or serious hobby work. Micro-Start II Technology
delivers precision arc performance to improve
arc starting, welding and weld cratering.
SM

5-230 amps is the widest welding range in its class.


Patented Micro-Start II Technology delivers
extremely stable low amperage starting,
welding and cratering for AC and DC welding.

Ready-Pak w/Cart Pkg. (K2535-2)


Includes
Everything Listed Above (K2535-1)
Understorage Cart

AC Auto-Balance automatically sets the


optimal cleaning action vs. penetration levels
for great looking aluminum welds.
FREE! Built-in TIG pulser helps
control heat input in the weld.

Key Options
K2266-1 TIG-Mate 17 Air-Cooled
TIG Torch Starter Pack
K870 Foot Amptrol
K963-3 Hand Amptrol
K2348-1 Understorage Cart
Weld Fume Control System
More options at end of section

115 volt auxiliary power


receptacles with 20 amp
service reliably powers
water coolers or other
tools. (208/230V models
only. 460/575V models
feature 6 amp service).

Literature
E3.37
Shown:
K2535-2 Ready-Pak w/Cart Pkg.

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output(1)
Current/Voltage/Duty Cycle

Input Current @
Rated Output(2)

Precision TIG 225


Ready-Pak Pkg.

K2535-1

208/230/1/60

90A/23.4V/100%

42/39A

Precision TIG 225


Ready-Pak w/Cart Pkg.

K2535-2

Precision TIG 225


Base Model

K2533-2
K2534-1

(1)Tested

at 104F (40C).

(2)Inputs

460/575/1/60
380/400-415/1/50/60

Output Range
5-230 Amps AC
5-230 Amps DC
Max. OCV: 75V

18/15A
21/20-19A

HxWxD
inches (mm)

Net Weight
lbs.(kg)

20.7 x 14.5 x 25.6


(526 x 368 x 650)

212
(96)

31.2 x 19.8 x 38
(794 x 503 x 966)

258
(117)

20.7 x 14.5 x 25.6


(526 x 368 x 650)

192
(87)

and ratings are based on the 115 volt auxiliary receptacle being loaded to its full rating. 208/230V model feature a 20 amp rated auxiliary. 460/575V models feature a 6 amp auxiliary.

Build Your Own Package


Do you need to customize your own package to fit your performance needs or budget?
Heres everything you need to pick and choose the accessories you want.

10

Select Precision TIG 225


Machine
K2533-2 460/575/1/60
K2534-1 380/400-415/1/50/60

Optional Understorage Cart


K2348-1

Select Remote
Control Device
K870 Foot Amptrol
K963-3 Hand Amptrol
K814 Arc Start Switch

Select TIG Torch Starter Pack

Select Water Cooler

Air-Cooled

N/A

www.lincolnelectric.com/tig-welders

K2266-1
TIG-Mate 17
Water-Cooled K2267-1
TIG-Mate 20

K1813-1 Cool Arc 40


115V 50/60Hz
K2187-1 Cool Arc 40
230V 50/60Hz

TIG WELDERS

Precision TIG 275 & 375

Processes
Stick
TIG

Precision Arc Maximum Control

Output

For fabrication, aerospace, production, motorsports or vocational education,


Precision TIG models help you deliver serious code-level quality.

Precision TIG 275 Water-Cooled


Ready-Pak with Cart (K2618-1)
Includes
K2619-1 Precision TIG 275
Under-Cooler Cart
Foot Amptrol
Gas Regulator/Flowmeter/Hose
PTW-20 Pro-Torch TIG Torch
Zippered Torch Cover
Parts Kit
Water Hose (2 included)
15 ft. (4.5 m) 2/0 Work Cable/Clamp
PTA-9 or -17 Torch Adapter

Patented Micro-Start II Technology


delivers extremely stable low amperage
starting, welding and cratering for AC
and DC welding.
AC Auto-Balance automatically sets
the optimal cleaning vs. penetration
levels for great looking aluminum welds.
Widest Output Range in class 2-340
amps for 275 model and 2-420 amps
for 375 model.

FREE! Built-in TIG pulser helps control


heat input in the weld to reduce distortion
and burnthrough on thin materials.
Optional on 275 model.
Neat/organized cable management
with integrated torch holster.

Shown:
K2618-1 Ready-Pak
w/Cart Pkg.

Shown:
K2624-1 Ready-Pak
w/Cart Pkg.

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output (1)


Current/Voltage/Duty Cycle

Input Current @
Rated Output

Precision TIG 275


Ready-Pak w/Cart Pkg.

K2618-1

208/230/460/1/60

275A/31V/40%

80/72/36A with PFC


104/94/47A w/o PFC

K2619-1

208/230/460/1/60

K2619-2

460/575/1/60

K2620-1

220-230/380-400/
415/1/50/60

K2624-1

208/230/460/1/60

K2622-1

208/230/460/1/60

K2622-2

230/460/575/1/60

102/51/41A with PFC

K2623-1

220-230/380-400/
415/1/50/60

119/69/63A with PFC

Precision TIG 275

Precision TIG 375


Ready-Pak w/Cart Pkg.

Precision TIG 375

(1)Tested

at 104F (40C).

Input

60

PHASE

Hz

50
60
Hz

Key Options
K2621-1 Advanced Control Panel
(275 model only)
K963-3 Hand Amptrol
K704 Stick Welding Accessory Kit
More options at end of section

Built-in storage compartment with


removable tray for torch consumables.

AC
DC

Precision TIG 375 Water-Cooled


Ready-Pak w/Cart (K2624-1)
Includes
K2622-1 Precision TIG 375
Under-Cooler Cart
Foot Amptrol
Gas Regulator/Flowmeter/Hose
PTW-20 Pro-Torch TIG Torch
Zippered Torch Cover
Parts Kit
Water Hose (2 included)
15 ft., (4.5 m) 2/0 Work Cable/Clamp

Highest duty cycle 275 @ 40% for


275 model and 375 amps @ 40% for
375 model.

Fan-As-Needed (F.A.N. ) prevents


overheating. F.A.N. reduces power
consumption, noise, motor wear and
dust in the machine

CC

Output Range
DC: 2-340A
AC: 2-340A
Max. OCV: 75V

80/72/36A with PFC


104/94/47A w/o PFC
35/28A with PFC
47/38A w/o PFC
80/46/43A with PFC
95/55/50A w/o PFC
375A/35V/40%

Literature
E3.42 (Precision TIG 275)
E3.51 (Precision TIG 375)

112/102/51A with PFC

DC: 2-420A
AC: 2-420A
Max. OCV: 80V

HxWxD
inches (mm)

Net Weight
lbs.(kg)

49.7 x 28 x 41
(1262 x 711 x 1041)

641
(291)

31 x 22 x 26
(787 x 559 x 660)

397
(180)

49.7 x 28 x 41
(1262 x 711 x 1041)

751
(340)

31 x 22 x 26
(787 x 559 x 660)

507
(230)

PFC = Power Factor Capacitors

Advanced Control Panel


Standard on Precision TIG 375
Optional on Precision TIG 275

1) Trigger Switch (2-step/4-step)


2) Pulse/Spot Time Mode Switch
3) Pulse Frequency Control
4) Pulse % On Time Control
5) Pulse Background Current Control
6) Downslope Time, In Seconds

4&7

7) Spot Time

www.lincolnelectric.com/tig-welders

11

TIG WELDERS
Processes
Stick

Invertec V155-S

Output

Portable. Professional. Rugged. Affordable.

Dent resistant case is IP23 rated for outdoor use.


Fan-As-Needed (F.A.N. ) reduces noise and dust inside
the machine.
Two stick modes, SOFT and CRISP, provide the right
arc characteristics for different types of electrodes.
Auto-Adaptive Arc Force minimizes electrode
sticking in the puddle without compromising
arc stability or increased spatter.

Shown: K2606-1
Ready-Pak Pkg.

Automatic Hot Start boosts the current


during starting to make striking an arc easier.
Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output(1)

Invertec
V155-S

K2606-1
(Ready-Pak Pkg.)
and
K2605-1
(machine only)

120/1/50/60

75A/23.0V/100% Stick
100A/24.0V/30% Stick
105A/14.2V/100% TIG
130A/15.2V/30% TIG
100A/24.0V/100% Stick
145A/25.8V/30% Stick
100A/14.0V/100% TIG
155A/16.2V/30% TIG

24.0A
33.8A
21.5A
28.8A
21.0A
31.0A
14.1A
22.8A

Key Options
K2275-1 Welding Cart
K852-25 Twist Mate Cable
Plug Kit
K1782-13 PTA-17FV Flex Head
Gas Valve Torch
More options at end of section

Net Weight
lbs.(kg)

5-155 Amps DC
Max. OCV: 75V

11.3 x 6.2 x 15.4


(288 x 158 x 392)

14.7
(6.7)

www.lincolnelectric.com/green

Output

CC DC

Input

1 5060
PHASE

Hz

Unit Includes
115V Input Cord (10 ft.) & Plug
(NEMA 5-15P)
20 Amp Plug (NEMA 5-20P)
Twist Mate Torch Adapter for
PTA-9 or -17 one-piece torch
Adjustable Shoulder Strap
Work Clamp & Cable

The Invertec V160-T is a full function DC TIG inverter intended


for alloy fabrication or critical maintenance work.
Advanced inverter technology delivers superior TIG performance.
Selectable Touch Start TIG starting or high frequency starting
makes it easy to establish an arc under a variety of conditions.
Built-in pulsing functions give you greater control
over thin materials.

Key Options
K2266-1 TIG-Mate 17 Air-Cooled
TIG Torch Starter Pack
K870 Foot Amptrol
K963-3 Hand Amptrol
Weld Fume Control System
More options at end of section

Auto-reconnect between 115/230V 50/60Hz input


power eliminates operator error.
Auto restore fuse protects the machine from
high input currents.
Shown:
K1845-1 Invertec V160-T

Literature
E3.105

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output(1)

Invertec
V160-T

K1845-1

115/1/50/60
20A Branch Circuit

90A/13.6V/100% TIG
60A/22.4V/100% Stick

20A

115/1/50/60
30A Branch Circuit

110A/14.4V/100% TIG
80A/23.2V/100% Stick

25A

230/1/50/60
30A Branch Circuit

130A/15.2V/100% TIG
130A/25.2V/100% Stick

25A

www.lincolnelectric.com/tig-welders

TIG Ready-Pak Welding


Package (K2606-1) Includes
Invertec V155-S (K2605-1)
Stick electrode holder & cable,
10 ft. (3.0 m) with Twist Mate plug
Work clamp and cable, 10 ft.
(3.0 m) with Twist Mate plug
Fully adjustable shoulder strap
120/230V input cord [6.6 ft. (2 m)]
with a 120V 15 Amp plug
Extra 120V 20 Amp plug
Gas Regulator
PTA-17V TIG torch with Ultra-Flex
cable and Twist Mate adapter
PTA-17 TIG Accessory Kit (KP508)
Easy-Store/Easy-Carry Suitcase

Processes
Stick
TIG

Serious DC TIG Arc Extremely Small Package

Hz

HxWxD
inches (mm)

Invertec V160-T

12

50
60

Output Range

Integral gas and power connector for simple


torch connections and quick changes
between TIG and stick welding.

1
PHASE

Literature: E2.141

Product
Name

amps on 60 Hz input.

Input

Touch Start TIG DC operation allows you to strike the arc


easily without high frequency or tungsten contamination.

(1)Input

CC DC

www.lincolnelectric.com/green

The Invertec V155-S offers much more than you would expect from a welder this size. It features
120/230V Auto-Reconnect operation and can operate from a portable generator. It can
also plug into a 200 ft. (61 m) 230V extension cord so you can weld just about
anywhere. The Invertec V155-S is available in two models: a base unit
with stick accessories or a complete Stick/TIG ready to weld package
in an Easy-Store/Easy-Carry Suitcase.

230/1/50/60

DC TIG

Output Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

5-160 Amps DC
Max OCV: 48V

13 x 8 x 17
(330 x 203 x 432)

24
(10.8)

(1)Input

amps on 60 Hz input.

TIG WELDERS
Processes
Stick
TIG

Invertec V205-T DC
& V205-T AC/DC

www.lincolnelectric.com/green

Stick Crisp Mode for exceptional Fleetweld


5P and 5P+ (E6010) performance.
Adjustable DC strike mode Allows
adjustment for a hotter or colder start
depending on the tungsten diameter.

200 amps @ 40% duty


cycle highest output
rating in this machine class.

Fan-As-Needed (F.A.N.)
Fan only operates when needed to reduce
power consumption, noise and dust in machine.

Shown:
K2629-1 Invertec
V205-T DC

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output(1)

Invertec
V205-T DC

K2629-1

115/1/50/60

K2671-1
One-Pak
Pkg.

230/1/50/60(2)

150A/16.0V/40% TIG
120A/14.8V/60% TIG
100A/14.0V/100% TIG
200A/18.0V/40% TIG
170A/16.0V/60% TIG
140A/15.6V/100% TIG
110A/24.4V/35% Stick
90A/23.6V/60% Stick
70A/22.8V/100% Stick
180A/27.2V/35% Stick
150A/26.0V/60% Stick
130A/25.2V/100% Stick
150A/16.0V/40% TIG
120A/14.8V/60% TIG
100A/14.0V/100% TIG
200A/18.0V/40% TIG
170A/16.0V/60% TIG
140A/15.6V/100% TIG
110A/24.4V/35% Stick
90A/23.6V/60% Stick
70A/22.8V/100% Stick
180A/27.2V/35% Stick
150A/26.0V/60% Stick
130A/25.2V/100% Stick

115/1/50/60
230/1/50/60(2)

230/1/50/60(2)

115/1/50/60
230/1/50/60(2)

(1)Input

1 5060
PHASE

Hz

DC Model (K2671-1)
One-Pak Pkg. Includes
K2629-1 Invertec V205-T DC
K2266-1 TIG-Mate 17 Air-Cooled
TIG Torch Starter Kit
230V Input Cord & Plug
K870 Foot Amptrol
Adjustable Shoulder Strap

Literature
E3.110.1 (Invertec V205-T DC)
E3.110 (Invertec V205-T AC/DC)

Product
Name

K2350-2
One-Pak
Pkg.

Input

Key Options
K2266-1 TIG-Mate 17 Air-Cooled
TIG Torch Starter Kit
K870 Foot Amptrol
K963-3 Hand Amptrol
Weld Fume Control System
More options at end of section

Shown:
K1855-4 Invertec
V205-T AC/DC

115/1/50/60

DC

AC/DC Model (K2350-2)


One-Pak Pkg. Includes
K1855-4 V205-T AC/DC
K2266-1 TIG-Mate 17 Air-Cooled
TIG Torch Starter Kit
230V Input Cord & Plug
K870 Foot Amptrol
Adjustable Shoulder Strap

Voltage Reduction Device (VRD)


Reduces the open circuit voltage in
STICK mode for use in electrically
hazardous conditions or when
the use of a VRD is required.

K1855-4

(1) AC (2)

Invertec V205-T DC.


(2)
Invertec V205-T AC/DC

These compact AC/DC or DC only model TIG power sources are intended for critical TIG welding
in maintenance, fabrication, motorsports, aerospace, nuclear piping and shipbuilding.

Invertec
V205-T AC/DC

DC

(1)

Code Quality TIG Welding

Auto-Reconnect For
single phase 115V or 230V
50/60Hz input power.

Output CC

Output Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

34.0A
25.0A
20.0A
30.0A
18.0A
15.0A
34.0A
28.0A
20.0A
30.0A
23.0A
19.0A

6-200A DC
Max OCV: 53.7V

15.0 x 8.5 x 19.0


(381 x 216 x 483)

38
(17.3)

34.0A
25.0A
20.0A
30.0A
18.0A
15.0A
34.0A
28.0A
20.0A
30.0A
23.0A
19.0A

6-200A AC/DC
Max OCV: 53.7V

15.0 x 8.5 x 19.0


(381 x 216 x 483)

38
(17.3)

current on 60 hertz input. (2)Also operates on 208V input.

TIG-Mate Starter Kits


Get everything you need for TIG welding in
one complete easy-to-order kit packaged
in its own portable carrying case.

TIG-Mate 17Air-Cooled
TIG Torch Starter Kit

TIG-Mate 20 Water-Cooled
TIG Torch Starter Pack

www.lincolnelectric.com/tig-welders

13

TIG WELDERS
Processes
Stick
TIG

Invertec V311-T AC/DC

Premium Arc Performance. Rugged and Reliable.


Portable and Efficient.

Output CC

AC
DC

Input

1 3 50
60
PHASE

Hz

www.lincolnelectric.com/green

Invertec V311-T AC/DC


One-Pak Pkg. (K2916-1) Includes
K2915-1 Invertec V311-T AC/DC
K2630-1 Cool Arc 35 Water Cooler
K2694-1 Inverter Cart
K2267-1 TIG Mate 20 Torch Kit
K870 Foot Amptrol
K918-1 Zippered Cable Cover

The Invertec V311-T AC/DC is both technologically advanced and ruggedly constructed
and tested for use in almost any production or fabrication environment, including tough
shipbuilding applications.
Premium TIG Performance
- Adjustable AC Frequency Focus the arc cone for precise control.
- Expanded AC Balance Minimizes tungsten erosion and etching
surrounding the weld.
- Selectable Half Wave Shapes Independently select the positive
and negative portions of the AC wave shapes from Sine, Square,
or Triangular wave types to deliver the arc characteristics
you require.

Key Options
K2694-1 Inverter Cart
K857 Remote Output Control
K870 Foot Amptrol
K963-3 Hand Amptrol
K814 Arc Start Switch
K2630-1 Cool Arc 35 Water Cooler
More options at end of section

Complete Control Dial in your weld.


- 16 user-adjustable welding parameters.
- Set-up menu provides access to less frequently
used parameters.
- 10 user memories to recall ideal settings for
repeating welds.

Literature
E3.116

Intuitive LCD Control Panel Shows you


exactly whats happening with your weld
as you change settings. High contrast
display is viewable even in sunlight.
Miniflex
Lincoln Electrics Miniflex is a portable,
high vacuum system designed for the
removal and filtration of welding fumes
from light duty welding applications.
For all Weld Fume Control products,
go to page 111.

Add a Cool Arc 35 Smart Water Cooler


Automatically monitors pressure and temperature
and adjusts the pump speed to cool the torch.
Focused Stick Performance
- Crisp Mode for AWS E6010 electrodes
- Soft Mode for AWS E7018 electrodes
- AC Stick Mode for AC operation

Shown:
K2916-1 Invertec
V311-T AC/DC One-Pak

Efficient Electrical Conversion The inverter platform


consumes nearly 20% less power, compared to conventional
TIG welders, to lower your energy costs.
Auto-Reconnect Power up on almost any industrial input
voltage, including 208/230/380/400/460V single or three phase,
50 or 60 hertz.
Lightweight and Portable At 75 lbs and with a compact
footprint, this multiple input voltage welder is ideal for TIG
welding in shipbuilding.

Miniflex
Portable Welding Fume Extractor
(K2376-1 shown)

Extreme Life Testing Extended environmental and life


testing delivers long service life.

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output(1)

Invertec
V311-T AC/DC

K2915-1

460/3/50/60

K2916-1
(One-Pak Pkg.)

230/3/50/60

210A/18.4V/100%
230A/19.2V/60%
310A/22.4V/40%
210A/18.4V/100%
230A/19.2V/60%
310A/22.4V/30%
210A/18.4V/100%
230A/19.2V/60%
310A/22.4V/30%
200A/18.0V/100%
220A/18.8V/60%
310A/22.4V/35%
200A/18.0V/100%
220A/18.8V/60%
310A/22.4V/25%
200A/18.0V/100%
220A/18.8V/60%
310A/22.4V/25%

7.3
8.3
12.3
13.6
15.8
24.6
15.3
17.5
27.3
13.6
14.9
23.1
21.9
24.6
41.5
24.2
27.7
47.3

208/3/50/60

460/1/50/60

230/1/50/60

208/1/50/60

14

www.lincolnelectric.com/tig-welders

Output Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

5-310 A
Max. OCV: 80V

17.3 x 10.6 x 24
(439 x 269 x 609)

75
(34)

TIG WELDERS

TIG Welding Options


See the Recommended Equipment Options section for descriptions.
Square Wave TIG 175

Precision TIG 375

Invertec V205-T DC and V205-T AC/DC

General Options
K964-1
Undercarriage

Weld Fume Control System


TIG Options
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K814
Arc Start Switch
K1781-9 PTA-9F Flex Head w/Ultra-Flex Cable
TIG Torch Package, 12.5 ft. (3.8 m), 1pc
K1622-1 Twist Mate Torch Adapter, PTA-9, -17
KP507
Parts Kit For PTA-9 Series Torches
KP508
Parts Kit For PTA-17 Series Torches
KP2414-1 PTA-9/PTW-20 Gas Lens Parts Kit
Cut Length Consumables

General Options
K1869-1 Undercarriage
K2150-1 Work Clamp and Cable Assembly

Weld Fume Control System


Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
TIG Options

Pro-Torch Air and Water-Cooled TIG Torches


K2166-3 PTA-9, -17 One Cable Torch Adapter
K2166-2 PTA-9, -17, -26 Two Cable Torch Adapter
K2166-1 PTA-26 One Cable Torch Adapter
K1828-1 Under-Cooler Cart Water Cooler
3100211 Harris Argon/CO2 Flowmeter Regulator & Hose Kit
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K814
Arc Start Switch

Cut Length Consumables

General Options
K2275-1 Welding Cart (80 cu ft. bottle capacity)
K520
Utility Cart (150 cu ft. bottle capacity)
K2377-1 Small Canvas Cover

Weld Fume Control System


Stick Options
K2394-1 Stick Electrode Holder, Work Clamp,
Cable & Twist Mate Set
TIG Options
K2266-1 TIG-Mate 17 TIG Torch Starter Kit (air-cooled)
K2267-1 TIG-Mate 20 TIG Torch Starter Kit (water-cooled)
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K814
Arc Start Switch
K1813-1 Cool Arc 40 Water Cooler 115/1/50/60
K1859-2 Water Hose Kit, 25 ft. (5/8 LH CGA to 5/8 LH CGA)
K1781-1 PTA-9 TIG Torch, 12.5 ft. (3.8 m), 1pc
K1782-1 PTA-17 TIG Torch, 12.5 ft. (3.8 m), 1pc
K1622-1 Twist Mate Torch Adapter, PTA-9 and -17
K1783-1 PTA-26 TIG Torch, 12.5 ft. (3.8 m), 1pc
K1622-3 Twist Mate Torch Adapter, PTA-26
K1784-3 PTW-20 Braided TIG Torch, 12.5 ft. (3.8 m), 3pc
K1622-4 Twist Mate Torch Adapter - Water-Cooled

Cut Length Consumables

Precision TIG 225


General Options
K2348-1 Understorage Cart
K2617-1 Dual Cylinder Cart
K2378-1 Medium Canvas Cover

Weld Fume Control System


Stick Options
K2374-1 Stick Electrode Holder and Cable
TIG Options
K2266-1 TIG-Mate 17 TIG Torch Starter Kit (air-cooled)
K2267-1 TIG-Mate 20 TIG Torch Starter Kit (water-cooled)
K1781-9 PTA-9F Flexible Head w/Ultra-Flex Cable Torch
Package, 12.5 ft. (3.8 m), 1pc
KP2414-1 PTA-9/PTW-20 Gas Lens Parts Kit
KP508
Parts Kit For PTA-17 Series Torches
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K814
Arc Start Switch
K1813-1 Cool Arc 40 Water Cooler 115/1/50/60

Cut Length Consumables

Precision TIG 275


General Options
K2621-1 Advanced Control Panel
K1869-1 Undercarriage
K2150-1 Work Clamp and Cable Assembly
Weld Fume Control System

Stick Options
K875
Accessory Kit, 150 Amp
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
TIG Options

Pro-Torch Air and Water-Cooled TIG Torches


K2166-3 PTA-9, -17 One Cable Torch Adapter
K2166-2 PTA-9, -17, -26 Two Cable Torch Adapter
K2166-1 PTA-26 One Cable Torch Adapter
K1828-1 Under-Cooler Cart Water Cooler
3100211 Harris Argon/CO2 Flowmeter Regulator & Hose Kit
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K814
Arc Start Switch

Cut Length Consumables

Invertec V155-S
General Options
K2275-1 Welding Cart (80 cu ft bottle capacity)
K852-25 Twist Mate Cable Plug Kit for 6-4 Cable

Weld Fume Control System


TIG Options
K1782-13 PTA-17FV Flex Head Gas Valve TIG Torch
w/Ultra-Flex Cable, 12.5 ft. (3.8 m), 1 pc.
K960-2
Small Twist Mate Torch Adapter (w/separate gas)
KP508
Parts Kit for PTA-17 Series Torches
K586-1
Deluxe Adjustable Gas Regulator and Gas Hose Kit

Cut Length Consumables

Invertec V160-T
General Options
K2275-1 Welding Cart (80 cu ft. bottle capacity)
K520
Utility Cart (150 cu ft. bottle capacity)
K2377-1 Small Canvas Cover

Weld Fume Control System


Stick Options
K2394-1 Stick Electrode Holder, Work Clamp, Cable
& Twist Mate Set
TIG Options
K2266-1 TIG-Mate 17 TIG Torch Starter Kit (air-cooled)
K2267-1 TIG-Mate 20 TIG Torch Starter Kit (water-cooled)
3100211 Harris Argon/CO2 Flowmeter Regulator & Hose Kit
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K814
Arc Start Switch
K1813-1 Cool Arc 40 Water Cooler 115/1/50/60

Cut Length Consumables

Invertec V311-T AC/DC


General Options
K2694-1 Inverter Cart

Weld Fume Control System


Stick Options
K857
Remote Output Control, 25 ft. (7.6 m)
TIG Options

Pro-Torch TIG Torches

TIG Torch Parts Kits


K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K814
Arc Start Switch
K2630-1 Cool Arc 35 Water Cooler
K852-70 Twist-Mate Plug - For 1/0-2/0, 50-70mm2 Cable
K1622-1 Twist-Mate Torch Adapter, PTA-9, -17
K1622-3 Twist-Mate Torch Adapter, PTA-26
K1622-4 Twist-Mate Torch Adapter - Water-Cooled
K2266-1 TIG-Mate 17 TIG Torch Starter Kit (air-cooled)
K2267-1 TIG-Mate 20 TIG Torch Starter Kit (water-cooled)

Cut Length Consumables

www.lincolnelectric.com/tig-welders

15

MIG

INPUT POWER : 208-230 >>


INPUT POWER : 120V > >

WIRE FEEDER WELDERS


POWER MIG The Professionals Choice!SM
Typical applications include home, farm,
autobody, maintenance or fabrication
Diamond Core Technology delivers
a superior arc
Professional Drive System
Spool Gun Ready
Three Year Warranty
Single Phase Input Power

The POWER MIG Family

SP-140T

POWER MIG 140C

POWER MIG 180 Dual

120 Volt Input Wire Welder


with Tapped Voltage Control

Premium 120 Volt Input Wire


Welder with Continuous Controls

Premium 120 or 230 Volt


Input Wire Welder with
Continuous Controls

Our POWER MIG wire


feed welders provide the
ideal solution for home,
farm, auto body, or
maintenance applications.
Diamond Core Technology
delivers a superior arc with a
wide welding output range.
Scan this Tag for videos
on our POWER MIG
equipment.

Which machine is right for your application?


Use the chart below to check your material thickness and determine which machine is right for you.
Wire Feeder/Welder

Material Thickness
24 ga.

SP-140T
120V input

MIG (Steel)
Flux-Cored

POWER MIG 140C


120V input

MIG (Steel)
Flux-Cored

SP-180T
120V input

MIG (Steel)
Flux-Cored

POWER MIG 180C


208-230V input

MIG (Steel)
Flux-Cored

POWER MIG 180 Dual


208-230V input (shown)

MIG (Steel)
Flux-Cored

POWER MIG 216


208-230V input

MIG (Steel)
Flux-Cored

POWER MIG 256


208-230V input

MIG (Steel)
Flux-Cored

16

www.lincolnelectric.com/mig-welders

22 ga.

20 ga.

18 ga.

16 ga.

14 ga.

12 ga.

10 ga.

3/16"

1/4"

5/16"

3/8"

1/2"

3/4"

MIG: WIRE FEEDER/WELDERS

POWER MIG 180C

POWER MIG 216

POWER MIG 256

POWER MIG 350MP

230 Volt Input Wire Welder


with Tapped Voltage Control

Premium 230 Volt Input Wire Welder


with Continuous Controls

The Professionals Choice!SM for


Autobody and Sheetmetal Welding

The Professionals Choice!SM for


light industrial, shop fabrication,
maintenance or repair work.

Stick, TIG, MIG, Flux-Cored


and Advanced Process with
Power Mode and Pulse-on-Pulse

30-140

SP-180T

30-180

POWER MIG 180C

30-180

POWER MIG 180 Dual

30-140 120V

POWER MIG 216

30-250

POWER MIG 256

30-300

POWER MIG 350MP

5-350

Excellent

30-180 230V

Good

Diamond Core
Technology

Push-Pull Model

Synergic Control

Consumable Storage

60

60

60

60

60

Meters

Touch Start TIG

Stick

.030-.035
(0.8-0.9)
.030-.035
(0.8-0.9)
.035-.045
(0.9-1.2)
.030-.045
(0.8-1.2)
.030-.045
(0.8-1.2)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)

Flux-Cored

.023-.035
(0.6-0.9)
.023-.035
(0.6-0.9)
.023-.035
(0.6-0.9)
.023-.035
(0.6-0.9)
.023-.035
(0.6-0.9)
.023-.045
(0.6-1.2)
.023-.045
(0.6-1.2)
.023-.045
(0.6-1.2)

MIG Pulsed

50-500
(1.3-12.7)
50-500
(1.3-12.7)
50-500
(1.3-12.7)
50-500
(1.3-12.7)
50-500
(1.3-12.7)
50-700
(1.3-17.7)
50-700
(1.3-17.7)
50-700
(1.3-17.7)

Portable

POWER MIG 140C

208-230 Volt
Input

Cored Wire
Size Range
in. (mm)

30-140

KEY:

Solid Wire
Size Range
in. (mm)

Hertz

SP-140T

Wire Feed
Speed Range
ipm (m/min)

FEATURES

Phase

120 Volt
Input

Current Range
(Amps)

INPUT

PROCESS

MIG

OUTPUT

MODEL

1 50/60

60

1 50/60

Chopper Technology

SP-180T

Dual Cylinder
Mounting Kit
(K1702-1)

Spindle Adapter for


8" O.D. Spools
(K468)

Optional

MOBILE

PORTABLE

Recommended OPTIONS

Welding Cart
(K2275-1)

Utility Cart
(K520)

Small Canvas Cover


(K2377-1)

Spot Timer Kit


(K2525-1)

Canvas
Accessory Bag
(K3071-1)

Canvas Cover
(K2378-1)

www.lincolnelectric.com/mig-welders

17

MIG: WIRE FEEDER/WELDERS


Processes
MIG

SP-140T & SP-180T

Output

120 or 208/230 Volt Compact Wire Welders

Shown:
K2688-2
SP-140T

Easy to Set 5 position tap voltage control


and continuous full-range wire feed speed
control help you dial in your application.

Spool Gun Ready add the


optional Magnum 100SG spool
gun for reliable aluminum welding.

Shown:
K2689-2
SP-180T

O OL G
UN

MIG weld 24 gauge up to 10 gauge with


the SP-140T or 3/16 in. (4.8 mm) with the
SP-180T in a single pass. Weld up to 5/16 in.
(7.9 mm) or 1/2 in. (12.8 mm) steel using
self-shielded Innershield wire (FCAW-S).

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

SP-140T

K2688-2

120/1/60

90A/19.5V/20%

20A

SP-180T

K2689-2

208/230/1/60

208V: 130A/17V/30%
230V: 130A/20V/30%

20A

60
Hz

HxWxD
inches (mm)

Net Weight
lbs.(kg)

30-140 Amps DC
50-500 ipm WFS
(1.3-12.7 m/min)
Max. OCV: 33V

13.7 x 10.15 x 17.9


(347 x 258 x 454)

54
(24.5)

30-180 Amps DC
50-500 ipm WFS
(1.3-12.7 m/min)
Max. OCV: 34V

13.7 x 10.15 x 17.9


(347 x 258 x 454)

64
(29)

Output Range

Premium 120 or 208/230 Volt Wire Welders


Select the POWER MIG 140 for home projects and repair, sheet metal or autobody work.
Step up to the 230 volt POWER MIG 180C for farm, shop and light fabrication.
Exclusive Diamond Core Technology delivers an outstanding arc youll immediately notice:
- Great arc starts.
- Wide voltage sweet spot gives you a very forgiving arc.
Wide Welding Output Range 30-140 amps for the
140C model and 30-180 for the 180C model.

UN

MIG weld 24 gauge up to 10 gauge with


the 140C model or 3/16 in. (4.8 mm)
with the 180C model in a single
pass. Weld up to 5/16 in. (7.9 mm)
or 1/2 in. (12.8 mm) steel using
O OL G
P
self-shielded Innershield wire.
Spool Gun Ready add the
optional Magnum 100SG
spool gun for reliable
aluminum welding.

Processes
MIG
Output

Flux-Cored

CV DC

Input

60

PHASE

Hz

Unit Includes
Magnum PRO 100L Gun, 10 ft. (3.0 m)
Gas and Gasless Nozzles
Cable Liner
Contact Tips
Work Cable and Clamp
Adjustable Gas Regulator & Hose
Spindle Adapter
2 lb. (0.90 kg) Spool of SuperArc
L-56 Mild Steel MIG Wire
1 lb. (0.45 kg) Spool NR-211-MP
Flux-Cored Wire
Learn-To-Use DVD
Key Options
K520 Utility Cart, 150 cu ft. bottle capacity
K2377-1 Small Canvas Cover
K2525-1 Spot Timer Kit
K2532-1 Magnum 100SG Spool Gun
More options at end of section

Shown:
K2471-2
POWER MIG 140C
Shown: K2473-2
POWER MIG 180C

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

POWER MIG 140C

K2471-2

120/1/60

90A/19.5V/20%

20A

POWER MIG 180C

K2473-2

208/230/1/60

208V: 130A/17V/30%
230V: 130A/20V/30%

20A

www.lincolnelectric.com/mig-welders

1
PHASE

Literature
E7.62 (SP-140T)
E7.63 (SP-180T)

POWER MIG 140C & 180C

Input

Key Options
K2532-1 Magnum 100SG Spool Gun
More options at end of section

18

CV DC

Unit Includes
Magnum PRO 100L gun 10 ft. (3.0 m)
.025 in. (0.6 mm) Contact Tips (Qty. 3)
.035 in. (0.9 mm) Contact Tips (Qty. 3)
Gasless Nozzle for Innershield
Gas Nozzle for MIG
Spindle Adapter, 8 in. (203 mm) Dia. Spools
.025-.030 in. (0.6-0.7 mm) MIG Drive Roll
.035 in. (0.9 mm) MIG Drive Roll
.030-.045 in. (0.7-1.1 mm) Knurled
Drive Roll
Adjustable Gas Regulator & Hose
1 lb. (0.45 kg) Spool of SuperArc
L-56 MIG wire
.5 lb. (0.23 kg) Spool NR-211-MP
Work Clamp & 10 ft. (3.0 m) Cable
Learn-To-Use DVD

Choose these great little welders for project or repair welding in your garage,
barn or shop using MIG or self-shielded flux-cored wire welding.
Ready to Weld! Includes mild steel MIG and
flux-cored wire spools and regulator. Just
add shielding gas for MIG welding
(sold separately).

Flux-Cored

Literature
E7.23 (140C)

E7.24 (180C)
HxWxD
inches (mm)

Net Weight
lbs.(kg)

30-140 Amps DC
50-500 ipm WFS
(1.3-12.7 m/min)
Max. OCV: 33V

14 x 10.15 x 18.6
(357 x 258 x 472)

58
(26.3)

30-180 Amps DC
50-500 ipm WFS
(1.3-12.7 m/min)
Max. OCV: 34V

14 x 10.15 x 18.6
(357 x 258 x 472)

66
(30)

Output Range

MIG: WIRE FEEDER/WELDERS


Processes
MIG

POWER MIG 180 Dual

POWER MIG . The Professionals Choice!

Output

SM

Dual Input Power Capability


Select 120 volt input power for home
and generator-driven environments
or choose 208/230 volt input power
for shop applications on thicker
materials, just change out the
input cable power.

O OL G
UN

Have it both ways with the POWER MIG 180 Dual wire welder. With dual 120 or 208/230 volt
input power capability, you can use the same machine to weld at home, in the shop or out
on the job site. Its a great choice for sheet metal and light frame autobody work, farm or
small shop applications.

Diamond Core Technology


Delivers a forgiving arc, excellent
out-of-position arc action, low
spatter and a wide voltage
sweet spot at a given wire
feed speed for steel, stainless
steel and aluminum.
Spool Gun Ready Just remove
the standard MIG gun and plug in
the economical Magnum 100SG
spool gun (optional) for enhanced
aluminum wire feeding performance.

Flux-Cored

CV DC

Input

60

PHASE

Hz

Unit Includes
Magnum PRO 100L Gun, 10 ft. (3.0 m)
120V and 230V Input Cables
Gas and Gasless Nozzles
Gun Cable Liner (pre-installed in gun)
Learn-To-Use DVD
Work Cable and Clamp
Adjustable Gas Regulator and Hose
Spindle Adapter
Sample 2 lb. (0.90 kg) Spool of
SuperArc L-56 Mild Steel MIG Wire
Sample 1 lb. (0.45 kg) Spool
NR-211-MP Flux-Cored Wire
.025 in. (0.6 mm) and .035 in.
(0.9 mm) Contact Tips
.025-.030 in. (0.6-0.8 mm) and .035 in.
(0.9 mm) Drive Rolls
.030-.045 in. (0.8-1.1 mm) Knurled
Drive Rolls
.025-.035 in. (0.6-0.9 mm) and .045
(1.1 mm) Wire Guides
Canvas Accessory Bag
Key Options
K2275-1 Welding Cart, 80 cu. ft.
bottle capacity
K520 Utility Cart, 150 cu. ft.
bottle capacity
K2377-1 Small Canvas Cover
K2525-1 Spot Timer Kit
K3071-1 Input Cable Bag
More options at end of section

Shown:
K3018-2
POWER MIG 180 Dual

Literature
E7.28
Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Output
Range

Wire Feed
Speed Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

POWER MIG
180 Dual

K3018-2

120/1/60

120V: 90A/19.5V/20%

20A

50-500 ipm
(1.3-12.7 m/min.)

14 x 10.15 x 18.6
(357 x 258 x 472)

68
(31)

208/230/1/60

208V: 130A/17.6V/30%
230V: 130A/20V/30%

120V:
30-140 Amps DC,
Max. OCV: 33
230V:
30-180 Amps DC,
Max. OCV: 34

Magnum PRO 100L


K3080-1

Magnum PRO 250L


K3081-2

Portable

Mobile

Magnum PRO Guns and Expendables are


now standard on wire feeder welders.

s -AGNUM02/#OPPER0LUS


#ONTACT4IPSDELIVERPROVENLONGLIFE




www.lincolnelectric.com/mig-welders

19

MIG: WIRE FEEDER/WELDERS

POWER MIG 216

Processes
MIG

POWER MIG . The Professionals Choice!

Output

TM

SM

Diamond Core Technology Delivers a forgiving arc,


excellent out-of-position arc action, low spatter and a wide
voltage sweet spot for steel, stainless steel or aluminum.

SP

O OL G
UN

UN

OL G
U

Shown:
K2816-2 POWER MIG 216

Better

Good

Product
Name

Best

208/230/1/60
220/1/50

170A/24VDC/60%
216A/22VDC/30%

Output
Range

Wire Feed Speed


ipm (m/min)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

208V:33A @ 170A/24VDC/60%
208V:40A @ 216A/22VDC/30%
230V:30A @ 170A/24VDC/60%
230V:36A @ 216A/22VDC/30%

36VDC

30-250A

50-700
(1.3-17.8)

32.56 x 19.15 x 39.92


(827 x 487 x 1,014)

206.5
(93.7)

POWER MIG . The Professionals Choice!

Processes
MIG

SM
TM

The POWER MIG 256 sets the standard for MIG and flux-cored welding in light industrial job
shop fabrication, maintenance or repair work.
Diamond Core Technology Delivers a forgiving arc, excellent
out-of-position arc stability, low spatter and a wide voltage sweet
spot at a given wire feed speed for steel, stainless steel or aluminum.
Digital meters For set up, meters display your preset voltage and
wire feed speed. During welding, actual voltage is displayed.
NEW! Magnum PRO gun and cable 15 ft. (4.5 m) Makes it
easy to reach your work.
Lincoln Copper Plus contact tips Larger tip diameter and
mass improves heat dissipation to increase tip life.

SP

Shown:
K3068-1 POWER MIG 256

Best

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

POWER MIG 256

K3068-1
K3068-2
K3069-1

208/230/1/60
230/460/575/1/60
208/230/1/60

250A/26V/40%

56/52A(1)
50/24/19A
56/52A(1)

(1)Input

20

O OL G

Product
Name

POWER MIG 256


One-Pak w/Spool Gun

current is at the rated output with the 115V auxiliary receptacle also drawing 15 amps.

www.lincolnelectric.com/mig-welders

CV DC

Input

60

PHASE

Hz

Unit Includes
Magnum PRO 250L Gun
Work Clamp and Cable, 10 ft. (3.0 m)
230V Input Power Cable with Plug
(208/230V model only)
Drive Rolls and Guide for Steel
Adjustable Gas Regulator and Hose

Key Options
K1702-1 Dual Cylinder Kit
K2378-1 Medium Canvas Cover
K487-25 Magnum SG Spool Gun
K2490-1 Magnum 250LX
Spool Gun
K2445-1 POWER MIG SG Spool Gun
Control Cable Adapter
More options at end of section

UN

Add a spool gun The POWER MIG 256 is spool gun ready
for the premium Magnum 250LX gun and spool gun capable
with the Magnum SG (requires adapter).

Output

Flux-Cored

One-Pak Pkg. (K3069-1) Includes


POWER MIG 256 (K3068-1)
Magnum 250LX Spool Gun
(K2490-1)
Dual Cylinder Mounting Kit
(K1702-1)
Extra Regulator (K586-1)

Hz

Max. Open
Circuit Voltage

POWER MIG 256

Better

50
60

Input Current @
Rated Output

NEW! Great value-adding features


- Coil Claw Cable Management system keeps
your workstation organized.
- Convenient top-mounted
OL G
O
gun expendables tray.
- All metal case front.

1
PHASE

Literature
E7.52

Product
Input Power
Rated Output
Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle

POWER MIG K2816-2


216

Input

Key Options
K466-6 Magnum Connection Kit
K2703-1 POWER MIG Spool Gun
Adapter
K468 Spindle Adapter for 8 in.
O.D. Spools
K1702-1 Dual Cylinder Mounting Kit
K2378-1 Medium Canvas Cover
K2532-1 Magnum 100SG Spool Gun
K487-25 Magnum SG Spool Gun
K2490-1 Magnum 250LX Spool Gun
More options at end of section

Great Value-Adding Features Coil Claw Cable


Management system keeps your workstation organized.
Note the convenient top-mounted gun expendables tray
and all metal case front.
O OL G

CV DC

Unit Includes
Magnum PRO 250L Gun
Work Clamp and Cable, 10 ft. (3.0 m)
230V Input Power Cable w/Plug
(208/230V model only)
Drive Rolls & Guide for Steel
Adjustable Gas Regulator & Hose

The POWER MIG 216 offers the autobody and sheet metal
fabrication industries top welding performance with a host
of professional features.

Flux-Cored

Output Range
30-300 Amps
50-700 ipm WFS
(1.3 -17.7 m/min)
Max. OCV: 40V

Literature:
E7.55
HxWxD
inches (mm)

Net Weight
lbs.(kg)

31.8 x 18.9 x 38.8


(808 x 480 x 985)

220 (100)
(with gun)

MIG: WIRE FEEDER/WELDERS


Processes
Stick
TIG
MIG

POWER MIG 350MP

The Professionals Choice!

SM

Output

When you want more than just a MIG machine, the POWER MIG 350MP is the choice for you.
Lincoln Electrics
Chopper Technology delivers more welding processes: Stick, TIG,
MIG, Flux-cored, and advanced processes such as Power Mode and Pulse-On-Pulse.
Pulse-on-Pulse Improves cleaning action when
welding aluminum and delivers a TIG-like appearance
to the MIG weld beads.
Synergic control of voltage and wire feed speed
allows you to set weld procedures with one control.
Push-Pull or Spool Gun Ready A second gas
solenoid and other electronics are built-in to drive
either a spool gun or push-pull gun.

PU

50
60
Hz

PHASE

Unit Includes
POWER MIG 350MP
Magnum PRO Curve 300 Gun,
15 ft. (4.5 m)
Work Clamp and Cable
230V Input Power Cable w/Plug
(208/230V model only)
Drive Rolls & Guide for Steel
Adjustable Gas Regulator & Hose
115V AC Auxiliary Power Receptacle
Lockable Storage Compartment
with Tool Tray

Shown:
K2403-2 POWER MIG 350MP

Best

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

POWER MIG 350MP

K2403-2

208/230/460/575/1/50/60

300A/32V/60%(1)

72/62/31/25A

(1)40%

Input

Literature
E7.57

GUN

Best

PUL
HS

UN

Dual Procedure capable Select between either


two welding procedures or two welding modes.

O OL G

DC

Key Options
K1702-1 Dual Cylinder Kit
K2378-1 Medium Canvas Cover
K3038-2 Python-Plus Air-Cooled
Gun, 25 ft. (7.6 m)
K2490-1 Magnum 250LX
Spool Gun
More options at end of section

115V auxiliary receptacle Powers a grinder or


other equipment.

CC
CV

Pulsed
Flux-Cored

HxWxD
inches (mm)

Net Weight
lbs.(kg)

31.8 x 18.9 x 38.8


(808 x 408 x 985)

255
(116)

Output Range
5-350 Amps DC
50-700 ipm WFS
(1.3 -17.7 m/min)
Max. OCV: 67V

on 208V input. Ratings based on 60 Hz operation.

3 WAYS TO FEED ALUMINUM


Push Gun

Spool Gun

Push-Pull Gun

Good for occasional


aluminum work

Better feeding with


integrated 2 lb. spools

Best performance for production


aluminum welding. (use larger spools.)

GOOD

BETTER

BEST

Magnum 250LX Spool Gun

Python, Python-Plus and Cougar Push-Pull Guns

280 amps, 60% duty cycle. Feeds


.025-3/64 in. (0.6-1.2 mm) diameter
aluminum wire on 2 lb. (0.9 kg) spools.
With remote wire feed speed control.
25 ft. (7.6 m) cable.

Select Python gooseneck-style guns for advanced


aluminum welding applications. Cougar push-pull
guns are intended for operators who prefer an upright
pistol-grip design. Air-cooled rated 300A @ 60% duty
cycle w/Argon. Water-cooled rated 400A @100%
duty-cycle w/Argon.

Magnum PRO Curve guns are intended


for most .035-.045 in. (0.9-1.1 mm)
wire diameter applications in job shops,
production or manufacturing.
Order
K2951-2-6-45 for Magnum PRO Curve
300 Gun, 15 ft. (4.6 m), .035-.045 in.
(0.9-1.1 mm)

* Requires Aluminum Drive Roll Kit at Power Source

Order K2490-1

Order
K2212-2 Python Water-Cooled, 25 ft. (7.6 m)
K3038-1 Python-Plus Air Cooled, 15 ft. (4.5 m)
K3038-2 Python-Plus Air Cooled, 25 ft. (7.6 m)
K3038-3 Python-Plus Air Cooled, 50 ft. (15.2 m)
K2704-2 Cougar Air Cooled, 25 ft. (7.6 m)
K2704-3 Cougar Air Cooled, 50 ft. (15.2 m)
* Requires Aluminum Drive Roll Kit at Power Source

www.lincolnelectric.com/mig-welders

21

MIG: WIRE FEEDER/WELDERS

MIG: Wire Feeder/Welder Options


See the Recommended Equipment Options section for descriptions.
SP-140T and SP-180T

POWER MIG 216

POWER MIG 350MP

General Options
K2275-1
K520
K2377-1
K3071-1
K2525-1
KP2529-1

General Options
K2378-1
K466-6
K468
K1702-1
KP1696-030S

General Options
KP1696-030S Drive Roll Kit, .023-.030 in.
(0.6-0.8 mm) Solid Wire
KP1696-035S Drive Roll Kit, .035 in. (0.9 mm) Solid Wire
KP1696-1
Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid Wire
KP1696-2
Drive Roll Kit, .040 in. (1.0 mm) Solid Wire
KP1696-045S Drive Roll Kit, .045 in. (1.1 mm) Solid Wire
KP1697-035C Drive Roll Kit, .030-.035 in.
(0.8-0.9 mm) Cored Wire
KP1697-045C Drive Roll Kit, .040-.045 in.
(1.0-1.1 mm) Cored Wire
KP1695-3/64A Drive Roll Kit, 3/64 in. (1.2 mm)
Aluminum Wire
K1702-1
Dual Cylinder Mounting Kit
K2378-1
Medium Canvas Cover

Weld Fume Control System


Stick Options
K875
Accessory Kit, 150 Amp
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
TIG Options

Pro-Torch TIG Torches


KP508
Parts Kit For PTA-17 Series Torches
KP509
Parts Kit For PTW-18 and -26 Series Torches
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K814
Arc Start Switch

Cut Length Consumables


Wire Feeder Options
K489-8
Fast-Mate Adapter For POWER MIG
K2212-2
Python Water-Cooled, 25 ft. (7.6 m)
K3038-1
Python-Plus Air Cooled, 15 ft. (4.5 m)
K3038-2
Python-Plus Air Cooled, 25 ft. (7.6 m)
K3038-3
Python-Plus Air Cooled, 50 ft. (15.2 m)
K2704-2
Cougar Air Cooled, 25 ft. (7.6 m)
K2704-3
Cougar Air Cooled, 50 ft. (15.2 m)
K2154-1
Push-Pull Gun Connection Kit
K468
8 in. (203.2 mm) O.D. Spool Adapter
Spool Gun Options
K2490-1
Magnum 250LX Spool Gun
K2519-1
Control Cable Extension, 25 ft. (7.6 m)
K1738-1
Spool Gun Holder

Welding Cart (80 cu. ft. bottle capacity)


Utility Cart (150 cu. ft. bottle capacity)
Small Canvas Cover
Accessory Bag
Spot Timer Kit
Drive Roll, .025-.030 in.
(0.6-0.8 mm) Smooth
KP2529-2
Drive Roll, .035 in. (0.9 mm) Smooth
KP2529-3
Drive Roll, .030-.045 in.
(0.8-1.1 mm) Knurled

Weld Fume Control System


Wire Feeder Options
Magnum 100SG Spool Gun
K2532-1
K2528-1
.045 in. (1.1 mm) Innershield Welding Kit
(SP-180T only)

POWER MIG 140C, 180C and 180 Dual


General Options
K2275-1
K520
K2377-1
K2525-1
K3071-1
KP2529-1

Welding Cart (80 cu. ft. bottle capacity)


Utility Cart (150 cu. ft. bottle capacity)
Small Canvas Cover
Spot Timer Kit
Accessory Bag
Drive Roll, .025-.030 in.
(0.6-0.8 mm) Smooth
KP2529-2
Drive Roll, .035 in. (0.9 mm) Smooth
Drive Roll, .030-.045 in.
KP2529-3
(0.8-1.1 mm) Knurled
KP2531-1
Inner Wire Guide, .025-.035 in.
(0.6-0.9 mm) Steel
KP2531-2
Inner Wire Guide, .045 in. (1.1 mm) Steel

Weld Fume Control System


Wire Feeder Options
K2532-1
Magnum 100SG Spool Gun
K2528-1
.045 in. (1.1 mm ) Innershield Welding Kit
(POWER MIG 180C only)

22

www.lincolnelectric.com/mig-welders

Medium Canvas Cover


Connector Kit POWER MIG
8 in. (203.2 mm) O.D. Spool Adapter
Dual Cylinder Mounting Kit
Drive Roll Kit, .023-.030 in.
(0.6-0.8 mm) Solid Wire
KP1696-035S Drive Roll Kit, .035 in. (0.9 mm) Solid Wire
KP1696-1
Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid Wire
KP1696-2
Drive Roll Kit, .040 in. (1.0 mm) Solid Wire
KP1696-045S Drive Roll Kit, .045 in. (1.1 mm) Solid Wire
KP1697-035C Drive Roll Kit, .030-.035 in.
(0.8-0.9 mm) Cored Wire
KP1697-045C Drive Roll Kit, .040-.045 in.
(1.0-1.1 mm) Cored Wire
KP1695-3/64A Drive Roll Kit, 3/64 in. (1.2 mm)
Aluminum Wire

Weld Fume Control System


Spool Gun Options
K2532-1
Magnum 100SG Spool Gun
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K2490-1
Magnum 250LX Spool Gun
K2703-1
Adapter Kit for Magnum SG or
Magnum 250LX Spool Gun

POWER MIG 256


General Options
K1702-1
K2378-1
K466-6
K468
KP1696-030S

Dual Cylinder Mounting Kit


Medium Canvas Cover
Connector Kit POWER MIG
8 in. (203.2 mm) O.D. Spool Adapter
Drive Roll Kit, .023-.030 in.
(0.6-0.8 mm) Solid Wire
KP1696-035S Drive Roll Kit, .035 in. (0.9 mm) Solid Wire
KP1696-1
Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid Wire
KP1696-2
Drive Roll Kit, .040 in. (1.0 mm) Solid Wire
KP1696-045S Drive Roll Kit, .045 in. (1.1 mm) Solid Wire
KP1697-035C Drive Roll Kit, .030-.035 in.
(0.8-0.9 mm) Cored Wire
KP1697-045C Drive Roll Kit, .040-.045 in.
(1.0-1.1 mm) Cored Wire
KP1695-3/64A Drive Roll Kit, 3/64 in. (1.2 mm)
Aluminum Wire

Weld Fume Control System


Spool Gun Options
K2490-1
Magnum 250LX Spool Gun
K2519-1
Control Cable Extension, 25 ft. (7.6 m)
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
Magnum SG Spool Gun Control
K2445-1
Cable Adapter

MIG & FCAW


INDUSTRIAL WELDERS
Recommended for industrial job shops
and manufacturing applications
Optimized for CV processes
Designed for use with a variety of
wire feeders
100% Duty Cycle

Idealarc CV-655

Idealarc CV-400

650 Amps @ 100% Duty Cycle Rated


Dependable High Output MIG Welding

Phase

Hertz

Idealarc CV-305

CV

DC

50-400

60

Idealarc CV-400

CV

DC

60-500

60

DC

70-815

60

Idealarc CV-655

KEY:

Excellent

CV

Good

Current Range
(Amps)

MIG

Polarity

Arc Gouging

INPUT

Mode

Submerged Arc

PROCESS

OUTPUT

Flux-Cored

MODEL

FEATURES
7-Yr. Warranty
(on Power
Rectifier)

400 Amps @ 100% Duty Cycle Rated


for Wire Welding

Stackable

315 Amps @ 100% Duty Cycle Rated for


All Day Long MIG Welding

Digital Display

Idealarc CV-305

Optional

Optional

www.lincolnelectric.com/mig-welders

23

MIG & FCAW: INDUSTRIAL WELDERS


Processes
MIG

Idealarc CV-305, CV-400


and CV-655

Output

Reliability and exceptional


wire welding performance
set Lincoln Electric CV series
welders apart. Tackle MIG
and flux-cored wire welding
for fabrication and production
in transportation, heavy
equipment, structural steel,
railroad and furniture.
Shown:
K1480-1
Idealarc CV-655

Shown:
K2400-1
Idealarc CV-305

Idealarc CV-400

Idealarc CV-655

Idealarc CV-305

Connect wire feeders via either


14-pin MS-type or terminal strip.

Calibrated output control lets


operator accurately regulate
power levels.

Digital Ammeter/Voltmeter
view voltage presets.

115V and 42V wire feeder


auxiliary power with circuit
breaker protection.

Line voltage compensation


maintains weld consistency.

Internal components, including


windings, rectifiers and circuit
boards, are coated to protect
against moisture and corrosion.

115-volt duplex receptacle


provides 20 amps of auxiliary
power.
Separate output studs allow the
operator to select high or low
inductance.

Electronic and thermostatic


protection.
NOTE: 50 Hertz models also available.

CV DC

Input

60

PHASE

Hz

Idealarc CV-305 Ready-Pak


Package (K2395-2) Includes
CV-305 Power Source (K2400-1)
LF-72 Bench Model (2-Roll)
Wire Feeder with standard
Wire Reel Stand (K2327-5)
Control Cable, 10 ft. (3.0 m)
.035-.052 in. (0.9-1.3 mm) solid
wire Drive Roll and Guide Tube Kits.
15 ft. (4.5 m) Magnum PRO 350
gun and cable assembly with
.035-.045 in. (0.9-1.1 mm) liner.
Work, 15 ft. (4.6 mm) and Wire
Feeder, 10 ft. (3.0 m) Power Cables
Package
Harris Flowmeter Regulator and
Gas Hose.

Dependable High Output Wire Welding

Shown:
K1346-13
Idealarc CV-400

Flux-Cored

Easy access Twist Mate


connections on the front of
the machine.
Two output connectors allow
you to connect to high or low
inductance for optimal arc
control.
Stack them three-high.
Compact unit is 20 lbs. (9.0 kg)
lighter and significantly smaller
than competitive models.

Idealarc CV-400 Ready-Pak


Package(K2439-2) Includes
CV-400 Power Source (K1346-13)
LF-72 Bench Model, Heavy Duty
(Heavy Duty Wire Reel Stand)
.035-.045 in. (0.9-1.1 mm)
Drive Rolls for Solid Wire
Heavy Duty Wire Reel Stand
Control Cable, 10 ft. (3.0 m)
Weld Power Cable, 10 ft. (3.0 m)
Work Clamp
15 ft. (4.5 m) Magnum PRO 350
gun and cable assembly with
.035-.045 in. (0.9-1.1 mm) liner.
Harris Flowmeter Regulator and
Gas Hose
Literature
E4.22 (Idealarc CV-305)
E4.30 (Idealarc CV-400)
E4.40 (Idealarc CV-655)

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Output Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Idealarc
CV-305

K2400-1
K2400-2

208/230/460/3/60
230/460/575/3/60

315A/32.6V/100%

52/48/24A
48/24/19A

50-400A
7-37V

24.6 x 19.5 x 27.0


(625 x 495 x 686)

330
(149)

Idealarc
CV-305/LF-72
Ready-Pak Pkg.

K2395-2

208/230/460/3/60

47.7 x 25.5 x 33.0


(1212 x 648 x 838)

448
(203)

Idealarc
CV-400
Idealarc
CV-400/LF-72
Ready-Pak Pkg.
Idealarc
CV-400/LF-74
Ready-Pak Pkg.

K1346-22
K1346-13
K2439-2

230/460/575/3/60
230/460/3/60

27.5 x 22.2 x 32
(699 x 564 x 813)
22.5 x 36.5 x 53
(571 x 927 x 1346)

383
(174)
490
(222)

27.5 x 36.5 x 53
(699 x 927 x 1346)

490
(222)

Idealarc
CV-655

K1480-1
K1480-5

27.5 x 22.2 x 38.0


(699 x 565 x 965)

652
(296)

52/48/24A

400A/36V/100%
450A/38V/60%

77/39/31A 80/40/32A
77/39A
80/40A

60-500A
12-42V

K2496-2

230/460/3/60
575/3/60

650A/44V/100%

MIG & FCAW Industrial Welders Options

94/47A
38A

70-815A
13-44V
Max. OCV: 48V

See the Recommended Equipment Options section for descriptions.

Idealarc CV-305

Idealarc CV-400

Idealarc CV-655

General Options
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K864
Remote Control Cable Adapter
K852-70
Twist Mate Cable Plug for 1/0-2/0,
50-70 mm2 cable
K852-95
Twist Mate Cable Plug for 2/0-3/0,
70-95 mm2 cable
K484
Jumper Plug Kit
K874
Undercarriage Hand moving
K3019-1
Arc Tractor

Weld Fume Control System


Wire Feeder Options

LF-72 and LF-74, LN-25 PRO

General Options
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K864
Remote Control Cable Adapter
K841
Undercarriage Hand moving
K484
Jumper Plug Kit
K3019-1
Arc Tractor

Weld Fume Control System


Wire Feeder Options

LF-72 and LF-74, LN-8, LN-9, LN-10 and


DH-10, LN-25 PRO, LN-25 PRO Dual Power

General Options
K1482-1
Digital Meter Kit
K1486-1
Air Filter Kit
Dual Process Switch
K1528-1
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K864
Remote Control Cable Adapter
K842
Undercarriage Hand moving
K3019-1
Arc Tractor

Weld Fume Control System


Wire Feeder Options

LF-72 and LF-74, LN-8, LN-9, LN-10 and


DH-10, LN-25 PRO

24

www.lincolnelectric.com/mig-welders

MULTIPROCESS
WELDERS

For Heavy Manufacturing and Fabrication


One Machine For Stick, TIG, Wire Welding
and Arc Gouging
Ruggedly Built For Tough Environments

Flextec 450

Flextec 650

350 Amps @ 60% Duty Cycle.


Designed Smart. Built Tough.

FLEXible TEChnology
450 Amps @ 60% Duty Cycle

FLEXible TEChnology
650 Amps @ 100% Duty Cycle

Idealarc DC-600

Idealarc DC-655

400 Amps @ 100 Duty Cycle

600 Amps @ 100 Duty Cycle for


Industrial Manufacturing

Efficiently delivers 650 Amps


@ 100% Duty Cycle

Idealarc DC-400

Idealarc DC-600

Idealarc DC-655

Excellent

Good

INPUT

Inverter

CONVENTIONAL
RECTIFIER

FEATURES
Stackable

Arc Gouge

Submerged Arc

Flux-Cored

MIG Pulsed

PROCESS

1/3

50/60

DC

5-500

50/60

DC

10-815

50/60

DC

60-500

60

DC

70-850

60

DC

50-815

60

MIG

5-425

TIG

DC

Current Range
(Amps)

Stick

Hertz

Flextec 650

Phase

Flextec 450

CC
CV
CC
CV
CC
CV
CC
CV
CC
CV
CC
CV

Polarity

Mode
Inverter
Technology

Invertec V350-PRO

OUTPUT

MODEL

Conventional
Technology

Portable, Powerful Weld


Performance Monitoring.

TM

Idealarc DC-400

KEY:

Arc Tracker

TM

7-Yr. Warranty
on Power
Rectifier

INVERTER
TECHNOLOGY

Invertec V350-PRO

Optional

www.lincolnelectric.com/multi-process-welders

25

MULTI-PROCESS WELDERS
Processes
Stick
TIG
MIG

Invertec V350-PRO

Designed Smart. Built Tough.

www.lincolnelectric.com/green

Output

The multi-process Invertec V350-PRO is an efficient, lightweight and portable choice


for training, fabrication or construction applications. Available in four models:
Construction, Factory, Factory (Tweco) and Advanced Process.

Pulsed (Advanced
Process Panel only)
Flux-Cored
Gouging

CC
CV

DC

Input

1 3 50
60
PHASE

Hz

Ready-Pak Package (K2437-2)


Includes
V350-PRO Factory Model (K1728-6)
LF-72 Heavy Duty Wire Feeder (K2327-6)
Magnum PRO 350 Gun & Cable
Assembly, 15 ft. (4.6 m)
Work & Wire Feeder 2/0 Welding Cable
Package, 10 ft. (3.0 m)
Harris Flowmeter/Regulator w/Adapter
and Hose, 10 ft. (3.0 m)
Inverter and Wire Feeder Cart
More options at end of section

All input voltages and frequencies are both single and three
phase rated no phase derating necessary on single phase.
5-425 amp output range for all recommended processes from
DC TIG to arc gouging.
Input voltage from 208-575V this one machine is capable of
running on virtually any input power supply.
50 and 60 Hz operation can be connected anywhere in the world.
Touch Start TIG for contamination-free starts.
Product
Name

Product
Number

Invertec V350-PRO

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

350A/34V/60%

3-ph: 50/42/28-26/23/18
1-ph: 94/85/54/42/37
3-ph: 41-39/36/23-22/19/16
1-ph: 76/69/41/36/31

K1728-5
Construction
200-208/230/380-415/
K1728-6
Factory
460/575/3/50/60
K1728-7 Advanced Process
208/230/415/
460/575/1/3/50/60
K1728-13 Factory (Tweco)

Invertec V350-PRO/LF-72 K2437-2


Ready-Pak Pkg.
Invertec V350-PRO

Model

Literature
E5.91

Shown: K1728-6 Invertec V350-PRO


(Factory Model)

88% efficiency low power consumption for energy savings.

300A/32V/100%

200-220/380-400/
415-440/1/3/50/60

350A/34V/60% (3ph)
320A/33V/60% (1ph)
300A/32V/100% (3ph)
275A/31V/100% (1ph)

www.lincolnelectric.com/green

Processes
Stick
DC TIG
MIG
Output

This multi-process welder delivers up to 500 amps of welding power for a variety of
applications, including construction and fabrication. It features an IP23 rating for
outdoor operation and storage, and the latest inverter technology will save you
real dollars on the utility costs associated with your welding operations.
Flexible Multi-Process Capability Including stick, Touch Start TIG (DC), MIG,
flux-cored welding and carbon arc gouging with up to a 3/8 in. (9.5 mm) carbon.
The Future is NowSM You no longer have to pay a price premium to
gain the advantages of inverter technology over conventional welders.
- Faster Arc Response, Low Power Consumption and Enhanced Portability.
Compact, Durable Case Tough IP23 enclosure rating for extreme
field environments.
Selectable Hot Start Turn it off for thin material or flip it on to get
the extra starting amperage you need for thick, rusty or dirty material.

Desert Duty Rated Welding outputs are rated for extreme


temperature operation up to 55C (131F).

55.2 x 28.5 x 55.5


(1403 x 724 x 1410)

370
(168)

14.8 x 13.3 x 27.9


(376 x 338 x 709)

86.5
(37.4)

CC
CV

Flux-Cored
Gouging
DC

Input

3
PHASE

50
60
Hz

Flextec 450/LF-72 Heavy Duty


Wire Feeder Ready-Pak Package
(K2960-1) Includes
Flextec 450 (K2882-1)
LF-72 Bench Model, Standard Duty (K2327-5)
- Heavy Duty Wire Reel Stand
- Drive Roll and Wire Guide Kit
.035-.045 in. (0.9-1.1 mm)
- Control Cable 10 ft. (3.0 m)
Magnum PRO Curve 400 Ready-Pak
2/0 Welding Cable
Work Lead Package
Harris Flowmeter Regulator & Hose
Inverter and Wire Feeder Cart (K3059-2)
Key Options
K3059-2 Inverter and Wire Feeder Cart
K1764-1 Inverter and Wire Feeder Cart
K857-1 Remote Output Control, 100 ft. (30.5 m)
More options at end of section

Variable Arc Control In stick mode, vary the arc force to obtain
a soft or crisp arc. In CV modes, vary the pinch or inductance
to control spatter, fluidity and bead appearance.

81
(36.7)

3ph: 41-37/28-22/22-21

Flextec 450

Full-Featured Remote Control Capability Use a foot pedal or


hand control to remotely vary output up to 100 ft. (30.5 m) away.

14.8 x 13.3 x 27.9


(376 x 338 x 709)

3ph: 48/28-27/26-24

FLEXible TEChnology

Net Weight
lbs.(kg)

5-425A
Max OCV:
80V DC

Factory

K1728-8

HxWxD
inches (mm)

Output Range

Shown:
K2882-1 Flextec 450

Wire Feeders
LF-72, LF-74, LN-10, DH-10, LN-15, LN-25 PRO,
LN-25 PRO Dual Power, LN-25 Pipe
(115 volt input wire feeders are not supported)

Literature E5.95
Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Flextec 450
Flextec 450/LF-72 Standard Duty
Wire Feeder One-Pak Pkg.
Flextec 450/LF-72 Heavy Duty
Wire Feeder Ready-Pak Pkg. w/Cart
Flextec 450/LF-74 Heavy Duty
Wire Feeder Ready-Pak Pkg. w/Cart

K2882-1
K2960-1

380/460/575/3/50/60

26

K3125-1
K3126-1

www.lincolnelectric.com/multi-process-welders

Rated Output
Current/Voltage/Duty Cycle
450A/38V/60%
400A/36V/100%
Desert Duty Rated:
340A/34V/100%/55C
375A/35V/60%/55C
400A/36V/40%/55C
450A/38V/20%/55C

Input Current @
Rated Output
Output Range
37/27/22A
29/21/17A

5-500 Amps

HxWxD
inches (mm)

Net Weight
lbs.(kg)

18.8 x 14 x 26.5
(477 x 356 x 673)

125
(56.8)

MULTI-PROCESS WELDERS
Processes
Stick
DC TIG

Flextec 650

FLEXible TEChnology

www.lincolnelectric.com/green

Output

CC
CV

MIG
Flux-Cored
DC

Input

Gouging
50
60
Hz

PHASE

Flextec 650/LF-74 Heavy Duty Wire Feeder


One-Pak Package (K3147-1) Includes
Flextec 650 (K3060-1)
LF-74 Bench Model, Heavy Duty (K2426-5)
Magnum PRO Curve 400 Gun and Cable
Assembly (K2952-2)
Gun Connector Kit (K466-10)
1/16 Liner (KP44-116-15)
1/16 Cored Drive Rolls & Guide (KP15054-1/16C)
3/0 Welding Cable Kit (K1842-10)
Work Lead Package (K2149-1)
Harris Flowmeter Regulator & Hose (3100211)

This multi-process welder delivers up to 815 amps of welding power for a variety
of applications, including construction and fabrication. It features an IP23 rating
for outdoor operation and storage, and the latest inverter technology will save
you real dollars on the utility costs associated with your welding operations.
Flexible Multi-Process Capability Including stick, Touch Start TIG (DC),
MIG, flux-cored, CV submerged arc welding and carbon arc gouging with up
to a 1/2 in. (12.7 mm) carbon.
The Future is NowSM You no longer have to pay a price premium to
gain the advantages of inverter technology over conventional welders.
- Faster Arc Response means smoother arc action and more
consistent bead appearance.
- Low Power Consumption results in daily operational cost savings.
- Enhanced Portability Typically 50% less weight, size and footprint.

Key Options
K3059-2 Inverter and Wire Feeder Cart
K1764-1 Inverter and Wire Feeder Cart
K857-1 Remote Output Control, 100 ft. (30.5 m)
K3091-1 Multi-Process Switch
More options at end of section

Compact, Durable Case Tough IP23 enclosure ensures the


Flextec 650 will withstand extreme field environments.
Standard 115 Volt Auxiliary Power For 115 volt wire feeders,
grinders, or lights.
Full-Featured Remote Control Capability Use a foot pedal or
hand control to remotely vary output up to 100 ft. (30.5 m) away.

