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ARTICLE IN PRESS

WAT E R R E S E A R C H 41 (2007) 519 – 529

Available at www.sciencedirect.com

journal homepage: www.elsevier.com/locate/watres

REVIEW

Discolouration in potable water distribution systems:


A review

Ir J.H.G. Vreeburga,, Dr. J.B. Boxallb


a
Technical University Delft, Kiwa Water Research, The Netherlands
b
University of Sheffield, UK

art i cle info ab st rac t

Article history: A large proportion of the customer contacts that drinking water supply companies receive
Received 15 June 2006 stem from the occurrence of discoloured water. Currently, such complaints are dealt with
Received in revised form in a reactive manner. However, water companies are being driven to implement planned
1 September 2006 activities to control discolouration prior to contacts occurring. Hence improved under-
Accepted 12 September 2006 standing of the dominant processes and predictive and management tools are needed.
Available online 14 December 2006 The material responsible for discolouration has a variety of origins and a range of
Keywords: processes and mechanisms may be associated with its accumulation within distribution
Potable water systems. Irrespective of material origins, accumulation processes and mechanisms,
Discolouration discolouration events occur as a result of systems changes leading to mobilisation of the
Proactive management accumulations from within the network. Despite this conceptual understanding, there are
Particles very few published practicable tools and techniques available to aid water companies in the
Cleaning planned management and control of discolouration problems. Two recently developed and
published, but different approaches to address this are reviewed here: the PODDS model
which was developed to predict levels of turbidity as a result of change in hydraulic
conditions, but which is semi-empirical and requires calibration; and the resuspension
potential method which was developed to directly measure discolouration resulting from a
controlled change in hydraulic conditions, providing a direct assessment of discolouration
risk, although intrinsically requiring the limited generation of discoloured water within a
live network. Both these methods support decision making on the need for maintenance
operations.
While risk evaluation and implementation of appropriate maintenance can be
implemented to control discolouration risk, new material will continue to accumulate
and hence an ongoing programme of maintenance is required. One sustainable measure to
prevent such re-accumulation of material is the adoption of a self-cleaning threshold, an
hydraulic force which a pipe experiences on a regular basis that effectively prevents the
accumulation of material. This concept has been effectively employed for the design of
new networks in the Netherlands. Alternatively, measures could be implemented to limit
or prevent particles from entering or being generated within the network, such as by
improving treatment or preventing the formation of corrosion by-products through lining

Corresponding author. Tel.: +31 30 606 95 76; fax: +31 30 606 11 65.
E-mail address: j.h.g.vreeburg@tudelft.nl (J.H.G. Vreeburg).
0043-1354/$ - see front matter & 2006 Elsevier Ltd. All rights reserved.
doi:10.1016/j.watres.2006.09.028
ARTICLE IN PRESS
520 WA T E R R E S E A R C H 41 (2007) 519– 529

or replacing ferrous pipes. The cost benefit of such capex investment or ongoing opex is
uncertain as the quantification and relative significance of factors possibly leading to
material accumulation are poorly understood. Hence, this is an area in need of significant
further practical research and development.
& 2006 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520
1.1. Particles in the distribution system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 521
2. Measurement and modelling techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 523
2.1. Turbidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 523
2.2. Resuspension potential method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 523
2.3. Cohesive transport model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 524
2.4. Other risk estimation tools and techniques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 524
3. Cleaning of networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525
3.1. Velocity criteria for flushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525
3.2. Shear stress criteria for flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 526
3.3. Self-cleaning threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 526
3.4. Longer term implications for cleaning strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 527
4. Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 527
5. Summary/conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 528
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 528

1. Introduction a reactive manner. Within modern customer focussed water


companies such reactive maintenance is no longer accepta-
A large proportion of the customer contacts that drinking ble, particularly within the regulatory framework of the UK.
water supply companies across the world receive stem from Water companies urgently need a practicable understanding
the occurrence of discoloured water. Fig. 1 shows a typical of the processes and mechanisms leading to discolouration
break down of customer contacts for a UK water company, incidents and to develop management tools and techniques.
while Fig. 2 shows an example of discoloured water supplied This paper reviews the techniques to assess the discoloura-
to a customer in Holland. tion risk and the strategies available to control this.
Discoloured water incidents as shown in Fig. 2 greatly affect
customer’s confidence in tap water quality and the quality of
service provided by water companies. Although good custo-
mer perception is a major driver for water companies (van
Dijk and Van der Kooij, 2005), thorough understanding of the
mechanisms and processes that lead to discolouration are
currently lacking or at least not applied widely. Hence, water
companies can only respond to discolouration complaints in

