Shaft Calculation Base

Universitatea Brasov
Program : MDESIGN
Module version: 13.0
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Shaft calculation base

This program allows to prove the bearing ability for shafts and axes. The calculation base is provided by DIN 743,
edition of October 2008 draft.
The proof of the bearing ability for shafts an axes is produced by defining a calculated safety. This safety is
divided in the safety against fatigue fracture and the residual deformation (and flaw or forced break).
When calculating the avoidance of fatigue fracture, constant stress amplitudes being equivalent to damaging
loads are taken as a basis. These ones are resulting from the predetermined loads. When proving against the
residual deformation or forced break, designated as a safety against yielding, only the maximum occurring load is
determinant. This one is resulting from the predetermined loads, too.
The calculation of safeties is related only to the point of a clear notch effect. For it, 9 calculable notches are at
your disposal due to the graphical selection, principally.
The scope is limited to steels. Welded members should be calculated separately. But the utilized standard or the
present program is ineffective for this purpose!
The calculation base for the module Shaft Calculation is provided by DIN 743, edition of October 2008 draft, part
1-4 Tragfhigkeitsberechnung von Wellen and Achsen (Calculation of bearing capacity of shafts and axes).
Input data:
Shaft calculation in accordance with DIN 743 - standard version
Geometry scheme
General shaft
geometry
Calculation process
Dynamic and static

strength proof
Type of loading: tension-pressure

Type of loading: bending
Type of loading: torsion
Dynamically pure cyclic

Factor for maximum loading (tension-pressure)

Factor for maximum loading (bending)
Factor for maximum loading (torsion)
Specifications about the material
Strength values according to
1
1
1
MDESIGN database
(DIN 743)
18MoCrS4
1.7323
Material designation
Material number
Gage diameter
For the gage diameter
Tensile strength
dB = 11
B (Rm) = 1100
S (Re) = 775
Yield stress
Cyclic fatigue strength under bending stress
bW = 550
Cyclic tension and pressure fatigue strength
zdW = 440
tW = 330
Cyclic torsional fatigue strength
12/16/2013 16:42:19 Page 1/40
mm
N/mm
N/mm
N/mm
N/mm
N/mm
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:

Young's modulus
E = 215000 N/mm
G = 83000
N/mm
kg/m
= 7850
Shear modulus
Density
Apply surface hardening to
Material group
Heat treatment
Surface hardening
Total shaft
Cemented steels
trial hardened
no
Shaft geometry
Shaft geometry
Nr.
Da l Di l Da r Di r L
mm mm mm mm mm
1
60
0
60
0
24.7
5
2
70
0
70
0
6
3
90
0
90
0
105
4
85
0
85
0
5
5
75
0
75
0
81
6
70
0
70
0
30
Rz
m
1.6
r
d:
t:
zd: b: t:
mm mm mm
1
59.4 0
0
0
0
nzd: nb:
nt:
zd bd dB dBK
dBK: BK: K:
0
0
0
0
6.3
3.2
6.3
1.6
1.6
2
2
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Predetermine the diameter determinant for the heat treatment ?
x=0
n : 222.22
no
Bearing
Nr.
Type =
1
2
Location bearing ->

Location bearing <-
Amount =
N
-3047.13
3364.37
0
0
0
0
0
no
Calculation of the deflection for point

Shaft speed
Consideration of dead weight
Specifications about loadings

Axial forces Fax
Nr.
Position x =
mm
1
83.25
2
181.25
0
0
0
0
0
mm
1/min
Position x =
mm
22
229.75
Radius =
mm
50
142.125
12/16/2013 16:42:19 Page 2/40
Angle =
90
0
0
0
0
0
0
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:

Radial forces Fr
Nr.
1
2
3
4
Torsion
Nr.
Position x =
mm
83.25
181.25
83.25
181.25
Position x =
mm
83.25
181.25
1
2
Angle =
180
0
90
270
Amount =
N
15676.16
-3373.016
4858.45
-5744.76
Torsion moments Mt: Power P:

N*mm
kW
783808
0
783808
0
Transition part =
drive
takeoff
Specifications about the load/loadings

Loading case
Constant mean stress

(loading case 1)
no
Change the limit number of loading cycles ?

