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Cast Iron Valves

JIS 5K/10K, Class 125

KITZ CAST IRON VALVES

STANDARD PRODUCTION RANGE


Valve type
Gate valves

Nominal Pressure

Fig. No.

Construction (Note)

JIS 5K

5FCM
10FCL
10FCLS
10FCLU
10FCWI
10FCHI
125FCL
125FCLS
125FCWI
125FCHI

B.B./O.S.&Y.
B.B./O.S.&Y.
B.B./O.S.&Y.
B.B./O.S.&Y.
B.B./I.S./N.R.S.
B.B./I.S./N.R.S.
B.B./O.S.&Y.
B.B./O.S.&Y.
B.B./I.S./N.R.S.

4
4
4
4
5
5
6
6
6
7

10FCJ
10FCJS
10FCJU
125FCJ
125FCJS

B.B./O.S.&Y.
B.B./O.S.&Y.
B.B./O.S.&Y.
B.B./O.S.&Y.
B.B./O.S.&Y.

8
8
8
8
8

10FCO
10FCOS
10FCOU
125FCO
125FCOS
10FWZ

Bolted cover
Bolted cover
Bolted cover
Bolted cover
Bolted cover
Wafer type

9
9
9
9
9
10

10FCY
125FCY

Bolted cover
Bolted cover

10
11

10FCT
10FCTB
10FCTR
10FCTB2L
10FCTR2L
125FCTB
125FCTR

Full bore
Full bore
Reduced bore
Full bore, 3-way
Reduced bore, 3-way
Full bore
Reduced bore

12
12
13
13
13
14
14

JIS 10K
JIS 10K
JIS 10K
JIS 10K
10K
Class 125
Class 125
Class 125
Class 125

Globe valves

JIS 10K
JIS 10K
JIS 10K
Class 125
Class 125

Swing check valves

JIS 10K
JIS 10K
JIS 10K
Class 125
Class 125
10K

Strainers

10K
Class 125

Ball valves

10K
10K
10K
10K
10K
Class 125
Class 125

Page

Product Coding
EX:

125 FC L S


 

 Nominal Pressure
125 ......... Class 125
5 ......... JIS 5K
10 ......... JIS 10K

NOTE

 Symbol of shell material

 Trim material

FC ........... Cast Iron

None ...... Bronze trim


U ............. 18-8 stainless steel
S .............. 13Cr stainless steel

 Type of valve
L .............. Gate valve
WI & HI ... Gate valve with indicator
J .............. Globe valve
O ............. Check valve
TB ........... Full port ball valve
TR ........... Reduced port ball valve

B.B. ........ Bolted bonnet

I.S. .......... Inside screw

O.S.&Y ... Outside screw & yoke

N.R.S. ..... Non-rising stem

KITZ CAST IRON VALVES

Size

DN
NPS

10

15

20

3/8

1/2

3/4

25
1

32
40
1 1/4 1 1/2

50
2

65
21/2

80
3

100 125 150 200 250 300 350 400 450 500 600
4
5
6
8
10
12
14
16
18
20
24

This catalog uses MPa, a SI unit, for indication of pressures. For readers' convenience, however, psi is also used for
ASME related products respectively.

The products introduced in this catalog are all covered by the ISO 9001 Certification awarded KITZ Corporation in 1989,
the earliest in the valve industry.

KITZ CAST IRON VALVES

JIS Valves Pressure-Temperature Ratings MPa

Basic Design Specifications


Nominal Pressure

JIS5K/10K

Class 125

JIS 5K

JIS 10K

10K

All Sizes

Sizes
2" to 12"

Sizes
FC300
14" to 24" all sizes

120(248) non-shock water

0.69

1.37

0.98

0.98

120(248) oil, water, air

0.49

0.98

0.86

0.86

Saturated steam

0.20

0.69/*0.20

0.69

0.69

10K

Face to face dimension

JIS B 2031 ASME B 16.10

KITZ Std.

End flange dimension

JIS B 2239 ASME B 16.1

JIS B 2239

Wall thickness

JIS B 2031

KITZ Std.

Material Specifications for Grey Iron Casting

Service temperature
C (F)

JIS materials

*Inside screw gate valves only.

FC200

FC250

FC300

200

250

300

Simplified Material Indication (as referred to in each page)

235

248

269

Bronze trim : Iron body with bronze trim


13 Cr. trim : Iron body with 13 Cr. trim
18-8 trim
: Iron body with 18 Cr.-8 Ni trim

Mechanical Properties
min.

Tensile strength (N/mm2)


Brinell hardness (HB) max.
ASTM A126 Class B

Tensile strength (min)

31ksi

Face at center, min.


Transverse test requirement

3,300 lb

Deflection at center, min.

0.12in

Certification by JIS Mark


ASME Valves Pressure-Temperature Ratings
Maximum Allowable Non-Shock Pressure
Class 125

temperature

Size 14 24

Slze 1 12
ber

-29 C
to 65
-29 to 65

13.8

10.3

80

13.3

9.8

100

12.7

9.2

120

12.1

8.6

140

11.5

8.0

160

10.8

7.4

6.9

180

10.2

200

9.6

220

9.0

232

8.6

178

Industrial Standardization Law of Japan provides an effective


measure to promote introduction of high level quality assurance system of manufacture and processing. Wherever KITZ
valves are identified with JIS Mark, it is officially certified
that such valves are produced under strict quality assurance
procedures and practices to satisfy the designated quality level stably and constantly.

178 to refrect the temperature of saturated steam at 8.6 bar.

Valve Position Indicators


A valve position indicator is provided on gate valves with inside
screw design as illustrated here.
Opening or closing valves does
not move the vertical position
of the stem. Instead, the position indicator visually indicates
three valve operating positionsfully opened, fully closed or half
opened.

