Beruflich Dokumente
Kultur Dokumente
Applied Energy
journal homepage: www.elsevier.com/locate/apenergy
Energy and Furnace Technology Division, Royal Institute of Technology, Brinellvgen 23, S-10044 Stockholm, Sweden
Environmental Energy Resources Ltd., 21 HaMelacha St., 48091 Rosh Haayin, Israel
h i g h l i g h t s
A thermodynamic analysis was conducted to evaluate the characteristics of the PGM.
Energy recovery using gas furnaces is suggested due to high total energy and exergy.
Gas turbines are not recommended due to high tar yield.
Increasing heat to the PGM is benecial for cold gas energy and exergy efciencies.
A small steam addition is benecial for PGM energy and exergy efciencies.
a r t i c l e
i n f o
Article history:
Received 25 September 2012
Received in revised form 20 March 2013
Accepted 22 March 2013
Available online xxxx
Keywords:
Gasication
Plasma
MSW
Energy
Exergy
a b s t r a c t
Plasma Gasication Melting is a promising technology for solid waste treatment. In this work, a thermodynamic analysis has been conducted to evaluate the advantages and limitations of the PGM technology.
According to the characteristics of the PGM, the whole process was divided into four sections such as drying, pyrolysis, char gasication and inorganics melting. The energy and exergy in each section has been
calculated. According to different usage of syngas, two kinds of energy and exergy efciencies are dened.
The results show that the PGM process produces a tar-rich syngas. When considering the raw syngas
(syngas with tar), the energy and exergy efciency of PGM process is very high. The effects of operating
conditions on the thermodynamic performance of the PGM process have been analyzed. Considering the
energy and exergy of clean syngas, it is benecial to increase sensible heat input to the PGM system.
However, high sensible heat input or high steam injection is not suggested when considering the energy
and exergy efciency of raw syngas.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
Municipal solid waste (MSW) is one of the main by-products of
human society, but at the same time, it is also a potential energy
source which has attracted more and more attention over the
years. The waste-to-energy conception has become one of the most
popular topics in the energy eld. Among various waste-to-energy
technologies, gasication is recognized as a promising method
[13].
Gasication is generally an endothermic process. The heat required for gasication can be provided by either partial combustion of feedstock or external heat sources. It has been conrmed
that the use of an external heat source can increase both the energy
and the exergy efciency of gasication. Furthermore, it has been
shown that the heating value of syngas can also be enhanced
Corresponding author. Tel.: +46 8 790 6545; fax: +46 8 207 681.
E-mail address: qinglin@kth.se (Q. Zhang).
0306-2619/$ - see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.apenergy.2013.03.054
Please cite this article in press as: Zhang Q et al. A thermodynamic analysis of solid waste gasication in the Plasma Gasication Melting process. Appl
Energy (2013), http://dx.doi.org/10.1016/j.apenergy.2013.03.054
Nomenclature
Abbreviation
CGE
cold gas efciency
CGEE
cold gas exergy efciency
ER
equivalence ratio
LHC
light hydrocarbons
LHV
lower heating value
MSW
municipal solid waste
PE
polyethylene
PER
plasma energy ratio
PGM
Plasma Gasication and Melting
PP
polypropylene
PVC
polyvinyl chloride
SAMR
Steam air mass ratio
Symbols
cp
h
e
h
heva
_
M
~_
M
P
R
~s
T
xi
~xi
e
to the inuence of different operating parameters on process energy and exergy efciency.
2. The PGM process and modeling
2.1. The PGM process
The PGM is a new plasma gasication technology developed
and owned by Environmental Energy Resources Ltd. The typical
schematics of a PGM processing chamber are shown in Fig. 1.
MSW or other types of solid waste are fed into the reactor by airtight feeding system at the upper part of the processing chamber.
Thermal plasma torches are placed near the bottom of the processing chamber, and high temperature plasma air (also known as the
primary gasication agents) of above 5000 C is fed into the chamber from these plasma torches. The high temperature plasma jets
supply the necessary heat to vitrify the inorganics of the feedstock.
In order to ensure the highest gasication efciency, secondary
gasication agents (air and steam) are fed from nozzles around
plasma nozzles. After the air and steam mixing, the rst and second agents ow into the process chamber. Reactions related to
xed-bed gasication occur in the waste column, and nally produces a combustible gas mixture known as syngas. The main combustible species in the syngas are CO, H2 and LHCs. At the syngas
exit, the gas temperature is about 200400 C. By using the PGM
technology, multiple objectives such as waste elimination, energy
recovery and benign slag product can be achieved in one single
process chamber.
