Beruflich Dokumente
Kultur Dokumente
MACHINERIES LABORATORY
LAB OBSERVATION NOTE BOOK
CONTENTS
S.NO
DATE
PAGE
MARKS
NO
SIGN
Qa = Ay / t
(m2/s)
(m2)
Qt = a 2g h
(m3/s)
(m2)
(m)
h = Head
(m)
3. The outlet valve of the collecting tank is tightly closed and the time required for y
cm rise of water in the collecting tank is noted using stop watch.
4. The above procedure is repeated for different heads and the observations are
tabulated.
GRAPH
1. h Vs Co-efficient of discharge (Ordinary Graph)
2. h Vs Actual discharge (Ordinary Graph)
MODEL GRAPH
Qa
cd
m3/ s
h (m)
h(m)
MODEL CALCULATION
1. Actual discharge
Qa = Ay / t
( m3/s)
(m2 )
OBSERVATION
Diameter of the Orifice
= m
=m xm
= m
TABULATION
Sl.No
Head
h in m
Actual discharge
3
Qa = Ay / t m /sec
Theoretical
discharge
Qt = a 2gh
3
m /sec
Coefficient of
discharge
Cd = Q a / Q t
Average Cd =
RESULT
The value of co-efficient of discharge of Orifice by Constant head method
(The average value of Cd from tabular column)
Cd
(m2 )
PROCEDURE
1. The diameter of Orifice and internal plan dimension of collection tank are
measured.
2. The supply valve to Orifice tank is regulated and water is allowed into the
tank, so that the tank is nearly full.
3. The supply valve is completely closed and water level is allowed to descend.
4. When descending water crosses the selected head h 1 stop watch is started
and time required t for the water to cross head h2 is noted.
5. The above procedure is repeated for different values of h 1 and h2 and time
taken for each case is measured.
6. The observations are tabulated and co-efficient of discharge is calculated.
MODEL CALCULATION
1. Head h1
= ---------------- m
2. Head h2
= --------------- m
3. h1
= --------------- m
4. h2
= --------------- m
5. h1 -h2
= ------------- m
6.
2A (h1 -h2 )
--------------------Ta 2 g
Where,
A = Area of the Orifice tank in m2
l = Length of Orifice tank = ------- --- m
b= Breath of the Orifice tank = ---------- m
A = l* b = ------------m2
h1 -h2 = Difference between the head in the Orifice tank (m)
T = Time required for the liquid to descend = -------------- sec
a = Area of the Orifice = d2 / 4 = -------------- m2
d = diameter of the Orifice = -------------- m2
g = Acceleration due to gravity.
OBSERVATION
Diameter of the Orifice d
= m
=m xm
= m
= m
TABULATION
Head in m
Sl.No
h1 in m
h2 in m
h1
h2
h1 - h2
Time t
taken to
descend
10cm
(sec)
Coefficient of
discharge
Cd = 2A ( h1 - h2)) /
(ta2g )
Average Cd =
RESULT
Cd =
Qa = Ay / t ( m3/s)
Qt = a 2g h
( m3/s)
(m2)
10
3. The outlet valve of the collecting tank is tightly closed and the time required for y
cm rise of water in the collecting tank is noted using stop watch.
4. The above procedure is repeated for different heads and the observations are
tabulated.
GRAPH
i.
ii.
MODEL GRAPH
Qa
cd
m3/ s
h (m)
h (m)
MODEL CALCULATION
1. Actual discharge
Qa = Ay / t (m3/s)
2. Theoretical Discharge Qt = a 2g h
( m3/s)
= m3/s
d= m
=m xm
= m
TABULATION
Sl.No
Head
h in m
Actual
discharge
Qa = Ay / t
3
m /sec
Theoretical discharge
Qt =
a 2gh
3
m /sec
Coefficient of
discharge
Cd = Q a / Q t
Average Cd =
RESULT
The value of co-efficient of discharge of Mouth piece by Constant head method
(The average value of Cd from tabular column)
Cd
12
2A (h1 -h2 )
--------------------Ta 2 g
Where,
A = Area of the mouth piece tank (m2)
h1 -h2 = Difference between the head in the mouth piece tank (m)
T = Time required for the liquid to descend
a = Area of the mouth piece = d2 / 4
d = diameter of the mouth piece
g = Acceleration due to gravity.
PROCEDURE
1. The diameter of Mouthpiece and internal plan dimension of collection tank are
measured.
2. The supply valve to mouthpiece tank is regulated and water is allowed into
the tank, so that the tank is nearly full.
3. The supply valve is completely closed and water level is allowed to descend.
4. When descending water crosses the selected head h 1 stop watch is started
and time required T for the water to cross head h2 is noted.
13
5. The above procedure is repeated for different values of h1 and h2 and time
taken for each case is measured.
6. The observations are tabulated and co-efficient of discharge is calculated.
MODEL CALCULATION
1. Head h1
= ---------------- m
2. Head h2
= --------------- m
3. h1
= --------------- m
4. h2
= --------------- m
5. h1 -h2
= ------------- m
2A (h1 -h2 )
--------------------t a 2 g
Where,
A = Area of the mouth piece tank in m2
l = Length of mouth piece tank = ------- --- m
b= Breath of the mouth piece tank = ---------- m
A = l* b = ------------m2
h1 -h2 = Difference between the head in the mouth piece tank
t = Time required for the liquid to descend = -------------- sec
a = Area of the mouth piece = d2 / 4 = -------------- m2
d = diameter of the mouth piece = -------------- m2
g = Acceleration due to gravity.