7% 0%

40%
34%

19%
No Water Pressure Problems
Discoloured Water Other Aesthetic Problems
Illness Complaint

Fig. 1 – Typical break down of reasons for customer contacts Fig. 2 – Example of discoloured water leading to customer
for a 5 year period for a UK water company. complaints.
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WAT E R R E S E A R C H 41 (20 07) 51 9 – 529 521

Although referred to as discolouration the visual effect Dutch and UK networks. Prince et al. (2003) shows similar
observed by customers is rarely colour in a strict water quality results in monitoring turbidity and velocity at different
sense, defined as contaminants absorbed into the chemical locations in the Melbourne drinking water distribution
composition of the water. Typically, if a ‘discoloured’ water system. The largest growth period of the network in the
sample is left to stand for a prolonged period (over night) it Netherlands was in the period 1945–1980, hence the average
will clear, and material will deposit. Hence, it can be age of the network is 45 years and the predominant pipe
concluded that it is particulate matter that the customer materials are PVC and AC. Conversely, in the UK the networks
experiences as ‘discolouration’. The measurable parameter have not experienced such intensive investment leading to
requiring investigation is therefore turbidity. However, differ- systems that are still dominated by cast iron pipes dating
ent particles have significantly different effects on perceived back over the last 100 years and beyond. The Australian
turbidity, or discolouration. A combination of factors includ- network researched by Prince et al. (2003) is of more recent
ing obscuration, reflection, refraction, diffraction and scatter date than the Dutch network and has seal coated concrete
contribute, although scattering usually dominates. Russell and PVC as dominant pipe material. The treatment histories
(1993) states that peak scattering occurs for particles at of the systems are also different with systems in the
around half a micron diameter with a rapid fall off for Netherlands having long adopted a very high standard of
suspensions of larger or smaller sizes. treatment and a policy of no chlorination, while the UK has
Particulate accumulations are also known to have a relation seen a variety of levels of service, although now all treatment
with biological activity (Gauthier et al., 1999). One to 12% of is to a high standard. The Australian network is supplied with
the organic matter in the particulate accumulations may unfiltered water, dosed with chlorine, fluoride and lime.
consist of bacterial biomass, making the deposits an im- These historic factors are key to understanding the levels of
portant factor in hygienic safety of drinking water. services and the processes leading to the occurrence of
Discoloured water events are difficult to study in real discolouration events as shown in Figs. 3a and b. This
systems because they often occur over short durations for difference is also manifest in the reactive trigger levels that
unpredictable reason. Fig. 3a and b show typical short companies use to instigate cleaning in response to disco-
duration events captured by turbidity instruments installed louration, typically around 4 contacts per 1000 properties in
in systems in the Netherlands and UK, respectively. The UK compared with 1–2 contacts per 1000 in the Netherlands
figures show that discolouration events have the same and 6 contacts per 1000 properties in Australia. This shows
characteristics: a sharp rise in turbidity that reduces within that despite obvious differences in systems, the same
a few hours, despite considerable differences between the discolouration problems occur. Intuitively, discolouration in
the Dutch systems should be almost non-existent with the
history of good treatment, very low leakage and a network
with a limited amount of cast iron pipes, but the figures show
that discolouration does occur and other processes are
involved besides corrosion. This may also highlight the
inconsistent nature of customers, with propensity to make
contact predominately when the quality of the water changes
from what is perceived as ‘normal’.

1.1. Particles in the distribution system

Discolouration is associated with the mobilisation of accu-


mulated particles from within distribution networks. Such
particles have different sizes and densities and hence
probably have different origins, often characterised as either
external sources or from processes occurring within the
(a)
system. Particles can enter the distribution network as
background concentrations of organic and inorganic material
30
from the source water (Lin and Coller 1997; South East Water,
Turbidity (NTU)