Minimum safety against fatigue fracture
Minimum safety against residual deformation
Minimum safety against incipient crack with hard surface
SDmin = 1.2
SFmin = 1.2
SGmin = 1.2
Results:
Calculation process:
Dynamic and static strength proof
Total shaft length

Total shaft mass
Mass moment of inertia of the shaft
Geometrical
I
moment of inertia
of the shaft
Position of the
xs
centre of gravity
in the X-axis
Angle of torsion
Additional shaft data:

Shaft fillet number
1
2
3
4
5
l
mm
24.8
6.0
105.0
5.0
81.0
L
m
J
=
=
=
251.750
9.912
=
0.00840
1032.952
cm4
121.350
0.012
Ip
cm4
127.235
235.718
644.125
512.478
310.631
Wt
cm
42.412
67.348
143.139
120.583
82.835
m
kg
0.549
0.181
5.244
0.223
2.809
mm
kg
kg*m
mm
J
kg*m
0.0002
0.0001
0.0053
0.0002
0.0020
12/16/2013 16:42:19 Page 3/40
I
cm4
63.617
117.859
322.062
256.239
155.316
Wb
cm
21.206
33.674
71.569
60.292
41.417
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:

6
30.0
Supporting forces:
No.
Type
1
2
Position
x
mm
Location bearing ->

Location bearing <-
Resulting maximum
Position
Amount
Resulting maximum
Position
Amount
Resulting maximum
Position
Amount
Resulting maximum
Position
Amount
Resulting maximum
Position
Amount
Resulting maximum
Position
Amount
235.718
67.348
Radial force
in the Y-axis
Ry
N
9540.253
9508.923
22.000
229.750
0.906
Material designation
Material number
1.7323
Tensile strength
Yield stress
Cyclic tension and pressure fatigue
83.250
707.811
mm
N*m
83.250
783.808
mm
N*m
181.250
-3364.370
mm
N
mm
N/mm
181.250
13.534
mm
N/mm
181.250
9.462
mm
N/mm
133.787
0.004535
mm
mm
=
=
248.873
0.004828
mm
181.250
26.635
mm
140.750
7.815
mm
140.750
61.088
mm
def
90.000
mm
18MoCrS4
B
S
zdW
=
=
=
688.305
484.942
275.322
12/16/2013 16:42:19 Page 4/40
33.674
Axial force
in the X-axis
Rax
N
3047.130
-3364.370
24.750
-1.078
=
=
Minimum safety against yielding:

Position
x
=
Amount
SF
=
Minimum safety against fatigue fracture:
Position
x
=
Amount
SD
=
Minimum safety against incipient crack with hard surface:
Position
x
=
Amount
SG
=
Material parameter for
117.859
Radial force
Result.
in the Z-axis radial force
Rz
R
N
N
-4033.826
10358.001
-6569.384
11557.527
bending moment:
x
=
Mbmax
=
torsional moment:
x
=
Mtmax
=
tension-pressure-force:
x
=
Fzdmax
=
tension-pressure-stress:
x
=
=
zdmax
bending stress:
x
=
=
bmax
torsional stress:
x
=
=
tmax
Resulting maximum deflection:

Position
x
Amount
ymax
Angle of the maximum deflection:
Position
x
Amount
0.0006
N/mm
N/mm
N/mm
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:

strength
Cyclic fatigue strength under bending
stress
Cyclic torsional fatigue strength
Technological
K1Bdeff
dimension factor
(tensile strength)
Technological
K1Sdeff
dimension factor
(yield stress)
bW
=
=
0.626
0.626
tW
Parameter of cross-sections:
Tension-pressure force Fzd and tension/pressure stress zd
No.
Type
Positio Result. Amplitud Mean
n
Fzdx
e
Fzdm
x
N
Fzda
N
mm
N
1
Fillet with recess 24.8 -3047.13 -3047.13
0.000
0
0
2
Shaft fillet
30.8 -3047.13 -3047.13
0.000
0
0
3
Shaft fillet
135.8
0.000
0.000
0.000
4
Shaft fillet
140.8
0.000
0.000
0.000
5
Shaft fillet
221.8 -3364.37 -3364.37
0.000
0
0
6
Calculation
0.0
0.000
0.000
0.000
results
for point x
Bending moment Mb and bending
No.
Type
Positio
n
x
mm
1
Fillet with recess 24.8
2
Shaft fillet
30.8
3
Shaft fillet
135.8
4
Shaft fillet
140.8
5
Shaft fillet
221.8
6
Calculation
0.0
results
for point x
stress b
Result. Amplitud
Mbx
e
N*m
Mba
N*m
28.485
28.485
90.633
90.633
442.249 442.249
421.328 421.328
92.460
92.460
0.000
0.000
Torsional moment Mt und Torsional stress t

No.
Type
Positio Result. Amplitud
n
Mtx
e
x
N*m
Mta
mm
N*m
1
Fillet with recess 24.8
0.000
0.000
2
Shaft fillet
30.8
0.000
0.000
3
Shaft fillet
135.8
783.808 783.808
4
Shaft fillet
140.8
783.808 783.808
5
Shaft fillet
221.8
0.000
0.000
6
Calculation
0.0
0.000
0.000
results
for point x
Mean
Mbm
N*m
0.000
0.000
0.000
0.000
0.000
0.000
Mean
Mtm
N*m
0.000
0.000
0.000
0.000
0.000
0.000
344.152
N/mm
206.491
N/mm
Maximu Amplitud
m
e
Fzdmax
zda
N
N/mm
-3047.13
-1.100
0
-3047.13
-0.792
0
0.000
0.000
0.000
0.000
-3364.37
-0.874
0
0.000
0.000
Mean
zdm
N/mm
Maximu Amplitud
m
e
Mbmax
ba
N*m
N/mm
28.485
1.384
90.633
2.691
442.249
7.335
421.328
10.173
92.460
2.746
0.000
0.000
Mean
bm
N/mm
Maximu Amplitud
m
e
Mtmax
ta
N*m
N/mm
0.000
0.000
0.000
0.000
783.808
6.500
783.808
9.462
0.000
0.000
0.000
0.000
Mean
tm
N/mm
12/16/2013 16:42:19 Page 5/40
Maximu
m
zdmax
N/mm
0.000
-1.100
0.000
-0.792
0.000
0.000
0.000
0.000
0.000
-0.874
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
Maximu
m
bmax
N/mm
1.384
2.691
7.335
10.173
2.746
0.000
Maximu
m
tmax
N/mm
0.000
0.000
6.500
9.462
0.000
0.000
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Calculation results for point
Trend of curve of the transverse force

deflection
Angle of deflection
=
Qx
=
yx
=
0.003912
0.000
mm
0.000
0.001502
N
mm
Strength proof:
K2(d) - Geometrical dimension factor
KF - Influence factor of surface roughness
, - Form factors
No.
Type
Position Tension- Bending Tension- Torsion Tension- Bending Torsion
x
pressur
and pressure,
pressur
KF
b
mm
e
torsion bending
e
K2(d)
K2(d)
KF
zd
1
Fillet with recess
24.8
1.00
0.86
0.98
0.99
3.03
2.75
1.86
2
Shaft fillet
30.8
1.00
0.85
0.91
0.95
2.70
2.42
1.72
3
Shaft fillet
135.8
1.00
0.84
0.91
0.95
2.22
2.06
1.48
4
Shaft fillet
140.8
1.00
0.85
0.98
0.99
3.12
2.86
1.89
5
Shaft fillet
221.8
1.00
0.85
0.98
0.99
2.68
2.52
1.69
6
Calculation results
0.0
1.00
0.86
0.98
0.99
for point x
G - Relative stress drop
n, - Bearing factor
No.
Type
1
2
3
4
5
6
Fillet with recess