14
OBSERVATION
Diameter of the Mouth piece d
= m
=m xm
l= m
= m
TABULATION
Head in m
Sl.No
h1 in m
h2 in m
h1
h2
h1 - h2
Time t
taken to
descend
10cm (sec)
Coefficient of
discharge
Cd = 2A ( h1 - h2))
------------------------(t a2g )
Average Cd =
RESULT
The value of co-efficient of discharge of Mouth piece
by Variable Head method
Cd
15
3. RECTANGULAR NOTCH
AIM
To determine the Coefficient of discharge for the given rectangular notch.
APPARATUS REQUIRED
1. Notch tank
2. Rectangular Notch
3. Hook Gauge
4. Collecting tank fitted with piezo meter
5. Stop watch
6. Meter scale
FORMULA
1. Head Over the Sill H = H1 H2 (m)
H1 - Sill Level of the tank in m
H2 Final Hook Gauge Reading in m
2. Actual Discharge Qa = Ay / t (m3/ s)
Qa = Actual discharge in m3/ s
A = Area of the collection tank in m2
y = Depth of water collection in the tank inm
t
3. Theoretical Discharge Qt = 2
L 2g H 3/2 ( m3/ s)
3
Qt = Theoretical Discharge in m3/Sec
L = Length of the notch in m
H = Head over the sill in m
4. Co-efficient of discharge Cd =
Qa
Qt
Qa = Actual discharge in m3/ s
Qt = Theoretical Discharge in m3/s
16
PROCEDURE
1. The internal plan dimensions of the collecting tank and the length of the notch
are measured.
2. The supply valve is opened and water is allowed to rise only up to the sill of the
notch and the supply valve is closed tightly.
3. The tip of the points of the hook gauges is adjusted such that the tip coincides
with free water surface.
4. The sill level of the notch is noted from the hook gauge reading H1
5. The supply valve is opened and water is allowed to flow through the notch. When
the flow becomes steady, the reading in the hook gauge (H2) is noted.
6. The outlet valve of the collection tank is tightly closed and the time taken for y
cm rise in the collection tank is noted.
7. The experiment is repeated by varying the discharge through the channel by
adjusting the control valve and thus for various heads over the notch.
8. The observations are tabulated and the co-efficient of discharge is calculated.
GRAPHS
i.
ii.
h Vs Cd (Ordinary Graph)
h Vs Qa (Ordinary Graph)
MODEL GRAPH
Qa
cd
m3/ s
(m)
h (m)
17
MODEL CALCULATIONS
1. Head Over the Sill H = H1 H2 (m)
H1 - Sill Level of the tank
=----------m
=----------- m
2. Actual Discharge Qa = Ay / t
Qa = Actual discharge in m3/ s
A = Area of the collection tank in m2
l = Length of the collection tank = m
Qa =------------------ m3/ Sec
b = breath of the collection tank =.m
A= l*b
y = Depth of water collection in the tank = .m
t = time taken for y cm rise in the collection tank in sec
3. Theoretical Discharge Qt =
2 L 2g H 3/2
( m3/ s)
3
Qt = Theoretical Discharge in m3/Sec
L = Length of the notch in m
H = Head over the sill in m
Qt =------------------- m3/ s
4. Co-efficient of discharge Cd =
Qa
Qt
Qa = Actual discharge in m3/ s
Qt = Theoretical Discharge in m3/s
18
SYSTEM DATA
Breadth of the Notch
= m
=m xm
= m
= m
TABULATION
Sl.No
Hook Gauge
Reading in m
Final
Sill
Hook
Level
Gauge
H1 in
reading
m
H2 in m
Head over
the sill
H=H1-H2
in m
3/2
Time
taken for
y cm
rise in
the tank
insec
Actual
discharge
Qa = Ay / t
3
m /sec
Theoretical
discharge
3/2
Qt = 2 L 2g H
-------------3
Coefficient of
discharge Cd
= Qa / Qt
Average Cd =
RESULT
The value of co-efficient of discharge of rectangular notch Cd
19
4.VENTURIMETER
AIM
To determine the co-efficient of discharge of the venturimeter
APPARATUS REQUIRED
1. Venturimeter
2. Differential U tube manometer.
3. Collecting tank fitted with piezo meter
4. Stop watch
5. Meter scale
FORMULA
h = h1 h2 (m)
1. Difference in Head
m of water
Qa = Ay / t ( m3/ s)
Theoretical Discharge
a1.a2 2gh f
Qt = ------------------ ( m3/ s)
a12 a22
21
GRAPH
i.
ii.
MODEL GRAPH
Qa
cd
hf
hf
Model Calculations:
Difference in Head h = h1 h2
(m)
h1 = ..m
h2 = ..m
Head loss,
hf = Sm S1
S1
22
Actual discharge
Qa = Ay / t
(m3/ s)
Theoretical Discharge
a1.a2 2ghf
Qt = --- --------------a12 a22
(m3/ s)
(m2)
(m2)
23
SYSTEM DATA
d1
= . m
=..m x ..m
= m
= m
TABULATION
Manometric
Deflection
Sl.No
h1
(cm)
h2
(cm)
h=h1
h2
(cm)
hf =12.6h
-2
x10 m
hf
Time
taken for
y cm
rise in
the tank
in sec
Actual
discharge
Qa = Ay /
3
t m /sec
Theoretical
discharge
Qt = a1.a2 2gh
-----------------2
2
(a1 a2 )
3
m /sec
Coefficient of
discharge Cd
= Qa / Qt
Average Cd =
RESULT
The value of co-efficient of discharge of venturimeter Cd
24
5. ORIFICEMETER
AIM
To determine the co-efficient of discharge of the orificemeter.