Shown:
K3060-1 Flextec 650

Wire Feeders
LF-72, LF-74, LN-10, DH-10, LN-15, Activ8,
LN-25 PRO, LN-25 PRO Dual Power, LN-25 Pipe,
LN-7, LN-8, LN-9, NA Series, LT-7
Literature
E5.96

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Flextec 650
Flextec 650/LF-72 Heavy Duty
Wire Feeder Ready-Pak Pkg. w/Cart
Flextec 650/LF-74 Heavy Duty
Wire Feeder Ready-Pak Pkg. w/Cart
Flextec 650/LF-74 Heavy Duty
Wire Feeder One-Pak Pkg. w/o Cart
Flextec 650/LN-10 Bench Model
Wire Feeder One-Pak Pkg. w/o Cart

K3060-1
K3145-1

380/460/575/3/50/60

Rated Output
Current/Voltage/Duty Cycle
650/44/100%
750/44/60%
Desert Duty Rated:
600A/44V/100%/55C
650A/44V/50%/55C
750A/44V/30%/55C

K3146-1
K3147-1

Input Current @
Rated Output

Output Range

3 Ph / 100% Duty Cycle:


57/47/38A

10-815 Amps

HxWxD
inches (mm)

Net Weight
lbs.(kg)

21.8 x 16.1 x 29.3


(554 x 409 x 584)

165
(74.8)

K3158-1

Arc Tracker

Processes
DC Arc Welding Circuits Only
(10-1000 A at 100% Duty Cycle)
Any DC Polarity Welding Process
Any Welding Equipment

Portable, Powerful Weld Performance Monitoring


Connect the Arc Tracker between any DC welding power source and the work clamp to access
a wide array of data monitoring information regarding your welding arc, including True Energy
and Production Monitoring.

Output

STT DC

Input

40

VDC

Unit Includes
Detachable input cord 6 ft. (2 m)
with NEMA 5-15P plug and an
IEC 60320 plug receptacle.
Polarity specific arc voltage remote
sense leads 15 ft. (4.5 m) (Qty., 2).

Accurately Monitor Welding Parameters Advanced digital controls


sample the welding parameters at extremely high speeds.
Broad Compatibility The Arc Tracker is compatible with any DC
welding process power source and wire feeder.

Literature
E5.99

Simple Plug-n-Play Design Connect to any DC welding circuit, attach


voltage sense leads and begin monitoring weld performance immediately.
Variable Input Voltage The Arc Tracker auto-senses
any input voltage between 120-230 volts AC.
Ethernet Connection Communicates weld data
status to your network via standard Ethernet.
Shown:
K3019-1 Arc Tracker

Factory Quality System Integration Easily


calibrated for use in factory quality systems.

(1)The Arc Tracker does not support Production


Monitoring wire feed speed and deposition rate
data, consumable package tracking and WeldScore
functionality.

Powerful Software Tools Arc Tracker software tools are available at powerwavesoftware.com,
including Power Wave Manager(1) and Production Monitoring(1). Visit frequently for
updated software and expanded capabilities.
Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Arc Tracker

K3019-1
US/International

120-230/1/50/60

NEMA EW1: 1,000/44/100% DC


IEC60974-1: 1,000/44/100% DC

Current Draw
0.8A at 120VAC

HxWxD
inches (mm)

Net Weight
lbs.(kg)

12 x 9 x 15
(305 x 220x 645)

20
(9)

www.lincolnelectric.com/multi-process-welders

27

MULTI-PROCESS WELDERS

Idealarc DC-400, DC-600, DC-655

Industrial DC Multi-Process Welders


Rugged construction, simple controls and a 100% duty cycle output rating make these
machines a sound investment for heavy duty shop applications.

Processes
Stick
TIG
MIG
Flux-Cored
Submerged Arc
Gouging
Output

CC
CV

DC

Input

60

PHASE

Hz

Key Options
DC-400
K804-1 Multi-Process Switch
K841 Undercarriage
DC-600
K804-1 Multi-Process Switch
K1611-1 Paralleling Kit*
(for codes above 10500)
K842 Undercarriage
DC-655
K1482-1 Digital Meter Kit
K1528-1 Dual Process Switch
K1611-1 Paralleling Kit
K842 Undercarriage
More options at end of section

Shown:
K1308-25
Idealarc DC-400

Shown:
K1609-2
Idealarc DC-655

Literature
E5.20 (Idealarc DC-400)
E5.40 (Idealarc DC-600)
E5.46 (Idealarc DC-655)

Shown:
K1288-17
Idealarc DC-600

Idealarc DC-400

Idealarc DC-655

Idealarc DC-600

Large, conveniently located


controls make it easy to change
between CC (Stick/TIG/arc
gouging), CV (MIG/flux-cored)
and CV Submerged Arc modes.

CC Arc Force Control Knob


with built-in Hot Start.

115V, 15 amps, duplex auxiliary


power receptacle (60Hz models)
makes it easy to power lights,
grinders and other shop tools
at your work station.

Arc force control adjusts short


circuit current for a soft arc or
a forceful driving arc in the CC
(Stick/TIG) mode.
Arc control adjustment changes
pinch effect of the arc to control
spatter, fluidity, and bead shape
in the MIG/Flux-Cored mode.

Idle Shut Down mode


automatically shuts machine
off when not in use to minimize
power consumption.
Fan-As-Needed (F.A.N.) solid
state thermally controlled cooling
fan operates only when required.
Minimizes power consumption,
operating noise and dust intake.
Separate output studs let you
choose low or high inductance.

Full range output voltage


control for easy operation
and precise control.
Standard analog ammeter
and voltmeter.
Mode switch for selecting
desired output characteristics.
Windings and rectifiers
protected against moisture
and corrosive environments.

10% input line voltage


compensation for maintaining
weld consistency.

Remote and other switches are


behind front latched panel, for
added protection.

Low profile case allows stacking


machines up to three high to
conserve floor space.

Low profile case allows stacking


machines up to three high to
conserve floor space.

Flat-top case with a small


footprint can be placed under
a workbench or stacked up to
3 high on top of each other.

Seven-year warranty on power


rectifier.

Seven-year warranty on power


rectifier.

Seven-year warranty on power


rectifier.

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Idealarc DC-400

K1308-25
w/115V Duplex GFCI
K1308-12
w/Multi-Process Switch
K1288-18
w/Multi-Process Switch
K1288-17
K1288-22
K1288-28

230/460/575/3/60

400A/36V/100%
(450A/38V/60%)
(500A/40V/50%)
600A/44V/100%
680A/44V/60%

K1609-2

230/460/575/3/60

Idealarc DC-600

Idealarc DC-600
w/Meters
Idealarc
DC-600 VRD
Idealarc DC-655

NOTE: 50 Hertz models also available.

28

www.lincolnelectric.com/multi-process-welders

230/460/3/60
230/460/3/60
230/460/3/60
230/460/575/3/60

* Cannot be used with VRD models.

Shown:
K804-1 Multi-Process Switch

Output Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

78/39A

60-500A
12-42V

27.5 x 22.3 x 33.1


(698 x 566 x 840)

473
(215)

108/54A

CV: 70-850A, 13-44V

30.7 x 22.2 x 38
(781 x 565 x 965)

522
(237)

27.5 x 22.2 x 38
(699 x 564 x 965)

720
(327)

CC: 90-850A, 24-42V


108/54/43.2A

650A/44V/100%
(815A/44V/60%)

122/61/49A

CV: 50-815A, 13-44V


Max. OCV: 46V
CC: 50-815A, 13-44V
Max. OCV: 68V

MULTI-PROCESS WELDERS

Multi-Process Welder Options


See the Recommended Equipment Options section for descriptions.
Invertec V350-PRO

Flextec 650

Idealarc DC-600

General Options
K1763-1
Advanced Process Panel
(Factory and Construction Models Only)
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit,
4.3 ft. (1.3 m)
K1803-1
Work and Wire Feeder 2/0 Weld Cable Package,
10 ft. (3.0 m)
K852-70
Twist Mate Cable Plug for 1/0-2/0,
50-70 mm2 cable
K852-95
Twist Mate Cable Plug for 2/0-3/0,
70-95 mm2 cable
K1759-70 Twist Mate Receptacle for 1/0-2/0,
50-70 mm2 cable
K1759-95 Twist Mate Receptacle for 2/0-3/0,
70-95 mm2 cable
K2176-1
Twist Mate to Lug Cable Adapter
K1764-1
Inverter and Wire Feeder Cart
K1702-1
Dual Cylinder Mounting Kit
K867
Universal Adapter Plug
K3019-1
Arc Tracker

Weld Fume Control System


Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6m)
K857-1
Remote Output Control, 100 ft. (30m)
K864
Remote Control Cable Adapter
TIG Options
K930-2
TIG Module
K936-1
Control Cable (9-pin to 14-pin)
K936-4
Control Cable (9-pin to 115V plug)
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K814
Arc Start Switch
K1762-2
Invertec TIG Solenoid Kit
K1622-1
Twist Mate Torch Adapter, PTA-9, -17
K1622-3
Twist Mate Torch Adapter, PTA-26
K1622-4
Twist Mate Torch Adapter, Water-Cooled
K960-1
Twist Mate Torch Adapter (with separate gas)
K2265-1
TIG-Mate 17V TIG Torch Starter Kit (air-cooled)
K2266-1
TIG-Mate 17 TIG Torch Starter Kit (air-cooled)
K2267-1
TIG-Mate 20 TIG Torch Starter Kit
(water-cooled)
Wire Feeder Options

LF-72 and LF-74, LN-10 and DH-10, LN-15


and LN-25 PRO

General Options
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit,
4.3 ft. (1.3 m)
K3059-2
Inverter and Wire Feeder Cart
K1764-1
Inverter and Wire Feeder Cart
K3019-1
Arc Tracker

Weld Fume Control System


Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30.5 m)
TIG Options
Pro-Torch TIG Torches

K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K814
Arc Start Switch
Wire Feeder Options

LF-72, LF-74, LN-10, DH-10, LN-15, Activ8,


LN-25 PRO, LN-25 PRO Dual Power, LN-25 Pipe,
LN-7, LN-8, LN-9, NA Series, LT-7

General Options
K804-1
Multi-Process Switch
K842
Undercarriage Hand moving
K1737-1
All-Terrain Undercarriage
K1611-1
Paralleling Kit (codes above 10500)*
K1897-1
Paralleling Kit (codes below 10500)*
K3019-1
Arc Tracker

Weld Fume Control System


Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K864
Remote Control Cable Adapter
TIG Options
K930-2
TIG Module*
K936-1
Control Cable (9-pin to 14-pin)
K1798
Adapter Cable Male 14-pin Control Cable to
Terminal Strip
K937-45
Control Cable Extension, 45 ft. (13.7 m)
K939-1
Docking Kit
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K843
Amptrol Adapter Kit
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit,
4.3 ft. (1.2 m)
Wire Feeder Options

LF-72 and LF-74, LN-8, LN-9, LN-10 and


DH-10, LN-25 PRO, NA-3 and NA-5, LT-7

Flextec 450
General Options
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit,
4.3 ft. (1.3 m)
K3059-2
Inverter and Wire Feeder Cart
K3059-1
Inverter and Wire Feeder Cart
K1764-1
Inverter and Wire Feeder Cart
K3019-1
Arc Tracker
K3056-1
Base Mounting Kit

Weld Fume Control System


Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30.5 m)
TIG Options

Pro-Torch TIG Torches


K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K814
Arc Start Switch
Wire Feeder Options

LF-72, LF-74, LN-10, DH-10, LN-15, LN-25 PRO,


LN-25 PRO Dual Power and LN-25 Pipe

Idealarc DC-400
General Options
K804-1
Multi-Process Switch
K841
Undercarriage Hand moving
K2149-1
Work Lead Package
K3019-1
Arc Tracker

Weld Fume Control System


Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K864
Remote Control Cable Adapter
TIG Options
K930-2
TIG Module
K936-1
Control Cable (9-pin to 14-pin)
K1798
Adapter Cable Male 14-pin Control Cable to
Terminal Strip
K937-45
Control Cable Extension, 45 ft. (13.7 m)
K939-1
Docking Kit
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K864
Remote Control Cable Adapter
K843
Amptrol Adapter Kit
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit
Wire Feeder Options

LF-72 and LF-74, LN-8, LN-9, LN-10 and


DH-10, LN-25 PRO and LN-23P

Idealarc DC-655
General Options
K1482-1
Digital Meter Kit
K1486-1
Air Filter Kit
K1528-1
Dual Process Switch
K1611-1
Paralleling Kit
K842
Undercarriage Hand moving
K1737-1
All-Terrain Undercarriage
K3019-1
Arc Tracker

Weld Fume Control System


Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K864
Remote Control Cable Adapter
TIG Options
K930-2
TIG Module
K936-1
Control Cable (9-pin to 14-pin)
K1798
Adapter Cable Male 14-pin Control Cable to
Terminal Strip
K937-45
Control Cable Extension, 45 ft.
Docking Kit
K939-1
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K864
Remote Control Cable Adapter
K843
Amptrol Adapter Kit
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit
Wire Feeder Options

LF-72 and LF-74, LN-8, LN-9, LN-10 and


DH-10, LN-25 PRO, NA-3 and NA-5, LT-7

* Cannot be used with VRD models.

www.lincolnelectric.com/multi-process-welders

29

ADVANCED
PROCESS WELDERS
A Wide Variety Of Welding Waveforms
For Every Application
Fast, Reliable Digital Communication
Multi-Process Welding On A Variety Of
Materials

Invertec STT II

INCLUDES STT

Power Wave STT Module

Dedicated Surface Tension Transfer (STT )


Process Welder. 225 Amps @ 60% Duty Cycle.

Power Wave 455M/STT

Gain outstanding puddle control for critical sheet metal


or pipe root pass welding. For Power Wave S350.

Multi-Process including STT .


450 Amps @ 100% Duty Cycle.

C300

S350

355M

455M

S500

Portable, Compact
300 Amps @ 40% Duty Cycle.

350 Amps @
40% Duty Cycle.

350 Amps @
60% Duty Cycle.

450 Amps @
100% Duty Cycle.

450 Amps @
100% Duty Cycle.

Power Wave 455M/STT

Power Wave STT Module

Power Wave C300

MULTI-PROCESS

Power Wave S350

Power Wave 355M

Power Wave 455M

Power Wave S500

KEY:
30

Excellent

Good

www.lincolnelectric.com/multi-process-welders

Inverter
Efficiency

ArcLink Digital
Communication

Waveform Control
Technology

Arc Gouge

Flux-Cored

MIG/STT

0-450 PEAK
0-125 BKGRND

50,60

CC
CV

DC

5-570

50/60

STT

DC

N/A

CC
CV
CC
CV
CC
CV
CC
CV
CC
CV

DC

5-300

1,3

50/60

DC

5-350

1,3

50/60

DC

5-425

1,3

50/60

DC

5-570

50/60

DC

5-550

1,3

50/60

Optional

Pulsed

DC

MIG

STT

Current Range
(Amps)

TIG

Hertz

STT

FEATURES

INPUT

Phase

Invertec STT II

PROCESS

Polarity

OUTPUT

Mode

MODEL

Stick

MULTI-PROCESS
POWER WAVE

PROCESS

N/A

ADVANCED PROCESS WELDERS


Processes
MIG-STT

Invertec STT II

www.lincolnelectric.com/green

Output

Featuring Surface Tension Transfer (STT ) Process

STT DC

Input

50
60

60
Hz

Hz

PHASE

Unit Includes
Twist Mate Cable Plugs (qty.2)
STT II Sense Lead Kit,
25 ft. (7.6 m)

The Invertec STT II power source combines high frequency inverter technology with advanced
Waveform Control Technology to provide a better welding solution than traditional short arc MIG.
Controlled penetration and outstanding heat input controlIdeal for welding
joints with open root, gaps, or on thin material with no burnthrough.

Key Options
K1560-2 STT 10 Wire Feeder
K2614-1 LN-25 PRO Dual Power
K1759-xx Twist Mate Cable
Receptacles
K2593-100 Coaxial Power #1
Cable, 100 ft. (30.5 m), 300 amps
K852-xx Twist Mate Welding
Cable Plugs
More options at end of section

Reduced spatter and fumesCurrent is controlled to achieve optimal


metal transfer.
Various shielding gasesSTT may be used with various gas blends
including 100% CO2 and Argon or Helium blends. Larger diameter
wires can typically be used.
Good bead control and faster travel speedsCan replace TIG (GTAW)
in many applications without sacrificing appearance or quality.

Literature
E4.52

Background and Tailout Currentaccurately control fine and


coarse heat input for reduced distortion and burnthrough as
well as proper penetration.
Shown:
K1525-1 Invertec STT II

Adjustable Hot Start controls the heat at the start of the weld.
Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Invertec STT II

K1525-1
K1526-1
K1526-2

208/230/460/3/60
200-208/220-230/380-415/440-460/3/50/60

225A/29V/60%
200A/28V/100%

32/30/16A
33/30/15/17/16A
36/34/20/19/18A

200/208/380/400/415/3/50/60

Power Wave C300

HxWxD
inches (mm)

Net Weight
lbs.(kg)

23.2 x 13.2 x 24.4


(589 x 336 x 620)

117
(53)

Output Range
Peak Current: 0-450A
Background Current:
0-125A
Max. OCV: 85V

www.lincolnelectric.com/green

Portable. Powerful. Compact. One Machine Does it All!

Processes
Stick
DC TIG
Pulsed
DC TIG
Output

The Power Wave C300 is an advanced compact multi-process power


source with an integrated wire feeder. Its ideal for welding on a
wide variety of materials, including aluminum, stainless, and
nickel materials where arc performance is critical.

Pulsed MIG
MIG
Flux-Cored

CC
CV

DC

Input

1 3 50
60
PHASE

Hz

Steel Ready-Pak Package


(K2774-2) Includes
Power Wave C300 (K2675-2)
Power Wave C300 Undercarriage
Magnum PRO Curve 300
Gun Package
Harris Flowmeter & Hose

PowerConnect Technology (Patent-Pending) Automatically


adjusts to input power from 200-600V, 50 or 60 Hz, single phase
or three phase. Welding output remains constant through the
entire input voltage range.

Unit Includes
Drive Roll Kit, .035/.045 in.
(0.9/1.2 mm)
Input Cord, 10 ft. (3.0 m)
Work Lead & Clamp, 10 ft. (3.0 m)

Tribrid Power Module Exceptional welding performance


with high power factor and efficiency.
Production Monitoring 2.1 Track equipment usage, store
weld data and configure fault limits to aid in production
analysis and process improvements.

Key Options
K2734-2 Understorage Cart
Pro-Torch TIG Torches
K870-2 Foot Amptrol
K963-4 Hand Amptrol
More options at end of section

Compact and Durable Case IP23 rated to withstand


harsh environments.
Integrated TIG Torch and Spool Gun Solenoid Makes for
fast changeovers to TIG welding or spool gun operation.
Shown: K2774-2
Power Wave C300
Steel Ready-Pak Pkg.

Literature: E5.100

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Wire Feed Speed Range


ipm (m/min)

Wire Size Range


inches (mm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Power Wave
C300

K2675-2

3 Ph 50/60:
208/220-230/380-415/
460/575

300A/29V/40%
250A/27V/100%

3 Ph/40% Duty Cycle:


30/28/16/14/11A

50-700
(1.27-17.8)

18.8 x 14 x 27.4
(478 x 356 x 697)

100
(47.6)

Power Wave
C300 Steel
Ready-Pak Pkg.

K2774-2

Solid:
.023-.045
(0.6-1.2)
Cored:
.035-.045
(0.9-1.2)

33 x 20 x 42
(838 x 508 x 1067)

180
(81.6)

Power Wave
C300 Educational
Ready-Pak Pkg.

K2774-4

1 Ph 50/60:
208/220-230

1 Ph/40% Duty Cycle:


53/48/29A

www.lincolnelectric.com/multi-process-welders

31

ADVANCED PROCESS WELDERS


Processes
Stick
DC TIG
Pulsed DC TIG

Power Wave S350

Portable, Powerful, Multi-Process.


www.lincolnelectric.com/green

The multi-process Power Wave S350 provides an extremely fast arc response, includes over 65
standard welding waveforms for optimized performance on almost any application and efficiently
converts input power to reduce operational costs all in a compact, rugged case.

Output

CC
CV

DC

MIG
Pulsed MIG
Flux-Cored
1 3 50
60

Input

Hz

PHASE

Base Unit (K2823-3) Includes


Input Power Cord, 10 ft. (3.0 m)
Key Options
K3001-1 S-Series User Interface Kit
K2902-1 Power Wave STT Module
K2829-1 115V Auxiliary Kit
K3059-2 Inverter & Wire Feeder Cart
K1764-1 Inverter & Wire Feeder Cart
K875 Accessory Kit
K857-2 Remote Output Control
K870-2 Foot Amptrol
Magnum PRO Semiautomatic Guns
Pro-Torch TIG Torches
More options at end of section

PowerConnect Technology (Patent-Pending) Automatically adjusts


to input power from 200-600V, 50 or 60 Hz, single phase or three phase.
Welding output remains constant through the entire input voltage range.
Tribrid Power Module Exceptional welding performance
with high power factor and efficiency.
Production Monitoring 2.1 Track equipment usage, store weld
data and configure fault limits to aid in production analysis and
process improvements.
Optional 115V (10A) AC Duplex Auxiliary Power Receptacle
Patent-pending Surge Blocker Technology ensures simultaneous
welding performance is not compromised by high starting current
devices such as grinders (typically requiring 60A or more peak
surge current).

Shown: K2823-1
Power Wave S350

Compact and Durable Case IP23 rated to withstand harsh environments.

Wire Feeders
Power Feed 10M, Power Feed 25M
Literature
E5.110

Standard Ethernet Allows for effortless software upgrades through www.powerwavesoftware.com.


Product
Name

Product
Number

Input
Power

Input Current
@ Rated Output

Power Wave
S350

K2823-3

208/230/380415/460/575/
1/3/50/60

3 Ph / 40% Duty Cycle: 39/35/19/17/14


3 Ph / 100% Duty Cycle: 31/28/15/14/11
1 Ph / 40% Duty Cycle: 60/671/NA/NA/NA
1 Ph / 100% Duty Cycle: 60/53/NA/NA/NA

Power Wave
S350
One-Pak
(steel)
(1)

K3005-1

Rated Output
Current/Voltage/Duty Cycle

Output
Range(3)

5-350A
GMAW: 350A/31.5V/40%2 SMAW: 250A/30V/100%
GMAW: 300A/29V/100% GTAW-DC: 350A/24V/40%
2
GTAW-DC: 300A/22V/100%
SMAW: 325A/33V/40%

208/230/380415/460/575/
1/3/50/60

Based on the U.S. National Electrical Code

(2)

230 Volt/1 Phase inputs, the peak rating is at 30% duty cycle, except for GTAW.

(3)

Net Wt.
lbs. (kg)

20.40 x 14 x 24.80
(518 x 356 x 630)

85
(38.6)

52 x 39 x 26
(1321 x 991 x 660)

450
(204.1)

On 208 Volt inputs, the maximum output is limited to 300 amps.

Power Wave STT Module

Processes
GMAW-STT

HxWxD
inches (mm)

Output

Add STT Process Capability


Add STT (Surface Tension Transfer) process capability to any compatible Power Wave S-Series
and R-Series power source to gain outstanding puddle control for critical sheet metal or pipe
root pass welding.
Exceptional Arc Control - Outstanding burnthrough control
on thin metal or critical pipe welding.

STT DC

Input

40

VDC

U.S./International Model
(K2902-1) Includes
Power Source Output Pigtail Adapter
Cable (Tweco-style)
Remote Voltage Sense Lead,
25 ft. (3.7 m)
Literature
E5.190

UltimArc - In synergic STT modes, it dynamically and


simultaneously controls all heat input parameters together,
including peak, background and tailout currents. The
result is easy procedure setting for the operator.
Modular Design - Allows easy connection and fast digital
ArcLink communication with compatible S-Series Power Wave
power sources, Power Feed wire feeders, and water coolers.
Add STT capability without having to purchase a second
power source.

Shown: K2902-1
US/International Model

Compact Footprint - Securely connects directly below Lincoln


S-Series and R-Series Power Wave models, without taking valuable floor space.
Self-Protecting Circuits - The module will protect itself from the
excessive transient voltages associated with highly inductive weld circuits.
Product
Name

Product
Number

Power Wave
STT Module

K2902-1
US/International
K2921-1
CE Model

32

www.lincolnelectric.com/multi-process-welders

Input Voltage
40V DC

Rated Output(1)
Current/Voltage/Duty Cycle

HxWxD
inches (mm)

Net Weight
lbs.(kg)

100% Duty Cycle: 450A


60% Duty Cycle: 500A
40% Duty Cycle: 550A
Peak (MAX.): 750A

11.5 x 13.9 x 25.4


(292 x 353 x 645)

47
(21.3)

(1)

Dependent on host welding power source output.

ADVANCED PROCESS WELDERS

Power Wave 355M

Superior Arc Performance. Revolutionary Communication.

Processes
Stick
TIG
MIG
Output

Choose the compact, efficient Power Wave 355M inverter-based welding power source for
advanced process semiautomatic welding, including aluminum push-pull capability.

Pulsed
Flux-Cored
Gouging

CC
CV

DC

Input

1 3 50
60
PHASE

Hz

Waveform Control Technology gives you the ability to select the right waveform for each applicationthat
means the arc has been optimized for each wire type and size for exceptionally smooth arc performance.
Utilizes ArcLinkthe leading digital communication protocol for welding, making
it the best choice for seamless, time critical integration with the wire feeder.
Push-pull capability for ultimate aluminum welding with
the Power Feed 10M or Power Feed 25M wire feeder.

www.lincolnelectric.com/green

Pulse-On-Pulse welding mode improves cleaning


action when welding aluminum and delivers a
TIG-like bead appearance.

Ready-Pak Package for Steel


(K2372-1) Includes
Power Wave 355M (K2368-1)
Power Feed 10M Bench (K2230-1)
.035 and .045 in. (0.9 and 1.1 mm)
Drive Roll & Spilt Wire Guide Kit
Magnum 400 Gun Pkg., 15 ft. (4.5 m)
Work & Wire Feeder Power Cable Pkg.
Harris Flowmeter/Regulator, 10 ft. (3.0 m)
Inverter and Wire Feeder Cart
10 ft. (3.0 m) Power Input Cord
Key Options
K586-1 Deluxe Adjustable Gas
Regulator and Hose Kit
K1764-1 Inverter & Wire Feeder Cart
K1803-1 Work & Feeder Cables Pkg.
K2436-1 Ethernet/DeviceNet Interface
More options at end of section

Power Mode maintains a stable, smooth arc for


short arc welding on thin materials.
State-of-the-art inverter technology provides high
power efficiency, excellent welding performance
and a lightweight, compact design.
Rigorous environmental, mechanical and
weld testing ensures ruggedness and reliability.

Shown:
K2368-1 Power Wave 355M

Wire Feeders
Power Feed 10M, Power Feed 25M
Literature: E5.146

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Power Wave 355M

K2368-1

3 ph: 200/208-230/380-400/
415-460/575/3/50/60

350A/34V/60%
(300A/32V/100%)

3 ph: 50/50-42/28-27/26-23/18A
1 ph: 94-85/64-42/37A

Power Wave 355M/


Power Feed 10M
Ready-Pak Pkg.

K2372-1
(for steel)

1 ph: 208-230/415-460/575/
1/50/60

350A/34V/60%
(300A/32V/100%)

Power Wave 455M &


Power Wave 455M/STT

www.lincolnelectric.com/green

Superior Arc Performance. Revolutionary Communication.


Waveform Control Technology gives you the ability to select the
right waveform for each application, enabling patented processes
like Pulse-On-Pulse, Power Mode and RapidArc.
Choose from over 60 standard welding waveform programs
that offer a broad range of electrode size, type and shielding
gas combinations to give you optimal appearance, penetration,
beadshape and travel speed for each application.

Shown:
K2203-1 Power Wave
455M/STT

Utilizes ArcLink the leading digital communication


protocol for welding, making it the best choice for
seamless, time critical integration with the wire feeder.
Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Power Wave 455M


Power Wave 455M/
Power Feed 10M Ready-Pak
Power Wave 455M/STT
Power Wave 455M/STT
Pipefab Ready-Pak
Power Wave 455M
Power Wave 455M/STT

K2202-1

208/230/460/575/3/50/60

60Hz: 450A/38V/100%
(570A/43V60%)
50Hz: 400A/36V/100%
(500A/40V/60%)

60Hz:
58/53/25/22A
(82/78/37/31A)
50Hz:
49/45/23/18A
(67/61/31/25A)
60Hz & 50Hz: 36/33A
(48/44A)

K2202-2
K2203-2

380/415/3/50/60

14.8 x 13.3 x 27.9


(376 x 338 x 709)

81.5
(37)

250
(113)

Output

CC
CV

STT (455M/STT only)


Flux-Cored
Gouging
DC

Input

3
PHASE

50
60
Hz

Ready-Pak Pkg. (K2375-1) Includes


Power Wave 455M (K2202-1)
Power Feed 10M Bench (K2230-1)
.040-.045 in. (1.0-1.1 mm) Drive Roll
& Guide Tube Kit
Magnum 400 Gun Pkg.,15 ft. (4.5 m)
Work Lead Package
Harris Flowmeter/Regulator, 10 ft. (3.0 m)

Wire Feeders
Power Feed 10M, Power Feed 25M
Literature: E5.161

Product
Name

K2375-1
K2203-1
K2792-1

5-425A

Key Options
K2149-1 Work Lead Package
K2207-2 Ethernet/DeviceNet Module
K1570-1 Dual Cylinder Undercarriage
K1813-1 Cool Arc 40
More options at end of section

Optional communication modules provide networking and


process monitoring capabilities via DeviceNet or Ethernet.
Push-Pull capability delivers ultimate aluminum welding
with the Power Feed 10M and Power Feed 25M
wire feeder.

Net Weight
lbs.(kg)

Processes
Stick
TIG
MIG
Pulsed

HxWxD
inches (mm)

Output Range

60Hz & 50Hz: 400A/36V/100%


(500A/40V/60%)

Output Range
5-570A

HxWxD
inches (mm)

Net Weight
lbs.(kg)

26.1 x 19.9 x 32.9


(663 x 505 x 835)

286 (130)
477 (216)
293 (133)
549 (249)
280 (127)
340 (154)

www.lincolnelectric.com/multi-process-welders

33

ADVANCED PROCESS WELDERS

Power Wave S500

www.lincolnelectric.com/green

Powerful Multi-Process Capability.

Processes
Stick
DC TIG
Pulsed DC TIG
Output

The multi-process Power Wave S500 is packed with Lincoln Electric performance technology
for welding on thicker materials. It provides an extremely fast arc response, includes over 65
standard welding waveforms for optimized performance on almost any application and
efficiently converts input power to reduce operational costs.

CC
CV

MIG
Pulsed MIG
Flux-Cored

DC

Input

1 3 50
60
PHASE

Hz

PowerConnect Technology (Patent-Pending) Automatically


adjusts to input power from 200-600V, 50 or 60 Hz, single phase
or three phase. Welding output remains constant through the entire
input voltage range.

Key Options
K586-1 Deluxe Adjustable Gas
Regulator and Hose Kit
K3059-2 Inverter & Wire Feeder Cart
K1764-1 Inverter & Wire Feeder Cart
K1803-1 Work & Feeder Cables Pkg.
K2436-1 Ethernet/DeviceNet Interface
More options at end of section
Wire Feeders
Power Feed 10M Bench and Boom
models, Power Feed 25M

Tribrid Power Module Exceptional welding performance with


high power factor and efficiency.
Production Monitoring 2 Track equipment usage, store weld
data and configure fault limits to aid in production analysis and
process improvements.

Literature: E5.115

Standard 115V (10A) AC Duplex Auxiliary Power Receptacle


Features patent-pending Surge Blocker Technology to ensure
simultaneous welding performance is not compromised by high
starting current devices such as grinders (typically requiring 60A
or more peak surge current).
Compact and Durable Case IP23 rated to withstand harsh
environments.
Shown:
K2904-1 Power Wave S500

Standard Ethernet Allows for effortless software upgrades


through powerwavesoftware.com.
Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Output
Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Power Wave S500

K2904-1

200/208/220/230/380/400/
415/460/575/3/50/60

GMAW: 550A/41.5V/40%
GMAW: 450A/36.5V/100%
SMAW: 550A/42V/40%
SMAW: 450A/38V/100%
GTAW-DC: 550A/32V/40%
GTAW-DC: 450A/28V/100%

3 Ph / 40% Duty Cycle: 81/73/41/37/29A


3 Ph / 100% Duty Cycle: 60/54/31/27/21A

5-550A

22.5 x 14 x 27.5
(571 x 355 x 698)

150
(330)

Redefining Production Monitoring

CheckPoint Production Monitoring


Anywhere. Anytime. Any Device.
Lincoln Electric CheckPoint is the industrys only always-on
worldwide production monitoring network, providing information
at your fingertips wherever you are without the need to install,
purchase or maintain software or IT hardware. CheckPoint
enables you to maintain a pulse on your Lincoln Electric
welders with critical alerts, unprecedented production visibility,
and predictive analysis. The industry standard for mobility,
CheckPoint is viewable on your smart phone, tablet and
desktop with all web browsers.

SOFTWARE

34

s .O3OFTWARETO"UY )NSTALLOR5PGRADE
WITH3TANDARD%DITION
s .O)4(ARDWARE
s *UST,OG)NAND3TART5SING)T

www.lincolnelectric.com/multi-process-welders

Alerts
Receive test messages
and email notifications
based on concerning
equipment conditions
and wire consumption
to minimize downtime.

Production
Monitoring
View live status of
each welder and analyze
WeldScore, weld details,
wire feed speed, voltage/
current, True Energy
and more.

Traceability
Document quality
and satisfy reporting
requirments by capturing
audit trail data.

Preventive
Maintenance
Prevent problems
before they occur through
predictive analysis.

www.lincolnelectric.com/racks

35

ADVANCED PROCESS WELDERS

Advanced Process Welder Options


See the Recommended Equipment Options section for descriptions.
Invertec STT II

Power Wave S350

Power Wave 355M

General Options
K1764-1
Inverter and Wire Feeder Cart
K1702-1
Dual Cylinder Mounting Kit
K940-25
Sense Lead Kit, 25 ft. (7.6 m)
K940-75
Sense Lead Kit, 75 ft. (22.9 m)
K1796-25 Coaxial Weld Power Cable (350A), 25 ft. (7.6 m)
K1796-50 Coaxial Weld Power Cable (350A), 50 ft. (15.2 m)
K1796-75 Coaxial Weld Power Cable (300A), 75 ft. (22.9 m)
K1796-100 Coaxial Weld Power Cable (300A),
100 ft. (30.5 m)
K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug),
100 ft. (30.5 m)
K852-70
Twist Mate Cable Plug for 1/0-2/0,
50-70 mm2 cable
K852-95
Twist Mate Cable Plug for 2/0-3/0,
70-95 mm2 cable
K1759-70 Twist Mate Receptacle for 1/0-2/0,
50-70 mm2 cable
K1759-95 Twist Mate Receptacle for 2/0-3/0,
70-95 mm2 cable
K2176-1
Twist Mate to Lug Cable Adapter

Weld Fume Control System


Wire Feeder Options

STT-10, LN-25 PRO Dual Power

General Options
K3001-1
S-Series User Interface Kit
K2902-1
Power Wave STT Module
K2829-1
115V Auxiliary Power Kit
K2827-1
DeviceNet Kit
K3059-2
Inverter and Wire Feeder Cart
K3059-1
Inverter and Wire Feeder Cart
Inverter and Wire Feeder Cart
K1764-1
K1702-1
Dual Cylinder Mounting Kit
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit,
4.3 ft. (1.3 m)
K2946-1
Tweco-Style Adapter Plug
K940-25
Sense Lead Kit, 25 ft. (7.6 m)
K1811-50 Heavy Duty Process Sense Lead, 50 ft. (15.2 m)
K1811-100 Heavy Duty Process Sense Lead, 100 ft. (30.5 m)
K3004-1
AuroDrive 19 Controller

Weld Fume Control System


Stick Options
K875
Accessory Kit, 150 Amp
K857-2
Remote Output Control, 12-pin, 25 ft. (7.6 m)
K2909-1
12-pin to 6-pin Adapter Cable
TIG Options
K1782-1
PTA-17 TIG Torch, 12.5 ft. (3.8 m)
K1782-3
PTA-17 TIG Torch, 25 ft. (7.6 m)
KP508
Parts Kit For PTA-17 Series Torches
K1783-1
PTA-26 TIG Torch, 12.5 ft. (3.8 m), 2 pc
K1783-3
PTA-26 Pro-Torch TIG Torch, 25 ft. (7.6 m), 2 pc
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K870-2
Foot Amptrol 12-pin
Hand Amptrol 12-pin
K963-4
K960-3
Tweco-Style Cam Lock Adapter, 26 Series Torches
K960-4
Tweco-Style Cam Lock Adapter, 17 Series Torches
Wire Feeder Options

Power Feed 10M, Power Feed 25M


K1803-2
Work and Wire Feeder Weld Cable Package
with Tweco-Style Plugs

General Options
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit,
4.3 ft. (1.3 m)
K1764-1
Inverter and Wire Feeder Cart
K1702-1
Dual Cylinder Mounting Kit
K852-70
Twist Mate Cable Plug for 1/0-2/0,
50-70 mm cable
K852-95
Twist Mate Cable Plug for 2/0-3/0,
70-95 mm cable
K1759-70 Twist Mate Receptacle for 1/0-2/0,
50-70 mm cable
K1759-95 Twist Mate Receptacle for 2/0-3/0,
70-95 mm cable
K2176-1
Twist Mate to Lug Cable Adapter
K940-25
Sense Lead Kit, 25 ft. (7.6 m)
K940-75
Sense Lead Kit, 75 ft. (22.9 m)
K1811-50 Heavy Duty Process Sense Lead, 50 ft. (15.2 m)
K1811-100 Heavy Duty Process Sense Lead, 100 ft. (30.5 m)
K1803-1
Work and Wire Feeder 2/0 Weld Cable Package,
10 ft. (3.0 m)
K2436-1
Ethernet/DeviceNet Communication Interface

Weld Fume Control System


Stick Options
K704
Accessory Kit, 400 Amp
TIG Options
K2265-1
TIG-Mate 17V TIG Torch Starter Kit (air-cooled)
Wire Feeder Options

Power Feed 10M, Power Feed 25M

Power Wave C300


General Options
K2378-1
Medium Canvas Cover
K2734-2
Understorage Cart
K2909-1
12-pin to 6-pin Adapter Cable
K2910-1
12-pin to 7-pin Adapter Cable

Weld Fume Control System


Stick Options
K875
Accessory Kit, 150 amps
K857-2
Remote Output Control, 12-pin, 25 ft. (7.6 m)
TIG Options
K1782-2
PTA-17, 150 Amp, Air-Cooled TIG Torch,
12.5 ft. (3.8 m) length, 2-cable
K1782-4
PTA-17, 150 Amp, Air-Cooled TIG Torch,
25 ft. (7.6 m) length, 2-cable
K1783-2
PTA-26, 200 Amp, Air-Cooled TIG Torch,
12.5 ft. (3.8 m) length, 2-cable
K1783-4
PTA-26, 200 Amp, Air-Cooled TIG Torch,
25 ft. (7.6 m) length, 2-cable
KP508
Parts Kits for PTA-17 Series Torches
KP509
Parts Kits for PTA-26 and PTW-18 Series Torches
K870-2
Foot Amptrol 12-pin
K963-4
Hand Amptrol 12-pin
K814
Arc Start Switch
K2505-3
TIG Torch Twist Mate to Stud Adapter Cable,
2 ft. (0.61 m) Gas Hose
Wire Feeder Options
K489-8
Fast-Mate Adapter
K3038-1
Python-Plus Push-Pull Gun,
Air-Cooled, 15 ft. (4.6 m)
K3038-2
Python-Plus Push-Pull Gun,
Air-Cooled, 25 ft. (7.6 m)
K3038-3
Python-Plus Push-Pull Gun,
Air-Cooled, 50 ft. (15.2 m)
K2704-2
Cougar Push-Pull Gun, Air-Cooled,
25 ft. (7.6 m)
K2704-3
Cougar Push-Pull Gun, Air-Cooled,
50 ft. (15.2 m)
KP1695-035A Drive Roll Kit .035 in. (0.9 mm) Aluminum
KP1695-3/64A Drive Roll Kit 3/64 in. (1.2 mm) Aluminum
Spool Gun Options
K2490-1
Magnum 250LX Spool Gun
K2519-1
Magnum 250LX Spool Gun Control
Cable Extension, 25 ft. (7.6 m)

36

www.lincolnelectric.com/multi-process-welders

Power Wave S500


General Options
K3001-1
S-Series User Interface Kit
K2902-1
Power Wave STT Module
K2829-1
115V Auxiliary Power Kit
K2827-1
DeviceNet Kit
K3059-2
Inverter and Wire Feeder Cart
K1764-1
Inverter and Wire Feeder Cart
K1702-1
Dual Cylinder Mounting Kit
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit,
4.3 ft. (1.3 m)
K2946-1
Tweco-Style Adapter Plug
K2909-1
12-pin to 6-pin Adapter Cable
K940-25
Sense Lead Kit, 25 ft. (7.6 m)
K1811-50
K1811-100 Heavy Duty Process Sense Lead, 100 ft. (30.5 m)
K3004-1

Weld Fume Control System


Stick Options
K875
Accessory Kit, 150 Amp
Remote Output Control, 12-pin, 25 ft. (7.6 m)
K857-2
TIG Options
K1782-1
PTA-17 TIG Torch, 12.5 ft. (3.8 m)
K1782-3
PTA-17 TIG Torch, 25 ft. (7.6 m)
KP508
Parts Kit For PTA-17 Series Torches
K1783-1
PTA-26 TIG Torch, 12.5 ft. (3.8 m), 2 pc
K1783-3
PTA-26 Pro-Torch TIG Torch, 25 ft. (7.6 m), 2 pc
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K870-2
Foot Amptrol 12-pin
K963-4
Hand Amptrol 12-pin
K960-3
Tweco-Style Cam Lock Adapter, 26 Series Torches
K960-4
Tweco-Style Cam Lock Adapter, 17 Series Torches
Wire Feeder Options

Power Feed 10M, Power Feed 25M


K1803-2
Work and Wire Feeder Weld Cable Package
with Tweco-Style Plugs

Power Wave 455M & 455M/STT


General Options
K2206-1
DeviceNet Interface Module
K2207-2
Ethernet/DeviceNet Interface Module
K1570-1
Dual Cylinder Platform Undercarriage
K1813-1
Cool Arc 40 Water Cooler 115/1/50/60
K2149-1
Work Lead Package
K1811-50 Heavy Duty Process Sense Lead, 50 ft. (15.2 m)
K1811-100 Heavy Duty Process Sense Lead, 100 ft. (30.5 m)

Weld Fume Control System


Stick Options
K704
Accessory Kit, 400 Amp
TIG Options
K1782-7
PTA-17V TIG Torch, 12.5 ft. (3.8 m), 2 pc
K1783-7
PTA-26V TIG Torch, 12.5 ft. (3.8 m), 2 pc
Wire Feeder Options

Power Feed 10M, Power Feed 25M

MULTI
OPERATOR
WELDING SYSTEMS

Great For Field or Shop


Applications
Multiple Arcs
Simultaneous Welding with
a Number of Operators

MULTI-ARC
SYSTEMS

Multi-Weld 350
Connect Several DC+ Welders
to One Power Supply

Compact Stick/TIG Welding.


Select 4 or 8 Pack.

Compact Multi-Process
Welding. Select 4 or 6 Pack.

Power Wave
S350

Flextec
450

Flextec
650

Compact Multi-Process
Compact Advanced Process
Welding. Select 4 or 6 Pack.
Welding. 4 Pack Only.

Compact, Powerful
Multi-Process Welding.
4 Pack Only.

COMING
SOON!

Phase

Hertz

Touch-Start TIG

Meets National
Electrical Code

One Disconnect
Switch

CC

DC

5-275

1,3

50,60

Invertec V350-PRO

CC
CV
CC
CV
CC
CV
CC
CV

DC

5-425

1/3

50/60

DC

5-350

1/3

50/60

DC

10-500

50/60

DC

10-815

50/60

Power Wave S350

Flextec 450

Flextec 650

KEY:

Excellent

Good

Arc Gouge

Invertec V275-S

Flux-Cored

Pulsed

MIG

30-350

TIG

Polarity
DC+
only

Current Range
(Amps)

Stick

Mode
MULTI
ARC

FEATURES

CC
CV

Multi-Weld 350

RACKS

INPUT

PROCESS

Waveform Control
Technology

OUTPUT

DC+ Welding Only

COMING
SOON!

MODEL

POWER SOURCE
RACK SYSTEMS

Invertec
V350-PRO

IP23 Rated

Invertec
V275-S

Optional
www.lincolnelectric.com/racks

37

MULTI-OPERATOR WELDING SYSTEMS


Processes (DC+ only)
Stick
MIG
Flux-Cored
Gouging

Multi-Weld 350
Connect Several DC+ Welders to One Power Supply
The Multi-Weld 350 system offers a cleaner, safer job site, and allows operators to have high
performance welding control right where they need it at the arc.

Independent arcs. Starting or stopping one Multi-Weld


doesnt affect the welding of the others.

The Multi-Weld 350 is capable of continuous operation


at 350 amps in 122F (50C) air temperature.
No control cables are needed. Single weld cable
output from the power source to one or several
Multi-Weld 350s.

High efficiency design uses less than half the


power of other grid systems.

Additional stick welding controls include hot start,


arc force, and electrode type selection (E7018 & E6010).
Input Voltage

Multi-Weld
350

K1735-1

80V DC

DC

Input

80

VDC

Key Options
K1736-1 Distribution Box
K852-70 Twist Mate Welding
Cable Connectors
K1759-70 Twist Mate Female
Plug
K857 Remote Output Control
More options at end of section

Wire Feeders
LN-25 PRO

Chopper Technology for quality welds with instant


control of the arc for superior welding results.

Product
Number

CC
CV

Power Sources
Idealarc DC-655, Idealarc DC-1000,
Idealarc DC-1500, SAE-400,
SAE-500, Vantage 500

Controls are located close to the operator for


quick access.

Product
Name

Output

Literature
E5.302

Shown:
K1735-1 Multi-Weld 350

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

350A/34V/100%
(DC+ only output)

165A

Output Range
15-40 Volts
30-350 Amps
Max. OCV: 76V

HxWxD
inches (mm)

Net Weight
lbs.(kg)

11.6 x 10 x 21.5
(295 x 254 x 546)

59
(27)

Rack
It
Up
.
Inverter Rack Systems
Industrial Grade Solutions for
Construction and Shipbuilding.

Compact Multi-Process Welding Power Sources


IP-23S and IP23 Rated for Outdoor Storage
Single Power Drop Connection
Easily Moved Around the Job Site
Power Wave S350 and Flextec 650 Racks.

K2666-2 Invertec V275-S


8-Pack Inverter Rack
(K2666-1 4-Pack Available)

38

www.lincolnelectric.com/racks

K2667-2 Invertec V350-PRO


6-Pack Inverter Rack

K2667-1 Invertec V350-PRO


4-Pack Inverter Rack

K2956-1 Flextec 450 4-Pack


Inverter Rack Shown with
optional K2665-1 caster kit
(K2957-1 6-Pack Available)

MULTI-OPERATOR WELDING SYSTEMS


Processes:

Inverter Racks

Invertec V275-S
Stick
TIG
Gouging

www.lincolnelectric.com/green

Featuring Invertec V275-S, V350-PRO, Power Wave S350,


or the Flextec 450 and 650 Power Sources

Output

Lincoln Electrics rack systems are ideal for grouping several inverter power sources
in a portable industrial-grade package. These inverter racks are constructed of
heavy gauge square tubular steel to ensure long life, yet
maintain an extremely compact size.

CC DC

Input

PHASE

50 60
Hz

Hz

Invertec V350-PRO
Stick
Flux-Cored
TIG
Gouging
MIG

One easy connection allows power sources to


be connected with one primary power drop.

Output

Power sources are factory installed in the rack


and wired to the main power distribution panel.

CC
CV

DC

Input 1 3

PHASE

50
60
Hz

Entire system meets National Electrical Code (NEC).


Compare the best in class rated output and wide
amperage range.

Power Wave S350


Stick
MIG
DC TIG
Pulsed MIG
Pulsed DC TIG Flux-Cored

Individual fuses provide overcurrent protection for


each power source.

Output

Two overhead lifting eyes, two fork lift slots, and four
heavy duty optional casters provide ease of portability.
Invertec V275-S and Invertec V350-PRO:
- Standard length input cable ensures the power
sources can be placed in any position on the rack.

Output

- Units have Tweco output connections.

Product
Name

Product
Number

4-Pack Rack
Invertec V275-S
8-Pack Rack
Invertec V275-S

K2666-1

4-Pack Rack
Invertec V350-PRO
6-Pack Rack
Invertec V350-PRO

K2666-2
K2667-1

Input

3
PHASE

50
60
Hz

Rack Input Power(1)

Rated Output
Current/Voltage/Duty Cycle(2)

Rack Input Current


@ Rated Output

208/230/460/575/3/60
220/380/400/415/440/3/50
208/230/460/575/3/60
220/380/400/415/440/3/50

275A/31V/35%
250A/30V/35%
275A/31V/35%
250A/30V/35%

96/89/46/39A
89/53/53/50/46A
161/149/77/65A
149/89/89/83/77A

208/230/380-415/460/575/3/50/60

350A/34V/60%

138/128/78/67/57A

K2667-2

CC
CV

DC

Input

3
PHASE

50
60
Hz

Key Options
K2665-1 Caster Kit
More options at end of section

Shown:
K2957-1 Flextec 450 Tweco 6-Pack Rack
with optional Caster Kit

- Units are IP23S rated.

DC

Flextec 450 and 650


Stick
Flux-Cored
DC TIG
Gouging
MIG

Flextec 450 units are IP23 rated.

- Units have a 200 amp, 600 volt, 3-phase


disconnect switch.

CC
CV

Literature
E5.92
HxWxD
in. (mm)

Net Weight
lbs.(kg)

5-275A

60.0 x 38.0 x 33.5


(1524 x 965 x 851)
60.0 x 59.0 x 33.5
(1524 x 1499 x 851)

483
(219)
986
(447)

5-425A

60.0 x 44.5 x 33.5


(1524 x 1130 x 851)
60.0 x 59.0 x 33.5
(1524 x 1499 x 851)

796
(361)
1,039
(471)

Output Range

185/171/104/90/76A

4-Pack Rack
Power Wave S350

K3009-1

208/230/380-415/460/575/3/50/60

350A/31.5V/40%

57/50/39V

5-350A

67.7 x 37.5 x 33
(1,719 x 952 x 838)

1,408
(640)

4-Pack Rack
Flextec 450
6-Pack Rack
Flextec 450

K2956-1

380/460/575/3/50/60

450A/38V/60%
400A/36V/100%

103/75/61A

5-500A

70.25 x 37.5 x 33.0


(1,784 x 952 x 838)
70.25 x 49.5 x 33.0
(1,784 x 1257 x 838)

800
(363)
1,100
(499)

10-815A

67.7 x 37.5 x 33
(1,719 x 952 x 838)

2,112
(958)

4-Pack Rack
Flextec 650

K2957-1
K3144-2

138/100/81A
380/460/575/3/50/60

650A/44V/100%
750A/44V/60%

(1)

Fused for 380/460/575/3/50/60 VAC operation. For 230 or 208 VAC operation, primary fuses must be changed.

202/167/1035A

(2)

Based on a 10 minute period. Output is for each individual machine. (Tweco is a registered trademark of Thermadyne )

Multi-Operator Options
See the Recommended Equipment Options section for descriptions.
Multi-Weld 350
General Options
K1736-1
Distribution Box
K852-70
Twist Mate Cable Plug for 1/0-2/0,
50-70 mm2 cable
K852-95
Twist Mate Cable Plug for 2/0-3/0,
70-95 mm2 cable
K1759-70 Twist Mate Receptacle for 1/0-2/0,
50-70 mm2 cable
K1759-95 Twist Mate Receptacle for 2/0-3/0,
70-95 mm2 cable
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)

Weld Fume Control System

Multi-Weld 350, cont.


Power Source Options
Idealarc DC-655, DC-1000 & DC-1500,
SAE-400, SAE-500, Vantage 500
Wire Feeder Options
K2613-1
LN-25 PRO Wire Feeder

Inverter Racks
Power Source Options
K2269-3
Invertec V275-S
K1728-13 Invertec V350-PRO
K3009-1
Power Wave S350
K2882-1
Flextec 450
K3060-1
Flextec 650
General Options
K2665-1
Caster Kit

www.lincolnelectric.com/racks

39

ENGINE DRIVES
COMMERCIAL

BULLDOG/OUTBACK > >

For Farm, Contractors, and Maintenance


Outstanding Arc For Stick, TIG and
Wire Welding
Plenty of AC Generator Power
Rugged Reliability

Engine Drive Overview


Our commercial line of
engine drives provide
diverse welding capabilities
along with the convenience
of portable generator power.
Models are available with
gas, diesel, or LPG engines

Key
Reasons
To Buy

Bulldog 5500

Outback 145

Outback 185

Portable AC Welder /
AC Generator

Smooth DC Welding /
AC Generator

Weld Thicker Material


Using DC Welding /
AC Generator

Basic AC
Stick Welder
and AC
Generator

Step up to DC
welding
performance

More DC welding
output and AC
generator power

Scan this Tag for a


on our Ranger
engine driven welders.

Selecting an Engine Driven Welder. Ask yourself these questions:


1. Occasional welding or frequent use?
Outback welders produce enough amperage for thin materials. Step up to
Ranger models for a wider range of materials and heavy commercial use.
2. Are you most comfortable with one arc welding process?
Do you require the ability to handle multiple processes?
Stick, TIG, wire welding? If you know you only require stick welding, you can
save on purchase costs. However, if you need TIG and wire welding flexibility,
look to our multi-process Ranger models.

Recommended

OPTIONS
40

www.lincolnelectric.com/engine-drives

BULLDOG /
OUTBACK

3. What type of material will be welded?


Steel? Stainless? Aluminum?
Chopper Technology delivers an outstanding DC arc for most steel and
stainless work, and spool gun work on aluminum. If you intend to TIG weld
on aluminum, youll need AC welding capability.

Undercarriage
(K2722-1)

4. What is the range of material thickness you plan to tackle?


Generally, you will need up to 300 amps to weld with 3/16 in. (4.8 mm)
diameter stick electrode or 5/64 in. (2.0 mm) self-shielded wire. Up to 150
amps is needed to weld with 1/8 in. (3.2 mm) stick electrode.
5. Do you have specific fuel requirements?
Gasoline? Diesel? LPG?
Gasoline is most common, but some buyers prefer diesel to match the fuel in
their trucks. Some environments require LPG when gasoline or diesel emissions
are not acceptable
6. How much AC generator power do you need?
Check the required starting watts of the tools you plan to use. Outback models
generate approximately 4,000 to 5,000 watts while Ranger models generate
about twice as much AC power.

Canvas Cover
(K2804-1)

Lift Bail Kit


(K2819-1)

ENGINE DRIVES: COMMERCIAL

RANGER > >

Ranger 225

Ranger 250 GXT

Ranger 305 G

Ranger 305 LPG

Ranger 305 D

225 Amps DC
Stick Welding
@ 40% Duty Cycle/
CV Wire Welding Also

250 Amps AC/DC @


100% Duty Cycle

300 Amps for more


DC Stick / Pipe /
Touch Start TIG / Wire
Welding / AC Generator.
Gasoline Powered.

300 Amps for more DC Stick /


Pipe / DC TIG / Wire Welding /
AC Generator. Liquid Propane
Gas Powered.

300 Amps for more DC Stick /


Pipe / Touch Start TIG /
Wire Welding / AC Generator.
Diesel Powered.

DC Stick and Wire Welding;


Economical Solution

AC/DC
Stick Welding;
Excellent
AC TIG

Gasoline Engine;
Superior DC
Multi-Process
Welding

LPG Engine;
Superior DC
Multi-Process
Welding

Diesel Engine;
Superior DC
Multi-Process
Welding

50-145 DC

4,750(P)/4,250(C)

Outback 185

CC

DC

50-185 DC

5,700(P)/5,200(C)

Ranger 225
Ranger 250 GXT

CC/CV

DC

CC/CV AC/DC

50-225 DC
50-250 DC
50-250 AC

10,500(P)/9,000(C)

5/32
(4.0)

11,000(P)/10,000(C)

3/16
(4.8)

10,500(P)/9,500(C)

3/16
(4.8)

10,000(P)/9,000(C)

3/16
(4.8)

10,000(P)/9,500(C)

3/16
(4.8)

20-305 DC

Ranger 305 G

CC/CV

DC

40-300 DC Pipe

Digital Meters

DC

Hot Start

CC

Arc Force Control

Outback 145

Downhill Pipe Mode

Remote Capable

Electric Fuel Gauge

5,500(S)/4,000(C)

Enclosed Case

Tube Frame

Chopper Technology

Reactor Technology

Arc Gouge
in. (mm)

Flux-Cored

70-140 AC

MIG

AC

AC TIG

CC

(C)=Continuous
(P)=Peak
(S)=Surge

Pipe

Bulldog 5500

Current Range
(Amps)

Stick

Polarity

DC TIG Scratch Start

FEATURES

Mode

Gasoline

AC Generator
Power (In Watts)

DC Touch Start TIG

PROCESS

OUTPUT

MODEL

20-250 DC TIG

LPG
Diesel

20-300 DC

Ranger 305 LPG


Ranger 305 D

CC/CV

DC

40-300 DC Pipe

20-250 DC TIG
20-305 DC

CC/CV

DC

40-300 DC Pipe
20-250 DC TIG

Excellent

Good

Optional

RANGER

KEY:

Canvas Cover
(K886-2)

Remote Control
(K857-1)

TIG Module
(K930-2)

LN-25 PRO Wire Feeder


(K2613-5)

All-Terrain Undercarriage
(K1737-1)

Road Trailer
(K2635-1)

Magnum SG Spool Gun


(K487-25)

Invertec V205-T AC/DC


One-Pak (K2350-2)

www.lincolnelectric.com/engine-drives

41

ENGINE DRIVES: COMMERCIAL

Bulldog 5500

Processes
Stick

Output

Portable AC Welder / AC Generator

Low-Lift Grab Bars (Patent Pending)


More leverage for lifting unit on and off truck beds.
Extra protection against product damage.
Best in class feature!
1-1/4 in. (32 mm) Diameter Rugged Tube Frame
Great for all-around sturdy protection.
Largest diameter tube frame in its class!
Best in class feature!

5,500 Watts Surge (4,000 Watts Continuous)


AC Generator Power
Many uses! Grinder, work lights, pump, motor starting,
or emergency power.
Plug in a Lincoln POWER MIG 140C for wire welding.

Bulldog 5500

K2708-2

Rated Output
Current/Voltage/Duty Cycle
125A AC/20V/30%
100A AC/25V/60%

Shown:
K2708-2 Bulldog 5500

Output Range

Engine

70 - 140A AC
5,500 Watts Surge
4,000 Watts Continuous

Kohler
CH395

Number of
Cylinders

HP@ Speed
(rpm)

HxWxD
in. (mm)

Net Weight
lbs. (kg)

9.5 @ 3,600

25.6 x 21.8 x 31.5


(651 x 553 x 800)

198
(90)

Processes
Stick

Built for the Outdoors!

Output

Outback models are great for service trucks, fence contractors, maintenance crews, farmers,
ranchers and anyone who needs portable DC stick welding and AC generator power!
Low-Lift Grab Bars More leverage for lifting unit on and off truck beds. Provides
extra protection against product damage.
Outback 185 model includes electric start switch and choke control. All engine
controls on front control panel for easy access, especially when mounted on truck beds.
1-1/4 in. (32 mm) Diameter Rugged Tube Frame for all-around sturdy protection.
6.8 Gallon (25.7 Liter) Fuel Tank for extended
run times and less frequent re-fueling. Large
fuel fill opening for easy re-fueling, too!

CC DC 4.7

(1)

kW

5.7P
kW

(2)

Input

Key Options
K2722-1 Undercarriage
K2819-1 Lift Bail Kit
K2804-1 Canvas Cover
K1690-1 GFCI Receptacle Kit
(2 Kits Required)
K2471-1 POWER MIG 140C
K2473-1 POWER MIG 180C
K2532-1 Magnum 100SG Spool
Gun (Requires POWER MIG 140C
or 180C)
More options at end of section
Literature
E6.65 (Outback 145)
E6.70 (Outback 185)

DC Welding with up to 1/8 in. (3.2 mm) stick


electrode on Outback 145 and 5/32 in. (4 mm)
stick electrode on Outback 185.

42

Bulldog/Outback Canvas Cover


To protect your machine when not
in use. Made from
attractive red
canvas material
that is flame
retardant, mildew
resistant and
water repellent.
Order K2804-1

Outback 145 & 185

Versatile AC Generator Power 4,750 Watts


Peak (4,250 Watts Continuous) on Outback 145
and 5,700 Watts Peak (5,200 Watts Continuous)
on Outback 185. Use for many tasks, including
powering a grinder, work lights, pump, motor
starting, or emergency power. Plug in a Lincoln
POWER MIG 140C or POWER MIG 180C
for wire welding!

kW

Literature
E6.32

AC Welding with up to 1/8 in. (3.2 mm) Stick Electrode


Up to 140 amps of AC output for many applications.

Product
Number

Input

5.5s

Key Options
K875 Accessory Kit
K2722-1 Undercarriage
K2819-1 Lift Bail Kit
K2804-1 Canvas Cover
K1690-1 GFCI receptacle Kit
K2471-1 POWER MIG 140C
K2532-1 Magnum 100SG Spool
Gun (requires POWER MIG 140C)
More options at end of section

Its great for homeowners and anyone who needs portable AC stick welding
and AC generator power!

Product
Name

CC AC

(1)

Outback 145
Outback 185

(2)

Shown:
K2707-2 Outback 145
Shown:
K2706-2 Outback 185

Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

Output Range

Engine

No. of
Cyl.

HP & Speed
(rpm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Outback 145

K2707-2

80A DC/25V/100%
100A DC/25V/60%
125A DC/25V/30%

50-145A DC
4,750 Watts Peak
4,250 Watts Continuous

Kohler CH 395

9.5 @ 3,600

25.6 x 21.8 x 31.5


(651 x 553 x 800)

234
(106)

Outback 185

K2706-2

100A DC/25V/100%
130A DC/25V/60%
150A DC/25V/20%

50-185A DC
5,700 Watts Peak
5,200 Watts Continuous

Kohler CH 440

14 @ 3,600

25.6 x 21.8 x 31.5


(651 x 536 x 800)

295
(134)

www.lincolnelectric.com/engine-drives

ENGINE DRIVES: COMMERCIAL


Processes
Stick
TIG
MIG

Ranger 225

Got It Covered! Enclosed-Case Welder

Output

A great choice for getting the job done! For construction contractors, maintenance crews,
farmers or ranchers, the Ranger 225 does a variety of basic welding jobs.

DC

10.5P
kW

Input

Key Options
K1898-1 Spark Arrestor Kit
K886-2 Canvas Cover
K1737-1 All-Terrain Undercarriage
K704 Accessory Kit
K2613-5 LN-25 PRO Wire Feeder
K126-12 K126-PRO 350 amp
Innershield Gun
KP1697-068 Drive Roll and Guide
Tube Kit
K2473-1 POWER MIG 180C
K1816-1 Full KVA Adapter Kit
K2532-1 Magnum 100SG Spool
Gun (requires POWER MIG 140C
or 180C)
More options at end of section

Totally Enclosed Case The engine is fully protected. The case


includes 3 service access doors. Low Noise 76.4 dBA sound level
at 23 ft. (7 m). 100.7 dB sound power (Lwa) at rated output.
Versatile DC Welding Smooth DC welding output for a
broad range of stick electrode types. The machine is also
MIG, Flux-Cored and TIG capable (with optional equipment).
10,500 Watts Peak Single-Phase AC Generator Power
Peak for motor starting. Features 9,000 watts continuous
power for generator, plasma cutter, inverter welder, lights,
grinder, or power tools.
23 HP Kohler Gasoline Engine 2 cylinder, 4 cycle overhead
valve air-cooled design. Includes oil drain extension for easy oil
changes. A 12 gallon tank for extended run times. Consumption
is only 1.3 gallons/hour at 210 amps DC, 25V, 100% duty cycle.
Visual fuel level gauge is on both sides of unit.

CC
CV

Flux-Cored
Gouging

Literature
E6.89

Shown:
K2857-1 Ranger 225

Rugged Reliability Welding and AC Generator Outputs Rated at 104F (40C).


Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

Ranger 225

K2857-1

225A DC CC/25V/40%
210A DC CC/25V/100%
200A DC CV/20V/100%

Output Range

Engine

50-225A DC
15-25V CV
10,500 watts peak
9,000 watts continuous

Kohler
OHV Command
CH23S

Number of
Cylinders

HP@ Speed
(rpm)

Dimensions - H x W x D
inches (mm)

Net Weight
lbs. (kg)

23 @ 3600

29.9 x 21.5 x 42.3


(759 x 546 x 1074)
To Top of Exhaust Tube:
36.2 (920)

514
(233)

Processes
Stick
TIG
MIG
Flux-Cored
Gouging

Ranger 250 GXT

XTra Performance! XTra Power!


XTra Protection!

Output

The Ranger 250 GXT has all of the Xtras you need for
construction and maintenance work250 amps
for AC or DC stick and wire welding, 11,000
watts peak AC generator power and a
Lincoln Electric enclosed case.

11,000 Watts Peak Single-Phase


AC Generator Power
10,000 watts continuous power for generator,
plasma cutter or inverter welder.

11

kW

Input G

Literature
E6.96

Shown:
K2382-4
Ranger 250 GXT

23 HP Kohler Gasoline Engine


2 cylinder, 4 cycle overhead valve air-cooled design.
Electric fuel pump avoids vapor lock.
Oil drain extension.
12 gallon tank for extended run times.
Electric fuel gauge located on control panel.
Rugged Reliability
Welding and AC Generator Outputs Rated
at 104F (40C).

Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

Output
Range

Ranger
250 GXT

K2382-4
K2382-5

250 AC/DC CC/25V/100%


250A DC CV/25V/100%

50-250A AC/DC
14-28V CV
11,000 watts peak
10,000 watts continuous

(Stainless Steel Roof,


Case Sides & Engine Doors)

AC
DC

Key Options
K886-2 Canvas Cover
K930-2 TIG Module
K1737-1 All-Terrain Undercarriage
K704 Accessory Kit, 400 Amp
K857-1 Remote Output Control,
100 ft. (30 m)
More options at end of section

Totally Enclosed Case


Engine is fully protected.
Low Noise 76.4 dBA sound level at 23 ft. (7 m).
100.7 dB sound power (Lwa) at rated output.
Choose from painted or stainless steel roof, case
sides and engine doors.
Versatile AC/DC Welding
AC/DC welding output for a broad range of stick
electrode types.
Excellent AC TIG welding with optional TIG Module.
MIG and Flux-Cored capable (with optional
equipment).
Remote ready!

CC
CV

Engine
Kohler OHV Command CH23S
(Electric Fuel Pump)

Shown: K2382-5
Stainless Roof, Sides, Doors

No. of
Cyl.

HP & Speed
(rpm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

23 @ 3600

29.9 x 21.5 x 42.3


(759 x 546 x 1074)
To top of exhaust
tube: 36.2 (920)

602
(273)

www.lincolnelectric.com/engine-drives

43

ENGINE DRIVES: COMMERCIAL


Processes
Stick
TIG
MIG

Ranger 305 G, 305 LPG & 305 D

300 Amp DC Gasoline or Diesel EngineDriven Welder/Generators

Output

Whether you run a gasoline or diesel fleet, or require LPG power, these powerful stick, TIG,
wire and pipe welders are ready for all day, everyday performance. Rugged and dependable,
Ranger 305 G, 305 D and 305 LPG models feature a totally enclosed case for maximum
protection and a 12 gallon (45 L) fuel tank to last the entire day.

Input

CC
CV
(1)

Flux-Cored
Gouging
DC
L
P
G

10.5P

(1)

(2)

10

(2)(3)

kW

kW

(3)

Ranger 305 G One-Pak


Package Includes
K1726-5 Ranger 305G
K704 Accessory Kit, 400 Amp
K2613-9 LN-25 Ironworker
Wire Feeder
K126-12 K126 PRO 350 Amp
Innershield Gun
ED033039 5/64 in. (1.8 mm)
NR-233, 25 lb. (11.3 kg) Spool
Ranger 305 LPG One-Pak
Package (K2944-1) Includes
K2937-1 Ranger 305 LPG
K1770-1 Factory Undercarriage
K1745-1 Welding Gas Cylinder/
LPG Tank Holder
K2361-1 LPG Tank Strap
K704 Accessory Kit
ED032589 1/8 in. (3.2 mm)
Excalibur 7018 MR Stick Electrode
- Six 10 lb. (4.5 kg) Easy Open Cans

Shown:
K1726-5
Ranger 305 G

Shown:
K2937-1
Ranger 305 LPG

Shown:
K1727-3
Ranger 305 D

www.lincolnelectric.com/green

Chopper Technology provides easy starts, a smooth


arc, low spatter and excellent bead appearance.

A portable powerhouse
- Ranger 305 G :
10,500 watts peak and 9,500 continuous watts.
- Ranger 305 LPG :
10,000 watts peak and 9,000 continuous watts.
- Ranger 305 D :
10,000 watts peak and 9,500 continuous watts.

Digital Weld Meters For amps and volts. Precisely


preset procedures and monitor actual welding output.

Arc force control provides a soft or more forceful


digging arc.

Excellent DC multi-process welding for general


purpose stick, downhill pipe (stick), TIG, CV wire
welding up to 5/64 in (2.0 mm) diameter electrodes,
(100% CO2 and mixed gas) and arc gouging with up
to 3/16 in. (4.8 mm) carbons.

Ranger 305 D One-Pak


Package Includes
K1727-3 Ranger 305 D
K704 Accessory Kit, 400 Amp
K2613-9 LN-25 Ironworker
Wire Feeder
K126-12 K126 PRO 350 amp
Innershield Gun
ED033039 5/64 in. (1.8 mm)
NR-233, 25 lb. (11.3 kg) Spool
Key Options
K886-2 Canvas Cover
(Ranger 305 G and LPG)
K704 Accessory Kit, 400 Amp
K857-1 Remote Output Control,
100 ft. (30 m)
More options at end of section
Literature
E6.117 (Ranger 305 G)
E6.119 (Ranger 305 LPG)
E6.118 (Ranger 305 D)

Built-in hot start for easier starts and restrikes.


Touch Start TIG DC Lift tungsten to start the arc.

Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

Output
Range

Ranger 305 G

K1726-5

305A DC CC/29V/100%
300A DC CV/29V/100%

Ranger 305 G
One-Pak Package
Ranger 305 LPG

K2353-2

20-305A DC
40-300A Pipe
20-250A DC TIG
14-29V CV
10,500 watts peak
9,500 watts continuous
20-300A DC
40-300A Pipe
20-250A DC TIG
14-29V CV
10,000 watts peak
9,000 watts continuous
20-305A DC
40-300A Pipe
20-250A DC TIG
14-29V CV
10,000 watts peak
9,500 watts continuous

Ranger 305 LPG


One-Pak Package
Ranger 305 D

Ranger 305 D
One-Pak Package

K2937-1

300A DC CC/25V/100%
300A DC CV/25V/100%

K2944-1
K1727-3

305A DC CC/29V/100%
300A DC CV/29V/100%

K2352-1

Engine
Kohler OHV Command CH23S Gas
Electric Fuel Pump

Kohler OHV Command CH730 LPG

Kubota D722 Diesel


EPA Tier 4 Final

No. of
Cyl.

