Beruflich Dokumente
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C O M
07
07
Hydraulic
Tensioning
Hydraulic
Wrench
Thermal
Tightening
The Simple
Solution:
Superbolt Tensioners are designed
as direct replacements for standard
bolting. They can be threaded
onto a new or existing bolt, stud,
threaded rod or shaft. With our
products, bolting is fast, safe,
easy and accurate.
Crane
Wrench
Sledgehammer
50,000
Torque (lbft)
Torque
Required
For Superbolt
Torquenut
1
2
3
4
5
Thread Diameter (In.)
Benefits:
Only Hand Tools Required
Standard torque wrenches/small
air tools can generate higher bolt
tensions than any other bolting
method available.
Time and Labor Savings
Vast time savings during installation/
removal have been realized. Multiple
workers and air tools can be used for
even faster installation and removal.
Holding Power
Superbolt products will not loosen
on properly designed joints when
correctly torqued. Prestressed
tensioners on bolts or studs remain
tight on vibrating, pulsating, or
reciprocating equipment, eliminating
downtime due to bolting.
Safe To Use
Eliminate common injuries associated
with other bolting methods. Our products
can be used in awkward locations
such as overhead bolts, on top of large
equipment, and also in hazardous
environments such as nuclear power
plants.
Accurate Preload
Our products provide precise tightening
control, which is critical for sensitive
applications such as gasketed flanges.
Consistent tension from stud to stud is
achieved.
Fits In Restricted Areas
Most applications can utilize standard
Superbolt products. However, specials
can be designed to fit a wide variety of
limited space applications.
Bolting Technology
Takes A Step Forward:
Application Examples:
Jackbolts are
tightened with a hand
torque wrench.
High compressive
strength jackbolts
have a small friction
diameter creating a
high thrust force with
relatively little torque.
A hardened washer
is used to transfer
force while protecting
the flange face and
casing.
The thrust force of
many jackbolts and
the opposite reaction
force of the main bolt
head create a strong
clamping force on the
flange.
Torque Comparison:
Superbolt vs. Hydraulic Wrench
Thread
Size
[Inch]
Bolt
Load
[lbs]
1
1-1/2
2
3
4
5
6
48,600
98,400
175,200
428,400
806,400
1,008,000
1,209,600
Hydraulic
wrench torque
for standard
Nut
[lbft]
716
2,173
5,160
18,925
47,497
74,214
106,868
Supernut
jackbolt
torque
(MTX series)
[lbft]
14
25
57
114
114
189
189
Superbolt products are protected by trademark rights and one or more U.S.
patents: RE 33490; 4,846,614; 5,083,889; 6,199,453; 6,381,827; 6,112,396;
6,263,764; other patents pending and corresponding foreign patents.
Table of Contents:
MT
For machinery applications.
Standard Torquenut
Replaces standard hex nuts.
CY
CY tensioners can be used on grade 8
High strength Torquenut bolts and studs with high preload
MTSX
For extra high loads.
Ultra high strength
Torquenut
SJX
Where limited headroom is available.
Compact Jamnut
SMX
For coupling and brake wheels on
Mill Motor Nut 600 and 800 series Mill Motors
NI
For direct replacement of std.
Bearing Locknut AN series bearing locknuts
MTA
For applications where jackbolts need
Armored Torquenut
to be protected from damage
STUDS
OEM quality studs from all materials.
Studs
Rolled threads to 6 dia.
EB
To replace fitted bolts for large
Radial Expansion Bolts machines such as turbine couplings
CN
For reciprocating compressor
Crosshead Jamnuts crosshead connection.
SP
Low torque method to tighten piston to
Piston Endnuts piston rods on all types of cylinders
SB8
Std. bolt type tensioner used
Standard Torquebolts
mostly in Grade 5 and B7 applications
SB12
High strength bolt type tensioner used
High strength Torquebolts in demanding applications (Grade 8)
SBU
The worlds strongest bolts
High Strength Ultrabolts made from exotic materials
SSJX
Bolt type tensioners that fit in a std.