APPARATUS REQUIRED
1. Orifice meter
2. Differential U tube manometer.
3. Collecting tank fitted with piezo meter
4. Stop watch
5. Meter scale
FORMULA
h = h1 h2
1. Difference in Head
(m)
(m)
m of water
Qa = Ay / t (m3/ s)
a1.a2 2ghf
Qt = ------------------ (m3/ s)
a12 a22
(m2)
(m)
(m)
25
Graph:
1. Head Loss Vs Co-efficient of discharge (Ordinary Graph)
2. Head Loss Vs Actual discharge (Ordinary Graph)
26
MODEL GRAPH
Qa
cd
m3/ s
hf (m)
hf (m)
Model Calculations :
1. Difference in Head
h = h1 h2 (m)
h1 = ..m
h2 = ..m
2. Head loss,
hf = Sm S1 h
m of water
S1
Sm = Specific gravity of mercury = 13.6
S1 = Specific gravity of water = 1
hf = 12.6 h
3. Actual discharge
Qa = Ay / t (m3/ s)
27
4.
Theoretical Discharge
a1.a2 2ghf
Qt = ------------------ ( m3/ s)
a12 a22
d1 = diameter of the pipe = .m
a1 = Area of the pipe = d12 / 4 (m2)
d2 = diameter of the orifice = m
a2 = Area of the orifice= d22 / 4 (m2)
= m3/s
d1
= . m
=..m x ..m
= m
= m
28
TABULATION
Manometric
Deflection
Sl.No
h1
(cm)
h2
(cm)
h=h1
h2
(cm)
hf =12.6h
-2
x10 m
hf
Time
taken for
y cm rise
in the tank
in sec
Actual
discharge
Qa = Ay /
3
t m /sec
Theoretical
discharge
Qt = a1.a2 2gh
-----------------2
2
a1 a2
3
m /sec
Coefficient of
discharge
Cd = Q a / Q t
Average Cd =
RESULT
The value of co-efficient of discharge of orificemeter
Cd
29
Q = Ay / t
( m3/ s)
M = 1000 x Q.
3. Jet velocity
V = Q / a (m/s)
(kg/s)
= d2/4
(m2)
(N)
30
5. Vane efficiency =
2W / F
PROCEDURE
1. Fit the required vane on the lever.
2. Balance the lever system by means of counter weight for no loading.
3. Place a small weight on the hanger.
4. Open the gate valve and adjust the jet, so that the weight arm is balanced.
5. Collect water in the collecting tank.
6. Note the pressure gauge reading, the weight placed and the time for 10cm
rise in collection tank.
7. Change the weights on the hanger and repeat the same procedure.
8. The observations are tabulated and vane efficiency of discharge is calculated.
MODEL CALCULATIONS
1. Flow rate,
Q = Ay / t
( m3/ s)
Where,
= l x b = m2
= .m
=..m
= .m
Q = Discharge
2. Mass flow rate
M = 1000 x Q.
M = . kg /s
3. Jet velocity
V=Q/a
= d2/4 = ..m2
= m
= . m / sec
31
T1
= 900
T2
= -900
5. Vane efficiency
W = Counter load
(kgm/s)
=
2W / F
= ..kgf
=..kgm/s
SYSTEM DATA
Diameter of the Nozzle
= m
=m xm
= m
32
TABULATION
Sl.
No
Vane Type
Inlet
Pressure
P in Kg
2
/cm
Time
taken for
y cm rise
in the tank
insec
Flow
Rate
Q =Ay / t
3
m /sec
Mass
Flow
rate M
in
Kg/se
c
Jet
Velocity V
in m/sec
Input
force
F in
kg
Counter
load W
in Kg
Vane
Efficiency =
(2W) /F
RESULT
The vane efficiency = . %
33
1. Difference in Head
h m of water
=1
hf = 12.6 h
3. Actual discharge
Q = Ay / t (m3/ s)
(m/s)
f = 2gdhf
lv2
g = Acceleration due to gravity
d = diameter of the pipe in m
hf = loss of head in m
l = length of the pipe in m
v = velocity of water in the pipe in m / sec
6. Reynolds Number = vd /
v = Velocity of water in the pipe in m / sec
d = diameter of pipe in m
Procedure :
1. The system details of the equipment are noted down pertaining to the
experiment. like Length of pipe, diameter of the pipe, size of the collecting
tank.
2. The flow is admitted into the pipe by opening the inlet value.
3. The manometer is flushed by operating the manometric stop cocks.
4. After flushing, the manometer stop cocks are set to read position.
5. The left limb and right limb readings of the manometer are noted.
6. The exit value of the collecting tank is closed and the time taken for 10cm rise
of water is noted using a stop watch.
7. The steps 5 and 6 are repeated by varying the inlet valve opening. That is
varying the discharge.
8. The outlet of the collecting tank is opened immediately after taking the
reading to avoid overflow of the tank.
9. After sufficient readings are taken the inlet valve is closed.
10. The observations are tabulated.
GRAPH
i.
