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PRODUCT CATALOGUE

WATER PIPES

COLD FORMED SECTIONS

Accurately sized strips, cut from high quality hot rolled mild steel coils, are fed into the
tube mill. The flat strip is gradually formed to a round profile with an open seam along its
length.
A high frequency induction welding technique is used to form a strong continuous seam joint. The
formed pipe passes through and external bead scarfing and sizing process to bring its dimensions
within specified tolerances. The pipes are then cut to desired length.
The cut pipes are end faced, straightened and hydro tested. Each pipe is subjected to a specified pressure at the
hydrotester to ensure that welding is strong and free from leakage.
After this stage, if required, the pipes are galvanised threaded and socketed. The manufacturing process uses Hot
Rolled (HR) mild steel with a composition of carbon 0.20% maximum : phosphorous 0.05% maximum : manganese 1.20%
maximum; sulphur 0.05% maximum and silicon traces.
All the water pipes are threaded to (BSPT specifictaion and are fitted with a socket on one end).

GALVANISED AND BLACK STEEL PIPES AS PER KS 06 - 259 AND BS 1387


TYPE CLASS
AND COLOUR
MARK

LIGHT
A

MEDIUM
B

HEAVY
C

NOMINAL
BORE
mm
15
20
25
32
40
50
65
80
100
15
20
25
32
40
50
65
80
100
125
150
15
20
25
32
40
50
65
80
100
125
150

WALL
THICKNESS

in
1/2"
3/4"
1"
11/4"
11/2"
2"
21/2"
3"
4"
1/2"
3/4"
1"
11/4"
11/2"
2"
21/2"
3"
4"
5"
6"
1/2"
3/4"
1"
11/2"
11/2"
2"
21/2"
3"
4"
5"
6"

mm
2.00
2.35
2.65
2.65
2.90
2.90
3.25
3.25
3.65
2.65
2.65
0.33
3.25
3.25
3.65
3.65
4.05
4.50
4.85
4.85
3.25
3.25
4.05
4.05
4.05
4.50
4.50
4.85
5.40
5.40
5.40

APPROXIMATE
OUTSIDE
DIAMETER
mm
21.3
26.9
33.7
42.4
48.3
60.3
76.2
88.9
114.3
21.3
26.9
33.7
42.4
48.3
60.3
76.2
88.9
114.3
139.7
165.1
21.3
26.9
33.7
48.3
48.3
60.3
76.2
88.9
114.3
139.7
165.1

WEIGHT OF GALVANISED
WEIGHT OF
PIPE THREADED &
BLACK PIPES
SOCKETED
THREADED & SOCKETED

WEIGHT OF
BLACK PIPES
PLAIN END
kg/m
0.95
1.41
2.01
2.58
3.25
4.11
5.8
6.81
9.89
1.22
1.58
2.44
3.14
3.61
5.10
6.51
8.47
12.10
16.2
19.2
1.45
1.9
2.97
4.43
4.43
6.17
7.9
10.1
14.4
17.8
21.2

m/M.T.
1053
709
498
388
308
243
172
147
101
820
633
410
318
277
196
154
118
83
62
52
690
526
337
226
226
162
127
99
69
56
47

kg/m
0.96
1.42
2.03
2.61
3.29
4.18
5.92
6.98
10.2
1.23
1.59
2.46
3.17
3.65
5.17
6.63
8.64
12.40
16.7
19.8
1.46
1.91
2.99
4.47
4.47
6.24
8.02
10.3
14.7
18.3
21.8

m/M.T.
1042
704
493
383
304
239
169
143
98
813
629
407
315
274
193.00
151
116
81.00
60
51
685
524
334
224
224
160
125
97
68
55
46

kg/m
1.04
1.53
2.19
2.82
3.55
4.51
6.39
7.54
11.02
1.33
1.72
2.66
3.42
3.94
5.58
7.16
9.33
13.39
18.04
21.38
1.58
2.06
3.23
4.83
4.83
6.74
8.66
11.12
15.88
19.76
23.54

m/M.T.
962
654
457
355
282
222
156
133
91
752
581
376
292
254
179.00
140
107
75.00
55
47
633
485
310
207
207
148
115
90
63
51
42

Cold-formed steel sections commonly known as hollow sections conform to Kenya


Bureau of Standards KS 02-104. Hollow sections are manufactured on tube mills using high
frequency induction welding technique. The strip is continuously seam welded while round
in shape and then gradually brought to the desired section in the sizing mill. The welded seam is
put to a great amount of cold working while being sized. This is a very severe test of the strength of
a seam weld and ensures that each length of hollow section is welded for maximum strength.

RECTANGULAR HOLLOW SECTIONS


TOLERANCES IN DIMENSIONS
CHARACTERISTIC
Outside Dimensions
Deviation from straightness
Squareness of corners

0.17% of total length


90o +- 2o

Twist

Not to exceed 2mm + 0.5mm per meter

Concavity / Convexity

(i) For dimensions up to 50mm,


2% or 0.5mm whichever is less
(ii) For dimensions up to 50mm,
1% or 1.5mm whichever is less

Outside bend radii for right angle bends

3t max

Length (6 meters) - exact


- standard

-0 and +10mm
-10mm and +100mm
+- 10%

Thickness

SIZE (DXB) THICKNESS(t) WEIGHT


mm
40 x 20
40 x 25

50 x 25

60 x 40

75 x 50
100 x 50
120 x 60

125 x 75

150 x 50
150 x 100
200 x 50

200mm and 250mm GALVANISED AND BLACK STEEL PIPES (Detailed specification on request)
200
200
250

8
8
10

5.20
6.00
6.00

219.1
219.1
267.0

27.71
31.82
39.09

36
31
26

28.56
32.57
40.01

35
31
25

30.84
35.18
43.23

32
28
23

TOLERANCE
+- 1.5mm or 2% whichever is less

200 x 100

mm
1.2
1.5
2.0
1.2
1.5
2.0
3.0
1.2
1.5
2.0
3.0
1.2
1.5
2.0
3.0
2.0
3.0
4.0
3.0
4.0
2.0
3.0
4.0
6.0
2.0
3.0
4.0
6.0
3.0
4.0
6.0
3.0
4.0
6.0
2.0
3.0
4.0
6.0
3.0
4.0
6.0

kg/m
1.08
1.4
1.76
1.18
1.46
1.91
2.78
1.37
1.69
2.23
3.25
1.84
2.28
3.01
4.43
3.73
5.6
7.34
6.78
8.92
5.53
8.2
10.8
15.83
6.15
9.14
12.06
17.71
9.14
12.06
17.71
11.49
15.2
22.42
7.72
11.49
15.2
22.42
13.85
18.34
27.13

PIECES/M.T. SECT AREA


154
119
95
141
114
87
60
122
99
75
51
91
73
55
38
45
30
23
25
19
30
20
15
11
27
18
14
9
18
14
9
15
11
7
22
15
11
7
12
9
6

cm2
1.38
1.71
2.24
1.5
1.86
2.44
3.54
1.74
2.15
2.84
4.14
2.34
2.9
3.83
5.64
4.84
7.14
9.36
8.64
11.3
7.04
10.44
13.76
20.16
7.84
11.64
15.36
22.56
11.6
15.3
22.56
14.64
19.36
28.56
9.84
14.64
19.36
28.56
17.64
23.36
34.56

MOMENT OF INERTIA
1x(cm4)
2.87
3.49
4.44
3.32
4.04
5.17
7.11
4.73
7
9
12.55
12.12
14.89
19.31
27.83
38.5
55.3
70.5
112
144
135.58
197.31
255.2
360.12
172.53
251.74
326.47
463.18
311
404
574.03
473
617
885
447
656
856
1229
947
1240
1794

ly(cm4)
0.96
1.15
1.44
1.59
1.73
2.43
3.26
1.93
2.43
2.96
3.99
6.43
7.93
10.22
14.31
20.5
29.1
36.7
37.4
47.3
46.24
66.41
84.77
116.47
78.56
113.68
146.21
203.99
54
68.5
93.15
253
329
466
49.4
70.6
89.8
122.4
324
421
599

RADIUS OF GYRATION
1x(cm4)
1.44
1.43
1.14
1.49
1.47
1.45
1.42
1.81
1.8
1.78
1.74
2.27
2.26
2.24
2.21
2.82
2.78
2.74
3.6
3.56
4.39
4.35
4.31
4.23
4.69
4.65
4.61
4.53
5.18
5.14
5.04
5.69
5.65
5.57
6.74
6.69
6.65
6.56
7.33
7.29
7.2

ly(cm4)
0.83
0.83
0.8
1.03
1.01
0.99
0.96
1.05
1.04
1.02
0.96
1.66
1.65
1.63
1.59
2.06
2.02
1.98
2.08
2.04
2.56
2.52
2.48
2.4
3.17
3.13
3.09
3.01
2.15
2.11
2.03
4.16
4.12
4.04
2.24
2.2
2.15
2.07
4.28
4.24
4.16