Trim Materials
KITZ cast iron valves are provided with either one of the
three trim materials tabled below for versatility of service
applications.
Color coding is made on a spoke of the handwheel of gate or
globe valves and on the cover of swing check valves.
Trim material

Bronze seats / Brass stem

13 Cr. seats / stem

18-8 seats / stem

Color coding

Suffix of Fig.

None

Yellow

Red

KITZ CAST IRON VALVES

Outside Screw (O.S.) Valves and Inside Screw (I.S.) Valves


Outside Screw Gate Valve

(fully closed)

Inside Screw Gate Valve

(fully opened)

(fully closed)

(fully opened)

Stem threads are not exposed.

Stem threads are exposed.

Stem top protrudes while handwheel stays at the same position.

The wedge moves upwards while stem and handwheel stay at the same position.

Outside Screw Gate Valves

Inside Screw Gate Valves

Stem threads are not exposed to the fluid, and valve opening
operation moves the stem upwards while the handwheel
stays at the same position. Valve operating position can be
visually known by observing stem travel KITZ Fig. FCM, FCL,
FCLS and FCLU are designed this way.

Stem threads are exposed to the fluid and valve opening operation does not make movement of the stem or handwheel
so that valve operating position is not visible. A position indicator is provided for this reason.
Inside screw gate valves are generally designed shorter than
outside screw gate valves and the stem and handwheel stay
always at the same position. For this feature, inside screw
gate valves are widely employed for underground installation
or service in narrow areas with limited room. KITZ Fig. FCWI
and FCHI are designed this way.

Outside Screw Globe Valves


The stem and handwheel move upwards or downwards at
the same time, following valve opening or closing operation.
All KITZ globe valves are provided with this design.

Asbestos-free Packings and Gaskets


KITZ has led the industry in employing asbestos-free sealers for all cast iron valves, meeting the requirement of pollution-free
valve materials. PTFE impregnated glass fiber gland packings and compressed glass and aramid fiber gaskets are the standard
sealers for KITZ cast iron valves.

KITZ CAST IRON VALVES

JIS 5K

IRON GATE VALVE

Bolted bonnet, outside screw & yoke, rising stem.

Materials

Designed to JIS B2031

Fig. 5FCM
Bronze trim
SIZE 10 ONLY
D

H
(OPEN)

Parts
Body
Bonnet
Stem
Disc
Disc seat ring
Body seat ring
Gland
Gland packing
Gasket
Gland bolt/nut
Bonnet bolt/nut
Yoke sleeve
Hand wheel

Material
JIS Spec.
Cast Iron
FC200
Cast Iron
FC200
Forged Brass
C3771BD
Cast Iron
FC200
Bronze
CAC406
Bronze
CAC406
Ductile Iron
FCD-S
Asbestos-free
Asbestos-free
Carbon Steel
Carbon Steel
Bronze
CAC406
Cast Iron
FC250

For JIS Valves Pressure-Temperature Ratings MPa,


refer to page 2.

Dimensions
Valve Size
L
H
D

212
65

3
80

4
100

5
125

6
150

8
200

10
250

160
328
160

170
382
170

180
436
170

200
532
225

220
627
225

240
726
250

260
919
280

300
1134
350

Face-to-face
Height (OPEN)
Handwheel Diameter

JIS 10K

mm

2
50

IRON GATE VALVE

Bolted bonnet, outside screw & yoke, rising stem.

Materials

Designed to JIS B2031

Fig. 10FCL

Fig. 10FCLS

Fig. 10FCLU

Bronze trim

Stainless steel trim


(13 Cr.)

Stainless steel trim


(18-8)

Parts
Body
Bonnet
Stem
Disc
Disc seat ring
Body seat ring

SIZE 10 & LARGER


H

JIS Spec.

Material

10FCL

Cast Iron
Cast Iron
Brass/Stainless Steel

C3771BD

Cast Iron
Brass/Stainless Steel

Bronze
11/2 to 14 Ductile Iron
Gland
Stainless Steel
16 to 24
Gland packing
Gasket
Gland bolt/nut
Bonnet bolt/nut
Yoke sleeve
Bronze
Cast Iron
11/2 to 8
Hand wheel
Ductile Iron
10 to 24

CAC406
CAC406

10FCLS

FC200
FC200
SUS403
FC200
SUS403
SUS403
FCD-S
SUS403

10FCLU

SUS304
SUS304
SUS304

Asbestos-free
Asbestos-free
Carbon Steel
Carbpn Steel
CAC406
FC250
FCD400

For JIS Valves Pressure-Temperature Ratings MPa,


refer to page 2.
L

Dimensions
Valve Size
L
H
D

Face-to-face
Height (OPEN)
Handwheel Diameter

*JIS Mark is not applicable

mm

112*
40

2
50

212
65

3
80

4
100

5
125

6
150

8
200

10
250

12
300

14*
350

16*
400

18*
450

20*
500

24*
600

165
306
160

180
343
170

190
389
170

200
462
200

230
547
250

250
648
280

270
759
300

290
956
350

330
1168
400

350
1363
450

381
1560
500

406
1795
600

432
1995
600

457
2230
680

508
2640
760

KITZ CAST IRON VALVES

JIS 10K

IRON GATE VALVE

Bolted bonnet, inside screw with indicator, non-rising stem.