Velocity Vs hf
(Ordinary Graph)
35
MODEL GRAPH
hf
v
Model Calculations :
1. Difference in Head h = h = h1 h2 (m)
h1 = ..m
h2 = ..m
2. Head loss,
hf = Sm S1
S1
m of water
Q = Ay / t (m3/ s)
36
5. Friction factor ,
hf = flv2 / 2gd
f = 2gdhf
lv2
g = Acceleration due to gravity = 9.81 m / s2.
d = diameter of the pipe
= m
hf = loss of head
= m
= .m
= .. m
SYSTEM DATA
Diameter of the smaller piped
= . m
=..m x ..m
= m
= m
= ..m2/s
37
TABULATION
Manometric Deflection
h1
h2
h=h1h2
(cm) (cm)
(cm)
hf =
12.6h
x10-2m
Time
taken for
y cm
rise in
the tank
Q = Ay / t
m3/sec
Velocity
v=Q/a
m/s
Friction
factor
f= 2gdhf /
lv2
Reynolds
Number
Re=vd/
Average f =
RESULT
f =
38
1. Difference in Head
m of water
=1
m of water
3. Actual discharge
Q = Ay / t
(m3/ s)
39
5. Sudden Contraction
Cc =
v
v+ (2ghf)
Procedure :
1. The system details of the equipment are noted down pertaining to the
experiment. Eg. diameter of the smaller pipe, size of the collecting tank.
2. The flow is admitted into the pipe by opening the inlet value.
3. The manometer is flushed by operating the manometric stop cocks.
4. After flushing, the manometer stop cocks are set to read position.
5. The left limb and right limb readings of the manometer are noted.
6. The exit value of the collecting tank is closed and the time taken for 10cm rise
of water is noted using a stop watch.
7. The steps 5 and 6 are repeated by varying the inlet valve opening. That is
varying the discharge.
8. The outlet of the collecting tank is opened immediately after taking the
reading to avoid overflow of the tank.
9. After sufficient readings are taken the inlet valve is closed.
10. The observations are tabulated.
GRAPH
i.
Velocity Vs hf
(Ordinary Graph)
40
MODEL GRAPH
hf
(m)
(m/s)
Model Calculations:
1. Difference in Head h = h = h1 h2
(m)
h1 = ..m
h2 = ..m
2. Head loss,
hf = Sm S1
S1
m of water
3. Actual discharge
Q = Ay / t (m3/ s)
41
v
v+ 2ghf
SYSTEM DATA
Diameter of the smaller piped
= . m
=..m x ..m
= m
= m
42
TABULATION
Sl.No
Manometric Deflection
h1
h2
h=h1h2
(cm) (cm)
(cm)
hf =
12.6h
x10-2m
Time
taken for
y cm
rise in
the tank
Q = Ay / t
m3/sec
Velocity
V= Q / a
m/s
Sudden
Contraction
V
Cc =--------------(V+ (2ghf))
Average Cc =
RESULT
The value of Sudden Contraction Cc
43
APPARATUS REQUIRED
1. Pelton Wheel
2. Supply pump
3. Venturimeter fitted with differential manometer
4. Rope brake dynamo meter
5. Tachometer
6. Pressure gauge
7. Set of weighs
FORMULA
in m of water
= h 1 h2
h1
h2
(m)
2. Discharge Q = K * Cd * h
(m)
(m3/ s)
Cd = Qa / Qt
Q = Cd * Qt
44
Q = Cd *
a1.a2 2gh
-------------a12 a22
Q = Cd * K * h
Where, K = a1.a2 2g / a12 a22
3. Pressure gauge reading = x Kgf/cm2
Pressure head Hd = x * 10 m of water
4. Velocity head,
Hv = vd2/2g
= [ ( Q/Ad )2 / 2g ]
= Q2/2g [ 1/Ad2 ]
Where,
5. .Total head H = Hd + Hv
Where, Hd = Delivery head
(m)
(m)
= W D + W H (kgf)
PROCEDURE
1. The pump is started and the discharge is directed on to the pelton wheel.
2. The gate opening is adjusted to the required level.
3. The pressure gauge is adjusted for the required head by adjusting the inlet
valve.
4. For the particular constant head, the following observations are made.
a) Manometer readings (h1 & h2)
b) Pressure gauge reading.
c) Shaft speed
d) Dead weight & load in the hanger
e) Spring balance reading.
5. By varying the load in the hanger in steps of 3 kgs, the shaft speed & spring
Balance reading are noted.
46
6. The total head, input power, torque, output power, efficiency, velocity of jet,
velocity of wheel, speed ratio and specific speed are calculated.
7. The characteristics curves are drawn by plotting speed along X axis and
variables along Y axis.
MODEL GRAPH
Efficiency
&
Unit Power
Unit Speed
Unit Discharge
Unit Speed
47
MODEL CALCULATIONS
1. Venturi head in column of water
h =[ ( sm s0 ) / s0 ] * x
Where,
m of water
= h1 h2 (m)
h1
h2
= . m
h =[ ( sm s0 ) / s0 ] * x
= 12.6 * x m of water
2. Discharge Q = K * Cd * h
Cd = Qa / Qt
Q = Cd * Qt
Q = Cd *
a1.a2 2gh
-------------a12 a22
Where,
K = a1.a2 2g / a12 a22
a1 = Area of the pipe = d12/ 4
d1 = Diameter of pipe in m
5 .Total head H = Hd + Hv
Hd = Delivery head = .. m of water.
Hv = Velocity head = .. m of water.
6. Input power = Q H / 1000
= Specific weight of water= 9810 N/m3
H = Total head in meter of water =.. m of water.
7. Dead weight of the hanger = W D (kgf)
8. Load in the hanger
9. Total weight
= W H (kgf)
= WD + WH
(kgf)
=
10. Spring balance reading = S (Kgf) =
11. Net weight = [(W D + WH)-S] (Kgf)
12. Force = [(W D + W H)-S] * 9.81 N
13. Torque = F * R
(Nm)
F = Force in Newtons
R = (D + d )/ 2
D = Diameter of the drum = m
d = Diameter of the rope = m
14. Output power = [ 2NT / 60 * 1000 ]
Where,
kW
18.