SECTION MODULUS
Zx(cm3)
1.44
1.75
2.22
1.66
2.02
2.59
3.59
2.29
2.8
3.6
5.02
4.04
4.96
6.43
9.12
10.2
14.7
18.8
22.4
28.8
22.6
32.88
42.53
60.02
27.6
40.28
52.24
74.11
41.5
53.8
76.54
63.1
82.3
118
44.7
65.62
85.61
122.92
94.72
124.03
179.39

Zy(cm3)
0.96
1.15
1.43
1.27
1.54
1.94
2.61
1.54
1.87
2.37
3.19
3.24
3.96
5.11
7.1
8.21
11.6
14.7
14.9
18.9
15.41
22.14
28.26
38.82
20.95
30.32
38.99
54.4
21.6
27.4
37.26
50.7
65.7
93.3
19.74
28.25
35.92
48.95
64.78
84.15
119.81

COLD FORMED SECTIONS


CONTINUED

COLD FORMED SECTIONS


CONTINUED

ROUND HOLLOW SECTIONS

SQUARE HOLLOW SECTIONS


TOLERANCES IN DIMENSIONS

TOLERANCES IN DIMENSIONS

CHARACTERISTIC

TOLERANCE
+- 1.5mm or 2% whichever is less

CHARACTERISTIC

0.17% of total length


90o +- 2o

Deviation from straightness

Squareness of corners

Squareness of corners

0.17% of total length


90o +- 2o

Twist

Not to exceed 2mm + 0.5mm per meter

Twist

Not to exceed 2mm + 0.5mm per meter

Concavity / Convexity

(i) For dimensions up to 50mm,


2% or 0.5mm whichever is less
(ii) For dimensions up to 50mm,
1% or 1.5mm whichever is less

Concavity / Convexity

(i) For dimensions up to 50mm,


2% or 0.5mm whichever is less
(ii) For dimensions up to 50mm,
1% or 1.5mm whichever is less

Outside bend radii for right angle bends

3t max

Outside bend radii for right angle bends

3t max

Length (6 meters) - exact


- standard

-0 and +10mm
-10mm and +100mm
+- 10%

Length (6 meters) - exact


- standard

-0 and +10mm
-10mm and +100mm
+- 10%

Outside Dimensions
Deviation from straightness

Thickness
SIZE (DxB) THICKNESS(t) WEIGHT
mm
12 x 12
16 x 16
20 x 20

25 x 25

30 x 30

40 x 40

50 x 50
60 x 60
75 x 75

100 x 100

125 x 125
150 x 150
175 x 175
200 x 200

mm
1.0
1.2
1.5
1.0
1.2
1.5
1.0
1.2
1.5
2.0
1.0
1.2
1.5
2.0
3.0
1.0
1.2
1.5
2.0
3.0
1.2
1.5
2.0
3.0
1.5
2.0
3.0
3.0
4.0
2.0
3.0
4.0
6.0
2.0
3.0
4.0
6.0
3.0
4.0
6.0
3.0
4.0
6.0
4.0
6.0
4.0
6.0

kg/m
0.37
0.41
0.49
0.46
56.0
0.68
0.61
0.71
0.87
1.13
0.8
0.9
1.11
1.75
2.07
0.93
1.08
1.34
1.75
2.54
1.46
1.81
2.39
3.48
2.28
3.01
4.43
5.37
7.03
4.58
6.78
8.92
13.0
6.15
9.14
12.18
17.71
11.49
15.2
22.42
13.85
18.34
27.13
21.48
31.84
24.62
36.55

PIECES/M.T. SECT AREA


cm
0.44
0.52
0.63
0.6
0.71
0.87
0.76
0.9
1.11
1.44
0.96
1.14
1.41
2.24
2.64
1.16
1.38
1.71
2.24
3.24
1.86
2.31
3.04
4.44
2.91
3.84
5.64
6.84
8.96
5.84
8.64
11.36
16.56
7.84
11.64
15.36
22.56
14.6
19.36
28.56
17.64
23.36
34.56
27.36
40.56
31.36
46.56
2

450
407
340
362
298
245
273
235
192
147
208
185
150
95
81
179
154
124
95
66
114
92
70
48
73
55
38
31
24
36
25
19
13
27
18
14
9
15
11
7
12
9
6
8
5
7
5

MOMENT OF INERTIA
1x(cm )
0.08
0.1
0.11
0.22
0.26
0.3
0.46
0.53
0.64
0.79
0.92
1.08
1.3
2.94
2.17
1.63
1.91
2.32
2.94
3.99
4.67
5.71
7.34
10.2
11.42
14.77
20.85
37.14
47.07
51.91
74.78
95.75
132.4
125.54
182.71
236.34
333.59
363
473
676
636
831
1196
1334
1933
2009
2923.35
4

ly(cm )
0.08
0.1
0.11
0.22
0.26
0.3
0.46
0.53
0.64
0.79
0.92
1.08
1.3
2.94
2.17
1.63
1.91
2.32
2.94
3.99
4.67
5.71
7.34
10.2
11.42
14.77
20.85
37.14
47.07
51.91
74.78
95.75
132.4
125.54
182.71
236.34
333.59
363
473
676
636
831
1196
1334
1933
2009
2923.35
4

RADIUS OF GYRATION
1x(cm )
0.45
0.44
0.43
0.61
0.6
0.59
0.78
0.77
0.76
0.74
0.98
0.97
0.96
1.14
0.9
1.18
1.17
1.16
1.14
1.1
1.58
1.57
1.55
1.51
1.98
1.96
1.92
2.33
2.29
2.98
2.94
2.9
2.83
4
3.96
3.92
3.85
4.98
4.94
4.86
6
5.96
5.88
6.98
6.9
8
7.92
4

ly(cm )
0.45
0.44
0.43
0.61
0.6
0.59
0.78
0.77
0.76
0.74
0.98
0.97
0.96
1.14
0.9
1.18
1.17
1.16
1.14
1.1
1.58
1.57
1.55
1.51
1.98
1.96
1.92
2.33
2.29
2.98
2.94
2.9
2.83
4
3.96
3.92
3.85
4.98
4.94
4.86
6
5.96
5.88
6.98
6.9
8
7.92
4

TOLERANCE
+- 1.5mm or 2% whichever is less

Outside Dimensions

Thickness

SECTION MODULUS
Zx(cm )
0.12
0.17
0.18
0.27
0.32
0.38
0.46
0.53
0.64
0.79
0.74
0.86
1.04
1.96
1.74
1.08
1.27
1.55
1.96
2.66
2.34
2.86
3.67
5.1
4.57
5.91
8.34
12.38
15.69
13.84
19.94
25.53
35.31
25.11
36.54
47.27
66.72
58.14
75.67
108.12
84.74
110.74
159.53
152.47
220.93
200.87
292.33
3

Zy(cm )
0.12
0.17
0.18
0.27
0.32
0.38
0.46
0.53
0.64
0.79
0.74
0.86
1.04
1.96
1.74
1.08
1.27
1.55
1.96
2.66
2.34
2.86
3.67
5.1
4.57
5.91
8.34
12.38
15.69
13.84
19.94
25.53
35.31
25.11
36.54
47.27
66.72
58.14
75.67
108.12
84.74
110.74
159.53
152.47
220.93
200.87
292.33
3

SIZE (d)

THICKNESS(t)

WEIGHT

PIECES/M.T.

SECT AREA

MOMENT OF
INERTIA

RADIUS OF
GYRATION

SECTION
MODULUS

mm
16

mm
1.0
1.2
1.5
1.0
1.2
1.5
1.0
1.2
1.5
1.0
1.2
1.5
1.0
1.2
1.5
1.2
1.5
1.2
1.5
1.2
1.5
1.2
1.5
2.0
1.2
1.5
2.0
1.2
1.5
2.0
1.5
2.0
1.5
2.0
2.5
2.0
2.5
2.0
2.5

kg/m
0.37
0.44
0.54
0.44
0.53
0.65
0.50
0.59
0.75
0.52
0.62
0.76
0.59
0.70
0.87
0.91
1.13
0.96
1.18
1.12
1.38
1.21
1.54
1.90
1.30
1.61
2.12
1.39
1.73
2.28
1.87
2.42
2.16
2.86
3.54
3.75
4.53
4.29
5.37

451
379
309
379
315
256
333
283
222
322
269
220
282
237
192
183
148
174
141
149
121
137
108
87
129
104
79
120
96
73
89
69
77
58
47
44
37
39
31

cm2
0.47
0.56
0.68
0.57
0.67
0.82
0.60
0.71
0.87
0.66
0.78
0.97
0.75
0.90
1.11
1.16
1.44
1.22
1.51
1.39
1.72
1.55
1.92
2.53
1.65
2.05
2.70
1.77
2.20
2.91
2.33
3.08
2.76
3.64
4.52
4.65
5.77
5.47
6.79

1(cm4)
0.13
0.15
0.18
0.23
0.27
0.32
0.27
0.31
0.38
0.36
0.43
0.51
0.54
0.64
0.77
1.38
1.68
1.59
1.93
2.35
2.87
3.26
3.99
5.13
3.96
4.85
6.26
4.91
6.02
7.78
7.15
9.25
11.8
15.34
18.7
31.85
39.02
51.74
63.59

i(cm)
0.53
0.52
0.52
0.64
0.63
0.62
0.67
0.67
0.66
0.74
0.74
0.73
0.85
0.84
0.83
1.09
1.08
1.14
1.13
1.3
1.29
1.45
1.44
1.42
1.55
1.54
1.52
1.66
1.65
1.64
1.75
1.73
2.07
20.5
2.03
2.62
2.6
3.08
3.06

z(cm3)
0.17
0.19
0.23
0.24
0.28
0.33
0.27
0.31
0.38
0.33
0.39
0.46
0.44
0.51
0.61
0.86
1.05
0.95
1.15
1.24
1.51
1.54
1.89
2.43
1.76
2.16
2.78
2.04
2.5
3.23
2.8
3.63
3.93
5.11
6.23
8.38
10.27
11.63
14.29

19

20

22

25

32
33.5
38
42.25

45

48.25

51
60

76
89

COLD FORMED SECTIONS


CONTINUED

COLD FORMED SECTIONS


CONTINUED

STEEL DOOR FRAME SECTIONS


Steel Door Frame sections are cold formed using hot rolled steel strips, During roiling, care is taken to ensure
dimensional uniformity, extremely smooth surface finish and accurately finished edges. The section, being of
structural strength has pf late come to be a better alternative to timber door frames.
Timber Door Frame section have been having problems like deterioration due to weather, warping and difficult of
installation, White Ants etc.
Steel Door Frame section can be used In any modern building, from apartments to educational Institutions, low cost housing
to high rise office complexes.