Materials

Designed to JIS B2031

Fig. 10FCWI
Bronze trim
SIZE 8 & LARGER

Parts
Body
Bonnet
Stem
Disc
Disc seat ring
Body seat ring
Gland
Gland packing
Gasket
Gland bolt/nut
Bonnet bolt/nut
Bonnet bushing
Hand wheel

11/2 to 8
10 to 12

Material
JIS Spec.
Cast Iron
FC200
Cast Iron
FC200
Forged Brass
C3771BD
Cast Iron
FC200
Bronze
CAC406
Bronze
CAC406
Ductile Iron
FCD-S
Asbestos-free
Asbestos-free
Carbon Steel
Carbpn Steel
Bronze
CAC406
Cast Iron
FC250
Ductile Iron
FCD400

For JIS Valves Pressure-Temperature Ratings MPa,


refer to page 2.

Dimensions

L
H
D

mm

112
40*

2
50

212
65

3
80

4
100

5
125

6
150

8
200

10
250

12
300

Handwheel Diameter

165
285
160

180
313
180

190
344
180

200
401
200

230
444
250

250
517
280

270
577
300

290
693
350

330
814
400

350
925
450

Valve Size

Face-to-face
Height

*No JIS Mark

10K

IRON GATE VALVE

Bolted bonnet, inside screw with indicator, non-rising stem.

Materials

Fig. 10FCHI

Parts
Body
Bonnet
Stem

Bronze trim
SIZE 8 & LARGER

Disc

11/2
2 to 12

Disc seat ring


Body seat ring
Gland
Gland packing
Gasket
Gland bolt/nut
Bonnet bolt/nut
Bonnet bushing
Hand wheel

Material
JIS Spec.
Cast Iron
FC300
Cast Iron
FC300
Forged Brass
C3771BE
Bronze
CAC406
Cast Iron
FC300
Bronze
CAC406
Bronze
CAC406
Ductile Iron
FCD-S
Asbestos-free
Asbestos-free
Carbon Steel
Carbpn Steel
Bronze
CAC406
Cast Iron
FC250

120 Non-shock water 1.0 MPa, 120 Water, oil, air 0.9 MPa
Saturated steam 0.7 MPa

Dimensions

L
H
D

mm

112
40

2
50

212
65

3
80

4
100

5
125

6
150

8
200

10
250

12
300

Handwheel Diameter

140
210
140

146
250
140

159
285
160

165
350
160

171
400
180

190
460
225

210
515
225

241
635
300

273
760
350

305
870
350

Valve Size

Face-to-face
Height

KITZ CAST IRON VALVES

Class 125

IRON GATE VALVE

Bolted bonnet, outside screw & yoke, rising stem.

Materials

Fig. 125FCL

Fig. 125FCLS

Bronze trim

Stainless steel trim


(13 Cr.)

Material

Parts

SIZE 10 TO 12

Cast Iron
Cast Iron

Body
Bonnet
Stem
Disc
Disc seat ring
Body seat ring
Gland
Gland packing
Gasket
Gland bolt/nut
Bonnet bolt/nut
Yoke sleeve
Hand wheel

ASTM Spec.
125FCL
125FCLS
A126 CL. B
A126 CL. B

Brass/Stainless Steel

B124 C37700

A276 Type403

A126 CL. B
Bronze/Stainless Steel
B62
A182 Gr.F6a
B62
A182 Gr.F6a
Bronze
Ductile Iron
Asbestos-free
Asbestos-free
Carbon Steel
Carbon Steel
B62
Bronze
A126 CL. B
Cast Iron
Ductile Iron
Cast Iron

2 to 10
12 & 14

For ASME Valves Pressure-Temperature Ratings, refer to page 2.

Dimensions
Valve Size
L
H
D

NPS
DN

Face-to-face
Height (OPEN)
Handwheel Diameter

Class 125

mm

2
50

212
65

3
80

4
100

5
125

6
150

8
200

10
250

12
300

14
350

178
328
160

190
382
170

203
436
170

229
532
225

254
627
225

267
726
250

292
919
280

330
1134
350

356
1363
450

381
1560
500

IRON GATE VALVE

Bolted bonnet, inside screw with indicator, non-rising stem.

Materials

Fig. 125FCWI
Bronze trim

SIZE 8 & LARGER

Material
ASTM Spec.
Cast Iron
A126 CL. B
Cast Iron
A126 CL. C
Forged Brass
B124 C37700
Cast Iron
A126 CL. C
Bronze
B62
Ductile Iron
Asbestos-free
Asbestos-free
Carbon Steel
Carbon Steel
Bronze
B62
Bronze
B62
Cast Iron
A126 CL. B

Parts
Body
Bonnet
Stem
Disc
Disc seat ring
Gland
Gland packing
Gasket
Gland bolt/nut
Bonnet bolt/nut
Body seat ring
Bonnet bushing
Hand wheel

For ASME Valves Pressure-Temperature Ratings, refer to page 2.

Dimensions
Valve Size
L
H
D

NPS
DN

Face-to-face
Height
Handwheel Diameter

2
50

212
65

3
80

4
100

5
125

6
150

8
200

10
250

12
300

178
250
140

190
285
160

203
350
160

229
400
180

254
465
225

267
515
225

292
630
300

330
760
350

356
870
350

KITZ CAST IRON VALVES

Class 125

IRON GATE VALVE

Bolted bonnet, inside screw & yoke, non-rising stem.

Materials
Parts
Body
Bonnet
Stem
Disc

Fig. 125FCHI
Bronze trim

SIZE 8 ONLY

11/2
2 & larger

Disc seat ring


Body seat ring
Gland
Gland packing
Gasket
Gland bolt/nut
Bonnet bolt/nut
Bonnet bushing
Hand wheel

Material
ASTM Spec.
Cast Iron
A126 CL. C
Cast Iron
A126 CL. C
Forged Brass
B124 C37700
Bronze
B62
Cast Iron
A126 CL. C
Bronze
B62
Bronze
B62
Ductile Iron
Asbestos-free
Asbestos-free
Carbon Steel
Carbon Steel
Bronze
B62
Cast Iron
A126 CL. B

Design Specifications
Items
Shell wall thickness and general valve design
Face-to-face dimensions End-to-end dimensions
End flange dimensions Gasket contact facing

KITZ Standard
KITZ Standard
ASME B16.1 Class 125

For ASME Valves Pressure-Temperature Ratings, refer to page 2.