Torquebolts with
counterbore of socket head capscrews
set screws
6
7
8
9
9
10
11
12
13
14
15
16
17
17
18
19
These nuts relieve the stress
SX8
Flexnuts concentration on high strength bolts
19
SX12
Designed for use at very high
High strength
Flexnuts
stresstesting
levels and certification may be required.
For low temperature
service,
additional material
22
27-28
30-31
20
20
21
23
H1216
For high temp. applications
High temp. Torquenut where adequate space is available
Corrosion resistant
23
H1218
Stainless Steel Torquenut
Corrosion resistant
23
24
25
25
Corrosion Protection
Various platings
available
wet applications or
chemical service
25
26
Lube
JL-G (Graphite Lube)
JL-M (Moly Lube)
Caps
Plastic Caps, Metal Caps
29
N/A
29
How To Order:
EXAMPLE
Catalog number
format
Bolt/Stud Diameter
How to measure
and determine
thread pitch.
Ordering Superbolt products
requires correct determination
of the thread pitch. This is
the most common reason for
ordering errors. The table at
the right lists common Threads
Per Inch counts for various
diameters. If your count is not
shown, recheck, then contact
Superbolt for assistance
(412-279-1149).
8 /w*N
1 0 0
H6 5 0 T
TPI
or
Pitch
Includes
Hardened
Washer
Optional
Electroless
Nickel
Plating
To place an order, please review variables for product selection and call or e-mail us.
Our sales engineers will be happy to discuss the details of your application.
Basic variables for product selection:
Required bolt load or nut torque
Corrosion protection needed?
Temperature
Space restrictions?
Materials of mating components
Examples:
For 2-3/4 8 tpi A193-B7 stud up to 650F
For 1-3/8 6 tpi high strength stud
For 56 mm, 5.5 mm pitch high strength stud
Nut for a 3-1/4 4 tpi stud in corrosive atmosphere
(with optional electroless nickel plating)
Torquebolt for a 2-1/2 4 tpi for 450F service,
8 length under head.
Diameter
Inches
NC
TPI
NF
TPI
Other
TPI
5/8
3/4
7/8
1
1-1/8
1-1/4
1-3/8
1-1/2
1-5/8
1-3/4
1-7/8
2
2-1/8
2-1/4
2-1/2
11
10
9
8
7
7
6
6
5
4-1/2
4-1/2
4
18
16
14
12
12
12
12
12
12
12
12
12
14
8
8
8
8
5.5,6,8,12
6, 8,10
5,6,8,10,12
6, 8,10
6, 8,12
6, 8,10
6, 8,10
Diameter NC
Inches
TPI
2-3/4
3
3-1/4
3-1/2
3-3/4
4
4-1/4
4-1/2
4-3/4
5
5-1/4
5-1/2
5-3/4
6
Other
TPI
4
6, 8, 10, 12
4
6, 8, 10, 12
4
6, 8, 12
4
6, 8, 12
4
6, 8, 12
4
6, 8, 12
-
4, 6, 8, 12
-
4, 6, 8, 12
-
4, 6, 8, 12
-
4, 6, 8, 12
-
4, 6, 8, 12
-
4, 6, 8, 12
-
4, 6, 8, 12
- 3,4,6,8,12
2.5 1,1.5,2
3
1,1.5,2
3
1,1.5,2
3.5 1,1.5,2
3.5 1.5,2,3,4
4
1.5,2,3,4
4
1.5,2,3,4
4.5 1.5,2,3,4
4.5 1.5,2,3,4
5
1.5,2,3,4
5
1.5,2,3,4
5.5 1.5,2,3,4
5.5 1.5,2,3,4
6
1.5,2,3,4
6
1.5,2,3,4
6
1.5,2,3,4
6 2,3,4,8
6 2,3,4,8
6 2,3,4,8
MT
MT-200-8s on a bolted
spider for a large
synchronous motor.