PROFILE DIMENSIONS AND WEIGHT OF SECTIONS

ZED PURLINS
THICKSECT
NESS WEIGHT AREA
(t)

SIZE
(AxB)

DIMENSIONS

MOMENT OF
INERTIA
lx
ly

inch

mm

kg/m

(cm2)

mm

mm

mm

(cm4)

101.6 x 50.8

4 x 2

2.0

3.64

4.63

101.6

50.8

12.60

114.6 x 50.8

41/2 x 2

2.0

3.85

4.90

114.6

50.8

22.20

127.0 x 50.8

5 x 2

2.0

4.05

5.16

127.0

50.8

139.7 x 50.8

51/2x 2

2.0

4.24

5.40

139.7

152.4 x 50.8

6 x 2

2.0

4 .44

5.66

177.8 x 50.8

7 x 2

2.0

4.95

6.30

177.8 x 50.8

7 x 2

2.5

6.15

7.84

mm

RADIUS OF
GYRATION
Zx
Zy

THICKNESS
(t)

WEIGHT

mm

mm

kg/m

50 x 50

1.5
2.0
3.0

65 x 50

SECT
AREA

(cm4)

(cm)

(cm)

(cm3)

(cm3)

70 .18

33.87

13.81

6.80

3.83

2.70

98.24

33.87

17.19

6.80

4.47

2.62

22.20

125.99

33.87

19.84

6.80

4.94

2.56

50.8

22.20

157.80

33.87

22.60

6.80

5.40

2.50

152.2

50.8

22.20

194.14

33.87

25.47

6.80

5.85

244

177.8

50.8

22.20

285.83

34.57

32.15

6.94

6.73

2.34

177.8

50.8

22.20

350.49

41.58

39.42

8.39

6.68

2.30

MOMENT OF INERTIA

SECTION MODULUS

SIZE
(mm)

THICKNESS
(mm)

WEIGHT
Kgs / Pc (6 M)

THICKNESS
(mm)

WEIGHT
Kgs / Pc (6 M)

BOUTEILLE
HS

94 x 33
150 x 43 x 11

12
12

12.80
13.60

1.5
1.5

15.60
18.00

SECTION
MODULUS
ix
iy

PLAIN CHANNELS (COLD FORMED)


SIZE
(DxB)

PROFILE

PROFILE BOUTEILLE

RADIUS OF GYRATION

lx

ly

Zx

Zy

ix

iy

mm

(cm2)

(cm4)

Iy(cm4)

ix(cm)

iy(cm)

Zx(cm3)

Zy(cm3)

mm

1.88
2.32
3.62

2.39
2.96
4.61

11.24
13.69
20.23

6.62
8.16
12.36

4.43
5.40
7.97

2.02
2.50
3.85

2.17
2.15
2.10

1.67
1.66
1.64

17.81
18.03
18.69

2.0
3.0

2.46
3.60

3.14
4.59

23.63
33.99

8.54
12.41

7.27
10.46

2.50
3.68

2.71
2.67

1.63
1.61

15.91
16.28

75 x 50

2.0
3.0

2.62
3.84

3.34
4.89

32.62
47.12

8.95
13.03

8.70
15.56

2.56
3.77

3.09
3.05

1.62
1.60

15.04
15.04

100 x 50

2.0
3.0

3.13
4.91

3.99
6.25

65.55
98.93

10.36
15.94

12.90
19.69

2.79
4.34

3.05
3.94

1.61
1.59

13.64
14.20

150 x 50

2.0
3.0

3.94
6.21

5.02
7.90

168.89
260.08

11.69
18.02

22.17
34 .14

2.93
4.95

5.80
5.73

1.52
1.51

11.04
11.58

PROFILE HS

STAINLESS STEEL

STAINLESS STEEL

GRADE 304

CONTINUED

G304 is the most versatile and the most widely used of all stainless steels. Its chemical
composition, mechanical properties, weld ability and corrosion/oxidation resistance provide the
best all- round performance stainless steel at relatively low cost. It also has excellent low temperature
properties and responds well to hardening by cold working.

Concentration % by mass

TYPICAL APPLICATIONS
Temperature

550

600

650

700

800

Stress

MPa

120

80

30

30

10

G304 is used in all industrial, commercial and domestic fields because of its good corrosion and heat resisting properties, some
applications include:
Tanks and containers for large variety of liquids and solids. Process equipment in the mining, chemical, cryogenic, food, dairy and
pharmaceutical industries.

Mn

Si

Cr

Ni

0.08Max

2.0

0.045

0.03

1.0

18.0 to 20.0

8.0 to 10.5

-78

-161

-198

Tensile Strength

MPa

1100

1450

1600

Proof Stress (offset 0.2%)

MPa

300

380

400

180

160

155

80
10 20 40 60 80 100

Sulphuric Acid

Nitric Acid

Phosphoric Acid

Formic Acid

Key: 0 = resistant
- corrosion rate less than 100/year
1 = partly resistant - corrosion rate 100 to 1000/year
2 = non-resistant - corrosion rate more than 1000/year

The properties quoted in this publication are of mill production and unless indicated should not be regarded as guaranteed minimum values for
specification purposes

MPa
MPa
MPa

Typical

Min

600
310
60
170
240

515
205
40
-

600

700

800

900

1000

MPa

380

270

170

90

50

925 C

Intermittent Service

850 C

Aluminium-3S

Mild Steel

0.025
0.432
0.686

5.8
34.0
46.2

Annealing. Heat from 1010 C and cool rapidly in air or water. The best corrosion resistance is obtained when the annealing is above 1070 C and cooling
is rapid.
Hot Working.
Initial forging and pressing
1150 C to 1260C
Finishing temperature
900 to 925 C
All hot working operations should followed by annealing

Note: soaking times to ensure uniformity of temperature are longer for stainless steel than for carbon steel - approximately 1 times.

upsetting.

Temperature

Continuous Service

G304
0.0025
0.0076
0.0076

G304 being extremely tough and ductile, are readily fabricated by cold working. Typical operations include bending, forming, deep drawing and

Tensile Strength

Maximum Recommended Service Temperature


(Oxidizing Conditions)

Rural
Marine
Marine Industrial

COLD WORKING

PROPERTIES AT ELEVATED TEMPERATURES


Time Elevated Temperature Tensile Strength

CREEP DATA Stress for a creep rate of 1% in 10 000h

The performance of G304 compared with other metals in various environments is shown in the following table the corrosion rates are based on 10 years
exposure.

THERMAL PROCESSING

TYPICAL PROPERTIES IN THE ANNEALED CONDITION

Tensile Strength
Proof Stress(Offset0.2%)
Elongation (% in 50mm)
Hardness (Brinell)
Endurance (fatigue) limit

20
10 20 40 60 80 100

ATMOSPHERIC

CHEMICAL COMPOSITION

Impact Strength
(Charpy V-Notch)

As a rough guide the following examples are given for certain pure acid-water mixtures -

Temperature

All the water pipes are threaded to (BSPT specifictaion and are fitted with a socket on one end).

Temperature

CORROSION RESISTANCE
Aqueous

10

11

STANDARD STOCK SIZES


S S SHEETS GRADE 304
SIZE

THICKNESS mm

Kg/Sheet

8`x4`

0.5

11.4

8`x4`

0.6

14

8`x4`

0.8

19

8`x4`

0.9

21

8`x4`

1.0

24

8`x4`

1.2

28

8`x4`

1.5

35

8`x4`

2.0

47

8`x4`
8`x4`
8`x4`
8`x4`
8`x4`
10`x5`
10`x5`
10`x5`
10`x5`
10`x5`

2.5
3.0
4.0
5.0
6.0
10.0
12.0
15.0
20.0
25.0

58
70
94
117
140
365
437
546
728
910

ROUND TUBES GRADE 3045.8MTRS LENGTH

SIZE in mm

Kg/m

0.06

4.5

0.13

0.25

0.4

10

0.6

12.5

0.9

Kg/m

16

1.6

30x4mm

1.0

20

2.5

40x4mm

1.3

65x5mm

2.6

65x10mm

5,2

75x6mm

3.6

25
30
35
40
45
50
55
60
65
70
75
80
90
100
125
150
200

3.8
5.5
7.5
9.8
12.5
15.3
18.5
22.1
24.8
30.0
35.7
39.0
48.6
61.8
94.3
136.5
247.0

Please inquire for special finishes.