Shaft fillet
Shaft fillet
Shaft fillet
Shaft fillet
Calculation results
for point x
Position Tension- Bending

x
pressure
Gb
mm
Gzd
1/mm
1/mm
24.8
2.51
2.51
30.8
1.26
1.26
135.8
1.33
1.33
140.8
2.51
2.51
221.8
2.58
2.58
0.0
-
Torsion Tension- Bending

pressure
Gt
nb
nzd
1/mm
1.15
0.57
0.57
1.15
1.15
-
1.15
1.11
1.11
1.15
1.16
-
1.15
1.11
1.11
1.15
1.16
-
Torsion
n
1.10
1.07
1.07
1.10
1.10
-
zddBK, bdBK, dBK - Stress concentration factor at dBK

zd, b, - Stress concentration factors
Kv - Influence factor of surface hardening
No.
Type
Positio Tensio Bendi Torsio Tensio Bendin Torsion Tensio Bendin Torsion
n
nng
n
ng
ng
Kv
x
pressu bdB dBK pressu b
pressu Kvb
mm
re
re
re
K
Kvzd
zddB
zd
K
1
Fillet with
24.8
2.62
2.38
1.68
1.00
1.00
1.00
recess
2
Shaft fillet
30.8
2.43
2.18
1.60
1.00
1.00
1.00
3
Shaft fillet
135.8
1.99
1.85
1.38
1.00
1.00
1.00
4
Shaft fillet
140.8
2.70
2.48
1.72
1.00
1.00
1.00
12/16/2013 16:42:19 Page 6/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:

5
6
Shaft fillet
Calculation
results
for point x
221.8
0.0
2.32
1.00
2.18
1.00
1.53
1.00
1.00
1.00
1.00
1.00
1.00
1.00
K, K - Total influence factor

zdWK, bWK, tWK - Cyclic fatigue strength of the notched part
K2F - Static bearing effect
No.
Type
Positio Tensio Bendin Torsion Tensio Bendin Torsion Tensio Bendin Torsion
n
ng
ng
s
ng
K2Ft
K
x
pressu
pressu bWK tWK pressu K2Fb
K
mm
re
re
re
N/mm N/mm
K2Fzd
K
zdWK
N/mm
1
Fillet with
24.8
2.65
2.79
1.97 103.94 123.42 104.98
1.00
1.20
1.20
recess
2
Shaft fillet
30.8
2.54
2.67
1.94 108.60 128.95 106.40
1.00
1.20
1.20
3
Shaft fillet
135.8
2.10
2.31
1.70 131.34 148.78 121.16
1.00
1.20
1.20
4
Shaft fillet
140.8
2.73
2.95
2.04 100.93 116.50 101.17
1.00
1.20
1.20
5
Shaft fillet
221.8
2.34
2.58
1.82 117.50 133.32 113.76
1.00
1.20
1.20
6
Calculation
0.0
1.02
1.19
1.18 268.69 290.20 175.70
1.00
1.20
1.20
results
for point x
F - Yield point rise
zdFK, bFK, tFK - Yield point of the part
No.
Type
Position Tension- Bending
x
pressure
Fb
mm
Fzd
1
2
3
4
5
6
Fillet with recess

Shaft fillet
Shaft fillet
Shaft fillet
Shaft fillet
Calculation results
for point x
Static safety
No.
1
2
3
4
5
6
24.8
30.8
135.8
140.8
221.8
0.0
Type
Fillet with recess
Shaft fillet
Shaft fillet
Shaft fillet
Shaft fillet
Calculation results
for point x
1.15
1.10
1.10
1.15
1.10
1.00
1.10
1.10
1.10
1.10
1.10
1.00
Position
x
mm
24.8
30.8
135.8
140.8
221.8
0.0
Torsion Tension- Bending