1998; Kirmeyer et al., 2000; Slaats et al., 2002; Ellison, 2003),


20 due to incomplete removal of suspended solids at the
treatment plant (Gauthier et al., 2001; Vreeburg et al., 2004b)
10 or be added to the water by the treatment plant itself, such as
carbon and sand particles, alum or iron flocs and bioparticles
0 originating from biofilters. The distribution system itself can
10/6/04 10/7/04 9/8/04 8/9/04 8/10/04 7/11/04
also produce particles such as from pipe and fitting corrosion
(b) Date
and lining erosion (Stephenson, 1989; Ruta, 1999; Gauthier et
Fig. 3 – (a) Typical discolouration event measured in a water al., 2001; Clement et al., 2002; Slaats et al., 2002; Boxall et al.,
distribution system in The Netherlands. (b) Typical 2003), biological growth (Le Chevallier et al., 1987; Stephen-
discolouration event measured in a UK water distribution son, 1989; Clark et al., 1993; Meches, 2001) and chemical
system. reactions (Stephenson, 1989; Sly et al., 1990; Walski, 1991; Lin
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522 WA T E R R E S E A R C H 41 (2007) 519– 529

and Coller, 1997; Kirmeyer et al., 2000); or external contam- wall. The exception to this is corrosion of ferrous pipes and
ination that may occur during operations such as pipe repairs fittings, which may contribute directly to layers at the pipes
(Gauthier et al., 1996; Slaats et al., 2002), intrusion (Gauthier wall, as well as material to bulk fluid which may then
et al., 1999; Kirmeyer et al., 2000; Prince et al., 2001) and accumulate in other non-ferrous pipes (Smith et al., 1999;
backflow. Possibly the most common and significant biologi- Boxall et al., 2003; Seth et al., 2004).
cal process is biofilm formation which can result from the To investigate the process of loss of material from the bulk
presence of assimilable organic carbon in the water or the fluid to the pipe wall a 6 m long pipe test facility was build out
pipe wall (van der Kooij, 2002). The effects of these complex of 100 mm internal diameter Perspex pipe. The facility was
and interacting processes is further complicated by exposure run in a pressurised re-circulating mode, with a downstream
to various different physical and chemical conditions during flow control. The source water was initially dosed with iron
passage through distribution systems including contact with chloride to a concentration of 10 mg/l iron corresponding to a
a range of different pipe materials and ages and different turbidity of 10 FTU. After 4 days of recirculation the turbidity
hydraulic conditions. The formation and growth of particles had dropped below 0.5 FTU, resulting in accumulation on the
is a very complex process which is currently poorly under- pipe walls as shown in Fig. 5 for the section of the pipe where
stood. Factors such as contact times, contact surface and the flow is stable, unaffected by curvature or entry/exit
hydraulic condition are likely to play an important role in conditions. What is particularly remarkable about Fig. 5 is
controlling these processes. These sources, external and that at low velocities only the lower half of the pipes
internal, rarely contribute directly to discolouration events accumulates iron flocs, while with the higher velocity flocs
but facilitate the gradual accumulation of material within the accumulate over the complete pipe perimeter. However, the
distribution system. size of the flocs formed will be a function of the flow regime
Next to the sources and growth of particles, it is important and the relatively pure iron chloride flocs formed are likely
to understand the hydraulic behaviour of the particles to to be larger than the size of particles typically seen in
determine the fate of the particles in the network. Boxall et al. discoloured water samples.
(2001) presented results for the distribution of particle sizes This phenomenon could be explained with turbophoresis
found in discoloured water samples, suggesting a repeatable (Young and Leeming, 1997). Turbophoresis is the process that
distribution of particle sizes irrespective of network condi- describes the turbulent transportation of particles from more
tions, source water etc. They suggested that the size range of turbid regions to less turbid regions in a flow pattern. The
the particles was predominately less than 0.050 mm, with an turbophoretic force is dependant of the gradient of turbulence
average size of around 0.010 mm and a significant number of over the flow profile. In pipe flow this means that particles are
particles in the sub 0.005 mm range. Boxall et al. (2001) went transported from the bulk fluid to less turbid regions near the
on to show that it is unlikely that gravitational settling alone wall where they can be trapped in cohesive layers. With
will be a sufficient force for accumulation of such particles as higher velocities the gradient is greater as the turbulence at
turbulent forces generated by even the lowest flows within a the pipe wall must always be zero, resulting in a larger force
distribution system are likely to be sufficient to over come driving particles from the centre to the wall of the pipe. In
gravity settling forces, particularly for the smaller sized light of this theory it can be suggested that at a flow rate of
particles found within discolouration samples which will 0.14 m/s the turbophoresis force exceed the gravitational
dominate discolouration due to their light scattering proper- force resulting in uniform supply of material at the pipe
ties. Fig. 4 shows material accumulation due to corrosion surface, while at 0.06 m/s the gravity and turbophoresic forces
processes around the complete circumference of pipe sam- where nearer to equilibrium.
ples and a lack of invert deposit, consistent with these Overall it can be concluded that the mechanism leading
concepts. Samples such as these have been installed in a to discolouration events are complex, poorly understood
laboratory facility and significant discolouration generated by and interactive. However, the processes may be understood
exposing them to flushing flow rates, despite the disturbance through a relatively easy concept. The cause of discoloura-
of weakly adhered material caused by obtaining the samples. tion is particles attached by some means to the pipe wall.
Whatever processes dominate the accumulation of material
within a distribution system, the processes may be concep-
tualised as the loss of material from the bulk fluid to the pipe