S S FLATS GRADE 304

DIAMETER

THICKNES

``

1.5MM

3/8``

1.0MM

``

1.0MM

3/8``

1.0MM

``

1.0MM

``

1.2MM

1``

1.0MM

1``

1.2MM

1``

1.5MM

1 ``

1.0MM

1 ``

1.2MM

1 ``

1.5MM

1 ``

1.2MM

1 ``

1.5MM

SIZE

Thickness

1.2MM

X3/4

1.0mm

2``
2``

1.5MM

S S RODS GRADE 304

SIZE

75x10mm

6.0

100x20mm

16.0

150x10mm

12.0

150x15mm
150x20mm

18.1
24.1

S S SQUARE TUBES GRADE 304-5.8MTRS LENGTH

1x1

1.0mm

2 ``

1.5MM

1x1

1.5mm

3``

1.5MM

1 x1

1.2mm

4``

1.5MM

1 x1

1.5mm

6``

2.0mm

2x2

1.5mm

S S ANGLES GRADE304
SIZE

Kg/m

20x20x3mm

1.0

30x30x3mm

1.3

40x40x4mm

2.4

50x50x5mm

3.7

70x70x6mm

6.5

80x80x6mm

7.4

100x100x8mm

12.4

150x150x10mm

23.3

12

13

BRASS

COPPER

CHEMICAL COMPOSITION

CHEMICAL COMPOSITION
Copper

Copper

99.99%

COPPER SHEETS
SIZE

THICKNESS

KG/Pc

2m x 1m

0.5mm

8.9

2m x 1m

1.0mm

17.8

2m x 1m

1.5mm

26.8

2m x 1m

2.0mm

35.6

2m x 1m

3.0mm

53.6

2m x 1m

6.0mm

107.2

58%

Lead

3%

Zinc

Balance

STANDARD STOCK SIZES

TYPICAL APPLICATION

General purpose mechanical and electrical applications; EDM For sparks erosion, earth rods,
electrodes for spot welding, bushes, bus bars, connectors etc

Formulae for calculating current rating as a function of constant area


I = 7.73 x A0.5P0.39
where
I = Current in amperes

A = Cross sectional area im mm2

P = Perimeter of conductor in mm

SIZE

ROUND

3/16

0.15

HEXAGON
-

0.27

0.30

5/16

0.42

0.46

3/8

0.60

0.66

0.76

1.07

1.18

1.36

5/8

1.67

1.85

2.10

2.14

2.66

3.09

7/8

3.27

3.61

4.23

4.30

4.72

5.51

6.70

7.50

8.60

9.70

10.70

12.30

13.10

14.50

16.90

17.20

19.00

22.00

21.70

24.00

27.00

26.80

30.00

34.00

38.60

55.00

68.60

120.00

170.00

SIZE

THICK

2m x 1m

0.5mm

KG/Pc
8.4

2m x 1m

1.0mm

16.8

2m x 1m

1.5mm

25.2

2m x 1m

2.0mm

33.6

2m x 1m

3.0mm

50.4

2m x 1m

6.0mm

100.8

BRASS SHEETS
TYPICAL APPLICATION

General purpose high quality engineering brass, Good machinability, used for nuts, bolts, washers etc.

Services available in Brass material





SQUARE

Extrusion of profiles
Gravity casting
Pressure die casting
Forging

14

15

SEAMLESS PIPES

UNEQUAL ANGLES

STANDARD STOCK SIZES

CARBON STEEL
ASTM A106 grade B Sch 40

CHEMICAL COMPOSITION
Carbon

0.30 max

Mangan.

0.29/1.06

Phos.

0.05

Sulph

0.06 max

Silicon

0.10 min

Chrom.

0.40

Molyb.

0.15

Nickel

0.40

DESIGNA- NOMINAL
TION
MASS

SIZE inch

Nominal
Bore
mm

Outside
Diameter
mm

Wall
Thickness
mm

Internal
Diameter
mm

Mass
(approx)
Kg/m

15

21.3

2.77

15.76

1.27

20

26.7

2.87

20.96

1.68

25

33.4

3.38

26.64

2.50

32

42.2

3.56

35.08

3.38

40

48.3

3.68

40.94

4.05

50

60.3

3.91

52.48

5.43

65

73.0

5.16

62.68

8.62

80

88.9

5.49

77.92

11.29

100

114.3

6.02

102.26

16.07

125

141.3

6.55

128.2

21.78

150

168.3

7.11

154.08

28.26

PRESSURE/TEMPERATURE RATING
Temperature C
Allowable stress MPa
Nominal Bore
mm

-29 to 343

371

399

413

103

99

89

82

Outside Diameter
mm

Wall Thickness
mm4

Maximum working pressure, MPa

15

21.3

2.77

7.60

7.27

6.56

6.02

20

26.7

2.87

6.87

6.58

5.94

5.45

25

33.4

3.38

8.27

7.92

7.14

6.55

32

42.2

3.56

7.43

7.12

6.42

5.90

40

48.3

3.68

6.93

6.63

5.98

5.49

50

60.3

3.91

6.24

5.97

5.38

4.94

65

73.0

5.16

8.39

8.03

7.25

6.64

80

88.9

5.49

7.54

7.21

6.51

5.97

100

114.3

6.02

9.88

9.45

8.53

7.82

125

141.3

6.55

8.68

8.31

7.49

6.87

150

168.3

7.11

7.88

7.52

6.81

6.24

TYPICAL SECTIONAL
RADIUS
AREA

Inclination
of V -V

DISTANCE OF CENTRE OF GRAVITY

AxAxt
mm

kg/m

Root
mm

103mm2

cX
mm

cX
mm

cX
mm

eX
mm

eU
mm

cU
mm

100 x 75
x 6

8,044

10

1,025

30,1

17,9

30,1

36,7

69,9

53,9

100 x 75
x 7

9,316

10

1,187

30,6

18,3

30,7

36,6

69,7

100 x 75
x 8

10,572

10

1,347

31,0

18,7

31,3

36,5

100 x 75
x 9

11,812

10

1,505

31,5

19,1

31,8

100 x 75
x 10

13,037

10

1,661

31,9

19,5

125 x 75
x 7

10,707

11

1,364

40,9

125 x 75
x 8

12,160

11

1,549

125 x 75
x 9

13,596

11

125 x 75
x 10

15,017

125 x 75
x 12

axis
tan

PAINT AREA

m2/m
length

m2/ton

0,548

0,341

42,44

54,1

0,549

0,341

36,67

69,5

54,2

0,547

0,341

32,29

36,5

69,4

54,3

0,546

0,341

28,92

32,4

36,5

69,2

54,5

0,544

0,341

26,18

16,4

28,9

42,2

86,7

58,4

0,360

0,391

36,58

41,4

16,8

29,8

42,0

84,4

58,6

0,360

0,391

32,11

1,732

41,8

17,2

30,3

41,9

84,1

58,8

0,358

0,391

28,81

11

1,913

42,3

17,6

30,8

41,7

83,8

59,1

0,357

0,391

26,00

17,812

11

2,269

43,1

18,4

31,7

41,5

83,3

59,5

0,354

0,391

21,92

150 x 75
x 9

15,362

11

1,957

52,7

15,7

28,7

45,0

90,0

51,1

0,260

0,441

23,77

150 x 75
x 10

16,979

11

2,163

53,2

16,1

29,1

44,8

97,7

56,3

0,261

0,441

25,94

150 x 75
x 11

18,581

11

2,367

53,6

16,5

29,5

44,7

97,4

61,6

0,260

0,441

23,77

150 x 75
x 12

20,167

11

2,569

54,1

16,9

29,9

44,5

97,1

66,9

0,259

0,441

21,34

150 x 90
x 9

16,441

12

2,095

49,5

20,0

35,6

50,5

101,5

70,4

0,368

0,470

28,63

150 x 90
x 10

18,176

12

2,315

50,0

20,4

36,1

50,3

101,0

70,6

0,361

0,470

25,84

150 x 90
x 12

21,599

12

2,751

50,8

21,2

37,1

50,0

100,5

71,1

0,358

0,470

21,75

150 x 90
x 15

26,615

12

3,390

52,0

22,3

38,4

49,8

99,8

71,6

0,354

0,470

17,64

16

17

SHAFTING

SHAFTING

070M20 (En3)

070M55 (En9)

BS970 of 1955

EN3

BS970 of 1955

EN9

AISI (American)

1020

W. Stoff (German)

1.1203

AISI (American)