pressure
Ft
bFK
zdFK
N/mm
N/mm
1.00
557.68
640.12
1.00
533.44
640.12
1.00
533.44
640.12
1.00
557.68
640.12
1.00
533.44
640.12
1.00
484.94
581.93
SF
241.88
175.78
44.47
30.92
168.68
10000.00
In
Point1
SF1
-
Torsion
tFK
N/mm
335.98
335.98
335.98
335.98
335.98
335.98
in
Point2
SF2
-
- Influence factor of the mean stress sensitivitz

mv, mv - Comparative mean stress
No.
Type
Positio Tension Bendin Torsion mv
mv
mv1 mv1 mv2 mv2
n
g
K
N/mm N/mm N/mm N/mm N/mm N/mm
x
pressur bK
12/16/2013 16:42:19 Page 7/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:

mm
1
Fillet with
recess
Shaft fillet
Shaft fillet
Shaft fillet
Shaft fillet
Calculation
results
for point x
2
3
4
5
6
e
zdK
24.8
0.08
30.8
135.8
140.8
221.8
0.0
0.09
0.09
-
0.10
0.00
0.00
0.10
0.12
0.09
0.11
-
0.10
0.08
-
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Alternating fatigue strength of the part (rated fatigue limit)

No.
Type
Positio Tension Bendin Torsion TensionBendin Torsio TensionBendin Torsio
n
g
g
n
g
n
tADK
x
pressur bADK N/mm pressur in
in pressur in
in
mm
e
e
Point1 Point1
e
Point2 Point2
N/mm
in
in
zdAD
bADK tADK
bADK tADK
Point1
Point2
K
1
1
2
2
zdAD N/mm N/mm zdAD N/mm N/mm
N/mm
K1
K2
N/mm
N/mm
1
Fillet with
24.8 103.94 123.42
recess
2
Shaft fillet
30.8 108.60 128.95
3
Shaft fillet
135.8
148.78 121.16
4
Shaft fillet
140.8
116.50 101.17
5
Shaft fillet
221.8 117.50 133.32
6
Calculation
0.0
results
for point x
Dynamic safety
No.
1
2
3
4
5
6
Type
Fillet with recess
Shaft fillet
Shaft fillet
Shaft fillet
Shaft fillet
Calculation results
for point x
Safety against incipient crack