Unit Discharge QU = Q / H
49
19.
= . m of water
SYSTEM DATA
3.
d1
= . m
d2
= ..m
= . m
= ..m
=. .Kg
50
Loads in kg
Total Load Spring
Balance Reading
Net wt =
Springbalance reading
Total load
Load
In the hanger
Manometric
Deflection
Dead wt.of
Hanger
Kw
Input power
Total head
In m
Discharge
3
m /sec
h=
12.6 *(h1h2) *
-2
10 in m
h2
(cm)
h1
(cm)
m of water
In Rpm
Kg /cm
Speed
Sl.No
Pressure
gauge
reading
51
Unit discharge QU
Unit Power PU
Unit Speed NU
in %
Torque
F in
N
RESULT
Maximum efficiency of the turbine = %
Unit speed corresponding to maximum efficiency = .. rpm
Unit power corresponding to maximum efficiency = ..kw
Unit discharge corresponding to maximum efficiency = .. m 3/ s
52
APPARATUS REQUIRED
1. Pelton Wheel
2. Supply pump
3. Venturimeter fitted with differential manometer
4. Rope brake dynamo meter
5. Tachometer
6. Pressure gauge
7. Set of weighs
FORMULA
m of water
= h 1 h2
h1
h2
2. Discharge Q = K * Cd * h (m3/ s)
Cd = Qa / Qt
Qa = Cd * Qt
Qa = Cd *
( m3/ s)
a1.a2 2gh
-------------a12 a22
53
Q = Qa = Cd * K * h
Where, K = a1.a2 2g / a12 a22
a1 = Area of the pipe = d12/ 4
d1 = Diameter of pipe in m
Where,
= WH
= W D + WH
(kgf)
(kgf)
(Kgf)
(Kgf)
PROCEDURE
1. The pump is started and the discharge is directed on to the pelton wheel.
2. The gate opening is adjusted to the required level.
3. The required constant speed is set up by operating the inlet valve without
any load in the hanger..
4. For the particular constant speed, the following observations are made.
a. Manometer readings (h1 & h2)
b. Pressure gauge reading.
c. Shaft speed
d. Dead weight & load in the hanger
e. Spring balance reading.
5. By adding the load in the hanger the speed of the runner is automatically
reduced.(To maintain a constant speed, the inlet valve is opened slowly and
allow more amount of water striking on the vanes. The speed of the runner is
checked until the constant speed is obtained.)
6. After getting the constant speed the observations are made as on step 4.
7. The procedure is repeated by varying the load in the hanger.
8. The total head, input power, torque, output power, efficiency, velocity of jet,
velocity of wheel, speed ratio and specific speed are calculated.
55
9. The characteristics curves are drawn by plotting input power along X axis and
variables along Y axis.
10. From the graph, the following results are found.
a. Maximum efficiency of the turbine.
b. Brake power at maximum efficiency.
c. Specific speed.
GRAPHS
i.
Discharge Vs Efficiency.
ii.
MODEL GRAPH
Efficiency
&
Output power
Discharge
MODEL CALCULATIONS
1. Venturi head in column of water
h =[ ( sm s0 ) / s0 ] * X
Where,
m of water
= h1 h2 (m)
h1
h2
h =[ ( sm s0 ) / s0 ] * X
= . m
m of water
56
2. Discharge Q = K * Cd * h
(m3/ s)
Cd = Qa / Qt
Qa = Cd * Qt
Q= Qa = Cd * a1.a2 2gh
-------------a12 a22
Where,
K = a1.a2 2g / a12 a22
a1 = Area of the pipe = d12/ 4
d1 = Diameter of pipe in m
4. Total head H = Hd + Hv
Hd = Delivery head = .. m of water.
Hv = Velocity head = .. m of water.
5. Input power = Q H / 1000
= Specific weight of water =9810 N / m3
H = Total head in meter of water =.. m of water.
6. Dead weight of the hanger = W D (kgf)
7. Load in the hanger
8. Total weight
= WH
= WD + WH
(kgf)
( kgf)
=
57
kW
= . m of water
SYSTEM DATA
d1
= . m
d2
= ..m
= . m
= ..m
=. .Kg
58
Loads in kg
Total Load Spring Balance
Reading
Net wt =
Spring
balance reading
Total load
Load
In the hanger
Manometric
Deflection
Dead wt.of
Hanger
Kw
Input power
Total head
In m
Discharge
3
m /sec
h=
12.6 *(h1h2) *
-2
10 in m
Pressure
gauge
reading
h2
(cm)
h1
(cm)
m of water
Kg /cm
Speed
In Rpm
Sl.No
F in
N
in %
Torque
TABULATION
59
RESULT
Maximum efficiency of the turbine
= .%
= .kw
= ..m 3/s
= .rpm
60
APPARATUS REQUIRED
1. Francis turbine
2. Supply pump
3. Venturimeter fitted with differential manometer
4. Rope brake dynamo meter
5. Tachometer
6. Pressure guage
7. Set of weights
FORMULA
1. Venturi head in column of water
h =[ ( sm s0 ) / s0 ] * X
Where,
m of water
= h1 h2 (m)
h1
h2
2. Discharge Q = K * Cd * h
(m)
(m3/s)
Cd = Qa / Qt
Qa = Cd * Qt
(m3/s)
Q= Qa = Cd * a1.a2 2gh
-------------a12 a22
(m3/s)
61
Qa = Cd * K * h (m3/s)
Where, K = a1.a2 2g / a12 a22
a1 = Area of the pipe = d12/ 4
d1 = Diameter of pipe in m
= WH
= WD + WH
(kgf)
(kgf)
62
PROCEDURE
1. The pump is started and the discharge is directed on to the francis turbine.
2. The pressure gauge is adjusted for the required head by adjusting the inlet
valve.