Part
No
APPLICATIONS: General
machinery, mining equipment,
anchorbolts, gear boxes, pinion
stands, tables, crushers, engines,
compressors, presses etc.
NOTE: For permanent bolting
applications, preload can be safely
increased 30% by increasing specified
torque 30%.
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Nominal
Body
Jackbolts
Washer
Standard
Thread O.D. Thick B.C. OAL No Size Hex O.D. Thick
Wt.
d D T C L
Jb
J H
Dw t Pre-Load
Torq
In In In In In n
In In In In Lb Lbft
Lb
CONTACT
SUPERBOLT FOR
PRODUCT DETAILS
*
*
*
*
*
*
*
*
*
* NOTE: The MTX series is recommended when
CY
High pressure
centrifugal
compressor.
Part
No
CY-075-.../w
CY-087-.../w
CY-100-.../w
CY-112-.../w
CY-125-.../w
CY-137-.../w
CY-150-.../w
CY-162-.../w
CY-175-.../w
CY-187-.../w
CY-200-.../w
CY-225-.../w
* CY-250-.../w
* CY-275-.../w
* CY-300-.../w
* CY-325-.../w
* CY-350-.../w
* CY-375-.../w
* CY-400-.../w
* CY-425-.../w
* CY-450-.../w
* CY-475-.../w
* CY-500-.../w
* CY-525-.../w
* CY-550-.../w
* CY-575-.../w
* CY-600-.../w
Metric
CY-M20-.../w
CY-M24-.../w
CY-M27-.../w
CY-M30-.../w
CY-M33-.../w
CY-M36-.../w
CY-M39-.../w
CY-M42-.../w
CY-M45-.../w
CY-M48-.../w
CY-M52-.../w
CY-M56-.../w
* CY-M60-.../w
* CY-M64-.../w
* CY-M72-.../w
* CY-M80-.../w
* CY-M90-.../w
* CY-M100-.../w
* CY-M110-.../w
* CY-M120-.../w
* CY-M140-.../w
* CY-M160-.../w
Nominal
Body
Jackbolts
Washer
Standard
Thread O.D. Thick B.C. OAL No Size Hex O.D. Thick
Wt.
d D T C L
Jb
J H
Dw t Pre-Load
Torq
In In In In In n
In In In In Lb Lbft
Lb
3/4
7/8
1
1-1/8
1-1/4
1-3/8
1-1/2
1-5/8
1-3/4
1-7/8
2
2-1/4
2-1/2
2-3/4
3
3-1/4
3-1/2
3-3/4
4
4-1/4
4-1/2
4-3/4
5
5-1/4
5-1/2
5-3/4
6
1.47
1.70
1.90
2.08
2.32
2.46
2.80
2.96
3.20
3.59
3.70
3.95
4.45
4.70
5.20
5.45
5.70
5.95
6.20
6.95
7.20
7.45
7.70
7.95
7.95
8.45
8.45
mm
M20
M24
M27
M30
M33
M36
M39
M42
M45
M48
M52
M56
M60
M64
M72
M80
M90
M100
M110
M120
M140
M160
mm mm mm mm n mm mm mm mm Lb
37
32400
47
48600
50
64800
53
64800
62
77400
66
103200
71
129000
75
154620
81
157200
85
196500
94
235800
97
235800
107
276000
113
357000
119
428400
132
571200
145
571200
157
571200
177
714000
189
1064880
215
1301520
226
1419840
CONTACT
SUPERBOLT FOR
PRODUCT DETAILS
30600
40800
48600
64800
73800
98400
129600
129600
194400
175200
262800
262800
428400
428400
571200
571200
642600
642600
714000
907200
907200
1008000
1008000
1108800
1108800
1209600
1209600
14
14
27
27
49
49
75
75
75
114
114
114
233
233
233
233
233
233
233
390
390
390
390
390
390
390
390
.3
.4
.6
.7
1.2
1.3
2.0
2.1
2.5
3.6
3.8
4.1
7.5
8
10
11
12
12
14
22
23
25
27
31
29
37
34
Lbft Lb
11 .3
27 .6
27 .7
27 .7
53 1.2
53 1.5
53 1.7
53 1.9
98 2.7
98 2.9
98 3.6
98 3.7
233 7.0
233 7.8
233 8
233 10
233 12
233 14
233 18
479 26
479 38
479 43
WHEN ORDERING: Replace the three dots (...) with the threads per
inch (TPI) or the metric pitch required. Please watch for unusual
thread forms. See also HOW TO ORDER on page 5.