By using the PGM technology, the following benets can be
expected:
The syngas lower-heating-value from PGM can reach up to
10 MJ/Nm3. The syngas can be used as good fuel or chemicalengineering materials.
Subscript
0
air
ash
cel
ch
dry
en
ex
gas
H2O
i
in
MSW
out
ph
pla
plasma
pri
sec
solid
steam
syngas
tar
standard state
air
ash
cellulosic species
chemical
dry
energy
exergy
gas phase
moisture
ith time step
inlet
municipal solid waste
outlet
physical
plastics
plasma
primary pyrolysis
secondary pyrolysis
solid phase
steam
syngas
tar
~e
The energy efciency of the PGM technology is higher than traditional gasication.
The PGM technology provides more than 95% volume reduction
of raw MSW.
Most heavy metals can be trapped in the molten slag [16,17].
After cooling down, the slag can be used as construction
material.
Lower pollutant emission due to the reduction environment.
Please cite this article in press as: Zhang Q et al. A thermodynamic analysis of solid waste gasication in the Plasma Gasication Melting process. Appl
Energy (2013), http://dx.doi.org/10.1016/j.apenergy.2013.03.054
Table 1
MSW proximate and ultimate analyses.
Proximate analysis
Moisture
Fixed carbon
Volatile
Ash
20.0%
10.7%
77.6%
11.7%
50.5%
5.6%
30.7%
1.1%
<0.1%
0.3%
X Z
_i
M
i
T syngas-in
_ MSW-dry
cp;i dT M
T syngas-out
T MSW-out
cp;MSW-dry dT
T MSW-in
_HO
M
2
T syngas-out
T MSW-in
!
cp;H2 O dT hev a =M H2 O
1
2.3.2. Pyrolysis
Pyrolysis behavior is very important for the PGM process.
Firstly, the pyrolysis gaseous products directly ow through the
drying zone, and a major contributor of the syngas. Secondly, tar
production is a serious problem in updraft x-bed gasication processes like the PGM process [18,19], while tar formation mainly occurs in the pyrolysis section. As a result, accurately simulating of
the pyrolysis behavior is one of the key factors for a successful
PGM model.
The heterogeneous MSW composition is the reason for the complicated modeling of pyrolysis. According to the main pyrolysis
characteristics, combustible components in MSW can be divided
into two main groups: cellulosic fractions (wood, paper, vegetation
and cardboard) and plastics (PE, PP, PVC and rubber) [20]. Due to
the complexity in both reaction paths and products generated,
the detailed kinetics of pyrolysis is still unclear. However, the
two-step pyrolysis model is reported to be a good approach for
xed-bed processes where pyrolysis occurs at low heating rates
Yields and composition of cellulosic group pyrolysis and secondary tar cracking, including the composition of produced gases
and tars are taken from Hla [24]. Yields and compositions of primary pyrolysis of plastics are taken from Williams and Williams
[25]. No literature data was found for the secondary pyrolysis of
plastic mixture, so the yield of primary tar cracking of the plastic
group is calculated from elementary balance. To simplify the model, all LHCs except CH4 are considered as C2H4. The composition of
secondary tar is assumed to be benzene.
2.3.3. Char gasication
The char gasication zone involves a large number of reactions.
In the PGM process, the temperature in this zone can reach up to
1000 C. The order of magnitude of gases residence time in the char
gasication zone is 101 s.
Please cite this article in press as: Zhang Q et al. A thermodynamic analysis of solid waste gasication in the Plasma Gasication Melting process. Appl
Energy (2013), http://dx.doi.org/10.1016/j.apenergy.2013.03.054
Fig. 3. Flow sheet diagrams of four sub-models. (a) Drying, (b) pyrolysis, (c) char gasication and (d) melting.
Please cite this article in press as: Zhang Q et al. A thermodynamic analysis of solid waste gasication in the Plasma Gasication Melting process. Appl
Energy (2013), http://dx.doi.org/10.1016/j.apenergy.2013.03.054
Fig. 3. (continued)
cp;ash
n
X
xi cp;i
i1
In this work, the exergy analysis is carried out in each submodel by calculating the global exergy input and output. The
exergy involved in the PGM process including chemical exergy
Ech and physical exergy Eph.
For the gaseous stream, the chemical exergy is calculated as:
X
X
~xi ~e0;i RT 0 ~xi ln~xi
i
~eph;gas
~e0;i (J mol1)
~ (J mol1)
h
0;i
H2O
CO
H2
CO2
CH4
C2H4
N2
O2
9500
275,100
236,100
19,870
831,650
1,361,100
720
3970
241,845
110,541
0
393,546
74,831
52,283
0
0
188.715
197.548
130.595
213.736
186.188
219.827
191.511
205.043
1:044 0:016 xxHC 0:3493 xxOC 1 0:0531 xxHC 0:0493 xxNC
1 0:4124 xxOC
10
xH
xO
xS
xH
0:0432 0:2196
1 2:0628
xC
xC
xC
xC
11
X
~xi ~eph;i
~eph;i
Substance
~ech;gas
Table 2
Standard chemical exergy, standard formation enthalpy and standard formation
entropy of gaseous species.