1055

CHEMICAL COMPOSITION

HR

CHEMICAL COMPOSITION

Carbon

0.16-0.24

Carbon

0.50-0.60

Silicon

0.10-0.40

Silicon

0.10-0.40

Manganese

0.50-0.90

Manganese

0.50-0.90

Sulphur

0.05 Max

Sulphur

0.05 Max

Phosphorus

0.05 Max

Phosphorus

0.05 Max

CONDITION

Tensile
Strength
Rm MPa

Yield Stress
Re MPa

Rp0.2

A min on 5.65
S

CD or

560

440

420

10

CD &G

Hardness
HB

Limiting
Ruling
Section

Heat
treatment

6 13

530

420

390

12

1316

490

370

340

12

16 40

480

355

290

13

40 63

450

325

280

14

63 76

Tensile
Strength
Rm MPa

Yield Stress
Re MPa

Properties minima unless stated


Rp0.2 MPa

A min on 5.65
S

Hardness
HB

Limiting
Ruling
Section

700

355

12

201 / 255

63

600

310

13

170 / 223

250

700/ 850

415

385

14

201 / 255

100

775/ 925

480

450

14

233 / 277

63

850//1000

570

555

12

248 / 302

19

STANDARD STOCK SIZES


SIZE mm

Kg/m

16

1.6

SQUARE

20

2.5

0.3

25

3.9

STANDARD STOCK SIZES


SIZE

ROUND

HEXAGON

1/4
3/8

0.6

30

5.6

7/16

0.8

35

7.6

1.0

9/16

1.3

5/8

1.6

1.3
1.9

2.1

2.2

2.7

3.1

7/8

3.0

3.6

4.2

4.0

4.7

5.5

1 1/8

5.0

6.2

1 3/8

7.5

9.0

10.7

12.2

14.5

15.9

19.0

20.2

24.0

24.9

30.0

7.5

8.6

40

9.9

45

12.5

50

15.5

55

18.5

60

22.5

65

26.0

70

30.0

75

35.0

80

40.0

90

50.0

100

62.0

115

82.0

130

104.0

140

121.0

150

139.0

30.0

170

178.0

35.8

180

200.0

48.7

200

247.0

63..6

230

326.0

99.5

250

385.0

143.2

270

450

305

586.0

350

756.0

TYPICAL USES

Hafts, Bolts, Nuts, Studs, Couplings, and machinery components where a low tensile strength material is required.

N.B.
Actual mass will vary from theoretical mass
due to manufacturing tolerances.
6% allowance should always be made for
record of surface defects during machining.

TYPICAL USES

Sprockets, Cylinders, Crankshafts, Keys

18

19
DESIGNATION

NOMINAL
MASS

TYPICAL
RADIUS

SECTIONAL
AREA

AxAxt
mm

kg/m

Root
mm

103mm2

cX
mm

cX
mm

25 x 25 x 2,5

0,953

3,5

0,124

7,0

25 x 25 x 3

1,114

3,5

0,142

7,2

25 x 25 x 4,5

1,614

3.5

0.205

25 x 25 x 5

1,773

3,5

30 x 30 x 2,5

1,171

30 x 30 x 3
30 x 30 x 5

PAINT AREA

DISTANCE OF CENTRE OF GRAVITY

cX
mm

eX
mm

m2/m
length

m2/ton

7,0

9,9

8,7

0,097

103,2

7,2

10,2

8,8

0,097

87,4

7.4

7.4

11.0

0.097

59.9

0,226

8,0

8,0

11,3

9,1

0,097

54,8

3,5

0,146

8,1

8,1

11,5

10,5

0,116

100,9

1,363

3,5

0,174

8,4

8,4

11,8

10,5

0,116

85,3

2,180

3,5

0,278

9,2

9,2

13,0

10,7

0,116

53,2

40 x 40 x 2,5

1,582

3,5

0,988

10,5

10,5

14,9

14,1

0,155

98,7

40 x 40 x 3

1,874

3,5

0,235

10,7

10,7

15,2

14,0

0,155

84,2

40 x 40 x 4

2,417

3,5

0,308

11,2

11,2

15,8

0,155

64,3

40 x 40 x 5

2,974

3,5

0,379

11,6

11,6

16,4

14,1

0,155

52,2

40 x 40 x 6

3,516

3,5

0,448

12,0

12,0

17,0

14,3

0,155

44,0

45 x 45 x 3

2,131

3,5

0,266

11,8

11,8

16,7

15,7

0,174

83,3

45 x 45 x 4

2,742

3,5

0,349

12,3

12,3

17,5

0,174

63,5

45 x 45 x 5

3,378

3,5

0,430

12,8

12,8

18,1

15,8

0,174

51,5

50 x 50 x 3

2,367

0,296

13,1

13,1

18,5

17,5

0,194

85,1

50 x 50 x 4

3,056

0,389

13,6

13,6

19,2

17,6

0,194

63,0

50 x 50 x 5

3,770

0,480

14,0

14,0

19,9

17,6

0,194

51,5

50 x 50 x 6

4,469

0,569

14,4

14,4

20,4

17,7

0,194

43,4

50 x 50 x 8

5,819

0,741

15,2

15,2

21,6

18,0

0,194

33,3

60 x 60 x 4

3,696

0,471

16,0

16,0

22,6

21,0

0,233

63,7

60 x 60 x 5

4,568

0,582

16,4

16,4

23,2

21,1

0,233

51,0

60 x 60 x 6

5,423

0,691

16,9

16,9

23,9

21,1

0,233

43,0

60 x 60 x 8

7,088

0,903

17,7

17,7

25,0

21,4

0,233

32,9

EQUAL AND UNEQUAL ANGLES

65 x 65 x 5

4,974

0,634

17,7

17,7

25,0

22,9

0,253

50,95

65 x 65 x 6

5,908

0,753

18,0

18,0

25,6

22,6

0,253

42,90

Steel for structural sections is normally produced to SANS 1431 grade 350WA and BS EN 10025 grade 275JR.
For improved atmospheric corrosion resistance, COR-TEN A should be used.
See data sheet: COR-TEN (file reference E6.1)

70 x 70 x 6

6,380

0,813

19,3

19,3

27,3

24,6

0,272

42,6

70 x 70 x 8

8,358

1,065

20,1

20,1

28,5

24,8

0,272

32,5

70 x 70 x 10

10,273

1,309

20,9

20,9

29,6

24,1

0,272

26,4

For applications where mechanical properties of the steel are not important, angles (equal leg) in the size range 25 x 25 x 3 mm to 80 x 80 x 12 mm can be
ordered in the mild steel grade (commercial quality).

80 x 80 x 6

7,338

10

0,935

21,7

21,7

30,7

28,1

0,311

42,4

80 x 80 x 8

9,630

10

1,227

22,6

22,6

31,9

28,3

0,311

32,3

PROTECTIVE COATINGS

80 x 80 x 10

11,859

10

1,511

23,4

23,4

33,0

28,5

0,311

26,1

90 x 90 x 6

8,297

11

1,060

24,1

24,1

34,0

31,5

0,350

42,2

When choosing a rust prevention method for a steel component or structure, many technical factors including the environment, stress during transport,
storage, fitting or erection must be considered. Adequate preparation of the substrate is of vital importance to the ultimate success of the coating, as is
the method of application. Paint, hot-dip galvanizing or duplex coatings (zinc plus paint) can be specified for corrosion protection, depending on the
aggressiveness of the environment. Choice of the protective mechanism is considered to be the responsibility of the specifier, fabricator or end user.

90 x 90 x 7

9,608

11

1,224

24,5

24,5

34,7

31,6

0,350

36,8

90 x 90 x 8

10,904

11

1,389

25,0

25,0

35,3

31,7

0,350

32,1

90 x 90 x 10

13,447

11

1,713

25,8

25,8

36,5

31,9

0,350

26,1

100 x 100 x 6

9,259

12

1,180

26,4

26,4

37,4

35,1

0,390

42,19

WINDOW SECTIONS
CHEMICAL COMPOSITION
The window profiles are hot rolled from mild steel with a maximum carbon content of 0,30%
making it suitable for welding using any of the standard welding processes, usually without special
precautions. No test or analysis certificates are supplied.

MS ZED
SECTIONS

MS TEE
SECTIONS

Weight 6m
length in Kg
6.50
11.1

Weight 6m
length in Kg
5.20
6.66

Dimension
20 x 20 x 3mm
25 x 25 x 3mm

SPECIFICATION
SANS 1431: 1987
Gr 350WA

CODE
185 002

Dimension
20 x 20 x 3mm
25 x 25 x 3mm

Tensile Strength
(MPa)

Yield Strength
(MPa)

Elongation

480 - 650

350 min 16 mm

20% min on 5,65So1)

345 min > 16 mm

Impact Test
-

100 x 100 x 7

10,727

12

1,367

26,9

26,9

38,1

35,1

0,390

36,42

100 x 100 x 8

12,179

12

1,551

27,4

27,4

38,7

35,2

0,390

31,99

100 x 100 x 10

15,036

12

1,915

28,2

28,2

39,9

35,4

0,390

25,91

100 x 100 x 12

17,831

12

2,271

29,0

29,0

41,1

35,7

0,390

21,85

110 x 110 x 8

13,477

13

1,717

29,8

29,8

42,2

38,8

0,429

31,88

110 x 110 x 10

16,648

13

2,121

30,7

30,7

43,4

39,0

0,429

25,81

120 x 120 x 8

14,712

13

1,870

32,3

32,3

45,6

42,0

0,469

31,90

120 x 120 x 10

18,197

13

2,318

33,1

33,1

46,9

42,4

0,469

25,76

120 x 120 x 12

21,620

13

2,754

34,0

34,0

48,0

42,6

0,469

21,68

120 x 120 x 15

26,636

13

3,393

35,1

35,1

49,7

43,1

0,469

17,60

150 x 150 x 10

22,981

16

2,930

40,3

40,3

57,1

52,5

0,586

25,48

150 x 150 x 12

27,345

16

3,483

41,2

41,2

58,3

52,9

0,586

21,43

150 x 150 x 15

33,774

16

4,302

42,5

42,5

60,1

53,3

0,586

17,35

150 x 150 x 18

40,062

16

5,103

43,7

43,7

61,7

53,7

0,586

14,63

20

21

WEIGHT TABLE

UNIVERSAL BEAMS

SHEETS & PLATES

PLEASE NOTE:
We can cut sheets in special lengths.
We can also give hoops in coils.