Dimensions
Valve Size
L
H
D

NPS
DN

Face-to-face
Height
Handwheel Diameter

mm

112
40

2
50

212
65

3
80

4
100

5
125

6
150

8
200

140
210
140

146
250
140

159
285
160

165
350
160

171
400
180

190
465
225

210
575
225

241
630
300

Mounting of Seat Rings


In case of KITZ cast iron gate valves, seat rings are mounted on the valve disc either by means of threading or
press-fitting. For example,10K outside screw gate valves are provided with threaded seat rings which are ideal
for saturated steam service. Or, 10K inside screw gate valves are provided with mechanically press-fit seat rings
by means of patented special process to suit them also for saturated steam service. All KITZ cast iron globe and
check valves are provided with threaded seat rings.

Threaded seat ring

Press-fit seat ring

KITZ CAST IRON VALVES

JIS 10K

IRON GLOBE VALVE

Bolted bonnet, outside screw & yoke, rising stem.

Materials

Designed to JIS B2031

Fig. 10FCJ

Fig. 10FCJS

Fig. 10FCJU

Bronze trim

Stainless steel trim


(13 Cr.)

Stainless steel trim


(18-8)

Parts
Body
Bonnet
Stem
Disc

SIZE 2 & LARGER

10FCJ

10FCJS

Cast Iron
Cast Iron
Brass/Stainless Steel
11/4 & 2

Bronze/Stainless Steel

21/2 & lager

Cast Iron

Disc seat ring


Body seat ring
Gland
11/2 to 14
Gland packing
Gasket
Gland bolt/nut
Bonnet bolt/nut
Yoke bushing
Hand wheel 11/2 to 6

H
(OPEN)

JIS Spec.

Material

8 only
10 only

Bronze/Stainless Steel

Bronze
Ductile Iron

C3771BD
CAC406
CAC406
CAC406

10FCJU

FC200
FC200
SUS403
SUS403
FC200
SUS403
SUS403
FCD-S

SUS304
SUS304
SUS304
SUS304

Asbestos-free
Asbestos-free
Carbon Steel
Carbon Steel
CAC406
FC250
FCD400
FC200

Bronze
Cast Iron
Ductile Iron
Cast Iron

For JIS Valves Pressure-Temperature Ratings MPa,


refer to page 2.

Dimensions

L
H
D

mm

112
40

2
50

212
65

3
80

4
100

5
125

6
150

8
200

Handwheel Diameter

190
260
160

200
277
180

220
307
180

240
353
225

290
404
280

360
454
300

410
533
350

500
642
450

Valve Size
Face-to-face
Height (OPEN)

CLASS 125

IRON GLOBE VALVE

Bolted bonnet, outside screw & yoke, rising stem.

Materials

Fig. 125FCJ

Fig. 125FCJS

Bronze trim

Stainless steel trim


(13 Cr.)

Parts
Body
Bonnet
Stem
Disc

SIZE 2 ONLY

Material

H
(OPEN)

125FCJS

A126 CL. B
A126 CL. B
Brass/Stainless Steel B124 C37700 A276 type403
B62
A276 type403
Bronze/Stainless Steel
A126 CL. B
Cast Iron
Bronze/Stainless Steel
B62
A276 type403
B62
A276 type403
Bronze
Ductile Iron
Asbestos-free
Asbestos-free
Carbon Steel
Carbon Steel
B62
Bronze
Cast Iron
Ductile Iron

Cast Iron
Cast Iron
2 only
21/2 & lager

ASTM Spec.
125FCJ

Disc seat ring


Body seat ring
Gland
Gland packing
Gasket
Gland bolt/nut
Bonnet bolt/nut
Yoke bushing
Hand wheel 2 to 6
8 only

For ASME Valves Pressure-Temperature Ratings, refer to page 2.

Dimensions
Valve Size
L
H
D

NPS
DN

Face-to-face
Height (OPEN)
Handwheel Diameter

mm

2
50

212
65

3
80

4
100

5
125

6
150

8
200

203
277
180

216
307
180

241
353
225

292
404
280

330
454
300

356
533
350

495
642
450

KITZ CAST IRON VALVES

JIS 10K

IRON SWING CHECK VALVE

Bolted cover, swing type disc.

Materials

Designed to JIS B2031

Fig. 10FCO

Fig. 10FCOS

Fig. 10FCOU

Bronze trim

Stainless steel trim


(13 Cr.)

Stainless steel trim


(18-8)

Parts
Body
Cover
Hinge pin
Disc

11/4 & 4

Disc seat ring


Body seat ring
Arm
Gasket
Cover bolt/nut

SIZE 10 ONLY

10FCO

10FCOS

10FCOS

FC200
FC200
Brass/Stainless Steel
C3771BD SUS403
CAC406 SUS403
Bronze/Stainless Steel
FC200
Cast Iron
Bronze/Stainless Steel
CAC406 SUS403
CAC406 SUS403
Bronze
SCS13A
Stainless Steel
Asbestos-free
Carbon Steel

Cast Iron
Cast Iron

5 & lager

SIZE 4 & LARGER

JIS Spec.

Material

SUS304
SUS304
SUS304
SUS304

For JIS Valves Pressure-Temperature Ratings MPa,


refer to page 2.