HP & Speed
(rpm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

23 @ 3600

29.9 x 21.5 x 42.3


(759 x 546 x 1074)
To top of exhaust
tube: 36.2 (920)

510
(231)

29.9 x 21.5 x 42.3


(759 x 546 x 1074)
To top of exhaust
tube: 36.2 (920)

480
(218)

29.9 x 21.5 x 52.3


(759 x 546 x 1327)
To top of exhaust
tube: 35.8 (909)

698
(317)

25 @ 3600

18.8 @ 3600

(1)

Ranger 305 G

44

www.lincolnelectric.com/engine-drives

(2)

Ranger 305 LPG

(3)

Ranger 305 D

ENGINE DRIVES: COMMERCIAL

Engine Drives: Commercial/Small Contractor Options


See the Recommended Equipment Options section for descriptions.
Bulldog 5500

Ranger 225

Ranger 250 GXT

General Options
K875
Accessory Kit, 150 Amp
K2722-1
Undercarriage
K2819-1
Lift Bail Kit
K2804-1
Canvas Cover
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
Wire Feeder Options
K2471-2
POWER MIG 140C
Spool Gun Options
K2532-1
Magnum 100SG Spool Gun
(requires POWER MIG 140C)

General Options
K802N
Power Plug Kit, 20 amp
T12153-9 Full-KVA Power Plug (1-phase)
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K1898-1
Spark Arrestor Kit
K886-2
Canvas Cover
K1737-1
All-Terrain Undercarriage
Factory Undercarriage
K1770-1
K1745-1
Welding Gas Cylinder/LPG Tank Holder
K2635-1
Small Two-Wheel Road Trailer with Duo-Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V (25ft 2pc)
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K1478-5
Square Wave TIG 175
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-5
LN-25 PRO Wire Feeder
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Solid/Cored Wire
OR
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 in. and .045 in.
(0.9 and 1.1 mm) Solid Wire
K2473-2
POWER MIG 180C
K1816-1
Full-KVA Adapter Kit (1-phase)
K2532-1
Magnum 100SG Spool Gun
Plasma Cutting Options
K2807-1
Tomahawk 625
K1816-1
Full-KVA Adapter Kit (1-Phase)

General Options
K802N
Power Plug Kit, 20 Amp
T12153-9 Full KVA Power Plug (1-Phase)
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K1898-1
Spark Arrestor Kit
K886-2
Canvas Cover
K1737-1
All-Terrain Undercarriage
K1770-1
Factory Undercarriage
K1745-1
Welding Gas Cylinder/LPG Tank Holder
K2635-1
Small 2-Wheel Road Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-4
Pro-Torch TIG Torch PTA-26,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K930-2
TIG Module
K936-3
Control Cable (9-pin to 6-pin and 115V plug)
K937-45
Control Cable Extension, 45 ft. (13.7 m)
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K938-1
Contactor Kit
K939-1
Docking Kit
Wire Feeder Options
K2613-5
LN-25 PRO Wire Feeder with Internal Contactor
& Gas Solenoid
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid
OR
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid
K2473-2
POWER MIG 180C
K1816-1
Full KVA Adapter Kit (required)
K2532-1
Magnum 100SG Spool Gun
Plasma Cutting Options
K2807-1
Tomahawk 625
K1816-1
Full-KVA Adapter Kit (1-Phase)

Outback 145
General Options
K875
Accessory Kit, 150 Amp
K2722-1
Undercarriage
K2819-1
Lift Bail Kit
K2804-1
Canvas Cover
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K1690-1
Wire Feeder Options
K2471-2
POWER MIG 140C
K2473-2
POWER MIG 180C
Spool Gun Options
K2532-1
Magnum 100SG Spool Gun
(requires POWER MIG 140C or 180C)

Outback 185
General Options
K875
Accessory Kit, 150 Amp
K2793-1
Spark Arrestor Kit
K2722-1
Undercarriage
K2819-1
Lift Bail Kit
K2804-1
Canvas Cover
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
Wire Feeder Options
POWER MIG 140C
K2471-2
K2473-2
POWER MIG 180C
Spool Gun Options
K2532-1
Magnum 100SG Spool Gun
(requires POWER MIG 140C or 180C)
Plasma Cutting Options
K2806-1
Tomahawk 375 Air

www.lincolnelectric.com/engine-drives

45

ENGINE DRIVES: COMMERCIAL

Engine Drives: Commercial/Small Contractor Options, cont.


See the Recommended Equipment Options section for descriptions.
Ranger 305 G

Ranger 305 LPG

Ranger 305 D

General Options
K802N
Power Plug Kit, 20 amp
T12153-9 Full KVA Power Plug (1-Phase)
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K1898-1
Spark Arrestor Kit
K886-2
Canvas Cover
K1737-1
All-Terrain Undercarriage
K1770-1
Factory Undercarriage
K1745-1
Welding Gas Cylinder/LPG Tank Holder
K2635-1
Small 2-Wheel Road Trailer and Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2642-1
Polarity/Multi-Process Switch
Docking Kit
K2663-1
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit For PTW-18 and PTA-26
Series Torches
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K1478-5
Square Wave TIG 175
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-9
LN-25 Ironworker Wire Feeder
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Cored/Solid
OR
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable, 14-pin
MS-type & Lug, 10 ft. (3.0 m)
K2473-2
POWER MIG 180C
K1816-1
Full KVA Adapter Kit (required)
K2532-1
Magnum 100SG Spool Gun
Plasma Cutting Options
K2807-1
Tomahawk 625
K1816-1
Full-KVA Adapter Kit (1-Phase)

General Options
K802N
Power Plug Kit, 20 Amp
T12153-9 Full-KVA Power Plug (1-phase)
K1898-1
Spark Arrestor Kit
K886-2
Canvas Cover
K1770-1
Factory Undercarriage
K1745-1
Welding Gas Cylinder/LPG Tank Holder
K2361-1
LPG Tank Strap (requires K1745-1)
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
Remote Output Control, 100 ft. (30.5 m)
K857-1
K2627-2
Remote Output Control with 120V AC,
100 ft. (30.5 m)
TIG Options
K1783-9
PTA-26V Pro-Torch TIG Torch, 25 ft. (7.6 m), 2pc
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K1478-5
Square Wave TIG 175
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-9
LN-25 Ironworker Wire Feeder
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Solid/Cored Wire
OR
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 & .045 in. (0.9 & 1.1 mm)
Solid Wire
Spool Gun Options
K2473-2
POWER MIG 180C
K1816-1
Full-KVA Adapter Kit (1-phase)
K2532-1
Magnum 100SG Spool Gun
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable, 14-pin MS-type &
Lug, 10 ft. (3.0 m)
Plasma Cutting Options
K2807-1
Tomahawk 625
K1816-1
Full-KVA Adapter Kit (1-Phase)

General Options
K802N
Power Plug Kit, 20 Amp
T12153-9 Full KVA Power Plug (1-Phase)
K1898-1
Spark Arrestor Kit
K2635-1
Small 2-Wheel Road Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), qty. 2
KP509
Parts Kit For PTW-18 and PTA-26
Series Torches
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K1478-5
Square Wave TIG 175
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-9
LN-25 Ironworker Wire Feeder
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Cored/Solid
OR
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 in. and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable,
14-pin MS-type & Lug, 10 ft. (3.0 m)
K2473-2
POWER MIG 180C
K1816-1
Full KVA Adapter Kit (required)
K2532-1
Magnum 100SG Spool Gun
Plasma Cutting Options
K2807-1
Tomahawk 625
K1816-1
Full-KVA Adapter Kit (1-Phase)

46

www.lincolnelectric.com/engine-drives

ENGINE DRIVES
INDUSTRIAL

Worlds Most Respected Products


Among Pipe Welders
Built Tough for Extreme Environments
Strong Arc Gouging Capability

Classic
300D
Excellent for Pipe,

SAE-300
Excellent for Pipe,

Diesel Engine Driven Welder

Construction and Maintenance

Construction and Maintenance

and Arc Gouging.

SAE-500

Heavy Duty Pipe and


Construction Welding

SAE-500
Severe Duty
Offshore and Other
Corrosive Environments

Vantage
300
Compact, Multi-Process

Vantage
400
Compact, Multi-Process,

High Output AC Generator

Vantage
500
Vantage 500 and AirThree
in One Welder,
500
(Compact Case) Generator and Air Compressor
Vantage
High Output Multi-Process Powerhouse for

500 AMP
MODELS

Big Red 500


Simple and Rugged. Stick, TIG

Welding and AC Generator Power

Voltage Reduction
Device (VRD)

Classic 300D

CC

DC

40-350 DC

1-Phase: 3,000 (C)

3/16
(4.8)

SAE-300

CC

DC

50-390 DC

1-Phase: 3,000 (C)

3/16
(4.8)

3-Phase: 12,500(P)/11,000(C)
1-Phase: 11,500(P)/10,000(C)

1/4
(6.3)

3-Phase: 19,000(P)/17,000(C)
1-Phase: 12,000(P)/11,000(C)

5/16
(8.0)

1-Phase: 3,600 (C)

5/16
(8.0)

Vantage 300

CC/CV

DC

40-300 DC Pipe
20-250 DC TIG
30-500 DC

Corrosive
Environments

Weld Meters

Stainless Steel Case

Chopper Technology

Pure DC Generator

Arc Gouge
in. (mm)
5/32
(4.0)

Flux-Cored

1,750 DC

MIG

40-300 DC

(C)=Continuous

AC TIG

DC

(P)=Peak

Pipe

Polarity

CC

AC Generator Power
(Watts)

Stick

Mode

Reactor Technology

FEATURES

Pipeliner 200D

Current Range
(Amps)

30-400 DC

Diesel

PROCESS
DC TIG Scratch Start

OUTPUT

DC Touch Start TIG

MODEL

Vantage 400

CC/CV

DC

Big Red 500

CC

DC

SAE-500

CC

DC

80-575 DC

1-Phase: 3,000 (C)

3/8
(10)

SAE-500
Severe Duty

CC

DC

80-575 DC

1-Phase: 3,000 (C)

3/8
(10)

Vantage 500

CC/CV

DC

30-575 DC
40-300 DC Pipe

3-Phase: 20,000 (C)


1-Phase: 12,000 (C)

3/8
(10)

3-Phase: 22,000 (P) / 20,000 (C)


1-Phase: 13,000 (P) / 12,000 (C)

3/8
(10)

3-Phase: 20,000(C)
1-Phase: 12,000(C)

3/8
(10)

40-300 DC Pipe
20-250 DC TIG

60-500 DC

20-250 DC TIG

Vantage 500
(Compact Case)

CC/CV

Air Vantage 500

CC/CV

DC

30-575 DC
40-300 DC Pipe
20-250 DC TIG
30-575 DC

DC

40-300 DC Pipe
20-250 DC TIG

KEY:

Excellent

Good

Air Compressor

200-400 AMP
MODELS

Pipeliner 200D
Cross-Country Pipe DC 200 Amp

Optional

Optional
www.lincolnelectric.com/engine-drives

47

ENGINE DRIVES: INDUSTRIAL


Processes
Stick
Flux-Cored(1)
Gouging

Pipeliner 200D

Rich Heritage 200 Amp DC Diesel Engine

www.lincolnelectric.com/green

Output

The Pipeliner 200D is a direct descendant of Lincolns industryrespected 200 amp pure DC generator welders for cross-country
pipeline welding. It features a DC exciter and runs slower
than the common 1800 RPM, as requested by the most
discriminating cross-country pipeline operators.

CC CV

(1)

DC 1.75
kW

Input

Key Options
K2636-1 Medium Two-Wheel Road
Trailer with Duo-Hitch: Ball/Eye
Hitch Combo
K704 Accessory Kit, 400 Amp
K924-4 Remote Control Kit,
100 ft. (30.5 m) (for use w/o Wire
Feed Module)
K623-1 Wire Feed Module
More options at end of section

All copper windings enhance arc stability.


200 amps DC @ 60% duty cycle. Weld up to 7/32 in.
(5.6 mm) low hydrogen electrode. Gouge with up
to 5/32 in. (4.0 mm) carbons.

Literature
E6.132

Five overlapping current ranges with fine-tuning


within each range for precise control.
Custom Arc 150 RPM high idle (OCV) adjustment
rangeenhanced fine tuning for pipe.
Shown:
K6090-11
Pipeliner 200D

Local/Remote switch and receptacle are factory installed.


Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.)
Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

Pipeliner 200D

K6090-11

200A/40V/60%

Type of
Engine

No. of
Cylinders

HP & Speed
(rpm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Kubota V2403M Diesel


EPA Tier 4i

27.8 @ 1600

37.1 x 24.0 x 68.0


(943 x 610 x 1727)
To top of exhaust
tube: 45.5 (1156)

1,302
(590)

Output Range
40-300A DC
1,750 watts DC
Auxiliary Power

(1)

With Wire Feed Module. Rated at 200 amps, 35 volts at 60% duty cycle. 250 amps, 30 volts at 35% duty cycle.

Classic 300D

Processes
Stick
TIG
MIG(1)

Excellent for Pipeline, Construction


and Maintenance

www.lincolnelectric.com/green

Output

300 amps @ 60% duty cycle. Welds with up to 7/32 in.


(5.6 mm) Fleetweld 5P+ cellulosic and Excalibur low
hydrogen electrode.
3,000 watts of AC auxiliary power.
All copper windings enhance arc stability for an
extremely smooth arc.
Five current ranges with overlap and fine-tuning within
each range. Kubota model has a Custom Arc Dial for
enhanced fine tuning.
Local/Remote switch and receptacle are factory
installed.
Shown:
K1643-9
Classic 300D

Three-year warranty on welder. (Engine is


warranted separately by the manufacturer.)
With Wire Feed Module. Rated at 300 amps, 35 volts at 60% duty cycle.

Rated Output
Current/Voltage/Duty Cycle

Classic 300D (Perkins)


Classic 300D w/Wire Feed Module
Classic 300D One-Pak
Classic 300D Ready-Pak

K1643-7
K1643-8
K1864-3
K2242-3

250A/30V/100%
300A/32V/60%

Classic 300D (Kubota)


Classic 300D w/Wire Feed Module
Classic 300D One-Pak
Classic 300D Ready-Pak

K1643-9
K1643-10
K2386-3
K2387-3

48

www.lincolnelectric.com/engine-drives

(1)

DC 3
kW

Input

Key Options
K2636-1 Medium Two-Wheel Road
Trailer with Duo-Hitch: Ball/Eye
Hitch Combo
K704 Accessory Kit, 400 Amp
K924-4 Remote Control Kit,
100 ft. (30.5 m) (for use w/o Wire
Feed Module)
More options at end of section
Literature
E6.155

(1)

Product
Number

CC CV

Ready-Pak Package Includes


Classic 300D
Road Trailer with Duo-Hitch:
Ball/Eye Hitch Combo
Fender and Light Kit
Cable Rack
Cable Connectors (qty. 2)
Electrode Cable 2/0, two 50 ft.
(15.3 m) lengths
Electrode Cable 2/0, 10 ft. (3.0 m)
Work Cable 2/0, 50 ft. (15.3 m)
300A Electrode Holder
300A Work Clamp

The Classic 300D, with proven, rugged construction, is recommended for pipeline,
construction and maintenance welding. It features Lincolns pure DC
generator design for outstanding performance on pipe. Choose Perkins
or Kubota 4-cylinder, water-cooled industrial diesel engines
and add CV wire welding with the optional Wire Feed Module.

Product
Name

Flux-Cored(1)
Gouging

Output Range
40-350A DC
3000 watts
AC Power

Type of
Engine

No. of
Cylinders

HP & Speed
(rpm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Perkins 404D-22 Diesel


EPA Tier 4i

32.7 @ 1800

37.1 x 24.0 x 65.0


(943 x 610 x 1651)

1354 (614)
1389 (630)

To top of exhaust tube:


45.5 (1156)

Kubota V2403M Diesel


EPA Tier 4i

35.5 @ 1800

37.1 x 24.0 x 66.4


(943 x 610 x 1687)
To top of exhaust tube:
45.5 (1156)

1320 (599)
1355 (615)

ENGINE DRIVES: INDUSTRIAL

SAE-300

Processes
Stick
TIG
MIG(1)

Superior Choice for Pipeline Work!

www.lincolnelectric.com/green

Output

The SAE-300 combines a rugged design with traditional pure DC generator technology for
excellent welding performance in pipe, construction and maintenance applications.

CC CV

Flux-Cored(1)
Gouging
(1)

DC 3
kW

Input

Key Options
K802D Power Plug Kit
K903-1 Spark Arrestor Kit
K2636-1 Medium Two-Wheel Road
Trailer with Duo-Hitch: Ball/Eye
Hitch Combo
K704 Accessory Kit
More options at end of section

Dual Continuous Control of Output


Two continuous dials on the control panel allow
for a precise setting of both voltage and current
for critical pipe welding applications.
Adjust the arc for a snappy digging arc for root
and hot passes on pipe with cellulosic electrode,
or for a soft buttery arc for pipe welding with
low hydrogen electrode.

Literature
E6.161

Pure DC Generator Welding Output


Pipeline operators will enjoy welding with the arc
produced from the rotating armature/field coil system
manufactured for many years by Lincoln Electric.

The Reactor
A key component of the Dual
Continuous Control System: coarse
current adjustment without the need
for taps.

All Copper Windings


Arc stability, dependability and long-life are
enhanced with all-copper windings.
300 Amps Output @ 60% Duty Cycle
Welds up to 7/32 in. (5.6 mm) Fleetweld 5P,
Fleetweld 5P+, Pipeliner and Excalibur electrode.

Shown:
K3003-1 SAE-300

Reliable Industrial Diesel Engine


4-cylinder, water-cooled, 1800 RPM Perkins engine
runs smooth and quiet.
Engine gauges allow you to monitor performance
at a glance.
Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

SAE-300

K3003-1

300A/32V/60%
250A/30V/100%

Output Range
50-390A DC
3,000 watts DC
AC Power

Type of
Engine

No. of
Cylinders

HP & Speed
(rpm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Perkin 404D-22 Diesel


EPA Tier 4i

32.7 @ 1800

37.1 x 24.0 x 65.0


(943 x 610 x 1,651)

1,416
(642)

To top of exhaust tube:


45.5 (1156)

(1)

With Wire Feed Module. Rated at 300 amps, 35 volts at 60% duty cycle.

GET A FREE PERSONALIZED BRASS


NAMEPLATE FOR YOUR NEW

SAE-300 LINCOLN WELDER




www.lincolnelectric.com/engine-drives

49

ENGINE DRIVES: INDUSTRIAL


Processes
Stick
TIG
MIG

Vantage 300 & 400

Compact, Multi-Process, Excellent Value

Output

Quiet, compact Vantage 300 & 400 models are an ideal choice for
construction teams, pipe rig owners and rental fleet managers.
Select your choice of proven 4 cylinder 1800 RPM diesel engines.

Compact Case with stainless steel enclosure.


Chopper Technology delivers great arc starts and
a smooth arc for stick, TIG or wire welding.
Multi-Process Welding Five process modes,
including:
- CC-Stick (3/16 in./4.8 mm with Vantage 300,
1/4 in./6.4 mm with Vantage 400)
- Downhill Pipe (for stick)
- Touch Start TIG DC
- CV-Wire (5/64 in./2.0 mm with Vantage 300,
3/32 in./2.4 mm with Vantage 400)
- Arc Gouging Carbon sizes up to 1/4 in. (6.4 mm)
with Vantage 300 and 5/16 in. (8.0 mm) with the
Vantage 400.
Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

Vantage 300

K2409-3

300A/32V/100%
350A/28V/100%

Vantage 300 One-Pak


Vantage 300 Ready-Pak

K2452-3
K2453-3

CC
CV

DC

12.5P

(1)

kW

19

(2)

kW

Input

Vantage 300 Ready-Pak


Package Includes
Vantage 300
Road Trailer with Duo-Hitch:
Ball/Eye Hitch Combo
Fender and Light Kit
Cable Rack
Cable Connectors (qty. 2)
Electrode Cable 2/0, two 50 ft.
(15.3 m) lengths
Electrode Cable 2/0, 10 ft. (3.0 m)
Work Cable 2/0, 50 ft. (15.3 m)
300A Electrode Holder
300A Work Clamp
Vantage 400 Ready-Pak
Package Includes
Vantage 400
Road Trailer with Duo-Hitch:
Ball/Eye Hitch Combo
Fender and Light Kit
Cable Rack
Cable Connectors (qty. 2)
Electrode Cable 3/0, two 50 ft.
(15.3 m) lengths
Electrode Cable 3/0, 10 ft. (3 m)
Work Cable 3/0, 50 ft. (15.3 m)
400A Electrode Holder
500A Work Clamp

Shown:
K2409-3
Vantage 300

Shown:
K2410-3
Vantage 400

www.lincolnelectric.com/green

Flux-Cored
Gouging

Key Options
K2636-1 Medium Two-Wheel Road
Trailer with Duo-Hitch: Ball/Eye
Hitch Combo
K2627-2 Remote Output Control
w/120V AC, 100 ft. (30.5 m),
20A capacity
More options at end of section

Plenty of AC Generator Power


Vantage 300
12.5 kW peak (11 kW continuous)
3-phase 240V AC
11.5 kW peak (10 kW continuous)
1-phase 120/240 AC

Literature
E6.206 (Vantage 300)
E6.210 (Vantage 400)

Vantage 400
19 kW peak (17 kW continuous)
3-phase 240V AC
12 kW peak (11 kW continuous)
1-phase 120/240V AC

(1)

Vantage 300

(2)

Vantage 400

Low Noise As low as 99.1 dBA Lwa sound


power (74.8 dB at 23 ft./7 m) with Vantage 400.

Output Range

Engine

30-400A DC
40-300A Pipe
20-250A DC TIG
14-32V CV

Kubota V1505 Diesel


EPA Tier 4i

No. of
Cylinders

HP & Speed
(rpm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

22 @ 1800

35.9 x 25.3 x 60.0


(913 x 642 x 1524)

1,035 (469)

To top of exhaust tube:


44.3 (1124)

35.9 x 25.3 x 60
(913 x 642 x 1524)

1,230 (559)

To top of exhaust tube:


46.6 (1184)

3-Phase AC Power:
12.5 kW Peak , 11 kW Continuous
1-Phase AC Power:
11.5 kW Peak , 10 kW Continuous
Vantage 400

K2410-3

Vantage 400 One-Pak


Vantage 400 Ready-Pak
Vantage 400

K2508-3
K2509-3
K2711-1

Vantage 400 One-Pak


Vantage 400 Ready-Pak

K2717-3
K2718-3

50

www.lincolnelectric.com/engine-drives

400A/36V/100%
450A/32V/100%

30-500A DC
40-300A Pipe
20-250A DC TIG
14-36V CV
3-Phase AC Power:
19 kW Peak , 17 kW Continuous
1-Phase AC Power:
12 kW Peak , 11 kW Continuous

Perkins 404D-22 Diesel


EPA Tier 4i

Kubota V2403M Diesel


EPA Tier 4i

32.7 @ 1800

35.5 @ 1800

1,245 (565)

ENGINE DRIVES: INDUSTRIAL

Processes
Stick
TIG
Gouging

Big Red 500


Simple and Rugged. Stick, TIG and Arc Gouging.

www.lincolnelectric.com/green

Output

Built for operation in remote locations, the Big Red 500 is a simple, rugged
diesel engine driven welder for stick welding, TIG and arc gouging.

CC DC 3.6
kW

Input

Key Options
K2861-1 Remote Control Kit
100 ft. (30 m)
K2636-1 Two-Wheeled Road Trailer
with Duo-Hitch: Ball/Eye Hitch
Combo
K2639-1 Fender & Light Kit
K2640-1 Cable Rack
K2863-1 Analog Weld Meters Kit
K2864-1 Spark Arrestor Kit
K704 Accessory Kit, 400 Amp
More options at end of section

Simple, Rugged Design Proven reactor technology.


No PC boards. Heavy gauge steel base, frame, case
sides and roof.
High-Output Welding and Arc Gouging
500 Amps DC stick and DC TIG welding.
8 mm (5/16 in.) carbon arc gouging.
Desert Duty Rated Rated welding
outputs for extreme temperature operation
up to 55C (131F).

Literature
E6.225

Versatile Receptacle Connections for


60 Hz AC Generator Power Operate
common construction tools with:
- 2,400 watts, 120V Euro and NEMA
receptacles, both GFCI protected.
- 3,600 watts, 240V Euro receptacle,
RCD (Residual Current Device) port
for easily adding this item.
Popular Deutz Industrial Diesel Engine
Deutz D2011L3i, 32 HP, 1800 RPM.
3-cylinder, oil/air-cooled. EPA Tier 4i.
Engine protection for low oil pressure
and high temperature. Low maintenance
and long life.

Medium Two-Wheel Trailer


For heavy-duty road, off-road,
plant and yard use. Includes a
Duo-Hitch a 2 in. Ball/Lunette
Eye combination hitch.
Order K2636-1

Shown:
K2810-1 Big Red 500
( Shown with Fender and Light Kit )

Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

Big Red 500

K2810-1

At 40 C (104F):
500A/30V/40%
450A/34V/60%
400A/40V/100%
Desert Duty Rated:
350A/34V/30%/55C
400A/36V/30%/50C
450A/34V/30%/45C

Output Range

Engine

65-500A DC
3600 watts
AC Power

Deutz D2011L3i
Diesel
EPA Tier 4i

Number of
Cylinders

HP@ Speed
(rpm)

HxWxD
inches (mm)

Net Weight
lbs. (kg)

32 @ 1800

36.9 x 28.3 x 65.1


(937 x 718 x 1654)

1538
(697)

To top of exhaust tube:


46.5 in. (1181 mm)

What Can You Find on Lincolns Facebook Page?


This custom rig was sent to
us by Steve, from Oregon
City, OR. Hes been a
pipeline welder for more
than 20 years, focusing
mainly on natural gas lines.
He uses the same 1963
SA-200 which was passed
down from his father Rick.

U*iV*
U>i iE
i
U
v iiVi`7i`i

Were proud that our


machines can be relied on
through the generations.
This commitment
to building rugged,
dependable welders is
what drives us to this day.
www.lincolnelectric.com/engine-drives

Facebook.com/LincolnElectric

51

ENGINE DRIVES: INDUSTRIAL

SAE-500 &
SAE-500 Severe Duty

www.lincolnelectric.com/green

Processes
Stick
TIG
Flux-Cored(1)
Gouging
Output

Heavy Duty Industrial Pipe and Construction Stick Welder


(Select SAE-500 Severe Duty for Off-Shore Salt Spray
and other Corrosive Environments.)

CC CV

(1)

DC 3
kW

Input

SAE-500 Ready-Pak
Package Includes
SAE-500
Road Trailer with Duo-Hitch:
Ball/Eye Hitch Combo
Fender and Light Kit
Cable Rack
Cable Connectors (qty. 2)
Electrode Cable 3/0, two 50 ft.
(15.3 m) lengths
Electrode Cable 3/0, 10 ft. (3 m)
Work Cable 3/0, 50 ft. (15.3 m)
400A Electrode Holder
500A Work Clamp

For high amperage stick applications in demanding environments, the SAE-500 and
SAE-500 Severe Duty deliver 500 amps for DC stick welding and 3,000 watts of AC
power. Both models are powered by a heavy duty Kubota industrial turbo-charged
diesel engine, offering low maintenance and a long service life.
For offshore salt spray and other corrosive environments, the SAE-500 Severe Duty
(Silver Bullet) is the preferred choice featuring great arc performance, design
simplicity, high reliability and extreme ruggedness.

Key Options
K924-4 Remote Control Kit,
100 ft. (30 m)
K2637-1 Large Two-Wheeled Road
Trailer with Duo-Hitch: Ball/Eye
Hitch Combo
K704 Accessory Kit, 400 Amp
K385-2 CV Adapter
More options at end of section
Literature
E6.182 (SAE-500)
E6.184 (SAE-500 Severe Duty)
(1)

M19940

With CV Adapter. Rated at 400 amps, 35 volts


at 60% duty cycle. (Not available with upgrades
for severe duty environments.)

Shown:
K1278-11 SAE-500
Shown:
K1278-12
SAE-500 Severe Duty

Both Models

Rugged Construction Withstands rough field


handling, protecting internal parts.
High Welding Output 60% duty cycle at 500
amps for demanding applications.
Large diameter stick welding and arc gouging
with up to 3/8 in. (10 mm) carbons.
Dual Continuous Output Control Continuous
adjustment of voltage and current. Select either
a soft buttery arc or snappy digging arc.
Multiple Arcs Robust DC weld output makes
the SAE-500 the #1 choice for the multi-arc
Multi-Weld 350 system.
Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

SAE-500

K1278-11

400A/40V/100%
500A/40V/60%

SAE-500 One-Pak
SAE-500 Ready-Pak

K2726-3
K2730-3

SAE-500
Severe Duty

K1278-12

52

www.lincolnelectric.com/engine-drives

400A/40V/100%
500A/40V/60%

SAE-500 Severe Duty Only


Stainless steel and hot-dip galvanized case
and internal sheet metal parts.
Stainless steel brushholder assemblies.
All copper coils.
Coated radiator, laminations and wire connections.
Sealed switches.
Spark arrestor and engine air intake shutdown
per Mineral Management Services Code.
Remote Control Included

Output Range

Engine

80-575A DC
3,000 Watts
AC Power

Kubota V3600-T Turbo Diesel


EPA Tier 4i

80-575A DC
3,000 Watts
AC Power

Kubota V3600-T Turbo Diesel


EPA Tier 4i

No. of
Cylinders

HP & Speed
(rpm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

57.8 @ 1800

45.8 x 28 x 83
(1164 x 711 x 2109)

2,048
(928)

To top of exhaust tube:


54.3 (1379)

57.8 @ 1800

45.8 x 28 x 83
(1164 x 711 x 2109)
To top of exhaust tube:
54.3 (1379)

2,048
(928)

ENGINE DRIVES: INDUSTRIAL

Vantage 500

Processes
Stick
TIG
MIG

www.lincolnelectric.com/green

500 Amps at 100% Duty Cycle, 20,000+ Watts AC Generator Power!


Select our full-size Deutz -driven model or the compact case, turbo-charged Perkins -driven model
for truck bed installation where space and weight capacity are limited. Both are rugged welders
intended for demanding construction, rental fleet or repair applications. Both deliver the low
maintenance, long service life, easy operation and great arc performance every owner appreciates.

Multi-Process Welding 500 amps at 100%


duty cycle for CC-stick, pipe, CV-wire,
DC Touch-Start TIG and arc gouging.
Plenty of AC Generator Power:
Vantage 500 (Deutz)
- 20 kW continuous 3-phase 240V AC
- 12 kW continuous 1-phase 120/240V AC

Shown:
K2405-2
Vantage 500

Shown:
K2686-1
Vantage 500
(Compact Case)

Vantage 500 Compact Case (Perkins)


- 22 kW peak (20 kW continuous) 3-Phase 240V AC
- 13 kW peak (12 kW continuous) 1-phase 120/240V AC

Reliable Industrial Diesel Engines Deutz and


Perkins 4 cylinder, water-cooled.

Arc gouging With up to 3/8 in. (9.5 mm) carbons.

Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

Vantage 500

K2405-2

500A/40V/100%
550A/36V/60%
575A/35V/50%

Vantage 500 One-Pak


Vantage 500 Ready-Pak

K2288-3
K2290-3

Vantage 500, Compact Case

K2686-1

Vantage 500 One-Pak


Vantage 500 Ready-Pak

CC
CV

Output

DC 20
kW

Input

Stainless steel enclosure for corrosion-resistant


protection and durability.

Flux-Cored
Gouging

Output Range

Engine

K2724-3
K2728-3

Key Options
K2636-1 Medium Two-Wheel Road Trailer
with Duo-Hitch: Ball/Eye Hitch Combo
K704 Accessory Kit, 400 Amp
K857-1 Remote Control, 100 ft. (30.5 m)
More options at end of section
Literature:
E6.216 (Vantage 500)
E6.214 (Vantage 500, Compact Case)

No. of
Cyl.

HP & Speed
(rpm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

48 @ 1800

42.0 x 31.5 x 63.1


(1069 x 800 x 1603)

1,532
(695)

30-575A DC
Deutz D2011 L4i
40-300A Pipe
Diesel
20-250A DC TIG
EPA Tier 4i
14-40V CV
3-Phase AC Power: 20 kW Continuous
1-Phase AC Power: 12 kW Continuous
30-525A DC
Perkins 404D-22T
40-300A Pipe
Turbo Diesel
20-250A DC TIG
EPA Tier 4i
14-40V CV
3-Phase AC Power: 20 kW Continuous
1-Phase AC Power: 12 kW Continuous

500A/40V/100%
525A/38V/60%

Ready-Pak Package Includes


Vantage 500
Road Trailer with Duo-Hitch: Ball/Eye
Hitch Combo
Fender and Light Kit
Cable Rack
Electrode Cable 3/0, two 50 ft.
(15.3 m) lengths
Electrode Cable 3/0, 10 ft. (3 m)
Work Cable 3/0, 50 ft (15.3 m)
400A Electrode Holder
500A Work Clamp

To top of exhaust tube:


50.8 (1290)

43 @ 1,850

35.9 x 25.3 x 60.0


(913 x 642 x 1524)
To top of exhaust tube:
46.6 (1184)

Air Vantage 500

Processes
Stick
TIG

Its Three in One Welder, Generator and Air Compressor

Output

DC 20
kW

Input

Ready-Pak Package Includes


Air Vantage 500
Road Trailer with Duo-Hitch: Ball/Eye
Hitch Combo
Fender and Light Kit
Cable Rack
Cable Connectors (qty. 2)
Electrode Cable 3/0, 50 ft. (15.3 m) (qty. 2)
Electrode Cable 3/0, 10 ft. (3 m)
Work Cable 3/0, 50 ft (15.3 m)
400A Electrode Holder & 500A Work Clamp

Rotary screw compressor rated at


60 CFM, 100 PSI, 100% duty cycle.
www.lincolnelectric.com/green

Plenty of AC Generator Power


20 kW continuous 3-phase 240V AC
12 kW continuous 1-phase 120/240V AC

Key Options
K2636-1 Medium Two-Wheel Road Trailer
with Duo-Hitch: Ball/Eye Hitch Combo
K704 Accessory Kit, 400 Amp
K857-1 Remote Control, 100 ft. (30.5 m)
More options at end of section

Stainless steel corrosion-resistant enclosure.


Reliable Industrial Diesel Engine Kubota
turbo-charged 4 cylinder, water-cooled.

CC
CV

MIG
Flux-Cored
Gouging

When you need it all, consider the rugged Air Vantage 500 for railroad, mining, heavy duty
construction, and rental fleet use. A compressor pumps plenty of air for arc gouging with
up to 3/8 in. (10 mm) carbons, plasma cutting or other air tools. A powerful 500 amps @
100% duty cycle is enough for almost any stick, TIG, MIG or flux-cored welding project.

Multi-process powerhouse500 amps


at 100% duty cycle, or 575 amps at 50%.

1,290
(586)

Shown:
K2325-2
Air Vantage 500

Literature: E6.217
Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

Air Vantage 500

K2325-2

500A/40V/100%
550A/36V/60%
575A/35V/50%

K2725-3
Air Vantage 500 One-Pak
Air Vantage 500 Ready-Pak K2729-3

Output Range

Engine

30-575A DC
40-300A Pipe
20-250A DC TIG
14-40V CV
3-Phase AC Power: 20 kW Continuous
1-Phase AC Power: 12 kW Continuous
Compressor: 60 CFM, 100 PSI

Kubota V3600-T
Turbo Diesel
EPA Tier 4i

No. of
Cyl.

HP & Speed
(rpm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

58 @ 1,850

42.0 x 32.7 x 63.1


(1067 x 831 x 1603)

1,730
(785)

To top of exhaust tube:


48.9 (1243)

www.lincolnelectric.com/engine-drives

53

ENGINE DRIVES: INDUSTRIAL

Engine Drives: Industrial/Construction Options


See the Recommended Equipment Options section for descriptions.
Pipeliner 200D (Kubota)

SAE-300 (Perkins)

General Options
K903-1
Spark Arrestor Kit
K2636-1
Medium Two-Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2423-1
Stainless Steel Sheet Metal Kit
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K924-4
Remote Control Kit, 100 ft. (30.5 m)
Wire Feeder Options
K623-1
Wire Feed Module
K2464-1
Remote Control Kit, 100 ft. (30.5 m)
(use when Wire Feed Module is installed)
LN-25 Pipe Wire Feeder
K2614-5
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Cored/Solid

General Options
K802D
Power Plug Kit
K903-1
Spark Arrestor Kit
K2636-1
Medium Two-Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
Stainless Steel Sheet Metal Kit
K2423-1
Stick Options
K704
Accessory Kit, 400 Amp
K924-4
Remote Control Kit, 100 ft. (30.5 m)
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit for PTW-18 and PTA-26 Series Torches
K930-2
TIG Module
K936-4
Control Cable (9-pin to 115V plug)
K937-45
Control Cable Extension, 45 ft.
K814
Arc Start Switch
K938-1
Contactor Kit
Wire Feeder Options
K623-1
Wire Feed Module
K2464-1
Remote Control Kit, 100 ft. (30.5 m)
(use when Wire Feed Module is installed)
K2614-5
LN-25 Pipe Wire Feeder
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. Cored/Solid
OR
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled, w/Remote,
25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable,
14-pin MS-type & Lug, 10 ft. (3.0 m)

Classic 300D (Perkins and Kubota)


General Options
K802D
Power Plug Kit
K903-1
Spark Arrestor Kit
K2636-1
Medium Two-Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2423-1
Stainless Steel Sheet Metal Kit
Stick Options
K704
Accessory Kit, 400 Amp
K924-4
Remote Control Kit, 100 ft. (30.5 m)
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K930-2
TIG Module
K936-4
Control Cable (9-pin to 115V plug)
K937-45
Control Cable Extension, 45 ft. (13.7 m)
K814
Arc Start Switch
K938-1
Contactor Kit
Wire Feeder Options
K623-1
Wire Feed Module
K2464-1
Remote Control Kit, 100 ft. (30.5 m)
(use when Wire Feed Module is installed)
K2614-9
LN-25 Ironworker Wire Feeder
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Cored/Solid
OR
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 in. and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable,
14-pin MS-type & Lug, 10 ft. (3.0 m)

54

www.lincolnelectric.com/engine-drives

Vantage 300 (Kubota)


General Options
K802N
Power Plug Kit, 20 amp
T12153-9 Full KVA Power Plug (1-Phase)
T12153-10 Full KVA Power Plug (3-Phase)
K2636-1
Medium Two-Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-2
Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch
K1898-1
Spark Arrestor Kit
K2467-1
Digital Weld Meters Kit (for K2409-1 & K2499-1)
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30.5 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K1478-5
Square Wave TIG 175
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)

Vantage 300 (Kubota ), cont.


Wire Feeder Options
K2614-9
LN-25 Ironworker Wire Feeder
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Cored/Solid
OR
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 in. and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable,
14-pin MS-type & Lug, 10 ft. (3.0 m)
Plasma Cutting Options
K2807-1
Tomahawk 625
K1816-1
Full-KVA Adapter Kit (1-Phase)

Vantage 400 (Perkins and Kubota)


General Options
K802N
Power Plug Kit, 20 amp
T12153-9 Full-KVA Power Plug (1-Phase)
T12153-10 Full-KVA Power Plug (3-Phase)
K2636-1
Medium Two-Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-2
Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch
K903-1
Spark Arrestor Kit
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
K2679-1
Cold Weather Heater and Tarp Kit (Perkins)
K2735-1
Cold Weather Heater and Tarp Kit (Kubota)
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K1478-5
Square Wave TIG 175
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2614-9
LN-25 Ironworker Wire Feeder
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Cored/Solid
OR
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 in. and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable,
14-pin MS-type & Lug, 10 ft. (3.0 m)
Plasma Cutting Options
K2807-1
Tomahawk 625
K1816-1
Full-KVA Adapter Kit (1-Phase)

ENGINE DRIVES: INDUSTRIAL

Engine Drives: Industrial/Construction Options, cont.


See the Recommended Equipment Options section for descriptions.
Big Red 500 (Deutz)

Vantage 500 (Deutz and Perkins)

Air Vantage 500 (Kubota)

General Options
K2636-1
Medium Two-Wheel Road Trailer with Duo-Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-2
Four-Wheeled Steerable Yard Trailer
with Duo-Hitch
K2863-1
Analog Weld Meters Kit
K2864-1
Spark Arrestor Kit
K1735-1
Multi-Weld 350 (For DC+ Welding Only)
Stick Options
K704
Accessory Kit, 400 Amp
K2861-1
Remote Control Kit, 100 ft. (30 m)
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V, 25 ft. (7.6 m), 2pc
Parts Kit For PTW-18 and PTA-26 Series Torches
KP509

General Options
K802N
Power Plug Kit, 20 amp
T12153-9 Full-KVA Power Plug (1-Phase)
T12153-10 Full-KVA Power Plug (3-Phase) (Perkins)
K2636-1
Medium Two Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-2
Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch
K887-1
Ether Start Kit (Deutz)
K1847-1
Spark Arrestor Kit (Deutz)
K903-1
Spark Arrestor Kit (Perkins)
K2679-1
Cold Weather Heater & Tarp Kit (Perkins)
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
Remote Output Control, 25 ft. (7.6 m)
K857
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit for PTW-18 and PTA-26 Series Torches
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K1478-5
Square Wave TIG 175
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2614-9
LN-25 Ironworker Wire Feeder
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in.
(1.7-1.8 mm) Cored/Solid
OR
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable,
14-pin MS-type & Lug, 10 ft. (3.0 m)
Plasma Cutting Options
K2807-1
Tomahawk 625
K1816-1
Full-KVA Adapter Kit (1-Phase)

General Options
K802N
Power Plug Kit, 20 amp
T12153-9 Full-KVA Power Plug (1-Phase)
K2636-1
Medium Two Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-2
Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch
K2354-2
Air Dryer Kit (Kubota)
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
K3085-1
Check Valve Kit (Available November 2011)
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
Remote Output Control with 120V AC,
K2627-2
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit for PTW-18 and PTA-26 Series Torches
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K1478-5
Square Wave TIG 175
K2535-1
Precision TIG 225 Ready-Pak Package
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2614-9
LN-25 Ironworker Wire Feeder
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in.
(1.7-1.8 mm) Cored/Solid
OR
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled, w/Remote,
25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable,
14-pin MS-type & Lug, 10 ft. (3.0 m)
Plasma Cutting Options
K2807-1
Tomahawk 625
K1816-1
Full-KVA Adapter Kit (1-Phase)

SAE-500 (Kubota)
General Options
K802D
Power Plug Kit
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp
K2637-1
Large Two-Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-2
Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch
K1735-1
Multi-Weld 350 (See Bulletin E5.302)
Stick Options
K704
Accessory Kit, 400 Amp
K924-4
Remote Control Kit, 100 ft. (30.5 m)
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc.
KP509
Parts Kit for PTW-18 and PTA-26 Series Torches
K930-2
TIG Module
K936-4
Control Cable (9-pin to 115V plug)
K937-45
Control Cable Extension, 45 ft.
K814
Arc Start Switch
K938-1
Contactor Kit
Wire Feeder Options
K385-2
CV Adapter (with MS-Type connection,
local/remote switch)
K2614-9
LN-25 Ironworker Wire Feeder
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. Cored/Solid
OR
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid

SAE-500 Severe Duty (Kubota)


General Options
K802D
Power Plug Kit
GFCI Receptacle Kit, 120V, 20 Amp
K1690-1
K2637-1
Large Two Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-2
Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch
Stick Options
K704
Accessory Kit, 400 Amp

www.lincolnelectric.com/engine-drives

55

SEMIAUTOMATIC

DH-10
Enhanced Control, Dual 4 Roll

STT -10
Specifically for STT II Power

Heavy Duty Industrial Applications

Roll Drive, Bench or Boom

Drives, Bench or Boom

Source, Single 4 Roll Drive

for Larger Wire Sizes

Activ8
Lightweight, portable, rugged.

LN
-23P
Lightweight,

For shipbuilding.

intended for
erection & pipe.

FIELD
CONSTRUCTION

DIGITAL ARCLINK
COMPONENT
COMMUNICATION

Select Standard, Extra Torque or Dual Power.

Power Feed 10M


Single 4 Roll Drive, Bench or Boom

Power
Feed 10M Dual
Dual 4 Roll Drive, Bench or Boom

FEATURES
Digital Display

WIRE SIZE RANGE


in. (mm)

4-Roll Drive

WIRE FEED
SPEED RANGE
ipm (m/min)

2-Roll Drive

Submerged Arc

Flux-Cored

MIG-STT

Pulsed MIG

PROCESS

High Speed
Low Speed

High Speed Solid


Low Speed Solid

High Speed Cored


Low Speed Cored

LF-72

50-800 (1.3-20.3)

.023-1/16 (0.6-1.6)

.030-5/64 (0.8-2.0)

LF-74

100-800 (2.5-20.3)

.023-1/16 (0.6-1.6)

.030-5/64 (0.8-2.0)

LF-74 Extra Torque

50-400 (1.3-10.1)

.023-1/16 (0.6-1.6)

.030-3/32 (0.8-2.4)

LN-8 and LN-9

50-600 (1.3-15.2)

.040-3/32 (1.0-2.4)

.045-.120 (1.2-3.0)

LN-10

35-750 (0.8-19.0)

.023-3/32 (0.6-2.4)
.023-5/64 (0.6-2.4)

.035-1/8 (0.9-3.2)

DH-10

35-750 (0.8-19.0)

.023-3/32 (0.6-2.4)

.030-1/8 (0.8-3.2)

STT -10

35-500 (0.8-12.7)

.023-.052 (0.6-1.4)

Activ8

50-800 (1.3-20.3)

.025-.045 (0.6-1.2)

.035-5/64 (0.9-2.0)

30-170 (0.76-4.3)

.023-.052 (0.6-1.3)

.068-5/64 (1.7-2.0)

.023-1/16 (0.6-1.6)

.030-5/64 (0.8-2.0)

.023-1/16 (0.6-1.6)

.030-3/32 (0.8-2.4)

MIG
Analog

2 Roll MAXTRAC Drive

LN-23P

LN-25 PRO Extra Torque

50-700 (1.3-17.7)
50-200 (1.3-5.0)
50-400 (1.3-10.1)
50-200 (1.3-5.0)

LN-25 PRO Dual Power

50-700 (1.3-17.7)

.023-1/16 (0.6-1.6)

.030-5/64 (0.8-2.0)

LN-25 PRO Pipe

50-700 (1.3-17.7)

.023-1/16 (0.6-1.6)

.030-5/64 (0.8-2.0)

50-700 (1.3-17.7)

LN-25 PRO Standard


Field

LN -25
Pipe, PRO & Ironworker
For construction, ship, pipeline, Ironworker.

Power Feed 25M


Portable, Shop or Field, Push-Pull Capable,

MODEL

LN-9

.023-1/16 (0.6-1.6)

.030-5/64 (0.8-2.0)

.023-1/16 (0.6-1.6)
.025-1/16 (0.6-1.6)
.025-3/32 (0.6-2.4)

.030-3/32 (0.8-2.4)
.030-5/64 (0.8-2.0)
.035-5/64 (0.9-2.0)
.035-.120 (0.9-3.0)

Power Feed 10M

50-800 (1.3-20.3)
30-400 (0.76-10.1)
75-1200 (2.0-30.5)
50-800 (1.27-20.3)

Power Feed 10M Dual

75-1200 (2.0-30.5)
50-800 (1.27-20.3)

.025-1/16 (0.6-1.6)
.025-3/32 (0.6-2.4)

.035-5/64 (0.9-2.0)
.035-.120 (0.9-3.0)

LN-25 PRO Ironworker

Power Feed 25M


Digital

LN -10
Enhanced Control, Single 4

KEY:
|

WIRE FEEDERS

LF-72
and LF-74 LN
-8 and LN-9
2 or 4 Roll MAXTRAC Drives,
Heavy Duty Recommended

56

STICK WELDERS

ArcLink

ANALOG
SHOP MODELS

STICK WELDERS

Excellent

Good

www.lincolnelectric.com//wire-feeders

Optional

SEMIAUTOMATIC WIRE FEEDERS


Processes
MIG
Pulsed
Flux-Cored

LF-72 & LF-74


Heavy Duty Industrial 2-Roll and 4-Roll Wire Feeders

(1)

Output

Designed for MIG and cored wire welding in job shop and manufacturing environments, the
rugged LF-72 and LF-74 wire feeders are built to deliver reliable performance day after day.
Select the LF-74 for large diameter wires, longer gun cables or long boom conduits.

(2)

Input

24-42 50

60

VAC

Hz

Required Options
Weld Power Cable
Key Options
K2330-1 Postflow and Burnback
Timer Kit
K2329-1 Remote Voltage Control Kit
K1546-1 Incoming Bushing for
Lincoln Conduit
More options at end of section

Patented MAXTRAC heavy-duty cast


aluminum wire drive system provides
reliable feeding and durability.
Brass-to-brass gun connections for better
electrical conductivity that results in better
arc performance.

Literature
E8.11

Totally tool-less drive rolls and wire guide


installation. Gear-driven wire drive rolls
easily slide on and off.
Calibrated wire feed speed dial for precise
and accurate settings.

(1)

LF-72
LF-74

(2)

In addition to great mild steel performance,


these feeders deliver positive arc starting and
feeding with stainless steel, aluminum and
flux-cored wires.

Shown:
K2327-2 LF-72
Bench Model, Standard Duty
(shown with optional wire.)

Shown:
K2426-3 LF-74
Bench Model Heavy Duty, Extra Torque
(shown with optional wire.)

Product
Name

Product
Number

Input
Power

Output Capacity
Current/Duty Cycle

Wire Feed Speed Range


ipm (m/min)

Wire Size Range


in (mm)

HxWxD
in. (mm)

Net Weight
lbs.(kg)

LF-72 Base Model


(w/o gun or cable)
LF-72 Bench Model
Standard Duty
LF-72 Bench Model
Heavy Duty
LF-72 Bench Model
Heavy Duty (w/o gun)

K2327-4

24-42 VAC
50/60 Hz
9 Amps

500A/60%

50-800
(1.3-20.3)

Solid: .023-1/16 (0.6-1.6)


Cored: .030-5/64 (0.8-2.0)

11.1 x 10.2 x 12.9


(282 x 259 x 328)
12.6 x 10.9 x 22.5
(320 x 277 x 574)
15.3 x 13.0 x 27.7
(389 x 330 x 704)
15.3 x 13.0 x 27.7
(389 x 330 x 704)

24
(11)
52
(24)
69
(31)
63
(29)

11.1 x 10.2 x 12.9


(282 x 259 x 328)
15.3 x 13.0 x 27.7
(389 x 330 x 704)

27
(12)
63
(29)

LF-74
Base Model
LF-74 Bench Model
Heavy Duty

K2327-5
K2327-6
K2327-7
K2426-4

600A/60%

K2426-5

MODEL SELECTION

Model
Product Number
Application
Drive Roll & Wire Guide Kit
.035/.045 in. (0.9/1.2 mm)

LF-72
Base Model

LF-72 Bench Model,


Standard Duty

LF-72 Bench Model,


Heavy Duty

LF-72 Bench Model,


Heavy Duty

K2327-4

K2327-5

K2327-6

K2327-7

Boom or Bulk Pack General, 45 lb (20 kg) spool General, 60 lb (27 kg) spool General, 60 lb (27 kg) spool

LF-74 Bench Model,


Heavy Duty

K2426-4

K2426-5

Boom or Bulk Pack

General, 60 lb (27 kg) spool

Magnum PRO 350 Gun

Wire Reel Stand,


45 lb. (20.4 kg)

Control Cable,
10 ft. (3.0 m)

Wire Reel Stand,


60 lb. (27 kg)

LF-74
Base Model

www.lincolnelectric.com/wire-feeders

57

SEMIAUTOMATIC WIRE FEEDERS

LN-8 and LN-9

Processes
Flux-Cored
Submerged Arc

Semiautomatic Wire Feeders

Output

The LN-8 and LN-9 are semiautomatic wire feeders that deliver
dependable performance and reliable operation, making
them ideal for shop or field operations. Heavy-Duty,
recommended for larger size wires.

Required Options
Drive Roll Kit
Control Cable
Terminal Strip Adapter Cable
Control Extension Cable
Weld Power Cable

Completely enclosed case protects the heavy


duty wire drive mechanism from damage, yet
allows easy access to drive rolls.

Control of wire feed speed and voltage


at the wire feeder eliminates the need
to return to the power source to adjust
procedures.

115
VAC

Key Options
K1524-3 Heavy Duty
Wire Reel Stand
K1555-1 Insulated Lift Bail
K1556-1 Light Duty Caster Kit
K1557-1 Swivel Platform
More options at end of section

Rugged and durable design recognized


throughout the industry for its long life
and years of trouble-free wire feeding.
Standard digital meter can be set to read
volts, inches or meters/minute on the LN-9.

Input

Shown:
K357-1 LN-9
(shown with options.)

Literature
E8.30
Shown:
K297 LN-8
(shown with options.)

Product
Name

Product
Number

Input
Power

Output Capacity
Current/Duty Cycle

Wire Feed Speed Range


ipm (m/min)

Wire Size Range


in. (mm)

HxWxD
in. (mm)

Net Weight
lbs.(kg)

LN-8

K297

115 VAC
50/60 Hz

600A/60%

50-600
(1.3-15.2)

Solid: .040-3/32 (1.0-2.4)


Cored: .045-.120 (1.2-3.0)
Hardfacing: 7/64 (2.8)

10.9 x 9.8 x 9.6


(277 x 248 x 244)

36
(16.2)

LN-9

K357-1

11.5 x 11.3 x 11.5


(292 x 287 x 292)

42
(19)

Processes
MIG
Pulsed
Flux-Cored

LN-10 & DH -10


Single and Double Header Wire Feeders

Output

The LN-10 and DH-10 semiautomatic wire feeders feature our revolutionary split wire guide and
rugged 4 roll drive to deliver precisely aligned, fully supported wire through the entire feeding
system. Modular construction provides for many mounting options, including boom mounting.
Choose the dual feeder DH-10 to weld with two different wires or welding procedures
using one power source.
Split wire guide and 4 driven rolls deliver
positive, high traction wire feeding.

Standard dual procedure for each wire


drive allows the operator to set different
voltage and wire feed speeds and switch
between the two.

Standard Preflow/Postflow/Burnback
and Spot Timer.

42

VAC

50
60
Hz

Bench Model Includes


Control Cable, 10 ft. (3.0 m)
Required Options
Drive Roll Kit
Weld Power Cable
Key Options
K1501-10 Control Cable
K1798 Terminal Strip Adapter Cable
K1785-12 Control Cable
(Heavy Duty), 12 ft. (3.6 m)
K1785-16 Control Cable
(Heavy Duty), 16 ft. (4.8 m)
More options at end of section

Selectable trigger control for standard


2-step, interlocking 4-step, spot weld and
cold feed trigger control.

Standard Dual Digital Displays are


easy to read from a distance.

Input

Literature
E8.200
Shown:
K1559-3
LN-10 Bench Model
(shown with optional wire)

Shown:
K1499-3 DH-10 Bench Model
(shown with optional wire)

Product
Name

Product
Number

Input
Power

Output Capacity
Current/Duty Cycle

Wire Feed Speed Range


ipm (m/min)

Wire Size Range


in (mm)

HxWxD
in. (mm)

Net Weight
lbs.(kg)

LN-10 Bench Model

K1559-3

42 VAC
50/60 Hz
6 amps

600A/60%
500A/100%

35-750
(0.8-19.0)

Solid: .023-3/32 (0.6-2.4)


Cored: .035-1/8 (0.9-3.2)

16 x 15 x 31
(406 x 381 x 787)

65
(29.5)

LN-10
Generic Boom Package

K1564-4

DH-10 Bench Model


DH-10
Generic Boom Package

K1499-3
K1521-7

42 VAC
50/60 Hz
6 Amps

600A/60%
500A/100%

35-750
(0.8-19.0)

Solid: .023-3/32 (0.6-2.4)


Cored: .030-1/8 (0.8-3.2)

21 x 20 x 32
(533 x 508 x 813)

98
(44.4)

NOTE: All units include 10 ft. (3.0 m) control cable. Boom packages also include a 25 ft (7.6 m) control cable/welding cable (3/0) assembly.

58

www.lincolnelectric.com//wire-feeders

SEMIAUTOMATIC WIRE FEEDERS


Processes
MIG-STT

STT -10

Output

Semiautomatic Wire Feeder

Input

42

VAC

Required Options
Drive Roll Kit

The sophisticated STT-10 Process Controller was designed specifically to work


with the revolutionary Invertec STT II power source. Its digital displays make
the STT-10 easy to develop optimal procedures and set the range of
operator adjustments.
Presettable background and peak current
settings for optimum starting performance.

Key Options
K1758-50 Control Cable,
50 ft. (15.2 m).
K940-25 Sense Lead Kit,
25 ft. (7.6 m)
More options at end of section

Split wire guide and four drive rolls for


positive feeding.

Literature
E4.52

Modular design for many mounting options.


Range control keeps procedures in the
sweet spot.
Four step trigger for cruise control
on long welds and hard automation.
Shown:
K1560-2 STT-10
(shown with options.)

Product
Name

Product
Number

Wire Feed Speed Range


ipm (m/min)

Wire Size Range


in. (mm)

HxWxD
in. (mm)

Net Weight
lbs.(kg)

STT-10

K1560-2

35-500
(0.8-12.7)

Solid: .023-.052 (0.6-1.4)

16 x 15 x 31
(406 x 381 x 787)

65
(29.5)

Activ8

Processes
MIG
Flux-Cored

Portable, Semiautomatic Wire Feeder

Output

Input

10-110
VDC

42

VAC

Simple Controls WFS knob on the front; Cold Feed/Gas Purge,


Trigger Interlock and CV/CC switches inside.

Key Options
K3061-1 Plastic Case
K1803-1 Work and Wire Feeder
2/0 Weld Cable Package
K852-95 Twist-Mate Cable Plug
K586-1 Deluxe Adjustable Gas
Regulator & Hose Kit
More options at end of section

Across-The-Arc Operation (Voltage Sensing) uses a


sense lead and a contactor for enabling welding current

Literature
E8.60

The ACTIV8 is a portable feeder for 15 lbs./8 in. (6.8 kg/203.2 mm) spools specifically designed
for shipyard, offshore and construction applications. This feeder will offer excellent feeding
and welding performance with all 8 in. FCAW-G (0.035-5/64 in. diameter) welding wires.
It is compatible with any DC CV and/or CC power source.

Rating 330 amp, 60% duty cycle rating


Single potted control board design commonality
Gas apparatus can be used for FCAW-G and
GMAW processes
The plastic case is molded from a high impact,
flame retardant plastic for high durability and
low weight.
MAXTRAC Wire Drive System The patented
features on the wire drive offer tool-less changing
of the drive rolls and wire guides for quick spool
changes. A tachometer controlled motor powers
the patented drive rolls for smooth, steady feeding
without slippage.

Shown:
K2999-1 Activ8

Product
Name

Product
Number

Input
Power

Output Capacity
Current/Duty Cycle

Wire Feed Speed Range


ipm (m/min)

Wire Size Range


in. (mm)

HxWxD
in. (mm)

Net Weight
lbs.(kg)

Activ8

K2999-1

15-110 VDC

330A/60%

50-800 (1.3-20.3)

GMAW: .023-.052 (0.6-1.3)


FCAW: .035-5/64 (0.9-2.0)

11.8 x 7.6 x 19.8


(298 x 193 x 503)

27
(12.2)

www.lincolnelectric.com/wire-feeders

59

SEMIAUTOMATIC WIRE FEEDERS


Processes
Flux-Cored

LN-23P

Output

Semiautomatic Wire Feeder

Input

VDC

Unit Includes
25 ft. (7.6m) Control Cable
25 ft. (7.6m) 1/0 Electrode Cable
3/32 in. (2.4 mm) Drive Rolls and
Guide Tubes

The LN-23P semiautomatic wire feeder is able to handle the toughest


work sites and is an excellent choice for pipe welding applications. It
is portable, easy to set-up, and ideal for reaching difficult locations.
Weighs less than 50 lbs. (22.7 kg) including optional Innershield
gun and 14 lb (6.3 kg) coil of electrode.

Required Options
Adapter Kit
FCAW-SS 90 Nozzle
More options at end of section

Continuous wire feed speed control, voltage control and analog


voltmeter are standard.
Completely enclosed wire reel keeps the wire free of contaminants.

Literature
E8.90

Equipped with trigger interlock circuit to reduce operator fatigue.


Gun-mounted two-position switch allows on-the-fly change to 83%
of the preset wire feed speed.

Shown:
K316L-1 LN-23P (shown with options)

Product
Name

Product
Number

Input
Power

Output Capacity
Current/Duty Cycle

Wire Feed Speed Range


ipm (m/min)

Wire Size Range


in. (mm)

HxWxD
in. (mm)

Net Weight
lbs.(kg)

LN-23P

K316L-1

14-50V DC
(90V DC Max. OCV)

350A/60%

30-170
(0.76-4.3)

.068-5/64
(1.7-2.0)

20.5 x 9 x 19
(520 x 230 x 480)

27
(12.3)

Processes
MIG
MIG-STT(1)

LN-25 PRO Wire Feeders

Pulsed
Flux-Cored
24-42 (3)

Output

LN-25 wire feeders are designed to be simple, reliable and easy to service. Whether you are
an ironworker, pipeline welder, or weld at a construction site, shipbuilding facility or metal
fabrication shop, we have the right semiautomatic wire feeder for you.

LN-25 PRO Standard/Extra


Torque/Dual Power Includes
Internal Contactor
Gas Solenoid
Flow Meter
Arc Sensing Lead & Clip, 15 ft. (4.5 m)
2 Gun Bushings (K1500-2 installed;
K1500-1 loose)

Maxtrac Wire Drive System


Heavy-duty cast aluminum wire
drive system provides reliable
feeding and durability.

Trigger Interlock Switch


Provides operator comfort
for long welds.

Shown:
K2614-5
LN-25 Pipe

Potted PC Boards
For moisture and
corrosion protection.

Ironworker Includes
5/64 in. (2.0 mm) cored wire drive
rolls and guide kit (KP1697-5/64)
Variable WFS range set at factory to
High (50-700)
Includes everything listed with
Standard model except Flow Meter

Shown:
K2614-9
LN-25 Ironworker

Shown:
K2613-5
LN-25 PRO Standard

Literature E8.101
(1)
(2)
(3)

Product
Name

Product
Number

Input
Power

Output Capacity
Current/Duty Cycle

Flow
Meter

Wire Feed Speed Range


ipm (m/min)

LN-25 PRO
Standard

K2613-5

15-110V DC

450A/60%

YES

50-700
(1.3-17.7)

.023-1/16 .030-5/64
(0.6-1.6) (0.8-2.0)

LN-25 PRO
Extra Torque

K2613-7

30-400
(0.8-10.1)

.030-3/32
(0.8-2.4)

LN-25 PRO
Dual Power

K2614-6

15-110V DC
or
24-42V DC

50-700
(1.3-17.7)

.030-5/64
(0.8-2.0)

LN-25 Pipe

K2614-5

15-110V DC

LN-25
Ironworker

K2614-9

60

www.lincolnelectric.com/wire-feeders

VAC

LN-25 Pipe Includes


14 lb. Innershield coil adapter (K435)
5/64 in. (2.0 mm) cored wire drive
rolls and guide kit (KP1697-5/64)
Variable WFS range set at factory to
Low (50-400 ipm)
Includes everything listed above
except Flow Meter

Dual Range Wire Feed Speed


Delivers greater precision at
low end wire feed speeds.

Replaceable and Flame


Resistant Case
Rugged and durable case
can be replaced in less
than five minutes.

Input

15-110 (2)
VDC

Portable Industrial Wire Feeder

NO

STT capability only w/K2614-6 Dual Power Model.


All models; Arcross the Arc
K2614-6 Only; Control Cable

Wire Size Range - in. (mm)


Solid
Cored
Aluminum
.035-1/16
(0.9-1.6)

.
.

HxWxD
in. (mm)

Net Weight
lbs.(kg)

15 x 8.7 x 23.2
(381 x 221 x 589)

37
(16)

SEMIAUTOMATIC WIRE FEEDERS


Processes
MIG
Pulsed
STT
Flux-Cored

Power Feed 25M

Premium Welding Solution with a Portable Design!

Output

Lincoln offers this full featured design in a robust package that can meet industry
challenges. The lightweight construction, durable case, as well as the patented
design of the MAXTRAC wire drive system delivers the results you need.

Hardened and Construction Ready. Built tough for rough


environments. From construction to shipbuilding, this
design will meet your expectations. Packaged standard
with either a durable aluminum or plastic case.

Internal heating maintains control of humidity on


your consumable by keeping the package warmed
and protected in an enclosed case.
Mode Select Panel (MSP4) allows easy access to
the Power Wave library of waveforms. Advanced
controls and set-up options are only a fingertip away!

Power Feed 25M

K2536-4

40 VDC

(Aluminum Case)

K2536-5

Gearing
Standard Speed
(factory setting)
Extra Torque

(Plastic Case)

Shown:
K2536-5
Power Feed 25M
(Plastic Case)

Shown:
K2536-4
Power Feed 25M
(Aluminum Case)

Dual Procedure and Memory Buttons allow you to set-up


an A and B procedure to simplify on the-fly switching.
Input
Power

40

VDC

Key Options
Magnum PRO Gun & Cable
Assemblies
Self-Shielded Gun & Cable
Assemblies
K1543-25 ArcLink/Linc-Net
Control Cables
K1733-4 Micro Wire Straightner
More options at end of section

Internal Lighting. High intensity LEDs illuminate


the wire drive.

Product
Number

Input

Unit Includes
Electrode Pigtail
MSP4 Panel
Dual Procedure/Memory Panel
Push-Pull Gun Connector
Remote Control Connector
Gun Receiver Bushing
Standard & Extra Torque Gearing

Push-Pull Capability is a standard function that delivers premier aluminum performance by


offering uniform feeding, as well as a flexible system for extending the gun.

Product
Name

Stick
TIG
Gouging

Literature
E8.271
* No LincNet support for older non-M series
Power Wave units.

Wire Feed Speed Range


ipm (m/min)

Wire Size Range Solid


in. (mm)

Wire Size Range Cored


in. (mm)

HxWxD
in. (mm)

Net Weight
lbs.(kg)

Solid: 50-800 (2.5-20.3)


Cored: 50-800 (2.5-20.3)
Solid: 30-400 (1.3-10.4)
Cored: 30-400 (1.3-10.4)

.023-1/16 (0.6-1.6)

.030-5/64 (0.8-2.0)

14.5 x 8.5 x 23.5


(368 x 216 x 597)

35
(15.9)

.023-1/16 (0.6-1.6)

.030-3/32 (0.8-2.4)

Processes
MIG
Pulsed
STT
Flux-Cored

Power Feed 10M

Single and Dual Bench Wire Feeders


When you need a versatile, multi-process industrial wire feeder for welding virtually any material,
you need the Power Feed 10M. Choose the Power Feed 10M for automotive manufacturing,
shipbuilding, pressure vessels/heavy plate, oil, gas and pipeline construction.
World-class arc performance on steel, stainless steel,
aluminum and other materials.
Waveform Control Technology featuring patented processes
like Pulse-On-Pulse, for a TIG-like bead appearance, and
Power Mode, for a stable arc at low current levels.
Utilizes ArcLinkthe leading digital communication
protocol for welding, making it the best choice for
seamless, time critical integration with the power source.

Output

Stick
TIG
Gouging
Input

40

VDC

Dual Bench Model Includes


Wire Reel Stand
MSP4 Panel
Dual Procedure/Memory Panel
ArcLink/Linc-Net Control Cable
Weld Power Cable, 8 ft. (2.4 m)
High Speed Pinion Gear
Power Wave Utilities CD-ROM
with Power Wave Manager
Key Options
K1543-XX ArcLink/Linc-Net
Control Cable
K1733-1 Wire Straightener
K2593-XX Coaxial Weld Power
Cable
More options at end of section

Pulsed MIG processgreat for low spatter, low heat


input and out-of-position applicationsmakes virtually
any operator a better welder!
Easy-to-understand standard user interface panel with
large numeric displays make it easy to set weld parameters
and recall previously saved procedures.

Shown:
K2230-1 Power Feed 10M
(shown with optional
coil adapter and wire)

Features push-pull capability for great performance


on aluminum.

Literature
E8.266

Product
Name

Product
Number

Input
Power

Output Capacity
Current/Duty Cycle

Wire Feed Speed Range


in/min (m/min)

Wire Size Range


in. (mm)

HxWxD
in. (mm)

Net Weight
lbs.(kg)

Power Feed 10M


Single Bench Model

K2230-1

40 VDC

600A/60%
500A/100%

62
(28.1)

K2234-1

High Speed:
Solid: .025-1/16 (0.6-1.6)
Cored: .035-5/64 (0.9-2.0)
Low Speed:
Solid: .025-3/32 (0.6-2.4)
Cored: .035-.120 (0.9-3.0)

18.5 x 13.5 x 30.5


(470 x 343 x 775)

Power Feed 10M


Dual Bench Model

High Speed:
75-1200 (2.0-30.5)
Low Speed:
50-800 (1.27-20.3)

20.0 x 20.0 x 30.7


(508 x 508 x 781)

90
(40.8)

www.lincolnelectric.com/wire-feeders

61

SEMIAUTOMATIC WIRE FEEDERS


Processes
MIG
Pulsed
STT
Flux-Cored

Power Feed 10M

Single and Dual Boom Wire Feeders


The Power Feed 10M single or dual industrial wire feeders are recommended for multi-process
wire welding in the automotive manufacturing, pressure vessels/heavy plate, or job shop
fabrication industries, particularly when code quality work is required.
Waveform Control Technology featuring patented processes like Pulse-On-Pulse, for
a TIG-like bead appearance, and Power Mode, for a stable arc at low current levels.
ArcLink capability for networking welding equipment.
Pulsed MIG processgreat for low spatter,
low heat input and out-of-position applications
makes virtually any operator a better welder!

Output

Input

40

VDC

Dual Boom Model Includes


MSP4 Panel
Dual Procedure/Memory Panel
Gun Trigger Cable
ArcLink/Linc-Net Control Cables,
8 ft. (2.4 m) and 25 ft. (7.6 m)
Hardware Kit (high speed pinion
gear, mounting hardware)
Power Wave Utilities CD-ROM
with Power Wave Manager
Key Options
Magnum Gun & Cable Assemblies
K1733-1 Wire Straightner
K2593-100 Coaxial Weld Power
#1 Cable, 100 ft. (30.5 m)
KP1505-030S Drive Roll Kit
.023-.030 in. (0.6-0.8 mm)
Solid Wire
More options at end of section

Easy-to-understand standard user interface


panel with large numeric displays make it easy
to set weld parameters and recall previously
saved procedures.
Power Wave Manager software allows for
easy system configuration via either the serial
port or the ethernet port on the Power Wave
power source.