3. For the particular constant head, the following observations are made .
a) Manometer readings (h1 & h2)
b) Pressure gauge reading.
c) Shaft speed
d) Dead weight & load in the hanger
e) Spring balance reading.
4. By adding the load in the hanger the head of the turbine is automatically
reduced.(To maintain a constant head, the inlet valve is opened slowly and allow
more amount of water striking on the vanes. The gate valve is opened until the
constant head is obtained.)
5. After getting the constant head the observations are made as on step 3.
6. The procedure is repeated by varying the load in the hanger in steps of 4 kgs.
7. The total head, input power ,torque, output power , efficiency, velocity of jet,
velocity of wheel, speed ratio and specific speed are calculated.
8. The characteristics curves are drawn by plotting speed along X axis and
variables along Y axis.
9. From the graph, the following results are found.
a) Maximum efficiency of the turbine.
b) Brake power at maximum efficiency.
c) Speed at maximum efficiency.
GRAPHS
1.
2.
3.
63
MODEL GRAPH
Efficiency
&
Unit Power
Unit Speed
Unit Discharge
Unit Speed
MODEL CALCULATIONS
= h 1 h2
h1
h2
= . m
h =[ ( sm s0 ) / s0 ] * X m of water
64
2. Discharge Q = K * Cd * h
(m3/s)
Cd = Qa / Qt
Qa = Cd * Qt (m3/s)
Qa = Cd *
a1.a2 2gh
-------------a12 a22
(m3/s)
Where,
K = a1.a2 2g / a12 a22
Qa = Cd * K * h
(m3/s)
= WH
= WD + WH
=
65
SYSTEM DATA
d1
= . m
d2
= ..m
= . m
= ..m
=. .Kg
66
Loads in kg
Net wt =
Total Load Spring Balance
Reading
Spring
balance reading
Total load
Load
In the hanger
Manometric
Deflection
Dead wt.of
Hanger
Input power
Kw
Total head
In m
Discharge
3
m /sec
h=
12.6 *(h1h2) *
-2
10 in m
Pressure
gauge
reading
h2
(cm)
h1
(cm)
m of water
Kg /cm
Speed
n rpm
Sl.No
F in
N
67
Unit discharge QU
Unit Power PU
Unit Speed NU
in %
Torque
TABULATION
RESULT
1. Maximum efficiency of the turbine = %
2. Unit speed corresponding to maximum efficiency = .. rpm
3. Unit power corresponding to maximum efficiency = ..kW
4. Unit discharge corresponding to maximum efficiency = .. m 3/ sec
68
APPARATUS REQUIRED
1. Francis turbine
2. Supply pump
3. Venturimeter fitted with differential manometer
4. Rope brake dynamo meter
5. Tachometer
6. Pressure guage
7. Set of weighs
FORMULA
1. Venturi head in column of water
h =[ ( sm s0 ) / s0 ] * X m of water
Where,
= h 1 h2
h1
h2
2. Discharge Q = K * Cd * h ( m3/s)
Cd = Qa / Qt
Qa = Cd * Qt
Qa = Cd *
a1.a2 2gh
-------------a12 a22
(m3/s)
69
Qa = Cd * K * h
(m3/s)
= WH
= WD + WH
(kgf)
(kgf)
(Kgf)
(Kgf)
(Nm)
70
PROCEDURE
1. The pump is started and the discharge is directed on to the Francis
turbine.
2. The required constant speed is set up by operating the inlet valve
without any load in the hanger.
3. For the particular constant speed, the following observations are made.
a) Manometer readings (h1 & h2)
b) Pressure gauge reading.
c) Shaft speed
d) Dead weight & load in the hanger
e) Spring balance reading.
4.
71
GRAPHS
1. Discharge Vs efficiency.
2. Discharge Vs output power.
MODEL GRAPH
Efficiency
&
Output power
Discharge
MODEL CALCULATIONS
1. Venturi head in column of water
h =[ ( sm s0 ) / s0 ] * x
Where,
S0
= h 1 h2
h1
S0
= h 1 h2
h1
h2
= . m
= . m
h =[ ( sm s0 ) / s0 ] * x
2. Discharge Q = K * Cd * h
Cd = Qa / Qt
Qa = Cd * Qt
Qa = Cd *
a1.a2 2gh
72
-------------a12 a22
Where,
K = a1.a2 2g / a12 a22
Q = Qa = Cd * K * h
3. Pressure gauge reading = x Kg/cm2 = . Kg/cm2
Pressure head or Delivery Head = x * 10 m of water
4. Total head H = Hd
Hd = Delivery head = .. m of water.
5. Input power = Q H / 1000
= Specific weight of water
H = Total head in meter of water =.. m of water.