Pipe diameter 100 mm

Flow 0.06 m/s Flow 0.14 m/s

Fig. 5 – Photographs of accumulated material within a


Fig. 4 – Material accumulation around the complete Perspex pipe loop after 4 days re-circulation with high load
perimeter of a cast iron pipe samples. ferric chloride solutions (10 mg/l).
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WAT E R R E S E A R C H 41 (20 07) 51 9 – 529 523

and translated to a ranking of the discolouration risk. The


method is applied as follows:

Accumulation during normal flow Mobilization due to above normal flow  Isolate the pipe for which the discolouration risk is to be
assessed, as for uni-directional flushing (Antoun et al.,
Fig. 6 – Conceptual model of the fundamental processes
1999). The isolated length should be at least 315 m to be
leading to the occurrence of discolouration within potable
sure that only this single pipe is affected.
water distribution systems.
 Open a fire hydrant such that the velocity in the pipe is
increased by the additional 0.35 m/s above the actual
velocity and maintain for 15 min, after this reduce the
In normal flow the particles stay in their place and do not flow to normal (total length affected is 315 m).
affect the aesthetic quality of the water. If flows are increased  Monitor turbidity in the pipe throughout the 15 min of
above normal, scouring forces and shear stress increase extra velocity and beyond that until turbidity returns to
consequently and then the particles may be mobilised, the initial level.
sometimes leading to customer complaints, Fig. 6.

The result obtained from an RPM test is the turbidity


2. Measurement and modelling techniques response of a pipe. A typical example is shown in Fig. 7
highlighting four regions of the trace that are utilised to rank
While various research projects have been undertaken to discolouration risk.
investigate and improve understanding of the processes and The RPM elements are:
mechanisms leading to discolouration, as reviewed above,
there is a relatively small body of published material relating  Base level turbidity, the level preceding the hydraulic
to the derivation of the practicable tools and techniques that disturbance, used in estimating the time for the turbidity
are needed by the international water supply industry. to return to initial levels.
 Initial increase in turbidity during the first 5 min at the
2.1. Turbidity start of the hydraulic disturbance quantifies the top layer
that is immediately available and gives the instantaneous
Discrete instruments turbidity meters have been available as mobility of the particles resulting in peak turbidity.
proven and reliable instrumentation for some time, while  Development of turbidity during last 10 min of the
treatment work control has driven the development of hydraulic disturbance.
continuous, low range instruments for processes control.  Resettling time and pattern to base (initial) turbidity level
However, more robust instrumentation, with greater dynamic after stopping the disturbance. The duration here is
range and improved logging and communications technology important for the discolouration risk, the longer the
are now available suitable for deployment on distribution turbidity levels remain increased the greater the risk of
systems. Such equipment allow continuous monitoring at discolouration complaints.
several locations at the same time, making it possible to
record the changes in turbidity and hence to identify causal Discolouration risk ranking is based on five elements: the
factors (Slaats et al., 2002; van der Hoven and Vreeburg, 1992). maximum and average turbidity in the first 5 min and last
Data obtained from such turbidity meters have been used to
develop techniques to aid water companies to identify and
quantify discolouration risks within distribution networks
(Vreeburg, 1996).