Stick
TIG
Gouging

Shown:
K2314-1 Power Feed 10M
Single Boom Model

Literature:
E8.267
Product
Name

Product
Number

Input
Power

Output Capacity
Current/Duty Cycle

Wire Feed Speed Range


ipm (m/min)

Wire Size Range


in. (mm)

HxWxD
in. (mm)

Net Weight
lbs.(kg)

Power Feed 10M


Single Boom Model

K2314-1

40 VDC

600A/60%
500A/100%

High Speed:
75-1200 (2.0-30.5)
Low Speed:
50-800 (1.27-20.3)

Power Feed 10M


Dual Boom Model

K2316-1

High Speed:
Solid: .025-1/16 (0.6-1.6)
Cored: .035-5/64 (0.9-2.0)
Low Speed:
Solid: .025-3/32 (0.6-2.4)
Cored: .035-.120 (0.9-3.0)

Control: 13.0 x 8.5 x 4.0


(330 x 215 x 105)
Wire Drive: 7.6 x 12.9 x 13.7
(195 x 325 x 345)
Control: 13.0 x 8.5 x 4.0
(330 x 215 x 105)
Wire Drive: 9.0 x 19.0 x 15.5
(228 x 483 x 394)

8.5
(3.8)
30
(13.6)
8.5
(3.8)
50
(22.7)

62

www.lincolnelectric.com//wire-feeders

SEMIAUTOMATIC WIRE FEEDERS

Semiautomatic Wire Feeders Options


See the Recommended Equipment Options section for descriptions.
LF-72 and LF-74 Wire Feeders

LN-8 and LN-9 Wire Feeders

Required Options
Weld Power Cables
See Weld Power Cables chart in the Recommended
Equipment Options section.
General Options
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum 550 Gun Adapter
K1500-4
Miller Gun Receiver Bushing
K1500-5
OXO Gun Receiver Bushing
K489-7
Dual Schedule Fast-Mate Adapter 10 Series
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the
Recommended Equipment Options section.
Control Cables and Adapters
See Control Cables and Adapters chart in the
Recommended Equipment Options section.
K2330-2
Postflow and Burnback Timer Kit
K2329-1
Remote Voltage Control Kit
K1546-1
Incoming Bushing for Lincoln Conduit,
.025-1/16 in. (0.6-1.6 mm) wire
K1546-2
Incoming Bushing for Lincoln Conduit,
1/16-1/8 in. (1.6-3.2 mm) wire
K162-1
Spindle Kit, 2 Inch (50.8 mm) Hub
Deluxe Adjustable Gas Regulator & Hose Kit,
K586-1
4.3 ft. (1.3 m)
3100211
Harris Argon/CO2 Flowmeter Regulator &
Hose Kit, 10 ft. (3.0 m)
K2335-1
Adapter for Competitive Power Sources
K1798
Adapter Cable, Male 14-pin Control Cable to
Terminal Strip
K1520-1
42 Volt Transformer Kit
Additional Options For Base Model
K2328-1
Standard Duty Wire Reel Stand,
44 lbs. (20 kg) spools, max.
K1524-3
Heavy Duty Wire Reel Stand,
60 lbs. (27.2 kg) spools, max.
Additional Options For Feeders Equipped With
Standard Duty Wire Reel Stand, 44 lbs. (20 kg) spools, max.
K163
Undercarriage
K435
14 lb. (6.4 kg) Innershield Coil Adapter
K468
8 in. (203 mm) O.D. Spool Adapter
K1634-1
Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg)
Additional Options For Feeders Equipped With
Heavy Duty Wire Reel Stand
K1555-1
Insulated Lift Bail, 60 lbs. 27.2 kg) spools, max.
Light Duty Caster Kit
K1556-1
K1557-1
Swivel Platform
K163
Undercarriage
K435
14 lb. (6.4 kg) Innershield Coil Adapter
K468
8 in. (203 mm) O.D. Spool Adapter
K1634-1
Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg)
K1504-1
50-60 lb. (22.7-27.2 kg) Coil Adapter,
2 inch (50.8 mm) spindle
K1634-2
Plastic Wire Cover, up to 60 lbs. (27.2 kg)
Power Source Options

MIG Welders (CV),


Multi-Process Welders (CC/CV)

Required Options
Drive Roll and Guide Tube Kits
See Drive Roll and Guide Tube Kits chart in the
Recommended Equipment Options section.
Control Cables and Adapters
See Control Cables and Adapters chart in the
Recommended Equipment Options section.
Weld Power Cables
See Weld Power Cables chart in the
Recommended Equipment Options section.
General Options
K1524-3
Heavy Duty Wire Reel Stand
K1555-1
Insulated Lift Bail
K1556-1
Light Duty Caster Kit
K1557-1
Swivel Platform
K363P
22-30 lb. (10-13.6 kg) Readi-Reel Adapter
K1504-1
50-60 lb. (22.7-27.2 kg) Coil Adapter,
2 inch (50.8 mm) spindle
K435
14 lb. (6.4 kg) Innershield Coil Adapter
K468
8" (203.2 mm) O.D. Spool Adapter
K1634-1
Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg)
K1634-2
Plastic Wire Cover, up to 60 lbs. (27.2 kg)
Gas Solenoid Kit (for codes above 9131)
K425
K261
Wire Feed Speed Meter Kit
K202
Burnback Kit
K305
Wire Reel and Flux Tank Assembly
K163
Undercarriage
K110
Mechanized Hand Travel Unit
K161-50
Squirtmobile Power Pack, 50 ft. (15.2 m)
K283
Portable Digital Wire Feed Speed Meter
Power Source Options
Multi-Process Welders (CC/CV)
excludes Invertec V350-PRO and Flextec 450

LN-10 and DH-10 Wire Feeders


Required Options
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the
Recommended Equipment Options section.
Weld Power Cables
See Weld Power Cables chart in the
Recommended Equipment Options section.
General Options
Control Cables and Adapters
See Control Cables and Adapters chart in the
Recommended Equipment Options section.
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum 550 Gun Adapter
K1500-4
Miller Gun Receiver Bushing
K1500-5
OXO Gun Receiver Bushing
K489-7
Dual Schedule Fast-Mate Adapter 10 Series
K1546-1
Incoming Bushing for Lincoln Conduit,
.025-1/16 in. (0.6-1.6 mm) wire
K1546-2
Incoming Bushing for Lincoln Conduit,
1/16-1/8 in. (1.6-3.2 mm) wire
K1733-1
Wire Straightener
K1733-4
Micro Wire Straightener
K162-1
Spindle Kit, 2 Inch (50.8 mm) Hub
14 lb. (6.4 kg) Innershield Coil Adapter
K435
K363P
22-30 lb. (10-13.6 kg) Readi-Reel Adapter
K438
50-60 lb. (22.7-27.2 kg) Readi-Reel Adapter
K1504-1
50-60 lb. (22.7-27.2 kg) Coil Adapter,
2 inch (50.8 mm) spindle
K1634-1
Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg)
K1634-2
Plastic Wire Cover, up to 60 lbs. (27.2 kg)
K590-6
Water Connection Kit
K683-3
Dual Procedure Switch (5-pin)
K1520-1
42 Volt Transformer Kit
K283
Portable Digital Wire Feed Speed Meter
K1764-1
Inverter and Wire Feeder Cart

LN-10 and DH-10 Wire Feeders, cont.


For LN-10 only:
K163
Undercarriage
K1557-1
Swivel Platform
K1556-1
Light Duty Caster Kit
K1555-1
Insulated Lift Bail
Power Source Options

MIG Welders (CV) excludes CV-305

Multi-Process Welders (CC/CV)

STT-10 Wire Feeder


Required Options
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the
Recommended Equipment Options section.
General Options
Boom: Drive-to-Control Box
K1567-20 Head to Control, 20 ft. (6.0 m)
K1567-25 Head to Control, 25 ft. (7.6 m)
Bench: STT-10 to Power Source and
Boom: Control Box-to-Power Source
K1758-10 Control / Weld Cable, 10 ft. (3.0 m)
K1758-25 Control / Weld Cable, 25 ft. (7.6 m)
K1758-50 Control / Weld Cable, 50 ft. (15.2 m)
K1500-1
Gun Receiver Bushing
Gun Receiver Bushing
K1500-2
K1500-3
Magnum 550 Gun Adapter
K1500-4
Miller Gun Receiver Bushing
K489-7
Dual Schedule Fast-Mate Adapter 10 Series
K940-25
Sense Lead Kit, 25 ft.(7.6 m)
K940-75
Sense Lead Kit, 75 ft. (22.9 m)
K1561-1
Robotic Interface Module
K468
8 in. (203.2 mm) O.D. Spool Adapter
K363P
22-30 lb. (10-13.6 kg) Readi-Reel Adapter
K1504-1
50-60 lb. (22.7-27.2 kg) Coil Adapter,
2 inch (50.8 mm) spindle
Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg)
K1634-1
K1634-2
Plastic Wire Cover, up to 60 lbs. (27.2 kg)
K683-3
Dual Procedure Switch (5-pin)
K1556-1
Light Duty Caster Kit
K1555-1
Insulated Lift Bail
Power Source Options

Invertec STT II

www.lincolnelectric.com/wire-feeders

63

SEMIAUTOMATIC WIRE FEEDERS

Semiautomatic Wire Feeders Options, cont.


See the Recommended Equipment Options section for descriptions.
Activ8

Power Feed 25M Wire Feeder

Weld Power Cables


See Weld Power Cables chart in the
Recommended Equipment Options section.
Coaxial Weld Power Cables
See Coaxial Weld Power Cables listing in the
Recommended Equipment Options section.
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the
Recommended Equipment Options section.
General Options
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum 550 Gun Adapter
K489-7
Dual Schedule Fast-Mate Adapter 10 Series
K3061-1
Plastic Case
K1803-1
Work and Wire Feeder 2/0 Weld Cable,
10 ft. (3.0 m) Package
K852-95
Twist Mate Cable Plug, For 2/0-3/0,
70-95 mm2 cable
K2946-1
Tweco-Style Adapter Plug
K484
Jumper Plug Kit
K910-1
GC-300 Work Clamp
K910-2
GC-500 Work Clamp
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit,
4.3 ft. (1.3 m)
K283
Portable Digital Wire Feed Speed Meter
Power Source Options

CV-400, CV-655, Invertec STT II

Engine Driven Welders

Multi-Process Welders (CC/CV)

General Options
Push-Pull Guns
See Push-Pull Guns chart in the Recommended Equipment
Options section.
K590-6
Water Connection Kit
K2339-1
Push-Pull Gun Adapter Kit
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit,
4.3 ft. (1.3 m)
ArcLink/Linc-Net Control Cables
See ArcLink/Linc-Net Control Cables chart in the
Recommended Equipment Options section.
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the
Recommended Equipment Options section.
K1796-25
Coaxial Weld Power Cable
(350A), 25 ft. (7.6 m)
K1796-50
Coaxial Weld Power Cable
(350A), 50 ft. (15.2 m)
K1796-75
Coaxial Weld Power Cable
(300A), 75 ft. (22.9 m)
K1796-100
Coaxial Weld Power Cable
(300A), 100 ft. (30.5 m)
K2593-100
Coaxial Weld Power Cable
(#1, Lug to Lug), 100 ft. (30.5 m)
Weld Power Cables
See Weld Power Cables chart in the Recommended
Equipment Options section.
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum 550 Gun Adapter
K1500-4
Miller Gun Receiver Bushing
K1500-5
OXO Gun Receiver Bushing
K489-7
Dual Schedule Fast-Mate Adapter 10 Series
K1733-4
Micro Wire Straightner
K2429-1
ArcLink T Cable Connector
K2596-2
Replacement Case (Polycarbonate)
K2909-1
12-Pin to 6-Pin Adapter Cable
K2910-1
12-Pin to 7-Pin Adapter Cable
K857-2
Remote Output Control (12-Pin), 25 ft. (7.6 m)
TIG Options
K1782-2
PTA-17 Pro-Torch TIG Torch,
12.5 ft. (3.8 m), 2 pc
K1782-4
PTA-17 Pro-Torch TIG Torch, 25 ft. (7.6 m), 2pc
K1783-2
PTA-26 Pro-Torch TIG Torch,
12.5 ft. (3.8 m), 2pc
K1783-4
PTA-26 Pro-Torch TIG Torch, 25 ft. (7.6 m), 2pc
K870-2
Foot Amptrol, 12-Pin
K963-4
Hand Amptrol, 12-Pin
Power Source Options

Power Wave 355M, 455M, 455M/STT,


R350 and 655R

LN-23P Wire Feeder


Required Options
K345-10
350A FCAW-SS Gun, 10 ft. (3.0 m),
.068-5/64 in. (1.7-2.0 mm)
Options for K316L-1 only
K350
LN-23P Adapter Kit, For Terminal
Strip Connection
K350-1
LN-23P Adapter Kit, For 14-pin Connection
Power Source Options

MIG Welders (CV)

Multi-Process Welders (CC/CV)

Engine Driven Welders

LN-25 PRO, Pipe, and Ironworker


Wire Feeders (includes Dual Power and
Extra Torque models)
Required Options
Weld Power Cables
See Weld Power Cables chart in Recommended Equipment
Options section.
Drive Roll and Wire Guide Kits
See chart in Recommended Equipment Options section.
General Options
Control Cables and Adapters
See Control Cables and Adapters chart in Recommended
Equipment Options section.
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum 550 Gun Adapter
K1500-4
Miller Gun Receiver Bushing
K1500-5
OXO Gun Receiver Bushing
K489-7
Dual Schedule Fast-Mate Adapter 10 Series
K2335-1
Adapter for Competitive Power Sources
K2330-2
Preflow, Postflow and Burnback Timer Kit
K484
Jumper Plug Kit
K363P
22-30 lb. (10.0-13.6 kg) Readi-Reel Adapter
K435
14 lb Innershield Coil Adapter
8 in. (203.2 mm) O.D. Spool Adapter
K468
K2596-2
Replacement Case Kit - Polycarbonate
K852-95
Twist-Mate Plug, For 2/0-3/0,
70-95 mm2 Cable
K1733-4
Micro Wire Straightener

64
64

www.lincolnelectric.com//wire-feeders

Power Feed 10M and Power Feed 10M Dual


Wire Feeders
General Options
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the Recommended
Equipment Options section.
ArcLink/Linc-Net Control Cables
See ArcLink/Linc-Net Control Cables chart in the
Recommended Equipment Options section.
Weld Power Cables
See Weld Power Cables chart in the Recommended
Equipment Options section.
K1796-25
Coaxial Weld Power Cable
(350A), 25 ft. (7.6 m)
K1796-50
Coaxial Weld Power Cable
(350A), 50 ft. (15.2 m)
K1796-75
Coaxial Weld Power Cable
(300A), 75 ft. (22.9 m)
K1796-100
Coaxial Weld Power Cable
(300A), 100 ft. (30.5 m)
K2593-100
Coaxial Weld Power Cable
(#1, Lug to Lug), 100 ft. (30.5 m)
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum 550 Gun Adapter
K1500-4
Miller Gun Receiver Bushing
K1500-5
OXO Gun Receiver Bushing
K489-7
Dual Schedule Fast-Mate Adapter 10 Series
K683-3
Dual Procedure Switch (5 pin)
K2429-1
ArcLink T Cable Connector
K1733-1
Wire Straightener
K1733-4
Micro Wire Straightener
14 lb. (6.4 kg) Innershield Coil Adapter
K435
K468
8 in. (203.2 mm) O.D. Spool Adapter
K363P
22-30 lb. (10.0-13.6 kg) Readi-Reel Adapter
K1634-1
Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg)
K1634-2
Plastic Wire Cover, up to 60 lbs. (27.2 kg)
K1504-1
50-60 lb. (22.7-27.2 kg) Coil Adapter,
2 inch (50.8 mm) spindle)
K1546-1
Incoming Bushing for Lincoln Conduit
.025-1/16 in. (0.6-1.6 mm) wire
Incoming Bushing for Lincoln Conduit
K1546-2
1/16-1/8 in. (1.6-3.2 mm) wire
K590-6
Water Connection Kit
K1536-1
Flow Sensor
K283
Portable Digital Wire Feed Speed Meter
K2360-1
Dual Procedure/Memory Pane
For Single Bench and Dual Bench Models only:
K2339-1
Push-Pull Gun Adapter Kit
K1556-1
Light Duty Caster Kit
K2320-1
Foot Amptrol Connector Kit
For Single Bench Model only:
K1557-1
Swivel Platform
K1555-1
Insulated Lift Bail
Power Source Options

Power Wave 355M, 455M and 455M/STT

SUBMERGED ARC

EQUIPMENT

NA-3S, NA-4 & NA-5


Control & Heads

LT-7 Tractor

1,000 amps at
100% duty cycle

Self-Propelled,
Mechanized
Track Capable

Automatic, High Deposition,


Beam Mountable.

FEEDER /
HEADS /
DRIVES

Cruiser Tractor

Semiautomatic,
Shop or Field,
Fabrication or
Hardfacing

ADVANCED
PROCESS DIGITAL
EQUIPMENT

Recommended for integrator or


robotic SAW applications

Full control over hard automation applications

Maximum control over


deposition and penetration
in single or multi-arc
environments.

LN -8 and LN -9

Power Wave AC/DC 1000 SD

MAXsa 19 Controller &


MAXsa 29 Feed Head

MAXsa 10 Controller &


MAXsa 22 Feed Head

Idealarc DC-600 Idealarc DC-655 Idealarc DC-1000 Idealarc DC-1500 Idealarc AC-1200

.045-7/32
(1.1-5.6)

OUTPUT

Idealarc DC-1500

Idealarc AC-1200
Digital

Power Wave
AC/DC 1000 SD

KEY:

Excellent

INPUT

PROCESS

POWER
SOURCES

FEATURES

70-680

60

DC

50-815

60

DC

150-1300

60

DC

200-1500

60

AC

200-1500

60

CC
CV

AC/
DC

100-1000

3 50/60

Good

Optional

Analog

MIG

DC

Current Range
(Amps)

TIG

Hertz

Idealarc DC-1000

Phase

Idealarc DC-655

40
VDC

CC
CV
CC
CV
CC
CV
CC
CV
CC
CV

Mode
Analog

Idealarc DC-600

Polarity

WELDER
MODEL

ArcLink

NA-5 Control & Heads


MAXsa 10 Controller
& 22 Feed Head
MAXsa 19 Controller
& 29 Feed Head

.045-5/32
(1.2-4.0)

Arc Gouge

AC-1200
DC-600, DC-655,
DC-1000, DC-1500

Submerged Arc

NA-4 Control & Heads

.045-5/32
(1.2-4.0)

Flux-Cored

NA-3 Control & Heads

DC-600, DC-655,
DC-1000, DC-1500

Pulsed

Cruiser Tractor

Power Wave
AC/DC 1000 SD

Stick

SemiMechanized automatic
(Tractors) (Hand-held)
Automatic

DC-600, DC-655,
DC-1000

Digital Display

10-500
(0.25-12.7)

LT-7 Tractor

7-Yr. Warranty
on Power
Rectifier

Power Wave
AC/DC 1000 SD

LN-9 Feeder

115
VAC
115
VAC
115
VAC
40
VDC
115
VAC
115
VAC
115
VAC
40
VDC

Waveform
Control
Technology

.040-3/32
(1.0-2.4)
.040-3/32
(1.0-2.4)
3/32-3/16
(2.4-4.8)
1/16-7/32
(1.6-5.6)
1/16-7/32
(0.8-5.6)
1/16-7/32
(0.8-5.6)
.035-7/32
(0.9-5.6)
.045-7/32
(1.1-5.6)

.045-.120
(1.2-3.0)
.045-.120
(1.2-3.0)

Power Wave
AC/DC 1000 SD

50-600
(1.3-15.2)
50-600
(1.3-15.2)
100-400
(2.5-10.2)
15-500
(0.4-12.5)
25-600
(0.6-15.2)
Subject to arc
voltage used
25-775
(0.6-19.7)
10-500
(0.25-12.7)

DC-600,
DC-655
DC-600,
DC-655

LN-8 Feeder

Stackable

Cored Wire
Size Range
in. (mm)

ArcLink

Solid Wire
Size Range
in. (mm)

Power

Wire Feed
Speed Range
ipm (m/min)

FEATURES

INPUT

PROCESS

MIG

OUTPUT

Power Source
Required

Specifically
designed for
NA-4 equipment.
1200 amps @
100% duty cycle.

Submerged Arc

WIRE FEEDER
MODEL

1500 amps
@ 100%
duty cycle

Production
Monitoring

1000 amps @ 100% duty cycle

Waveform
Control
Technology

Efficiently delivers 650 amps


@ 100% duty cycle

Flux-Cored

600 Amps @ 100 Duty Cycle


for industrial manufacturing

Digital

www.lincolnelectric.com/subarc

65

SUBMERGED ARC & AUTOMATIC EQUIPMENT

Power Wave AC/DC 1000 SD

Processes
DC+ Submerged Arc
DC- Submerged Arc
Balanced AC Submerged Arc
Variable AC Submerged Arc

Increase Productivity, Quality and Flexibility


Software-driven output delivers maximum control over the deposition
rate and penetration in single or multi-arc environments.

www.lincolnelectric.com/green

Output

CC
CV

AC
DC

Input

50
60

3
PHASE

Hz

Key Options
K3048-1 Cruiser Tractor
K2814-1 MAXsa 10 Controller
K2370-2 MAXsa 22 Feed Head
K2626-2 MAXsa 19 Controller
K2312-2 MAXsa 29 Feed Head
More options at end of section

380-575 VAC, 50/60Hz Voltage Input Offers the ability


to be connected anywhere in the world.
No Hardware Reconfiguration Required with
Easy Polarity Switching Eliminates downtime.
Easy to Parallel Machines or Run Multiple Arcs.
3-Phase Voltage Input Eliminates the imbalance
associated with transformer-based AC welding machines.

Literature E9.181
Basic Automation Solutions

95% Power Factor Correction Enables connection


of multiple machines on the same plant infrastructure
for lower installation costs.
Severe Duty Can be stored outdoors. IP23 Rated.
ArcLink, Ethernet, and DeviceNet Communication
Offers remote process monitoring, control and troubleshooting.
True Energy Measures, calculates and displays instantaneous
energy in the weld for critical heat input calculations.

Integrated Solutions

Robotic Solutions

Shown:
K2803-1 Power Wave
AC/DC 1000 SD

Production Monitoring 2 Track equipment usage, store weld


data and configure limits to assist in welding efficiency analysis.
Software Based Controls Can be upgraded as new features become available.

iARC Digital Control 90 times faster than the previous generation, delivering a responsive arc.
Product
Name

Product
Number

Input
Power

Rated Output
Current/Voltage/Duty Cycle

Input Current
@ Rated Output

Output
Range

Dimensions - H x W x D
inches (mm)

Net Weight
lbs. (kg)

Power Wave
AC/DC 1000 SD

K2803-1(1)

380/400/460/500/575/3/50/60

1000A/44V/100%

82/79/69/62/55

100-1000A

49.2 x 19.2 x 46.2


(1250 x 488 x 1174)

800
(363)

(1)

Filter is required to meet CE conducted emission requirements. The K2444-3 must be used with the K2803-1.

Processes
Submerged Arc

Cruiser Tractor

Output

Submerged Arc Welding Tractor


The self propelled, modular Cruiser travel carriage, used with the Power Wave AC/DC 1000 SD
power source, can deliver deposition rates up to 60 lbs per hour for butt and fillet joints on
lengthy plate welding applications common in bridge or barge decking, large tank fabrication
or shipbuilding.
Reliable Operation Strong, rigid and stiff especially where you need it most.
- Sturdy welded base frame.
- Substantial steel mast stands up to daily construction site use.
- Heavy duty ceramic coated adjustment rails resist deflection,
corrosion and wear.
- Simple cast wheels Equipped with temperature and slip
resistant rubber tires and adjust with just two screws.
- Robust Tube and Clamp Design Trouble-free feeding
component mounting.
- Adjustable Extended Length Outriggers Make it easy
to angle tractor movement.
Shown:
K3048-1 Cruiser Tractor

66

Cruiser Tractor

K3048-1

www.lincolnelectric.com/subarc

Cruiser Unit (K3048-1) Includes


Conduit Tubing, 5 feet (1.5 m)
5/32 in. 600 Amp Contact Nozzle
Assembly
5/32 in. Contact Tip
Nozzle Extension, 5 in. (127 mm)
Nozzle Extension Insulator
Flux Tubing
Flux Hose Clamps
Wire Reel Assembly
Wheels for Track Operation
Manually Guided Steering Wheel
Front and Rear Outriggers
Key Options
K396 Track Section
K1543-XX ArcLink Control Cable
KP2721-1 Nozzle Extension
More options at end of section
Power Source
K2803-1 Power Wave
AC/DC 1000 SD

Multiple Configurations Flexible system allows set up with


or without a track and three or four wheel operation.
Product
Number

40

VDC

Note: Does not include a control cable.

Advanced Control Pendant Removable, lightweight, impact


resistant aluminum user interface can be used to save
procedures, apply limits and lockouts for any or all controls.

Product
Name

Input

Literature E9.170

Input Power

Rated Output
Current/Duty Cycle

Gear Box

40 VDC

1000A/100%

142:1

Wire Feed Speed


ipm (m/min)

Wire Size Range


Solid - inches (mm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

15-500
(0.4-12.5)

1/16-7/32
(1.6-5.6)

29 x 23 x 36
(737 x 584 x 914)

179
(81)

SUBMERGED ARC & AUTOMATIC EQUIPMENT


Processes
Submerged Arc

MAXsa 10 Controller

Output

ArcLink -enabled Controller for


Power Wave AC/DC 1000 SD Systems

40

VDC

Input

40

VDC

Key Options
K2462-1 MAXsa 10 Mounting
Bracket (Only required for TC-3
Travel Carriage)
More options at end of section

The MAXsa 10 controller offers a single monitoring and control point for the entire hard
automation welding system. Operators have full control over AC and DC welding parameters
and easy PLC interfacing to control fixture travel, timers and other system commands.

Literature
E9.181

Severe Duty Ready The controller is IP23 rated and ready for operation in
harsh environments.
Pendant Box Mount the controller in the standard protective box or
remove the pendant for hand-held operation. Extend hand-held operation from
4 feet (1.2 m) up to 100 feet (30.5 m) with an ArcLink extension cable.
Eight Procedure Memories Pre-set and save your optimal welding
parameters for repeating applications and recall later for fast changeovers.
User-Friendly Controls Clear digital display and controls make it easy
to set weld modes, AC operation, strike/start/end options, travel stop/start,
timers and other parameters.

Shown:
K2814-1
MAXsa 10
Controller

Limit Control Apply operator procedure limits or lockout on any or all parameters.
Waveform Control Technology Allows the user to choose from a library of
pre-programmed weld modes. Parameters for each mode can be adjusted within a
limited range to achieve optimal balance between deposition rate and penetration.

IP23 Rated Tested and approved to withstand rain,


humidity, dust and other environmental conditions.
When placed vertically, the unit can be stored outdoors.

Product
Name

Product
Number

Input Power

Rated Output
Current / Duty Cycle

Dimensions - H x W x D
inches (mm)

Net Weight
lbs. (kg)

MAXsa 10

K2814-1

40 VDC

N/A

15 x 13 x 4
(381 x 259 x 102)

25
(11.3)

Processes
Submerged Arc

MAXsa 22 Feed Head

Output

Submerged Arc Hard Automation Wire Drive for


Power Wave AC/DC 1000 SD Systems

Designed specifically for hard automation applications, the MAXsa 22 Wire Drive delivers accurate
wire feeding of large diameter submerged arc wires. Based on Lincolns proven gearbox and cast
aluminum feedplate, the MAXsa 22 model features a 32VDC permanent magnet, high torque motor
that delivers plenty of traction to push up to 7/32 in. (5.6 mm) diameter solid wire. A top speed of
up to 500 ipm (12.7 m/min) can be achieved by changing the gear ratio.
Flexible Configuration Can be used in single, tandem, Twinarc or multiple arc applications.

Input

40

VDC

Key Options
K325HCS TC-3 Self-Propelled
Travel Carriage (5-75 ipm)
K389 Flux Hopper for Tandem Arc
K231-1 Submerged Arc Contact
Nozzle Assembly
More options at end of section
Literature
E9.181

Closed Loop Speed Control Facilitates full control over


starting, running and stopping wire feed speed.
IP23 Rated Tested to withstand harsh environments.
Standard Conversion Kits Used to change the speed
ratio to match the requirements of your application.
Multi-Axis Rotation Rotational feed head adjustment in
two planes allows flexible, accurate setup for fixturing or arc
locating. Additional positioning flexibility can be achieved
with the optional horizontal and vertical lift adjuster.

Shown:
K2370-2
MAXsa 22
Feed Head
TC-3
The TC-3 travel carriage allows the mounting of up
to two feed heads/controllers and wire reels to a
beam for basic hard automation installations.

Standard Accessories Including an adjustable wire


straightener, cross-seam adjuster and electrical valve
flux hopper and mounting bracket for TC-3 carriage.
Product
Name

Product
Number

Input
Power

Rated Output
Current / Duty Cycle

MAXsa 22 Head
(includes flux hopper)

K2370-2

40 VDC

1000A / 100%

Wire Feed
Speed Range(1)
imp (m/min.)

Wire Size Range(1)


in. (mm)
Solid

Dimensions
HxWxD
inches (mm)

Net Weight
lbs. (kg)

142:1(1)

10-200 (.25-5.08)

5/32-7/32 (4.0-5.6)

95:1(1)

10-300 (.25-7.62)

1/8-5/32 (3.2-4.0)

12 x 14 x 10
(305 x 355 x 254)

80
(36.3)

57:1(1)

40-500 (1-12.7)

.045-1/16 (1.1-1.6)

Gear
Box

(1)

142:1 gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-2, K2312-2, or K2311-1)

www.lincolnelectric.com/subarc

67

SUBMERGED ARC & AUTOMATIC EQUIPMENT


Processes
Submerged Arc

MAXsa 19 Controller

Output

Submerged Arc Systems for Integrators and Robotic


Applications for Power Wave AC/DC 1000 SD Systems

Input

40

VDC

Key Options
More options at end of section

40

VDC

The MAXsa 19 controller is specifically designed to relay wire feed commands to the MAXsa 29
when a customer-supplied user interface is used in place of the MAXsa 10 controller. Typically,
this occurs in a variety of third party integrator solutions that include integration hardware
like turning rolls, panel lines, seamers and pipe mills fixturing.

Literature
E9.181

Compact Size Makes it easy to position in custom


integrator solutions.
Fast Digital Communication with the
Power Wave AC/DC 1000 SD via ArcLink
cable and to the wire drive via a 14 pin control cable.
Standard I/O Connector Block for start/stop,
forward/reverse feed and shutdown input interfacing
with external accessories.

Bottom View of K2626-2

Standard Status Indicator aids diagnostic system


troubleshooting.
IP23 Rated Tested to withstand harsh environments.
Shown: K2626-2
MAXsa 19 Controller

Contact us at automation@lincolnelectric.com
for more information on robotic applications.

Product
Name

Product
Number

Input Power

Rated Output
Current / Duty Cycle

Dimensions - H x W x D
inches (mm)

Net Weight
lbs. (kg)

MAXsa 19

K2626-2

40 VDC

1000A/100%

9 x 10.5 x 3
(229 x 267 x 76)

7
(3.2)

Processes
Submerged Arc

MAXsa 29 Feed Head

Output

Submerged Arc Systems for Integrators and Robotic


Applications for Power Wave AC/DC 1000 SD Systems

The compact MAXsa 29 Feed Head is intended for integrator solutions as well as the latest
submerged arc robotic applications.
Closed Loop Speed Control Facilitates full control
over starting, running and stopping wire feed speed.

Input

40

VDC

Key Options
K231-1 Submerged Arc Contact
Nozzle Assembly
More options at end of section
Literature
E9.181

32V DC Permanent Magnet, High Torque Motor


Delivers plenty of traction to push up to 7/32 in.
(5.6 mm) diameter solid wire. Top speed of up to
500 ipm (12.7 m/min) can be achieved by
changing the gear ratio.
IP23 Rated Tested to withstand harsh
environments.
Standard Conversion Kits Used to change
the speed ratio to match the requirements of
your application.

Shown:
K2312-2
MAXsa 29
Feed Head

Multi-Axis Rotation Rotational feed head


adjustment in one plane allows flexible,
accurate setup for fixturing.

Contact us at automation@lincolnelectric.com
for more information on robotic applications.

Standard adjustable wire straightener.


Product
Name

Product
Number

Input
Power

Rated Output
Current / Duty Cycle

MAXsa 29 Head

K2312-2

40 VDC

1000A / 100%

()

Gear
Box

Wire Feed
Speed Range(1)
imp (m/min.)

Wire Size Range(1)


in. (mm)
Solid

142:1

10 - 200 (.25 - 5.08)

5/32 - 7/32 (4.0 - 5.6)

95:1

10 - 300 (.25 - 7.62)

1/8 - 5/32 (3.2 - 4.0)

57:1

40-500 (1-12.7)

.045 - 1/16 (1.1 - 1.6)

142:1 gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-1, K2312-2, or K2311-1)

68

www.lincolnelectric.com/subarc

Dimensions
HxWxD
inches (mm)

Net Weight
lbs. (kg)

13 x 16 x 10
(330 x 406 x 254)

35
(15.9)

SUBMERGED ARC & AUTOMATIC EQUIPMENT


Processes
Stick
TIG
MIG

Idealarc DC-600, DC-655,


& DC-1000

Output

Industrial DC Multi-Process Welders


Rugged construction, simple controls and rated 100% duty cycle output make these machines
a sound investment for heavy duty shop applications.

Shown:
K1288-17
Idealarc DC-600

Shown:
K1609-2
Idealarc DC-655

Idealarc DC-600

Idealarc DC-655

Idealarc DC-1000

115V, 15 amps, duplex auxiliary


power receptacle (60Hz models)
makes it easy to power lights,
grinders and other shop tools at
your work station.

CC Arc Force Control Knob


with built-in Hot Start.

500 amp output connections


provide enhanced arc
characteristics for low amperage
submerged arc and MIG welding
procedures.

Full range output voltage


control for easy operation and
precise control.
Standard analog ammeter and
voltmeter.
Mode switch for selecting desired
output characteristics.
Windings and rectifiers
protected against moisture and
corrosive environments.
Flat-top case with a small
footprint can be placed under a
workbench or stacked up to 3
high on top of each other.
Seven-year warranty on power
rectifier.

Fan-As-Neededsolid state
thermally controlled cooling fan
operates only when required.
Minimizes power consumption,
operating noise and dust intake.
Separate output studs let you
choose low or high inductance.

Input

50
60
Hz

PHASE

Key Options
DC-600
K804-1 Multi-Process Switch
K1611-1 Paralleling Kit*
(for codes above 10500)
K1897-1 Paralleling Kit*
(for codes below 10500)
K842 Undercarriage
DC-655
K1482-1 Digital Meter Kit
K1528-1 Dual Process Switch
K1611-1 Paralleling Kit
K842 Undercarriage
DC-1000
K1897-1 Paralleling Kit
K857 Remote Output Control
K843 Amptrol Adapter Kit
K1798 Terminal Strip Adapter Cable
More options at end of section

* Cannot be used with VRD models.

Single range control for precise


output control and easy operation.
Terminal strip and output studs
for remote connections and cable.
Low profile case allows
installation of a work-bench and
for stacking up to 2 machines to
conserve floor space.

Panel switches are behind front


latched panel, for remote or
machine panel output control,
and output on or remote on
selection, and CC, CV Subarc or
CV MIG mode selection.

Removable side panels for easy


access to internal parts.

Low profile case allows stacking


machines up to three high to
conserve floor space.

Internal components, including


windings, rectifiers and circuit
boards, are coated to protect
against the effects of moisture
and corrosion.

Seven-year warranty on power


rectifier.

DC

Literature
E5.40 (Idealarc DC-600)
E5.46 (Idealarc DC-655)
E5.50 (Idealarc DC-1000)

Shown:
K1386-3
Idealarc DC-1000

Idle Shut Down mode


automatically shuts machine
off when not in use to minimize
power consumption.

CC
CV

Flux-Cored
Submerged Arc
Gouging

Line voltage compensation


maintains weld consistency, even
with line voltage changes of
10%.

Seven-year warranty on power


rectifier.
Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Output Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Idealarc DC-600
w/Multi-Process Switch
Idealarc DC-600

K1288-18

230/460/3/60

600A/44V/100%
680A/44V/60%

108/54A

CV: 70-850A, 13-44V


CC: 90-850A, 24-42V

30.7 x 22.2 x 38
(781 x 565 x 965)

522
(237)

K1288-17
K1288-22

230/460/575/3/60

Idealarc
DC-655

K1609-2

230/460/575/3/60

650A/44V/100%
(815A/44V/60%)

122/61/49A

13-44V
50-815A Max.
OCV: 46V (CV)
68V (CC)

27.5 x 22.2 x 38
(699 x 564 x 965)

720
(327)

Idealarc
DC-1000

K1386-3
K1386-4

230/460/3/60
575/3/60

1000A/44V/100%

193/96.5A

16-46V
150-1300A

30.7 x 22.5 x 39
(781 x 572 x 991)

821
(372)

108/54/43.2A

NOTE: 50 Hertz models also available.

www.lincolnelectric.com/subarc

69

SUBMERGED ARC & AUTOMATIC EQUIPMENT

Idealarc DC-1500

Processes
Flux-Cored
Submerged Arc

Multi-Process DC Arc Welding Power Source

Output

The precise output of the DC-1500 enhances productivity and quality control when used
with Lincoln Electric NA-3 and NA-5 automatic wire feeders, and the LT-7 tractors.

CC
CV

DC

Input

60

PHASE

Hz

Mode switch used to select the desired output characteristics


for the process being used.

Key Options
K1900-1 Paralleling Kit
K857 Remote Output Control,
25 ft. (7.6 m)
K857-1 Remote Output Control,
100 ft. (30.5 m)
K843 Amptrol Adapter Kit
More options at end of section

Line voltage compensation for maintaining weld consistency,


even with line voltage changes of 10%.

Literature
E5.60

Full range output voltage control for easy operation and


precise output control.

Fan cooled with electronic and thermostatic protection from


current overload and excessive temperatures.
Function lights built into the printed circuit boards
speed diagnostics.
Windings and rectifiers protected against moisture and
corrosive environments.
Removable side panels for easy access to internal parts.
Recessed front panel protects operating controls.
Terminal strip and output studs for remote connections
and cable.

Shown:
K1275
Idealarc DC-1500

Seven-year warranty on power rectifier.


Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Idealarc
DC-1500

K1275

460/3/60

1500A/44V/100%
1500A/60V/100%

184A

Output Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

200-1500A
20-60V

57.2 x 22.3 x 38
(1453 x 566 x 965)

1420
(644)

NOTE: 50 Hertz models also available.

Processes
Submerged Arc

Idealarc AC-1200

Output

Automatic Submerged Arc Welding Power Source

CC AC

Input

60

PHASE

Hz

Key Options
Weld Fume Control System
More options at end of section

The AC-1200 submerged arc power source is specifically designed for operation with
Lincoln Electrics NA-4 automatic wire feeder. It is a power source that you can
count on day-in and day-out to provide proven performance.

Literature
E5.70

Scott connection taps standard for two AC welding heads


operated in tandem.
Rheostat adjusts the output settings while welding or at idle.
Three output studs with overlapping ranges.
10% input line voltage compensation for maintaining
weld consistency.
Thermostatic protection from current overload and
excessive temperatures.
Terminal strip for remote control and wire connections and
output studs for welding cables.
Removable side panels for easy access to internal parts.
Windings and rectifiers protected against moisture and
corrosive environments.
Seven-year warranty on power rectifier.
Shown:
K1276
Idealarc AC-1200

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Output Range

Idealarc
AC-1200

K1276

460/1/60

1200A/44V/100%

182A

200-1500A

NOTE: 50 Hertz models also available.

70

www.lincolnelectric.com/subarc

HxWxD
inches (mm)

Net Weight
lbs.(kg)

57.2 x 22 x 38
(1453 x 560 x 965)

1570
(712)

SUBMERGED ARC & AUTOMATIC EQUIPMENT


Processes
Flux-Cored
Submerged Arc

NA-3S, NA-4 & NA-5


Control & Heads

Output

Input

115
VAC

50
60
Hz

Required Options
Nozzle Assembly
Control Cable
Weld Power Cable
Power Source
Wire Reel(s) and mounting

Automatic Welding Systems


Improve productivity with the NA-3S, NA-4, or NA-5 automatic
wire feeders. These systems have been specially designed
to deposit more weld metal at faster travel speeds which
eliminates bottlenecks and cuts costs.

Key Options
More options at end of section

Solid state controls allow for precise control of


welding procedures, striking characteristics, as
well as bead size and shape.

Literature
E9.10 (NA-3S, NA-4)
E9.30 (NA-5)

Easily adjusted for a wide range of processes,


feed speeds, and wire sizes.
Compact units with excellent flexibility to
fit into simple fixtures or the most complex
automated production lines.
Rugged construction minimizes downtime
and maintenance costs.

Shown:
K356-2 NA-5

Product
Name

Product
Number

Wire Feed Speed Range


ipm (m/min)

Wire Size Range - in. (mm)


Solid

NA-3S Controller
NA-4 Controller

K210-2

25-650 (0.6-16.5)

.035-7/32 (0.9-5.6)

K388-2

subject to arc voltage used

NA-5 Controller

.035-7/32 (0.9-5.6)

K356-2

25-775 (0.6-16.5)

.035-7/32 (0.9-5.6)

NA-3S/NA-4 Head

K208A

subject to arc voltage used

3/32-7/32 (2.4-5.6)

NA-3S/NA-4 Head

K208B

subject to arc voltage used

.035-3/32 (0.9-2.4)
3/32-7/32 (2.4-5.6)

NA-3SF/NA-4F Head

K209A

subject to arc voltage used

NA-3SF/NA-4F Head

K209B

subject to arc voltage used

.035-3/32 (0.9-2.4)

NA-5S Head

K346A

15-290 (0.4-7.4)

3/32-7/32 (2.4-5.6)

NA-5S Head

K346B

22-425 (0.6-10.8)

1/16-3/32 (1.6-2.4)

NA-5SF Head

K347A

15-290 (0.4-7.4)

3/32-7/32 (2.4-5.6)

NA-5SF Head

K347B

22-425 (0.6-10.8)

1/16-3/32 (1.6-2.4)

Submerged Arc for


every industry.
Beam-mounted, portable tractor
or semiautomatic systems for
heavy fabrication environments.
Submerged arc welders from
Lincoln Electric provide
maximum control over
deposition and penetration in
single or multi-arc environments.

www.lincolnelectric.com/subarc

71

SUBMERGED ARC & AUTOMATIC EQUIPMENT

LN-8 and LN-9

Processes
Flux-Cored
Submerged Arc

Semiautomatic Wire Feeders

Output

The LN-8 and LN-9 are semiautomatic wire feeders deliver


dependable performance and reliable operation, making
them ideal for shop or field operations. Heavy-Duty,
recommended for larger size wires.

Required Options
Drive Roll Kit
Control Cable
Terminal Strip Adapter Cable
Control Extension Cable
Weld Power Cable

Completely enclosed case protects the heavy


duty wire drive mechanism from damage, yet
allows easy access to drive rolls.

115
VAC

Key Options
K1524-3 Heavy Duty
Wire Reel Stand
K1555-1 Insulated Lift Bail
K1556-1 Light Duty Caster Kit
K1557-1 Swivel Platform
More options at end of section

Rugged and durable design recognized


throughout the industry for its long life
and years of trouble-free wire feeding.
Standard digital meter can be set to read
volts, inches or meters/minute on the LN-9.

Literature
E8.30

Shown:
K357-1 LN-9

Control of wire feed speed and voltage


at the wire feeder eliminates the need
to return to the power source to adjust
procedures.

Input

Shown:
K297 LN-8

( K357-1 LN-9 and K297 LN-8


shown with options.)

Product
Name

Product
Number

Input
Power

Output Capacity
Current/Duty Cycle

Wire Feed Speed Range


ipm (m/min)

Wire Size Range


in. (mm)

HxWxD
in. (mm)

Net Weight
lbs.(kg)

LN-8

K297

115 VAC
50/60 Hz

600A/60%

50-600
(1.3-15.2)

Solid: .040-3/32 (1.0-2.4)


Cored: .045-.120 (1.2-3.0)
Hardfacing: 7/64 (2.8)

10.9 x 9.8 x 9.6


(277 x 248 x 244)

36
(16.2)

LN-9

K357-1

11.5 x 11.3 x 11.5


(292 x 287 x 292)

42
(19)

Processes
Submerged Arc

LT-7 Tractor

Output

Submerged Arc DC Wire Feeder


The LT-7 Tractor is a self-propelled mechanized wire feeder, designed for the submerged
arc process with track system capabilities. It is self-guiding and easy to operateonly
one operator is usually required.
Feeds 3/32-3/16 in. (2.4-4.8 mm) solid wires,
from 100-400 inches per minute (2.5-10.2 m/min)
wire feed speed.

Input

115
VAC

Unit Includes
Control Cable, 25 ft. (7.6 m)
Required Options
Nozzle Assembly
Control Cable
Weld Power Cable
Key Options
More options at end of section

Calibrated tractor drive adjusts travel speeds from


6 in.-70 in. per minute (0.12-1.8 m/min).

Literature
E9.70

Vertical head lift adjuster for adjusting electrical


stick-out from 1/2-5 in. (12.7-127.0 mm).
Weld angle is up to 50 from vertical on either
side; drag angle is up to 30 from vertical.
Control box can be mounted either left or right,
eliminating the need to return to the power source
for routine procedure changes.
Welds butts, horizontal fillet and lap joints to the
left or right side of the tractor frame for convenience.
Shown:
K395-1 LT-7 Track Model

72

Product
Name

Product
Number

Input
Power

Output Capacity
Current/Duty Cycle

Wire Feed Speed Range


ipm (m/min)

Wire Size Range


Solid inches (mm)

HxWxD
inches (mm)

Net Weight
lbs. (kg)

LT-7
Standard

K227-1

115 VAC
50/60 Hz

600A/100%
1100A/100% (with
water cooling)

100 - 400
(2.5 - 10.2)

3/32 - 3/16
(2.4 - 4.8)

27.5 x 33 x 14
(698 x 838 x 356)

120
(54)

LT-7
Track Model

K395-1

www.lincolnelectric.com/subarc

130
(59)

SUBMERGED ARC & AUTOMATIC EQUIPMENT

Submerged Arc & Automatic Equipment Options


See the Recommended Equipment Options section for descriptions.
Power Wave AC/DC 1000 SD

MAXsa Controllers and Heads

Idealarc DC-600

General Options
K2444-3
CE Filter
K1811-50 Heavy Duty Process Sense Lead, 50 ft. (15.2 m)
K1811-100 Heavy Duty Process Sense Lead, 100 ft. (30.5 m)
K2683-25 Heavy Duty ArcLink Control Cable, 25 ft. (7.6 m)
K2683-50 Heavy Duty ArcLink Control Cable,
50 ft. (15.2 m)
K2683-100 Heavy Duty ArcLink Control Cable,
100 ft. (30.5 m)
K1785-4
Control Cable (Heavy Duty), 4 ft. (1.2 m)
K1785-16 Control Cable (Heavy Duty), 16 ft. (4.9 m)
K1785-25 Control Cable (Heavy Duty), 25 ft. (7.6 m)
K1785-50 Control Cable, 14-pin, 50 ft. (15.2 m)
K1785-100 Control Cable, 14-pin, 100 ft. (30.5 m)
K1805
Robotic Cable Adapter,
14-Pin to 22-Pin, 18 in. (457 mm)
Wire Feeder Options

MAXsa Controllers

General Options
K2163-35 Weld Power Cable, Lug to Lug (4/0),
35 ft. (10.7 m), two cables per package
K2163-60 Weld Power Cable, Lug to Lug (4/0),
60 ft. (18.3 m), two cables per package
K1842-110 Weld Power Cable, Lug to Lug
(4/0, 600A, 60%), 110 ft. (33.5 m)
Weld Power Cables, 0-250 ft @ 100% Duty Cycle
K1842-10 Weld Power Cable, Lug to Lug (3/0, 600A, 60%),
10 ft. (3.0 m), Requires Qty. 3
K1842-35 Weld Power Cable, Lug to Lug (3/0, 600A, 60%),
35 ft. (10.7 m), Requires Qty. 3
K1842-60 Weld Power Cable, Lug to Lug (3/0, 600A, 60%),
60 ft. (18.3 m), Requires Qty. 3
K387
Tandem Arc Framework Assembly
K390
Tandem Arc Wire Reels and Mountings
K389
Flux Hopper Assembly
K219
Automatic Flux Hopper Assembly
Submerged Arc Contact Nozzle Assembly
K231-1
Contact Nozzle Assembly for 3/32, 1/8 and
5/32 in. (2.4, 3.2, 4.0 mm) Wire
KP2721-1 Nozzle Extension, 5 inches
K226R
Contact Jaw Assembly for 1/8-7/32in.
(3.2-5.6 mm) Wire
K148A
Positive Contact Nozzle Assembly
for 3/32-1/8 in. (2.4-3.2 mm) Wire
K148B
Positive Contact Nozzle Assembly
for 5/32-3/16 in. (4.0-4.8 mm) Wire
K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire
K386
Narrow Gap Deep Groove Nozzle
KP2095-15 Liner Spring, .133 in. ID, .240 in. OD, 12.60 in.
(3.4 mm ID, 6.1 mm OD, 320.0 mm)
KP2108-1B1 Nozzle Tip
KP1966-2B1 Contact Tip, Pressure Shoe Type,
1/16 in. (1.6 mm) wire diameter
K285
Concentric Flux Cone Assembly
K225
Sub Arc Twinarc Nozzle for 5/64 in., 3/32 in.
and 1/8 in. Wire
K129-1/16 Tiny Twinarc Assembly, 1/16 in. (1.6 mm) Wire
K129-5/64 Tiny Twinarc Assembly, 5/64 in. (2.0 mm) Wire
K129-3/32 Tiny Twinarc Assembly, 3/32 in. (2.4 mm) Wire
K281
Tiny Twinarc Solid Wire Straightener
TC-3 Travel Carriage
K325HCS
TC-3 High Capacity Travel Carriage, 5-75 ipm
K299
Wire Reel Assembly for 50-60 lb.
(22.7-27.2 m) Coils.
K162-1
Spindle Kit, 2 Inch Hub
K29
Vertical Lift Adjuster, 4 in. (101.6 mm)
K96
Horizontal Adjuster, 2 in. (50.8 mm)
K278-1
Spreadarc Oscillator
K2462-1
Mounting Bracket for TC-3
K1733-5
Wire Straightener (Automatics)

General Options
K804-1
Multi-Process Switch
K842
Undercarriage - Hand moving
K1737-1
All-Terrain Undercarriage
K1611-1
Paralleling Kit*
K1897-1
Paralleling Kit*
K3019-1
Arc Tracker

Weld Fume Control System


Wire Feeder Options

LN-8, LN-9, LT-7, NA-3S, NA-5

Cruiser Tractor
General Options
K3090-1
Tube and Clamp Kit
K3089-1
Cross Slide Assembly
K1733-5
Wire Straightener
K396
Track Section
KP3095-1 Conduit
K1504-1
50-60 lb. (23-27.2 kg) Coil Adapter

Idealarc DC-655
General Options
K1482-1
Digital Meter Kit
K1486-1
Air Filter Kit
K1528-1
Dual Process Switch
Paralleling Kit
K1611-1
K842
Undercarriage - Hand moving
K1737-1
All-Terrain Undercarriage
K3019-1
Arc Tracker

Weld Fume Control System


Wire Feeder Options

LN-8, LN-9, LT-7, NA-3S, NA-5

Idealarc DC-1000
General Options
K1897-1
Paralleling Kit
K1520-1
42 Volt Transformer Kit
K857
Remote Output Control, 25 ft., (7.6 m)
K857-1
Remote Output Control, 100 ft., (30.5 m)
K843
Amptrol Adapter Kit
K1798
Adapter Cable - Male 14-pin Control Cable to
Terminal Strip
K1770-1
Factory Undercarriage
K1737-1
All-Terrain Undercarriage
K3019-1
Arc Tracker

Weld Fume Control System


Wire Feeder Options

LN-9, LT-7, NA-3S, NA-5

Idealarc DC-1500
General Options
K1900-1
Paralleling Kit
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30.5 m)
K843
Amptrol Adapter Kit

Weld Fume Control System


Wire Feeder Options

NA-3S, NA-5, LT-7

Idealarc AC-1200
General Options

Weld Fume Control System


Wire Feeder Options

NA-4

* Cannot be used with VRD models.

www.lincolnelectric.com/subarc

73

SUBMERGED ARC & AUTOMATIC EQUIPMENT

Submerged Arc & Automatic Equipment Options, cont.


See the Recommended Equipment Options section for descriptions.
NA-3S and NA-4

NA-5

LN-8 and LN-9 Wire Feeders

Required Options
Control Cables and Adapters
See Control Cables and Adapters chart in the
Recommended Equipment Options section.
Weld Power Cables
See Weld Power Cables chart in the
Recommended Equipment Options section.
General Options
Drive Roll /Guide Tube Kits
See Drive Roll and Guide Tube Kits chart in the
Recommended Equipment Options section.
K221
Start Controls P.C. Board for Automatics
Crater Fill Controls P.C. Board for Automatics
K245
K96
Horizontal Adjuster, 2 in. (50.8 mm)
K29
Vertical Lift Adjuster, 4 in. (101.6 mm)
K325HCS
TC-3 High Capacity Travel Carriage,
Multiple Heads & Controls, 5-75 ipm.
K219
Automatic Flux Hopper Assembly
K299
Wire Reel Assembly for 50-60 lb. (22.7-27.2 kg)
Coils (without high frequency insulation)
K278-1
Spreadarc Oscillator
K1733-5
Wire Straightener (Automatics)
Single Electrode Options
K231-1
Contact Nozzle Assembly for 3/32, 1/8 and
5/32 in. (2.4, 3.2 and 4.0 mm) Wire
KP2721-1 Nozzle Extension, 5 in.
KP2082-2B1 Contact Tip, 5/64 in. (2.0 mm),
3/8-24 in. (9.5-609.6 mm) thread
KP1962-3B1 Nozzle Tip, 3/32 in. (2.4 mm) wire diameter
KP1962-1B1 Nozzle Tip, 1/8 in. (3.2 mm) wire diameter
KP1962-4B1 Nozzle Tip, 5/32 in. (4.0 mm) wire diameter
KP1962-2B1 Nozzle Tip, 3/16 in. (4.8 mm) wire diameter
KP1962-5B1 Nozzle Tip, 7/32 in. (5.6 mm) wire diameter
K148A
Positive Contact Nozzle Assembly for
3/32-1/8 in. (2.4-3.2mm) Wire
K148B
Positive Contact Nozzle Assembly for
5/32-3/16 in. (4.0-4.8mm) Wire
K285
Concentric Flux Cone Assembly
K386
Narrow Gap Deep Groove Nozzle
K226R
Contact Jaw Assembly for 1/8-7/32 in.
(3.2-5.6 mm) Wire
K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire
Twinarc Options
K129-1/16 Tiny Twinarc Assembly for 1/16 in.
(1.6 mm) Wire
K129-5/64 Tiny Twinarc Assembly for 5/64 in.
(2.0 mm) Wire
K129-3/32 Tiny Twinarc Assembly for 3/32 in.
(2.4 mm) Wire
K225
Submerged Arc Twinarc Nozzle for 5/64, 3/32
and 1/8 in. (2.0, 2.4 and 3.2 mm) Wire
K281
Tiny Twinarc Solid Wire Straightener
Tandem Arc Options
K387
Tandem Arc Framework Assembly
K390
Tandem Arc Wire Reels and Mountings
K389
Flux Hopper Assembly
Power Source Options
For NA-3S Idealarc DC-600, DC-655, DC-1000
and DC-1500
For NA-4
Idealarc AC-1200

General Options
Control Cables and Adapters
See Control Cables and Adapters chart and Drive Roll and Wire
Guide Kits Chart in the Recommended Equipment Options
section.
K2163-35 Weld Power Cable,
Lug to Lug (4/0), 35 ft. (10.7 m)
K2163-60 Weld Power Cable,
Lug to Lug (4/0), 60 ft. (18.3 m)
K1842-110 Weld Power Cable,
Lug to Lug (4/0, 600A, 60%), 110 ft. (33.5 m)
K338-46
Control to Head Cable Extension, 46 ft. (14.0 m)
K335-26
Control to Head Cable Extension, 26 ft. (7.9 m)
K231-1
Contact Nozzle Assembly for 3/32, 1/8 and
5/32 in. (2.4, 3.2, 4.0 mm) Wire
KP2721-1 Nozzle Extension, 5 in. (127 mm)
K226R
Contact Jaw Assembly for 1/8-7/32 in.
(3.2-5.6 mm) Wire
Positive Contact Nozzle Assembly
K148A
for 3/32-1/8 in. (2.4-3.2 mm) Wire
K148B
Positive Contact Nozzle Assembly
for 5/32.-3/16 in. (4.0-4.8 mm) Wire
K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire
K386
Narrow Gap Deep Groove Nozzle
KP2095-15 Liner Spring, .133 in. ID, .240 in. OD, 12.60 in.
(3.4 mm ID, 6.1 mm OD, 320.0 mm)
KP2108-1B1 Nozzle Tip
KP1966-2B1 Contact Tip, Pressure Shoe Type, 1/16 in.
(1.6 mm) wire diameter
Concentric Flux Cone Assembly
K285
K225
Sub Arc Twinarc Nozzle for 5/64, 3/32 & 1/8 in.
(2.0, 2.4, 3.2 mm) Wire
K129-1/16 Tiny Twinarc Assembly, 1/16 in. (1.6 mm) Wire
K129-5/64 Tiny Twinarc Assembly, 5/64 in. (2.0 mm) Wire
K129-3/32 Tiny Twinarc Assembly, 3/32 in. (2.4 mm) Wire
K281
Tiny Twinarc Solid Wire Straightener
K223
Solenoid Kit
K325HCS
TC-3 High Capacity Travel Carriage,
Multiple Heads & Controls, 5-75 ipm.
Wire Reel Assembly for 50-60 lb. (22.7-27.2 kg)
K299
Coils (without high frequency insulation).
K162-1
Spindle Kit, 2 Inch (50.8 mm) Hub
K29
Vertical Lift Adjuster, 4 in. (101.6 mm)
K96
Horizontal Adjuster, 2 in. (50.8 mm)
K278-1
Spreadarc Oscillator
K334
Start or Crater Module
K337-10
Weld Timer Module - maximum time 9.99 sec.
K336
Remote Interface Module
K219
Automatic Flux Hopper Assembly (NA-5N only)
Wire Straightener (Automatics)
K1733-5

Required Options
Submerged Arc Gun and Cable Assemblies
See Submerged Arc Guns in the Guns and Torches section.
Drive Roll and Guide Tube Kits
See Drive Roll and Guide Tube Kits chart in the
Recommended Equipment Options section.
Control Cables and Adapters
See Control Cables and Adapters chart in the
Recommended Equipment Options section.
Weld Power Cables
See Weld Power Cables chart in the
Recommended Equipment Options section.
General Options
K1524-3
Heavy Duty Wire Reel Stand
K1555-1
Insulated Lift Bail
K1556-1
Light Duty Caster Kit
K1557-1
Swivel Platform
K1504-1
50-60 lb. (22.4-27.2 kg) Coil Adapter,
2 inch (50.8 mm) spindle
K1634-2
Plastic Wire Cover - up to 60 lbs. (27.2 kg)
K261
Wire Feed Speed Meter Kit
K202
Burnback Kit
K305
Wire Reel and Flux Tank Assembly
K163
Undercarriage
K110
Mechanized Hand Travel Unit
K161-50
Squirtmobile Power Pack, 50 ft. (15.2 m)
K283
Portable Digital Wire Feed Speed Meter

74

www.lincolnelectric.com/subarc

LT-7 Tractor
Required Options
Weld Power Cables
See Weld Power Cables chart in the Recommended
Equipment Options section.
K148A
Positive Contact Nozzle Assembly
for 3/32-1/8 in. (2.4-3.2 mm) Wire
K148B
Positive Contact Nozzle Assembly
for 5/32-3/16 in. (4.0-4.8 mm) Wire
General Options
KP2268-1 LT-7 Drive Roll 052-1/16 (2 required)
KP2268-2 LT-7 Drive Roll 068-3/32 (2 required)
KP2268-3 LT-7 Drive Roll 3/32-3/16 (2 required)
KP2268-4 LT-7 Drive Roll 045-052 (2 required)
KP1890-1 Drive Roll Center 5/64-3/32 Tiny Twin
KP1890-2 Drive Roll Side 5/64-3/32 Tiny Twin
KP1984-1 Guide Tube Assembly 068-3/16 Incoming
KP1985-1 Guide Tube 3/32-3/16 Outgoing
KP1986-1 Guide Tube Outgoing Tiny Twinarc
KP2127-1 Guide Tube Incoming TinyTwin Tractor
Control Cables and Adapters
See Control Cables and Adapters chart in the
Recommended Equipment Options section.
K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire
KP2721-1 Nozzle Extension, 5 in. (127 mm)
K232
Horizontal Fillet and Lap Adapter Kit
K229
Flat Fillet Adapter Kit
K230
Butt Seam Guide Kit
K396
Track Section - 70 in (1.8m)
Concentric Flux Cone Assembly
K285

PLASMA CUTTING
SYSTEMS

Cut Any Conductive Material


Fast, Clean Cutting Compared to Oxy-Fuel
Great for Hobby, Farm, Autobody or Industry
Some models CNC Capable

Tomahawk 625

Tomahawk 1000

CNC CAPABLE

Torchmate 2x2 CNC Prototyping System / Tomahawk 625 One-Pak

CUTTING CAPABILITY MILD STEEL

CNC Pierce/Cut

CNC Capable

Internal
Compressor

Cutting Output Range


(Amps)

Tomahawk 375 Air

10-25 DC

Tomahawk 625

10-40 DC

Tomahawk 1000
Torchmate
Growth Series 2x2
CNC System with
Tomahawk 625

Rated Cut
@ ipm
(m/min)

Max
Thickness
in. (mm)

FEATURES

Hand Torch
Recommended
Rated Cut
@ ipm
(m/min)

Maximum

Max
Rated Cut
Thickness
@ ipm
in. (mm)
(m/min)

Severance

Max
Thickness
in. (mm)

Rated Cut
@ ipm
(m/min)

Max
Thickness
in. (mm)

Gouging

CNC Machine
Torch

Contact Cut

OUTPUT

Standard Cut

MODEL

CNC Capable

TORCHMATE

INTERNAL
COMPRESSOR

Parts-In-Place
System

Tomahawk 375 Air

22
(0.56)

5/16
(7.9)

14
(0.36)

3/8
(9.5)

5
(0.13)

1/2
(12.7)

20-60 DC

36
(0.91)
25
(0.64)

3/8
(9.5)
1/2
(12.7)

20
(0.51)
19
(0.51)

1/2
(12.7)
3/4
(19.01)

12
(0.30)
10
(0.30)

5/8
(15.9)
1.0
(25.4)

5
(0.13)
5
(0.13)

3/4
(19.1)
1-1/4
(31.75)

10-40 DC

36
(0.91)

3/8
(9.5)

20
(0.51)

1/2
(12.7)

12
(0.30)

5/8
(15.9)

5
(0.13)

3/4
(19.1)

KEY:

Excellent

Good

Optional
www.lincolnelectric.com/plasma

75

PLASMA CUTTING SYSTEMS


Processes
Plasma Cutting

Tomahawk 375 Air

Output

www.lincolnelectric.com/green

Plasma Cutting - Anywhere, Anytime

Ultimate Portability Internal air compressor enables operation


in environments where external compressed air is not available.
Touch Start system Reliable plasma arc initiation without
high frequency.
Rapid Arc Restrike Fast cutting through gaps, even expanded metal.
Front Panel Purge Control Makes it easy to set the air flow rate
without initiating the plasma arc.

CUT PERFORMANCE

Rated Cut @
22 ipm
(0.56 m/min)

1/2 in
(12.7 mm)

Maximum

Severance

Maximum Cut @
14 ipm
(0.36 m/min)

Sever Cut @
5 ipm
(0.13 m/min)

Recommended

60

PHASE

Hz

Key Options
K2886-1 Plasma Circle
Cutting Guide Kit
K2377-1 Small Canvas Cover
K2846-1 LC25 Handheld
Plasma Torch, 10 ft. (3 m)

Cool Operation, Long Consumable Life New electrode and nozzle


design save you money in the long run. Vantage to power your
Tomahawk in remote locations.

3/8 in (0.375 in)


(9.5 mm)

Input

Unit Includes
Internal air compressor (external air
connection also standard)
LC25 Torch with 10 ft. (3.0 m) cable
Air regulator and pressure gauge
Internal water separator
Work clamp and cable
Spare consumables
Shoulder strap
Input power cord

The Tomahawk 375 Air plasma cutting system arrives ready to go, for fast and precise
cutting. With the 375 Air, forget the grinder simply pick up the torch and cut in seconds.

5/16 in
(7.9 mm)

DC

Shown:
K2806-1 Tomahawk 375 Air

Consumables Options
KP2842-1 Electrode (LC25)
KP2842-2 Nozzle, 25A (LC25)
KP2842-3 Retaining Cap (LC25)
KP2842-4 Swirl Ring (LC25,LC40)
KP2842-5 Spacer (LC25)
Literature
E11.100

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current
@ Rated Output

Pilot
Current

Output
Range

Air Pressure
Required

Air Flow
Rate

HxWxD
in. (mm)

Net Weight
(w/o Torch) lbs.(kg)

Tomahawk
375 Air

K2806-1

208/230/1/60

13A@85.2V 100%
18A@87.2V 60%
25A@90V 35%

21.7A

17A

10-25A

80-110 PSI
(6-7.5 Bar)

70 psi@
125-200 SCFH
5 Bar@80 L/min

15.2 x 8.5 x 18.9


(385 x 215 x 480)

40
(18)

Tomahawk 625

Processes
Plasma Cutting

Output

Plasma Cutting - Anywhere, Anytime

Touch Start System Reliable plasma arc initiation without high frequency.
Rapid Arc Restrike Fast cutting through gaps, even expanded metal.
Front Panel Purge Control Makes it easy to set the air flow rate
without initiating the plasma arc.

Engine Drive Compatible Select a Lincoln Electric Ranger


or Vantage to power your Tomahawk in remote locations.
Compatible with Torchmate 2X2 CNC
Prototyping System.

Product
Name

Product
Number

Tomahawk 625
w/Hand Torch
Tomahawk 625
w/Machine Torch

K2807-1

3/4 in
(19.1 mm)

Rated Cut @
20 ipm
(0.51 m/min)

Maximum

Severance

Maximum Cut @
12 ipm
(0.30 m/min)

Sever Cut @
5 ipm
(0.13 m/min)

K2807-2

www.lincolnelectric.com/plasma

24A@89.6V 100%
29A@91.8V 60%
40A@96.0V 35%

Hz

Literature
E11.200

Input Power
Rated Output
Input Current
Pilot Output Air Pressure
Voltage/Phase/Hertz Current/Voltage/Duty Cycle @ Rated Output Current Range
Required
208/230/1/50/60

50
60

Consumables Options
KP2843-1 Electrode (LC40)
KP2843-2 Nozzle, 40A (LC40)
KP2843-3 Nozzle (Direct Contact), 40A (LC40)
KP2843-5 Retaining Cap (LC40)
KP2842-4 Swirl Ring
KP2843-9 Nozzle (Direct Contact), 25A (LC40)
KP2843-10 Spacer (LC40, LC65)

CUT PERFORMANCE

5/8 in (0.625 in)


(15.9 mm)

CNC Pierce/Cut Recommended


Rated Cut @
20 ipm
(0.51 m/min)

76

Shown:
K2807-1
Tomahawk 625

Hand Torch

1/2 in
(12.7 mm)

1
PHASE

Key Options
K2886-1 Plasma Circle Cutting Guide Kit
K2377-1 Small Canvas Cover
K2847-1 LC40 Handheld Plasma Torch,
20 ft. (6 m)
K2847-2 LC40 Machine Plasma Torch,
25 ft. (7.5 m)

Cool Operation, Long Consumable Life New electrode and


nozzle design save you money in the long run.

3/8 in
(9.5 mm)

Input

Unit Includes
LC40 Hand Torch, 20 ft. (6.0 m) cable
Air regulator and pressure gauge
Internal water separator
Work clamp and cable
Spare consumables
Shoulder strap
Input power cord

Tomahawk plasma cutting systems are portable enough to carry to any jobsite.
Hook up the compressed air, grab the torch and start cutting right away.

CNC Machine
Torch

DC

www.lincolnelectric.com/green

36.8A

17A

10-40A

80-110 PSI
(6-7.5 Bar)

Air Flow
Rate

HxWxD
in. (mm)

70 psi @
15.2 x 8.5 x 18.9
125-200 SCFH (385 x 215 x 480)
5 Bar@80 L/min

Net Weight
(w/o Torch) lbs.(kg)
34
(15.42)

PLASMA CUTTING SYSTEMS


Processes
Plasma Cutting

Tomahawk 1000

www.lincolnelectric.com/green

Output

Plasma Cutting - Anywhere, Anytime


The Tomahawk 1000 plasma cutting system is portable enough to use on the jobsite and
rugged enough to use on up to one inch material in a production environment.
PowerConnect Technology Automatically senses and adjusts to input power for a
range of 200 up to 600 volts, single or three phase, 50 or 60 hertz. Cutting output
remains constant throughout the entire input voltage range.

Touch Start System Reliable plasma arc initiation without high frequency.
Front Panel Purge Control Makes it easy to set the air flow rate
without initiating the plasma arc.
Cool Operation, Long Consumable Life New electrode
and nozzle design save you money in the long run

Engine Drive Compatible Select a Lincoln Electric


Ranger or Vantage to power your Tomahawk
in remote locations.

PHASE

Hz

Unit Includes
LC65 Hand Torch with 25 ft. (7.5 m) cable
Air regulator and pressure gauge
Internal water separator
Work clamp and cable
Spare consumables
Input power cord

Literature
E11.300

Hand Torch
Shown:
K2808-1 Tomahawk 1000

3/4 in
(19.01 mm)

Rated Cut @
19 ipm
(0.51 m/min)

CNC Pierce/Cut Recommended

1-1/4 in
(31.75 mm)

1 in (1.0 in)
(25.4 mm)

1/2 in
(12.7 mm)

CUT PERFORMANCE

CNC (Computer Numeric Control) and


Robotic Plasma Cutting Set up a fast,
reliable production cutting cell with the
optional machine torch.

Product
Name

1 3 50
60

Consumables Options
K2848-1 LC65 Handheld Plasma Torch
25 ft. (7.5 m)
K2848-2 LC65 Handheld Plasma Torch
50 ft. (15 m)
KP2844-1 Electrode (60A)
KP2844-4 Nozzle (60A)
KP2844-9 Retaining Cap (40A-60A)
KP2844-13 Spacer
KP2844-14 Swirl Ring (40, 50, 60A)

Added Safety Our Parts-in-Place system detects


correct installation of consumables and torch.

Rated Cut @
25 ipm
(0.64 m/min)

Input

Key Options
K2886-1 Plasma Circle Cutting Guide Kit
K2377-1 Small Canvas Cover
K2848-3 LC65M Machine Plasma Torch,
25 ft. (7.5 m)
K3071-1 Accessory Bag

Continuous Output Control Focus the arc for different material thicknesses.