* NOTE: The CYX Series is recommended when the CY Series Jackbolt Torque requirement exceeds 200 ftlbs. CYX Series
features JL-M Moly lubricated jackbolts which reduces the jackbolt torque. All dimensions are the same as the above CY
Series. Contact Superbolt for more information.
MTSX
Part
No
Nominal
Body
Jackbolts
Washer
Standard
Thread O.D. Thick B.C. OAL No Size Hex O.D. Thick Pre-Load Torq Wt.
d D T C L
Jb
J H
Dw t
In In In In In n
In In In In Lb Lbft
Lb
MTSX-425-.../w
4-1/4
7.45 1008000
189
29
MTSX-450-.../w
4-1/2
7.95 1193400
288
36
MTSX-475-.../w
4-3/4
8.20 1326000
288
42
MTSX-500-.../w 5 8.45 1326000
288
44
MTSX-525-.../w
5-1/4
8.95 1568700
435
52
MTSX-550-.../w
5-1/2
9.45 1743000
435
58
MTSX-575-.../w
5-3/4
9.95 2035800
623
77
MTSX-600-.../w 6 9.95 2035800
623
74
Metric
mm mm mm mm mm n mm mm mm mm Lb Lbft Lb
MTSX-M110-.../w
M110
189 1064880
189
27
MTSX-M120-.../w
M120
202 1183200
230
36
MTSX-M140-.../w
M140
240 1638000
390
60
MTSX-M160-.../w
M160
264 2136000
563
84
CONTACT
SUPERBOLT FOR
PRODUCT DETAILS
MTSX Torquenuts provide extremely high preloads on large bolts or studs. Relatively little jackbolt torque is required by
using JL-M MOLY paste lubrication.
Application Examples:
Superbolt
Jamnut
Superbolt
Piston
End Nut
Superbolt MT
Torquenut
Example of MT
Series Superbolt
Torquenut
on long studs
designed to hold
large machinery
together.
Kaplan turbine coupling, (18) 6-3/16 studs. The previous method required 150-250
man hours utilizing a 150 lb. dead man, a 50 ton hydraulic ram, and a 250 lb. wrench.
Supernuts were installed in 2-1/2 hours using 1/2 air impacts and hand torque
wrenches.
SJX
Jamnut Tensioners
Operating Temperature: -50F to 500F* Moly Lubricant (JL-M)
Part
No
SJX-075-.../w
SJX-087-.../w
SJX-100-.../w
SJX-112-.../w
SJX-125-.../w
SJX-137-.../w
SJX-150-.../w
SJX-162-.../w
SJX-175-.../w
SJX-187-.../w
SJX-200-.../w
SJX-225-.../w
SJX-250-.../w
SJX-275-.../w
SJX-300-.../w
SJX-325-.../w
SJX-350-.../w
SJX-375-.../w
SJX-400-.../w
SJX-425-.../w
SJX-450-.../w
SJX-475-.../w
SJX-500-.../w
SJX-525-.../w
SJX-550-.../w
SJX-575-.../w
SJX-600-.../w
Metric
SJX-M20-.../w
SJX-M24-.../w
SJX-M27-.../w
SJX-M30-.../w
SJX-M33-.../w
SJX-M36-.../w
SJX-M39-.../w
SJX-M42-.../w
SJX-M45-.../w
SJX-M48-.../w
SJX-M52-.../w
SJX-M56-.../w
SJX-M60-.../w
SJX-M64-.../w
SJX-M72-.../w
SJX-M80-.../w
SJX-M90-.../w
SJX-M100-.../w
SJX-M110-.../w
SJX-M120-.../w
SJX-M140-.../w
SJX-M160-.../w
Nominal
Body
Jackbolts
Washer
Standard
Thread O.D. Thick B.C. OAL No Size Hex O.D. Thick Pre-Load Jb Wt.