2.2. Resuspension potential method

Irrespective of the origin, the presence and mobility of


deposits determines the discolouration risk. The resuspen-
tion potential method (RPM) as developed in the Netherlands
(Vreeburg et al., 2004a,b) is based on measuring the mobility
of the material in a network.
The RPM consists of a controlled and reproducible increase
of the velocity of 0.35 m/s in a pipe on top of the actual
velocity. The hydraulic shear stress as a result of the
increased velocity causes particles to mobilise, affecting the
turbidity of the water. The method is mainly applied in
100–150 mm pipes hence the absolute difference in shear
stress caused by the uniform velocity increase is not very Fig. 7 – Typical turbidity trace resulting from an RPM test,
large. The velocity of 0.35 m/s was empirically determined showing the four regions used to rate the discolouration
(Vreeburg et al., 2004a,b). The turbidity effect is monitored risk.
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524 WA T E R R E S E A R C H 41 (2007) 519– 529

Turbidity with RPM, before cleaning Turbidity with RPM, after cleaning
Disturbance 13:09 - 13:23 Disturbance 9:59 - 10:15
50 50
40

Turbidity [FTU]

Turbidity [FTU]
40
30 30
20 20
10 10
0 0
13:09 13:11 13:13 13:15 13:17 13:19 13:25 09:59 10:02 10:05 10:08 10:11 10:14
Time Time

Fig. 8 – Results of RPM method applied pre- and postcleaning to evaluate the effectiveness of the operations.

10 min of the disturbance and the time to clear. Each of these conditions (burst, re-zoning, increased demand etc.) may
can be rated on a scale from 0 to 3 and summed, characteris- expose the layers to shear stress in excess of their condi-
ing the experiment to a single figure on a scale of 0–15. The tioned cohesive strength and lead to a mobilisation of the
ranking tables can be adjusted based on the results obtained cohesive layers, resulting in a discolouration event.
and instrumentation used (i.e. average turbidity levels) to It should be noted that neither the source of material nor
obtain a spread of risk scores, providing the flexibility to tailor the mechanisms and processes leading to accumulation and
the method to different networks, Vreeburg et al. (2004a,b). binding of particles are considered explicitly within the
The RPM was developed within the joint research program modelling approach. However, through calibration of the
of the Dutch water companies (Bedrijfstakonderzoek BTO) empirical parameters describing layer strength characteris-
and has been applied by the Dutch water companies for more tics, mobilisation and accumulation mechanisms a range of
than a decade. The method is used to evaluate both the need processes and materials may be simulated.
for cleaning and through application following maintenance The model is used to predict turbidity as a result of
to evaluate effectiveness of cleaning regimes. Fig. 8 gives the hydraulic disturbance, and has been termed PODDS (predic-
result of a RPM before and after cleaning by flushing a pipe. tion of discolouration events in distribution systems). PODDS
Regular assessment with RPM in network can provide has been coded into EPANET (Rossman, 2000) and runs as a
information on the necessary frequency of cleaning. water quality element that utilises the EPANET hydraulic
solution, substance tracking and transport algorithms. The
2.3. Cohesive transport model incorporation of such a modelling approach into a calibrated
hydraulic model allows the simulation of the discolouration
As stated earlier Boxall et al. (2001) carried out theoretical risk (potential and impact) posed by different network areas
analysis of the interaction of particles of the size found to and hydraulic scenarios. Once calibrated the model may be
predominate in discoloured water samples with respect to the used to plan pro-active management strategies such as the
hydraulic forces generated within distribution networks, flushing of systems to reduce the risk of discolouration
concluding that forces and mechanisms above and beyond events.
gravity settling forces must be in effect to inhibit particle The model has been validated for data collected from
movement. Rather than trying to identify or quantify specific flushing operations in the UK (Boxall and Saul, 2005), as
contributing processes, they suggested a semi-empirical shown in Fig. 9, and for data collected in Australia (Boxall and
model that could be used to account for the effects of any Prince 2006).
such processes. The model they proposed was based on
theory developed to describe the erosion of estuarine mud 2.4. Other risk estimation tools and techniques
Parchure and Mehta (1985) and as applied to in-sewer
deposits by Skipworth et al. (1999). The authors are aware of two other projects currently in
The model is based on the concept that discolouration progress for the development of practicable tools and
material is held in stable cohesive layers attached to the pipe techniques to aid the water supply industry with the
walls of distribution systems and that these layers are identification and estimation of discolouration risk. The
conditioned by the usual daily hydraulic regime within the discolouration risk management (DRM) tool which is being
system. Within the model the material layers are described by developed and rolled out to UK industry by Ewan Group plc
a profile of discolouration potential versus layer strength, and Yorkshire Water Services (Dewis and Randall-Smith,
with an increase in potential corresponding to a decrease in 2005). DRM is a risk based assessment tool incorporating
strength. This strength, and hence layer state, is dictated by likelihood of pipe failure, discolouration and consequence
the shear stresses imposed by hydraulic conditions. Hence and is based on ‘expert panel’ risk trees. As such DRM is a
areas with low daily maximum hydraulic forces, such as pragmatic asset management and investment tool, but is
dead-end pipes, redundant loops, over sized pipes, zone limited by the discolouration knowledge and understanding
boundaries, extremities of loops etc. will have low strength of the required expert panels. The particles sediment model
characteristics and high discolouration potential, as has been (PSM) is being developed and trialled in Australia by the
noted in practice. The occurrence of disequilibria hydraulic Cooperative Research Centre (CRC). However, as far as the
ARTICLE IN PRESS
WAT E R R E S E A R C H 41 (20 07) 51 9 – 529 525