Dimensions
B

Valve Size
L
H

Face-to-face
Height

mm

112*
40

2
50

212
65

3
80

4
100

5
125

6
150

8
200

10*
250

12*
300

14*
350

190
106

200
111

220
121

240
145

290
165

360
207

410
225

500
268

620
315

700
356

787
381

Only 12" & 14" for 10FCOS & 10FCOU. *No JIS Mark

CLASS 125

IRON SWING CHECK VALVE

Bolted cover, swing type disc.

Materials

Fig. 125FCO

Fig. 125FCOS

Bronze trim

Stainless steel trim


(13 Cr.)

Parts
Body
Cover
Hinge pin
Disc

Material

2 to 4
5 & lager

SIZE 10 ONLY

125FCOS

A126 CL. B
A126 CL. B
Brass/Stainless Steel
B124 C37700 A276 Type403
A182 Gr.F6a
B62
Bronze/Stainless Steel
A126 CL. B
Cast Iron
A182 Gr.F6a
Bronze/Stainless Steel
B62
A182 Gr.F6a
B62
Bronze/Stainless Steel
A351 Gr.CF8
Stainless Steel
Asbestos-free
Carbon Steel

Cast Iron
Cast Iron

Disc seat ring


Body seat ring
Arm
Gasket
Cover bolt/nut

SIZE 4 & LARGER

ASTM Spec.
125FCO

For ASME Valves Pressure-Temperature Ratings, refer to page 2.

Dimensions
Valve Size
L
H

Face-to-face
Height (OPEN)

NPS
DN

mm

2
50

212
65

3
80

4
100

5
125

6
150

8
200

10
250

203
111

216
121

241
145

292
165

330
207

356
225

495
268

622
315

KITZ CAST IRON VALVES

10K

IRON WAFER TYPE CHECK VALVE


Materials
Parts
Body
Pin
Disc
Nut 6 to 18
Plug 11/2 to 5

Fig. 10FWZ
Bronze trim
SIZE 8 & LARGER
F

Material
Cast Iron
Stainless Steel
Bronze
Stainless Steel
Carbon Steel

Bypass Valve
Parts
Bonnet

H (OPEN)

Items
Shell wall thickness and general valve design
Face-to-face dimensions End-to-end dimensions
End flange dimensions Gasket contact facing

KITZ Standard
KITZ Standard
Wafer Type (JIS 10K)

80C Non-shock water 1.4MPa


80C Water, oil, air 1.0MPa

Dimensions

L
H
F
D
d
R

6 to 18

JIS Spec.
Material
C3771BE
Brass
CAC406
Bronze
C3531
Brass
C3531
Brass
C3531
Brass
Asbestos-free

Design Specifications

11/2 to 5

Stem
Disc
Body seat ring
Grand packing

D
d

Valve Size

JIS Spec.
FC250+NBR
SUS304
CAC406
SUS304
S45CH

B
A

Height (OPEN)

10K

1 1/2
40
54
128
86
54
26

2
50
56
143
101
63
33

2 1/2
65
56
150
121
77
37

3
80
59
156
131
90
44

4
100
66
169
156
116
55

5
125
72
183
187
143
67

6
150
78
216
217
169
78

8
200
96
243
187
267
220
105

IRON Y-PATTERN STRAINER


L

mm

12
300
145
315
254
375
324
155

14
350
184
330
272
420
356
170

16
400
191
355
301
483
406
195

18
450
204
388
338
538
457
220

Bolted cover, Y-pattern body, Punched stainless


steel plate screen.

Materials

RIB SIZE 21/2 & LARGER

Fig. 10FCY

10
250
109
290
229
330
273
129

LIFTING HOLE
SIZE 8 & LARGER

H
H1

Parts
Body
Cap
3/8 to 11/2
Cover
2 & lager
Screen
Gasket
Cover bolt/nut
Plug
11/2 to 6

Material
JIS Spec.
Cast Iron
FC200
Brass
C3771BE
Cast Iron
FC200
Stainless Steel
SUS304
Asbestos-free
Carbon Steel
Stainless Steel
SUS304

Screen dimensions
A
1.4
1.5
3.0
5.0

Valve Size
3/8 to 2
2 1/2 to 5
6&8
10 & 14

SIZE 8 & LARGER

FOR SIZE 11/2 ONLY

UP TO SIZE 11/4

HOLE SIZE OF SCREEN

P
2.4mm
2.5mm
5.0mm
7.0mm

120 Non-shock water 1.4 MPa, 120 Water, oil, air 1.0 MPa
120 Gas 0.2 MPa, Saturated steam 0.7 MPa

Strainer dimensions
Valve Size
L
H
H1

10

Face-to-face
Height

B
A

38

12

34

10

15

20

1
25

115
46
64

125
57
82

140
63
91

150
77
114

mm

114
32

112
40

2
50

212
65

3
80

4
100

5
125

6
150

8
200

10
250

12
300

14
350

170
90
134

190
100
146

230
127
173

305
208
289

360
237
335

415
280
388

465
325
446

515
370
497

580
457
643

680
536
768

800
625
893

950
741
1047

KITZ CAST IRON VALVES

CLASS 125

IRON Y- PATTERN STRAINER

Bolted cover, Y-pattern body, Punched stainless


steel plate screen.

Materials

Fig. 125FCY

Parts
Body
Cover
Screen
Gasket
Cover bolt/nut
Plug
11/2 to 6

Bronze trim

RIB SIZE 21/2 & LARGER


LIFTING HOLE
SIZE 8 & LARGER

Material
ASTM Spec.
Cast Iron
A126 CL.B
Cast Iron
A126 CL.B
Stainless Steel A167 Type304
Asbestos-free
Carbon Steel
A307 Gr.B
Stainless Steel A276 Type304

Screen dimensions

H
H1

Valve Size
2 only
2 12 to 5
6&8
10 & 12

A
1.4
1.5
3.0
5.0

P
2.4mm
2.5mm
5.0mm
7.0mm

Design Specifications
Items
Shell wall thickness and general valve design
Face-to-face dimensions End-to-end dimensions
End flange dimensions Gasket contact facing

SIZE 8 & LARGER

HOLE SIZE OF SCREEN

KITZ Standard
KITZ Standard
ASME B16.1 Class125

For ASME Valves Pressure-Temperature Ratings, refer to page 2.