d
D
T
C
L
Jb J
H Dw
t Moly Lube Torq
In In In In In n
In In In In Lb Lbft
Lb
3/4
7/8
1
1-1/8
1-1/4
1-3/8
1-1/2
1-5/8
1-3/4
1-7/8
2
2-1/4
2-1/2
2-3/4
3
3-1/4
3-1/2
3-3/4
4
4-1/4
4-1/2
4-3/4
5
5-1/4
5-1/2
5-3/4
6
1.70
1.84
2.10
2.34
2.47
2.72
3.20
3.45
3.59
3.72
4.20
4.70
4.95
5.70
6.20
6.70
6.95
7.20
7.45
7.95
8.20
8.45
8.45
8.70
8.95
9.45
9.45
mm
M20
M24
M27
M30
M33
M36
M39
M42
M45
M48
M52
M56
M60
M64
M72
M80
M90
M100
M110
M120
M140
M160
mm mm mm mm n mm mm mm mm Lb
43
20160
50
29100
56
38280
63
46800
69
58440
75
68640
81
82680
88
94080
91
111120
100
124920
107
150180
113
173220
119
197520
126
229440
151
299640
157
379140
177
491700
183
618600
202
741195
208
744413
221
833490
240
932190
CONTACT
SUPERBOLT FOR
PRODUCT DETAILS
18120
25140
33060
43680
55740
69300
84000
100800
118800
138000
159000
205200
257400
315600
379200
449400
511875
606600
694200
787200
775950
903375
904500
883050
996150
1010625
1005000
7.7
7.2
7.1
14
14
14
27
33
31
30
64
66
69
107
137
162
185
188
289
281
277
282
282
275
276
280
279
.4
.5
.6
.9
1.1
1.3
2.3
2.7
2.8
3.2
4.9
6.1
7.1
11
15
17
19
22
29
33
34
37
39
41
43
48
47
Lbft Lb
8.8 .4
8.4 .5
8.3 .6
14 1.1
14 1.3
25 2.0
24 2.3
27 2.7
27 2.9
56 4.4
54 4.9
62 5.5
71 6.7
69 7.4
114 12
144 14
220 22
238 26
249 33
250 34
249 41
251 47
Nominal Thrd
Body
Setscrews
Washer
Standard
Part
Thread per O.D. Thick B.C. OAL No Size Hex O.D. Thick Pre-Load Moly
No
d Inch D T
C
L Jb J H Dw t
Torq Wt.