= WH
= WD + WH
(kgf)
(kgf)
=
9. Spring balance reading = S Kgf =
10. Net weight = [(W D + WH)-S] Kgf
11. Force = [(W D + W H)-S] * 9.81 N
12. Torque = F * R
(Nm)
F = Force in Newtons
R = (D + d )/ 2
D = Diameter of the drum = m
d = Diameter of the rope = m
13. Output power = [ 2NT / 60 * 1000 ] KW
Where,
Loads in kg
Net wt =
Total Load Spring Balance
Reading
Spring
balance reading
Total load
Load
In the hanger
Manometric
Deflection
Dead wt.of
Hanger
Kw
Input power
Total head
In m
Discharge
3
m /sec
h=
12.6 *(h1h2) *
-2
10 in m
Pressure
gauge
reading
h2
(cm)
h1
(cm)
m of water
Kg /cm
Speed
In Rpm
Sl.No
F in
N
in %
Torque
TABULATION
74
SYSTEM DATA
d1
= . m
d2
= ..m
= . m
= ..m
=. .Kg
RESULT
1. Maximum efficiency of the turbine = %
2. Output power corresponding to maximum efficiency = kw
3. Discharge corresponding to maximum efficiency = ..m 3/s
4. Specific speed of the turbine= rpm
75
(m3/s)
(kW)
PROCEDURE
1. The pump set up is studied and details of the pump size, speed of the pump, energy
meter constant are noted.
2. The internal plan dimension of the collecting tank and the distance between the
centre of pressure gauge and the top level of the water surface (static head) are
measured.
3. With the delivery valve fully closed, the driving unit is started.
4. By regulating the delivery valve, the discharge and hence the delivery head are
varied. For each position of the delivery valve, from completely closed to maximum
open, the following observations are made.
a) Pressure gauge reading in meter of water.
b) Time taken for y cm rise in the collection tank.
c) Time taken for n revolutions in the energy meter disc.
5. The delivery head readings are varied by opening the delivery valve and the
observations are repeated.
6. The readings are noted till the delivery valve fully closed. When the delivery valve is
fully closed, there is no discharge and hence the time taken for collection of liquid in
the collection tank is infinity.
7. The motor is stopped.
8. The above observations for different valve openings are tabulated and the
discharge, total head, input power, efficiency of the pump is calculated.
9. The graphs are drawn. From the graph the following results are found.
a) Overall efficiency
b) Total head corresponding to maximum efficiency.
c) Input power corresponding to maximum efficiency.
GRAPHS
1. Discharge Vs Overall efficiency
2. Discharge Vs Total head
3. Discharge Vs Input power
77
MODEL GRAPH
Efficiency
Total head
Input power
Discharge
MODEL CALCULATIONS
1. Delivery head = x kg / cm2
= x * 10 m of water
2. Discharge Q = Ay/ t
(m3/s)
78
79
SYSTEM DATA
= . rpm
= .rev/kw.h
=..m x ..m
= m
= m
80
TABULATION
Delivery head
Sl.No
Kg /
2
cm
m
water
Static head or
of
Datum Head
m
Total head
inm of water
Time for y cm
rise in the tank
Sec
Q = Ay/t
m3/sec
Time for n
revolution in
the disc sec
Input power
Kw
Output
power
Kw
Overall
Efficiency
%
81
RESULT
From the performance curve of the pump,
1. The maximum efficiency of the pump
2. The discharge corresponding to maximum efficiency
= %
= .. m 3/ sec
= .. m of water
82
APPARATUS REQUIRED
1. Centrifugal pump
2. Collecting tank
3. Piezometer
4. Meter scale
5. Stop watch
6. Energy meter
7. Pressure gauge
8. Vacuum gauge
FORMULA
1. Suction head = x mm of mercury
= x * 10-3 * 13.6 m of water
2. Delivery head = x kg / cm2
= x * 10 m of water
3. Velocity head,
Hv = ( vs2 / 2g ) ~ ( vd2/2g )
= [ (Q/As)2 / 2g ] ~ [ ( Q/Ad )2 / 2g ]
= Q2/2g [ 1/As2
~ 1/Ad2 ]
84
6. The delivery head readings are varied by opening the delivery valve and the
observations are repeated.
7. The readings are noted till the delivery valve fully closed. When the delivery
valve is fully closed, there is no discharge and hence the time taken for
collection of liquid in the collection tank is infinity.
8. The motor is stopped.
9. The above observations for different valve openings are tabulated and the
discharge, total head, input power, efficiency of the pump is calculated.
10. The graphs are drawn. From the graph the following results are found.
a. Overall efficiency
b. Total head corresponding to maximum efficiency.
c. Input power corresponding to maximum efficiency.
GRAPHS
1. Discharge Vs Overall efficiency
2. Discharge Vs Total head
3. Discharge Vs Input power
MODEL GRAPH
Efficiency
Total head
Input power
Discharge
85
MODEL CALCULATIONS
1. Suction head = x mm of mercury
= x * 10-3 * 13.6 m of water
2. Delivery head = x kg / cm2
= x * 10 m of water
3. Velocity head,
Hv = ( vs2 / 2g ) ~ ( vd2/2g )
= [ (Q/As)2 / 2g ] ~ [ ( Q/Ad )2 / 2g ]
= Q2/2g [ 1/As2
Where
~ 1/Ad2 ]
4. Discharge Q = Ay/ t
Where, A = Area of collection tank in m2
Size of the collection tank = m x .m
l = Length of the collection tank = m
b = Breath of the collection tank = .m
y = Depth of collection in tank
t = Time taken for y cm rise in the collection tank
Discharge Q = Ay/ t
= m3/sec
5.
Total head H = Hs + Hd + Hv + Hc
Where, Hs = Suction head = m of water
Hd = Delivery head = .. m of water
Hv = Velocity head = .. m of water
Hc = Correction head = .. m
Total head H = Hs + Hd + Hv + Hc
= .. m of water
86
= Q H / 1000
= kw
87
]
SYSTEM DATA
8.