CNC Machine
Torch

DC

Maximum

Severance

Maximum Cut @
10 ipm
(0.30 m/min)

Sever Cut @
5 ipm
(0.13 m/min)

Product
Input Power
Number Voltage/Phase/Hertz

Tomahawk 1000 K2808-1


w/Hand Torch
Tomahawk 1000 K2808-2
w/Machine Torch

208/230/380-415/
460/575/1/3/50/60

Rated Output
Current/Voltage/Duty Cycle
3 Ph / 50% Duty Cycle: 24.6/21.1/11.4/9.3/7.6
3 Ph / 100% Duty Cycle: 17.4/14.9/7.3/6.6/5.4
1 Ph / 50% Duty Cycle: 26.7/24.3/NA/NA/NA
1 Ph / 100% Duty Cycle: 37.8/34.3/NA/NA/NA

Input Current
Pilot Output Air Pressure
@ Rated Output Current Range Required
37.8A
(Max.)

20A

20-60A 87-109 PSI


(6-7.5 Bar)

Air Flow
Rate

HxWxD
in. (mm)

Net Weight
lbs.(kg)

80 psi @
275 SCFH
5.5 Bar @
130 L/min

15.2 x 8.5 x 22.1


(385 x 215 x 561)

45
(20.4)
(w/o Torch)

Plasma Cutting Systems Options


See the Recommended Equipment Options section for descriptions.
Tomahawk 375 AIR
Expendable Parts - Standard Cutting
KP2842-1 Electrode (LC25)
KP2842-2 Nozzle - 25A (LC25)
KP2842-3 Retaining Cap (LC25)
KP2842-4 Swirl Ring (LC25, LC40)
KP2842-5 Spacer (LC25)
General Options
K2886-1
Plasma Circle Cutting Guide Kit
K2377-1
Small Canvas Cover
K2846-1
LC25 Handheld Plasma Torch, 10 ft. (3.0 m)
K3071-1
Accessory Bag

Tomahawk 625
Expendable Parts - Standard Cutting
KP2843-1 Electrode (LC40)
KP2843-2 Nozzle, 40A (LC40)
KP2842-4 Swirl Ring (LC25, LC40)
KP2843-5 Retaining Cap (LC40)
KP2843-10 Spacer (LC40, LC65)
Expendable Parts - Contact Cutting
KP2843-9 Nozzle (Direct Contact), 25A (LC40)
KP2843-3 Nozzle (Direct Contact), 40A (LC40)

Tomahawk 625, cont.


Expendable Parts - Gouging
KP2843-4 Nozzle (Gouging) (LC40)
KP2843-6 Retaining Cap (Gouging) (LC40)
KP2843-8 Gouge Shield (LC40)
General Options
K2886-1
Plasma Circle Cutting Guide Kit
Small Canvas Cover
K2377-1
K2847-1
LC40 Handheld Plasma Torch, 20 ft. (6.1 m)
K2847-2
LC40 Machine Plasma Torch, 20 ft. (6.1 m)
K3071-1
Canvas Accessory Bag
K3128-1
Torchmate 2X2 CNC Prototyping System/
Tomahawk 625 One-Pak

Tomahawk 1000
Expendable Parts - Standard Cutting
KP2844-1 Electrode (LC65)
KP2844-14 Swirl Ring - 40,50,60A (LC65)
KP2844-2 Nozzle - 40A (LC65)
KP2844-3 Nozzle - 50A (LC65)
KP2844-4 Nozzle - 60A (LC65)
KP2844-9 Retaining Cap - 40, 60A (LC65)
KP2844-13 Shield - 40, 60A (LC65M)

Tomahawk 1000, cont.


Expendable Parts - Contact Cutting
KP2844-14 Swirl Ring - 40, 50, 60A (LC65)
KP2844-5 Nozzle (Direct Contact) - 40A (LC65)
KP2844-9 Retaining Cap - 40, 60A (LC65)
KP2844-6 Nozzle (Shielded Contact) - 50A (LC65)
KP2844-7 Nozzle (Shielded Contact) - 60A (LC65)
KP2844-10 Retaining Cap (Shielded Contact) (LC65)
KP2844-11 Shield - 50, 60A (LC65)
Expendable Parts - Gouging
KP2844-14 Swirl Ring - 40, 50, 60A (LC65)
KP2844-8 Nozzle (Gouging) (LC65)
KP2844-10 Retaining Cap (Shielded Contact) (LC65)
KP2844-12 Gouge Shield (LC65)
General Options
K3071-1
Accessory Bag
K2377-1
Small Canvas Cover
General Options
K2886-1
Plasma Circle Cutting Guide Kit
K2848-1
LC65 Handheld Plasma Torch 25 ft. (7.5 m)
K2848-2
LC65 Handheld Plasma Torch 50 ft. (15 m)
K2848-3
LC65M Machine Plasma Torch 25 ft. (7.5 m)

www.lincolnelectric.com/plasma

77

PLASMA CUTTING SYSTEMS

CNC Cutting Systems


Wherever the job. Torchmate has the CNC solution for your needs.

Growth Series 2X2

Growth Series 2X4

Growth Series 4X4

PORTABLE CNC SYSTEMS

PORTABLE CNC SYSTEMS / 2X2 UPGRADE

PORTABLE CNC SYSTEMS / 2X4 UPGRADE

TM 1

TM 2

TM 3

DIY (DO-IT-YOURSELF) KIT

BOLT TOGETHER / GANTRY KIT

TURN-KEY/ BOLT TOGETHER TABLE / GANTRY KIT

TM X

PLASMA CUTTERS

SOFTWARE

INDUSTRIAL TURN-KEY SYSTEM / GANTRY KIT

CUTTERS & ACCESSORIES

2-D & 3-D

ROUTERMATE

ACCESSORIES

BOLT TOGETHER TABLE / GANTRY KIT

HARDWARE & CONSUMABLES

AT HOME.

ON THE ROAD.

IN THE SHOP.

For your home garage Torchmate offers easy


assembly bolt together tables. The bolt together
feature allows the home hobbyist to enjoy the ease
of CNC technology with the comfort of portability.
Bolt together tables can be broken down in no time
and moved as needed. Torchmates affordability,
quality, service and commitment will lend you a
lifetime of quality cuts and technical support that
is second to none.

If you are always on the road the Torchmate CNC


Prototyping system is portable, versatile, and easy
to use. The time has come that CNC technology
can travel with you. This small mobile system is
designed as a multi-use platform to handle
secondary tooling for plasma cutting, routing,
drilling, engraving, or milling.

The Torchmate X for industrial applications is a


turn-key system delivered to you ready to handle
heavy-duty use with power, speed, and accuracy.
With your choice of a water table or downdraft
system, the Torchmate X is a full-scale industrial
grade production machine. Welded together
with our 6-axis industrial welding robot, the
Torchmate X boasts of technology found in
machines costing.

Additional information can be found at www.Torchmate.com


78

www.lincolnelectric.com

WELDING
GEAR

www.lincolnelectric.com/helmets

79

WELDING GEAR

VIKING Welding Helmets


1840 Black

Tribal

Cruzin Sticks

K3023-1

K3024-1

K3025-1

K3026-1

1840 Patriot

Amp Angel
K3027-1

1840 SERIES

Full Line

1.85 in.
(46.99 mm)

1840 Series Cartridge

Heavy Metal

Hemisfear

2450 Patriot

Street Rod

Thor

Captain America

K3028-1

K3029-1

K3030-1

K3032-1

K3035-1

K3040-1

K3041-1

3350 Black

3350 Patriot

3350 Tribal

Terracuda

Motorhead

Mojo

K3034-1

K3036-1

K3074-1

K3039-1

K3100-1

K3101-1

2450 SERIES

2450 Black

2.44 in.
(61.97 mm)

3350 SERIES

2450 Series Cartridge

3.34 in.
(84.83 mm)

3350 Series Cartridge

1840 Series

Processes
Stick
TIG
MIG
Cutting

Rugged. Light Weight.


VIKING 1840 series solar-power auto-darkening helmets are
intended for welders who prefer external shade control for
easy adjustment on the fly with gloved hands.

Solar Powered
(with battery assist)

Continuously variable control for shade, sensitivity


and delay Dial in your preference:
Sensitivity: Adjustable for welding environment.
External Shade Control: 9-13
Delay: Adjustable for dark back to light state.
Extremely Light Weight 18 oz. (510 g) (1840 Black).
Magnifying Cheater Lens Capable.

Flux-Cored
Pulsed MIG
Gouging
Grinding

Replacement Parts
KP2853-1 ADF Cartridge Kit
KP2897-1 Inside Clear Cover Lens
KP2929-1 Headgear w/Sweatband
KP2930-1 Sweatband
KP3043-1 Outside Clear Cover Lens
KP3046-100 Cheater Lens, 1.0 MAG
KP3046-125 Cheater Lens, 1.25 MAG
KP3046-150 Cheater Lens, 1.5 MAG
KP3046-175 Cheater Lens, 1.75 MAG
KP3046-200 Cheater Lens, 2.0 MAG
KP3046-225 Cheater Lens, 2.25 MAG
KP3046-250 Cheater Lens, 2.5 MAG
KP3047-1 Hard Hat Adapter

Grind mode.
Literature
E12.208

Hard hat adapter capability.


Two arc sensors.

Viewing Area:
Size of Cartridge:
UV/IR Protection:
Variable Shades:
Light To Dark Speed:
Light State:
Grind Mode:
Dark To Light Delay:
Variable Sensitivity:
TIG Amp Rating:
80

Shown:
K3024-1 Tribal

3.78 x 1.85 in. (96 x 47 mm)


4.33 x 3.54 in. (110 x 90 mm)
Up to Shade DIN 16 at all times
DIN 9 to 13 and Grind
1/25,000 sec.
DIN 3.5
DIN 3.5
0.1 - 1.0 sec. Cartridge mounted, fully adjustable
Fully Adjustable
5 amps

www.lincolnelectric.com/helmets

Arc Sensors:
Power Supply:
Low Battery Warning:
Battery:
Operating Temperature:
Storing Temperature:
Total Weight:
Compliance:
Warranty:

2
Solar Cells with battery assist
N/A
Non Replaceable
+14F (-10C) to 131F (+55C)
-4F (-20C) to 158F (+70C)
Black: 18 oz. (510 g)
Graphics: 19 oz. (539 g)
ANSI Z87.1 and CSA Z94.3
2 Year

All Helmets Come With Great


Bonus Items Valued at
over $25 Including:

Sport-pak style
helmet bag
Lincoln Electric
Tribal bandana

WELDING GEAR
Processes
Stick
TIG
MIG
Cutting

2450 Series
Rugged, Light Weight and Feature Packed
VIKING 2450 series solar-power auto-darkening helmets
are designed for welders who prefer internal shade control.

Replacement Parts
KP2898-1 Outside Clear Cover Lens
KP2929-1 Headgear w/Sweatband
KP2930-1 Sweatband
KP2931-1 Inside Clear Cover Lens
KP2932-1 ADF Cartridge Kit
KP3046-100 Cheater Lens, 1.0 MAG
KP3046-125 Cheater Lens, 1.25 MAG
KP3046-150 Cheater Lens, 1.5 MAG
KP3046-175 Cheater Lens, 1.75 MAG
KP3046-200 Cheater Lens, 2.0 MAG
KP3046-225 Cheater Lens, 2.25 MAG
KP3046-250 Cheater Lens, 2.5 MAG
KP3047-1 Hard Hat Adapter

Solar Powered
(with replaceable
Lithium Batteries)

Continuously variable control for


shade, sensitivity and delay
Dial in your preference:
Sensitivity: Adjustable for
welding environment.
Internal Shade Control: 9-13

Flux-Cored
Pulsed MIG
Gouging
Grinding

Light Weight 20 oz (567 g) (2450 Black).


Grind mode.
Cheater lens capable.

Literature
E12.208

Standard lens size 4.5 x 5.25 in. (114 x 133 mm)


Hard hat adapter capability.
Four arc sensors.
Shown:
K3029-1 Heavy Metal

Viewing Area:
Size of Cartridge:
UV/IR Protection:
Variable Shades:
Light To Dark Speed:
Light State:
Grind Mode:
Dark to Light Delay:
Variable Sensitivity:
TIG Amp Rating:

3.82 x 2.44 in. (97 x 62 mm)


4.5 x 5.25 in. (114 x 133 mm)
Up to Shade DIN 16 at all times
DIN 9 to 13, Fully Adjustable
1/25,000 sec.
DIN 3.5
DIN 3.5
0.1-1.0 seconds, fully adjustable
Fully Adjustable
DC<3 amp; AC<5 amp; DC pulse

4
Solar Cells with replaceable
Lithium Batteries
Red Light
Low Battery Warning:
CR2450 Lithium (2 required)
Battery:
Operating Temperature: +14F (-10C) to 131F (+55C)
-4F (-20C) to 158F (+70C)
Storing Temperature:
Black: 20 oz. (567 g)
Total Weight:
Graphics: 21 oz. (595 g)
ANSI Z87.1 and CSA Z94.3
Compliance:
2 Year
Warranty:
Arc Sensors:
Power Supply:

All Helmets Come With Great


Bonus Items Valued at
over $25 Including:

Sport-pak style
helmet bag
Lincoln Electric/
Foose bandana

Processes
Stick
TIG
Pulsed TIG
MIG

3350 Series
Rugged, Light Weight and Feature Packed
with a Large Viewing Area.
Internal control with one of the largest viewing
areas on the market.

Pulsed MIG
Flux-Cored
Gouging
Grinding

Replacement Parts
KP2898-1 Outside Clear Cover Lens
KP2930-1 Sweatband
KP2929-1 Headgear w/Sweatband
KP3044-1 3350 Inside Clear Cover Lens
KP3045-1 3350 Series ADF Cartridge
KP3046-100 Cheater Lens 1.00 Mag
KP3046-125 Cheater Lens 1.25 Mag
KP3046-150 Cheater Lens 1.50 Mag
KP3046-175 Cheater Lens 1.75 Mag
KP3046-200 Cheater Lens 2.00 Mag
KP3046-225 Cheater Lens 2.25 Mag
KP3046-250 `Cheater Lens 2.50 Mag
KP3047-1
Hard Hat Adapter

Solar Powered
(with replaceable
Lithium Battery)

Continuously variable control for shade, sensitivity


and delay Dial in your preference:
Sensitivity: Adjustable for welding environment.
Internal Shade Control: 6-13
Delay: Adjustable for dark back to light state.
Light Weight 20 oz (567 g) (3350 Black).
Magnifying Cheater Lens Capable.
Grind mode great for weld prep or post-weld
clean-up activities

Literature
E12.208

Solar powered with battery assist.


Hard hat adapter capability.
Four arc sensors.

Viewing Area:
Size of Cartridge:
UV/IR Protection:
Variable Shades:
Light To Dark Speed:
Light State:
Grind Mode:
Dark To Light Delay:
Variable Sensitivity:
TIG Amp Rating:

3.74 x 3.34 in. (95 x 85 mm)


4.5 x 5.25 in. (114 x 133 mm)
Up to Shade DIN 16 at all times
DIN 6 to 13 and Grind
1/25,000 sec.
DIN 3.5
DIN 3.5
0.1 - 1.0 sec. Cartridge mounted, fully adjustable
Fully Adjustable
DC>2 Amp, AC>4 Amp

Shown:
K3101-1 3350 Mojo

4
Solar Cells with replaceable
Lithium Battery
Red Light
Low Battery Warning:
CR2450 Lithium (1 required)
Battery:
Operating Temperature: +14F (-10C) to 131F (+55C)
-4F (-20C) to 158F (+70C)
Storing Temperature:
Black: 20 oz. (567 g)
Total Weight:
Graphics: 21 oz. (595 g)
ANSI Z87.1 and CSA Z94.3
Compliance:
2 Year
Warranty:
Arc Sensors:
Power Supply:

All Helmets Come With Great


Bonus Items Valued at
over $25 Including:

Sport-pak style
helmet bag
Lincoln Electric/
Foose bandana

www.lincolnelectric.com

81

WELDING GEAR

Welding Gloves

ORDER INFORMATION

Hand Sizing for Gloves

Choose the welding or fabrication gloves that are right for the task
at hand. Whether youre planning to MIG, TIG or stick weld, or you
need to handle hot or rusty material, we have the one that fits. . .
like a glove.

Premium Leather MIG/Stick Welding Gloves


Together, smooth high dexterity grain leather and durable side split cowhide
deliver superior comfort and performance. A lined interior and padded palm
maximize comfort. The dual lining system extends life in high wear areas.
Kevlar thread provides heat resistance and added seam strength. Forearm
coverage is extended for extra spatter protection.
Size: M, L, XL
Order: K2980-M, K2980-L, K2980-XL

Label
Size

Hand Size
(in.)

Hand Size
(cm)

8.0

20.3

8.5

22.0

9.0

23.0

XL

9.5

24.1

2XL

10.0

25.4

Processes
Stick
TIG
MIG
Flux-Cored
Plasma Cutting
Literature
E12.250

Traditional MIG/Stick Welding Gloves


These general purpose gloves are constructed with heat and flame resistant
split cowhide for all types of welding. Inside, the gloves feature a 100% soft
sweat absorbent cotton lining for added comfort and heat resistance. Kevlar
stitching and welted seams offer added durability and thumb pads in high
wear areas extend the work life of the glove.
Size: One size fits all
Order: K2979-ALL

Leather TIG Welding Gloves


Our supple goat skin leather provides the right fit, sensitive feel and durable
construction that precise TIG welding demands. The straight thumb design
features welted seams and tough Kevlar stitching to extend service life.
Size: M, L, XL
Order: K2981-M, K2981-L, K2981-XL

Heat-Resistant Welding Gloves


Using a multi-layered aluminized PFR Rayon design, our high
heat-resistant gloves reflect 95% of radiant heat to help keep
the operator cool. The tough top grain cowhide construction
is lined for added comfort. Sewn with Kevlar thread for
maximum strength.
Size: L, XL
Order: K2982-L, K2982-XL

Full Leather Steel Worker Gloves


For fabrication work or light welding. Top grain
cowhide leather delivers excellent fit and dexterity
while the goat skin back allows the glove to breath.
The palm is padded for comfort and the hook and loop
tabbed wrist closure with elastic band ensures a snug,
comfortable fit.
Size: S, M, L, XL, 2XL
Order: K2977-S, K2977-M, K2977-L,
K2977-XL, K2977-2XL
82

www.lincolnelectric.com/weldinggear

WELDING GEAR

Welding Jackets
Welding apparel has come a long way. . . its no longer one size fits all. Today, its all about
technical garments for specialized tasks. Flame retardant cloth helps keep you cool. Heavy
duty leather panels resist wear in all the right places. Its pedal to the metal protection.

Processes
Stick
TIG
MIG
Flux-Cored
Plasma Cutting
Literature
E12.250

Shadow Grain Leather-Sleeved Jacket


Choose our full grain leather sleeve model with a flame retardant 100% cotton chest for added comfort and
dexterity when MIG or stick welding. The flip up collar is secured with adjustable hook and loop. The front panel
is secured by snaps with an extra flap for full closure. Horizontal hip pockets securely stow personal items.
ORDER INFORMATION

Part No./
Size

Chest
Measurement
in. (cm)

Jacket
Sleeve
in. (cm)

Jacket
Torso
in. (cm)

K2987-M
K2987-L
K2987-XL
K2987-XXL
K2987-XXXL

40-42 (102-107)
44-46 (112-117)
48-50 (122-127)
52-54 (132-137)
56-58 (142-147)

31 (79)
32 (81)
33 (84)
34 (86)
35 (89)

30 (76)
31 (79)
32 (81)
33 (84)
34 (86)

Shadow Split Leather-Sleeved Jacket


Durable split cowhide sleeves, combined with cool flame retardant material on the chest, offer extra protection
for MIG or stick welding. A flip up collar is secured by hook and loop and a lined flap on the back snaps closed
for extra protection. Two horizontal hip pockets with hook and loop secured flaps stow your personal items.
ORDER INFORMATION

Part No./
Size

Chest
Measurement
in. (cm)

Jacket
Sleeve
in. (cm)

Jacket
Torso
in. (cm)

K2986-M
K2986-L
K2986-XL
K2986-XXL
K2986-XXXL

40-42 (102-107)
44-46 (112-117)
48-50 (122-127)
52-54 (132-137)
56-58 (142-147)

31 (79)
32 (81)
33 (84)
34 (86)
35 (89)

30 (76)
31 (79)
32 (81)
33 (84)
34 (86)

Traditional FR Cloth Jacket


100% flame retardant material offers protection for light duty welding. An inside pocket stows personal
items. Machine washable.
ORDER INFORMATION

Part No./
Size

Chest
Measurement
in. (cm)

Jacket
Sleeve
in. (cm)

Jacket
Torso
in. (cm)

K2985-M
K2985-L
K2985-XL
K2985-XXL
K2985-XXXL

40-42 (102-107)
44-46 (112-117)
48-50 (122-127)
52-54 (132-137)
56-58 (142-147)

31 (79)
32 (81)
33 (84)
34 (86)
35 (89)

30 (76)
30 (76)
30 (76)
30 (76)
30 (76)

Heavy Duty Leather Welding Jacket


Our heavy duty side split cowhide leather chest and sleeves provide superior protection for stick welding,
while the flame retardant cloth back keeps you cool. As an added measure of spatter protection, the flip
up collar is secured by hook and loop while the front jacket closure features a lined flap secured by a
series of snaps. An inside pocket protects personal items.
ORDER INFORMATION

Part No./
Size

Chest
Measurement
in. (cm)

Jacket
Sleeve
in. (cm)

Jacket
Torso
in. (cm)

K2989-M
K2989-L
K2989-XL
K2989-XXL
K2989-XXXL

40-42 (102-107)
44-46 (112-117)
48-50 (122-127)
52-54 (132-137)
56-58 (142-147)

31 (79)
32 (81)
33 (84)
34 (86)
35 (89)

30 (76)
31 (79)
32 (81)
33 (84)
34 (86)

www.lincolnelectric.com/weldinggear

83

WELDING GEAR

Caps & Doo Rags


Dont forget to protect the top of your head. Line your helmet
with a flame retardant welding cap, beanie or doo rag.

Processes
Stick
TIG
MIG
Flux-Cored
Plasma Cutting
Literature
E12.250

FR Doo Rag
Let your Lincoln Electric colors show! This premium doo rag, made of 9 oz.
flame retardant material, features an athletic mesh lining for fast sweat
evaporation. Machine washable.
One size fits all.
Order: K2993-ALL

Patriot Doo Rag


Our comfortable 100% cotton Patriot pattern doo rag includes an athletic
mesh lining for fast sweat evaporation. Machine washable. Hot hand
washing recommended.
One size fits all.
Order: K2996-ALL

Patriot Welding Cap


Choose our Patriot pattern 100% cotton cap. An athletic mesh lining
improves sweat evaporation. An air-cushioned insert surrounds the
inside of the cap for maximum sweat absorbency and the high crown
design aids ventilation. Seams are flat-stitched for superior comfort.
Machine washable. Hot hand washing recommended.
One size fits all.
Order: K2995-ALL

FR Welding Beanie
Protect your head with this authorized Lincoln Electric flame
retardant beanie. Machine washable.
Order: K2994-L, K2994-XL

84

www.lincolnelectric.com/weldinggear

WELDING GEAR

Safety Glasses
All eyewear meets the ANSI Z87.1+ and CSA Z94.3 standards and offers 99.9%
UV-A, UV-B and UV-C protection. Indoor or outdoor, clear or mirrored choose
the style that is right for you!

Processes
Stick
TIG
MIG
Flux-Cored
Plasma Cutting
Literature
E12.250

OUTDOOR SAFETY GLASSES

Finish Line Outdoor Safety Glasses

Lincoln Starlite Outdoor Safety Glasses

Stylish, lightweight half-frame design offers durable eye safety


protection with a red mirror lens for outdoor protection from the sun.
The frames include a flexible nosepiece and two-color temple tips.

These compact outdoor glasses add a silver mirror coating to the


lens for protection from the sun. The unitary frameless clear lens
style provides a wide field of vision, and their light weight make
the glasses easy to wear.

Order: K2970-1

Order: K2969-1

I-Beam Red Outdoor Safety Glasses

I-Beam Black Outdoor Safety Glasses

These red wraparound outdoor frames with a silver mirror lens


resemble stylish sunglasses while offering sun and work safety
protection. The sturdy four-sided I-Beam frame weighs just one
once, yet provides durable impact protection. I-Beam frames
feature a flexible nosepiece and temple tips for added comfort.

These black wraparound outdoor frames with a red mirror lens


resemble stylish sunglasses while offering sun and work safety
protection. The sturdy four-sided I-Beam frame weighs just one
ounce, yet provides durable impact protection. I-Beam frames
feature a flexible nosepiece and temple tips for added comfort.

Order: K2972-1

Order: K2971-1

INDOOR SAFETY GLASSES

Finish Line Clear Safety Glasses


This stylish, lightweight half-frame design offers durable indoor
eye safety protection. The frames include a flexible nosepiece and
two-color temple tips. A special anti-fog coating has been added
to reduce lens fogging.
Order: K2966-1

Lincoln Cover2 Safety Glasses


Wear over your own prescription glasses to protect your eyes
and eyewear. The lightweight indoor design features ratcheting
adjustable-length temples, an integrated brow guard and side
shields to offer added impact protection.
Order: K2968-1

Lincoln Starlite IR 5 Safety Glasses

Lincoln Starlite Clear Safety Glasses

Compact glasses are formulated with a shade 5 infra-red protection


intended for grinding and cutting. The unitary frameless lens style
provides a wide field of vision, making the glasses easy to wear.

These sleek, compact indoor glasses are extremely lightweight and


durable. The unitary frameless clear lens style provides a wide field
of vision, and their light weight make the glasses easy to wear. A
special anti-fog coating has been added to reduce lens fogging.

Order: K2967-1

Order: K2965-1
StarLite and Cover2 are registered trademarks of Gateway Safety , Inc. All rights reserved.

www.lincolnelectric.com/weldinggear

85

WELDING GEAR

Processes
Stick

HydroGuard Rod Ovens

Output Preset at 300F (149C)

Outstanding Moisture Resistance


for Improved Weld Quality

Input

1
PHASE

50
60
Hz

Unit Includes
6 ft. (1.8 m) Input Cord
(K2939-1 includes plug)
Rod Elevator
Drying Guidelines

HydroGuard Rod Ovens help you protect your stick electrodes


from moisture pick up, a potential contributor to weld cracking
and porosity. Protect your rods and drive moisture away.
Your welds depend on it.

Literature
E12.230

Compact Design Easy to transport around the job site.


Rod Elevator Makes it easy to extract your stick electrode.

Preset 300 F (149C) Temperature.


Power On Indicator Light Visually confirms operation.
Removable, one piece carrying handle.
Substantial Insulation Layer Efficiently maintains temperature.
Tough Powder Coat Finish.
Shown: K2939-1
HydroGuard Rod Oven

Durable Steel Construction.

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

HydroGuard
Rod Oven

K2939-1
K2939-2

115/120/1/50/60
208/230/240/1/50/60

86

www.lincolnelectric.com/weldinggear

Capacity

Chamber Size
inches (cm)

Insulation
inches (cm)

Temperature
Range

Heating
Element

H x W xD
inches (mm)

Net Weight
lbs.(kg)

10 lbs. (4.5 kg)


of 18 in. (45.7 cm)
electrode

Dia. / Depth
3 x 20
(7.6 x 50.8 cm)

1.5 (3.8)
Fiberglass

Preset at 300F
(149C)

75 Watt Wire
Wrapped

23.25 x 5.5 x 8
(518 x 356 x 630)

10.5
(4.8)

GUNS & TORCHES

Gas-Shielded
Spool Guns
Push-Pull
Fume
Extraction

Self-Shielded

Magnum PRO 100L Gun


Magnum PRO 250L Gun
Magnum PRO Curve 200 Gun
Magnum PRO Curve 300 Gun
Magnum PRO Curve 400 Gun
Magnum PRO 250 Gun
Magnum PRO 350 Gun
Magnum PRO 450 Gun
Magnum PRO 550 Gun
Magnum 200 Amp Gun
Magnum 300 Amp Gun
Magnum 400 Amp Gun
Magnum 550 Amp Gun
Magnum 450WC Gun
Magnum 100SG Spool Gun
Magnum SG Spool Gun
Magnum 250LX Spool Gun
Python-Plus Air-Cooled
Python Water-Cooled
Cougar Air-Cooled

100

40%

.025-.045 (0.6-1.2)

250

40%

.025-.045 (0.6-1.2)

200

60%

.035-.045 (0.9-1.2)

300

60%

.035-.045 (0.9-1.2)

400

60%

.035-.045 (0.9-1.2)

250

100%

.035-5/64 (0.9-2.0)

350

100%

.035-5/64 (0.9-2.0)

450

100%

.035-5/64 (0.9-2.0)

550

100%

.035-1/8 (0.9-3.2)

200

60%

.025-.045 (0.6-1.2)

300

60%

.035-.045 (0.9-1.2)

400

60%

.035-5/64 (0.9-2.0)

550

60%

.035-1/8 (0.9-3.2)

450

100%

.035-5/64 (0.9-2.0)

130

30%

.030-.035 (0.8-0.9)

250

60%

.023-3/64 (0.6-1.2)

300

60%

.023-3/64 (0.6-1.2)

200

100%

.030-1/16 (0.8-1.6)

400

100%

.030-1/16 (0.8-1.6)

300

60%

.035-1/16 (0.9-1.6)

Magnum PRO Fume 350 Gun


Magnum PRO Fume 550 Gun

350

100%

.035-5/64 (0.9-2.0)

550

100%

.035-1/8 (0.9-3.2)

K126 PRO
350 Amp Gun
450 Amp Gun
600 Amp Gun
600 Amp Gun

350

60%

.062-3/32 (1.6-2.4)

350

60%

.062-3/32 (1.6-2.4)

450

60%

3/32-.120 (2.4-3.0)

600

60%

7/64-.120 (2.8-3.0)

600

60%

5/64-3/32 (2.0-2.4)

KEY:

Excellent

Good

Locking Trigger

Fume Extraction

Water-Cooled

Dual Procedure

FEATURES
Dual Schedule

Wire Diameter Range


in. (mm)

Copper Plus Tips

Duty
Cycle

Welding Performance

PROCESS
Aluminum MIG

OUTPUT

Current Range
(Amps)

Push-Pull
Guns
Premium Aluminum

Self-Contained Small Spool Aluminum


Welding Drive Systems

Submerged Arc

MODEL

Sub
Arc

SPECIAL
PROCESS /

Semiautomatic Guns

Spool Guns

ALUMINUM
WELDING GUNS

Submerged
Arc
Guns
Hand-Held

APPLICATIONS

TIG TORCHES

PRO-TORCH
Light and easy to use.

250-550 Amps

Remove welding fume


at the source

Proven Innershield Guns for


Construction, Erection, Shipbuilding

Flux-Cored,
Self-Shielded

200-400 Amps

Fume Guns

FCAW-S Guns

Flux-Cored,
Gas-Shielded

Magnum PRO
Heavy Duty 100% Duty Cycle,

MIG

MIG / FLUXCORED GUNS

Magnum
PRO Curve
Standard Duty, 60% Duty Cycle,

Optional

www.lincolnelectric.com

87

GUNS & TORCHES

Welding Guns
Magnum PRO L-Series

Magnum PRO Curve

Semiautomatic Air-Cooled Guns

Semiautomatic Air-Cooled Guns

The Magnum PRO L Series guns for MIG or flux-cored welding features
extremely light and compact guns for lower amperage applications autobody, projects, repair, maintenance and light sheet metal fabrication.
Shown:
K3080-1

Magnum PRO 100L Gun and


Cable Assembly
Extremely small, lightweight gun that's
great for most home, farm and small
shop projects, auto-body work and light
maintenance or repair applications.
Standard equipment on SP-140T and
SP-180T, POWER MIG 140C and 180C
wire feeder/welders. Includes gun
connector.

Shown:
K3081-2

Magnum PRO 250L Gun


and Cable Assembly
Recommended for medium
duty job shop and production
applications. Standard equipment
on the POWER MIG 216 and
POWER MIG 256XT wire
feeder/welders. Includes gun
connector.

Magnum PRO Curve guns for MIG or flux-cored welding combine our classic
curved handle with our Copper Plus contact tips and Magnum PRO gun
expendables to deliver long hours of fabrication welding with less frequent
expendable changes.

Magnum PRO Curve guns for MIG or


flux-cored welding combine our classic
curved handle with our Copper Plus
contact tips and Magnum PRO gun
expendables to deliver long hours of
fabrication welding with less frequent tip
and gun expendable parts changes. Ideal
for shop production, maintenance and
repair, and construction applications.

Shown:
K2951-2

Rated Current
(Amps)

Duty Cycle

Wire Diameter Range


in. (mm)

Magnum PRO 100L Gun

100

40%

.025-.045 (0.6-1.2)

Magnum PRO Curve 200 Gun

200

60%

.025-3/64 (0.6-1.2)

Magnum PRO 250L Gun

250

40%

.025-.045 (0.6-1.2)

Magnum PRO Curve 300 Gun

300

60%

.025-5/64 (0.6-2.0)

Magnum PRO Curve 400 Gun

400

60%

.025-5/64 (0.6-2.0)

Rated Current
(Amps)

Magnum PRO Barrel

Duty Cycle

Wire Diameter Range


in. (mm)

Gun Tube
Tube High quality copper inner tube enhances electrical
conductivity while aircraft grade aluminum outer tube
extends service life.

Semiautomatic Air-Cooled Guns


Magnum PRO Barrel guns for MIG and flux-cored welding are specifically
designed and tested for extreme environment welding applications. These
guns are built for high amperage, high duty cycle applications where
heat-resistance and fast serviceability are key.

Gun Handle Repositionable for top or bottom


trigger operation.

Request Publication E12.01

Strain Relief Tight winding prevents


snagging.

Trigger
r
Silver-plated contacts.

Rated Current
(Amps)

Duty Cycle

Wire Diameter Range


in. (mm)

Magnum PRO 250 Gun

250

100%

.025-5/64 (0.6-2.0)

Magnum PRO 350 Gun

350

100%

.025-5/64 (0.6-2.0)

Magnum PRO 450 Gun

450

100%

.025-5/64 (0.6-2.0)

Magnum PRO 550 Gun

550

100%

.035-1/8 (0.9-3.2)

Gun Cable Connection System Large electrical contact surface area


between gun cable and gun body
ensures long life.
Shown:
K2652-1

Magnum PRO Fume Guns


Semiautomatic Fume Extraction Guns
Magnum PRO Fume guns are designed to stand up to
high productivity fabrication and production environments.
Magnum PRO Fume Guns*
These Magnum PRO Fume guns are designed to stand up to high productivity fabrication
and production environments. For high amperage MIG (GMAW) and flux-cored (FCAW-GS)
semiautomatic welding applications.
Rated 350A at 100% duty cycle (CO2).

Includes 15 ft. (4.5 m) cable.

Rated 550A at 100% duty cycle (CO2).

Includes 15 ft. (4.5 m) cable.

Request Publication E12.02

Shown:
K2649-1 Magnum PRO
350 Fume Gun

Rated Current
(Amps)

Duty Cycle

Wire Diameter Range


in. (mm)

Magnum PRO Fume 350 Gun

350A

100%

.035-5/64 (0.9-2.0)

Magnum PRO Fume 550 Gun

550A

100%

.035-1/8 (0.9-3.2)

( * Recommended with X-Tractor 3A, 5A, and 8A. See Weld Fume Control Section for other Fume Extraction attachments and accessories. )

88

www.lincolnelectric.com

Shown:
K2650-1 Magnum PRO
550 Fume Gun

GUNS & TORCHES

Welding Guns
K126 PRO
Semiautomatic Self-Shielded Innershield Guns
The gun that defined the standard for Innershield welding gets an upgrade.
K126 PRO guns feature replaceable liners, interchangeable back end, long
life Magnum PRO contact tips, improved heat resistant gun tubes and
better trigger lead protection.
K126 PRO
Lincoln Electric has been the leader in self-shielded wire, feeders and guns for more than
50 years. The K126 PRO guns feature replaceable liners, interchangeable backends, long
life Magnum PRO contact tips, improved heat resistant gun tubes and better trigger lead
protection. Select the K126 PRO series for your construction welding applications.
Request Publication E12.111

Shown:
K126-10

K126 PRO

Rated Current
(Amps)

Duty Cycle

Wire Diameter Range


in. (mm)

350

60%

.035-.120 (0.9-3.0)

Magnum PRO Robotic


Thru-Arm Robotic Guns

External Dress Robotic Guns

Magnum PRO External Dress guns combine a robust design with industry
leading expendable parts to produce a consistent high performance arc.

Magnum PRO Thru-Arm guns combine a robust design with industry


leading expendable parts to produce a consistent high performance arc.

Rated Current
(Amps)

Duty Cycle

Wire Diameter Range


in. (mm)

External Dress Gun


(Air-Cooled and Water-Cooled
Models Available)

550A

100%

.035-5/64 (0.9-2.0)

Thru-Arm Guns (Air-Cooled)

550A

100%

.035-5/64 (0.9-2.0)

Shown:
K2917-100iC
Shown:
K2647-4

Fewer Parts. Longer Life.

350A 550A
Just two sets of expendable parts
are used across the entire Magnum PRO line

www.lincolnelectric.com

89

GUNS & TORCHES

Magnum PRO Gun Selection


Order a Ready Pak with everything you need to set up your Magnum PRO Gun
Product
Name

Product
Number

Amperage Rating @ Duty Cycle

Wire Diameter Range

100% CO2

In.

Magnum PRO Curve 200 Ready-Pak (with K466-10 Gun Connector)

K2950-2-10-45

200 @ 60%

.035 - .045

(0.9 - 1.2)

15 (3.0)

Magnum PRO Curve 300 Ready-Pak (with K466-6 Gun Connector)

K2951-2-6-45

300 @ 60%

.035 - .045

(0.9 - 1.2)

15 (3.0)

Magnum PRO Curve 300 Ready-Pak (with K466-10 Gun Connector)


Magnum PRO Curve 400 Ready-Pak (with K466-10 Gun Connector)

K2951-2-10-45
K2952-2-10-45

300 @ 60%
400 @ 60%

.035 - .045
.035 - .045

(0.9 - 1.2)
(0.9 - 1.2)

15 (3.0)
15 (3.0)

Magnum PRO 250 Ready-Pak (with K466-6 Gun Connector)

K2651-2-6-45

250 @ 100%

250 @ 100%

.035 - .045

(0.9 - 1.2)

15 (3.0)

Magnum PRO 350 Ready-Pak (with K466-10 Gun Connector)

K2652-2-10-45

350 @ 100%

285 @ 100%

.035 - .045

(0.9 - 1.2)

15 (3.0)

Magnum PRO 450 Ready-Pak (with K466-10 Gun Connector)

K2653-2-10-45

450 @ 100%

325 @ 100%

.035 - .045

(0.9 - 1.2)

15 (3.0)

Mixed

(mm)

Cable
Length
ft. (m)

...Or follow the next steps to customize your Magnum PRO Gun.

Nozzle

STEP

Diffuser

Contact Tip

Insulator

Gun Connector

Gooseneck

Choose Your Model

Product
Name

Magnum PRO Curve 200


Magnum PRO Curve 300
Magnum PRO Curve 400
Magnum PRO Curve 400A Short Neck
Magnum PRO 250
Magnum PRO 350

Magnum PRO 450

Magnum PRO 550

Product
Number

Amperage Rating @ Duty Cycle

Wire Diameter Range

100% CO2

In.

(mm)

K2950-2
K2951-2
K2951-4
K2952-2
K2952-4
K3055-2
K2651-1
K2651-2
K2652-1
K2652-2
K2652-4
K2653-1
K2653-2
K2653-4
K2655-1
K2655-2

200 @ 60%
300 @ 60%

.025 - 3/64
.025 - 5/64

(0.6 - 1.2)
(0.6 - 1.2)

400 @ 60%

.025 - 5/64

(0.6 - 1.2)

400 @ 60%
250 @ 100%
250 @ 100%
350 @ 100%
350 @ 100%
350 @ 100%
450 @ 100%
450 @ 100%
450 @ 100%
550 @ 100%
550 @ 100%

250 @ 100%
250 @ 100%
285 @ 100%
285 @ 100%
285 @ 100%
325 @ 100%
325 @ 100%
325 @ 100%
375 @ 100%
375 @ 100%

.025 - 5/64
.035 - 5/64
.035 - 5/64
.035 - 5/64
.035 - 5/64
.035 - 5/64
.035 - 5/64
.035 - 5/64
.035 - 5/64
.035 - 1/8
.035 - 1/8

(0.6 - 1.2)
(0.9 - 2.0)
(0.9 - 2.0)
(0.9 - 2.0)
(0.9 - 2.0)
(0.9 - 2.0)
(0.9 - 2.0)
(0.9 - 2.0)
(0.9 - 2.0)
(0.9 - 3.2)
(0.9 - 3.2)

15 (4.5)
15 (4.5)
25 (7.6)
15 (4.5)
25 (7.6)
15 (4.5)
10 (3.0)
15 (4.5)
10 (3.0)
15 (4.5)
25 (7.6)
10 (3.0)
15 (4.5)
25 (7.6)
10 (3.0)
15 (4.5)

Mixed

Cable
Length
ft. (m)

K2655-4

550 @ 100%

375 @ 100%

.035 - 1/8

(0.9 - 3.2)

25 (7.6)

Magnum PRO Fume 350


Magnum PRO Fume 550

K2649-1
K2650-1

350 @ 100%
550 @ 100%

285 @ 100%
375 @ 100%

.035 - 5/64
.035 - 1/8

(0.9 - 2.0)
(0.9 - 3.2)

15 (4.5)
15 (4.5)

K126 PRO(1)

K126-10

350 @ 100% (1)

.035 - .120

(0.9 - 3.0)

10 (3.0)

K126-11

350 @ 100% (1)

.035 - .120

(0.9 - 3.0)

15 (4.5)

K126-12

350 @ 100% (1)

.035 - .120

(0.9 - 3.0)

15 (4.5)

K2647-4

550 @ 100%

.035 - 5/64

(0.9 - 2.0)

4 (1.2)

K2647-5L

550 @ 100%

.035 - 5/64

(0.9 - 2.0)

5.5 (1.7)

Magnum PRO Robotic 550 External Dress Air-Cooled

Magnum PRO Robotic 550 External Dress Water-Cooled

Magnum PRO Robotic 550 Thru-Arm Robotic Air-Cooled

(1) K126 PRO is a gasless Innershield FCAW-S gun


90

www.lincolnelectric.com

K2647-8

550 @ 100%

.035 - 5/64

(0.9 - 2.0)

8 (2.4)

K2647-11

550 @ 100%

.035 - 5/64

(0.9 - 2.0)

11 (3.3)

K2646-4

550 @ 100%

.035 - 5/64

(0.9 - 2.0)

4 (1.2)

K2646-4L

550 @ 100%

.035 - 5/64

(0.9 - 2.0)

4.5 (1.4)

K2646-5L

550 @ 100%

.035 - 5/64

(0.9 - 2.0)

5.5 (1.7)

K2646-8

550 @ 100%

.035 - 5/64

(0.9 - 2.0)

8 (2.4)

K2647-11

550 @ 100%

.035 - 5/64

(0.9 - 2.0)

11 (3.3)

K2917-100iC

550 @ 100%

.035 - 5/64

(0.9 - 2.0)

K2917-100iC/6L

550 @ 100%

.035 - 5/64

(0.9 - 2.0)

K2917-120iC

550 @ 100%

.035 - 5/64

(0.9 - 2.0)

K2917-120iC/10L

550 @ 100%

.035 - 5/64

(0.9 - 2.0)

GUNS & TORCHES

STEP

Choose Your Gun Connector Kit


Magnum PRO
Curve
200/300/400

Magnum PRO
Barrel
250/350/450

Magnum PRO
Barrel
550

Magnum PRO
Fume 350

LN-7 Series, LN-8, LN-9, LN-25


[Up to .052 in. (1.4 mm) Wire]

K466-1

K466-1

K613-1

K466-1

LN-8, LN-9 Series, LN-25


[1/16 in. (1.6 mm) and Larger Wire]

K466-8

K466-8

K613-6

LF-72, LF-74 Series, LN-25 PRO

K466-10

K466-10

Power Feed 10 and 25 series

K466-10

POWER MIG Series and Power Wave


C300
Tweco
Miller

Manufacturer

Lincoln
Electric

Wire Feeder Model

Magnum PRO
Fume 550

K126 PRO
For Small Feeder
Bushings

For Large Feeder


Bushings

K613-1

K466-1

K613-1

K466-8

K613-6

K466-8

K613-6

K613-7(2)

K466-10

K613-7(2)

K466-10

K613-7

K466-10

K613-7(2)

K466-10

K613-7(2)

K466-10

K613-7

K466-6

K466-6

NA

K466-6

NA

K466-6

Adapted No. 2, No. 3, No. 4 Guns (K466),


No. 5 (K613)

K466-2

K466-2

K613-2

K466-2

K613-2

K466-2

K613-2

Intellimatic, Sidekick, D-51A,


Porto-Mig Millermatic 130, 200, MM-35,
S-42GL, S-52A, S-54A, Swing Arc-Dual,
Swing Arc-Single S-32S, 52D, 54D, 54E,
60 Series

K466-3

K466-3

K613-3

K466-3

K613-3

K466-3

K613-3

(2) K1500-3 Gun Receiver Bushing is required for Power Feed 10 series, LF series and LN-25 PRO wire feeders.

STEP

Choose Your Gun Liner


Magnum PRO
Curve
300/400

Magnum PRO
Barrel
250/350/450

Magnum PRO
Barrel
550

Magnum PRO
Fume
350

Magnum PRO
Fume
550

15ft (4.5m) KP44-3545-15


26ft (7.6m) KP44-3545-25

15ft (4.5m) KP44-3545-15


26ft (7.6m) KP44-3545-25

15ft (4.5m) KP45-3545-15


26ft (7.6m) KP45-3545-25

15ft (4.5m) KP44-3545-15


26ft (7.6m) KP44-3545-25

.052-1/16 (1.3-1.6)

15ft (4.5m) KP44-116-15


26ft (7.6m) KP44-116-25

15ft (4.5m) KP44-116-15


26ft (7.6m) KP44-116-25

15ft (4.5m) KP45-116-15


26ft (7.6m) KP45-116-25

15ft (4.5m) KP44-116-15


26ft (7.6m) KP44-116-25

1/16-5/64 (1.6-2.0)

15ft (4.5m) KP44-564-15


26ft (7.6m) KP44-564-25

15ft (4.5m) KP44-564-15


26ft (7.6m) KP44-564-25

Diameter
in. (mm)

Magnum PRO
Curve
200

.025-.030 (0.6-0.8)

15ft (4.5m) KP42-25-15

.030-.035 (0.8-0.9)

15ft (4.5m) KP42-3035-15

.035-.045 (0.9-1.2)

15ft (4.5m) KP42-4045-15

K466 Series Gun


Connector

K613 Series Gun


Connector

15ft (4.5m) KP45-3545-15


26ft (7.6m) KP45-3545-25

15ft (4.5m) KP44-3545-15


26ft (7.6m) KP44-3545-25

15ft (4.5m) KP45-3545-15


26ft (7.6m) KP45-3545-25

15ft (4.5m) KP45-116-15


26ft (7.6m) KP45-116-25

15ft (4.5m) KP44-116-15


26ft (7.6m) KP44-116-25

15ft (4.5m) KP45-116-15


26ft (7.6m) KP45-116-25

15ft (4.5m) KP44-564-15


26ft (7.6m) KP44-564-25

15ft (4.5m) KP44-564-15


26ft (7.6m) KP44-564-25

1/16-3/32 (1.6-2.4)

15ft (4.5m) KP45H-332-15

5/64-3/32 (2.0-2.4)

7/64-.120
(2.8-3.05)

Aluminum(3)
.035-3/64 (0.9-1.2)

K126 PRO

15ft (4.5m) KP44N-3545-15(3)

15ft (4.5m) KP44N-3545-15(3)

15ft (4.5m) KP45H-332-15


26ft (7.6m) KP45H-332-25

15ft (4.5m) KP45H-332-15

15ft (4.5m) KP45H-332-15

15ft (4.5m) KP45-18-15


26ft (7.6m) KP45-18-25

15ft (4.5m) KP45-18-15

15ft (4.5m) KP45-18-15

15ft (4.5m) KP45N-3545-15(3)

15ft (4.5m) KP44N-3545-15(3)

15ft (4.5m) KP45N-3545-15(3)

(3) Recommended for aluminum wire welding.

www.lincolnelectric.com

91

GUNS & TORCHES

Magnum 100L Gun and Cable Assembly


Extremely small, lightweight gun that's great
for most home, farm and small shop projects,
auto-body work and light maintenance or
repair applications. Standard equipment on
SP-140T and SP-180T, POWER MIG 140C
and POWER MIG 180C wire feeder/welders.
Includes gun connector.

Magnum 200 Gun and Cable Assembly


A small, lightweight gun intended for light
job shop and fabrication applications. Best
suited for welding on thin materials using
.025-.030 in. (0.6-0.8 mm) wire.

Magnum 250L Gun and Cable Assembly


Recommended for medium duty job shop and
production applications. Standard equipment
on the POWER MIG 216 and POWER MIG
255XT wire feeder/welders. Includes gun
connector.

Magnum 300 Gun and Cable Assembly


This popular Magnum gun is intended for
most .035-.045 in. (0.9-1.1 mm) wire diameter
applications in job shops, production or
manufacturing. Standard equipment on the
POWER MIG 350MP wire feeder/welder.

Shown:
K289-1 500A Gun

Magnum 400 Gun and Cable Assembly


The Magnum 400 gun is built for operator
comfort when welding with the greater heat
levels generated by higher amperage
applications. Select the Magnum 400 gun for
most .045-1/16 in. (1.2-1.6 mm) gas-shielded
operations. Available in standard, dual
schedule, dual procedure and short neck
models.

Magnum 450WC Gun and Cable Assembly


The Magnum 450WC is a water cooled gun
and cable assembly designed for both
gas-shielded solid (GMAW) and gas-shielded,
flux-cored (FCAW-GS) continuous feed arc
welding wires. Rated 450 amps @ 100% duty
cycle with CO2 shielding gas.

Magnum 550 Gun and Cable Assembly


Choose our 550 gun for high amperage, large
wire diameter welding, including up to
.052 in. and .062 in. (1.3 and 1.6 mm) MIG
or 3/32-1/8 in. (2.4-3.2 mm) gas-shielded
flux-cored applications.

Fume Guns
For welding with Innershield or Lincore
electrodes.
Rated 350 amps at 60% duty cycle. Use
.062-3/32 in. (1.6-2.4 mm) diameter wires.
62 gun tube angle. Includes 15 ft. cable.
Rated 500 amps at 60% duty cycle. Use
5/64-.120 in. (2.0-3.0 mm) diameter wires.
82 gun tube angle. Includes 15 ft. cable.

Request Publication E12.70

Order K206 for 350A Gun


Order K289-1 for 500A Gun
Wire Diameter
.025-.035 in. (0.6-0.9 mm)
Gun Type

Cable Length

Magnum 100L

10 (3.0)

Magnum 200

10 (3.0)
15 (4.5)

Fast-Mate Package

Open-End Fast-Mate

K497-2
K497-1

12 (3.6)
15 (4.5)

Magnum 300

10 (3.0)

K470-1

15 (4.5)

K470-2

10 (3.0)
12 (3.6)
15 (4.5)

K471-1

20 (6.1)
25 (7.6)

K471-10
K471-13

K471-2

15 (4.5)

Magnum 400
DUAL PROCEDURE

15 (4.5)

K1722-2

Magnum 400
SHORT NECK

15 (4.5)

K541-3

Magnum 450WC

15 (4.5)

K684-12(4)

92

Gun Type

Cable
Length
ft. (m)

Magnum 550

15 (4.5)

www.lincolnelectric.com

Package

Open-End Fast-Mate Package

Wire Diameter
1/16-5/64 in. (1.6-2.0 mm)
Open-End

Fast-Mate Package

K498-1

K497-21(3)

K533-7 (Fixed Gas Nozzle)


K533-3 (Adjustable Gas Nozzle)

Magnum 400
DUAL SCHEDULE

Includes 4-pin MS-Type connection for trigger control.

Wire Diameter
.052-1/16 in. (1.3-1.6 mm)

K530-3 (FCAW-SS only)

K530-5
K530-6(1)

Magnum 250L

Magnum 400
STANDARD

(1)

Open-End

Wire Diameter
.035-.045 in. (0.9-1.2 mm)

K479-2

K1802-1(2)

K470-4

K2286-1(2)
K471-21(3)

K471-4

K470-6

K479-4

K471-22(3)

K471-11
K471-14

K471-6

K479-6

K471-15
K575-2

(2)

Includes K466-1 Connector Kit.

(3)

Includes K466-10 Connector Kit.

Wire Diameter
.052-1/16 in. (1.3-1.6 mm)
Gun Connector
600A Open-End
500A Open-End
K598-7

K684-12(4)
(4)

K684-12(4)

.035-1/16 in. (0.9-1.6 mm) Solid Wire, .045-5/64 in. (1.2-2.0 mm) Flux-Cored Wire.

Wire Diameter
5/64-3/32 in. (2.0-2.4 mm)
Gun Connector
600A Open-End
500A Open-End
K598-11

GUNS & TORCHES

Spool Guns

Magnum 100SG Spool Gun


The Magnum 100SG spool gun is the lowest cost way
to add reliable and precise spool gun wire feeding
performance for soft aluminum wire. Its easy to set up,
does not require a bulky outboard adapter/power module
and shares gun expendable parts with the standard MIG
gun included with the POWER MIG models.
Request publication E12.21

Magnum 250LX Spool Gun


The Magnum 250LX spool gun is a professional grade
solution for feeding small spools of aluminum and steel
wire. Featuring a 1-year warranty and a 280A 60% duty
cycle rating (Ar), the Magnum 250LX is a combination of
durability and performance. The gun is well balanced and
lightweight, and the unique oval shaped handle with finger
ribs ensures both comfort and a sure grip. The Magnum
250LX is an ideal complement to the POWER MIG 350MP
and POWER MIG 256XT.

Magnum SG Spool Gun


The Magnum SG a lightweight, well balanced semiautomatic spool gun designed for easy and reliable aluminum
wire feeding with a variety of CV power sources and enginedriven welders. Rated 250 amps @ 60%, the Magnum SG
features a generous 25 ft (7.5 m) gun cable and integrated
wire feed speed control in the handle to cut your trips back
to the power source. Easy to set up, operate and maintain...
the Magnum SG is a great addition to your welding tool set.
Request publication E12.22

Request publication E12.25

Spool Guns
Model

Product
Number

Length
ft. (m)

Wire Size Range


in. (mm)

Rated Output
Current/Duty Cycle

Machine

Adapter

Magnum 100SG

K2532-1

10 (3.0)

.030-.035
(0.8-0.9)

130A/30%

POWER MIG 216


POWER MIG 180C
POWER MIG 140C
SP-180T, SP-140T

None

Magnum SG

K487-25

25 (7.5)

.025-3/64
(0.6-1.2)

250A/60%

POWER MIG 216


POWER MIG 255XT

K2703-1
K2445-1

Magnum 250LX

K2490-1

25 (7.5)

.025-3/64
(0.6-1.2)

CO2: 300A/60%
Ar: 280A/60%
Ar: 200A/100%

POWER MIG 350MP


POWER MIG 255XT
POWER MIG 216

None
None
K2703-1

Innershield Guns (Flux-Cored Self-Shielded)

K345:
Rated 350 amps. Use .068-5/64 in.
(1.7-2.0 mm) diameter wires. Cable is
10 ft. (3.0 m) in length. Reduced wire feed
speed thumb switch.

K126 Classic:
Rated 350 amps. Use .062-3/32 in.
(1.6-2.8 mm) diameter wires. Choose from
10 or 15 ft. (3 or 4.5 m) cable lengths.

K116:
Rated 600 amps. Use 7/64-.120 in.
(2.8-3.0 mm) diameter wire. 15 ft. (4.5 m)
cable length. Adjustable grip angle.

K115:
Rated 450 amps. Use .068-.120 in.
(1.7-3.0 mm) diameter wires. Choose from
10 or 15 ft. (3 or 4.5 m) cable lengths.

Product
Name

Rated Amps
@60% Duty Cycle

Length
ft. (m)

K126-10 PRO

350

10 (3.0)

62

K126-11 PRO

350

15 (4.5)

62

K126-12 PRO

350

15 (4.5)

K126-1 Classic

350

10 (3.0)

62

K126-2 Classic

350

15 (4.5)

62

K345-10

350

10 (4.5)

K115-1

450

10 (4.5)

82

K115-2

450

15 (4.5)

82

K115-3

450

10 (4.5)

K115-4

450

15 (4.5)

K115-8

450

15 (4.5)

K115-10

450

15 (4.5)

K116-2

600

15 (4.5)

.062 (1.6)

1/16 (1.6)

Feeding Capability - Wire Diameter, in. (mm)


.068 (1.7) .072 (1.8) 5/64 (2.0) 3/32 (2.4) 7/64 (2.8)

.120 (3.0)

Tube
Angle

62

90

82
82

45

45

Straight

www.lincolnelectric.com

93

GUNS & TORCHES

Magnum SG Spool Gun Accessories

SG Control Module
Provides control of wire speed and gas flow.
For use with CV power sources and CV
Engine Drives with output contactor.
Order K488

Control Module Input Cable


Terminal Strip and Lug. Required for
connection of control module to power
source. Consists of control and electrode
cables and gas line. 10 ft. (3.0 m). For
Lincoln power sources having terminal
strip and lug connections.
Order K492-10

Control Module Input Cable


14-pin MS-type & Lug. Required for
connection of control module to power
source. Consists of control and electrode
cables and gas line. 10 ft. (3.0 m). For
Lincoln engine driven power sources
with 14-pin MS-type connection, separate
115V NEMA receptacles and lug power
connections.
Order K691-10

Control Module Input Cable


14-pin MS-type and Twist Mate. Required
for connection of control module to power
source. Consists of control and electrode
cables and gas line. 10 ft. (3.0 m). For
Lincoln power sources having 14-pin
MS-type control connections and
Twist Mate power connections.
Order K493-10

Push-Pull Guns

Python-Plus Air-Cooled and Python


Water-Cooled Push-Pull Guns
The Python-Plus air-cooled push-pull guns
feature a Magnum backend that integrates
power, gas and wire conduit into a single easy
connection for direct plug into a POWER MIG
350MP wire feeder welder, Power Wave C300
or Power Feed 10M semiautomatic wire
feeder. The Python water-cooled push-pull gun
has separate wire and conduit, power and gas
connections and requires a connection adapter.
See chart below for specifications.

Cougar Pistol-Grip Air-Cooled Push-Pull Guns


Cougar Push-Pull guns are intended for those
operators who prefer an upright pistol-grip design
for aluminum welding fabrication or production.
Feature Sure-Grip handle, integrated strain relief
and multi-turn potentiometer. Rated 300A @ 60%
duty cycle w/Argon. See below for ordering.
Request Publication E12.16

Request Publication E12.13


Product
Name

Product
Number

Python-Plus Air-Cooled
Python-Plus Air-Cooled
Python-Plus Air-Cooled
Python Water-Cooled
Cougar Air-Cooled
Cougar Air-Cooled

K3038-1
K3038-2
K3038-3
K2212-2
K2704-2
K2704-3

Current Rating
100% Argon
200A @ 100% Duty Cycle
200A @ 100% Duty Cycle
200A @ 100% Duty Cycle
400A @ 100% Duty Cycle
300A @ 60% Duty Cycle
300A @ 60% Duty Cycle

Wire Diameter Range


in.
(mm)
.030 - 1/16
(0.8 - 1.6)
.030 - 1/16
(0.8 - 1.6)
.030 - 1/16
(0.8 - 1.6)
.030 - 1/16
(0.8 - 1.6)
.035 - 1/16
(0.9 - 1.6)
.035 - 1/16
(0.9 - 1.6)

Cable Length
ft. (m)
15 (4.5)
25 (7.6)
50 (15.2)
25 (7.6)
25 (7.6)
50 (15.2)

Submerged Arc Guns

Submerged Arc Gun


Rated 600 amps, 15 ft.
(4.5 m) cable.
Order K113-1
for 5/64 in. (2.0 mm)
Order K113-2
for 3/32 in. (2.4 mm)

Mechanized SAW Gun


Rated 600 amps, for 5/64
and 3/32 in. (2.0 and 2.4 mm)
solid electrode. Includes flux
valve interlock switch and
receptacle for Hand Travel
Unit or Squirtmobile.
Order K114
The new bulk bag for Lincolnweld submerged arc flux features a variable spout for easy to control flux flow.

94

www.lincolnelectric.com

GUNS & TORCHES

TIG Torches

Water-Cooled

Air-Cooled

PTA-9 & PTA-9F


Air-cooled TIG torch, rated
125 amps at 60% duty
cycle. The PTA-9F is
equipped with a
flexible head for easy
maneuverability into
tight places.

PTA-17, PTA-17V ,
PTA-17F & PTA-17FV
Air-cooled TIG torch, rated
150 amps at 60% duty
cycle. The PTA-17V is
equipped with a valve
for gas flow control. The
PTA-17F is equipped with
a flexible head for easy
maneuverability into tight
spaces. The PTA-17FV is
equipped with both a gas
valve and a flexible head.

PTA-26, PTA-26V,
PTA-26F & PTA-26FV
Air-cooled TIG torch, rated
200 amps at 60% duty
cycle. The PTA-26V is
equipped with a valve
for gas flow control. The
PTA-26F is equipped with
a flexible head for easy
maneuverability into tight
spaces. The PTA-26FV is
equipped with both a gas
valve and flexible head.

Pro-Torch TIG Torches

Model

Rated
Amperage

Air-Cooled TIG Torches


PTA-9
125
125

Length
ft. (m)

Number
of Cables

Product
Number

.020-1/8

12.5 (3.8)
25.0 (7.6)

1
1

K1781-1
K1781-3

125

.020-1/8
(0.8-3.2)

12.5 (3.8)

K1781-9

PTA-17

150
150
150
150

.020-5/32
(0.5-4.0)

12.5 (3.8)
12.5 (3.8)
25.0 (7.6)
25.0 (7.6)

1
2
1
2

K1782-1
K1782-2
K1782-3
K1782-4

PTA-17F

150

.020-5/32
(0.5-4.0)

25.0 (7.6)

K1782-10

PTA-17FV

150

.020-5/32
(0.5-4.0)

25.0 (7.6)

K1782-11

150
150
150
150

.020-5/32
(0.5-4.0)

12.5 (3.8)
12.5 (3.8)
25.0 (7.6)
25.0 (7.6)

1
2
1
2

K1782-6
K1782-7
K1782-8
K1782-9

150

.020-5/32
(0.5-4.0)

12.5 (3.8)

K1782-12

PTA-17
Ultra-Flex
PTA-26

PTW-20
Water-cooled TIG torch, rated
250 amps at 100% duty cycle.

Lincoln Adapters
Tungsten
Range
in. (mm)

PTA-9F
Ultra-Flex(1)

PTA-17V

PTW-18
Water-cooled TIG torch, rated
350 amps at 100% duty cycle.

200
200
200
200

.020-5/32
(0.5-4.0)

PTA-26F

200

PTA-26FV
PTA-26V

Model

Product
Number

For Precision TIG 275/375 Power Sources


PTA-26
(one-piece power cable)

K2166-1

PTA-9, -17
(one-piece power cable)

K2166-3

PTA-9, -17, -26


(two-piece power cable)

K2166-2

PTW-18, -20

No adapter required.

For Invertec V160-T, V205-T AC/DC, V205-T DC & Precision TIG 225,
Square Wave TIG 175 Power Sources
PTA-9, -17

K1622-1

PTW-18, -20

K1622-4

PTA-26

K1622-3

For TIG Module & Power Sources with 1/2 in. (50.8 mm) Stud Output Terminals
PTW-18, -20

K2505-2 and K1622-4

PTA-26, -26V

K2505-2 and K1622-3

PTA-9, -17

K2505-2 and K1622-1

PTA-9, -17, -26


(two-piece power cable)

No adapter required

12.5 (3.8)
12.5 (3.8)
25.0 (7.6)
25.0 (7.6)

1
2
1
2

K1783-1
K1783-2
K1783-3
K1783-4

For Invertec V160-S, V275-S, V350-PRO and Power Sources with Twist Mate Power and Separate Gas

.020-5/32
(0.5-4.0)

25.0 (7.6)

K1783-10

For Invertec V155-S and Power Sources with small Twist Mate Power and Separate Gas

200

.020-5/32
(0.5-4.0)

25.0 (7.6)

K1783-11

200
200
200

(0.5-4.0)

12.5 (3.8)
25.0 (7.6)
25.0 (7.6)

2
1
2

K1783-7
K1783-8
K1783-9

PTA-9FV, -17V, -17FV


PTA-9FV, -17V, -17FV

K2505-1 and K1622-1


K960-2

Water-Cooled TIG Torches

(1)

PTW-18

350
350

.020-5/32
(0.5-4.0)

12.5 (3.8)
25.0 (7.6)

3
3

K1784-1
K1784-2

PTW-20

250
250

.020-1/8
(0.5-3.2)

12.5 (3.8)
25.0 (7.6)

3
3

K1784-3
K1784-4

Pre-configured package with K1622-1 Twist Mate adapter and 1/16 in. (1.6 mm)
gas lens collet body, collet, and gas lens installed.
www.lincolnelectric.com

95

AUTOMATED

SOLUTIONS

Drop-In-Place Pre-Engineered Solutions


Custom Systems Available for Unique Needs
Resolve Quality, Productivity or Skilled Labor Issues

System 30HS

System 50HP

System 55

Dual headstock/Fixed table. Small


to medium sized parts.

Dual headstock. Medium sized parts.

Dual headstock. Large sized parts.

Hertz

Waveform
Control
Technology

ArcLink

Production
Monitoring 2

DC

5-420

50/60

Power Wave 455M Robotic

Power Wave 455M/STT Robotic

DC

5-570

50/60

Power Wave 655R

DC

5-570

50/60

DC

20-880

50/60

Power Wave AC/DC 1000 SD

(1)

DC

100-1000

50/60

STT

50/60

Flux-Cored

1, 3

Current Range
(Amps)

Pulsed

5-350

Polarity

Phase

Power Wave i400

CC
CV
CC
CV
CC
CV
CC
CV
CC
CV
CC
CV

FEATURES

INPUT

PROCESS

DC

Mode

Power Wave R350

Medium to large sized parts.

Medium sized parts.

OUTPUT

POWER SOURCE MODEL

System 35

System 30

Submerged Arc

System 20
Turntable. Small to medium
sized parts.

FIXED TABLE
SYSTEMS

System 10
Small to medium sized parts.

MIG

POSITIONING
SYSTEMS

Backed by Lincoln Automation Service,


Support and Training

(1) See Submerged Arc and Automatic Equipment section for details.

High Speed Cored


Low Speed Cored

High Speed Solid


Low Speed Solid

ArcLink

4-Roll Drive

50-1200 (1.3-30.5)

50-1200 (1.3-30.5)

.023-1/16 (0.6-1.6) .035-5/64 (0.9-2.0)

High Speed Cored


Low Speed Cored

50-800 (1.3-20.3)

50-800 (1.3-20.3)

.023-.045 (0.6-1.2) .035-.045 (0.9-1.2)

Power Feed 10R

75-1200 (2.0-30.5)
50-800 (1.3-20.3)

.025-1/16 (0.6-1.6) .035-5/64 (0.9-2.0)


.025-3/32 (0.6-2.4) .035-.120 (0.9-3.0)

KEY:

Excellent

www.lincolnelectric.com

Good

Optional

FEATURES

High Speed Solid


Low Speed Solid

75-1200 (2.0-30.5)
50-800 (1.3-20.3)

WIRE SIZE RANGE


in. (mm)

AutoDrive 4R100

96

WIRE FEED
SPEED RANGE
ipm (m/min)

MAXTRAC

AutoDrive 4R220

Metal-Cored

STT

Flux-Cored

MIG

Pulsed

PROCESS

WIRE DRIVE MODEL

AUTOMATED SOLUTIONS

Robotic Welding Systems


Pre-Engineered Solutions
The ideal robotic welding system for your company may be one from our extensive menu of pre-engineered hardware
and software configurations. Lincoln Electrics welding automation experts work with your team to identify the performance
and quality characteristics that are most important to you, and then suggest appropriate robotic options for your review.
Lincoln Electric offers a wide spectrum of pre-engineered systems to meet virtually any fabrication need.

FIXED TABLE SYSTEMS


EDUCATION CELL

SYSTEM 30

Fixed Table System

Dual Zone/Fixed Table System

Product #: AD1222-36
Literature: E10.121

Product #: AD1310-4
Literature: E10.160

Includes:

Medium sized parts

Power Wave 355M Power Source

Includes:

AutoDrive 4R100 Wire Drive

Power Wave i400 Power Source

FANUC ARC Mate 50iC/5L Robot

FANUC Education Bundle Software

AutoDrive 4R100 Wire Drive


FANUC ARC Mate 100iC Robot

SuperArc L-56 MIG Wire

500 Amp Air-Cooled Welding Torch

Handshields

Torch Guard Software

Self-Enclosed Cart

SYSTEM 35
SYSTEM 5

Dual Fixed Table System

Single Zone/Fixed Table System

Product #: AD1310-5
Literature: E10.170

Product #: AD1310-2
Literature: E10.130

Medium to large sized parts

Small to medium sized parts

Includes:

Includes:

Power Wave i400 Power Source

Power Wave i400 Power Source

AutoDrive 4R100 Wire Drive

AutoDrive 4R100 Wire Drive


FANUC ARC Mate 100iC Robot

FANUC ARC Mate 100iC Robot

500 Amp Air-Cooled Welding Torch

500 Amp Air-Cooled Welding Torch

Torch Guard Software

Torch Guard Software

SYSTEM 10
Dual Zone/Fixed Table System
Product #: AD1310-3
Literature: E10.140

Small to medium sized parts

Includes:
Power Wave i400 Power Source
AutoDrive 4R100 Wire Drive
FANUC ARC Mate 100iC Robot
500 Amp Air-Cooled Welding Torch
Torch Guard Software

www.lincolnelectric.com/automated-solutions

97

AUTOMATED SOLUTIONS

Robotic Welding Systems, cont.


Pre-Engineered Solutions
TURNTABLE SYSTEMS

POSITIONING SYSTEMS

SYSTEM 15

SYSTEM 30HS

Dual Zone/Manual Turntable System

Dual Headstock/Fixed Table System

Product #: AD1222-44
Literature: E10.145

Product #: AD1310-7
Literature: E10.162

Small to medium sized parts

Small to medium sized parts

Includes:

Includes:

Power Wave i400 Power Source

Power Wave i400 Power Source

AutoDrive 4R100 Wire Drive

AutoDrive 4R100 Wire Drive

FANUC ARC Mate 50iC/5L Robot

FANUC ARC Mate 100iC Robot

500 Amp Air-Cooled Welding Torch

500 Amp Air-Cooled Welding Torch

Torch Guard Software

Torch Guard Software

SYSTEM 20

SYSTEM 50HP

Dual Zone/Horizontal Turntable System

Dual Headstock System

Product #: AD1222-29
Literature: E10.150

Product #: AD1310-8
Literature: E10.190

Small to medium sized parts

Medium sized parts

Includes:

Includes:

Power Wave i400 Power Source

Power Wave i400 Power Source

AutoDrive 4R100 Wire Drive

AutoDrive 4R100 Wire Drive

FANUC ARC Mate 100iC Robot

FANUC ARC Mate 100iC Robot

500 Amp Air-Cooled Welding Torch

500 Amp Air-Cooled Welding Torch

Torch Guard Software

Torch Guard Software


Bi-fold doors with optional roll curtains

SYSTEM 40

SYSTEM 55

Dual Zone/Horizontal Turntable System

Dual Headstock System

Product #: AD1310-6
Literature: E10.180

Product #: AD1310-9
Literature: E10.200

Small to medium sized parts

Large sized parts

Includes:

Includes:

Power Wave i400 Power Source

Power Wave i400


Power Source

AutoDrive 4R100 Wire Drive


FANUC ARC Mate 100iC Robot
500 Amp Air-Cooled Welding Torch
Torch Guard Software

AutoDrive 4R100
Wire Drive
FANUC ARC Mate
120iC/10L Robot
500 Amp Air-Cooled
Welding Torch
Torch Guard Software

98

www.lincolnelectric.com/automated-solutions

AUTOMATED SOLUTIONS

Robot Arm Selections


(6-axes)

Custom Systems

ARC Mate 50iC/5L


5 kg (11.2 lbs) wrist loading capacity
892 mm (35.1 in.) reach

Combine Lincoln Electrics industry leading welding and cutting


expertise with the most recognized name in robotics, FANUC, and
you have a great robotics solution regardless of your application.
We have the ability to seamlessly integrate all aspects of the
automated welding/cutting process, from analysis to custom
and pre-engineered cells, to software, service, and training.