10
250
9
measured
simulated
200 8
measured 7

Turbidity, N (NTU)
turbidity, N (NTU)

150
simulated 6

100 4

3
50
2

1
0
0
5000 7500 10000 12500 15000
12000 13000 14000 15000 16000 17000 18000 19000

time, t (seconds) Time, t (seconds)

Flushing of a 76mm cast iron pipe Flushing of a 100mm UPV


70 100

90
60 measured measured
simulated 80 simulated
50 70
Turbidity, N (NTU)

turbidity, N (NTU)
60
40
50
30
40

20 30

20
10
10

0 0
2000 4000 6000 8000 10000 12000 23000 24000 25000 26000 27000 28000
Time, t (seconds) time, t (seconds)

2 stage flushing of a 76mm asbestos cement pipe Flushing of a 171mm asbestos cement pipe

Fig. 9 – Results of PODDS model simulation for four different flushing operations (after Boxall et al., 2005).

7
6
authors are aware, little or no material is currently in the
Turbidity (FTU)

public domain relating to this. 5


4
3
3. Cleaning of networks 2
1
Once an estimate of discolouration risk has been obtained it
0
is necessary to implement some network cleaning technique wed thu fri sat sun mon tue wed
to manage the risk. Three non-structural methods are Days of the week
commonly applied within the drinking water industry
world-wide: water flushing, water/air scouring and swab- Fig. 10 – Turbidity pattern after water/air scouring of a 4’’ CI
bing/pigging. Although all the methods are capable of main.
cleaning a network, there are large differences in costs and
effectiveness.
In general water flushing is the simplest and most cost water/air scouring) on a 100 mm cast iron main. The pattern
effective way of reducing the risk of discolouration. More of rising turbidity during stagnation in the night hours and
complete removal of all material from a pipe is only possible falling turbidity in the morning peak hours is typical for an
with more abrasive methods like swabbing and pigging. active corrosion process, Smith et al. (1999), Slaats et al.
However, these methods are comparatively expensive and (2002).
disruptive to the distribution systems. They also have the
potential to aggravate corrosion processes in ferrous pipes if 3.1. Velocity criteria for flushing
some form of internal lining is not applied following their
application. Established corrosion layers can effectively In the Netherlands a strict velocity criterion of 1.5 m/s has
protect underlying ferrous material, aggressive cleaning can been pursued as a cost effective mains cleaning technique
expose this underlying surface which will then start to since the 1990s. However, the efficiency and effectiveness of
corrode more rapidly generating material at the pipe wall the method is significantly influenced by a number of factors:
and releasing ferrous ions into the bulk fluid. Fig. 10 shows the strict use of a clear water front (through the use of valve
the turbidity after effects of abrasive cleaning (in this case operations to control flow routes and to separate the cleaned
ARTICLE IN PRESS
526 WA T E R R E S E A R C H 41 (2007) 519– 529