THICKNESS
in mm

MILD STEEL
STAINLESS STEEL
C.R.C.A. SHEETS
GLAVANISED
in 8ft x 4ft

ALUMINIUM
in 8ft x 4ft

BRASS
in 8ft x 4ft

COPPER

0.4

9.33

3.23

10.2

10.7

0.5

11.7

4.03

12.7

13.3

0.6

14

4.48

15.3

16.0

0.8

18.7

6.45

20.4

21.3

1.0

23.3

8.06

25.5

26.6

1.2

28

9.68

30.6

32.0

1.5

35

12.10

38.2

39.9

2.0

46.7

16.10

51.0

53.3

2.5

58.3

20.20

637

66.6

2.8

65.3

22.60

71.4

74.6

3.0

70

24.20

76.4

79.9

4.0

93.3

32.30

102.0

107.0

4.5

105

36.30

115.0

120.0

6.0

140

48.40

153.0

160.0

7.0

164

8.0

187

9.0

210

10.0

234

12.0

280

15.0

350

18.0

420

20.0

468

22.0

514

25.0

585

30.0

702

32.0

749

38.0

887

50.0

1170

65.0

1515

75.0

1750

100.0

2335

THEORETICAL

milimeters

Mass kg/m

203 x 133
254 x 146

305 x 102

305 x 16.5

356 x 171

406 x 140
406 x 178

457 x 191

533 x 210

25.10
30.00
31.10
37.00
43.00
24.80
28.20
32.80
40.30
46.13
54.00
45.00
51.00
57.00
67.10
39.00
46.30
54.10
60.10
67.10
74.20
67.10
74.30
82.00
89.30
98.30
82.20
92.10
101.00
109.00
122.00

H
HEIGHT

B
WIDTH

tw
FLANGE

tf
WEB

mm

mm

Thickness(mm)

Thickness (mm)

203.2
206.8
251.5
256.0
259.6
304.8
308.9
312.7
303.8
307.1
310.9
352.0
355.6
358.6
364.0
397.3
402.3
402.6
406.4
409.4
412.8
453.6
457.2
460.2
463.6
467.4
528.3
533.1
536.7
539.5
544.6

133.4
133.8
146.1
146.4
147.3
101.6
101.9
102.4
165.1
165.7
166.8
171.0
171.5
172.1
173.2
141.8
142.4
177.6
177.8
178.8
179.7
189.9
190.5
191.3
192.0
192.8
208.7
209.3
210.1
210.7
211.9

7.8
9.6
8.6
10.9
12.7
6.8
8.9
10.8
10.2
11.8
13.7
9.7
11.5
13.0
15.7
8.6
11.2
10.9
12.8
14.3
16.0
12.7
14.5
16.0
19.6
19.6
13.2
15.6
17.4
18.8
21.3

5.8
6.3
6.1
6.4
7.3
5.8
6.1
6.6
6.1
6.7
7.7
6.9
7.3
8.0
9.1
6.3
6.9
7.6
7.8
8.8
9.7
8.5
9.1
9.9
11.4
11.4
9.6
10.2
10.9
11.6
12.8

tf
H

r
tw
B

UNIVERSAL COLUMNS
milimeters

152 x 152

CHEQUERED PLATES
THICKNESS in mm

NOMINAL
SIZE

MILD STEEL

ALUMINIUM

1.2

12.00

1.5

15.35

1.6

43.2

1.8

48.6

2.0

54

19.3

2.3

62.1

2.5

67.5

2.8

71.0

3.0

76.0

4.0

98.7

4.5

115.0

6.0

150.0

32.2

203 x 203

254 x 254

305 x 305

Mass kg/m

23.00
30.00
37.00
46.10
52.00
60.00
71.00
86.10
73.10
88.90
107.10
132.00
167.00
96.90
117.90
136.90
158.10

mm

mm

Thickness(mm)

Thickness (mm)

152.4
157.2
161.8
203.2
206.2
209.6
215.9
222.3
254.2
260.4
266.0
276.4
289.1
307.8
314.5
320.5
327.2

152.4
152.9
154.4
203.2
203.9
205.2
206.2
208.8
254.0
255.9
258.3
261.0
264.5
304.8
306.8
308.7
310.6

6.8
9.4
11.5
11.0
12.5
14.2
17.3
20.5
14.2
17.3
20.5
25.1
31.7
15.4
18.7
21.7
25.0

6.1
6.6
8.1
7.3
8.0
9.3
10.3
13.0
8.6
10.5
13.0
15.6
19.2
9.9
11.9
13.8
15.7

tf
H

tw
B

22

23

I.P.E SECTIONS

FLAT BARS

NOMINAL
SIZE

THEORETICAL

HEIGHT

WIDTH

FLANGE

WEB

milimeters

Mass kg/m

mm

mm

Thickness(mm)

Thickness (mm)

100 x 55
120 x 64
140 x 73
160 x 82
180 x 91
200 x 100

8.10
10.40
12.90
15.80
18.80
22.40

100.0
120.0
140.0
160.0
180.0
200.0

55.0
64.0
73.0
82.0
91.0
100.0

5.7
6.3
6.9
7.4
8.0
8.5

4.1
4.4
4.7
5.0
5.3
5.6

I.P.E AA SECTIONS
NOMINAL
SIZE

THEORETICAL

HEIGHT

WIDTH

FLANGE

WEB

milimeters

Mass kg/m

mm

mm

Thickness(mm)

Thickness (mm)

100 x 55
120 x 64
135 x74
140 x 73
160 x 82
180 x 91
200 x 100

6.72
8.36
6.98
10.05
12.31
14.90
17.95

97.6
117.0
135.0
136.6
156.4
176.4
196.4

55.0
64.0
74.0
73.0
82.0
91.0
100.0

4.5
4.8
3.2
5.2
5.6
6.2
6.7

3.6
3.8
2.9
3.8
4.0
4.3
4.5

CHANNELS

tw

tf

NOMINAL
SIZE

Dimension

Weight 6m
length in Kg

Dimension

Weight 6m
length in Kg

20 x 3mm

2.82

150 x 8mm

56.52

20 x 4mm

3.76

150 x 10mm

70.68

20 x 6mm

5.64

150 x 12mm

84.78

20 x 8mm

7.56

150 x 16mm

113.04

20 x 10mm

9.42

150 x 20mm

141.3

25 x 4mm

4.71

150 x 25mm

176.64

25 x 6mm

7.08

150 x 30mm

211.98

25 x 8mm

9.42

180 x 10mm

84.78

25 x 10mm

11.76

180 x 12mm

101.76

25 x 12mm

14.16

180 x 16mm

135.66

30 x 4mm

5.65

180 x 20mm

169.56

30 x 6mm

8.46

180 x 25mm

211.98

30 x 8mm

11.28

65 x 8mm

24.48

30 x 10mm

14.16

65 x 9mm

27.54

30 x 12mm

16.98

65 x 10mm

30.6

40 x 4mm

7.53

65 x 12mm

36.72

40 x 6mm

11.28

70 x 6mm

19.8

40 x 8mm

15.06

70 x 8mm

26.4

40 x 10mm

18.84

70 x 10mm

33.0

40 x 12mm

22.62

70 x 12mm

39.54

40 x 16mm

30.12

70 x 16mm

52.74

40 x 20mm

37.68

70 x 20mm

65.94

40 x 25mm

47.1

75 x 6mm

21.18

THEORETICAL

H
HEIGHT

B
WIDTH

tw
FLANGE

tf
WEB

50 x 4mm

9.42

75 x 9mm

31.8

50 x 6mm

14.16

75 x 12mm

42.42

milimeters

Mass kg/m

mm

mm

Thickness(mm)

Thickness (mm)

50 x 8mm

18.84

80 x 6mm

22.62

Dimension

57 x 51
76 x 38
100 x 50
120 x 55
127 x 64
140 x 60
152 x 76
160 x 65
178 x 54
178 x 76
180 x 70
200 x 75
200 x 80
229 x 76
254 x 76
254 x 89
260 x 90
300 x 100
305 x 89
381 x 102