with hard surface
No.
Type
1
2
3
4
5
6
Fillet with recess

Shaft fillet
Shaft fillet
Shaft fillet
Shaft fillet
Calculation results
for point x
Position
x
mm
24.8
30.8
135.8
140.8
221.8
0.0
Position
x
mm
24.8
30.8
135.8
140.8
221.8
0.0
SD
45.88
35.51
13.72
7.82
35.67
10000.00
SG
4838.12
525.16
116.22
61.09
503.99
10000.00
12/16/2013 16:42:19 Page 8/40
in
Point1
SD1
-
in
Point2
SD2
-
In
Point1
SG1
-
in
Point2
SG2
-
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Unnotched (part dimension) for point x
N/mm2
700
560
420
280
Material
= 18MoCrS4
Number
= 1.7323
B(deff)
zdF
bF
tF
zdW
bW
tW
= 688N/mm
= 485N/mm
= 582N/mm
= 336N/mm
= 275N/mm
= 344N/mm
= 206N/mm
Tension-pressure
Bending
140
Torsion
-140
-280
-420
140
280
420
560
700
N/mm2
12/16/2013 16:42:19 Page 9/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Notched (part dimension) for point x
N/mm2
700
560
420
280
Material
= 18MoCrS4
Number
= 1.7323
B(deff)
zdFK
bFK
tFK
zdWK
bWK
tWK
= 688N/mm
= 485N/mm
= 582N/mm
= 336N/mm
= 269N/mm
= 290N/mm
= 176N/mm
Tension-pressure
Bending
140
Torsion
-140
-280
-420
140
280
420
560
700
N/mm2
12/16/2013 16:42:19 Page 10/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Trend of curve of the transverse force in the Y-X-plane
Qy, N
9540.3
6360.2
3180.1
0.0
-3180.1
-6360.2
-9540.3
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 11/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Trend of curve of the transverse force in the Z-X-plane
Qz, N
6569.4
4379.6
2189.8
0.0
-2189.8
-4379.6
-6569.4
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 12/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Trend of curve of the transverse force (combined characteristic)
Q, N
11557.5
7705.0
3852.5
0.0
-3852.5
-7705.0
-11557.5
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 13/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Bending moment in the Y-X-plane
Mby, Nm
583.2
388.8
194.4
0.0
-194.4
-388.8
-583.2
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 14/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Trend of curve of the bending moment curve in the Z-X plane
Mbz, Nm
399.3
266.2
133.1
0.0
-133.1
-266.2
-399.3
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 15/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Trend of curve of the bending moment (combined characteristic)
Mb, Nm
706.8
471.2
235.6
0.0
-235.6
-471.2
-706.8
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 16/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Trend of curve of the torsional moment
Mt, Nm
783.8
522.5
261.3
0.0
-261.3
-522.5
-783.8
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 17/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Trend of curve of the tension-pressure forces
Fzd, N
3364.4
2242.9
1121.5
0.0
-1121.5
-2242.9
-3364.4
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 18/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Deflection and angle of deflection in the Y-X-plane
Angle
Deflection
50
100
150
200
y, mm
9.04e-3
3.22e-3
6.03e-3
2.14e-3
3.01e-3
1.07e-3
0.00
0.00
-3.01e-3
-1.07e-3
-6.03e-3
-2.14e-3
-9.04e-3
-3.22e-3
250
L, mm
12/16/2013 16:42:19 Page 19/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Deflection and angle of deflection in the Z-X-plane
Angle
Deflection
50
100
150
200
y, mm
1.04e-2
3.60e-3
6.91e-3
2.40e-3
3.45e-3
1.20e-3
0.00
0.00
-3.45e-3
-1.20e-3
-6.91e-3
-2.40e-3
-1.04e-2
-3.60e-3
250
L, mm
12/16/2013 16:42:19 Page 20/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Deflection and angle of deflection (combined characteristic)
Angle
Deflection
50
100
150
200
y, mm
1.36e-2
4.83e-3
9.07e-3
3.22e-3
4.54e-3
1.61e-3
0.00
0.00
-4.54e-3
-1.61e-3
-9.07e-3
-3.22e-3
-1.36e-2
-4.83e-3
250
L, mm
12/16/2013 16:42:19 Page 21/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Comparative mean stress (normal stress)
mv, N
N/mm
0.0
0.0
0.0
0.0
-0.0
-0.0
-0.0
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 22/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Comparative mean stress (shear stress)
mv, N
N/mm
0.0
0.0
0.0
0.0
-0.0
-0.0
-0.0
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 23/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Safety factor against yielding

(Cross-section: SF=5*SFmin)
SF
133.2
111.0
88.8
66.6
44.4
22.2
0.0
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 24/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Safety against fatigue fracture

(Cross-section: SD=5*SDmin)
SF
39.1
32.6
SF5=35.7
SF2=35.5
26.1
19.5
13.0
SF3=13.7
6.5
SF4=7.8
0.0
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 25/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Safety against incipient crack with hard surface