and still fouled network); thorough cleaning of all pipes in the dependent on several factors, including source water, pipe
network; and ensuring 2–3 times turn over of the volume of material and diameter, Boxall and Saul (2005). Relative
water in the pipe effected. An advantage of controlling flow discolouration risk, based on shear stress criterion, could be
routes is that the point of flushing can be located near to a judged as the average of the excess shear stresses caused by
ditch or a storm water run off. The flush point can be different changes in hydraulic conditions, with steady state
equipped with a dedicated flush point with a higher capacity shear stress (t) readily evaluated from:
than a normal hydrant, allowing high volume flows. D
Flushing guidelines, such as the Water Mains Cleaning t ¼ rg S0 , (1)
4
handbook (Miller, 1994) in the UK suggest diameter and
where r is shear stress, g acceleration due to gravity, D pipe
specific gravity dependent velocities for effective entrainment
diameter and S0 hydraulic gradient or head loss estimated by
and removal of material from within distribution systems.
every hydraulic network model. Hence, unlike velocity
Typically, such figures are based on classical sediment
criteria, shear stress criteria are diameter, roughness and
transport theory, such as presented by Stephenson (1989).
velocity squared independent.
UK guidance values range from 0.7 m/s in a 50 mm pipe to
1.3 m/s in a 200 mm pipe.
3.3. Self-cleaning threshold

3.2. Shear stress criteria for flushing It has been suggested that material will tend to accumulate in
areas with low velocities, such as dead ends, over sized pipes
From theoretical analysis based on particle size distribution and redundant loops. Such features are common in most
measurements of discoloured water samples, Boxall et al. networks as the systems are deigned to comply with large fire
(2001) suggested that traditional sediment transport theory is fighting demands that are typically far greater than consumer
not appropriate for describing the generation of discoloura- demands, particularly at the extremities of large systems and
tion within distribution systems. Suggesting that the pro- in smaller systems. A typical over sized looped network is
cesses are better described through consideration of the shown in Fig. 11a, the white pipe is part of the main transport
interaction of hydraulic shear stresses and the pipe wall/ system, while the distribution pipes are looped and of smaller
water interface with material layers. Similarly, Ackers et al. diameter. The velocities in such systems are low and the
(2001) recognised the importance of shear stress for the loops will probably experience flow reversals and tidal points,
mobilisation of material and recommended a value of lead to long residence times and risk of discolouration.
2.5 N/m2 that should be achieved by flushing. However, this On the basis that higher velocities within the systems
value is based on previous research and design principles for would reduce the potential for material accumulation and
sewer systems and may not be appropriate for distribution hence reduce the risk of discolouration a new approach to
systems. network design has been instigated in the Netherlands since
Simplified modelling may be attempted using the PODDS 1999 (van Boomen Vreeburg, 1999). The approach is based on
modelling assumptions that the discolouration potential of a fundamental rethinking of the fire fighting demand. In close
layers is a function of their strength characteristics, dictated cooperation with national fire fighting agencies in the Nether-
by the daily hydraulics and that increases in shear stress lands fire fighting codes have been amended to stipulate just
above this value, excess shear stress, will produce succes- 30 m3/h in residential areas in which buildings meet modern
sively more turbidity, as demonstrated by Boxall and Dewis fire fighting codes. With this reduced requirement pipe sizing
(2005). The greater the excess shear the greater the disco- is designed to meet expected customer demands and velocity
louration. It should be noted that this is a very simplified criteria. A velocity of at least 0.4 m/s is stipulated as being
approach, as the layer characteristics have been found to be sufficient to prevent accumulation of material. The value of

∅ 75 Flat ∅ 40
VP 350 kPa ∅ 63 VP 350 kPa
∅ 110
∅ 110 64
Flat house

116 85

Hospital 60 m3/h
Hospital
VP 350 kPa VP 350 kPa

Fig. 11 – (a) Conventional distribution network (van Boomen Vreeburg, 1999). (b) Distribution network after reduced fire
fighting demands (van Boomen Vreeburg, 1999).
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WAT E R R E S E A R C H 41 (20 07) 51 9 – 529 527