= . rpm
Correction head
= . m
Energymeter constant
= .rev/kw.h
=..m x ..m
= m
= m
88
TABULATION
Suction head
Sl.No
mm
of Hg
m of
water
Delivery head
Kg /
2
cm
m
of
water
Correction
head
m
Time for y cm
rise in the
tank
Sec
Q = Ay/t
m3/sec
Total head
Inm of
water
Time for n
revolution in
the disc
sec
Input
power
Kw
Output
power
Kw
Overall
Efficiency
%
89
RESULT
From the performance curve of the pump,
1. The maximum efficiency of the pump = %
2. The discharge corresponding to maximum efficiency = .. m 3/ sec
3. The input power corresponding to maximum efficiency = .. Kw
4. Total head corresponding to maximum efficiency = .. m of water
90
PROCEDURE
1. The pump set up is studied and details of the pump size, diameter of the piston,
stroke length, diameter of piston rod, energy meter constant are noted.
2. The internal plan dimension of the collecting tank and the difference in level
between the centers of vacuum and pressure gauges (Correction head) are
measured.
3. The delivery valve is fully opened and the pump is started. (Under any
circumstances the delivery valve should not completely closed as discharge is to
be collected in positive displacement pump, otherwise the pump cylinder will
burst due to cumulative building pressure, joins will leak, pressure gauge will fail)
4. After the pump has started, the delivery pressure is adjusted to any required
value by operating delivery valve. For each position of the delivery valve, the
following observations are made.
a. Vacuum gauge reading in mm of mercury.
b. Pressure gauge reading in meter of water.
c. Time taken for y cm rise in the collection tank.
d. Time taken for n revolutions in the energy meter disc.
5. The delivery head readings are varied by opening the delivery valve and the
observations are repeated.
6. The motor is stopped.
7. The above observations for different valve openings are tabulated and the
discharge, total head, input power, efficiency of the pump is calculated.
8. The graphs are drawn. From the graph the following results are found.
a. Overall efficiency
b. Total head corresponding to maximum efficiency.
c. Input power corresponding to maximum efficiency.
92
GRAPH
1. Total head Vs Overall efficiency
2. Total head Vs Discharge
3. Total head Vs Input power
MODEL GRAPH
Efficiency
Discharge
Input power
Total Head
MODEL CALCULATIONS
1. Suction head = x mm of mercury
= x * 10-3 * 13.6 m of water
2. Delivery head = x kg / cm2
= x * 10 m of water
3. Discharge Q = Ay/ t
Where, A = Area of collection tank in m2
Size of the collection tank = m x .m
l = Length of the collection tank = m
b = Breath of the collection tank = .m
y = Depth of collection in tank = ----------------- m
t = Time taken for y cm rise in the collection tank
93
Discharge Q = Ay/ t
= m3/sec
94
SYSTEM DATA
9.
= . rpm
Correction head
= . m
Energymeter constant
= .rev/kw.h
=..m x ..m
= m
95
TABULATION
Suction head
Sl.No
mm
of Hg
m of
water
Delivery head
Kg /
2
cm
m
of
water
Correction
head
m
Time for y cm
rise in the
tank
Sec
Q = Ay/t
m3/sec
Total head
Inm of
water
Time for n
revolution in
the disc
sec
Input
power
Kw
Output
power
Kw
Overall
Efficiency
%
96
RESULT
From the performance curve of the pump,
The maximum efficiency of the pump = %
The discharge corresponding to maximum efficiency = .. m 3/ sec
The input power corresponding to maximum efficiency = .. Kw
Total head corresponding to maximum efficiency = .. m of water
97
: 20 mm
: 74.5 cm x 60.5 cm
ORIFICE(Variable Head)
Diameter of the Orifice
: 20 mm
: 79 cm x 64 cm
: 30 mm
: 74 cm x 60 cm
: 30 mm
: 78.5 cm x 64 cm
3. RECTANGULAR NOTCH
Breadth of the Notch
: 20 cm
: 98.5 cm x 64.5 cm
4. VENTURI METER
Diameter of the Pipe
: 50 mm
: 30 mm
: 95 cm x 74.5 cm
: 13.6
:1
98
5. ORIFICE METER
Diameter of the Pipe
: 25 mm
: 15 mm
: 95 cm x 74.5 cm
: 13.6
:1
: 0.006 m
: 30 cm x 30 cm
: 40mm
: 3m
: 70 cm x 68.5 cm
: 13.6
:1
: 1.06 x 10-6 m2 /s
: 40mm
: 3m
: 70 cm x 68.5 cm
: 13.6
:1
: 1.06 x 10-6 m2 /s
99
: 65 mm
: 50 mm
: 13.6
:1
: 0.4 m
: 0.015 m
: 2 Kgf
: 0.98
: 100 mm
: 59.16 mm
: 13.6
:1
: 0.3 m
: 0.016 m
: 2 kgf
: 0.98
Correction Head
: 0.24 m
: 1 HP
: 2880 rpm
: 3.81 cm
: 2.54 cm
: 59 cm x 59 cm
: 1200 Rev/kW.hr
100
: 1.5 HP
: 1450 rpm
: 6.35 cm
: 5.08 cm
: 210 cm x 88 cm
Correction Head
: 0.38 m
: 1.5 HP
: 280 rpm
: 59 cm x 59 cm
: 1200 Rev/kW.hr
Correction Head
: 0.06 m
: 2.5 cm
: 6.5 cm
101