6.84
6.70
10.60
13.40
14.90
16.00
17.90
18.80
14.51
20.84
22.00
23.30
29.40
26.10
28.27
35.70
37.90
46.20
41.80
55.05

57.2
76.2
100.0
120.0
127.0
140.0
152.4
160.0
177.8
177.8
180.0
200.0
220.0
229.0
254.0
254.0
260.0
300.0
305.0
381.0

50.8
38.1
50.0
55.0
63.5
60.0
76.2
65.0
54.0
76.2
70.0
75.0
80.0
76.0
76.0
89.0
90.0
100.0
89.0
101.6

6.1
6.8
8.5
9.0
9.2
10.0
9.0
10.5
8.3
10.3
11.0
11.5
12.5
11.2
10.9
13.6
14.0
16.0
13.7
16.3

6.1
5.1
6.0
7.0
6.4
7.0
6.4
7.5
5.8
6.6
8.0
8.5
9.0
7.6
8.1
9.1
10.0
10.0
10.2
10.4

50 x 10mm

23.58

80 x 8mm

30.12

100 x 30mm

141.3

50 x 12mm

28.26

80 x 10mm

37.68

100 x 40mm

188.4

50 x 16mm

37.68

80 x 12mm

45.24

100 x 50mm

235.5

50 x 20mm

47.1

80 x 16mm

60.3

200 x 10mm

94.2

50 x 25mm

58.86

80 x 20mm

75.63

200 x 12mm

113.04

60 x 6mm

16.98

80 x 25mm

94.2

200 x 16mm

150.72

60 x 8mm

22.62

80 x 30mm

113.04

200 x 20mm

188.4

60 x 10mm

28

80 x 40mm

150.72

200 x 25mm

235.5

60 x 12mm

26.26

90 x 6mm

25.44

250 x 10mm

117.6

60 x 16mm

45.24

90 x 8mm

33.9

250 x 12mm

141.6

60 x 20mm

56.52

90 x 10mm

42.42

250 x 16mm

188.4

60 x 30mm

84.78

90 x 12mm

50.88

250 x 20mm

235.5

110 x 6mm

31.08

90 x 16mm

250 x 25mm

294.36

Weight 6m
length in Kg

110 x 8mm

41.46

90 x 20mm

84.78

250 x 30mm

353.28

110 x 10mm

51.84

90 x 25mm

105.96

300 x 10mm

141.6

110 x 12mm

62.16

100 x 6mm

28.26

300 x 12mm

169.8

130 x 8mm

48.96

100 x 8mm

37.68

300 x 16mm

226.2

130 x 10mm

61.26

100 x 10mm

47.1

300 x 20mm

282.6

130 x 12mm

73.5

100 x 12mm

56.52

300 x 25mm

353.4

130 x 16mm

97.98

100 x 16mm

75.36

300 x 30mm

423.6

130 x 20mm

122.46

100 x 20mm

94.2

300 x 35mm

494.4

130 x 25mm

153.06

100 x 25mm

117.78

300 x 40mm

565.2

24

TWISTED BARS AND


DEFORMED BARS
SPECIFICATIONS

MS ANGLES
Dimension

toe
radius

rool
radius

toe
radius

20 x 20 x 3mm
25 x 25 x 2mm
25 x 25 x 2.5mm
25 x 25 x 3mm
25 x 25 x 4mm
25 x 25 x 6mm
30 x 30 x 2mm
30 x 30 x 3mm
30 x 30 x 4mm
30 x 30 x 5mm
30 x 30 x 6mm
40 x 40 x 2mm
40 x 40 x 2.5mm
40 x 40 x 3mm
40 x 40 x 4mm
40 x 40 x 6mm
45 x 45 x 3mm
45 x 45 x 4mm
45 x 45 x 5mm
50 x 50 x 3mm
50 x 50 x 4mm
50 x 50 x 5mm
50 x 50 x 6mm
50 x 50 x 8mm
60 x 60 x 4mm
60 x 60 x 5mm
60 x 60 x 6mm
60 x 60 x 8mm
60 x 60 x 10mm

Weight 6m
length in Kg
5.28
4.62
5.70
6.66
8.76
13.32
5.70
8.16
10.68
13.08
16.32
7.74
9.48
11.22
14.52
21.12
12.78
16.44
20.28
14.22
18.36
22.62
26.82
34.92
22.2
27.42
32.52
42.54
52.14

Dimension
70 x 70 x 6mm
70 x 70 x 8mm
70 x 70 x 10mm
80 x 80 x 6mm
80 x 80 x 8mm
80 x 80 x 10mm
90 x 90 x 6mm
90 x 90 x 8mm
90 x 90 x 10mm
90 x 90 x 12mm
100 x 100 x 8mm
100 x 100 x 10mm
100 x 100 x 12mm
100 x 100 x 15mm
120 x 120 x 8mm
120 x 120 x 10mm
120 x 120 x 12mm
120 x 120 x 15mm
150 x 150 x 10mm
150 x 150 x 12mm
150 x 150 x 15mm
150 x 150 x 18mm
200 x 200 x 16mm
200 x 200 x 18mm
200 x 200 x 20mm

Weight 6m
length in Kg
38.28
50.16
61.62
44.04
57.78
71.16
49.8
65.4
80.7
95.58
73.08
90.24
106.98
131.46
88.26
109.2
129.72
159.84
137.88
164.1
202.62
240.36
291
325.2
359.4

PROFILE DIMENSIONS AND WEIGHT OF SECTIONS


Nominal
Diameter
mm

Cross
Mass Per Metre Minimum Mass Maximum Mass
Sectional Area
kg
Per Meter
Per Meter
mm

28.3

0.222

0.20868

0.23532

50.3

0.395

0.3713

0.4187

10

78.5

0.617

0.59232

0.64168

12

113

0.888

0.85248

0.92352

16

201

1.58

1.5168

1.6432

20

314

2.47

2.3712

2.5688

25

491

3.85

3.696

4.004

32

804

6.31

6.0576

6.5624

TOLERANCES
The permissible deviation from nominal mass per meter shall be not more than +/- 4.5% on
nominal diameters greater than 8mm, and +/- 6.0% on nominal diameters less than or equal
to 8 mm.
LENGTH
The nominal length of steel bars is 12 meters.
The permissible deviation from the nominal length shall be +100/-0mm; other tolerances
may be agreed at the time of enquiry and order.

CHEMICAL COMPOSITION
Element
Carbon
Maganese
Sulphur
Phosphorous
Silicon
Chromium
Magnese plus Chromium

MISCELLANEOUS

Element Content
Maximum %
0.28
1.6
0.05
0.05
0.35
0.5
1.6

TWISTED BARS
Bars to Grade 460 or to KEBS Standard

M.S. PERFORATED SHEETS


SIZE
HOLE SIZE mm
2m x 1m

0.4

0.5

2m x 1m

0.6

0.8

2m x 1m

0.8

1.0

2m x 1m

0.9

1.2

2m x 1m

1.2

1.5

2m x 1m

1.2

2.0

2m x 1m

1.2

2.5

2m x 1m

1.5

3.0

S. No.

Properties

Characteristic Value

Typical Values

1
2
3

Yeild Strength, Mpa


Stress Ratio (TS/YS)
A5 Elongation, % (L=5Dn)

460
1.13
12

460 - 480
1.15 - 1.30
14 - 20

DEFORMED BARS
Bars of TMX brand to Grade 500
S. No.

Properties

Characteristic Value

Typical Values

1
2
3

Yeild Strength, Mpa


Stress Ratio (TS/YS)
A5 Elongation, % (L=5Dn)

500
1.13
16

520 - 625
1.15 - 1.30
18 - 25

25

26

27

Products Made Out Of


Wire Rod

BRC Mesh Tables


SQUARE MESH FABRIC
MESH
REF.

MESH SIZES
(NORMAL PITCH OF WIRES)

CROSS-SECTIONAL AREA
PER METRE WIDTH

WIRE SIZES

Main
mm

Cross
mm

NORMAL
MASS PER
M2

Weldmesh

Size

MM

Hole Size

BARBED WIRE

SIZE

Light Gauge

8x4x

2.2

75x75

610 mtrs long

16g x 25 kg

Medium Gauge

8x4x

2.6

75x75

480 mtrs long

16g x 20 kg

Heavy Gauge

8x4x

2.8

75x75
16g x 25 kg

Main
mm

Cross
mm

Main
mm

Cross
mm

610

200

200

2.5

2.5

8x4x

4.0

75x75

500 mtrs long

66

200

200

8x4x

3.4

50x50

400 mtrs long

16g x 20 kg

65

200

200

8x4x

4.0

60x60

180 mtrs long

12.5g x 25kg

A 393

200

200

10

10

393

393

6.16

8x4x

4.0

50x50

140 mtrs long

12.5g x 20kg

A 252

200

200

252

252

3.95

A 193

200

200

193

193

3.02

A 142

200

200

142

142

2.22

A 98

200

200

98

98

1.54

kg

STRUCTURAL MESH FABRIC


MESH
REF.