ARC Mate 100iC


10 kg (22.4 lbs) wrist loading capacity
1420 mm (55.9 in.) reach
ARC Mate 100iC/6L
6 kg (13.2 lbs) wrist loading capacity
1632 mm (64.2 in.) reach
ARC Mate 120iC
20 kg (44.8 lbs) wrist loading capacity
20 kg (44.8 lbs) on J3 casting
1811 mm (71.3 in.) reach

Custom Robotic Solutions


From concept to design and build,
Lincolns automation engineers
work closely with you to understand
your manufacturing needs. Correct
synergy, creative positioning design
and production efficiency are all
critical to producing repeatable,
high quality, high volume solutions.

ARC Mate 120iC/10L


10 kg (22.4 lbs) wrist loading capacity
12 kg (26.5 lbs) on J3 casting
2009 mm (79.1 in.) reach
Shown:
Custom System 55 Dual Arm
with 45 Indexer

ARC Mate M-710iC/20L


20 kg (44 lbs.) wrist loading capacity
3110 mm (122 in.) reach

Complete Single Source Automation Solutions


In-the-field service support

Robot feasibility testing

Complete system design


and build

Sample part welding

Pre-engineered systems

Computer robot simulations

24-hour hotline assistance

Emergency welder/robot
part delivery

Return on investment
calculations

Operator training

Welding applications evaluation

Robot repair/rebuild

ARC Mate R2000-165F


165 kg (360 lbs.) wrist loading capacity
2660 mm (104 in.) reach

In-plant start-up assistance

Long-term preventative
maintenance programs

Hybrid Laser GMAW Welding Process


Enhancing the MIG Welding Process with the Power of Light
By combining the highly focused intensity of laser light
with the joint filling capability of the MIG process, hybrid
laser welding provides these benefits:
n 200-500% faster over conventional welding processes
n Precise control over total heat input
n Low distortion
n Excellent gap-bridging capability
n Spatter-free
Lincoln Electrics patent pending technology for Hybrid
Laser GMAW welding includes:
Synergic Waveform Control - Both welding current and
laser power are precisely controlled for optimal results.
Seamless Adaptive Control Architecture - Integration
of power source, laser, robot, hard automation, and other
elements through one process controller.
www.lincolnelectric.com/automated-solutions

99

AUTOMATED SOLUTIONS

Power Wave R350

Compact Multi-Process Robotic Power Source


The Power Wave R350, with built-in wire feeder control, is especially designed for use in robotic
welding applications. It provides an extremely fast arc response, includes over 65 standard
welding waveforms for optimized performance on almost any application and efficiently
converts input power to reduce operational costs all in a compact, rugged case.
Built-In Feeder Control Standard internal control for compatible wire
feeders, allowing the user to modify settings at the robot pendant.
PowerConnect Technology (patent pending) Automatically
adjusts to input power while maintaining a constant welding output
throughout the entire input voltage range.

Output

CC
CV

DC

Input

1 3 50
60
Hz

PHASE

Key Options
K1785-25 14-pin to 14-pin Control
Cable (Heavy Duty)
K2827-1 DeviceNet Kit
K2902-1 Power Wave STT
Module
More options at end of section
Wire Feeders
K3002-1 AutoDrive 4R100
K2685-1 AutoDrive 4R220

Tribrid Power Module Exceptional welding performance with


high power factor and efficiency.
Production Monitoring 2.1 Track equipment usage, store weld
data and configure fault limits to aid in production analysis and
process improvements.
Auxiliary Power Surge Blocker Technology (patent pending)
Welding performance is not compromised by simultaneous use of
grinders and other devices requiring high starting current (60A or
more peak surge current) using the standard 115V (10A) AC duplex
auxiliary power receptacle.

Processes
Stick
DC TIG
Pulsed DC TIG
MIG
Pulsed MIG
Flux-Cored

Literature
E10.13

Shown:
Power Wave R350 Power Source

Compact and Durable Case IP23 rated to withstand harsh


environments.
www.lincolnelectric.com/green

Standard Ethernet Allows easy software upgrades through


powerwavesoftware.com.
Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Output
Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Power Wave R350

K3022-1

208/230/380-415/460/575/1/3/50/60

GMAW: 350A/31.5V/40%(2)
GMAW: 300A/29V/100%
SMAW: 325A/33V/40%(2)
SMAW: 250A/30V/100%
GTAW-DC: 350A/24V/40%
GTAW-DC: 300A/22V/100

3-Ph/40% Duty Cycle: 37/21/18/15


3-Ph/100% Duty Cycle: 31/28/15/14/11
1-Ph/40% Duty Cycle: 60(1)/67(2)/NA/NA/NA
1-Ph/100% Duty Cycle: 60/53/NA/NA/NA

5-350A

20.4 x 14.0 x 24.8


(518 x 356 x 630)

85
(38.6)

(1) On
(2) On

208 Volt inputs, the maximum output is limited to 300 amps.


230 Volt/1-Phase inputs, the peak rating is at a duty cycle of 30%, except for GTAW processes.

Power Wave i400

www.lincolnelectric.com/green

Intelligent Robotic Solution


The Power Wave i400 delivers Lincolns best performance technologies and
welding processes all rolled into one highly efficient inverter power source.

Output

Quality and Consistent Welding Results Lincolns


Waveform Control Technology gives you the ability to
select the right waveform for each application.
High Performance Digital Communications The Power Wave i400
can communicate via traditional ArcLink over a CAN-based network
or via ArcLink XT over an industrial Ethernet connection.

50
60
Hz

Shown:
Power Wave i400 Power Source

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Power Wave i400

K2669-1

200-208/230/380-415/460/575/3/50/60

350A/31.5V/100%
400A/34V/60%
420A/35V/40%

40/37/21/18/15A
50/45/26/23/18A
54/49/28/25/20A

www.lincolnelectric.com/automated-solutions

3
PHASE

Literature
E10.11

Ready to Perform Auxiliary outlet offers flexibility to add fume


extraction, water cooler, computer or other accessories quickly and easily.

Input

Wire Feeders
K2685-1 AutoDrive 4R220
K3002-1 AutoDrive 4R100
K1780-2 Power Feed 10R

Best in Class Power 5-420 amps output delivers the power you
need for a wide range of processes and materials, with no derating
for pulse waveforms.

100

CV DC

Key Options
K1785-25 14-pin to 14-pin
Control Cable
K2670-1 CE Filter Kit
K2677-1 Integration Kit
More options at end of section

Flexible Design Designed for simple, seamless integration with the FANUC Robotics R-30iA Controller,
or use as a separated configuration to meet your weld cell requirements.

(380-415/3/50/60
with CE Filter Kit installed)

Processes
TIG (Lift Start Only)
MIG
Pulsed-MIG
Flux-Cored
Metal-Cored

Output Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

5-420A
10-37V

22.7 x 24.4 x 21.5


(577 x 620 x 546)

209
(95)

AUTOMATED SOLUTIONS

Power Wave 455M Robotic


& 455M/STT Robotic

Processes
MIG
Pulsed
STT (K2263-1 only)
Flux-Cored
Metal-Cored

High Performance Robotic and Hard Automation


Inverter Power Sources

Output

These digitally-controlled inverter-based welding power sources are specifically intended for
robotic and hard automation applications while retaining semiautomatic welding capabilities.
Select the Power Wave 455M/STT Robotic model with Lincolns STT (Surface Tension Transfer)
process for applications in which precise heat input control, minimal distortion, reduced spatter
and low fumes are essential.

CC
CV

DC

Input

50
60
Hz

PHASE

Key Options
K2207-2 Ethernet/DeviceNet
Interface Module
K1570-1 Dual Cylinder Platform
Undercarriage
K1813-1 Cool Arc 40 115/1/50/60
More options at end of section
Wire Feeders
K2685-1 AutoDrive 4R220
K3002-1 AutoDrive 4R100
K1780-2 Power Feed 10R

Choose from over 60 standard welding waveform programs.


Utilizes ArcLink the leading digital communication protocol
for welding, making it the best choice for seamless, time critical
integration to the power source and networked equipment.

Literature
E10.90

Software-based controls can be upgraded as new features


become available. Go to www.PowerWaveSoftware.com
for the latest software release.
Production Monitoring 2 Track equipment usage,
store weld data and configure limits to assist in welding
efficiency analysis.

www.lincolnelectric.com/green

High efficiency operation These inverter models


operate at a high efficiency (88-90%) with a 95%
minimum power factor (at rated output).

Shown:
K2263-1 Power Wave
455M/STT Robotic

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Power Wave
455M Robotic
Power Wave
455M/STT Robotic

K2262-1

208/230/460/575/3/50/60

60Hz:
450A/38V/100%
570A/43V/60%
50Hz:
400A/36V/100%
500A/40V/60%

60Hz:
58/53/25/22A
82/78/37/31A
50Hz:
49/45/23/18A
67/61/31/25A

K2263-1

5-570A

Net Weight
lbs.(kg)

26.1 x 19.9 x 32.9


(663 x 505 x 835)

286
(130)
293
(133)

Power Wave 655R

Processes
MIG
Pulsed MIG
Tandem MIG
Flux-Cored
Metal-Cored

For Tough Automation Jobs


The Power Wave 655R is a high-performance, digitally controlled inverter
power source capable of complex, high-speed waveform control. This
Power Wave connects seamlessly to robot controllers and hard
automation PLCs to create a highly integrated and flexible welding cell.

Output

CC
CV

DC

Input

50
60
Hz

PHASE

Key Options
K1570-1 Dual Cylinder Platform
Undercarriage
K1813-1 Cool Arc 40
115/1/50/60
K2187-1 Cool Arc 40
220-240/1/50/60
More options at end of section

Choose from over 60 standard welding waveform programs.


Utilizes ArcLinkthe leading digital communication protocol
for welding, making it the best choice for seamless, time-critical
integration to the power source and networked equipment.
Software-based controls can be upgraded as new features
become available. Go to www.PowerWaveSoftware.com for
the latest software release.

Wire Feeders
K2685-1 AutoDrive 4R220
K3002-1 AutoDrive 4R100
K1780-2 Power Feed 10R

Production Monitoring 2 Track equipment usage, store weld


data and configure limits to assist in welding efficiency analysis.

Literature
E10.95

A Power Wave inverter operates at a high efficiency (88-90%)


with a 95% minimum power factor (at rated output).
Excellent power source for heavy-duty Tandem MIG
applications.(requires additional hardware and software).

HxWxD
inches (mm)

Output Range

Shown:
K1519-2 Power Wave 655R

Standard Ethernet/DeviceNet capabilities.

www.lincolnelectric.com/green

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Power Wave
655R

K1519-2

460/575/3/60
400/3/50

60Hz:
650A/44V/100%
815A/44V/60%

460/575/60Hz:
41/33A
53/42A

Output Range
20-815A

HxWxD
inches (mm)

Net Weight
lbs.(kg)

26.1 x 19.9 x 32.9


(663 x 505 x 835)

306
(139)

www.lincolnelectric.com/automated-solutions

101

AUTOMATED SOLUTIONS
Processes
MIG
Pulsed MIG
STT
Flux-Cored
Metal-Cored

AutoDrive 4R100 & 4R220

Industry Leading Design


The AutoDrive 4R100 and 4R220 are powerful yet compact 4-roll wire drives for
robotic and hard automation applications. Both models feature the MAXTRAC
Wire Drive System. Select the 4R220 for feeding larger diameter wires, pulling
wire through long conduits and in applications requiring extra ruggedness.

Output

Integrated Design Designed to nest in the upper arm of the FANUC Robotics ARC Mate iC family of arms.
Best in Class Torque Results in faster acceleration
and \reliably pulls wire through conduit.
Welding Results High resolution tachometer
for accurate wire feed speed control.

Input

40

VDC

Key Options
KP1505-035S Four-Roll Drive
& Split Wire Guide Kit
(Solid Steel Wire)
KP1505-045S Four-Roll Drive
& Split Wire Guide Kit
(Solid Steel Wire)
More options at end of section
Literature
E10.12

Durable and Rugged Patented MAXTRAC wire


drive is precision cast aluminum designed to provide
reliable feed force.
Ease of Use Unlike competitive models, no tools
are required for drive roll, wire guide or pressure
arm adjustment.
High Performance Brass-to-brass gun connections
provide more reliable electrical connectivity and
more efficient energy transfer.
Optimized Robotic Solution Compact, lighter
weight package maximizes robot acceleration
performance and throughput.

Shown:
K2685-1 AutoDrive 4R220 (mounted on FANUC arm)

Product
Name

Product
Number

Wire Feed Speed Range


in/min (m/min)

Wire Size Range Solid


inches (mm)

Wire Size Range Cored


inches (mm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

AutoDrive 4R100

K3002-1

50-800
(1.3-20.3)

.023-.045
(0.6-1.2)

.035-.045
(0.9-1.2)

8.4 x 7.5 x 8.1


(213 x 191 x 231)

13.2
(6.0)

AutoDrive 4R220

K2685-1

30-1200
(0.8-30.5)

.023-1/16
(0.6-1.6)

.035-5/64
(0.9-2.0)

10.43 x 10.07 x 9.92


(265 x 256 x 252)

20.9
(9.5)

Power Feed 10R

Processes
MIG
Pulsed
STT
Flux-Cored
Metal-Cored

Compact Wire Drive System for Automation


The Power Feed 10R is a high performance, digitally controlled wire drive
for modular, multi-process welding system. It is specifically designed to
mount to a robot arm or for use in hard automation applications.

Output

Input

40

VDC

Key Options
K1785-25 Control Cable, Heavy
Duty, 25 ft.
K590-7 Water Connection Kit
K1733-1 Wire Straightner
K1546-1 Incoming Conduit
Bushings, .025 in.-1/16 in.
K1546-2 Incoming Conduit
Bushings, 1/16 in.-3/32 in.
More options at end of section

Digital Control Yields industry leading performance.


Fast Braking Goes from maximum speed to zero in milliseconds, minimizing the chance of wire sticking in the puddle.
Two Speed Settings Select low or high speed gears for a wide
wire feed speed range.
Split Wire Guides Trouble-free feeding and fast, tool-less wire
installation, changeover and maintenance.

Literature
E10.15

Tachometer Feedback Provides calibration and precise control


of wire feed speed.
Brass-to-Brass Connections Enhanced electrical connectivity
between torch and feeder results in improved arc performance.
Drive Roll Tension Gauge Easy-to-read for accurate tension
setting.
Self-loading Wire Capability Easy set-up.
Modular Construction Simplifies drive maintenance.

102

Shown:
K1780-2 Power Feed 10R mounted on FANUC Robot Arm.

Product
Name

Product
Number

Wire Feed Speed Range


in/min (m/min)

Wire Size Range Solid


inches (mm)

Wire Size Range Cored


inches (mm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Power Feed 10R

K1780-2

50-800 (1.3-20.3)
75-1200 (2.0-30.5)

.025-3/32 (0.6-2.4)
.025-1/16 (0.6-1.6)

.035-.120 (0.9-3.0)
.035-5/64 (0.9-2.0)

8.9 x 12.0 x 9.9


(226 x 306 x 251)

22.4
(10.2)

www.lincolnelectric.com/automated-solutions

AUTOMATED SOLUTIONS

VRTEX 360

Virtual Weld Training


reduces scrap, emissions and energy use.
www.lincolnelectric.com/green

The Revolution in Welding Training is Here...

Simulates Processes:
SMAW: 6010 and 7018
GMAW: Short arc, spray, pulse & STT
FCAW: Gas-shielded & self-shielded
Input

The VRTEX 360 is a virtual reality arc welding trainer.


This computer based training system is an educational
tool designed to allow students to practice their
welding technique in a simulated environment. It
promotes the efficient transfer of welding skills
to the welding booth while reducing material
waste associated with traditional welding
training. The combination of realistic puddle
simulation and arc welding sound tied to
and exciting, hands-on training experience.
Innovation

Flexibility

Performance

Service and
Support

Eco Friendly

50
115V 230V
60
Hz

System includes:
VRTEX Welding machine
VRTEX Welding Stand
VRTEX Welding Helmet
VRTEX Coupons
- Flat Plate
- Tee Joint
- Groove Joint
- 2 in. (50.8 mm) diameter XXS Pipe
- 6 in. (152.4 mm) diameter
Sch 40 Pipe
Literature
MC09-98 (VRTEX 360)
MC10-31 (Upgrade Package)

Powered by:

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Input Current

VRTEX 360 Std.


VRTEX 360 Alt.
Annual Upgrade Pkg.
(optional)

AD1332-1
AD1332-2
AD1332-3

115/230/1/50/60

4/2A

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Machine: 71 x 30 x 50 (1803 x 762 x 1270)


Stand: 78 x 39 x 47 (1981 x 990 x 1194)

Machine: 360 (163)


Stand (w/o arm): 102 (46)

www.lincolnelectric.com/automated-solutions

103

AUTOMATED SOLUTIONS

Abrasive Saw (VAS),


Pipe Cutting Machines (MPM) &
Master Tube Plasma Profilers (MTC)
Pipe Cutting Solutions from VERNON Tool

VERNON Tool Abrasive Saw (VAS)

VERNON Tool Pipe Cutting Machine (MPM)

With nearly 1,000 installations worldwide, VERNON Tool Company is the industrys
preferred source and global supplier of 3D profiling, customized pipe cutting, and
metal fabrication machinery. You'll find our products in the process piping, offshore,
structural, pressure vessel, and shipbuilding industries.
VERNON Abrasive Saw (VAS)
Pipe sizes 1-24 inches
(2.5-61 cm) O.D.
Semiautomatic material handling.
Uncontaminated machine-like
finish on all pipe materials.

VERNON Pipe Cutting Machine


(MPM)
VERNON Tool flame-cutting
machines can supply enough
pipe to satisfy 5 to 10 fit-up
and welding stations.
Product range accommodates
up to 60 inch diameter pipe.
CAD-CAM compatible.
An excellent tool to improve the
speed and repeatability of each
contour to feed Robo Pipe
systems.

VERNON MasterTube Cutter (MTC)


Accommodates up to 6 in.
(15.2 cm) circular tube.
Accommodates up to 4 x 6 in.
(10.1 x 15.2 cm) or 5 x 5 in.
(12.7 x 12.7 cm) rectangular
tube.
Minimum-Maximum tube length
is 14-44 ft. (4.3-13.4 m).

MECHANIZED

VERNON Tool MasterTube Cutter (MTC)

CNC CONTROLLED

VAS

SCC

PPM

MPM

MTC

VERNON Abrasive Saw

Straight Cut-Off Machine

Pantograph

Pipe Cutting Machine

MasterTube Cutter

Description: Abrasive wheel


cuts pipe while pipe rotates on
mechanized rollers. A bevel is then
applied with grinding wheel leaving
a machined finish.

Description: Roller-bed style


machine fully supports pipe and
utilizes rollers to provide cutting
rotation and lifter conveyors for
loading/unloading. Manually
adjustable torch bracket locates torch
and orientates angle. In-feed and
out-feed conveyors are available for
loading/unloading. Two torch feature
allows two simultaneous cuts and
out-of-round compensation.

Description: Roller-bed style


machine fully supports pipe and
utilizes rollers to provide cutting
rotation and lifter conveyors for
loading/unloading. Mechanically
driven cams and gears position the
torch and provide all torch motion.
In-feed and out-feed conveyors are
available for loading/unloading.

Description: Roller-bed style


machine fully supports pipe and
utilizes servo driven rollers to
provide cutting rotation and lifter
conveyors for automatic loading/
unloading. Servo driven profiling
axes position the torch and provide
all torch motion and orientation.
Automatic, servo driven height
sensing system compensates
vertical position for out-of-round
pipe. In-feed and out-feed conveyors
available for loading/unloading.

Description: A servo driven


rotating chuck provides rotation and
longitudinal motion. Two additional
profiling axes provide torch angle
and linear motion. Automatic,
mechanically driven height sensing
system compensates vertical
position for out-of-round pipe.

Capacity: 1- 24 in. (2.5-61 cm)

Capacity: 60 in. (152 cm)

Capacity: 2- 48 in. (5-122 cm)

Capacity: 2-84 in. (5-213 cm)

Capacity: 1-8 in. (2.5-20 cm)

Number of Axes: 1

Number of Axes: 1

Number of Axes: 2

Number of Axes: 2, 5 & 6

Number of Axes: 5

Operation: Semi-Automatic

Operation: Mechanized

Operation: Mechanized

Operation: CNC Controlled

Operation: CNC Controlled

Software: NA

Software: NA

Software: NA

Software: WinMPM

Software: WinMPM

Cutting Options: Abrasive

Cutting Options: Plasma, Oxy/fuel

Cutting Options: Plasma, Oxy/fuel

Cutting Options: Plasma, Oxy/fuel

Cutting Options: Plasma, Oxy/fuel

Types of Cuts: Straight

Types of Cuts: Straight

Types of Cuts: T-K-Y

Types of Cuts: All

Types of Cuts: All

Types of Holes: N/A

Types of Holes: N/A

Types of Holes: N/A

Types of Holes: All

Types of Holes: All

Weld Prep/Bevel:
Abrasive

Weld Prep/Bevel:
Manual

Weld Prep/Bevel:
Manual

Weld Prep/Bevel:
Automatic, Manual

Weld Prep/Bevel:
Automatic

Loading/Unloading:
Conveyor Assisted

Loading/Unloading:
Automated Option

Loading/Unloading:
Automated Option

Loading/Unloading:
Automated Option

Loading/Unloading:
Manual

Additional information can be found at www.VernonTool.com


104

www.lincolnelectric.com/automated-solutions

AUTOMATED SOLUTIONS
Processes:
Plasma cutting
Oxyfuel cutting

Razor (RTC)

Robotic Tube Cutting and Profiling Solution


The new Razor from VERNON Tool uses cutting edge technology for automated tube cutting
and profiling. This system is designed to increase tube fabricators productivity, quality and
overall operations.
CAD/CAM capabilities eliminates
teach and learn programming.
Consolidates set-up, layout and
multiple machine routings into
one operation achieve improvements
in productivity and quality.

System Cut Capabilities:


Straight
Miter
Saddle
Centerline Offset
Multiple Intersection
Round, Rectangular and
Overlapping Pipe Holes
Gusset Slot
Custom Shapes and Profiles
Input

60

PHASE

Hz

Literature
MC11-58

Affordable alternative to expensive


laser tube cutting equipment.
Easy to program and operate
no special skills required.
Optional Hi-Def plasma available
for cutting speeds up to 320 ipm
(8.1 mpm)

Product
Name

Input Power
Voltage/Phase/Hertz

Razor
Robotic Tube Cutting
System (RTC)

480/3/60

Pipe Capacity- Dimensional


Length

Weight

20 ft. (6.1 m)
[expandable to 40 ft. (12.2 m)]

1,000 lbs. (454 kg) total max.


50 lbs./foot max.

Cutting Speed*
ipm (m/min)

HxWxD
ft. (m)

Net Weight
lbs.(kg)

320 (8.1) max.

Dependent on
system configuration

Dependent on
system configuration

* Dependent on system configuration and material being cut.

MasterPipe Profiler (MPP)

Processes:
Plasma cutting
Oxyfuel cutting

Economical CNC Pipe Cutting Solution

System Cut Capabilities:


Straight
Miter
Saddle
Centerline Offset
Multiple Intersection
Round, Rectangular and
Overlapping Pipe Holes
Gusset Slot

The new MasterPipe Profiler from VERNON Tool is a 2-axis, CNC pipe cutting machine capable
of cutting and profiling pipe having an outside diameter of 1-12 in. and a length of up to 40 ft.
Economically priced great choice
for smaller shops.
Consolidates set-up, programming
and cutting into one operation
achieve improvements in productivity
and quality.

Input

60

PHASE

Hz

Literature
MC10-112

Menu-driven WinMPM programming


software easy to use; no special
skills required.
Large pre-loaded cut library provides
maximum pipe configuration flexibility.
Ve-Assist internet diagnostics
maximizes machine uptime.

Product
Name

Input Power
Voltage/Phase/Hertz

MasterPipe
Profiler (MMP)

120/1/60

Pipe Capacity
Dimensional
Weight
OD: 1-12 in.
Length: up to 40 ft.

600 lbs. max.


50 lbs./ft. max.

Cutting Speed
ipm (m/min)

HxWxD
ft. (m)

Net Weight
lbs.(kg)

200 (5.1) max

6 x 12 x 4
(1.83 x 3.66 x 1.22)

2,500
(1,134)

www.lincolnelectric.com/automated-solutions

105

AUTOMATED SOLUTIONS

Hard Automation Systems


Hard automation systems from Arc Products provide a low-cost solution
to increase production, improve weld quality, and decrease production
costs. Arc Products has been designing and manufacturing automated
welding equipment for over 30 years.
While Arc Products offers a wide spectrum of pre-engineered systems,
the Company also has the ability to modify or completely customize its
equipment to meet your specific needs.
Arc Products provides its customers unparalleled automation and welding
expertise through Lincoln Electric representatives and facilities located
around the world.
Easy to Setup The system can be setup with little to no fixturing
for your specific requirements.
Easy to Operate Welder can learn to operate and program control
unit within a day.
Overcome Inconsistencies Inconsistencies in formed parts and
fit-up are easily overcome by tactile sensor.
Instant Rewards Low-cost automation, faster production, reduced
welder fatigue, and reduced production costs.

Seam Tracking System

Motorized Slide System

Automatic Torch Positioning above the Weld Joint

Joystick Controlled Positioner for Heavy Weld Torch Equipment

Process
MIG
Flux-Cored
Submerged Arc
Input

1
PHASE

50
60
Hz

Unit Includes
Cross Slide
Control Unit
Control Pendant
Seam Sensor
Sensor and Torch Brackets
Cable Assembly
Key Options
Standard and Advanced
Control Units
Stroke Length:
3-60 in. (76-1524 mm)
Load Capacity:
40-450 lb. (18-204 kg)
1- or 2-axis slide

The Seam Tracking System from Arc Products utilizes a tactile sensor,
control, and cross slide to keep the weld torch precisely above the weld
joint. With minimal programming this advanced system can be configured
for specific start-of-weld, in-weld and end-of-weld positioning. The
system easily integrates with a wide range of power supplies, torches,
and positioners for assembling turn-key automation systems.

106

www.lincolnelectric.com/automated-solutions

Process
MIG
Flux-Cored
Submerged Arc
Input

1
PHASE

50
60
Hz

Unit Includes
Cross Slide
Control Unit
Control Pendant
Cables
Key Options
Stroke Length:
3-60 in. (76-1524 mm)
Load Capacity:
40-450 lb. (18-204 kg)
1- or 2-axis slide
Kit converts unit to Seam
Tracker
Integrates well with Weld
Oscillator

The Motorized Slide System consists of a cross slide, control unit and
pendant. The operator utilizes a joystick to guide the torch to the desired
location. Cross slides are available to meet your specific needs and, with
a kit, the unit converts to a Seam Tracking System.

AUTOMATED SOLUTIONS

Weld Oscillator

AVC-5

Reliable, Programmable Weld Joint Weaving

Arc Voltage Control for Consistent Torch Height


Process
TIG
Plasma Welding
Plasma Transferred Arc

Process
TIG
MIG
Submerged Arc
Input

60

PHASE

Hz

Input

50
60

PHASE

Hz

Unit Includes
Cross Slide
Control Unit
Cables

Unit Includes
Drive Unit
Torch Bracket
Controller
Cable Assembly

Key Options
5 in. (12.7 mm) Stroke
40 lb. (18 kg) load capacity
1-axis slide

Key Options
AVC-5 6 in. Drive
C-AVC-5 1 in. Drive

Arc Products Weld Oscillator System is an economical solution for


automated MIG, TIG and submerged arc welding. The Oscillator provides
a side-to-side programmable weave for precise filling of a weld joint.
Dwell times and excursion speeds can be controlled independently and
customized for the application. The Oscillator can be easily added to an
existing system and it integrates well with Seam Tracking and Motorized
Slide Systems.

The AVC-5 System utilizes a control and drive unit to maintain precise
TIG and plasma arc length in automated systems. The drive counteracts
tungsten electrode erosion, keeping the weld zone and heat input
consistent throughout the length of the weld. The system is easy to
program and integrates with a wide range of power supplies, torches,
and positioners for assembling turn-key automation systems.

DWF-4

DirectArc

Digital Wire Feed for Precision Wire Input

Welding Arc Control through Magnetic Fields

Process
TIG
Plasma Welding
Input

1
PHASE

50
60
Hz

Unit Includes
Control Unit
Wire Drive Unit
Wire Guide Manipulator
Conduit (standard only)
Wire Tips
Cables
Key Options
DWF-4 Standard Drive
C-DWF-4 Compact Drive

The DWF-4 System provides exact wire input for high precision welding
applications. The system utilizes a controller, wire manipulator, and a
stepper motor drive unit with urethane drive rolls. The system is easy
to program and integrates with a wide range of power supplies, torches,
and positioners for assembling turn-key automation systems.

Process
TIG
MIG (Spray Arc only)
Submerged Arc (Limited)
Plasma Welding
Plasma Transferred Arc
Input
1
PHASE

50
60
Hz

Unit Includes
Controller
Magnetic Probe
Probe Tips
Cables
Key Options
MA-10 DirectArc Arc Stabilizer
MA-20 DirectArc Arc Control
MA-40 DirectArc Pettern Control
MP-1 Probe
MP-2 Probe
MP-4 Probe (MA-40 only)
MP-22 Probe
MP-100 Probe

Arc Products DirectArc System utilizes a controller and water-cooled


probe mounted at the torch to provide complete control of the TIG arc.
Depending on the application, the system can counteract arc blow, drag
and wander, increase penetration, reduce porosity, or conture the weld
bead. The system is easy to setup and integrates with a wide range of
power supplies, torches, and positioners for assembling turn-key
automation systems.

www.lincolnelectric.com/automated-solutions

107

AUTOMATED SOLUTIONS

Wire Delivery and


Automation Accessories
Lincoln Electric has an extensive line of wire delivery and
automation accessories for dispensing and transporting
welding wire from the bulk package to the wire feeder
and for robotic welding cell support.
The offering also includes products for maintaining robotic
welding torches, handling devices to move bulk wire
packages around the shop, and miscellaneous tools.
For the full product listing and item details, see publication
MC09-95.

Hoods and Accessories for


Drums and Boxes

Infinity Pak Dispensing System


for Bulk Boxes

Constructed of tough polyethylene


for long shop life.

Unique process joins the end wire from a


used empty drum or box with the start
wire of the next full drum or box.

Dual windows provide easy access


for operator.
Available for round, square and
octagon-shaped packages.

Eliminates downtime for wire changeover.


Accepts any fiber drum or cardboard wire
packaging design.

Wire Level Gauge


Detects amount of wire left in
drum or box.

Dispensing Equipment for Bulk Reels

Wire level shown visually with


color and percentage scale.

Universal base plate design fits wood or


plastic reels with 1-5/16 in. (33 mm)
or 5 in. (127 mm) arbor holes.

Useable with 500 lb. or


1,000 lb. package.

Twin locking cams secure base plate


to reel for stability.
Smooth acceleration and deceleration
of feed arm.

Mechanical Turntable and


Accessories for Drums

Motorized Dispensing System


for Stems and Wood Reels

1,000 lbs. (453 kg) capacity accepts


20-26 in. (508-660 mm) drum diameters.

Motorized wire dispensing system designed


for larger wire sizes.

Designed to dispense all sizes and


varieties of wire.

Helps to eliminate common bulk wire challenges


such as wire flip, flux-cored wire splitting,
excessive tip wear, pulsating and burn back.

Quick disconnect allows for easy


conduit connections.

108

www.lincolnelectric.com/automated-solutions

Compatible with bulk stems weighing up


to 2,200 lbs. (1,000 kg).

AUTOMATED SOLUTIONS

Wire Delivery and


Automation Accessories
Wire Feed Assist
Reduces pulling force required
from feed motor.
Enables longer conduit runs.
Adjustable torque setting
prevents bird nesting.

Power REAM Torch


Maintenance System
Removes and reduces spatter
accumulation for improved welding
performance.
Simple pushbutton No Error
programming technique.
Only reamer to offer an automatic
retry feature.

Weld Wire Conduit


Choose from polymer or extra
flexible type.
Available in pre-cut lengths up
to 30 ft. (9.1 m) or in bulk.
Self-threading or compression
style connectors available.

Power Spray Anti-Spatter Station


Reduces spatter build-up on MIG
welding nozzles.
Simultaneously coats nozzle bore, face
and exterior surfaces.
Improves gas flow and weld quality.

Conduit Connectors
Variety of types and sizes available.
Rounded internal shoulders for smooth
wire feeding.

Wire Cutters

Union kits and bulkhead connector


kits available.

Ideal solution for robotic applications


using large diameter wire.
Cuts both ferrous and non-ferrous wires.
Eliminates ball at end of wire for improved
arc starts.

Conduit Hangers,
Clamps and Sleeves
Hanger prevents excessive sag
in conduit run.
Sleeves protect conduit from
operating environment.
Use clamps to secure conduit
to existing structures.

Wire Straighteners
Straighten or recast all types of wire.

Drum, Reel and Box


Handling Equipment
Dollies available for drums or boxes.
Staging carts available for drums or reels.
Variety of lifters for chimeless and chimed drums.

Maintenance Equipment

Lightweight, yet rugged.

Draw Gauge accurately measures the draw


weight of welding wire pulling through conduit.

Equipped with locating calibration


on face of unit and fine adjustment
scale on tension knob.

Nozzle cleaning tool removes spatter;


choice of five sizes.
Conduit Cutter trims all diameters of polymer
conduit with ease.

www.lincolnelectric.com/automated-solutions

109

AUTOMATED SOLUTIONS

Automated Solutions Options


See the Recommended Equipment Options section for descriptions.
Robotic Welding Systems

K2391-1
Power REAM Torch Maintenance Center
General Options
KP2435-1 Reaming Bit, 1/2 in. (12.7 mm) with Washer
KP2435-3 Reaming Bit, 5/8 in. (15.9 mm) with Washer
KP2435-5 Reaming Bit, 3/4 in. (19.1 mm) with Washer
KP2457-1 Anti-Spatter Fluid, 1 gallon (3.8 L)
K2433-1
Power REAM Robotic Cable, 20 ft. (6.1 m)
K2434-1
Remote Power REAM Reservoir Kit

Power Wave R350


General Options
K2827-1
DeviceNet Kit
K940-25
Sense Lead Kit, 25 ft. (7.6 m)
K940-75
Sense Lead Kit, 75 ft. (22.9 m)
K2902-1
Power Wave STT Module

Weld Fume Control System


Wire Feeder Options
K2685-1
AutoDrive 4R220
K3002-1
AutoDrive 4R100

Power Wave i400


General Options
K2673-1
Inverter Chassis
K2677-1
Integration Kit
K2670-1
CE Filter
K2780-1
DeviceNet Kit
K940-25
Sense Lead Kit, 25 ft. (7.6 m)
K940-25
Sense Lead Kit, 75 ft. (22.9 m)
K1785-16 Control Cable, 14-pin to 14-pin, 16 ft. (4.9 m)
K1785-25 Control Cable, 14-pin to 14-pin, 25 ft. (7.6 m)
K1785-50 Control Cable, 14-pin to 14-pin, 50 ft. (15.2 m)
K1785-100 Control Cable, 14-pin to 14-pin, 100 ft. (30.5 m)
K1813-1
Cool Arc 40 Water Cooler 115/1/50/60

Weld Fume Control System


Wire Feeder Options
K2685-1
AutoDrive 4R220
K3002-1
AutoDrive 4R100
K1780-2
Power Feed 10R

Power Wave 455M Robotic &


455M/STT Robotic

K1546-1

Incoming Bushing for Lincoln Conduit,


.025-1/16 in. (.64-1.6 mm) wire
K1546-2
Incoming Bushing for Lincoln Conduit,
1/16-1/8 in. (1.6-3.2 mm) wire
K590-7
Water Connection Kit
Power Source Options

Power Wave 455M Robotic

Power Wave 455M/STT Robotic

Power Wave 655R

Power Wave i400

Power Wave R350

General Options
K2206-1
DeviceNet Interface Module
K2207-2
Ethernet/DeviceNet Interface Module
K1570-1
Dual Cylinder Platform Undercarriage
K1813-1
Cool Arc 40 Water Cooler 115/1/50/60

Weld Fume Control System


Wire Feeder Options
K2685-1
AutoDrive 4R220
K3002-1
AutoDrive 4R100
K1780-2
Power Feed 10R

Power Feed 10R

Power Wave 655R


General Options
K1570-1
Dual Cylinder Platform Undercarriage
K2681-1
22-pin to 14-pin Adapter Cable Assembly
K1813-1
Cool Arc 40 Water Cooler 115/1/50/60

Weld Fume Control System


Wire Feeder Options
K2685-1
AutoDrive 4R220
K3002-1
AutoDrive 4R100
K1780-2
Power Feed 10R

AutoDrive 4R100 and 4R220


Drive Roll and Wire Guide Kits
See chart in Recommended Equipment Options section.
General Options
Wire Drive Control Cable (14-pin to 14-pin; for use with FANUC
arms having integrated cable)
K1785-4
Control Cable (Heavy Duty), 4 ft. (1.2 m)
K1785-16 Control Cable (Heavy Duty), 16 ft. (4.9 m)
K1785-25 Control Cable (Heavy Duty), 25 ft. (7.6 m)
K1785-50 Control Cable, 14-pin, 50 ft. (15.2 m)
K1785-100 Control Cable, 14-pin, 100 ft. (30.5 m)
Wire Drive Control Cable (14-pin to 14-pin; for external dress
of FANUC arm or hard automation)
K2709-25 Wire Drive Cable, 25 ft. (7.6 m)
K2709-50 Wire Drive Cable, 50 ft. (15.2 m)
K1733-1
Wire Straightener

Drive Roll and Wire Guide Kits


See chart in Recommended Equipment Options section.
General Options
K590-7
Water Connection Kit
K1785-2
Robotic Cable Adapter, 18 in. (.46 m)
K1785-16 Control Cable, 14-pin to 14-pin, 16 ft. (4.9 m)
K1785-25 Control Cable, 14-pin to 14-pin, 25 ft. (7.6 m)
K1785-50 Control Cable, 14-pin to 14-pin, 50 ft. (15.2 m)
K1785-100 Control Cable, 14-pin to 14-pin, 100 ft. (30.5 m)
K1795-10 Control Cable, 10 ft. (3.0 m)
K1795-25 Control Cable, 25 ft. (7.6 m)
K1795-50 Control Cable, 50 ft. (15.2 m)
K1795-100 Control Cable, 100 ft. (30.5 m)
K1804-1
Robotic Cable Adapter,
22-pin to 14-pin, 10 ft. (3.0 m)
K1804-2
Robotic Cable Adapter,
22-pin to 14-pin, 18 in. (.46 m)
K1805-1
Robotic Cable Adapter,
14-pin to 22-pin, 18 in. (.46 m)

Weld Fume Control System


Power Source Options
Power Wave 455M Robotic

Power Wave 455M/STT Robotic

Power Wave 655R

Power Wave i400

Automation Division

Regional Service & Support


Cleveland, OH
Phone: (888) 935-3878
Fax: (216) 383-4732

Nashville, TN
Phone: (615) 291-9927
Fax: (615) 291-9928

Lincoln Electrics welding and automation experts are always as close as


your phone ready to provide fast, professional service and support.
Offering a variety of options:
Preventative maintenance
Repair services
Upgrade services
Redeployment capabilities

110

www.lincolnelectric.com/automated-solutions

Covered equipment includes:


Power Wave 355M & F355i
Power Wave R350
Power Wave i400
Power Wave 450 & Synergic 7F
Power Wave 455R
Power Wave 455M Robotic
and 455M/STT Robotic
Power Wave 655 Robotic
Power Wave AC/DC 1000
(all models)
Power Feed 10R
AutoDrive 4R90
AutoDrive 4R100
AutoDrive 4R220

WELD FUME
CONTROL
Reduces Welding Fume and Dust in The Workplace.
Engineering Solution to Help Meet OSHA Requirements.
Portable, Wall Mounted or Shop-Wide Systems.
Visit www.lincolnelectric.com/safety for more information.

system handles up to 765 CFM

system extracts up to 135 CFM.

Mobiflex 200-M
& 400 MS
Low vacuum systems

PORTABLE
SYSTEMS

Mobiflex 100-NF
Portable low vacuum exhaust-only

Miniflex
Portable light duty high vacuum

move up to 735 CFM.

PROCESS

Mobile

Start/Stop
Sensor

Mobiflex 100-NF

115V/1/60

Mobiflex 200-M

Disposable

115V/1/60

Mobiflex 400-MS

Self-Cleaning

538 ft2
(50 m2)
325 ft2
(30 m2)

115V/1/60

DownFlex 100-NF

Non-Filtration

Central System

DownFlex 200-M

Disposable

DownFlex 400-MS/A

Statiflex 200-M

Self-Cleaning

Disposable

Statiflex 400-MS

Self-Cleaning

Modular Extraction Hood

Size

System

Non-Filtration

MIG

115V/1/60

TIG

130 ft2
(12 m2)

Stick
Mobile

FEATURES

Disposable

Miniflex

Stationary

and manual applications.

INPUT

FILTER
Flux-Cored

MODEL

560 ft2
(52 m2)
560 ft2
(52 m2)
538 ft2
(50 m2)
325 ft2
(30 m2)

The operation of welding fume control equipment is affected by various factors including proper use and positioning of the equipment,
maintenance of the equipment and the specific welding procedure and application involved. Worker exposure level should be checked
upon installation and periodically thereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits.

STATIONARY
SYSTEMS

systems extract up to 735 CFM.

Modular
Extraction Hood
Ideal for robotic, hard automation

208/230/460/3/60

208/230/460/3/60

Dual Arm
System

systems move up to 1750 CFM.

Single Arm
System

Statiflex 200-M
& 400 MS
Wall mounted low vacuum

Filter Indicator
Guage

DownFlex 100-NF,
200-M
& 400-MS/A
Workbench/Downdraft extraction

KEY:

Excellent

Good

Optional

www.lincolnweldfumecontrol.com

111

WELD FUME CONTROL

Miniflex

Processes
Stick (light duty)
TIG
MIG
Flux-Cored (light duty)

Portable Welding Fume Extractor

Input

Lincoln Electrics Miniflex is a high vacuum system designed for the removal and filtration of
welding fumes from light duty welding applications. The Miniflex excels in performance and
ease of handling. It can be completely disassembled in a matter of minutes for cleaning and
maintenance. The convenient automatic start/stop function can extend the life of the motor
brushes and reduces energy consumption.

1
PHASE

50
60
Hz

Unit Includes
9 ft. (2.7 m) cord (AWG 14) with
15 amp plug (NEMA 5-15).
8 ft. (2.4 m) length x 1-3/4 in.
(44.5 mm) O.D. extraction hose.
LongLife-H main filter.
HEPA filter.
2 spare sets of carbon brushes and
seals for motors.

Five-stage Filtration System Delivers higher filtration


efficiency. Final stage includes a HEPA H12 Class filter.
Generously Sized Main Filter Large surface area
(130 ft2/12 m2) extends filter's useable life.

Key Options
K2389-8 16 ft. (4.9 m) Extraction
Hose
K2389-9 8 ft. (2.4 m) Extraction
Hose
K2389-5 EN 20 Extraction Nozzle
K2389-6 EN 40 Extraction Nozzle
More options at end of section

Activated Carbon Filter (optional) Reduces the


recirculation of odors into the environment.
Current Sensor Allows convenient automatic
start/stop capability by sensing welding current.
Multiple Extraction Settings Choose 94 CFM (Low)
or 135 CFM (High).
Quiet Operation Sound level < 70 dB(A).
Highly Portable Standard wheels, handle and light
weight make the Miniflex easy to roll around the shop.

Literature
E13.11

Shown:
K2376-1 Miniflex

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Input Current

Miniflex

K2376-1

115/1/50/60

15A

HxW
inches (mm)

Net Weight
lbs.(kg)

28-3/4 x 16-1/2
(730 x 420)

38
(17)

Processes
Stick
TIG
MIG
Flux-Cored

X-Tractor 1GC

Portable Welding Fume Extraction and Filtration


Lincoln Electrics X-Tractor 1GC is a high vacuum extraction system designed for the removal
and filtration of welding fume. The 1GC is a great choice for fume removal on the light duty
welding applications typically found in shops or companies with a small number of welding
stations. The compact size and light weight of the X-Tractor 1GC make the unit easy to
move to where it's needed.
Simple to Configure Uses a single fume extraction
welding gun or suction nozzle attachment.
Filter Cleaning System Unique rotary air jet
system allows the polyester filter to be cleaned
using compressed air without removing it from
the X-Tractor 1GC.

Input

1
PHASE

50
60
Hz

Unit Includes
Adapter for 1-3/4 in. (44.5 mm)
hose (S20591-8).
8 ft. (2.4 m) long x 1-3/4 in.
(44.5 mm) diameter flexible hose.
2 spare sets of carbon brushes
for motors.
Filter cartridge.
12 ft. (3.6 m) power cord.
Key Options
K2389-5 EN 20 Extraction Nozzle
K2389-6 EN 40 Extraction Nozzle
K639-5 SHFA Flat Suction Nozzle
K2389-9 8 ft. (2.4 m) Extraction
Hose
More options at end of section

Automatic Start/Stop Sensor Provides


extraction only when needed, extends motor
life, and reduces energy consumption.
Wide Variety of Extraction Nozzles Available
Easily adapt the X-Tractor 1GC for many different
welding applications.

Shown with optional


K639-5 Suction Nozzle

Literature
E13.17

Low noise operation 74 dBA.

112

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Input Current

X-Tractor 1GC

K652-1

120/1/50/60

15A

K652-2

220/1/50/60

9A

www.lincolnweldfumecontrol.com

HxWxD
inches (mm)

Net Weight
lbs.(kg)

13.4 x 26.8 x 15.8


(340 x 680 x 400)

37
(17)

WELD FUME CONTROL


Processes
Stick
TIG
MIG
Flux-Cored

X-Tractor 3A, 5A, 8A

Welding Fume Extractors


Lincoln Electrics self contained X-Tractor units are specifically designed for the removal and
filtration of welding fume. These high vacuum, systems are engineered to provide suction for
multiple nozzles and fume guns and feature an integrated automatic self-cleaning filter system.
They are ideally suited for continuous use in heavy duty welding applications.
Integrated automatic filter cleaning.
Automatic operation capability
Using wire feeder trigger signal.

Input

60

PHASE

Hz

Unit Includes
Extraction Unit
Filter Cartridge
Automatic Filter Cleaning System
Internal Compressed Air Regulator
Automatic Operation Connection
Starter/Overload Switch
Key Options
K2389-5 EN 20 Extraction Nozzle
K2389-6 EN 40 Extraction Nozzle
K639-5 SHFA Flat Suction Nozzle
More options at end of section

For 1 to 8 operators simultaneously.


Rugged design For industrial use
and impact resistance.
Wide range of accessories available.

Literature
E13.19

Compact design For easy installation


in narrow spaces.
Shown (L-R):
X-Tractor 3A, X-Tractor 8A,
X-Tractor 5A

Easy to Empty Particulate bin is


readily accessible.
Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Input Current

CFM

X-Tractor 3A

L12810-1
L12810-2
L12810-3
L12810-4
L12810-5
L12810-6

230/3/60
460/3/60
230/3/60
460/3/60
230/3/60
460/3/60

14A
6.5A
20A
10A
40A
21A

165

X-Tractor 5A
X-Tractor 8A

285
475

DownFlex 200-M, 400-MS/A


& 100-NF

Rugged Workbench and Fume Extraction Downdraft Table

H x W xD
inches (mm)

Net Weight
lbs.(kg)

29.1 x 16.9 x 43.3


(740 x 430 x 1100)
33.1 x 28.0 x 55.1
(840 x 710 x 1400)
43.3 x 28.0 x 55.1
(1100 x 710 x 1400)

192
(87)
242
(110)
309
(140)

Processes
Stick
TIG
MIG
Flux-Cored
Plasma Cutting
Grinding(1)
Input

The Lincoln Electric DownFlex table is a rugged welding workbench and extraction system,
all in one self-contained unit. Great for welding, plasma cutting and grinding(1).
DownFlex 200-M and 400-MS/A Models:
Strong Backdraft (80%) and Downdraft (20%) Extraction Capacity
Ideal for welding, grinding(1), and light duty plasma cutting.

60

PHASE

Hz

Unit Includes
Sturdy Welding Table
Backdraft Panel
Side Panels
Filters & Controls
Key Options
(for 200-M and 400-MS/A Models)
K2752-1 HEPA Filter Kit
K2752-2 Plasma Cutting Work Grid
K2752-3 Working Light Kit
K2752-6 Wheel Kit
More options at end of section

Innovative 3 Stage Spark Arrestor Captures hot particulate


before it can get into the filter chamber.
Oval Shaped Filters Deliver an Impressive 560 ft2 (52 m2) of
Total Filter Media Results in longer filter life.
All Controls and Doors on Front Offers complete access to
filters and collection draws for easy maintenance.

Literature
E13.50

UL Approved
DownFlex 100-NF:
Available for customers who need a rugged downdraft table, but
prefer to build their own customized extraction system. (no filtration,
fan or electrical controls supplied).

(1)

Not suitable for use when grinding Aluminum,


Magnesium or other explosive materials.

Shown:
K2751-3
DownFlex 400-MS/A

Product
Name

Product
Number

Filter Type/
Filter Size

Input Power
Voltage/Phase/Hertz

Input Current

DownFlex 200-M

K2751-2

Cellulose/Polyester Fiber Filter/


560 ft2 (52 m2)

208/230/460/3/60

11/10/5A

DownFlex 400-MS/A

K2751-3

DownFlex 100-NF

K2751-1

HxWxD
inches (mm)

Net Weight
lbs. (kg)

36.2 x 54.3 x 39.4


(920 x 1380 x 1005)

540 (245)
562 (255)

No Filtration

N/A

36.2 x 53.8 x 35.9


(920 x 1366 x 911)

330 (150)

www.lincolnweldfumecontrol.com

113

WELD FUME CONTROL


Processes
Stick
TIG
MIG
Flux-Cored

Mobiflex 100-NF

Portable Welding Exhaust System

Input

The Mobiflex 100-NF is a portable, lightweight welding fume extraction unit that provides
source capture exhaust only capability. Great for field construction sites, repair & maintenance
operations and/or shop welding applications where removing welding fumes at the source is
needed. No filtration.

60

PHASE

Hz

Unit Includes
Exhaust Fan Unit
Carrying Handle
Sturdy Base/Stand

Lightweight and portable.

Required Options
K1668-1 Hose and Hood Set,
16 ft. (4.9 m)
More options at end of section

Weighs only 37.5 lbs (17 kg).


Handle and sturdy base included.
Great for field or shop welding.

Literature
E13.42

Exhaust only capability, airflow


up to 765 CFM depending on
length of hose(s) used.

Shown:
Mobiflex 100-NF with
K1668-1 Hose & Hood Set and
K1668-2 Extension Hose Kit

Low noise operation (69dBA).


One-year warranty.
Product
Name

Product
Number

Filter Type/
Filter Size

Input Power
Voltage/Phase/Hertz

Input Current

Mobiflex 100-NF

K1666-1

Non-Filtration Exhaust Only

115/1/60

10A

HxWxD
inches (mm)

Net Weight
lbs. (kg)

23.1 x 18.9 x 18.9


(587 x 480 x 480)

37.5
(17)

Processes
Stick
TIG
MIG
Flux-Cored

Mobiflex 200-M & 400-MS

Mobile Welding Fume Extractors


These low vacuum extractor and filtration systems are designed for light to medium duty extraction
of welding fumes. Select the Mobiflex 400-MS system to add self-cleaning capability. Mobiflex
units are ideal for facilities that require welding fume extraction in multiple locations including
maintenance departments, general fabrication or job shops and industrial environments.
All Models
Generous 735 CFM airflow with LFA 3.1/4.1
extraction arm(1).
Choice of filter types Cellulose or
high efficiency cellulose/polyester.
One-year warranty on equipment.
(30 day warranty on filter cartridge.)
200-M Model
Large Filter Capacity 538 ft2 (50 m2).

60
Hz

Unit Includes
Filter
Plastic housing
8 in. (203 mm) Flexible Hose
19 ft. (6 m) 115 VAC Input
Power Cord

Key Options
K1494-3 Starter Overload Switch
for 230V
More options at end of section

Filter Status Indicator Indicates amount of


particulate in filter cartridge to alert for system
maintenance and filter replacement.
400-MS Model
Shown:
Mobiflex 400-MS with
required Extraction Arm

RotaPulse automatic filter cleaning system.

Large Filter Capacity 325 ft2 (30 m2).

1
PHASE

Required Options
Extraction Arm
- K2633-1 LFA 3.1
- K2633-2 LFA 3.1 w/Lamp &
Arc Sensor
- K2633-3 LFA 4.1
- K2633-4 LFA 4.1 w/Lamp &
Arc Sensor
K1668-3 Hose and Hood Kit

Internal aluminum mesh spark arrestor.

Electronic filter pressure system monitors


internal static pressure and controls filter cleaning.

Input

Shown:
Mobiflex 200-M with
required Extraction Arm

Literature
E13.12

(1)

CFM level is dependent on extraction arm length,


fan type and system maintenance.

Indicator Light Indicates saturated filter.

114

Product
Name

Product
Number

Filter Type

Mobiflex 200-M
Base Unit

K1653-2
K1653-3

Mobiflex 400-MS
Base Unit

K1741-1
K1741-2

www.lincolnweldfumecontrol.com

Input Power
Voltage/Phase/Hertz

Input Current

HxWxD
inches (mm)

Net Weight
lbs. (kg)

Cellulose
High Efficiency Cellulose/Polyester

115/1/60

12A

36 x 32 x 48
(900 x 810 x 1210)

243
(111)

Cellulose
High Efficiency Cellulose/Polyester

115/1/60

12A

40 x 32 x 48
(1020 x 810 x 1210)

286
(130)

WELD FUME CONTROL


Processes
Stick
TIG
MIG
Flux-Cored

Statiflex 200-M & 400-MS

Wall-mounted Welding Fume Extractors


The Statiflex 200-M and 400-MS are stationary, wall-mounted low vacuum systems designed for
light to medium duty extraction and filtration of welding fume(1). A self-cleaning filter is standard
on the Statiflex 400-MS. Statiflex units are ideal for facilities with fixed location work stations
and little available floor space including general fabrication, job shops, welding schools, and
maintenance departments.

Required Options
Extraction Arm(s)
Stationary Fan
Overload Switch
Lamp Kit with Arc Sensor
Key Options
K1534-2 Air Exhaust Silencer
K1750-1 230V Conversion Kit
for SF 2400 Fan
More options at end of section

All Models
Generous airflow 735 CFM with LFA 3.1 or 4.1
extraction arms and SF 2400 fan(2).
Internal spark arrestor Also functions as a
pre-filter for larger-sized particulate.

Literature
E13.14

Choice of filter types Cellulose or


high efficiency cellulose/polyester.
One-year warranty (30 day warranty on filter).
Shown:
K1654-1 Statiflex 200-M
Single Arm Base Unit

200-M Model
Filter status indicator Visual guide to remaining
filter life.

Shown:
Statiflex 400-MS
Base Unit

(1)

Not suitable for use with cutting or arc


gouging operations.

(2)

CFM level is dependent on extraction arm


length, fan type and system maintenance.

400-MS Model

Large filter capacity 538 ft2 (50 m2).

RotaPulse automatic cleaning system simplifies


filter maintenance.

Flexible configuration choose single or dual


arm system.

Large filter capacity 325 ft2 (30 m2)

Product
Name

Product
Number

Filter Type

Filter Size
ft2 (m2)

HxWxD
in. (mm)

Net Weight
lbs. (kg)

Statiflex 200-M
Single Arm Base Unit

K1654-1
K1654-3

Cellulose
High Efficiency Cellulose/Polyester

538
(50)

36 x 32 x 29
(900 x 810 x 730)

66
(30)

Statiflex 200-M
Dual Arm Base Unit

K1654-2

Pretreated Cellulose

538
(50)

36 x 32 x 29
(900 x 810 x 730)

66
(30)

Statiflex 400-MS
Base Unit

K1742-1
K1742-2

Cellulose
High Efficiency Cellulose/Polyester

325
(30)

41 x 27 x 26
(1040 x 670 x 660)

187
(85)

Processes
Stick
TIG
MIG
Flux-Cored

Fume Extraction Arms


Low Vacuum Flexible Extraction Arms
These flexible extraction arms are built the Lincoln Electric way, rugged and reliable. Designed
with the welder in mind, the arms come equipped with the 360 rotatable hood for optimal
positioning to the welding point.

Literature
E13.16

Ultra-light dent and scratch resistant material.


Minimal maintenance.
Unique spring-balanced internal mechanism:
LFA 3.1/4.1/4.1-LC.
Unique advanced friction internal mechanism:
LTA 2.0/LFA 2.0.
360 rotatable hood.
Airflow throttle valve.

LFA 3.1

One-year warranty.

LFA 4.1-LC

LTA 2.0

Product
Name

Product
Number

Arm Length
ft. (m)

HxW
inches (mm)

Net Weight
lb. (kg)

CFM with SF 2400 Fan


(with no filtration)

LFA 3.1

K2633-1
K1655-1
K2633-2
K2633-3
K1655-2
K2633-4
K1655-6
K1655-5
K1655-3
K1655-7

10 (3.1)

8 x 118 (208 x 3,000)

33 (15)

760

10 (3.1)
13 (4.1)

8 x 118 (208 x 3,000)


8 x 157 (208 x 4,000)

35 (16)
37.5 (17)

760
760

13 (4.1)
13 (4.1)
6.5 (2.0)
Retracts from 3-4.5 (1-1.5)
Retracts from 5-8.2 (1.5-2.5)

8 x 157 (208 x 4,000)


8 x 157 (208 x 4,000)
8 x 85 (208 x 2,160)
8 x 39.5-55 (208 x 1,000-1,400)
8 x 62-100.5 (208 x 1,575-2,553)

39.5 (18)
37.5 (17)
33 (15)
15.4 (7)
59.5 (27)

760
760
760
780
760

LFA 3.1 (w/Lamp & Arc Sensor)


LFA 4.1
LFA 4.1 (w/Lamp & Arc Sensor)
LFA 4.1-LC (Low Ceiling)
LFA 2.0
LTA 2.0
LTA 2.0. CW

Use With:
Mobiflex
Statiflex
Mobiflex
Mobiflex
Statiflex
Mobiflex
Statiflex
Statiflex
Statiflex
Statiflex

www.lincolnweldfumecontrol.com

115

WELD FUME CONTROL

Modular Extraction Hood


For Containing and Extracting Fume from Metalworking Operations
Lincoln Electrics Modular Extraction Hood is engineered to contain and extract welding,
cutting, arc gouging, and grinding(1) fume from the work environment. Its innovative design
brings a reliable and practical solution to the market. These units are ideal for robotic,
hard automation and manual applications.
Modular, extruded aluminum construction
Easy to assemble, install, and relocate.
Unique double panel roof configuration
Acts as an in-line baffle, deflection plate
and spark arrestor.
Lincolns innovative perimeter pull
technology Maximizes fume extraction
effectiveness at lower overall airflow rates.

Processes
Stick
TIG
MIG
Flux-Cored

Plasma Cutting
Arc Gouging
Grinding(1)

Key Options
S28058-24 Light Kit
S28058-25 Leg, 6.56 ft. (2.0 m)
S28058-26 Leg, 8.2 ft. (2.5 m)
S28058-27 Leg, 9.84 ft. (3.0 m)
S28058-52 Leg, 11.48 ft. (3.5 m)
S28058-28 Leg Mounting Kit
S28058-22 Curtain Bracket Kit
S28058-53 Semi-transparent (red)
Curtain Strip: 82 ft. Roll (25 m)
S28058-59 Non-transparent (green)
Curtain Strip: 82 ft. Roll (25 m)
Literature
E13.60

Efficient airflow control Results in


reduced energy consumption and lower
capital equipment costs.

(1)

Not suitable for use when grinding Aluminum,


Magnesium or other explosive materials.

Modular design Allows for cleaning and


servicing of key components.
Pre-Engineered Statiflex Filter Banks
Optimized for each hoods size and airflow
requirements.
One-year warranty.
Product
Name
Modular Extraction Hood

Shown: Modular Extraction Hood positioned over System 20.

Product Number/Sizes

Recommended
Extraction Capacity

Recommended Air Velocity


in Connected Duct

See end of section for full list of


product numbers and sizes.

290-474 CFM per square meter of hood


(27-44 CFM per square foot of hood)

2,000 feet/minute
(FPM)

For Fume Extraction from Robotic Welding Cells

Processes
TIG
MIG
Flux-Cored
Metal-Cored

Lincoln Electric robotic extraction hoods are the ideal solution for welding fume extraction
on robotic cells. Theres a model for each of our pre-engineered cells or one can be
customized to fit a nonstandard cell.

Key Options
Interior lighting
Statiflex Filter Bank
Preventive maintenance contract

For filtration of welding fume, a Statiflex Filter Bank can be incorporated into the extraction
hood design. The Statiflex Filter Banks modular layout, higher efficiency and innovative
cartridge cleaning system make it a robust filtration solution.

Literature
E10.295

Robotic Extraction Hoods

Lightweight design.
Sized to fit Lincoln Electric
pre-engineered cells.
Modular-style hood also available
for custom cell designs.

Shown:
System 20 shown with extraction hood,

Statiflex filter bank, interior lighting,


and Power REAM Robotic Torch Maintenance Center.

116

www.lincolnweldfumecontrol.com

WELD FUME CONTROL

Statiflex Filter Banks

For Filtering Industrial Welding Fume and Particulate

Processes
Stick
TIG
MIG
Flux-Cored
Input

The Statiflex Filter Bank is ideal for filtering fume and


particulate generated by welding, cutting, arc gouging
and grinding. Its higher efficiency, innovative cartridge
cleaning system, and modular design make the
Statiflex Filter Bank a more robust filtration
solution for your metalworking operations.

60

PHASE

Hz

Plasma Cutting
Arc Gouging
Grinding(1)

Unit Includes
Filter Bank
Filters
Fan
Cleaning Controls
Starter Controls
Dust Drum

Compact, high performance system available in 2 to 48


filter versions.

User to supply electrical power,


compressed air and ductwork.
Assembly required.

Multi-Flow Technology Disperses incoming air evenly


throughout the filter bank, resulting in longer filter life.
Self-Cleaning System Pulse amplifier technology
utilizes a uniform high energy pulse of compressed
air for filter cleaning.

Literature
E13.60
(1)

Not suitable for use when grinding Aluminum,


Magnesium or other explosive materials.

Shown:
Statiflex Filter Bank,
4-Bank

Product
Name

Filter
Type

Fan Sizes
HP

Statiflex Filter Banks


(2 to 48 cartridges)

MERV 16 Rated Filters

1-1/2 to 100

Welding Booth
Effective Production or Training Space
with Integrated Weld Fume Control
The Lincoln Electric Welding Booth is ideal for use in
stationary production welding applications, vocational
centers, and training facilities. It can be configured
with shelving, brackets, hooks, lighting, and air/gas
connections to meet the needs of the welding operator
or student. Source extraction weld fume control can
be easily integrated into the booth, with an extraction
arm and connection to a Central System.

Welding Booth

Optional Extraction Arms

Rugged Steel Construction Endures the rigors


of production welding operations or training
environment.

Telescopic Arm with 360 Rotatable Hood New


telescopic tube design allows maximum extension
and compression. Spring-balanced mechanism
provides easy movement and ensures the hood stays
where it is positioned. Ideal for pipe welding; position
the arm at the start of the weld and no additional
adjustment is necessary. Arm length is 40-80 inches.

Easy Installation Helps to minimize start-up costs.


Generously Sized Plenty of room to maneuver
within the work or training space. Standard booth
sizes of 5 ft. x 5 ft. (1.5 x 1.5 m) and 6 ft. x 6 ft.
(1.8 x 1.8 m) meet AWS guidelines for booth width
and depth.

Processes
(Power Source Controlled)
Stick
TIG
MIG
Flux-Cored
Metal-Cored
Submerged Arc
Key Options
Work Table with Adjustable Overhead
Welding Bracket
Welding Curtain
Tool Shelves with Torch Holders
Locker Box
Literature
MC10-87

Rugged Design Made from durable dent and


scratch resistant material.
Source Capture Solution More effective than back
draft designs as a means of controlling weld fume.