(Cross-section: SG=5*SGmin)
SG
305.4
254.5
203.6
152.7
101.8
SG3=116.2
50.9
SG4=61.1
0.0
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 26/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Maximum value of the tension-pressure stress (combined characteristic)
max, N
N/mm
1.1
0.7
0.4
0.0
-0.4
-0.7
-1.1
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 27/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Maximum value of the bending stress (combined characteristic)
max, N
N/mm
13.5
9.0
4.5
0.0
-4.5
-9.0
-13.5
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 28/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Maximum value of the torsional stress (combined characteristic)
max, N
N/mm
9.5
6.3
3.2
0.0
-3.2
-6.3
-9.5
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 29/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Amplitude value of the tension-pressure stress (combined characteristic)
zda, N
N/mm
1.1
0.7
0.4
0.0
-0.4
-0.7
-1.1
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 30/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Amplitude value of the bending stress (combined characteristic)
ba, N/mm
13.5
9.0
4.5
0.0
-4.5
-9.0
-13.5
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 31/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Amplitude value of the torsional stress (combined characteristic)
ta, N/mm
9.5
6.3
3.2
0.0
-3.2
-6.3
-9.5
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 32/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Mean value of the tension-pressure stress (combined characteristic)
zdm, N
N/mm
0.0
0.0
0.0
0.0
-0.0
-0.0
-0.0
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 33/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Mean value of the bending stress (combined characteristic)
bm, N
N/mm
0.0
0.0
0.0
0.0
-0.0
-0.0
-0.0
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 34/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Mean value of the torsional stress (combined characteristic)
tm, N/mm
0.0
0.0
0.0
0.0
-0.0
-0.0
-0.0
0
50
100
150
200
250
L, mm
12/16/2013 16:42:19 Page 35/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Safety factor against yielding
L1
L2
> 1.20
12/16/2013 16:42:19 Page 36/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Safety against fatigue fracture
L1
L2
> 1.20
12/16/2013 16:42:19 Page 37/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Safety against incipient crack with hard surface
L1
L2
> 1.20
12/16/2013 16:42:19 Page 38/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Resultant graphic Y-X-plane
12/16/2013 16:42:19 Page 39/40
Program : MDESIGN
User
Date
:
: 16.12.2013
Customer:
Proj. Nr:
Resultant graphic Z-X-plane
12/16/2013 16:42:19 Page 40/40

Shaft Calculation Base

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Shaft Calculation Base

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Universitatea Brasov

Shaft calculation base

Dynamic and static

Type of loading: tension-pressure

Dynamically pure cyclic

Factor for maximum loading (tension-pressure)

Cyclic tension and pressure fatigue strength

Cyclic torsional fatigue strength

12/16/2013 16:42:19 Page 1/40

Shaft calculation base

Predetermine the diameter determinant for the heat treatment ?

Location bearing ->

Calculation of the deflection for point

Specifications about loadings

12/16/2013 16:42:19 Page 2/40

Shaft calculation base

Torsion moments Mt: Power P:

Specifications about the load/loadings

Constant mean stress

Change the limit number of loading cycles ?

Dynamic and static strength proof

Total shaft length

Additional shaft data:

12/16/2013 16:42:19 Page 3/40

Shaft calculation base

Location bearing ->

12/16/2013 16:42:19 Page 4/40

Minimum safety against yielding:

Resulting maximum deflection:

Shaft calculation base

Torsional moment Mt und Torsional stress t

12/16/2013 16:42:19 Page 5/40

Shaft calculation base

Calculation results for point

Trend of curve of the transverse force

Fillet with recess

Position Tension- Bending

Torsion Tension- Bending

zddBK, bdBK, dBK - Stress concentration factor at dBK

12/16/2013 16:42:19 Page 6/40

Shaft calculation base

K, K - Total influence factor

Fillet with recess

Torsion Tension- Bending

- Influence factor of the mean stress sensitivitz

12/16/2013 16:42:19 Page 7/40

Shaft calculation base

Alternating fatigue strength of the part (rated fatigue limit)

Safety against incipient crack

Fillet with recess

12/16/2013 16:42:19 Page 8/40

Shaft calculation base

Unnotched (part dimension) for point x

12/16/2013 16:42:19 Page 9/40

Shaft calculation base

Notched (part dimension) for point x

12/16/2013 16:42:19 Page 10/40

Shaft calculation base

Trend of curve of the transverse force in the Y-X-plane

12/16/2013 16:42:19 Page 11/40

Shaft calculation base

Trend of curve of the transverse force in the Z-X-plane

12/16/2013 16:42:19 Page 12/40

Shaft calculation base