~ h
~ T 0 ~s ~s
h
i
0;i
i
0;i
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Energy (2013), http://dx.doi.org/10.1016/j.apenergy.2013.03.054
_
M
LHV
syngas
syngas
gen;CGE _
100%
M MSW LHV MSW Psteam Pplasma
12
where Psteam denotes the power needed to produce high temperature steam, and Pplasma is the power of plasma generators.
Due to the relatively high tar yield in the syngas, the most efcient usage of the syngas is direct combustion in gas furnace. In
that case, tar in the syngas can be directly combusted. So for the
PGM process, the energy efciency can also be dened as the total
energy efciency:
_
M
LHV
_
M
LHV
syngas
tar
tar
gen _ syngas
100%
M MSW LHV MSW Psteam Pplasma
13
~_
M
ech;syngas
syngas ~
gex;CGE _
100%
_ steam eph;steam Pplasma
MMSW ech;MSW M
14
~_
M
ech;syngas M_ tar ech;tar
syngas ~
gex _
100%
_ steam eph;steam Pplasma
M MSW ech;MSW M
15
Table 3
Operation parameters of the test runs.
Case number
240
120
60
25
70
1000
240
120
60
25
100
1000
240
120
35
25
70
1000
260
130
13
25
70
1000
Table 4
Comparison between measured and simulated results.
Case number
Measured results
Syngas yield (Nm3 kg1 MSW)
Syngas LHV (MJ Nm3)
H2/CO
1.36
8.23
1.24
1.38
8.43
1.53
1.26
8.24
1.45
1.29
8.70
1.70
Predicted results
Syngas yield (Nm3 kg1 MSW)
Syngas LHV (MJ Nm3)
H2/CO
1.27
8.48
1.16
1.32
8.70
1.33
1.16
8.05
1.32
1.14
8.38
1.41
_ air =M
_ MSW
M
ER
_ MSW
_ air =M
M
16
stoic
Please cite this article in press as: Zhang Q et al. A thermodynamic analysis of solid waste gasication in the Plasma Gasication Melting process. Appl
Energy (2013), http://dx.doi.org/10.1016/j.apenergy.2013.03.054
Together with the trends of gen and gex, This indicates a significant reduction of tar yield with increasing ER. This result coincide
with the experimental results by Ponzio et al. [29], who carried out
Please cite this article in press as: Zhang Q et al. A thermodynamic analysis of solid waste gasication in the Plasma Gasication Melting process. Appl
Energy (2013), http://dx.doi.org/10.1016/j.apenergy.2013.03.054
an experimental study on waste gasication in an updraft xedbed gasier with highly preheated air and steam as agents. It is believed that the decreasing of tar yield is mainly due to favored thermal cracking at increased environmental temperature. The
cracking produces combustible gases such as CO, H2 and LHCs,
and this explains the increasing of gen,CGE and gex,CGE with ER when
ER < 0.13. If the value of ER exceeds 0.13, the negative effects of ER
due to feedstock consumption exceed the tar cracking, so gen,CGE
and gex,CGE start to decrease, and gen and gex decrease faster.
and exergy loss in the plasma melting process. Since the generation
of plasma ow consumes a large amount of electricity, it is not suggested to use very high plasma power for the gas furnace application of PGM.
Fig. 9 shows the variation of gen,CGE and gex,CGE with PER. It is
found that when PER increases from 0.078 to 0.109, the gen,CGE increases from 45% to 55%, and the gex,CGE increases from 40% to
48.5%. This result ts previous experimental results from a demonstration PGM processing chamber [12]. Similarly to the effect of ER,
it is believed that the increase of gen,CGE and gex,CGE with increasing
PER is mainly due to favored char gasication and tar cracking by
enhanced reaction temperatures.
PER
P plasma
_ MSW
LHV MSW M
17
Fig. 8 shows the variation of gen and gex with PER, at ER = 0.06
and steam feeding rate equal to 70 kg/h. It is found that the inuence of PER on gen and gex seems slightly negative. A possible reason for this phenomenon is the large increase of energy and exergy
input to the PGM system with increasing PER. As was demonstrated in section 3.1.2, the plasma ow undergoes large energy
SAMR
_ steam
M
_ air
M
18
Please cite this article in press as: Zhang Q et al. A thermodynamic analysis of solid waste gasication in the Plasma Gasication Melting process. Appl
Energy (2013), http://dx.doi.org/10.1016/j.apenergy.2013.03.054
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Energy (2013), http://dx.doi.org/10.1016/j.apenergy.2013.03.054