Dimensions
Valve Size
L
H
H1

Face-to-face
Height

NPS
DN

mm

2
50

212
65

3
80

4
100

5
125

6
150

8
200

10
250

12
300

14
350

250
168
208

285
212
289

315
242
335

370
284
388

420
325
446

490
370
497

570
440
589

680
515
694

800
600
818

950
740
993

11

KITZ CAST IRON VALVES

10K

IRON THREADED BALL VALVE (Full bore)


Materials

Fig. 10FCT

Material
JIS Spec.
Cast Iron
FC200
Cast Iron
FC200
Stainless Steel
SUS403
Stainless Steel SCS13A or SUS304
or SUS304TP
PTFE
PTFE
PTFE
Carbon Steel
Ductile Iron
FCD400

Parts
Body
Body cap
Stem
Ball

UP TO SIZE 1.1/4

Grand packing
Gasket
Ball Seat
Cap bolt
Handle

Design Specifications
Items
Shell wall thickness and general valve design
Face-to-face dimensions End-to-end dimensions
Threaded ends

KITZ Standard
KITZ Standard
JIS B0203

For Pressure-Temperature Ratings, refer to individual catalog.

L
SIZE 2.1/2 & 3

Blowout-proof stem

Dimensions
Valve Size
L
H
D

38

B
A

Face-to-face
Height
Handle

10K

12

12

10

15

20

1
25

72
71
130

80
102
130

85
105
130

95
125
160

mm

114
32

112
40

2
50

212
65

3
80

120
130
160

120
115
230

140
120
230

160
155
400

182
165
400

IRON BALL VALVE (Full bore)


Materials

Fig. 10FCTB
H
SIZE 10 ONLY
D

SIZE 6 & LARGER

Material
JIS Spec.
Cast Iron
FC200
Cast Iron
FC200
Stainless Steel
SUS403
Stainless Steel SCS13A or SUS304
or SUS304TP
PTFE
PTFE
PTFE
Carbon Steel
Ductile Iron
FCD400

Parts
Body
Body cap
Stem
Ball

Grand packing
Gasket
Ball Seat
Cap bolt
Handle

Design Specifications
L

UP TO SIZE

Items
Shell wall thickness and general valve design
Face-to-face dimensions End-to-end dimensions
End flange dimensions Gasket contact facing

11/4

KITZ Standard
KITZ Standard
JIS B2239 10K

For Pressure-Temperature Ratings, refer to individual catalog.

Blowout-proof stem

SIZE 21/2 TO 4, 6

SIZE 5 ONLY

SIZE 8 & 10 ONLY

Dimensions
Valve Size
L
H
D

Face-to-face
Height
Handle

B
A

12

34

15

20

1
25

110
102
130

120
105
130

130
124
160

*Note: Gear Operated. Contact KITZ or KITZ distributors for details.

12

mm

114
32

112
40

2
50

212
65

3
80

4
100

5
125

6
150

8
200

10
250*

140
128
160

165
114
230

180
121
230

190
154
400

200
163
400

230
199
460

300
219
460

340
292
1000

450
352
1500

533
477
-

KITZ CAST IRON VALVES

10K

IRON BALL VALVE (Reduced bore)


Materials

Fig. 10FCTR

Parts
Body
Body cap
Stem
Ball

Grand packing
Gasket
Ball Seat
Cap bolt
Handle

Material
JIS Spec.
Cast Iron
FC200
Cast Iron
FC200
Stainless Steel
SUS403
Stainless Steel SCS13A or SUS304
or SUS304TP
PTFE
PTFE
PTFE
Carbon Steel
Ductile Iron
FCD400

Design Specifications

Items
Shell wall thickness and general valve design
Face-to-face dimensions End-to-end dimensions*
End flange dimensions Gasket contact facing

SIZE 8 & 10

KITZ Standard
JIS B2002
JIS B2239 10K

*Nominal size 5, shall not be in accordance with JIS B2002

Blowout-proof stem

SIZE 6 ONLY

For Pressure-Temperature Ratings, refer to individual catalog.

SIZE 10 ONLY

Dimensions
Valve Size
L
H
D

mm
B
A

Face-to-face
Height
Handle

5
125

6
150

8
200

10
250

250
200
460

270
220
460

290
295
1000

330
355
1500

*No JIS Mark

10K

IRON 3-WAY BALL VALVE (Full or Reduced bore)


Materials

Fig. 10FCTB2L

Fig. 10FCTR2L

Full Bore:
Size 1 1/2 to 4

Reduced Bore:
Size 5 to 8

Parts
Body
Body cap
Stem
Ball
Grand packing
Gasket
Ball Seat
Cap bolt/nut
Handle

L1

Material
JIS Spec.
Cast Iron
FC200
Cast Iron
FC200
Stainless Steel
SUS403
Stainless Steel
SCS13
PTFE
PTFE
PTFE
Carbon Steel
Ductile Iron
FCD400

Note:
 Flow is between Ports "A" and "C" in Form 1. Flow is
between Ports "B" and "C" in Form 2. Flow paths in
Form 1 and Form 2 can be changed each other.
 When the fluid pressure P2 in the closed path is
higher than P1 in the open path, a little fluid
leakage may occur to P1 through the ball seat of the
closed path.