MESH SIZES
(NORMAL PITCH OF WIRES)

CROSS-SECTIONAL AREA
PER METRE WIDTH

WIRE SIZES

NORMAL
MASS PER
M2

Chainlink
fencing rolls
4 Feet to 8feet
width x 18
meters long

TYPE A

Heavy Gauge

NAILS

SIZE

4 Feet to 8feet
width x 18
meters long

TYPE B

Light Gauge

CLOUT NAILS
(In 50kg bags)

1 & 1.5

25KG

Ordinary Nails (In


50kg Bags)

1/ 1.5

50KG

Ordinary Nails
(In 50kg Bags)

2- 6

U NAILS
(In 50kg Bags)

1& 1.5

PENAL PINS
(In 50kg Bags)

1, 1.5 & 2

BLACK
BINDING WIRE

Main
mm

Cross
mm

Main
mm

Cross
mm

Main
mm

Cross
mm

kg

B 503

100

200

503

252

5.93

B 385

100

200

385

193

4.53

B 283

100

200

283

193

3.75

B 196

100

200

196

193

3.05

A 252

200

200

252

252

3.95

4.2MM

A 193

200

200

193

193

3.02

5.0MM

PENAL PINS

A 142

200

200

142

142

2.22

5.4MM

ROOFING NAILS
(In 50kg Bags)

1.5 twisted
umbrella head

GALVANIZED WIRE
(in 50kg rolls)

8/10/12.5/14/16/18

LONG MESH FABRIC


MESH
REF.

6.0MM

MESH SIZES
(NORMAL PITCH OF WIRES)

CROSS-SECTIONAL AREA
PER METRE WIDTH

WIRE SIZES

NORMAL
MASS PER
M2

Main
mm

Cross
mm

Main
mm

Cross
mm

Main
mm

Cross
mm

kg

C 785

100

400

10

785

70.8

6.72

C 503

100

400

503

49.0

4.34

C 385

100

400

385

49.0

3.41

C 100

100

400

283

49.0

2.16

LONG MESH FABRIC


MESH
REF.

ROUND BARS

6.5MM
7.0MM
8.0MM

CHICKEN WIRE
(in 30 meter rolls)

Size
"36 X 1/2"
"36 X 3/4"
"36 X 1"

MESH SIZES
(NORMAL PITCH OF WIRES)

CROSS-SECTIONAL AREA
PER METRE WIDTH

WIRE SIZES

NORMAL
MASS PER
M2

"36 X 11/2"
"72 X 1/2"
"72 X 3/4"

Main
mm

Cross
mm

Main
mm

Cross
mm

Main
mm

Cross
mm

kg

"72 X 1"

D 98

200

200

98.0

70.0

1.54

"72 X 1 1/2"

D 49

100

100

2.5

2.5

49.1

49.0

0.77

STANDARD SHEET AND ROLL SIZES The sheet and roll of fabrics shall be as specified in Table
LENGTH OF SHEET OR ROLL

WIDTH OF SHEET OR ROLL

Sheet of 4.8m

2.4m

Roll of 48 m

2.4m

28

29

Gabion Mattresses
and Baskets
ALL GABON MATTRESSES AND BASKETS
MESH AND WIRE SIZE.
MESH WIRE SIZE: 2.70MM DIA.COMMERCIAL GALV.
SALVEDGE WIRE SIZE: 3.40MM DIA. COMMERCIAL GALV.
MESH SIZE: 80MM X 100MM TRIPLE TWIST TYPE

DEFINITIONS
Tensile test

Test pieces are used for establishing mechanical properties. When the test is done. Four values (1, 2, 3 and 4) are obtained.

TENSILE STRENGTH
The stress required to rupture in tension (pull) , expressed in Megapascals (MPa). Also called Breaking Strength, Ultimate Strength and Ultimate
Tensile Strength.

YIELD STRENGTH
The stress at which a material exhibits a specified llimiting set, commonly taken by the offset method as 0.20 per cent of the specimen`s original
length, expressed in Megapascals.

ELONGATION
The amount of permanent stretch, after fracture in tension, expressed as a percentage of the specimen`s original length.

REDUCTION OF AREA
The difference between the original cross sectional area of a specimen and the least cross sectional area after rupture in tensile tests, expressed I
percentage of the original cross-sectional area.

IMPACT STRENGTH
A measure of toughness. The force to fracture a notched specimen with a single blow. Expressed in Joules (J) or foot-pounds of the energy absorbed.
Designated as Charpyor IzodImpact Strength, depending on the testing machine used.

HEAT TREATMENT
An operation or combination of operations involving the heating and cooling of a metal to obtain certain desirable conditions or properties, and
not for the sole purpose of mechanical working.

ANNEALING
Heating and cooling primarily:
To induce softness
To relieve internal stresses
To obtain the optimum combination of strength and ductility.

DUCTILITY
The property which permits deformation under tension without rupture. Values of nlongation and Reduction of Area are generally taken as a
measure of Ductility.

HARDNESSS
Resistance to plastic deformation by indentation, penetration, scratchimg or bending. Expressed by means of Brinell, Rockwell, Scleroscope or
Vickers Hardness numbers, depending upon the testing machine used and should be read in conjuction with specified mechanical required.

STRESS RELIEVING
Heating and cooling to effect the release of stresses contained in material induced by heating, welding or machining.

TEMPERING
Bringing about an intermediate condition in steel between being ductile and very hard, to provide a desired combination of hardness and ductility,
to achieve prescribed mechanical properties.

QUENCHING
This is the process carried out after material has been heated to the required temperature. The material is then immersed in specific cooling agents
to attain hardness which is dependant on the cooling speed which is possible for the hardening temperature concerned.

CASE HARDENING
In applications where it is necessary for components to have great toughness but, at the same time must have a high resistance to wear, the required hardness can be achieved by case hardening the outer surface by means of one of the following methods:

Carburizing
Carbonitriding
Nitriding
Nitrocarburising
Tuftriding
Flame Hardening
Induction Hardening


ALL GABION MATRESSES AND BASKETS WILL BE PROVIDED WITH 10MTS. OF
STITCHING WIRE 2.70MM DIA. COMMERCIAL GALV., FREE OF CHARGE
GABION BASKETS
SIZE: 3M X 1M X 0.5M
SIZE: 3M X 1M X 1M
SIZE: 2M X 1M X 1M
SIZE: 2M X 1M X 0.5 M
SIZE: 1M X 1M X 1M
SIZE: 1M X 1M X 0.5M
GABION MATRESSES
SIZE: 2M X 2M X 0.3M
SIZE: 2M X 1M X 0.3M
SIZE: 1M X 1M X 0.3M
SIZE: 6M X 2M X 0.3M

PLEASE ADD 10% TO ABOVE PRICES FOR GABIONS & MATRESSES


MADE FROM HEAVILY GALVANISED WIRE (MECCAFERRI TYPE)

SPECIFICATION: (BS 443: 1982 AND EQUIVALENT TO KS-04 261 - 1981
1. THE STEEL WIRE CONFORMS TO BS 1052 FOR TENSILE STRENGTH, THE WIRE
TENSILE STRENGTH WILL BE BETWEEN 33KG TO 55KG PER MM.
2. THE ZINC COATING CONFORMS TO BS 443 1982 i.e. BETWEEN 240GMS TO
290GMS PER SQUARE METRE
3. THE DIAMETER OF THE WIRE IS SUBJECT TO USUAL TOLERANCE OF 2 %
4. THE HEIGHT AND WIDTH OF THE GABION BOXES WILL HAVE A MANUFACTURING
GABION TOLERANCE OF 5% AND A LENGTH OF 3%

14. LIMITING HARDENING SECTION


The maximum section on which certain mechanical properties are guaranteed according to the British Standard Specification, BS 970 Pt of 1983.

Construction Steel Engineering Steel Special Steel


Plumbing Products Sanitary Ware Hardware
Wire Products Roofing Products Cements and Powders

HEAD OFFICE
FUNZI ROAD, OFF ENTERPRISE ROAD, INDUSTRIAL AREA, NAIROBI
P O BOX 18441 - 00500
TEL +254 20 350101/2, 558004, 651107/8 FAX +254 20 553097, 559393
MOBILE 0733 640 150 OR 0722 828 850
EMAIL info@apex-steel.com
NIKU HARDWARE
KOMBO MUNYIRI ROAD, GIKOMBA, NAIROBI P O BOX 18441 - 00500
TEL +254 20 6767260/2 FAX +254 20 6767260 MOBILE 0733 742 589 OR 0724 853 333
EMAIL niku@apex-steel.com
MINI HARDWARE DIVISION
KIRINYAGA ROAD, NAIROBI, P O BOX 18441 - 00500
TEL +254 20 227074 OR 213739 FAX +254 20 226832 MOBILE 0733 327 341
EMAIL mini@apex-steel.com
ROLLING MILL DIVISION
SOFIA MAKADARA ROAD, ATHI RIVER, P O BOX 18441 - 00500
TEL +254 45 22930/1 FAX +254 45 26397
EMAIL rmd@apex-steel.com
MOMBASA DIVISION
MWAKILINGO STREET, MOMBASA
P O BOX 84080 - 80100
TEL +254 41 2226471/2/3 OR 2226946 FAX +254 41 2311938 MOBILE 0733 640 151 OR
0723 832834
EMAIL mombasa@apex-steel.com

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