Welding Booth shown with


optional Welding Curtain

www.lincolnweldfumecontrol.com

117

WELD FUME CONTROL

Engineered Systems
Solutions customized to meet your individual needs.
The Circulator
The Circulator is a free-standing general filtration system for weld fume control. It is ideal for manufacturing and
fabrication facilities which have obstructions for ductwork overhead cranes and large amounts of infrastructure
offering an economical alternative to a Push/Pull System. The Circulator is intended to be used to supplement
an existing source extraction system.
The Circulator is designed to create a cleaner work environment by reducing the amount of dust and dirt in operator
and surrounding work areas. It also supplements the natural (draft) and/or forced ventilation (roof/wall fans) which
may be present to reduce the overall concentration of welding fume in the workshop.
The innovative Green-Drive Control System continually monitors system operation and automatically adjusts airflow
to maintain required performance levels. This results in energy savings of up to 50% and increased filter life of up to
30% over traditional on/off systems.
Literature: MC11-37

Push/Pull Systems
For Welding and Fabrication Facilities
Fume and metal particulate from metalworking operations such as welding, plasma cutting,
arc gouging and grinding can build-up as a layer in the air of a facility. Eventually, the
particulate may settle back to the floor. Lincoln Electric Automations Push/Pull System
can remove this layer in a controlled manner, filter it and circulate the filtered air back
into the facility.
Use a Push/Pull System when:
Workers are in spaces where effective source capture is difficult.
Fabricating large weldments and when the welder needs to frequently shift positions.
Improvement of general workplace air quality by removing welding particulate layer is desired.
Literature: MC08-88

Push/Pull System installed at Elgin Sweeper Company

High Vacuum Central Systems


For Welding, Cutting and Grinding
High vacuum, low volume central systems are a cost effective
choice. These systems use a central turbine and filter, and
supply \suction throughout the plant. Since the airflow is
one-tenth the volume of low vacuum systems, and the
vacuum pressures are ten times higher, these systems
use smaller ductwork and less CFM. Header ducts are
frequently one size through the whole system.
Literature: MC09-89

Low Vacuum Central Systems


For Schools and Industry
Lincoln Electric offers low vacuum, high volume exhaust systems for
source capture applications. They are an ideal solution to address
welding fume removal in educational environments and manufacturing
plants that require multiple station drops.
Literature: MC09-89

Low Vacuum Central Systems installed at Erie Technical Institute

For further information, contact the Environmental Team at: weldfumecontrol@lincolnelectric.com or call 216-383-2667
118

www.lincolnweldfumecontrol.com

WELD FUME CONTROL

Weld Fume Control Options


Miniflex

DownFlex 200-M and 400-MS/A

Statiflex 200-M Single and Dual Arm

Expendable Parts
KP2390-1 LongLife-H Filter
KP2390-2 HEPA Filter
KP2390-3 Pre-filter
General Options
K2389-5
EN 20 Nozzle
K2389-6
EN 40 Nozzle
K639-1
SHM-300 Suction Head
for Manual Welding, 12 in. (300 mm)
K639-2
SHM-400 Suction Head
for Manual Welding, 16 in. (400 mm)
K639-3
SHM-500 Suction Head
for Manual Welding, 20 in. (500 mm)
K639-4
SHMS Low Noise Suction Nozzle
K639-5
SHFA Flat Suction Head with Flexible Arm
UNM Suction Head for Heavy Smoke
K639-6
K2389-3
NKT Nozzle Kit, 1 in. x 8 ft. Hose,
1-3/4 in. (44.5 mm) Hose Adapter
K2389-4
NKC Nozzle Kit, 1 in. x 8 ft. Hose,
1-3/4 in. (44.5 mm) Hose Adapter
K2389-8
Extraction Hose, 1-3/4 in. x 16 ft.
(44.5 mm x 4.9 m)
K2389-9
Extraction Hose, 1-3/4 in. x 8 ft.
(44.5 mm x 2.4 m)
K2389-10 Hose-to-Hose Adapter,
1-3/4 x 1-3/4 in. (44.5 x 44.5 mm)
K2389-2
Hose Connection Outlet
K2389-1
Activated Carbon Filter
K2389-7
Wall Mounting Bracket

General Options
K2752-1
HEPA Filter Kit
K2752-2
Plasma Cutting Work Grid
K2752-3
Working Light Kit
K2752-4
Current Activated Start/Stop Sensor
(400-MS/A only)
K2752-5
Motion Activated Start/Stop Sensor
(400-MS/A only)
K2752-6
Wheel Kit (max. load 330 lb./149.7 kg)
K2752-7
Silencer/Outlet Duct
K2752-8
Mounting Kit for Bench Vice
K2752-9
Dust Tray Lid
Expendable Parts
K2752-13 LongLife Filter
K2752-14 HEPA Filter

FOR A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROM


CATEGORY 2, AND ONE ITEM EACH FROM SYSTEMS
3A OR 3B

X-Tractor 1GC
General Options
K639-1
SHM-300 Suction Head for Manual Welding,
12 in. (300 mm)
K639-2
SHM-400 Suction Head for Manual Welding,
16 in. (400 mm)
K639-3
SHM-500 Suction Head for Manual Welding,
20 in. (500 mm)
K639-4
SHMS Low Noise Suction Nozzle
K639-5
SHFA Flat Suction Head with Flexible Arm
K639-6
UNM Suction Head for Heavy Smoke
Gun Mounted Nozzle Kit (OT-25)
K639-20
Expendable Parts
KP2069-1 Filter Cartridge for K652-XX

X-Tractor 3A, 5A, 8A


General Options
K639-1
SHM-300 Suction Head for Manual Welding,
12 in. (300 mm)
K639-2
SHM-400 Suction Head for Manual Welding,
16 in. (400 mm)
K639-3
SHM-500 Suction Head for Manual Welding,
20 in. (500 mm)
K639-4
SHMS Low Noise Suction Nozzle
K639-5
SHFA Flat Suction Head with Flexible Arm
UNM Suction Head for Heavy Smoke
K639-6
K639-20
Gun Mounted Nozzle Kit (OT-25)
K2389-5
EN 20 Nozzle
K2389-6
EN 40 Nozzle
K2389-3
NKT Nozzle Kit, 1 in. x 8 ft. (25.4 mm x 2.4 m)
Hose, 1-3/4 in. (44.6 mm) Hose Adapter
K2389-4
NKC Nozzle Kit, 1 in. x 8 ft. (25.4 mm x 2.4 m)
Hose, 1-3/4 in. (44.6 mm) Hose Adapter

( See Guns and Torches section for weld fume extraction guns. )

DownFlex 100-NF
General Options
K2752-10 Central System Connection Kit
K2752-11 Dust Container
K2752-12 Spark Arrestor
K2752-2
Plasma Cutting Work Grid
K2752-3
Working Light Kit
K2752-8
Mounting Kit for Bench Vise

Mobiflex 100-NF
Required Options
K1668-1
Hose and Hood Set, 16 ft. (4.9 m)
K1668-2
Exhaust or Extension Hose Set, 16 ft. (4.9 m)

Mobiflex 200-M and 400-MS


Hose/Hood Set or Extraction Arm
K1668-3
Hose and Hood Kit
LFA 3.1 10 ft. (3.0 m) Extraction Arm
K2633-1
K2633-2
LFA 3.1 10 ft. (3.0 m) Extraction Arm with
Lamp/Arc Sensor
K2633-3
LFA 4.1 13 ft. (4.0 m) Extraction Arm
K2633-4
LFA 4.1 13 ft. (4.0 m) Extraction Arm with
Lamp/Arc Sensor
General Options, Both Models
K1494-3
Starter Overload Switch for 230V
General Options, Mobiflex 200-M
K1673-1
Cellulose Filter
K1673-3
High Efficiency Cellulose/Polyester Filter
Activated Carbon Filter
K1852-1
General Options, Mobiflex 400-MS
K1673-2
Cellulose Filter
K1673-4
High Efficiency Cellulose/Polyester Filter

FOR A DUAL ARM PACKAGE, CHOOSE TWO ITEMS FROM


CATEGORY 2, AND TWO ITEMS EACH FROM SYSTEMS
3A OR 3B
Extraction Arms (Category 2)
LTA 2.0 Telescopic Extraction Arm
K1655-3
K1655-5
LFA 2.0 6.5 ft. (2.0 m) Extraction Arm
K1655-1
LFA 3.1 10 ft. (3.0 m) Extraction Arm
K1655-2
LFA 4.1 13 ft. (4.0 m) Extraction Arm
K1655-6
LFA 4.1-LC Low Ceiling 13 ft. (4.0 m)
Extraction Arm
K1655-7
LTA 2.0-CW Telescopic Extration Arm
Standard System (Category 3A) requires fan, starting control
and mounting brackets
K1656-1
SF 2400 Stationary Fan (1 HP)
K1494-2
Starter Overload Switch for 115V
K1494-3
Starter Overload Switch for 230V
K1669-4
Lamp Kit with Arc Sensor for Wall Mounted Arms
K1657-1
SF 2400 Wall Mounting Bracket
(use with LFA 3.1, 4.1 and 4.1-LC)
K1657-2
SF 2400 Wall Mounting Bracket
(use with LTA 2.0 and LFA 2.0)
Extension Crane System (Category 3B) requires fan, starting
control and extension crane
K1656-4
SF 4200 Stationary Fan (2 HP)
K1494-10 Starter/Overload Switch for SF 4200 Fan
K1669-10 Lamp with Arc Sensor for SF 4200 Fan
K1671-1
EC 2 Extension Crane, 7 ft. (2.1 m)
K1671-2
EC 4 Extension Crane, 14 ft. (4.3 m)
K1672-1
Feeder Hanging Rail
General Options
K1750-1
230V Conversion Kit for SF 2400 Fan
K1673-1
Cellulose Filter
K1673-3
High Efficiency Cellulose/Polyester Filter
K1852-1
Activated Carbon Filter
K1534-2
Air Exhaust Silencer
K1743-2
Non-Return Valve

Statiflex 400-MS Single Arm


FOR A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROM
CATEGORY 2, AND ONE ITEM EACH FROM CATEGORY
3A OR 3B
(Requires Lamp/Arc Sensor Kit to operate Statiflex 400-MS
Self-Cleaning Controls).
Extraction Arms (Category 2)
K1655-3
LTA 2.0 Telescopic Extraction Arm
K1655-5
LFA 2.0 6.5 ft. (2.0 m) Extraction Arm
K1655-1
LFA 3.1 10 ft. (3.0 m) Extraction Arm
K1655-2
LFA 4.1 13 ft. (4.0 m) Extraction Arm
K1655-6
LFA 4.1-LC Low Ceiling 13 ft. (4.0 m)
Extraction Arm
K1655-7
LTA 2.0-CW Telescopic Extration Arm
Standard System (Category 3A) requires fan, starting control
and mounting brackets
K1656-1
SF 2400 Stationary Fan (1 HP)
K1669-4
Lamp Kit with Arc Sensor for Wall Mounted Arms
K1657-1
SF 2400 Wall Mounting Bracket
(use with LFA 3.1, 4.1 and 4.1-LC)
K1657-2
SF 2400 Wall Mounting Bracket
(use with LTA 2.0 and LFA 2.0)
Extension Crane System (Category 3B) requires fan,
starting control and extension crane
K1656-4
SF 4200 Stationary Fan (2 HP)
K1669-10 Lamp with Arc Sensor for SF 4200 Fan
K1671-1
EC 2 Extension Crane, 7 ft. (2.1 m)
K1671-2
EC 4 Extension Crane, 14 ft. (4.3 m)
K1672-1
Feeder Hanging Rail
General Options
K1750-1
230V Conversion Kit for SF 2400 Fan
K1673-2
Cellulose Filter
K1673-4
High Efficiency Cellulose/Polyester Filter
Air Exhaust Silencer
K1534-2
www.lincolnweldfumecontrol.com

119

WELD FUME CONTROL

Weld Fume Control Options


Modular Extraction Hood
Product
Number
AD1234-80
AD1234-81
AD1234-82
AD1234-83
AD1234-84
AD1234-85
AD1234-86
AD1234-87
AD1234-88
AD1234-89
AD1234-90
AD1234-91
AD1234-92
AD1234-93
AD1234-94
AD1234-95
AD1234-96
AD1234-98
AD1234-99
AD1234-100
AD1234-101
AD1234-102
AD1234-103
AD1234-104
AD1234-105

120

Modular Extraction
Hood Size - ft. (m)
3.28 x 4.92 (1.0 x 1.5)
3.28 x 6.56 (1.0 x 2.0)
3.28 x 8.20 (1.0 x 2.5)
3.28 x 9.84 (1.0 x 3.0)
3.28 x 11.48 (1.0 x 3.5)
3.28 x 13.12 (1.0 x 4.0)
4.92 x 4.92 (1.5 x 1.5)
4.92 x 8.20 (1.5 x 2.5)
4.92 x 9.84 (1.5 x 3.0)
4.92 x 11.48 (1.5 x 3.5)
4.92 x 13.12 (1.5 x 4.0)
6.56 x 4.92 (2.0 x 1.5)
6.56 x 6.56 (2.0 x 2.0)
6.56 x 8.20 (2.0 x 2.5)
6.56 x 9.84 (2.0 x 3.0)
6.56 x 11.48 (2.0 x 3.5)
6.56 x 13.12 (2.0 x 4.0)
3.28 x 14.76 (1.0 x 4.5)
3.28 x 16.40 (1.0 x 5.0)
3.28 x 18.04 (1.0 x 5.5)
4.92 x 14.76 (1.5 x 4.5)
4.92 x 16.40 (1.5 x 5.0)
4.92 x 18.04 (1.5 x 5.5)
6.56 x 14.76 (2.0 x 4.5)
6.56 x 16.40 (2.0 x 5.0)

www.lincolnweldfumecontrol.com

Product
Number
AD1234-106
AD1234-107
AD1234-108
AD1234-109
AD1234-110
AD1234-111
AD1234-112
AD1234-113
AD1234-114
AD1234-115
AD1234-116
AD1234-117
AD1234-118
AD1234-119
AD1234-120
AD1234-121
AD1234-122
AD1234-123
AD1234-124
AD1234-125
AD1234-126
AD1234-127
AD1234-128
AD1234-129
AD1234-130

Modular Extraction
Hood Size - ft. (m)
6.56 x 18.04 (2.0 x 5.5)
8.20 x 8.20 (2.5 x 2.5)
9.84 x 8.20 (3.0 x 2.5)
9.84 x 9.84 (3.0 x 3.0)
9.84 x 14.76 (3.0 x 4.5)
11.48 x 8.20 (3.5 x 2.5)
11.48 x 9.84 (3.5 x 3.0)
11.48 x 11.48 (3.5 x 3.5)
11.48 x 14.76 (3.5 x 4.5)
11.48 x 16.40 (3.5 x 5.0)
13.12 x 8.20 (4.0 x 2.5)
13.12 x 9.84 (4.0 x 3.0)
13.12 x 11.48 (4.0 x 3.5)
13.12 x 13.12 (4.0 x 4.0)
13.12 x 14.76 (4.0 x 4.5)
13.12 x 16.40 (4.0 x 5.0)
13.12 x 18.04 (4.0 x 5.5)
14.76 x 8.20 (4.5 x 2.5)
14.76 x 14.76 (4.5 x 4.5)
16.40 x 8.20 (5.0 x 2.5)
16.40 x 9.84 (5.0 x 3.0)
16.40 x 14.76 (5.0 x 4.5)
16.40 x 16.40 (5.0 x 5.0)
18.04 x 8.20 (5.5 x 2.5)
18.04 x 9.84 (5.5 x 3.0)

Product
Number
AD1234-131
AD1234-132
AD1234-133
AD1234-134

Modular Extraction
Hood Size - ft. (m)
18.04 x 11.48 (5.5 x 3.5)
18.04 x 14.76 (5.5 x 4.5)
18.04 x 16.40 (5.5 x 5.0)
18.04 x 18.04 (5.5 x 5.5)

General Options
S28058-24
Light Kit
S28058-25
Leg, 6.56 ft. (2.0 m)
S28058-26
Leg, 8.2 ft. (2.5 m)
S28058-27
Leg, 9.84 ft. (3.0 m)
S28058-52
Leg, 11.48 ft. (3.5 m)
S28058-28
Leg Mounting Kit
S28058-22
Curtain Bracket Kit
S28058-53
Semi-transparent (red),
Curtain Strip: 82 ft. (25 m) Roll
S28058-59
Non-transparent (green),
Curtain Strip: 82 ft. (25 m) Roll

RECOMMENDED

EQUIPMENT OPTIONS

www.lincolnelectric.com

121

RECOMMENDED EQUIPMENT OPTIONS

Stick
ACCESSORY KITS

REMOTE CONTROLS

Accessory Kit, 400 Amp


For stick welding. Includes
35 ft. (10.7 m) #2/0 electrode
cable with lug, 30 ft. (9.1 m)
#2/0 work cable with lugs,
headshield, filter plate, work
clamp and electrode holder.
Order K704

Remote Output Control


For remote output of welding
voltage. Consists of control
box with 25 or 100 ft. (7.6 or
30 m) of four conductor cable
and 6-pin MS-type connector.
Order K857 for 25 ft. (7.6 m)
Order K857-1 for 100 ft.
(30 m)

Accessory Kit, 150 Amp


For stick welding. Includes
20 ft. (6.1 m) #6 electrode
cable with lug, 15 ft. (4.6 m)
#6 work cable with lugs,
headshield, filter plate, work
clamp, electrode holder and
sample pack of mild steel
electrode.
Order K875

Stick Electrode
Holder & Cable
Includes 12.5 ft. (3.8 m)
electrode cable with
Twist Mate connectors.
Order K2374-1
for Precision TIG 225

Stick Electrode Holder,


Work Clamp, Cable &
Twist Mate Set
Includes 200 amp stick holder,
welding cable, work cable,
work clamp and Twist Mate
connections.
Order K2394-1 for Invertec
V275-S, Invertec V160-T,
Invertec V205-T AC/DC,
Invertec V205-T DC

122

www.lincolnelectric.com

Remote Output Control


with 12-pin Universal
Connector
Permits remote adjustment
of output. 25 ft. (7.6 m) cord.
Order K857-2 for
Power Wave C300,
Power Wave S350

Remote Output Control


with 120V AC Receptacles
Remote weld output control
box with two 120V AC
receptacles having GFCI
(Ground Fault Circuit
Interrupter) protection. One
cord for both remote and
power. 100 ft. (30.5 m) long.
Permits remote adjustment
of weld output and power for
tools 20 amp capacity.
Order K2627-2 for Ranger
250 GXT, Ranger 305 G,
Ranger 305 LPG, Ranger
305 D, Vantage 300,
Vantage 400, Vantage 500,
Air Vantage 500

Remote Control
Remote control rheostat
permits machine output
changes up to 100 ft.
(30.5 m) from the machine.
Includes local/remote switch
and receptacle for older
machine control panels.
Order K924-4 for Pipeliner
200D, Classic 300D, SAE300, SAE-500

Remote Output Control


(Stick and Wire Welding)
For machines that have the
Wire Feed Module. Contains
rheostat for stick output,
potentiometer for wire output,
and 100 ft. (30.5 m) long
control cable.
Order K2464-1 for Pipeliner
200D, Classic 300D (Code
10911 and up), SAE-300

Remote Control
Remote control rheostst
permits machine output
changes up to 100 ft.
(30.5 m) from the machine.
Plugs into receptacle on
control panel.
Order K2861-1 for
Big Red 500

6-pin to 12-pin Adapter


Use for adapting existing 6-pin
remote controls such as the
K870, K857, and K963-3 to
the new 12-pin connector.
Order K2909-1

RECOMMENDED EQUIPMENT OPTIONS

TIG
TIG GENERAL OPTIONS

TIG REMOTE CONTROLS

Invertec TIG Solenoid Kit


Mounts inside the back of the
Invertec V350-PRO. Controls
gas flow into the V350-PRO
through the Twist Mate
connector. Includes gas hose
and solenoid. (Not compatible
with construction model.)
Order K1762-2

Arc Start Switch


May be used in place of the
Foot or Hand Amptrol. Comes
with a 25 ft. (7.6 m) cable and
6 pin plug connector. Attaches
to the TIG torch for convenient
finger control to start and stop
the weld cycle at the current
set on the machine.
Order K814

TIG WATER-COOLED
OPTIONS
Cool Arc 40 Water Cooler
Reliable and affordable water
cooler for water-cooled MIG,
TIG, or plasma cutting
applications.
Order K1813-1 for
115/1/50/60
Order K2187-1 for
220-240/1/50/60
Water Cooler Hoses
(CGA to CGA)
For 5/8 in. (15.9 mm) LH CGA
fitting applications at both
cooler and wire feeder. Kit
contains two 25 ft. (7.6 m)
hoses with 5/8 in. left hand
CGA fittings on both ends
of hose.
Order K1859-2 for Precision
TIG 275, Precision TIG 375

TIG MODULES
TIG Module
Portable, high frequency unit
with gas valve for TIG welding.
Rated at 300 amps/60% duty
cycle.
Order K930-2

Control Cable
Connects TIG Module to
power source.
Order K936-1 for 9-pin to
14-pin
Order K936-3 for 9-pin to
6-pin plus 115V
Order K936-4 for 9-pin to
115V

Control Cable Extension


Allows the TIG Module to be
operated at distances up to
200 ft. (61 m) from the power
source. Available in 45 ft.
(13.7 m) sections.
Order K937-45

Docking Kit
Allows you to dock the TIG
Module on top of a flat-roofed
power source, or any other flat
surface measuring at least
10 x 15 in. (254 x 381 mm).
Includes a latch and provisions
for a user-supplied padlock to
lock the TIG Module in place.
Order K939-1

Contactor Kit
Installs in the K930-2 TIG
Module for use with welders
without a contactor. Makes the
TIG torch electrode electrically
cold until the Amptrol is
activated.
Order K938-1

Amptrol Adapter Kit


Adapts Amptrols 6-pin
MS-type plug connection to
terminal strip on power
source.
Order K843

Foot Amptrol
Provides 25 ft. (7.6 m) of
remote output control for
TIG welding. (6-pin plug
connection).
Order K870

Foot Amptrol with 12-pin


Universal Connector
Provides 25 ft. (7.6 m) of
remote current control for
TIG welding.
Order K870-2 for
Power Wave C300,
Power Wave S350

Hand Amptrol
Provides 25 ft. (7.6 m) of
remote current control for
TIG welding. (6-pin plug
connection). Velcro straps
secure it to the torch.
Order K963-3 (One size fits
all Pro-Torch TIG Torches.)

Hand Amptrol with 12-pin


Universal Connector
Provides 25 ft. (7.6 m) of
remote current control for
TIG welding.
Order K963-4 for
Power Wave C300,
Power Wave S350

TIG-MATE STARTER
PACKS
Includes
Ultra-Flex
Torch!

Includes
Ultra-Flex
Torch!

TIG-Mate 17V Air-Cooled


TIG Torch Starter Pack
Get everything you need for
TIG welding in one complete
easy-to-order kit packaged in
its own portable carrying case.
Includes: PTA-17V Ultra-Flex
torch, parts kit, Harris
flowmeter/regulator, 10 ft.
(3.0 m) gas hose, and work
clamp and cable.
Order K2265-1

TIG-Mate 17 Air-Cooled
TIG Torch Starter Pack
Get everything you need for
TIG welding in one complete
easy-to-order kit packaged in
its own portable carrying case.
Includes: PTA-17 Ultra-Flex
torch, parts kit, Harris
flowmeter/regulator, 10 ft.
(3.0 m) gas hose, Twist Mate
adapter, and work clamp and
cable. Order K2266-1

TIG-Mate 20 Water-Cooled
TIG Torch Starter Pack
Get everything you need for
TIG welding in one complete
easy-to-order kit packaged in
its own portable carrying case.
Includes: PTW-20 torch, parts
kit, Harris flowmeter/
regulator, 10 ft. (3.0 m) gas
hose, Twist Mate adapter,
work clamp and cable and
10 ft. (3.0 m) water hose.
Order K2267-1

www.lincolnelectric.com

123

RECOMMENDED EQUIPMENT OPTIONS

MIG Wire Feeder/Welder


WELDING KITS
.045 in. Innershield
Welding Kit
Includes everything needed to
weld with .045 in. (1.1 mm)
Innershield self-shielded
flux-cored wire. Includes an
.035-.045 in. (0.9-1.1 mm)
Magnum 100L gun liner, a
.045 in. (1.1 mm) contact tip,
a gasless nozzle, knurled drive
roll, .045 in. (1.1 mm) inner
wire guide and 10 lb. (4.5 kg)
spool of .045 in. (1.1 mm)
Innershield NR-212 wire.
Order K2528-1 for SP-180T,
POWER MIG 180C, POWER
MIG 180 Dual

POWER MIG SPOOL GUN


SYSTEMS
POWER MIG 256:
Magnum SG Spool Gun
Lightweight, well-balanced,
semiautomatic spool gun
designed primarily for easy,
accurate aluminum wire
feeding.
Order K487-25
Magnum SG Spool Gun
Control Cable Adapter Plug
Allows K487-25 Magnum SG
spool guns 6-pin control
cable to plug into the POWER
MIG 256s 7-pin spool gun
control receptacle.
Order K2445-1
OR
Magnum 250LX
Spool Gun
300 amps, 60% duty cycle.
Feeds .035-3/64 in.
(0.9-1.2 mm) dia. aluminum
wire on 2 lb. (0.9 kg) spools.
Order K2490-1

POWER MIG SPOOL GUN


SYSTEMS, CONT.
POWER MIG 140C, 180C &
180 Dual and SP-140T &
SP-180T:
Magnum 100SG Spool Gun
Designed to easily feed 4 in.
(102 mm) diameter 1 lb. (0.45
kg) spools of .030 in. (0.8 mm)
or .035 in. (0.9 mm) diameter
SuperGlaze aluminum MIG
wire. Includes gun, adapter kit,
.035 in. (0.9 mm) contact
tips (qty. 3), gas nozzle, and
a 1 lb. (0.45 kg) spool of
SuperGlaze 4043 .035 in.
(0.9 mm) MIG wire. Packaged
in a convenient carrying case.
Order K2532-1

POWER MIG 216:


POWER MIG 216
Spool Gun Adapter
This kit is designed to allow
the Magnum SG or Magnum
250LX spool gun to operate
with the POWER MIG 216.
The kit includes the solenoid,
gas lines, wiring harness and
gun connection panel. The
gun connection panel features
a 6-pin MS-type connector
for the Magnum SG spool gun
and a 7-pin MS-type
connector for the Magnum
250LX spool gun and a
selector switch to choose
which gun you are using.
Order K2703-1
(Note: The K2703-1 spool
gun adapter disables the
Magnum 100SG capability.)

POWER MIG 350MP:


Magnum 250LX
Spool Gun
300 amps, 60% duty cycle.
Feeds .035-3/64 in.
(0.9-1.2 mm) dia. aluminum
wire on 2 lb. (0.9 kg) spools.
Order K2490-1

Spool Gun Holder


Provides neat storage of spool
gun cable, and gas hose on
power source.
Order K1738-1

124

www.lincolnelectric.com

POWER MIG TIMER KIT


Timer Kit
Adds 4-step trigger interlock,
spot mode, adjustable run-in
speed for smoother arc
starting, and adjustable
burnback time to minimize
wire sticking in puddle. Easy
to install.
Order K1701-1

Spot Timer Kit


This timer allows you to set a
fixed weld time of up to 10
seconds that is initiated when
you pull the gun trigger. Ideal
for making consistent spot
welds on thin sheet metal.
Order K2525-1 for POWER
MIG 140C, POWER MIG
180C, POWER MIG 180 Dual,
SP-140T, SP-180T

RECOMMENDED EQUIPMENT OPTIONS

Power Sources
UNDERCARRIAGES
AND CARTS
Wheel Kit
Includes axle, two wheels,
and assembly hardware.
Can be installed in minutes.
Order K761 for AC-225,
AC/DC-225/125

Undercarriage
For hand moving. Includes
handle, axle, wheels, front
bracket and mounting
hardware.
Order K866 for Idealarc 250

Undercarriage
Platform undercarriage with
mounting for two gas cylinders
at rear of welder.
Order K841 for Idealarc
R3R-400, R3R-500, CV-400,
and DC-400
Order K842 for Idealarc
CV-655, DC-600, and DC-655
Order K874 for Idealarc
CV-305

Dual Cylinder Platform


Undercarriage
Platform undercarriage for
mounting two gas cylinders
at rear of welder
Order K1570-1 for Power
Wave 455M, Power Wave
455M/STT

Undercarriage
Includes a dual bottle rack
with chain and front casters,
rear wheels and a handle.
Order K1869-1 for Precision
TIG 275, Precision TIG 375

Under-Cooler Cart Water


Cooler
Includes cooler-in-a drawer
with hoses and a lockable
storage drawer on a dual
bottle undercarriage.
Order K1828-1 for Precision
TIG 275, Precision TIG 375

Understorage Cart
Adds easy shop mobility and
provides shielding gas bottle
platform, handy storage
drawer and two filler rod
holders.
Order K2348-1 for
Precision TIG 225

Dual Cylinder Cart


Adds easy shop mobility
and provides side-by-side
mounting for two full size
gas cylinders. Cart includes
handy storage drawer and
TIG filler rod holders.
Order K2617-1 for
Precision TIG 225.

Utility Cart
Heavy duty cart stores and
transports welder, 150 cubic
foot shielding gas cylinder,
welding cables and
accessories. Includes stable
platforms for welder and gas
bottle, lower tray for added
storage capacity and
adjustable height handle.
Order K520 for AC-225,
SP-140T, SP-180T, POWER
MIG 140C, POWER MIG
180C, POWER MIG 180 Dual

Welding Cart
Lightweight cart stores and
transports welder, 80 cubic
foot shielding gas cylinder,
welding cables and
accessories. Includes an
angled top shelf for easy
access to controls, lower tray
for added storage capacity,
a sturdy fixed handle and
convenient cable wrap hanger.
Order K2275-1 for Invertec
V155-S, Invertec V160-S,
Invertec V160-T, Invertec
V205-T AC/DC, Invertec
V205-T DC, SP-140T,
SP-180T, POWER MIG 140C,
POWER MIG 180C, POWER
MIG 180 Dual

Inverter & Wire Feeder Cart


Rear-wheeled cart includes
front casters and no-lift gas
bottle platform. Convenient
handles allow for easy cable
storage while full length side
trays store parts and tools.
Shipped fully assembled.
Small footprint fits through 30
inch door.
Order K1764-1 for Invertec
STT-II, Invertec V350-PRO,
Power Wave 355M

Inverter & Wire Feeder Cart


Rear-wheeled cart with front
casters and gas bottle
platform. Convenient handles
allow for easy cable storage.
Small footprint fits through
30 in. (762 mm) door. Not
intendedfor use with double
head wire feeders.
Order K3059-2

Dual Cylinder Kit


Permits side-by-side mounting
of two full size gas cylinders,
with easy loading.
Order K1702-1 for use with
K1764-1 cart and POWER
MIG 216, POWER MIG 256,
POWER MIG 350MP and
Power Wave 355M

Caster Kit
For use on Inverter Racks.
Order K2665-1

www.lincolnelectric.com

125

RECOMMENDED EQUIPMENT OPTIONS

Power Sources, cont.


CANVAS COVERS
POWER SOURCE OPTIONS
Small Canvas Cover
Protect your machine when
not in use. Made from attractive red canvas that is flame
retardant, mildew resistant
and water repellent. Includes a
convenient side pocket to hold
welding torch or gun.
Order K2377-1 for SP-140T,
SP-180T, POWER MIG 140C,
POWER MIG 180C, POWER
MIG 180 Dual, Invertec
V160-T, Invertec V205-T
AC/DC, Invertec V205-T DC,
Tomahawk 375 Air,
Tomahawk 625, Tomahawk
1000

Outback/Bulldog
Canvas Cover
To protect your machine when
not in use. Made from attractive red canvas material that is
flame retardant, mildew resistant and water repellent.
Order K2804-1
for Outback 145, Outback
185, Bulldog 5500

Medium Canvas Cover


Protect your machine when
not in use. Made from attractive red canvas that is flame
retardant, mildew resistant
and water repellent.
Order K2378-1 for POWER
MIG 216, POWER MIG 256,
POWER MIG 350MP,
Precision TIG 225

Ranger Canvas Cover


Protect your machine when
not in use. Made from attractive red canvas that is flame
retardant, mildew resistant
and water repellent.
Order K886-2 for Ranger
225, Ranger 250 GXT,
Ranger 305 G,
Ranger 305 LPG

Advanced Control Panel


Provides 2/4-step trigger with
adjustable Pulser controls and
Downslope timer for TIG
welding. Also includes
adjustable Hot Start and
Arc Force internal panel
controls for stick welding,
and other user selectable
features.
Order K2621-1 for
Precision TIG 275

Advanced Process Panel


Includes Pulsed MIG,
Pulse-On-Pulse and Power
Mode capabilities.
Alpha-numeric display for
accurate setting.
Order K1763-1 for Invertec
V350-PRO Factory Model

Air Filter Kit


Mounts on the front of the
machine and uses cleanable,
all metal air filters. Not
compatible with dual process
switch.
Order K1486-1 for Idealarc
CV-655 and Idealarc DC-655

Digital Meter Kit


Accurately displays welding
amps and volts.
Order K1482-1 for Idealarc
CV-655 and Idealarc DC-655

Dual Process Switch


Mounts on front of machine
and provides polarity change
or electrical isolation. Great for
arc gouging applications and
where two separate feeders
require different output polarity
or inductance settings. Not
compatible with air filter kit.
Order K1528-1 for Idealarc
CV-655 and Idealarc DC-655

Multi-Process Switch
3-position switch allows quick
and easy change from
electrode positive or negative
semiautomatic/automatic wire
feed welding to stick or air
carbon arc gouging.
Order K804-1 for Idealarc
DC-400, Idealarc DC-600

126

www.lincolnelectric.com

Paralleling Kit
Permits paralleling of two
power sources.
Order K1611-1 for Idealarc
DC-600 and Idealarc DC-655
Order K1897-1 for
Idealarc DC-1000
Order K1900-1 for
Idealarc DC-1500

Ethernet/DeviceNet
Interface Module
This module provides all
DeviceNet functionality,
networking capabilities for
Weld Development, Data
Logging, Systems Updates,
Diagnostics, Weld Settings
and Weld Mode Selection.
Order K2207-2
for Power Wave 455M,
Power Wave 455M/STT

MISCELLANEOUS
Canvas Accessory Bag
Canvas bag available to store
your welding accessories with
convenient carrying handle
and snaps to attach to your
equipment.
Order K3071-1 for SP-140T,
SP-180T, POWER MIG 140C,
POWER MIG 180C, POWER
MIG 180 Dual, Tomahawk
375 Air, Tomahawk 625,
Tomahawk 1000

Base Mounting Kit


Used to secure power source
to Inverter Rack as well as
K3059-1 Inverter and Wire
Feeder Cart.
Order K3056-1 for Flextec
450

Arc Tracker
Connect the Arc Tracker
between any DC welding
power source and the work
clamp to access a wide array
of data monitoring information
regarding your welding arc,
including True Energy and
Production Monitoring.
Order K3019-1

RECOMMENDED EQUIPMENT OPTIONS

Engine Drive

120V

115V

POWER PLUG KITS

FULL KVA KITS

SPARK ARRESTOR KITS

Power Plug Kit (20 amp)


Provides four 120V plugs rated
at 20 amps each, and one dual
voltage, full KVA plug rated
at 120/240V, 50 amps. 120V
plug may not be compatible
with common household
receptacles.
Order K802N for Ranger
225, Ranger 250 GXT,
Ranger 305 G, Ranger 305
LPG, Ranger 305 D, Vantage
300, Vantage 400, Vantage
500, Air Vantage 500

Full-KVA Adapter Kit


(1-Phase)
Provides convenient
connection of Lincoln Electric
equipment with NEMA 6-50P
plug to Lincoln engine driven
welders having a full KVA
receptacle.
Order K1816-1 for all
engine driven welders with
120V/240V AC 1-Phase
Receptacle

Spark Arrestor Kit


Attaches to muffler exhaust
tube. Virtually eliminates spark
emissions.
Order K1898-1 for Ranger
225, Ranger 250 GXT,
Ranger 305 G, Ranger 305
LPG, Ranger 305 D,
Vantage 300

Power Plug Kit (20 amp)


Provides two 115V plugs rated
at 20 amps each, and two
230V plugs rated at 15 amps
each. 115V plugs may not be
compatible with common
household receptacles.
Order K802D for SAE-500,
SAE-500 Severe Duty,
Classic 300D, SAE-300
GFCI Receptacle Kit
Includes one UL approved
120V ground fault circuit
interrupter duplex type
receptacle and installation
instructions. Replaces the
factory-installed 120V duplex
receptacle. Each receptacle
of the GFCI duplex is rated
at 20 amps. Maximum total
current from the GFCI duplex is
limited to 20 amps. Two
kits required for all 120V
receptacles on Bulldog,
Outback and Ranger
products.
Order K1690-1 for Outback
145, Outback 185, Ranger
225, Ranger 250 GXT,
Ranger 305 G, SAE-500,
SAE-500 Severe Duty

Full-KVA Power Plug


(1-Phase)
One dual voltage plug rated
at 120/240V, 50 amps. NEMA
14-50P.
Order T12153-9 for Ranger
225, Ranger 250 GXT,
Ranger 305 G, Ranger 305
LPG, Ranger 305 D, Vantage
300, Vantage 400, Vantage
500, Air Vantage 500
Full-KVA Power Plug
(3-Phase)
One plug rated at 240V,
50 amps. NEMA 15-50P.
Order T12153-10
for Vantage 300, Vantage
400, Vantage 500,
Air Vantage 500

Spark Arrestor Kit


Mounts to muffler exhaust
tube. Virtually eliminates
spark emissions.
Order K1847-1 for
Vantage 500 (Deutz)

Spark Arrestor Kit


Attaches to muffler exhaust
tube. Virtually eliminates spark
emissions.
Order K903-1 for Pipeliner
200D (Kubota), Classic
300D, SAE-300, Vantage
400, Vantage 500 (Perkins)

Spark Arrestor Kit


Mounts to muffler exhaust
tube. Virtually eliminates spark
emissions.
Order K2864-1 for Big Red
500

COLD WEATHER KITS


Cold Weather Kit
For engine starting and
operation in extreme cold
weather conditions down
to -40F/-40C (with the use
of 0W40 synthetic oil and
arctic diesel fuel). Includes
120V AC oil pan heater, 120V
AC engine block heater, and
radiator grill tarp.
Order K2679-1 for Vantage
400 (Perkins), Vantage 500
(Perkins)
Order K2735-1 for Vantage
400 (Kubota)

Lockable Fuel Cap/Flash


Arrestor Kit
For use in locations where
flash arrestor safety is
required. Lockable fuel cap
prevents tampering with fuel.
Green cap color provides a
visual reminder to use diesel
when refueling.
Order K2340-1 for Vantage
500 (Deutz), Air Vantage
500

Ether Start Kit


Provides maximum cold
weather starting assistance for
frequent starting below 10F (12C). Required ether tank
is not provided with kit. (For
Cummins engine. Ether Start
Kit cannot be used
simultaneously with service
indicator kit).
Order K887-1
for Vantage 500 (Deutz)

www.lincolnelectric.com

127

RECOMMENDED EQUIPMENT OPTIONS

Engine Drive, cont.


UNDERCARRIAGES

WIRE FEEDER CAPABILITY


CV Adapter
Provides constant voltage
output for semiautomatic wire
welding. Includes 14-pin
MS-Type connection and
local/remote switch.
Order K385-2 for SAE-500

Wire Feed Module


Provides constant voltage (CV)
output with improved arc stability for Innershield welding.
Also excellent for MIG welding.
Includes 14-pin MS-type connection and local/remote
switch. Easy installation. The
recommended wire feeder is
the LN-25 Ironworker.
Order K623-1 for Pipeliner
200D, Classic 300D, SAE300

MISCELLANEOUS KITS
Air Dryer Kit
Minimizes water content in
supply air. Avoids cold weather
air hose ice up and water
condensation in air tools
during humid weather. Highly
recommended for use with
plasma cutter. Installs inside
the machine for compact
operation. Order K2354-2 for
Air Vantage 500 (Kubota)

Digital Weld Meters Kit


Easy-to-read digital meters for
volts and amps. Easy to install.
Order K2467-1 for Vantage
300. (K2409-1 and K2499-1)

Analog Weld Meters Kit


Easy-to-read analog meters
for volts and amps. Easy to
install. Order K2863-1 for
Big Red 500

Stainless Steel Sheet


Metal Kit
Stainless steel roof and doors.
Also includes decals (mounted), door latches, door hooks,
bumpers and all required
mounting hardware.
Order K2423-1 for Pipeliner
200D, (K6090-9 thru -11),
Classic 300D (K1643-1
thru -10), SAE-300

128

www.lincolnelectric.com

Polarity/Multi-Process
Switch
For easy polarity switching.
6-pin and 14-pin remote
connections can be made to
this unit. For all Lincoln Chopper
Technology engine-driven
welders. Mounts on roof with
K2663-1 Docking Kit.
Order K2642-1 for Ranger
305 G, Ranger 305 LPG,
Ranger 305 D, Vantage 300,
Vantage 400, Vantage 500,
Air Vantage 500

Docking Kit
Secures the K2642-1 Polarity/
Multi-Process Switch to the
engine-driven welder roof.
Release latch permits removal
of K2642-1 Polarity/MultiProcess Switch. Made from
stainless steel for rust-free
operation. For all Lincoln
Chopper Technology
engine-driven welders.
Order K2663-1 for Ranger
305 G, Ranger 305 LPG,
Ranger 305 D, Vantage 300,
Vantage 400, Vantage 500,
Air Vantage 500.

Lift Bail Kit


Easily installed kit for lifting the
machine with a fixed lifting
point.
Order K2819-1 for Bulldog
5500, Outback 145, Outback
185

Check Valve Kit


Improves compressor shutdown
when the compressed air shut
off valve isoccasionally left
open. Installs to the outlet side
of the shut off valve.
Available November 2011.
Order K3085-1

Undercarriage
Puncture-proof (foam-filled)
tires for easy transport and
durability. Fold downs handles
for easy storage when not
needed, and convenient
holders for wrapping welding
output cables.
Order K2722-1 for Bulldog
5500, Outback 145, Outback
185

All-Terrain Undercarriage
For moving by hand at
construction sites. Maneuvers
over obstacles. Heavy-duty
puncture-resistant tires.
Order K1737-1 for Ranger
225, Ranger 250 GXT,
Ranger 305 G

Factory Undercarriage
For moving by hand on smooth
surface floors. Heavy-duty,
puncture-resistant tires and
front caster. Convenient
steering handle.
Order K1770-1 for Ranger
225, Ranger 250 GXT,
Ranger 305 G, Ranger 305
LPG

Welding Gas Cylinder/LPG


Tank Holder
Holds welding gas cylinder or
LPG tank (for products with
LPG engine). For LPG: Use
one holder for LPG tank and a
second holder for welding gas
cylinder. Both holders will
attach to the K1770-1
Undercarriage.
Order K1745-1 for Ranger
225, Ranger 250 GXT,
Ranger 305 G,
Ranger 305 LPG

LPG Tank Strap


Mounts to K1745-1 gas
cylinder holder to secure
LPG tank.
Order K2361-1 for
Ranger 305 LPG

RECOMMENDED EQUIPMENT OPTIONS

Engine Drive, cont.


ROAD TRAILERS
Small Two Wheel Trailer
For heavy-duty road, off-road,
plant and yard use. Includes
pivoting jack stand, safety
chains, and 13 in. wheels.
Stiff .120 in. welded
rectangular steel tube frame
construction is phosphate
etched and powder coat
painted for superior rust and
corrosion resistance. Low
sway suspension gives
outstanding stability with
manageable tongue weight.
Wheels bearings packed with
high viscosity, high pressure,
low washout Lubriplate
grease. Includes a Duo-Hitch
(2" Ball/Lunette Eye combination hitch). Overall width 60".
Order:
K2635-1 Trailer
K2639-1 Fender & Light Kit
K2640-1 Cable Rack for
Ranger 225, Ranger 250 GXT,
Ranger 305 G, Ranger 305 D

Medium Two Wheel Trailer


For heavy-duty road, off-road,
plant and yard use. Includes
pivoting jack stand, safety
chains, and 13 in. wheels. Stiff
.120 in. welded rectangular
steel tube frame construction
is phosphate etched and
powder coat painted for
superior rust and corrosion
resistance. Low sway
suspension gives outstanding
stability with manageable
tongue weight. Wheels
bearings packed with high
viscosity, high pressure, low
washout Lubriplate grease.
Includes a Duo-Hitch (2"
Ball/Lunette Eye combination
hitch). Overall width 60".
Order:
K2636-1 Trailer
K2639-1 Fender & Light Kit
K2640-1 Cable Rack for
Pipeliner 200D, Classic
300D, SAE-300, Vantage
300, Vantage 400, Vantage
500, Air Vantage 500, Big
Red 500

Four-Wheeled Steerable
Yard Trailer
For off-road, plant and yard
use. Includes an automatically
engaging drawbar lock when
the drawbar is raised to the
vertical position. 13 in.
wheels. Wheel bearings are
packed with high viscosity,
high pressure, low washout
Lubriplate grease. Stiff 3/16
in. welded rectangular steel
frame construction is phosphate etched and powder-coat
painted for superior rust and
corrosion resistance. Also
includes a Duo-Hitch ( a 2"
Ball/Lunette Eye combination
hitch). Overall width 55".
Order K2641-2 for Vantage
300, Vantage 400, Vantage
500, Air Vantage 500, Big
Red 500, SAE-500, SAE500 Severe Duty

Large Two Wheel Trailer


For heavy-duty road, off-road,
plant and yard use. Includes
pivoting jack stand, safety
chains, and 14 in. wheels. Stiff
.120 in. welded rectangular
steel tube frame construction
is phosphate etched and powder coat painted for superior
rust and corrosion resistance.
Low sway suspension gives
outstanding stability with
manageable tongue weight.
Wheels bearings packed with
high viscosity, high pressure,
low washout Lubriplate
grease. Includes a Duo-Hitch
(2" Ball/Lunette Eye combination hitch). Overall width 60".
Order:
K2637-1 Trailer
K2639-1 Fender & Light Kit
K2640-1 Cable Rack for
SAE-500, SAE-500 Severe
Duty

www.lincolnelectric.com

129

RECOMMENDED EQUIPMENT OPTIONS

Wire Feeder
DUAL PROCEDURE KITS
AND REMOTE PENDANTS
Dual Procedure Switch
Allows the use of two welding
procedures with one Lincoln
Magnum gun. 15 ft. (4.5m).
Order K683-3 for LN-10,
DH-10, STT-10, Power Feed
10M

Foot Amptrol
Connector Kit
Provides 25 ft. (7.6 m) of
remote output control for
TIG welding. (6-pin plug
connection).
Order K2320-1 for
Power Feed 10M

GMA TIMER KITS, GAS


SOLENOID AND BURNBACK
KITS
LF-72 and LF-74:
Postflow and Burnback
Timer Kit
Provides adjustable delay of
power source output shut off
to prevent electrode sticking in
crater when using high wire
feed speeds.
Order K2330-2 for LF-72,
LF-74

Remote Voltage Control Kit


Allows arc voltage to be
changed at the feeder.
Order K2329-1 for LF-72,
LF-74

LN-7, LN-8, LN-9,


LN-25 PRO, LN-25 PRO
Dual Power:
Gas Solenoid Assembly
Includes solenoid valve and
mounting bracket.
Order K494 for LN-7

Gas Solenoid Kit


Includes solenoid valve and
mounting bracket.
Order K425 for LN-8, LN-9

Burnback Kit
Provides adjustable delay of
power source output shut off
to prevent electrode sticking in
crater when using high wire
feed speeds. Includes a cold
inch switch.
Order K202 for LN-8, LN-9

Preflow, Postflow and


Burnback Timer Kit
Provides adjustable delay of
power source output shut off
to prevent electrode sticking in
crater when using high wire
feed speeds.
Order K2330-2 for LN-25
PRO, LN-25 PRO Dual Power

130

www.lincolnelectric.com

REGULATORS AND WATER


CONNECTION KITS
Deluxe Adjustable Gas
Regulator & Hose Kit
Accommodates CO2, argon,
or argon-blend gas cylinders.
Includes a cylinder pressure
gauge, dual scale flow gauge
and 4.3 ft. (1.3 m) gas hose.
Order K586-1

Harris Argon Flowmeter


Regulator
Deluxe flowmeter/regulator.
Includes 10 ft. (3.0 m) hose.
Order 3100211

Water Connection Kit


Includes quick connect fittings
on front and back of wire drive
for use with water-cooled
guns and coolers. Kit provides
for one gun.
Order K590-6 for LN-10,
DH-10, Power Feed 10M,
Power Feed 10M Dual,
Power Feed 25M

RECOMMENDED EQUIPMENT OPTIONS

Wire Feeder, cont.


CONTROL CABLES AND ADAPTERS

Description

Connection

Order No.

Wire Feeder Control Cable

Female 6-pin to Male 14-pin

K1818-10 (for LN-7)

Wire Feeder Control Cable

Female 8-pin to Male 14-Pin

K1819-10 (for LN-742)

Wire Feeder Control Cable

Female 9-pin to Male 14-pin

K1820-10 (for LN-8, LN-9)

Wire Feeder Control Cable

Male 14-pin to Female 9-pin

K1501-10 (for LN-10, DH-10)

Wire Feeder Control Cable

Male 14-pin to Female 8-pin

K2393-1, 25 ft. (for LN-23P [K316L-2])

Wire Feeder Control Cable

Male 14-pin to Female 8-pin

K2393-2, 75 ft. (for LN-23P [K316L-2])

Wire Feeder Control Cable Extension


(May require K1818-10, K1819-10,
K1820-10 or K1501-10, depending
on the feeder)

Male 14-pin to Female 14-pin

K1797-10 for 10 ft. (3 m)


K1797-25 for 25 ft. (7.6 m)
K1797-50 for 50 ft. (15.2 m)
K1797-100 for 100 ft. (30.4 m)

Adapter Cable for Control Cable to


Terminal Strip of Power Source

Female 14-pin control cable to


terminal strip

K1798

ArcLink/Linc-Net Control Cables

For Power Wave/Power Feed


Systems

K1543-8 for 8 ft. (2.5 m)


K1543-25 for 25 ft. (7.6 m)
K1543-50 for 50 ft. (15.2 m)
K1543-100 for 100 ft. (30.4 m)

Heavy Duty ArcLink /Linc-Net


Control Cables

For Power Wave/Power Feed


Systems

K2683-25 for 25 ft. (7.6 m)


K2683-50 for 50 ft. (15.2 m)
K2683-100 for 100 ft. (30.4 m)

For synchronizing Power Wave


AC/DC 1000 SD and
connecting MAXsa Heads.

K1785-4 for 4 ft. (1.2 m)


K1785-8 for 8 ft. (2.4 m)
K1785-16 for 16 ft. (4.9 m)
K1785-25 for 25 ft. (7.6 m)
K1785-50 for 50 ft. (15.2 m)
K1785-100 for 100 ft. (30.4 m)

Wire Feeder Control Cables

Extensions and Adapters

ArcLink /Linc-Net Control Cables

14-pin Cables
Submerged Arc Equipment

CONTROL CABLES AND


ADAPTERS
Remote Control Cable
Adapter
Y connector adapter for connecting K857 Remote Output
Control (6 pin plug connection)
and wire feeder input cable
(14-pin plug connection) to
power source 14-pin
receptacle.
Order K864 for Idealarc
CV-305, CV-400, CV-655,
DC-400, DC-600, DC-655

Jumper Plug Kit


Required to close the contactor in the power source when
the power source is used with
a remote output contactor
such as the contactor in
across-the-arc wire feeders.
Order K484 for LN-15,
LN-25 PRO, LN-25 PRO
Dual Power

Sense Lead Kit


Recommended for extended
cable length. Application
allows machine to sense voltage directly at the work piece
for improved arc performance.
Order K940-25 for 25 ft.
(7.6 m)
Order K940-75 for 75 ft.
(23 m) for Invertec STT-II,
Power Wave 355M, Power
Wave 455M/STT

Sense Lead Kit


Required to accurately monitor
voltage at the arc for heavy
duty applications. 25 ft. length
included with Invertec STT II.
Order K1811-50 for 50 ft.
(15.2 m)
Order K1811-100 for 100 ft.
(30 m) for Power Wave 355M,
Power Wave S350, Power
Wave 455M, Power Wave
455M/STT, Power Wave
AC/DC 1000 SD

Universal Adapter Plug


The adapter plug allows user
connection of any suitable
accessory or wire feeder cable
to the output contactor and
auxiliary power circuitry of
power source with 14-pin
receptacle. Consists of a
14-pin MS-type (Amphenol)
plug with 8 in. (203mm)
stripped leads.
Order K867

ArcLink T Connector Kit


For connecting multiple feeders to a single power source.
Order K2429-1

Adapter for Competitive


Power Sources
Allows wire feeder to connect
to select Miller Electric power
sources.
Order K2335-1 for LF-72,
LF-74

www.lincolnelectric.com

131

RECOMMENDED EQUIPMENT OPTIONS

Wire Feeder, cont.


WELD CABLES
Coaxial Weld Power Cables
Recommended for STT and
pulse welding when using long
distances between
feeder and power source.
Order K1796-25
25 ft. (7.6 m), 350 amps
Order K1796-50
50 ft. (15.2 m), 350 amps
Order K1796-75
75 ft. (22.8 m), 325 amps
Order K1796-100
100 ft. (30.4 m), 300 amps

Weld Power Cables


Connection

Description

Order No.

Twist-Mate to Lug
Lug to Lug

1/0, 350A, 60% duty cycle, 10 ft. (3.0 m)


3/0, 600A, 60% duty cycle, 10 ft. (3.0 m)
3/0, 600A, 60% duty cycle, 35 ft. (10.6 m)
3/0, 600A, 60% duty cycle, 60 ft. (18.2 m)
4/0, 600A, 60% duty cycle, 110 ft. (33.5 m)

Order K1840-10
Order K1842-10
Order K1842-35
Order K1842-60
Order K1842-110

Twist-Mate to Twist-Mate

1/0, 350A, 60% duty cycle, 25 ft. (7.6 m)


2/0, 350A, 60% duty cycle, 50 ft. (15.2 m)

Order K1841-25
Order K1841-50

ADAPTERS AND PACKAGES


Twist Mate to Lug Adapter
For connection of lugged cable
to Twist Mate connectors,
18 in. (457 mm) long.
Order K2176-1 for Invertec
V350-PRO, Power Wave
355M
7-pin to 12-pin Adapter
Use for connecting 7-pin
push-pull guns such as the
Python Plus to the new
12-pin connector.
Order K2910-1 for Power
Wave C300, Power Feed
25M
Work and Wire Feeder 2/0
Weld Cable Package
Includes Twist Mate
connectors, work clamp, 15 ft.
(4.5 m) work cable and 10 ft.
(3.0 m) electrode cable. Rated
350 amps, 60% duty cycle.
Order K1803-1 for Idealarc
CV-305, Invertec V350-PRO,
Power Wave 355M
Work Lead Package
15 ft. (4.5 m) 4/0 cable with
1/2 in. (12.7 mm) stud lug
and work clamp
Order K2149-1

Work Clamp and Cable


Assembly
15 ft. 2/0 cable with 1/2 in.
(12.7 mm) stud lug and
work clamp.
Order K2150-1

Twist Mate Cable Plug


For connecting welding
cable to output terminal
receptacles.
Order K852-25
for #4-#6 cable (Invertec
V155-S small Twist Mate).
Order K852-50 for #1-#2
cable (Invertec V160-S).
132

www.lincolnelectric.com

Twist Mate Cable Plug


For connecting welding
cable to output terminal
receptacles.
Order K852-70 for 1/0-2/0
(50-70 mm2) cable
Order K852-95 for 3/0
(95 mm2) cable.
Order both for Invertec
V275-S, Idealarc CV-305,
Invertec STT-II, Invertec
V350-PRO, Power Wave
355M

Twist Mate Cable


Receptacle
For connecting welding cable
to Twist-Mate cable plug.
Order K1759-70 for 1/0-2/0
(50-70 mm2) cable
Order K1759-95 for 2/0-3/0
(70-95 mm2)

STANDS AND
UNDERCARRIAGES
Heavy Duty Wire Reel
Stand
For use with Lincoln 10-60 lb.
(4.5-27.2 kg) wire packages
that use a 2 in. (51 mm) spindle. Hole in stand fits over lift
bail.
Order K1524-3 for LF-72,
LF-74, LN-8, LN-9

Insulated Lift Bail


Allows the entire wire feeder
to be hung from a crane or
hook. Use with Heavy Duty
Wire Reel Stand.
Order K1555-1 for
LF-72, LF-74, LN-8,
LN-9, LN-10, STT-10,
Power Feed 10M (Single
Bench Model Only)

Swivel Platform
Mounts to the lift bail on the
power source and bottom of
the Heavy Duty Wire Reel
Stand. Wire feeder may be
lifted off if needed. Compatible
with Light Duty Caster Kit.
Includes lazy susan parts
tray.
Order K1557-1 for
LF-72, LF-74, LN-8,
LN-9, LN-10, STT-10,
Power Feed 10M (Single
Bench Model Only)

Caster Kit Light Duty


Mounts to the Heavy Duty
Wire Reel Stand. Allows
for easy movement of wire
feeder.
Order K1556-1 for
LF-72, LF-74, LN-8, LN-9,
LN-10, DH-10, STT-10,
Power Feed 10M (Bench
Models Only)

Standard Duty Wire Reel


Stand
For use with Lincoln 10-44 lb.
(4.5-20 kg) wire packages
that use a 2 in. (51 mm)
spindle. Standard on K2327-5
LF-72 wire feeder.
Order K2328-1 for LF-72,
LF-74

Undercarriage
Includes mounting frame,
front casters, rear wheels and
handle for hand towing. For
use with Wire Reel Stand.
Order K163 for LF-72, LF-74,
LN-8, LN-9

RECOMMENDED EQUIPMENT OPTIONS

Wire Feeder, cont.


WIRE ADAPTERS, COVERS
AND STRAIGHTENERS
8 in. O.D. Spool Adapter
Permits 8 in. (200 mm) O.D.
spools to be mounted on
2 in. (51 mm) O.D. spindles.
Order K468

14 lb. Innershield Coil


Adapter
Permits 14 lb. (6 kg)
Innershield electrode coils to
be mounted on 2 in. (51 mm)
O.D. spindles.
Order K435

22-30 lb. Readi-Reel


Adapter
Adapts 22-30 lb. (10-14 kg)
Lincoln Electric Readi-Reels
of electrode to 2 in. (51 mm)
spindle.
Order K363P

50-60 lb. Coil Adapter


Adapts 50-60 lb.
(22.6-27.2 kg) coils of
Lincoln Electric electrode
to 2 in. (51 mm) spindle.
Order K1504-1

Plastic Wire Cover Kit


Plastic enclosure for
30-44 lbs. (13.6-19.9 kg)
wire packages.
Order K1634-1

Wire Straightener
Straightens wire for better,
smoother feeding.
Order K1733-1 for LN-10,
DH-10, Power Feed 10M,
Power Feed 10R

Micro Wire Straightener


Straightens .035-1/16 in.
(0.9-1.6 mm) wire for use
with portable feeders.
Order K1733-4
for Power Feed 25M, Power
Feed 10M and LN-25 PRO

Spindle Adapter for


Readi-Reels and Spools
2 in. (51 mm) O.D. spindle for
mounting Readi-Reels and
2 in. (51 mm) I.D. spools up to
60 lb. (27.2 kg) capacity to
custom installations.
Order K162-1

Incoming Bushings for


Lincoln Conduit
Connects directly to Lincoln
plastic conduit (not included),
for use in boom systems, long
distances, or large payoff
packages.
Order K1546-1
for .025-1/16 in.
Order K1546-2
for 1/16-1/8 in.

Portable Digital Wire Feed


Speed Meter
When clamped on an exposed
section of continuously fed
electrode, unit reads wire feed
speed in inches per minute.
Order K283

Accu-Trak Drum
Payoff Kit
A Payoff Kit must be used with
Accu-Trak Drums to ensure
precise feeding. The fitting on
the top of the Payoff Kit has
a 1/2-14 NPT internal pipe
thread to facilitate the
connection of the conduit.
Order K884-5 for 500 lb.
Accu-Trak Drums
Order K884-6 for 250 lb. and
1,000 lb. Accu-Trak Drums

Accu-Pak Box Payoff Kit


A Payoff Kit is necessary
for our 100% recyclable
Accu-Pak Box to ensure
precise feeding. The fitting on
the top of the Payoff Kit has
a 1/2-14 NPT internal pipe
thread to facilitate the
connection of the conduit.
Order K2175-1 for 500 lb.
Accu-Pak Boxes
Order K2175-2 for 1,000 lb.
Accu-Pak Boxes
SUBMERGED ARC
ACCESSORIES

Plastic Wire Cover Kit


Plastic enclosure for up
to 60 lb. (27.2 kg) wire
packages.
Order K1634-2

Polycarbonate Portable
Feeder Case
Replace a damaged case
without replacing the
entire unit.
Order K2596-2 for Power
Feed 25M, LN-25 PRO
(shown), LN-25 PRO Dual
Power

Flux Cone
Fits K113 submerged arc guns
for welding without the
Continuous Flux Feed Tank
Assembly.
Order K119

Wire Reel and Flux Tank


Assembly
Includes flux tank, undercarriage, wire reel and brake
assembly in open shroud.
Order K305

www.lincolnelectric.com

133

RECOMMENDED EQUIPMENT OPTIONS

Wire Feeder, cont.


DRIVE ROLL AND GUIDE TUBE KITS

2-Roll
Wire
Drive
Systems

DRIVE ROLL AND WIRE GUIDE KITS

POWER MIG 216, 256, 350MP, LN-15,


Power Feed 25M, LF-72, LN-25 PRO,
LN-25 PRO Dual Power

LN-7 GMA, LN-23P, LN-25, LN-35


Description

Product Number

Description

Solid Wire
.023-.025 in. (0.6-0.9 mm)
.030 in. (0.8 mm)
.035-.040 in. (0.9-1.0 mm)
.045-.052 in. (1.2-1.4 mm)

KP653-025S
KP653-030S
KP653-035S
KP653-052S

Cored Wire
.035 in. (0.9 mm)
.045-.052 in. (1.2-1.4 mm)

KP653-035C
KP653-052C

Solid or Cored Wire


1/16 in. (1.6mm)
.068-3/32 in. (1.7-2.4 mm)

KP653-1/16
KP653-3/32(2)

Hardfacing
7/64 in. (2.8 mm)

KP653-7/64H(1)

Product Number

Solid Wire (includes stainless steel)


.023-.030 in. (0.6-0.8 mm)
KP1696-030S
.035 in. (0.9 mm)
KP1696-035S
.035, .045 in. (0.9, 1.2 mm)
KP1696-1(1)
.040 in. (1.0 mm)
KP1696-2(1)
.045 in. (1.2 mm)
KP1696-045S
.052 in. (1.4 mm)
KP1696-052S
1/16 in. (1.6 mm)
KP1696-1/16S(1)
Cored Wire
.030-.035 in. (0.8-0.9 mm)
.040-.045 in. (1.0-1.2 mm)
.052 in. (1.4 mm)
1/16 in. (1.6 mm)
.068-.072 in. (1.7-1.8 mm)
5/64 in. (2.0 mm)
3/32 in. (2.4 mm)

KP1697-035C
KP1697-045C
KP1697-052C
KP1697-1/16C
KP1697-068
KP1697-5/64
KP1505-3/32(2)

Aluminum Wire
.035 in. (0.9 mm)
.040 in. (1.0 mm)
3/64 in. (1.2 mm)
1/16 in. (1.6 mm)

KP1695-035A
KP1695-040A
KP1695-3/64A
KP1695-1/16A(1)

2-Roll
Wire
Drive
Systems

LN-8, LN-9
Solid Wire
.040, .045-.052 in.
(1.0, 1.2-1.4 mm)
1/16 in. (1.6 mm)

LF-74, LN-10, DH-10, Power Feed 10M,


Power Feed 10M Dual
Description
4-Roll
Wire
Drive
Systems

Solid Wire, Smooth V Groove


.023-.030 in. (0.6-0.8 mm)
.035 in. (0.9 mm)
.040-.045 in. (1.0-1.2 mm)
.052 in. (1.4 mm)
1/16 in. (1.6 mm)

Product Number
KP1505-030S
KP1505-035S
KP1505-045S
KP1505-052S
KP1505-1/16S

Cored Steel Wire, Knurled V Groove


.030-.035 in. (0.8-0.9 mm)
KP1505-035C
.040-.045 in. (1.0-1.2 mm)
KP1505-045C
.052 in. (1.4 mm)
KP1505-052C
1/16 in. (1.6 mm)
KP1505-1/16C
7/64 in. (2.8 mm) Hardfacing KP1505-7/64H(2)
(Knurled V Groove with matching Smooth U Groove)

Cored or Solid Steel Wire, Knurled V Groove


.068-.072 in. (1.7-1.8 mm)
KP1505-068
5/64 in. (2.0 mm)
KP1505-5/64
3/32 in. (2.4 mm)
KP1505-3/32
7/64 in. (2.8 mm)
KP1505-7/64(3)
.120 in. (3.2 mm)
KP1505-120(3)
Aluminum Wire, Smooth U Groove
.035 in. (0.9 mm)
KP1507-035A
.040 in. (1.0 mm)
KP1507-040A
3/64 in. (1.2 mm)
KP1507-3/64A
1/16 in. (1.6 mm)
KP1507-1/16A
3/32 in. (2.4 mm)
KP1507-3/32A(3)
(1) Not for use with the LN-15.
(2) Not for use with the LN-15 or LF-72.
(3) Not for use with the LF-74.

134

www.lincolnelectric.com

KP502-052
KP502-1/16

Cored Wire
.045-.052 in. (1.0-1.4 mm)
1/16-.062 in. (1.6 mm)
7/64-.120 in. (2.8-3.0 mm)

KP502-052C
KP502-1/16C
KP502-120

Solid or Cored Wire


.068-3/32 in. (1.7-2.4 mm)

KP502-3/32

Hardfacing
7/64 in. (2.8 mm)

KP502-7/64H

(1) Not for use with the LN-25 PRO and LN-25 PRO Dual Power
(2) For LN-7 only.

NA-3S, NA-4, NA-5


Description
2-Roll
Wire
Drive
Systems

Solid Wire Drive Roll


3/32-7/32 in. (2.4-5.6 mm)
1/16, 5/64, 3/32 in.
(1.6, 2.0, 2.4 mm)
.035, .045, .052 in.
(0.9, 1.2, 1.4 mm)

Product Number
KP1899-1
KP1899-2
KP1899-3

Cored Wire Drive Roll


.045-.052 in. (1.0-1.4 mm)

KP1899-4

Knurled Drive Roll


3/32-7/32 in. (2.4-5.6 mm)
1/16-3/32 in. (1.6-2.4 mm)

KP1885-1
KP1886-1

Outgoing Guide
3/32-7/32 in. (2.4-5.6 mm)

KP1963-1

Incoming Guide
3/32-7/32 in. (2.4-5.6 mm)

KP2116-2

W
WELDING

CONSUMABLES
C
S
LE

For more information on Lincoln Electric consumable product offering,


please see publication C1.10 available online at www.lincolnelectric.com.

www.lincolnelectric.com

135

SMAW

STICK
CONSUMABLES

Stick (SMAW) Electrode


Product Name
& AWS Class

Mild Steel, Cellulosic


Fleetweld 5P
(AWS E6010)

Fleetweld 5P+
(AWS E6010)

Pipeliner

6P+

(AWS E6010)

Fleetweld 180
(AWS E6011)

Fleetweld 35
(AWS E6011)

Fleetweld 35LS
(AWS E6011)

(1)

136

Manufactured to 2.5 mm diameter.

www.lincolnelectric.com

Diameters Available
in (mm)

Key Features
5/64
(2.0)

3/32
(2.4)

1/8
(3.2)

5/32
(4.0)

3/16
(4.8)

7/32
(5.6)

1/4
(6.4)

Deep arc penetration


Light slag with minimal arc interference
Excellent vertical and overhead capability

High operator appeal and control


Easy slag removal
Standard in the pipe welding industry

Designed for root pass welding of up to X80 and hot, fill and cap
pass welding of up to X60 grade pipe
Easy slag removal
Lot controlled and Q2 tested
Performs on low amperages and OCV
AC polarity welding
Stable arc performance
High operator appeal
DC and AC welding
Use for tack welds under Innershield deposits
Light, easy to remove slag
DC and AC welding


(1)

STICK CONSUMABLES

Stick (SMAW) Electrode


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
3/32
(2.4)

Mild Steel
Fleetweld 37

Operable with low amperages on sheet metal


Excellent bead appearance
Slag control accommodates vertical down welding

(AWS E6013)

Fleetweld 22

Fleetweld 47

High deposition rates


Excellent operator appeal
Easy to use

(AWS E7014)

Jetweld 2
(AWS E6027)

Jetweld 1

Pipeliner 16P

Hot, fill and cap pass welding up to X60 grade pipe.


Charpy V-Notch impact properties tested to -46C (-50F)
Lot controlled and Q2 tested

(AWS E7016 H4)

Excalibur 7018 MR

Premium arc performance


Square coating burn-off and effortless slag removal
Easy strike and re-strike

(AWS E7018 H4R)

Low hydrogen
Smooth arc performance

Jetweld LH-70

(AWS E7018 H4R)

Low hydrogen
Smooth arc performance

Jet-LH 78 MR
(AWS E7018 H4R)

AC polarity welding
Low open circuit voltage operation
Minimal spatter

Lincoln 7018 AC
(AWS E7018 H8)

Premium arc performance and strikeability


Charpy V-Notch impact properties tested to -46C (-50F)
Lot Controlled and Q2 tested
Square coating burn-off and effortless slag removal

Excalibur 7018-1 MR
(AWS E7018-1 H4R)

(AWS E7028 H8)

(1)

1/8
(3.2)

Shield-Arc HYP+
(AWS E7010-P1, E7010-G (3))

Pipeliner 7P+

(AWS E7010-P1, E7010-G (3))

Shield-Arc 85

Shield-Arc 70+

Pipeliner 8P+
(AWS E8010-P1, E8010-G (3))

Shield-Arc 90
(AWS E9010-G)

(2)

1/4
(6.4)


1/8
(3.2)

5/32
(4.0)

3/16
(4.8)

7/32
(5.6)

1/4
(6.4)

(2)

High productivity in vertical down and out-of-position pipe welding


Deep penetration
Q2 Lot - Certificate showing actual deposit chemistry
available online

Light slag for minimal arc interference


Deep penetration
Clean, visible weld puddle

(3)

7/32
(5.6)

Hot, fill and cap pass of up to X65 grade pipe


High stacking efficiency for increased productivity
Lot controlled and Q2 tested

Manufactured to 5.0 mm diameter.

Light slag for minimal arc interference


Deep penetration
Clean, visible weld puddle

(AWS E8010-G)

3/16
(4.8)

Cellulosic electrode designed for pipe welding


Deep penetration
Clean, visible weld puddle

Designed to weld 0.50% molybdenum steel


Cellulosic electrode designed for pipe welding
Deep penetration and superior puddle control

(AWS E7010-A1)

5/32
(4.0)

3/32
(2.4)

Low Alloy, Cellulosic

1/4
(6.4)

High deposition rates for increased productivity


Premium arc performance and strikeability
H8 diffusible hydrogen levels

Excalibur 7028

Manufactured to 2.5 mm diameter.

3/32
(2.4)

Mild Steel, Low Hydrogen

7/32
(5.6)

High deposition rates


Smooth bead appearance
Minimal spatter

(AWS E7024-1)

3/16
(4.8)

High deposition rates


Smooth bead appearance
Shallow penetration for minimal dilution

(1)

5/32
(4.0)

Deep penetration
Optimized for burn-through spot welding
Little slag interference in arc

(AWS E6022)

1/8
(3.2)

(2)

(2)

Also meets.

www.lincolnelectric.com

137

STICK CONSUMABLES

Stick (SMAW) Electrode


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
3/32
(2.4)

Low Alloy, Low Hydrogen


Excalibur 7018-A1 MR
(AWS E7018-A1 H4R)

Excalibur 8018-B2 MR

(AWS E8018-B2 H4R)

Excalibur 8018-C1 MR
(AWS E8018-C1 H4R)

Excalibur 8018-C3 MR
(AWS E8018-C3 H4R)

Pipeliner 18P
(AWS E8018-G H4R)

Excalibur 9018-B3 MR
(AWS E9018-B3 H4R)

Excalibur 9018M MR
(AWS E9018M H4R)

Excalibur 10018-D2 MR
(AWS E10018-D2 H4R)

Excalibur 11018M MR
(AWS E11018M H4R)

Pipeliner LH-D80
(AWS E8045-P2 H4R)

Pipeliner LH-D90
(AWS E9045-P2 H4R)

Pipeliner 19P
(AWS E10018-G H4R)

Pipeliner LH-D100
(AWS E10045-P2 H4R)

(1)

7/32
(5.6)

1/4
(6.4)

Designed to produce a 1.25% chromium, 0.50%


molybdenum steel
Premium arc performance and strikeability
Square coating burn-off

Designed to produce a nominal 2-1/4% nickel deposit


Premium arc performance
Square coating burn-off

Capable of producing a 1% nickel deposit


Premium arc performance and strikeability
Square coating burn-off and easy slag removal

Low hydrogen, vertical up capability on X70 grade pipe


Charpy V-Notch impact properties tested to -46C (-50F)
Q2 Lot - Certificate showing actual deposit chemistry available online

Designed for all position welding of 25% chromium, 1% molybdenum


low alloy steels
Premium arc performance and strikeability
Square coating burn-off and easy slag removal

Capable of exceeding 620 MPa (90 ksi) tensile strength deposit


Premium arc performance
Square coating burn-off and easy slag removal

Designed to exceed 690 MPa (100 ksi) yield strength after 12


hours at 635C (1175F) for use on 4130 AISI steel
Premium arc performance and strikeability
Square coating burn-off and easy slag removal

Designed to produce a patented low chrome weld deposit for


joining high strength steel
Premium arc performance and strikeability
Square coating burn-off and easy slag removal

Designed for vertical down, hot, fill and cap pass welding of up to
X80 grade pipe
High productivity
Q2 Lot - Certificate showing actual deposit chemistry available online

Designed for vertical down, hot, fill and cap pass welding of up to
X80 grade pipe
High productivity
Q2 Lot - Certificate showing actual deposit chemistry available online

Designed for hot, fill and cap pass welding of up to X80 grade pipe
Charpy V-Notch impact properties tested to -46C (-50F)
Q2 Lot - Certificate showing actual deposit chemistry available online

Designed for vertical down, hot, fill and cap pass welding of up to
X90 grade pipe
High productivity
Q2 Lot - Certificate showing actual deposit chemistry available online

Plastic Tube
Cardboard Carton
Easy Open Hermetic Can

www.lincolnelectric.com

3/16
(4.8)

Manufactured to 4.5 mm diameter.

5/32
(4.0)

Designed for welding 0.50% molybdenum steel


Premium arc performance
Square coating burn-off

Packaging Available for Lincoln Electric Stick (SMAW) Electrode:

138

1/8
(3.2)

(1)

(1)

(1)

GMAW & GTAW

MIG & TIG

CONSUMABLES

MIG (GMAW) Wire


Product Name
& AWS Class

Mild Steel, Bare


SuperGlide S3
(AWS ER70S-3)

SuperGlide S6
(AWS ER70S-6)

(AWS ER70S-3, EM13K)

SuperArc L-56
(AWS ER70S-6, EH11K)

SuperArc L-59
(AWS ER70S-6)

Pipeliner 70S-G

(AWS ER70S-G)

0.025
(0.6)

0.030
(0.8)

0.035
(0.9)

0.040
(1.0)

0.045
(1.1)

Deoxidizers tolerate clean to light mill scale


Microguard Ultra provides superior feeding and arc stability
Non-copper coated

Deoxidizers tolerate medium mill scale


Microguard Ultra provides superior feeding and arc stability
Non-copper coated

Mild Steel, Copper Coated


SuperArc L-50

Diameters Available
in (mm)

Key Features

Moderate levels of manganese and silicon for deoxidization of clean


to light mill scale surfaces
MicroGuard Ultra provides superior feeding and arc stability
High levels of manganese and silicon deoxidizers tolerate medium to
heavy mill scale surfaces
Excellent toe-wetting provides optimal bead appearance
MicroGuard Ultra provides superior feeding and arc stability
High deposition rates similar to metal-cored wire with minimal spatter
Engineered alloy system enhances silicon island management
MicroGuard Ultra provides superior feeding and arc stability
Root pass capability up to X100 and hot, fill and cap pass up to
X70 grade pipe
Low silicon level for minimal clean-up
Good back bead shape on STT root passes

0.025
(0.6)

0.030
(0.8)

0.035
(0.9)

0.040
(1.0)

0.045
(1.1)

0.052
(1.3)

1/16
(1.6)

0.052
(1.3)

1/16
(1.6)

www.lincolnelectric.com

139

MIG & TIG CONSUMABLES

MIG (GMAW) Wire


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
0.035
(0.9)

Low Alloy, Copper Coated


Pipeliner 80S-G
(AWS ER80S-G)

Pipeliner 80Ni1
(AWS ER80S-G)

SuperArc LA-75
(AWS ER80S-Ni1 & ENi1K)

SuperArc LA-90
(AWS ER80S-D2,
ER90S-D2, EA3K)

SuperArc LA-100

(AWS ER100S-G, ER110S-G,


EM2 and Military MIL-100S-1)

(1)

0.040
(1.0)

Root pass capability up to X100 and hot, fill and cap pass up to
X80 grade pipe
Less than 1% Nickel for NACE applications

0.045
(1.1)

0.052
(1.3)

1/16
(1.6)

Root pass capability up to X100 and hot, fill and cap pass up to
X80 grade pipe
Impact toughness capable of exceeding 69 -95 J (51 - 70 ftlbf)
at -50C (-58F)

(1)

Meets tensile strength requirements of 552 MPa (80 ksi)


Suitable for use in applications requiring less than 1% Ni weld deposits
Microguard Ultra provides superior feeding and arc stability

Meets tensile strength requirements of 552-620 MPa (80-90 ksi)


Contains 0.50% molybdenum for strength after stress-relief
Microguard Ultra provides superior feeding and arc stability

Meets tensile strength requirements of 690 MPa (100 ksi)


Excellent for welding quenched and tempered steels and HY-80
base materials
Microguard Ultra provides superior feeding and arc stability

Manufactured to 1.2 mm diameter.