Design Specifications
Items
Shell wall thickness
Face-to-face dimensions End-to-end dimensions
End flange dimensions Gasket contact facing

Blowout-proof stem

JIS B2031
KITZ Standard
JIS B2239 10K

For Pressure-Temperature Ratings, refer to individual catalog.


Dimensions
Valve Size
L
L1
H
D

Face-to-face
Height
Handle

B
A

mm

112
40

2
50

212
65

3
80

4
100

5
125

6
150

8
200

210
105
115
230

220
110
120
230

250
125
155
400

260
130
165
400

330
165
200
460

370
185
205
460

430
215
225
460

540
270
295
1000

13

KITZ CAST IRON VALVES

CLASS 125

IRON BALL VALVE (Full bore)


Materials

Fig. 125FCTB

Material
Cast Iron
Cast Iron
Stainless Steel
Stainless Steel

Parts
Body
Body cap
Stem
Ball

SIZE 6 & 8
D

ASTM Spec.
A126 CL. B
A126 CL. B
A276 Type403
A276 Type 304
or A312 Gr.TP304
orA351 Gr.CF8
PTFE
PTFE
PTFE
Carbon Steel
Ductile Iron

Grand packing
Gasket
Ball Seat
Cap bolt
Handle

Design Specifications
Items
Shell wall thickness and general valve design
Face-to-face dimensions End-to-end dimensions
End flange dimensions Gasket contact facing

For Pressure-Temperature Ratings, refer to individual catalog.

Blowout-proof stem
SIZE 21/2 to 6

KITZ Standard
ASME B16.10 Class150
ASME B16.1 Class125

SIZE 8 ONLY

Dimensions
Valve Size
L
H
D

NPS
DN

Face-to-face
Height
Handle

CLASS 125

mm

2
50

212
65

3
80

4
100

6
150

8
200

178
120
230

190
155
400

203
165
400

229
200
460

394
295
1000

457
355
1500

IRON BALL VALVE (Reduced bore)


Materials

Fig. 125FCTR

Parts
Body
Body cap
Stem
Ball

Grand packing
Gasket
Ball Seat
Cap bolt
Handle

ASTM Spec.
A126 CL. B
A126 CL. B
A276 Type403
A312 Gr.TP304
or A351 Gr.CF8
PTFE
PTFE
PTFE
Carbon Steel
Ductile Iron

Design Specifications

L
H

SIZE 8 & 10

Blowout-proof stem
SIZE 6 ONLY

Material
Cast Iron
Cast Iron
Stainless Steel
Stainless Steel

SIZE 10 ONLY

Items
Shell wall thickness and general valve design
Face-to-face dimensions End-to-end dimensions
End flange dimensions Gasket contact facing

KITZ Standard
ASME B16.10 Class150
ASME B16.1 Class125

For Pressure-Temperature Ratings, refer to individual catalog.

Dimensions
Valve Size
L
H
D

14

Face-to-face
Height
Handle

mm
NPS
DN

6
150

8
200

10
250

267
220
460

292
295
1000

330
355
1500

KITZ CAST IRON VALVES

PIPE FLANGE DIMENSIONS

h
t
C
D

Class 125 ASME B16.1 - 2010


Nominal Size
NPS

h (Bolt Holes)

in.

mm.

Bolting

DN

in.

mm.

in.

mm.

in.

mm.

25

4.25

108

3.12

79.5

0.44

11.2

5/8

16

1/2

1 1/4

32

4.62

117

3.50

89.0

0.50

12.7

5/8

16

1/2

1 1/2

40

5.00

127

3.88

98.5

0.56

14.3

5/8

16

1/2

19

5/8

Number

Diam. of bolt

50

6.00

152

4.75

120.5

0.62

15.9

3/4

2 1/2

65

7.00

178

5.50

139.5

0.69

17.5

3/4

19

5/8

80

7.50

190

6.00

152.5

0.75

19.1

3/4

19

5/8

100

9.00

229

7.50

190.5

0.94

23.9

3/4

19

5/8

125

10.00

254

8.50

216.0

0.94

23.9

7/8

22

3/4

150

11.00

279

9.50

241.5

1.00

25.4

7/8

22

3/4

200

13.50

343

11.75

298.5

1.12

28.6

7/8

22

3/4

10

250

16.00

406

14.25

362.0

1.19

30.2

25

12

7/8

12

300

19.00

483

17.00

432.0

1.25

31.8

25

12

7/8

14

350

21.00

533

18.75

476.5

1.38

35.0

1 1/8

29

12

16

400

23.50

597

21.25

539.5

1.44

36.6

1 1/8

29

16

18

450

25.00

635

22.75

578.0

1.56

39.7

1 1/4

32

16

1 1/8

20

500

27.50

699

25.00

635.0

1.69

42.9

1 1/4

32

20

1 1/8

24

600

32.00

813

29.50

749.5

1.88

47.8

1 3/8

35

20

1 1/4

Remarks: Dimensions of mm in the above table are converted from inch dimension, for your convenience.

15

KITZ CAST IRON VALVES

PIPE FLANGE DIMENSIONS


Flat Face

Raised Face
h

h
t

C
D

g
C
D

JIS 5K Cast iron pipe flange dimensions JIS B2239 - 2004


Valve size

Unit: mm

t
D

Bolt
h

1 1/2

40

120

95

75

16

15

50

130

105

85

16

15

2 1/2

65

155

130

110

18

80

180

145

121

100

200

165

141

125

235

200

150

265

230

200

320

10

250

385

12

300

14

350

f
Number

Diam.