0.4 m/s is determined as a pragmatic value that is achievable cleaning frequency, such as reducing the rate of material
and weakly substantiated by the shear stresses caused by accumulation through investment (improving treatment
flow acceleration up to this value. The new design philosophy works or replacing/relining iron pipes), management (disin-
results in a distribution network that is branched with pipes fection regime to control biofilm growth) and operational
of relatively small diameter, such as shown in Fig. 11b (change the system hydraulics to impose increased hydraulic
showing declining diameters with distance to ensure the forces). However, the quantification and relative value of such
minimum velocity in the pipes whilst maintaining security of strategies in different situations is beyond current methods
supply. The new design rules are widely applied in the and understanding.
Netherlands resulting in a reduction in the average pipe
diameter by length in new networks, the rules are not only
accepted on the basis of improved water quality but also 4. Discussion
because the new networks are on average 20% cheaper to
construct than conventional ones. The savings are mainly Discolouration is a problem that is as old as public drinking
achieved by the reduction in length of the pipes because the water supply. Until a few years ago this phenomenon has had
loops are not closed anymore. Further development of the relatively little attention, however, with other improvements
design procedure comprises research to the pattern of water in the supply of drinking water discolouration is now the
consumption of individual houses, resulting in better esti- single most common reason for customer contacts. Research
mates of maximum flows (Blokker and Vreeburg, 2005). has been undertaken in the last decade into the underlying
The concept of a self-cleaning threshold, defined as a shear mechanisms of discolouration, going beyond the intuitive and
stress that a pipe experiences regularly, due to normal daily accepted causes like corrosion, such that new tools and
demand, that prohibits the accumulation of sufficient mate- techniques can be developed to support the implementation
rial within the pipe and hence pose no discolouration risk was of planned operation and maintenance strategies to control
investigated by Boxall and Prince (2006). They evaluated the discolouration risk. Most of the research however concen-
forces necessary to inhibit accumulation of material through trates on the composition of the removed sediment and the
evaluation of imposed shear stress rather than velocity, possible impacts on microbiological stability of the water
arriving at a value of 1.12 N/mm2 for a large diameter asbestos (Gauthier et al., 1996, 1999, 2001; Carriere et al., 2005; Torvinen
cement main for clay driven discolouration problems in et al., 2004; Zacheus et al., 2001; Barbeau et al., 2005). The
Melbourne, Australia. actual discolouration risk is not assessed or evaluated. This
research though has led to the concept that the gradual build
up of cohesive particulate layers in combination with
3.4. Longer term implications for cleaning strategies hydraulic disturbances are the mechanisms leading to
discolouration events.
Particles in the distribution network are the key to the Initial emphasis for the application of this research has
aesthetical water quality in the network. There are several been the development of practicable tools to identify dis-
ways to control the amount of particles in the network the colouration ‘hot spots’, producing a physical method (RPM)
practical impact of which are summarised in Fig. 12. and a modelling approach (PODDS). Managing these hot
The solid line represents the (re)charging of the network spots with monitoring and cleaning can control them,
with particles, increasing the risk of discolouration. Once a although the application of science behind such cleaning
certain threshold is reached remedial action is taken to clean has not yet led to optimal operations. Unidirectional flushing
the network, reducing the risk of discolouration. If nothing is recognised as a good technique, but guidelines are mainly
further is changed, the network will recharge with material driven by ‘‘Good management practices’’ (Friedman et al.,
from various sources re-accumulating resulting in the need 2002) to optimise the costs a flushing program rather than to
for further cleaning. This procedure gives the cleaning maximise the effect.
frequency for this network. However, there are various Guidelines based on shear stresses as well as general
possibilities for improving the quality or prolonging the guidelines on velocity illustrate the need for detailed cleaning
programs involving network simulation to design efficient
and effective cleaning protocols. This changes the image of
Effect of Effect of investment / management / cleaning from a low rated routine task with a low efficacy to
cleaning operational strategies an important water quality process that involves pro-active
Discolouration risk

Threshold level operation of networks. Practise in the Netherlands shows that


the strict application of three simple rules (velocity41.5 m/s,
clear water front and pipe turnover 2–3 times) is effective. Use
of pre- and postassessment of the discolouration risk either
with the RPM or other sediment sampling methods should be
Cleaning
a routine activity in the cleaning programs (Schaap and
Time
frequency 1 Vreeburg, 1999).
Cleaning frequency 2 Research challenges are now for developing better under-
standing of cleaning efficacy with particular reference to
Fig. 12 – Potential to manage discolouration risk in a improving understanding of the processes controlling the
network. refouling of systems. Such that the cleaning frequency, as
ARTICLE IN PRESS
528 WA T E R R E S E A R C H 41 (2007) 519– 529

shown in Fig. 12, can be predicted and managed. There are van Boomen, M., Vreeburg, J.H.G., 1999. Nieuwe ontwerprichtlij-
indications that these frequencies should be estimated in nen voor distributienetten (New design rules for distribution
terms of months rather than years. Preventing or limiting networks. Kiwa report SWE99.011, Nieuwegein, December
1999, ISBN 90-74741-78-9 (in Dutch).
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University, UK.
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