Packaging Available for Lincoln Electric MIG (GMAW) Wire:


Plastic Spool
Fiber Spool
Steel Spool
Coil

Accu-Pak Box
Accu-Trak Drum
Speed-Feed Reel
Precise-Trak Reel

TIG (GTAW) Cut Lengths


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
1/16
(1.6)

3/32
(2.4)

1/8
(3.2)

Contains zirconium, titanium, and aluminum in addition to


silicon and manganese
Produces x-ray quality welds over most surface conditions
Recommended for TIG welding on all grades of steel

High levels of silicon and manganese for use on slightly


contaminated base materials
Better puddle fluidity
Excellent wetting action

Mild Steel
Lincoln ER70S-2
(AWS ER70S-2)

Lincoln ER70S-6
(AWS ER70S-6)

Packaging Available for Lincoln Electric TIG (GTAW) Cut Lengths:


Cardboard Carton
Plastic Tube

140

www.lincolnelectric.com

GMAW-C

METAL-CORED
CONSUMABLES

Metal-Cored (GMAW-C) Wire


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
0.045
(1.1)

0.052
(1.3)

1/16
(1.6)

Excellent performance in fast follow, high travel speed applications


Optimal wetting action, even at low voltages
H4 diffusible hydrogen level

High deposition rates and travel speed


Enhanced silicon island management
H4 diffusible hydrogen level

High column strength for excellent feedability


Tolerates moderate amounts of surface contaminants

0.045
(1.1)

0.052
(1.3)

1/16
(1.6)

Tensile strength of 620 MPa (90 ksi)


Produces welds with Charpy V-Notch toughness tested to
-50C (-58F)
Tolerates moderate amounts of surface contaminants

Capable of producing 760 MPa (110 ksi) tensile strength


Can be used to weld HSLA and quenched and tempered steels
Tolerates moderate amounts of surface contaminants

Mild Steel
Metalshield MC-6
(AWS E70C-6M H4)

Metalshield MC-706
(AWS E70C-6M H4)

Metalshield MC-710XL
(AWS E70C-6M H8)

Low Alloy
Metalshield MC-900
(AWS E90C-G H4)

Metalshield MC-1100
(AWS E110C-G H4)

Packaging Available for Lincoln Electric Metal-Cored (GMAW-C) Wire:


Fiber Spool
Steel Spool
Plastic Spool

Coil
Accu-Trak Drum

www.lincolnelectric.com

141

FCAW-S & FCAW-G

FLUX-CORED
CONSUMABLES

Flux-Cored Self-Shielded (FCAW-S) Wire


Product Name
& AWS Class

Mild Steel, Flat and Horizontal


Innershield NR-5
(AWS E70T-3)

Innershield NS-3M
(AWS E70T-4)

Innershield NR-305
(AWS E70T-6)

Innershield NR-311
(AWS E70T-7)

Innershield NR-131
(AWS E70T-10)

142

www.lincolnelectric.com

Diameters Available
in (mm)

Key Features
0.068
(1.7)

5/64
(2.0)

Designed for high speed single pass welding applications


Increased weld metal protection minimizes porosity
Capable of welding up to 4.8 mm (3/16 in) material thickness

3/32
(2.4)

0.120
(3.0)

Very high deposition rates


Increased resistance to hydrogen cracking and porosity on steel containing
sulfur and contaminants
Capable of single pass welding on up to 12.7 mm (1/2 in) material thickness

High deposition rates in the flat and horizontal positions


Smooth arc and low spatter levels
3/32 in (2.4 mm) diameter meets FEMA 353 and AWS D1.8 seismic
requirements and lot waiver requirements

High deposition rates and fast travels speeds


Capable of fillet, lap and butt welds on 3.2 mm (1/8 in) and thicker steel
Optimal toe wash-in

Fast travel speeds and high deposition rates


Deep penetration
Capable of single pass welding on 2.8 mm (0.11 in) and greater material
thicknesses

7/64
(2.8)

FLUX-CORED CONSUMABLES

Flux-Cored Self-Shielded (FCAW-S) Wire


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features

0.030 0.035 0.045 0.062


(0.8) (0.9) (1.1) (1.6)

Mild Steel, All Position


Innershield NR-152
(AWS E71T-14)

Designed for high speed welding of thin galvanized or


specially coated steels
Soft, consistent arc
Capable of single pass welding on materials 0.8 mm
(0.030 in) to 4.8 mm (3/16 in) thick

Innershield NR-211-MP Versatile welding capability on a variety of base materials


(AWS E71T-11)
High operator appeal and good bead appearance
Capable of welding up to 12.7 mm (1/2 in.) material
thickness. .030-.045 in. (0.8-1.1 mm) have 5/16 in. (7.9 mm)
thickness restriction. .068-3/32 in. (1.7-2.4 mm) have 1/2 in.
(12.7 mm) thickness max.
Innershield NR-203MP
(AWS E71T-8J)

Innershield NR-232
(AWS E71T-8)

Innershield NR-233
(AWS E71T-8)

Innershield NR-212
(AWS E71TG-G)

Innershield NR-203
Nickel (1%)
(AWS E71T8-Ni1)

0.068 0.072
(1.7) (1.8)

(AWS E70T7-K2, E80TG-K2)

(AWS E71T8-K6)

Pipeliner NR-207+
(AWS E71T8-K6)

7/64
(2.8)

0.030 0.035 0.045 0.062


(0.8) (0.9) (1.1) (1.6)

Accommodates a wide range of mild steels up to 3/4 in. (19


mm) plate thickness
Fast freeze characteristics accommodate poor fit-up
Smooth arc performance

1/16
(1.6)


0.068 0.072
(1.7) (1.8)

5/64
(2.0)

Designed to produce weld deposits with less than 1% nickel


to meet NACE requirements
Charpy V-Notch impact properties tested to exceed 27 J
(20 ftlbf) at -29C (-20F)
Color match on weathering steels

3/32
(2.4)

7/64
(2.8)

Designed to provide a nominal 1.5% nickel weld deposit


High deposition rates and fast travel speeds
3/32 in (2.4 mm) diameter meets FEMA 353 and AWS D1.8
seismic lot waiver requirements

Innershield NR-FAB-70 Best in class low temperature, impact properties capable of


producing weld deposits with impact properties exceeding an
average of 54J (40ftlbs) at -20F (-29C).
Meets AWS D1.8 seismic lot waiver requirements.
Innershield NR-207

3/32
(2.4)

Innershield NR-440Ni2 Designed to provide optimal weldability in narrow TKY joints


and poor fit up conditions.
(AWS E71T8-Ni2-JH8)
Expect fast travel speeds and a flat bead face when using
vertical-up or vertical-down welding techniques.
Low temperature impact toughness, meets ABS 4YSA and
AWS J classification.
Meets H8 diffusible hydrogen requirements over a range of
humidity levels.
ProTech hermetically sealed packaging for moisture resistance.
Innershield NR-311 Ni

5/64
(2.0)

Designed to handle poor fit-up on heavy wall tubes and gaps


up to 9.5 mm (3/8 in) with 6.4 mm (1/4 in) offset
Fast freezing slag with excellent wash-in
Root bead capability without back-up bars
Designed for high deposition, out-of-position welding in
structural fabrication
Fast freezing, easy to remove slag system
Meets FEMA 353 and AWS D1.8 seismic requirements and
lot waiver requirements
Designed for high deposition, out-of-position welding in
structural fabrication
Welder-friendly, easy to use and great bead appearance
Meets FEMA 353 and AWS D1.8 seismic requirements and
lot waiver requirements

Low Alloy, Flat and Horizontal

1/16
(1.6)

Designed for vertical down hot, fill and cap passes on X42 to
undermatched X70 grade pipe
Increased productivity

Designed for vertical down hot, fill and cap pass welding of
up to X70 grade pipe
Charpy V-Notch impact properties tested at -29C (-20F)
Lot controlled and Q2 tested

Packaging Available for Lincoln Electric Flux-Cored Self-Shielded (FCAW-S) Wire:


Plastic Spool
Plastic Spool in Vacuum
Sealed Foil Bag

Coil
Coil in Vacuum Sealed Foil Bag

Coil in a Hermetically
Sealed Pail

Fiber Spool in Foil Bag


Steel Spool

Accu-Trak Drum
Speed-Feed Reel
Speed-Feed Drum
www.lincolnelectric.com

143

FLUX-CORED CONSUMABLES

Flux-Cored Self-Shielded (FCAW-S) Wire


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features

0.030 0.035 0.045 0.062 1/16 0.068 0.072 5/64 3/32 7/64
(0.8) (0.9) (1.1) (1.6) (1.6) (1.7) (1.8) (2.0) (2.4) (2.8)

Low Alloy, cont.


Pipeliner NR-208-P
(AWS E81T8-G)

Pipeliner NR-208-XP
(AWS E81T8-G)

Innershield NR-208-H
(AWS E91T8-G-H8)

Vertical down hot, fill and cap pass welding of up to X80 grade pipe
Capable of producing weld deposits with impact toughness exceeding
83-133 J (61-98 ftlbf) at -29C (-20F)
Q2 Lot Certificate showing actual deposit chemistry
available online
Designed for vertical down hot, fill and cap pass welding of up to X80
grade pipe
Micro alloyed for more consistent impact properties to meet higher single
minimum requirements
Lot controlled and Q2 tested

Designed for hot, fill and cap pass welding of up to X80 grade pipe
Capable of exceeding 538 MPa (78 ksi) yield strength when tested
at -29C (-20F)
High deposition rates

Plastic Spool
Plastic Spool in Vacuum
Sealed Foil Bag

Packaging Available for Lincoln Electric Flux-Cored Self-Shielded (FCAW-S) Wire:


Coil
Coil in Vacuum Sealed Foil Bag

Coil in a Hermetically
Sealed Pail

Accu-Trak Drum
Speed-Feed Reel
Speed-Feed Drum

Fiber Spool in Foil Bag


Steel Spool

Flux-Cored Gas-Shielded (FCAW-G) Wire


Product Name
& AWS Class

Diameters Available
in (mm)
0.035 0.045 0.052 1/16 5/64 3/32
(0.9) (1.1) (1.3) (1.6) (2.0) (2.4)

Key Features

Mild Steel, All Position


UltraCore 71A85

Designed for welding with 75-85% Argon/balance CO2 shielding gas


Premium arc performance and bead appearance
Fast freezing slag for out-of-position welding

Designed for welding with 100% CO2 shielding gas


Premium arc performance and bead appearance
Fast freezing slag for out-of-position welding

High deposition rates, increase weld deposition up to 10 lbs/hr out-of-position


Fast freezing slag for a flat bead shape and increased productivity in all positions,
including vertical up
Operators can set the machine on a single setting and weld in all positions
Little or no pre-weld clean up required, weld over light rust, mill scale, and primer

Designed for welding with either 100% CO2 or 75% Argon/balance CO2 shielding gas
Premium arc performance and bead appearance
Fast freezing slag for out-of-position welding

(AWS E71T-1C-JH8, E71T-9C-JH8,


E71T-12C-JH8)

Designed for welding with 100% CO2 shielding gas


Charpy V-Notch impact properties tested to exceed 27 J (20 ftlbf)
at -40C (-40F)
Premium arc performance and bead appearance

UltraCore 712A80

Designed for welding with 75-80% Argon/balance CO2 shielding gas

(AWS E71T-1M H8, E71T-9M H8)

UltraCore 71C
(AWS E71T-1C H8, E71T-9C H8)

UltraCore HD-C
(AWS E71T-1C-H8, E71T-9C-H8)

UltraCore 71A75 Dual


(AWS E71T-1C H8, E71T-1M H8,
E71T-9C H8, E71T-9M H8)

UltraCore 712C

(AWS E71T-1M-JH8, E71T-9M-JH8, Charpy V-Notch impact properties tested to exceed 27 J (20 ftlbf)
E71T-12M-JH8)
at -40C (-40F)

Premium arc performance and bead appearance


UltraCore 712A80-H

Designed for welding with 75-80% Argon/balance CO2 gas

(AWS E71T-1M-JH4, E71T-9M-JH4, H4 diffusible hydrogen levels


E71T-12M-JH4)
Charpy V-Notch impact properties tested to exceed 27 J (20 ftlbf)

at -40C (-40F)
Premium arc performance and bead appearance
Outershield 71 Elite
(AWS E71T-1C H8, E71T-9C H8,
E71T-1M H8, E71T-9M H8)

Outershield 71M
(AWS E71T-1C-J, E71T-1M-J,
E71T-9C-J, E71T-9M-J )

Designed for welding with either 100% CO2 or 75-82% Argon/


balance CO2 shielding gases
Smooth arc transfer and low spatter
Good bead appearance
Designed for welding with either 100% CO2 or 75% Argon/balance CO2 shielding gas
Charpy V-Notch impact toughness tested to -40C (-40F)
High travel speeds

Packaging Available for Lincoln Electric Flux-Cored Gas-Shielded (FCAW-G) Wire:


Plastic Spool
Plastic Spool in Vacuum
Sealed Foil Bag
144

www.lincolnelectric.com

Coil
Coil in Vacuum
Sealed Foil Bag

Fiber Spool in Vacuum


Sealed Foil Bag
Steel Spool

Steel Spool in Vacuum


Sealed Foil Bag
Speed-Feed Drum

Speed-Feed Reel
Accu-Trak Drum

FLUX-CORED CONSUMABLES

Flux-Cored Gas-Shielded (FCAW-G) Wire


Product Name
& AWS Class

Diameters Available
in (mm)
0.035 0.045 0.052 1/16 5/64 3/32
(0.9) (1.1) (1.3) (1.6) (2.0) (2.4)

Key Features

Mild Steel, Flat and Horizontal


UltraCore 70C
(AWS E70T-1C H8, E70T-9C H8)

UltraCore 75C
(AWS E70T-5C-JH4)

Outershield 70

(AWS E70T-1C, E70T-9C)

Outershield XLH-70
(AWS E70T-1C H8, E70T-9C H8)

Designed for welding with 100% CO2 shielding gas


Premium arc performance, low fume generation and high deposition rates
Meets FEMA 353 and AWS D1.8 seismic requirements and lot waiver requirements
Designed for welding with 100% CO2 shielding gas
H4 diffusible hydrogen levels and high deposition rates
Premium arc performance and bead appearance
Designed for welding with 100% CO2 shielding gas
High deposition rates
Designed for welding with 100% CO2 shielding gas
High deposition rates
Meets FEMA 353 and AWS D1.8 seismic requirements and lot waiver requirements

(AWS E81T1-Ni1M-JH4)

UltraCore 81Ni1C-H
(AWS E81T1-Ni1C-JH4)

UltraCore 81Ni2A75-H
(AWS E81T1-Ni2M-JH4)

UltraCore 81Ni2C-H
(AWS E81T1-Ni2C-JH4)

UltraCore 81K2A75-H
(AWS E81T1-K1M-JH4)

UltraCore 81K2C-H
(AWS E81T1-K2C-JH4)

Outershield 91K2-H
(AWS E91T1-K2M H8)

Pipeliner 81M
(AWS 81T1-GM)

Pipeliner G80M
(AWS E101T1-GM-JH8)

Pipeliner G90M

(AWS E111T1-K3M-JH8)

(1)

0.045
(1.1)

Low Alloy, All Position


UltraCore 81Ni1A75-H

0.052
(1.3)

1/16
(1.6)

Designed for welding with 75% Argon/balance CO2 shielding gas


Designed to produce weld deposits with less than 1% nickel to meet NACE requirements
Capable of producing weld deposits with impact toughness exceeding 88-123 J (65-91 ftlbf)
at -40C (-40F)

Designed for welding with 100% CO2 shielding gas


Capable of producing weld deposits with less than 1% nickel to meet NACE requirements
Capable of producing weld deposits with impact toughness exceeding 84-130 J (62-96 ftlbf)
at -40C (-40F)

Designed for welding with 75% Argon/balance CO2 shielding gas


Charpy V-Notch impact properties tested to exceed 27 J (20 ftlbf) at -51C (-60F)
Premium arc performance and bead appearance

Designed for welding with 100% CO2 shielding gas


Charpy V-Notch impact properties tested to exceed 27 J (20 ftlbf) at -51C (-60F)
Premium arc performance and bead appearance

Designed for welding with 75% Argon/balance CO2 shielding gas


Charpy V-Notch impact properties tested to exceed 27 J (20 ft-lbf) at -40C (-40F)
Premium arc performance and bead appearance

Designed for welding with 100% CO2 shielding gas


Charpy V-Notch impact properties tested to exceed 27 J (20 ft-lbf) at -40C (-40F)
Premium arc performance and bead appearance

Designed for welding with 75-95% Argon/balance CO2 shielding gas


Tensile strength capable of exceeding 620 MPa (90 ksi)
Use on high strength, low alloy steel applications

Designed for hot, fill and cap pass welding on up to X70 grade pipe
Charpy V-Notch impact properties tested to exceed 27 J (20 ftlbf) at -40C (-40F)
Lot controlled and Q2 tested
Designed for hot, fill and cap pass welding of up to X80 grade pipe
Tensile strength capable of exceeding 690 MPa (100 ksi)
Lot controlled and Q2 tested
Designed for hot, fill and cap pass welding of up to X80 grade pipe
Tensile strength capable of exceeding 760 MPa (110 ksi)
Lot controlled and Q2 tested


(1)

Manufactured to 1.2 mm diameter.

Packaging Available for Lincoln Electric Flux-Cored Gas-Shielded (FCAW-G) Wire:


Plastic Spool
Plastic Spool in Vacuum
Sealed Foil Bag

Coil
Coil in Vacuum
Sealed Foil Bag

Fiber Spool in Vacuum


Sealed Foil Bag
Steel Spool

Steel Spool in Vacuum


Sealed Foil Bag
Speed-Feed Drum

Speed-Feed Reel
Accu-Trak Drum

www.lincolnelectric.com

145

SAW

SUBMERGED ARC
CONSUMABLES

Submerged Arc (SAW) Flux


Product Name
& AWS Class

Key Features

700 Series Active Flux

146

Packaging Available
Paper
Bag

Plastic
Bag

Lincolnweld 760

Highly active and designed to handle rust and mill scale


Helps resist porosity caused by arc blow
Slow freezing slag for good weld appearance

Lincolnweld 761

Manganese alloying and carbon reducing flux designed to provide superior


crack resistance
Slow freezing slag for a wide, flat weld
Excellent resistance to cracking in single pass applications

Lincolnweld 780

Industry standard for submerged arc welding applications


Fast freezing slag for easy removal and minimized spilling on circumferential welds
When paired with Lincolnweld L-61 it is recommended for up to three pass
welding applications

Lincolnweld 781

Features fast follow characteristics that allow for uniform welds at high speeds
without undercut or voids
Recommended for high speed, limited pass welding on clean plate and sheet steel

800 Series Neutral Flux

Paper
Bag

Lincolnweld 860

Industry standard for submerged arc welding applications


Excellent operating characteristics in a variety of general welding applications
Charpy V-Notch test results exceeding 27 J (20 ftlbf) @ -40C (-40F) with
Lincolnweld L-61

Lincolnweld 865

General purpose flux designed to weld butt joints and flat and horizontal fillets
When used with Lincolnweld L-50 or L-61, it is capable of producing
480 MPa (70 ksi) tensile strength after stress relief

Lincolnweld 880

Can be used for both joining and hardfacing welding


Optimal bead appearance when used with solid low alloy steel electrodes
with a minimum of 0.20% silicon

www.lincolnelectric.com

Plastic
Bag

Steel
Drum

Bulk
Bag

Steel
Drum

Bulk
Bag

SUBMERGED ARC CONSUMABLES

Submerged Arc (SAW) Flux


Product Name
& AWS Class

Key Features

800 Series Neutral Flux


Lincolnweld 880M

A basic flux which features industry proven results in multiple pass applications
Recommended for welding with solid mild steel and low alloy electrodes, as
well as Lincolns LAC series of low alloy flux-cored electrodes

Lincolnweld 882

Designed for a variety of welding applications and is known for providing


consistent mechanical properties
Recommended for stainless steel welding and can be paired with both mild
and low alloy steel electrodes

Lincolnweld 888

Designed for use in critical applications


Recommended for joining mild steel and low alloy steels in as-welded and
stress-relieved applications
Low H4 diffusible hydrogen levels

Lincolnweld 8500

Capable of providing impact properties necessary for thick weld joints


from root to cap pass
Operates well on AC and multiple arcs with good resistance to
nitrogen porosity

Lincolnweld MIL800-H

Capable of providing industry leading H2 diffusible hydrogen levels


Designed for low temperature applications
Recommended for both single and multiple arc welding of both butt
and fillet welds

Packaging Available
Paper
Bag

Hermetically
Sealed Pail

Bulk
Bag

Special Neutral Flux

Paper
Bag

Lincolnweld 960

Low cost, general purpose flux designed to weld butt joints and both single and
multiple pass fillets
Recommended for automatic and semiautomatic submerged arc welding

Lincolnweld 980

Combines many of the features of the 700 and 800 series fluxes and is ideal
for semiautomatic submerged arc welding
Exceptional resistance to flash-through and porosity caused by arc blow in a
variety of applications

Lincolnweld WTX

Neutral submerged arc welding flux designed to meet the specific requirements
of wind tower welding applications
Recommended for use with Lincolnweld L-61 electrode on both longitudinal
and circumferential seam welds

Flux for Seam Welding of Pipe

Plastic
Bag

Plastic
Bag

Hermetically
Sealed Pail

Bulk
Bag

Hermetically
Sealed Pail

Bulk
Bag

Paper
Bag

Plastic
Bag

Lincolnweld 761-Pipe

Features the chemical composition of 761 with a particle size optimized for
seam welding
Low-melting slag system produces wide flat welds with superior resistance
to cracks and pockmarking

Lincolnweld P223

Industry standard for pipe welding on up to X80 grade pipe


Fast freezing and easily removable slag for excellent bead profile
Can be used for welding with up to three arcs

Lincolnweld SPX80

Designed to meet the specific requirements of spiral pipe seam welding of


up to API X80 grade pipe
High speed welding capability for increased productivity

Lincolnweld 995N

A nitrogen limiting flux designed for seam welding of pipe


Recommended for automatic single pass welding with up to five arcs
Produces welds with minimal buildup and good penetration

High Performance / Alloy Flux

Paper
Bag

Lincolnweld A-XXX 10

An alloy flux designed to produce a nickel bearing weld deposit


Recommended for use on ASTM A533 Class 1 and A588 weathering steels
when combined with Lincolnweld L-61

Lincolnweld MIL800-HPNi When used with Lincolnweld LA-85 the nickel content will increase from a
nominal 1% to a minimum 1%
Use on high performance steel applications, including HPS70W or HPS100W

Plastic
Bag

Hermetically
Sealed Pail

Bulk
Bag

www.lincolnelectric.com

147

SUBMERGED ARC CONSUMABLES

Submerged Arc (SAW) Solid Wire


Product Name
& AWS Class

1/16
(1.6)

Mild Steel
Lincolnweld L-50
(AWS EM13K)

Lincolnweld L-56
(AWS EH11K)

Lincolnweld L-60
(AWS EL12)

Lincolnweld L-61
(AWS EM12K)

Lincolnweld L-S3

(AWS EH12K)

Lincolnweld LA-71
(AWS EM14K)

(AWS EA1)

Lincolnweld LA-75
(AWS ENi1K)

Lincolnweld LA-81
(AWS EG)

Lincolnweld LA-82

(AWS EF2)

Lincolnweld LA-84
(AWS EF3)

Lincolnweld LA-85
(AWS ENi5)

Lincolnweld LA-90
(AWS EA3K)

Lincolnweld LA-92
(AWS EB2R)

Lincolnweld LA-93
(AWS EB3R)

Lincolnweld LA-100
(AWS EM2)

148

www.lincolnelectric.com

5/64
(2.0)

3/32
(2.4)

1/8
(3.2)

5/32
(4.0)

A low carbon, medium manganese, medium silicon wire


Pair it with Lincolnweld 980 flux for the best flux/wire combination when
semiautomatic submerged arc welding

A low carbon, high manganese, very high silicon wire


Can be used with Lincolnweld 800 series fluxes on welds requiring
480 MPa (70 ksi) tensile strength in stress relieved conditions

A low carbon, low manganese, low silicon general purpose electrode


Provides the lowest hardness and is best suited for use with the
Lincolnweld 700 series of active fluxes
Industry standard for submerged arc welding applications
A low carbon, medium manganese, low silicon general purpose submerged
arc electrode

A low carbon, medium manganese, medium silicon electrode containing


approximately 0.1% titanium
Small addition of titanium allows deposits to be stress-relieved with little
loss of strength, even with extended stress relief times


1/16
(1.6)

5/64
(2.0)

3/32
(2.4)

1/8
(3.2)

5/32
(4.0)

A low carbon, medium manganese, low silicon, 1/2% molybdenum wire used
for single or multiple pass welds
A standard choice for pipe fabrication and other limited pass applications

A low carbon, medium manganese, high silicon, nickel-bearing electrode


designed for use with Lincolnweld neutral fluxes
Suitable for use in applications requiring less than 1% Ni wire composition

A low carbon, medium manganese, low silicon, 1/2% molybdenum wire


containing small additions of titanium and boron for improved fracture toughness
Generally used in two pass applications for arctic grade line pipe

3/16
(4.8)

A low carbon, high manganese, medium silicon electrode designed for use with
the Lincolnweld 800 series of neutral fluxes
Capable of producing impact properties exceeding 27 J (20 ftlbf) at -62C
(-80F) when used with Lincolnweld 888, 8500, and MIL800-H neutral fluxes

Low Alloy
Lincolnweld L-70

Diameters Available
in (mm)

Key Features

3/16
(4.8)

Designed especially for high strength applications


Recommended when over 620 MPa (90 ksi) tensile strength is required in
the as-welded condition or when low temperature impact toughness is
required in the stress-relieved condition

A nickel-bearing electrode with 1/2% molybdenum


Can be used for higher strength weldments where impact properties
exceeding 27 J (20 ftlbf) at -62C (-80F) are required

A nickel-bearing wire with 0.2% molybdenum designed for use on


weathering steels
Capable of exceeding low temperature Charpy V-Notch requirements
and 480-550 MPa (70-80 ksi) tensile strength in the as-welded and
stress-relieved conditions

A low carbon, high manganese, high silicon, 1/2% molybdenum special


purpose wire
Recommended for seam welding of pipe and for the general welding of
high strength plate

Designed for welding 1-1/4% chromium, 1/2% molybdenum steels in high


temperature service applications such as pressure vessels or piping
The AWS R designator denotes ultra low residuals which will result in a low
Bruscato factor (X-factor)

Designed for high temperature applications such as pressure vessels and


piping for 2-1/4% chromium, 1% molybdenum steels
The AWS R designator denotes ultra low residuals which will result in a low
Bruscato factor (X-factor)

A low carbon, high manganese wire with nickel and molybdenum designed
to weld high strength steels such as HY-80 and HSLA-80
Delivers yield strength greater than 690 MPa (100 ksi)
Low H2 hydrogen levels can be achieved when used with MIL800-H flux

SUBMERGED ARC CONSUMABLES

Submerged Arc (SAW) Cored Wire


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
5/64
(2.0)

3/32
(2.4)

5/64
(2.0)

3/32
(2.4)

Mild Steel
Lincolnweld LC-72
(AWS EC1)

A cored wire designed to increase deposition rates 10-30% when used


with 980 flux
Designed to provide optimal bead shape, penetration, and slag removal
in semiautomatic submerged arc welding

Low Alloy
Lincolnweld LAC-B2
(AWS ECB2)

Lincolnweld LAC-M2
(AWS ECM2)

Lincolnweld LAC-Ni2

(AWS ECNi2)

Lincolnweld LAC-690
(AWS ECG)

1/8
(3.2)

5/32
(4.0)

1/8
(3.2)

5/32
(4.0)

A flux-cored wire designed to weld with either single or tandem arcs using a
neutral flux
A cost-effective choice when welding 1-1/4% chromium, 1/2% molybdenum
steels where a low Bruscato factor (X-factor) is not required

Capable of delivering 690 MPa (100 ksi) yield strength when welded with
Lincolnweld 880, 880M, 888 or MIL800-H fluxes

A 2% nickel flux-cored wire used primarily in weathering steel applications


When used with 888 flux, it can produce impact properties exceeding
27 J (20 ftlbf) @ -73C (-100F)
H4 Diffusible Hydrogen Level Combine with both Lincolnweld 888 or
MIL800-H flux for low H4 diffusible hydrogen weld deposits
Low Temperature Impact Properties Charpy V-notch test results capable of
exceeding 27 J (20 ftlbf) @ -62C (-80F) with Lincolnweld 888 flux
Smooth Bead Profile Achieve optimal bead appearance for interior and
exterior welding applications

Packaging Available for Lincoln Electric Submerged Arc (SAW) Wire:


Coil
Speed-Feed Reel
Speed-Feed Drum

Speed-Feed Stem
Speed-Feed SlimReel

www.lincolnelectric.com

149

STAINLESS & NICKEL


CONSUMABLES

Stainless Stick (SMAW) Electrode


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
3/32
(2.4)

Stainless Steel
Excalibur 308/308L-15
(AWS E308-15 & E308L-15)

Excalibur 308L-16
(AWS E308L-16)

Excalibur 308/308H-16

(AWS E308-16 & E308H-16)

Excalibur 308L-17
(AWS E308-17, E308L-17)

Excalibur 309/309L-15
(AWS E309-15, E309L-15)

Excalibur 309/309L-16
(AWS E309-16 & E309L-16)

Excalibur 309/309L-17
(AWS E309-17, E309L-17)

Excalibur 316/316L-15
(AWS E316-15, E316L-15)

Excalibur 316/316L-16
(AWS E316-16, E316L-16)

Excalibur 316/316L-17

(AWS E316-17, E316L-17)

www.lincolnelectric.com

3/16
(4.8)

Flux coating provides smooth arc transfer and slag is self-peeling for easy removal
Versatile electrode designed to weld several types of austenitic steels
Flux coating provides smooth arc transfer and slag is self-peeling for easy removal
Versatile electrode designed to weld several types of austenitic steels

Flux coating provides smooth arc transfer in the flat and horizontal positions and slag is
self-peeling for easy removal
Versatile electrode designed to weld several types of austenitic steels

Flux coating is fast freezing for vertical down welding and slag is self-peeling for easy removal
Smooth bead appearance with evenly spaced ripples and flat face
Designed for joining stainless steel to mild or low alloy steel

Flux coating provides smooth arc transfer and slag is self-peeling for easy removal
Designed for joining stainless steel to mild or low alloy steel

Flux coating provides smooth arc transfer in the flat and horizontal positions and slag is
self-peeling for easy removal
Designed for joining stainless steel to mild or low alloy steel

Flux coating is fast freezing for vertical down welding and slag is self-peeling for easy removal
Smooth bead appearance with evenly spaced ripples and flat face
Molybdenum grade for increased corrosion resistance

Flux coating provides smooth arc transfer and slag is self-peeling for easy removal
Molybdenum grade for increased corrosion resistance

Flux coating provides smooth arc transfer in the flat and horizontal positions and slag is
self-peeling for easy removal
Molybdenum grade for increased corrosion resistance

Easy Open Hermetic Can


|

5/32
(4.0)

Flux coating is fast freezing for vertical down welding and slag is self-peeling for easy removal
Smooth bead appearance with evenly spaced ripples and flat face
Versatile electrode designed to weld several types of austenitic steels

Packaging Available for Lincoln Electric Stainless Stick (SMAW) Electrode:

150

1/8
(3.2)

Tube

NOTE: All Lincoln Electric stainless products are Q2 Lot controlled


and tested with a certificate showing actual deposit chemistry and
calculated ferrite number (FN) available online.

STAINLESS & NICKEL CONSUMABLES

Stainless MIG (GMAW) Wire


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features

Stainless Steel
Blue Max MIG 308LSi

Versatile electrode designed to weld CrNi austenitic steels


Proprietary surface lubricant for steady feeding and arc stability

(AWS ER308Si & ER308LSi)

Blue Max MIG 309LSi

Designed for joining stainless steel to mild or low alloy steel


Proprietary surface lubricant for steady feeding and arc stability

(AWS ER309Si & ER309LSi)

Blue Max MIG 316LSi

Molybdenum grade for increased corrosion resistance


Proprietary surface lubricant for steady feeding and arc stability

(AWS ER316Si & ER316LSi)

Blue Max LNM 307

0.035
(0.9)

0.045
(1.1)

1/16
(1.6)

Designed for joining dissimilar steels


7% Mn increases resistance to hot cracking

(Similar to AWS ER307)

Blue Max LNM 347Si

Blue Max LNM 4462

(1)

Designed for weld 2209 stainless steel


Excellent choice for nuclear and power generation applications

(AWS ER2209)
Manufactured to 1.2 mm diameter.

(1)

Designed for joining Ti or Nb (Cb) stabilized CrNi steels


Excellent resistance to intergranular corrosion and oxidizing
environments

(AWS ER347-Si)

(1)

0.030
(0.8)

(2)

(2)

(1)

Manufactured to 1.0 mm diameter.

Packaging Available for Lincoln Electric Stainless MIG (GMAW) Wire:


Accu-Trak Drum

Plastic Spool

Stainless Gas-Shielded Flux-Cored (FCAW-G) Wire


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
0.045
(1.1)

1/16
(1.6)

Designed for flat and horizontal welding of 304L and other common
18/8 stainless steels
Enhanced operator appeal and superior weld performance

Designed for all position welding 304L and other common 18/8
stainless steels
Enhanced operator appeal and superior weld performance

Designed for flat and horizontal welding of dissimilar metals - stainless


and mild or low alloy
Enhanced operator appeal and superior weld performance

Designed for all position welding of dissimilar metals - stainless and


mild or low alloy
Enhanced operator appeal and superior weld performance

Designed for flat and horizontal welding of 1.5 - 3% Mo austenitic


stainless steels
Enhanced operator appeal and superior weld performance

Designed for all position welding of 1.5 - 3% Mo austenitic stainless steels


Enhanced operator appeal and superior weld performance

Stainless Steel
UltraCore FC 308L
(AWS E308LT0-1, E308LT0-4,
E308T0-1, E308T0-4)

UltraCore FCP 308L

(AWS E308LT1-1, E308LT1-4,


E308T1-1, E308T1-4)

UltraCore FC 309L
(AWS E309LT0-1, E309LT0-4,
E309T0-1, E309T0-4)

UltraCore FCP 309L

(AWS E309LT1-1, E309LT1-4,


E309T1-1, E309T1-4)

UltraCore FC 316L
(AWS E316LT0-1, E316LT0-4,
E316T0-1, E316T0-4)

UltraCore FCP 316L


(AWS E316LT1-1, E316LT1-4,
E316T1-1, E316T1-4)

Packaging Available for Lincoln Electric Stainless Gas-Shielded Flux-Cored (FCAW-G) Wires:
Plastic Spool

NOTE: All Lincoln Electric stainless products are Q2 Lot controlled and tested with a certificate showing actual deposit chemistry and calculated ferrite number (FN) available online.

www.lincolnelectric.com

151

STAINLESS & NICKEL CONSUMABLES

Stainless Submerged Arc (SAW) Solid Wire


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
5/64
(2.0)

3/32
(2.4)

1/8
(3.2)

5/32
(4.0)

Designed to be used primarily with basic fluxes


Balanced chromium and nickel levels provide enough ferrite in the weld
metal for high resistance to hot cracking

Designed to be used primarily with basic fluxes that recover nearly all of the
wire chromium in the deposit
Provides good resistance to hot cracking

Designed to be used primarily with basic fluxes that recover nearly all of the
wire chromium in the deposit
Provides good resistance to hot cracking

Stainless Steel
Lincolnweld S308/308L
(AWS ER308, ER308L)

Lincolnweld S309/309L
(AWS ER309, ER309L)

Lincolnweld S316/316L
(AWS ER316, ER316L)

Packaging Available for Lincoln Electric Stainless Submerged Arc (SAW) Wire:
Coil

Stainless Submerged Arc (SAW) Flux


Product Name
& AWS Class

Key Features

Packaging Available
Plastic
Bag

Flux

Hermetically
Sealed Pail

Lincolnweld P2007

Produces sound welds with excellent slag removal and bead appearance
Exhibits superior resistance to moisture pickup
Designed for maximum toughness and ductility with duplex stainless steels

Lincolnweld P3000

Low dilution into the base material being surfaced


Achieves high alloy and low carbon content deposit even in the first layer of cladding
High ferrite content (4FN), which is desired with 309L strip on carbon steel in one layer

Lincolnweld P4000

A neutral flux designed for cladding applications using the electroslag process with
stainless steel or nickel-based alloy strip electrodes

Lincolnweld ST-100

An alloy flux designed for use with solid stainless steel electrodes to compensate for
chromium in the wire that is not recovered in the weld deposit
Slag removal characteristics are exceptionally good, even on niobium (columbium) bearing
steels which normally cause slag to adhere to the weld metal
Good performance on seamer applications

Stainless TIG (GTAW) Cut Lengths


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
1/16
(1.6)

3/32
(2.4)

1/8
(3.2)

Use on base metals of similar composition


Dual classification ensures the maximum carbon content is 0.03%
Alloy embossed on each end for easy identification after use

Use for welding similar alloys in wrought or cast form


Occasionally used for welding 18/8 base metals when severe corrosion
conditions exist or dissimilar metals
Alloy embossed on each end for easy identification after use

Use for welding similar alloys containing approximately 2% molybdenum


Use for high temperature service applications
Alloy embossed on each end for easy identification after use

Stainless Steel
Lincoln ER308/308L
(AWS ER308, ER308L)

Lincoln ER309/309L
(AWS ER309, ER309L)

Lincoln ER316/316L
(AWS ER316, ER316L)

Blue Max LNT 4462


(AWS ER2209)

Premium performance and quality


Designed for joining duplex stainless steels
Provides high resistance to general corrosion, pitting and stress corrosion
Composition is controlled to produce consistent mechanical properties

Packaging Available for Lincoln Electric Stainless TIG (GTAW) Cut Lengths:
Cardboard Carton

Tube

NOTE: All Lincoln Electric stainless products are Q2 Lot controlled and tested with a certificate showing actual deposit chemistry and calculated ferrite number (FN) available online.
152

www.lincolnelectric.com

STAINLESS & NICKEL CONSUMABLES

Stainless Metal-Cored (GMAW-C) Wire


Product Name
& AWS Class

Diameters Available
in. (mm)

Key Features

0.045
(1.1)

Stainless Steel
Outershield MC-409
(AWS EC-409)

Designed for joining 409 stainless steel


Improved wetting action
Low spatter and minimal slag

Packaging Available for Lincoln Electric Stainless Metal-Cored (GMAW-C) Wire:


Steel Spool
Accu-Trak Drum

NOTE: All Lincoln Electric stainless products are Q2 Lot controlled and tested with a certificate showing actual deposit chemistry and calculated ferrite number (FN) available online.

www.lincolnelectric.com

153

HARDFACING
CONSUMABLES

Hardfacing Stick (SMAW) Electrode


Product Name

1/8
(3.2)

Build-Up
Wearshield BU

Wearshield Mangjet

Provides a martensitic deposit with considerable retained austenite


General purpose electrode, a good compromise for metal-to-metal wear,
moderate impact and mild abrasion
Can be used on carbon and low alloy steel parts

Wearshield 15CrMn

Provides a premium austenitic chromium manganese deposit


Resists severe impact or gouging even in a single layer over carbon steel
Used to join Hadfield manganese steel to itself or to carbon steel

Wearshield FROG MANG

Designed specifically for building up manganese frogs and manganese


crossing diamonds in the railroad industry
Provides a high strength, high alloy austenitic manganese deposit to handle
the increased loading of railroad cars
Unlimited layers with proper preheat, interpass temperatures and procedures

www.lincolnelectric.com

3/16
(4.8)

1/8
(3.2)

5/32
(4.0)

3/16
(4.8)

1/8
(3.2)

5/32
(4.0)

3/16
(4.8)

1/4
(6.4)

For building up austenitic manganese steel and cladding carbon steels


Produces an austenitic manganese deposit that will work harden in service
Lowest cost austenitic manganese stick electrode

Severe Impact

154

5/32
(4.0)

Build-up with moderate hardness to resist shock and metal-to-metal wear,


as in rolling and sliding
Can be used as underbase for other hardfacing deposits or as final
overlay on parts to be machined or forged
Unlimited layers with proper preheat, interpass temperatures and procedures

Metal-to-Metal Wear
Wearshield MI

Diameters Available
in (mm)

Key Features

1/4
(6.4)

1/4
(6.4)

HARDFACING CONSUMABLES

Hardfacing Stick (SMAW) Electrode


Product Name

Diameters Available
in (mm)

Key Features
3/32
(2.4)

Abrasion Plus Impact

1/8
(3.2)

5/32
(4.0)

3/16
(4.8)

Wearshield ABR

Provides good resistance to abrasion, impact and some metal-to-metal wear


Good hot forging properties
Use on carbon, stainless and manganese steels

Wearshield 44

Moderate hardness to resist abrasion with impact up to 600C (1100F)


Higher alloy results in improved spalling resistance than Wearshield ABR

1/8
(3.2)

5/32
(4.0)

3/16
(4.8)

1/8
(3.2)

5/32
(4.0)

3/16
(4.8)

3/16
(4.8)

3/32
(2.4)

Metal-to-Earth Wear
Wearshield ME

High alloy produces chrome carbides and austenite


Provides greater abrasion resistance than Wearshield ABR or Wearshield 44
3/32
(2.4)

Severe Abrasion
Wearshield 60

Designed to resist severe abrasion


It exhibits higher alloy and higher abrasion resistance than Wearshield ABR,
Wearshield 44 or Wearshield ME

Maintenance and Repair

3/32
(2.4)

1/8
(3.2)

5/32
(4.0)

Blue Max 2100

(1)

High resistance to cracking


High strength
Designed for joining difficult to weld steel

(1)

Manufactured to 2.5 mm diameter.

Packaging Available for Lincoln Electric Hardfacing Stick (SMAW) Electrode:


Easy Open Hermetic Can

Cardboard Carton

Hardfacing Flux-Cored (FCAW-G) Gas-Shielded Wire


Product Name

Diameters Available
in (mm)

Key Features

Build-Up
Lincore BU-G

Delivers deposits with moderate hardness for build-up or as final overlay


Provides some resistance to metal-to-metal wear and moderate impact
Can be used for the matrix with the Bulk Tungsten Carbide process

Metal-to-Metal
Lincore 55-G

Produces a deposit which resists metal-to-metal wear and mild abrasion


The deposit results in an even harder material when used with the Bulk
Tungsten Carbide process
To be used on carbon steel and low alloy steel

0.045
(1.1)

1/16
(1.6)

0.045
(1.1)

1/16
(1.6)

Packaging Available for Lincoln Electric Hardfacing Flux-Cored (FCAW-G) Gas-Shielded Wire:
Plastic Spool

Accu-Trak Drum

Hardfacing Metal-Cored (GMAW-C) Wire


Product Name

Diameters Available
in (mm)

Key Features

0.045
(1.1)

Abrasion
Lincore 60-G

Deposits feature higher alloy levels than to resist both abrasion and moderate
impact
Can be used at temperatures up to 704C (1300F)
To be used on carbon, low alloy, manganese and stainless steels and cast iron

Packaging Available for Lincoln Electric Hardfacing Metal-Cored (GMAW-C) Wire:


Plastic Spool
www.lincolnelectric.com

155

HARDFACING CONSUMABLES

Hardfacing Flux-Cored (FCAW-S) Self-Shielded Wire


Product Name

Diameters Available
in (mm)

Key Features
0.045
(1.1)

Build-Up
Lincore BU

Provides a tough machinable deposit for build-up or final overlay


Delivers non-severe metal-to-metal wear with outstanding crack resistance
Ideal for rebuilding worn parts to near final dimensions before applying final
hardfacing layers which are more wear resistant

Lincore 33

Delivers tough machinable deposits for build-up or final overlay intended for
metal-to-metal wear
Use for build-up of steel mill parts such as rougher couplings
Build-up deposit on carbon steel and low alloy steel base metals

Metal-to-Metal
Lincore 40-O

Higher hardness for metal-to-metal wear and mild abrasion


Used on transfer rollers and guides, crane wheels and shafts
Can be used on low carbon, and low alloy steels

Lincore 55

Delivers a deposit which resists metal-to-metal rolling or sliding wear as


well as mild abrasion
To be used on carbon steel, low alloy steel and manganese steel
Unlimited layers with proper preheat and interpass temperatures and procedures

Lincore T & D

Delivers a deposit similar to H12 tool steel


For build-up of tool steel dies and edges, or applying wear resistance surface
on carbon or low alloy steels
To be used on carbon steel, low alloy steel or tool steel

Severe Impact
Lincore M

Deposit resists severe impact as well as moderate abrasion


Produces an austenitic manganese deposit that work-hardens
Recommended for build-up and repair of Hadfield-type austenitic manganese
materials as well as carbon and low alloy steels

Lincore 15CrMn

1/16
(1.6)

Lincore 50

Delivers an abrasion resistant deposit, even under conditions of moderate impact


Larger wire diameter sizes may be used for the submerged arc process
Can be used on low carbon, medium carbon, low alloy, manganese and
stainless steels

Severe Abrasion
Lincore 60-O

Deposits feature higher alloy levels than Lincore 50 to resist both severe
abrasion and moderate impact
Can be used at temperatures up to 704C (1300F)
To be used on carbon, low alloy, manganese and stainless steels and cast iron

Lincore 65-O

0.045
(1.1)

1/16
(1.6)

5/64
(2.0)

7/64
(2.8)

156

www.lincolnelectric.com

0.045
(1.1)

1/16
(1.6)

5/64
(2.0)

7/64
(2.8)

0.045
(1.1)

1/16
(1.6)

5/64
(2.0)

7/64
(2.8)

0.045
(1.1)

1/16
(1.6)

5/64
(2.0)

7/64
(2.8)

Packaging Available for Lincoln Electric Hardfacing Flux-Cored (FCAW-S) Self-Shielded Wire:
Accu-Trak Drum
Speed-Feed Drum

Highest abrasion resistance and hardness of all the Lincore flux-cored line
Deposits include higher carbon and chrome levels than Lincore 60-O
Recommended for use on wear plate, coal pulverizer rolls, earth engaging tools,
and on slurry pipe and elbows

Plastic Spool
Coil
Steel Spool

Designed for repair of manganese frogs and manganese crossing diamonds in


the railroad industry
High alloy austenitic manganese deposit
Can easily handle the increased loading of railroad cars, therefore reducing the
frequency of repairs

Abrasion Plus Impact

7/64
(2.8)

Provides an austenitic manganese deposit which exhibits very good crack resistance
Work-hardens for overlay or joining austenitic manganese steel to itself or to
carbon steel
Can be used as a build-up layer before capping with abrasion resistant alloys

Lincore FROG MANG

5/64
(2.0)

HARDFACING CONSUMABLES

Hardfacing Submerged Arc (SAW) Metal-Cored Wire


Product Name

Diameters Available
in (mm)

Key Features
3/32
(2.4)

1/8
(3.2)

Metal-to-Metal, Build-Up

3/32
(2.4)

1/8
(3.2)

Lincore 32-S

Designed for build-up on 4140 drill stems in the deep hole drilling industry
For automatic and semiautomatic operation on mild and low alloy steels

Lincore 35-S

Intended for rolling and sliding metal-to-metal wear with moderate impact
and abrasion
For automatic and semiautomatic operation on mild and low alloy steels

3/32
(2.4)

1/8
(3.2)

5/32
(4.0)

Build-Up
Lincore 30-S

Intended for build-up before final overlay, and as a final surface for
metal-to-metal wear with moderate impact
For automatic and semiautomatic operation on mild and low alloy steels

Metal-to-Metal
Lincore 40-S

Designed for rebuilding heavy equipment undercarriages


Deposit is machinable and hot forgeable and resists rolling and sliding
metal-to-metal wear

Lincore 42-S

Designed for rebuilding heavy equipment undercarriages


The deposit exhibits enhanced crack resistance and toughness compared
to Lincore 40-S

5/32
(4.0)

5/32
(4.0)

Roll Rebuilding - Build-Up

3/32
(2.4)

1/8
(3.2)

5/32
(4.0)

Lincore 20

Metal-cored wire with moderate hardness for build-up before stainless overlay
Good crack resistance and high compressive strength

Metal-cored wire for build-up on worn rolls


A little softer than Lincore 20 for easier machining

Lincore 4130

Metal-cored wire for general build-up


Can be flame hardened to 38 Rockwell C

Lincore 8620

Roll Rebuilding - Metal-to-Metal

3/32
(2.4)

1/8
(3.2)

5/32
(4.0)

Lincore 410

Metal-cored wire with a 410 martensitic stainless steel deposit


Low carbon content and high corrosion resistance
Soft and easily machined

Lincore 410NiMo

Metal-cored wire with low carbon deposit, which forms softer, tougher
martensite than other roll alloys
Recommended flux is Lincolnweld 801 and 802

Lincore 423L

Metal-cored wire, provides a softer as-welded deposit than Lincore 420


More resistance to softening during tempering above 482C (900F)

Lincore 423Cr

Metal-cored wire with a higher chrome deposit than Lincore 423L for
improved corrosion resistance
Recommended flux is Lincolnweld 802

Lincore 420

Metal-cored wire that is most widely used for caster roll rebuilding
Flux recommendation is Lincolnweld 801 and 802

Lincore 96-S

Metal-cored wire which produces a high carbon, 420 stainless steel deposit
Use where a higher hardness is required

Lincore 102W

Metal-cored wire which produces a tool steel deposit that retains hardness
at high working temperatures
Used for guide rolls and work rolls

Lincore 102HC

Metal-cored wire with a higher carbon content than Lincore 102W


Will give a higher hardness tool steel deposit

Packaging Available for Lincoln Electric Hardfacing Submergerd Arc (SAW) Metal-Cored Wire:
Coil
Speed-Feed Drum

www.lincolnelectric.com

157

HARDFACING CONSUMABLES

Hardfacing and Neutral Submerged Arc (SAW) Flux


Product Name

Key Features

Hardfacing
Lincolnweld A-96-S

Modified Type 420 stainless deposit with a carbon content near the high side
for as-welded hardness
Carbon will be about 0.23%, with about 13% chromium, with proper procedures

Lincolnweld H-535

Produces a deposit with good abrasion resistance, allows some machinability


Low carbon martensitic deposit
Hardness range is 24-45 Rockwell C, depending upon the actual welding
procedure used

Lincolnweld H-560

High alloy flux depositing primary carbides in a martensitic matrix


Excellent material for severe abrasion applications
Resistance to abrasion is 50 to 60 times that of plain carbon steel

Lincolnweld 801

Lincolnweld 802

Lincolnweld 803

www.lincolnelectric.com

Provides smooth beads and excellent slag removal


Fast freezing
Use with Lincore 20, 30-S, 35-S, 40-S, 42-S, 4130, 8620, 410, 410NiMo,
420 and 96S
Excellent hot slag removal with wire containing columbium, vanadium or
very high chrome levels
Use with Lincore 102W, 423L, 423Cr and 102HC
Specially designed for Lincore 60-S on high speed welding applications, such
as the resurfacing of coal crusher rolls and blast furnace bells and hoppers

Plastic
Bag

Steel
Drum

Bulk
Bag

Steel
Drum

Bulk
Bag

Paper
Bag

Neutral Flux

158

Packaging Available
Paper
Bag

Plastic
Bag

ALUMINUM,
CAST IRON &
NON-FERROUS
CONSUMABLES

Cast Iron & Non-Ferrous Stick (SMAW) Electrode


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features

1/8
(3.2)

Cast Iron
(AWS ENiFe-Cl)

Designed for repairing and reclaiming gray cast iron


Creates strong and ductile weld deposits
Multiple pass welds are typically machinable

Softweld 99Ni

Provides machinable weld deposits

Softweld 55Ni

(AWS ENi-Cl)

Ferroweld

(AWS ESt)

Deposits may be finished by grinding


Cost effective option for repairing cast iron

Packaging Available for Lincoln Electric Cast Iron & Non-Ferrous Stick (SMAW) Electrode:
Easy Open Hermetic Can
Tube

www.lincolnelectric.com

159

ALUMINUM, CAST IRON & NON-FERROUS CONSUMABLES

Aluminum MIG (GMAW) Wire


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
0.030
(0.8)

Aluminum
SuperGlaze 4043

Designed for welding heat-treatable base alloys and more


specifically the 6XXX series alloys
Lower melting point and more fluidity than the 5XXX series filler alloys

0.035
(0.9)

0.040
(1.0)

3/64
(1.2)

1/16
(1.6)

Produces very clean weld deposits


Excellent operator appeal
Creates weld deposits with increased silicon and shear strength
over E4043

(AWS ER5183)

High tensile strengths for welding high magnesium alloys


Designed for 5083 and 5654 base materials

SuperGlaze 5356

General purpose filler alloy for 5XXX series alloys

(AWS ER4043)

SuperGlaze 4047
(AWS ER4047)

SuperGlaze 5183

0.052
(1.3)

(AWS ER5356)

SuperGlaze 5554

(AWS ER5554)

SuperGlaze 5556
(AWS ER5556)

Matching filler alloy for welding 5454 base alloys


Low magnesium content to closely match the base material chemistry
Maximum corrosion performance
Provides matching tensile strengths for 5XXX alloys
Increased amounts of magnesium and manganese

Packaging Available for Lincoln Electric Aluminum MIG (GMAW) Wire:


Accu-Pak Box
Plastic Spool

Aluminum TIG (GTAW) Cut Lengths


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
1/16
(1.6)

3/32
(2.4)

1/8
(3.2)

Use on many weldable cast and wrought aluminum alloys


Generally recommended for welding 5052, any 6XXX series alloys
and castings
Embossed on each end for easy identification after use

Aluminum-magnesium alloy for use on many weldable cast and


wrought aluminum alloys
Generally recommended for welding any 5000 or 6000 series
aluminum alloys
Excellent for color matching after anodizing

Aluminum
SuperGlaze 4043
(AWS ER4043)

SuperGlaze 5356
(AWS ER5356)

Packaging Available for Lincoln Electric Aluminum TIG (GTAW) Cut Lengths:
Cardboard Carton

160

www.lincolnelectric.com

Welding Safety Checklist


HAZARD

FACTORS TO CONSIDER

PRECAUTION SUMMARY

Electric shock can


kill

Wetness
Welder in or on workpiece
Confined space
Electrode holder and
cable insulation

Insulate welder from workpiece and ground using dry insulation. Rubber
mat or dry wood.
Wear dry, hole-free gloves. (Change as necessary to keep dry.)
Do not touch electrically hot parts or electrode with bare skin or wet
clothing.
If wet area and welder cannot be insulated from workpiece with dry
insulation, use a semiautomatic, constant-voltage welder or stick welder
with voltage reducing device.
Keep electrode holder and cable insulation in good condition. Do not
use if insulation damaged or missing.

Fumes and gases


can be dangerous

Confined area
Positioning of welders head
Lack of general ventilation
Electrode types, i.e.,
manganese, chromium,
etc. See MSDS
Base metal coatings,
galvanize, paint

Use ventilation or exhaust to keep air breathing zone clear, comfortable.


Use helmet and positioning of head to minimize fume in breathing zone.
Read warnings on electrode container and material safety data sheet
(MSDS) for electrode,
Provide additional ventilation/exhaust where special ventilation
requirements exist.
Use special care when welding in a confined area.
Do not weld unless ventilation is adequate.

Welding sparks
can cause fire or
explosion

Containers which have held


combustibles
Flammable materials

Do not weld on containers which have held combustible materials (unless


strict AWS F4.1 procedures are followed). Check before welding.
Remove flammable materials from welding area or shield from sparks, heat.
Keep a fire watch in area during and after welding.
Keep a fire extinguisher in the welding area.
Wear fire retardant clothing and hat. Use earplugs when welding overhead.

Arc rays can burn


eyes and skin

Process: gas-shielded arc


most severe

Select a filter lens which is comfortable for you while welding.


Always use helmet when welding.
Provide non-flammable shielding to protect others.
Wear clothing which protects skin while welding.

Arc Welding Fumes and Gases


The fume plume contains solid particles from the consumables, base metal,
and base metal coating. For common mild steel arc welding, depending on
the amount and length of exposure to these fumes, most immediate or short
term effects are temporary, and include symptoms of burning eyes and skin,
dizziness, nausea, and fever. Long-term exposure to welding fumes can lead
to siderosis (iron deposits in the lungs) and may affect pulmonary function.
Bronchitis and some lung fibrosis have been reported.
Compounds which may be in welding fume, and reported health effects of
overexposure are:
Barium may cause severe stomach pain, slow pulse rate; irregular heart
beat, ringing of the ears, convulsion and muscle spasms. In extreme
cases can cause death.
Cadmium fumes can be fatal even under brief overexposures, with
symptoms much like metal fume fever.
Chromium and its compounds are on the IARC (International Agency for
Research on Cancer) and NTP (National Toxicology Program) lists as
posing a cancer risk to humans. Some forms of these metals are known
or suspected to cause lung cancer in processes other than welding and
asthma has been reported.
Manganese: Manganese overexposure may affect the central nervous
system, resulting in poor coordination, difficulty in speaking, and tremor
of arms or legs. This condition is considered irreversible.
Nickel: Nickel and its compounds are on the IARC (International Agency
for Research on Cancer) and NTP (National Toxicology Program) lists as
posing a cancer risk to humans.
Silica: Overexposure can cause severe lung damage (silicosis). Crystalline
silica is present in submerged arc flux.
Zinc: Overexposure to zinc may cause metal fume fever with symptoms
similar to the common flu.

Your work area has adequate ventilation


when there is enough ventilation and/or
exhaust to control worker exposure to
hazardous materials in the welding fumes
and gases so the applicable limits for
those materials is not exceeded. See the
MSDS for the legal limits, the OSHA PEL
(Permissible Exposure Limit), and the
recommended guideline, the ACGIH TLV
(Threshold Limit Value). Confirm that if
the worker exposure does not exceed the
applicable exposure limit for compounds
in the fumes and gases by having an
industrial hygienist take and analyze
a sample of the breathing air. A respirator
may be required if exposure cannot be
controlled to the PEL or TLV.
Read the product label and material safety data sheet for the electrode posted
in the work place or in the electrode or flux container to see what fumes can
be reasonably expected from use of the product and to determine if special
ventilation is needed. Know what the base metal is, and determine if these is
any paint, plating, or coating that could expose you to toxic fumes and/or gases.
Remove it from the metal being welded, if possible.
If you start to feel uncomfortable, dizzy or nauseous, you may be overexposed
to fumes and gases, or suffering from oxygen deficiency. Stop welding and get
some fresh air immediately. Notify your supervisor and co-workers so the
situation can be corrected and other workers can avoid the hazard. Be sure
you are following these safe practices, the consumable labeling and MSDS and
improve the ventilation in your area. Do not continue welding until the situation
has been corrected

www.lincolnelectric.com

161

DISTRICT SALES OFFICES


U.S.A.
ALABAMA
BIRMINGHAM 35124-1133
(205) 988-8232
DOTHAN 36303-5533
(334) 782-1074
JACKSON 39212-9635
(601) 506-4598
MOBILE 36527-5323
(251) 377-8574
ALASKA
Contact VANCOUVER, WA
(360) 693-4712
ARIZONA
PHOENIX 85260-1745
(480) 348-2004
ARKANSAS
LITTLE ROCK 72032-4371
(501) 764-0480

HAWAII
Contact LOS ANGELES, CA
(562) 906-7700

MASSACHUSETTS
BOSTON 01581-2658
(508) 788-9353

IDAHO
Contact SALT LAKE CITY, UT
(801) 233-9353

MICHIGAN
DETROIT 48393-4700
(248) 348-2575
GRAND RAPIDS 49512-3924
(616) 942-8780

ILLINOIS
CHICAGO 60440-3538
(630) 783-3600
BLOOMINGTON 61704-1510
(309) 838-3717
INDIANA
FT. WAYNE 46825-1551
(260) 484-4422
INDIANAPOLIS 46250-5536
(317) 845-8445
EVANSVILLE 47711-2340
(216) 287-0227
SOUTH BEND 46530-7384
(574) 271-3473

CALIFORNIA
FRESNO 93722-5268
(559) 276-0110
LOS ANGELES 90670-4062
(562) 906-7700
NORTHERN CALIFORNIA
95762-5706
(916) 939-8788

IOWA
CEDAR RAPIDS 52402-3160
(319) 362-6804
DAVENPORT 52806-1344
(563) 386-6522
DES MOINES 50021-6835
(563) 386-6522

COLORADO
DENVER 80112-5115
(303) 792-2418
CEDAREDGE 81413-8266
(970) 856-4581

KANSAS
KANSAS CITY 66214-1629
(913) 894-0888
WICHITA 67235-9261
(316) 789-5954
OMAHA 68046-7031
(402) 203-6401

CONNECTICUT
NORTH HAVEN 06238-1090
(860) 742-8887
DELAWARE
Contact PHILADELPHIA, PA
(888) 935-3881

KENTUCKY
LOUISVILLE 47130-4108
(502) 655-9315
LEXINGTON 40509-8567
(859) 421-7746

FLORIDA
JACKSONVILLE 32216-4634
(904) 642-3177
MEDLEY 33178-1175
(305) 888-3203
MIAMI 33178-1175
(305) 888-3203
ORLANDO 32714-1954
(407) 788-8557
TAMPA 33606-2661
(888) 935-3860

LOUISIANA
BATON ROUGE 70808-3150
(225) 922-5151
HOUMA 70364-2516
(225) 773-5614
LAFAYETTE 70507-3126
(337) 886-1090
NEW ORLEANS 70124-3831
(504) 432-4717
SHREVEPORT 75692-9313
(318) 518-4099

GEORGIA
ATLANTA 30122-3811
(888) 935-3860
SAVANNAH 31324-6525
(912) 656-1978

MAINE
Contact BOSTON, MA
(508) 788-9353
MARYLAND
BALTIMORE 21202-4747
(410) 443-1091

MINNESOTA
MINNEAPOLIS 55369-5455
(763) 391-8384
MISSISSIPPI
JACKSON 39212-9635
(601) 372-7679
MISSOURI
ST. LOUIS 63017-7341
(563) 386-6522
SPRINGFIELD 65804-2309
(417) 773-2657
DES PERES 63131-1928
(314) 704-3090
MONTANA
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(360) 693-4712
NEBRASKA
OMAHA 68046-7031
(402) 203-6401
NEW HAMPSHIRE
Contact BOSTON, MA
(508) 788-9353
NEW JERSEY
LONG BRANCH 07740-5428
(732) 841-6951
NEW MEXICO
ALBUQUERQUE 87120-5360
(505) 890-6347
NEW YORK
NEW YORK 07002-2144
(732) 796-5001
SYRACUSE 13090-3600
(315) 430-2567
NORTH CAROLINA
CHARLOTTE 28273-3552
(704) 588-3251
RALEIGH 27540-9649
(704) 301-0565
NORTH DAKOTA
Contact MINNEAPOLIS, MN
(763) 391-8384
OHIO
SEVILLE 44273-9199
(216) 407-9538
AKRON
(216) 383-2662

OHIO (cont)
CINCINNATI 45242-3706
(513) 554-4440
CLEVELAND 44117-2525
(216) 383-2662
COLUMBUS 43221-4073
(614) 488-7913
TOLEDO 43551-1914
(419) 874-6331
OKLAHOMA
OKLAHOMA CITY 73139-2432
(405) 616-1751
TULSA 74146-1622
(918) 622-9353
OREGON
Contact VANCOUVER, WA
(360) 693-4712
PENNSYLVANIA
PHILADELPHIA 19341-1258
(610) 524-4600
PITTSBURGH 15001-4800
(724) 857-2750
ERIE 16506-1566
(216) 469-1059
HARRISBURG 17101-2748
(717) 649-1966
RHODE ISLAND
Contact BOSTON, MA
(508) 788-9353
SOUTH CAROLINA
COLUMBIA 29063-7806
(803) 312-4700
SOUTH DAKOTA
SIOUX FALLS 57110-4004
(262) 227-2807
TENNESSEE
MEMPHIS 38119-5811
(901) 683-6260
NASHVILLE 37228-1708
(615) 291-9927
TRI-CITIES 37686-4561
(423) 612-1204
TEXAS
ALBUQUERQUE 87120-5360
(505) 400-5200
CORPUS CHRISTI 78412-3931
(361) 244-3007
DALLAS 75063-2210
(817) 329-9353
LUBBOCK 76903-7131
(325) 260-3667
HOUSTON 77060-3143
(281) 847-9444
MONTGOMERY 77316-2429
(713) 724-2350
MT. PLEASANT 75455-2189
(903) 352-9013

International Headquarters
LATIN AMERICA
MIAMI, FLORIDA U.S.A.
Phone: (305) 888-3203

EUROPE
BARCELONA, SPAIN
Phone: 34 93 492 20 00

MIDDLE EAST
DUBAI, UAE
Phone: 971 4 883 3317

RUSSIA
MOSCOW
Phone: 7 495 660 94 04

AFRICA
SOUTH AFRICA
Phone: 27 11 312 0601

ASIA PACIFIC
SHANGHAI
Phone: 86 21 6673 4530
AUSTRALIA
Phone: 61 2 9772 7222

The Harris Products Group

4501 Quality Place, Mason, Ohio 45040 U.S.A. Web Site: www.harrisproductsgroup.com
Consumables: ph: 1-800-733-8912, fax: (513) 754-8778 Equipment: ph: 1-800-241-0804, fax: (770) 535-0544

162

www.lincolnelectric.com

UTAH
SALT LAKE CITY 84037-2661
(801) 233-9353
VERMONT
Contact BOSTON, MA
(508) 788-9353
VIRGINIA
VIRGINIA BEACH 23455-6821
(757) 870-5508
ROANOKE 24541-6785
(434) 441-0227
WASHINGTON
VANCOUVER 98661-8023
(360) 693-4712
SPOKANE 99005-9637
(509) 953-7399
AUBURN 98282-7290
(253) 722-6316
WASHINGTON DC
Contact PHILADELPHIA, PA
(888) 935-3881
WEST VIRGINIA
BARBOURSVILLE 25504-9665
(304) 736-5600
WISCONSIN
MILWAUKEE 53072-0400
(262) 650-9364
CANADA
ALBERTA
CALGARY
(403) 253-9600
(877) 600-WELD(9353)
BRITISH COLUMBIA
VANCOUVER
(360) 693-4712
(866) 867-5180
MARITIMES
NEW BRUNSWICK
(506) 849-4474
MANITOBA /
SASKATCHEWAN /
NORTHWEST ONTARIO
WINNIPEG
(204) 488-6398
ONTARIO
MISSISSAUGA
(905) 565-5600
TORONTO
(416) 421-2600
QUEBEC
MONTREAL
(450) 654-3121

LINCOLN ELECTRIC COMPANIES

Arc Products, Inc.

Techalloy

Torchmate, Inc.

1245 30th Street


San Diego, CA 92154 U.S.A.
TEL: 619.628.1022 FAX: 619.628.1028
www.arcproducts.com

2310 Chesapeake Avenue


Baltimore, MD 21222 U.S.A.
TEL: 410.633.9300 FAX: 410.633.2033
www.techalloy.com

280 S. Rock Blvd., Ste 150


Reno, NV 89502 U.S.A.
TEL: 775.673.2200 FAX: 775.673.2206
www.torchmate.com

Arc Products manufactures a


full line of automated welding
equipment. Custom systems are
also offered to suit customer
applications.

Techalloy manufactures a
full product line of nickel alloy
and stainless steel welding
consumables for the automotive,
pharmaceutical and energy
industries.

Torchmate CNC plasma cutting


tables and CNC routers are
used in home businesses, small
shops and industrial production
facilities to fabricate prototype
and final product assemblies.

The Harris Products Group


4501 Quality Place
Mason, OH U.S.A.
TEL: 513.754.2000
www.harrisproductsgroup.com

The Harris Products Group is a


world leader in metal working
products used in the brazing,
soldering, welding, cutting and
gas distribution industries.

Additional Resources
For additional details, specifications
or to compare one product against
others, visit our website at
www.lincolnelectric.com.
VERNON Tool Company
503 Jones Road
Oceanside, CA 92058 U.S.A.
TEL: 760.433-5860 FAX: 760.757.2233
www.vernontool.com

Detailed, printed product spec bulletins


are also available through the online
literature request form at that website.

The VERNON Tool Company is a


world leader in the manufacturer
and supply of industrial pipe
cutting machines, steel tube
cutting machines, pipe beveling
machines, pipe profilers, and
pipe fabrication machinery.

IN

CO

LN ELECT

RI
C

Warranty Commitment
3 Year Warranty
You have a right to expect that the welding and
cutting equipment, electrode and flux you purchase
will be free of defects in workmanship and material.
Standing behind the high quality of our products,
Lincoln Electrics warranty commitment to its
customers leads the industry in breadth and scope.
For example, our limited warranty extends to 7 Years
on many of our main power rectifiers. With few
exceptions, all industrial welders and power sources
carry a full 3 Year Lincoln warranty. Electrode, wire
and flux are warranted for 1 full year, as are
environmental systems.
Extended Warranty Available
If you choose, you can extend the duration of the
Lincoln warranty on your Lincoln welder or power
source by two years with the Lincoln Electric Extended
Warranty. Available only in the United States and
Canada. Visit our web site for more information.

ISO
9001:2008
14001:2004

Quality Systems
Choose welding suppliers wisely. . . look for third party
certifications on the companies and products you
select. In fact, some of your projects or customers may
require it. Many Lincoln manufacturing sites have been
inspected and registered to the worlds ISO standards.
In fact, Lincoln Electric was the first welding
manufacturer to be registered to the tough ISO 9001
and 14001 standards.
However, theres more. Equipment destined for harsh
environments is often tested to IP21, IP23 and IP23S
standards. Products intended for the Canadian market
meet stringent CSA (Canadian Standards Association)
standards. Electrode is tested to comply with AWS
(American Welding Society) and often ASME Boiler
Pressure codes, ABS (American Bureau of Shipping),
CWB/CSA (Canadian Welding Bureau) and MIL
qualifications. Certificates of Conformance are
available at our web site.

www.lincolnelectric.com

163

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S
E
H
G
U
TO
THE

H
T
R
A
E
N
O
T
SPOR

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