M12

M12

15

M12

18

19

M16

20

19

M16

176

20

19

M16

206

22

19

M16

280

252

24

23

M20

345

317

26

23

12

M20

430

390

360

28

23

12

M20

480

435

403

30

25

12

M22

Cast iron

JIS 10K Cast iron pipe flange dimensions JIS B2239 - 2004
Valve size

t
D

16

3/8

10

1/2
3/4

Unit: mm

Bolt
h

Cast iron

Number

Diam.

90

65

46

14

15

M12

15

95

70

51

16

15

M12

20

100

75

56

18

15

M12

25

125

90

67

18

19

M16

1 1/4

32

135

100

76

20

19

M16

1 1/2

40

140

105

81

20

19

M16

50

155

120

96

20

19

M16

2 1/2

65

175

140

116

22

19

M16

80

185

150

126

22

19

M16

100

210

175

151

24

19

M16

125

250

210

182

24

23

M20

150

280

240

212

26

23

M20

200

330

290

262

26

23

12

M20

10

250

400

355

324

30

25

12

M22

12

300

445

400

368

32

25

16

M22

14

350

490

445

413

34

25

16

M22

16

400

560

510

475

36

27

16

M24

18

450

620

565

530

38

27

20

M24

20

500

675

620

585

40

27

20

M24

24

600

795

730

690

44

33

24

M30

KITZ CAST IRON VALVES

TEMPERTURE-PRESSURE TABLE FOR SATURATED-VAPOUT

Temperature

Pressure (abs.)

Pressure (G)
Satulation
Temperature C

Pressure (G)

Pressure (abs.)

Satulation

MPa

MPa

Temperature C

Temperature C

Pressure (abs.)
MPa

Pressure (G)
MPa

Pressure (abs.)
MPa

Pressure (G)
MPa

70

0.03

-0.07

0.09

-0.01

99.1

0.10

100.0

80

0.05

-0.05

0.19

0.09

119.6

0.09

0.19

120.1

90

0.07

-0.03

0.29

0.19

132.9

0.19

0.29

133.2

100

0.10

0.39

0.29

142.9

0.29

0.39

143.2

110

0.14

0.04

0.49

0.39

151.1

0.39

0.49

151.3

120

0.19

0.09

0.58

0.48

158.1

0.49

0.59

158.3

130

0.26

0.16

0.68

0.58

164.2

0.58

0.68

164.3

140

0.36

0.26

0.78

0.68

169.6

0.68

0.78

169.8

150

0.47

0.37

0.88

0.78

174.5

0.78

0.88

174.7

160

0.61

0.51

0.98

0.88

179.0

0.88

0.98

179.3

170

0.79

0.69

1.17

1.07

187.1

0.98

1.08

183.2

180

1.00

0.90

1.37

1.27

194.1

1.17

1.27

190.0

190

1.25

1.15

1.56

1.46

200.4

1.37

1.47

197.4

200

1.55

1.45

1.76

1.66

206.2

1.56

1.66

203.4

210

1.90

1.80

1.96

1.86

211.4

1.78

1.88

208.9

220

2.32

2.21

2.45

2.35

222.9

1.96

2.06

213.8

230

2.79

2.69

2.94

2.84

232.8

2.45

2.55

223.8

240

3.34

3.24

3.43

3.33

241.4

2.94

3.04

234.5

250

3.97

3.87

3.92

3.82

249.2

3.92

4.02

250.6

260

4.66

4.56

4.90

4.80

262.7

4.90

5.00

263.9

270

5.50

5.40

5.88

5.78

274.3

5.88

5.98

275.3

280

6.41

6.31

6.86

6.76

284.5

6.86

6.96

285.4

290

7.44

7.34

7.84

7.74

293.6

7.84

7.94

294.5

300

8.59

8.49

8.82

8.72

301.9

8.82

8.92

302.7

310

9.87

9.77

9.80

9.70

309.5

9.80

9.90

310.9

320

11.28

11.18

11.76

11.66

323.1

11.76

11.86

323.8

330

12.86

12.76

13.72

13.62

335.1

13.72

13.82

335.6

340

14.61

14.51

15.69

15.59

345.7

15.69

15.79

346.2

350

16.47

16.37

17.65

17.55

355.4

17.65

17.75

355.8

360

18.77

18.67

19.61

19.51

364.1

19.61

19.71

364.5

370

21.15

21.05

21.57

21.47

372.0

21.57

21.67

372.5

17

E-120 14

Pressure-temperature ratings and other performance date published in this catalog have
been developed from our design calculation, in-house testing, eld reports provided by our
customers and / or published ocial standards or specications. They are good only to cover
typical applications as a general guideline to users of KITZ products introduced in this catalog.
For any specic application, users are kindly requested to contact KITZ Corporation for
technical advice, or to carry out their own study and evaluation for proving suitability of
these products to such an application. Failure to follow this request could result in property
damage and / or personal injury, for which we shall not be liable.
While this catalog has been compiled with the utmost care, we assume no responsibility for
errors, impropriety or inadequacy. Any information provided in this catalog is subject to
from-time-to-time change without notice for error rectication, product discontinuation,
design modication, new product introduction or any other cause that KITZ Corporation
considers necessary. This edition cancels all previous issues.
Read instruction manual carefully before use.

If any products designated as strategic material in the Foreign Exchange and Foreign Trade
Law, Cabinet Ordrer Concerning Control of Export Trade, Cabinet order Concerning Control
of Foreign Exchange and other related laws and ordinances ( Foreign Exchange Laws ) are
exported to any foreign country or countries, an export license issued by the Japanese
Government will be required under the Foreign Exchange Laws.
Further, there may be cases where an export license issued by the government of the United
States or other country will be required under the applicable export-related laws and
ordinances in such relevant countries.
The contract shall become eective subject to that a relevant export license is obtained from
the Japanese Government.

Printed in Japan

1403MZ

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