In
In
In
In
In n
in
In
In
In
Lb
Lbft Lb
SMX-802/w 1 8
2.34 22000
12
1
SMX-803/w 1-1/4
8
2.72 33000
12
1
SMX-804/w 1-1/4
8
2.72 33000
12
1
SMX-806/w 1-1/2
8
3.59 37000
26
3
SMX-808/w 2 8
3.72 56000
26
3
SMX-810/w 2-1/4
8
4.47 66000
58
5
SMX-812/w 2-1/2
8
4.72 99000
58
6
SMX-814/w 3 8
5.47 132000
58
9
SMX-816/w 3-1/4
8
5.97 132000
58
10
SMX-818/w 3 -1/2
8
6.47 132000
58
12
SMX-820/w 4 8
7.22 198000
58
18
SMX-824/w 4 8
7.72 198000
58
20
CONTACT
SUPERBOLT FOR
PRODUCT DETAILS
SMX-050-20/w
1/2
20
1.90 7500 3.5
.3
SMX-062-18/w
5/8
18
1.90 9000 4.2
.3
SMX-075-10/w
3/4
10
2.09 11000 6
.6
SMX-075-14/w
3/4
14
2.09 11000 6
.6
SMX-087-12/w
7/8
12
2.22 14500 8
.6
SMX-100-12/w 1 12
2.34 24000
13
.9
SMX-100-14/w 1 14
2.34 24000
13
.9
SMX-175-8/w
1-3/4
8
3.72 56000
26
2
SMX-175-12/w
1-3/4
12
3.72 56000
26
2
SMX-275-8/w
2-3/4
8
5.97 92000
40
8
SMX-300-8/w 3 8
6.47 132000
58
10
Other Inch Sizes and Metric Sizes available. Call Superbolt Inc. for Details.
SMX
NI
Bearing Locknuts
Moly Lubricant (JL-M) Operating Temperature: -50F to 500F
Thread
Body
Setscrews
Side Screw
Allowable Washer
Thick Wt
Part Diameter O.D. B.C. Thck OAL No. Size Hex Size Hex Tip Pre- Moly O.D.
No.
& TPI
D
C
T
L Jb
J
H
J1
H1
P
Load Torq Dw t
In In In In In n In In In In In Lb Lbft
In
In
Lb
NI-06
1.173-18
1.95
12750
3
1.95
.19
.3
Special
1.299-18
2.07
12750
3
2.07
.19
.3
NI-07
1.376-18
2.15
12750
3
2.15
.19
.4
NI-08
1.563-18
2.80
20800
6
2.80
.19
.8
NI-09
1.767-18
2.97
20800
6
2.97
.19
.9
NI-10
1.967-18
3.09
20800
6
3.09
.19
.9
NI-11
2.157-18
3.30
20800
6
3.30
.19
.9
NI-12
2.360-18
3.55
20800
6
3.55
.19
1.1
NI-13
2.548-18
3.70
20800
6
3.70
.19
1.1
NI-14
2.751-18
3.95
20800
6
3.95
.19
1.2
NI-15
2.933-12
4.09
20800
6
4.09
.19
1.8
NI-16
3.137-12
4.30
36200
12
4.30
.19
1.8
NI-17
3.340-12
4.50
36200
12
4.50
.19
1.8
NI-18
3.527-12
4.70
36200
12
4.70
.19
2.0
NI-19
3.730-12
4.95
48250
12
4.95
.19
2.2
NI-20
3.918-12
5.15
48250
12
5.15
.19
2.4
NI-21
4.122-12
5.45
48250
12
5.45
.25
3.0
NI-22
4.325-12
5.90
68000
22
5.90
.25
4.0
NI-24
4.716-12
6.22
68000
22
6.22
.25
4.3
NI-26
5.106-12
6.72
92600
20
6.72
.25
5.2
NI-28
5.497-12
7.15
92600
20
7.15
.25
5.4
NI-30
5.888-12
7.47
92600
20
7.47
.25
5.9
NI-32
6.284-8
8.35
100700
44
8.35
.31
9.4
NI-34
6.659-8
8.72
100700
44
8.72
.31
9.8
NI-36
7.066-8
9.20
100700
44
9.20
.31
11
NI-38
7.472-8
9.60
151000
44
9.60
.31
12
NI-40
7.847-8
9.95
151000
44
9.95
.31
13
NI-44
8.628-8
10.70
151000
44
10.70
.31
14
NI-48
9.442-6
11.75
201300
44
11.75
.31
18
NI-52
10.192-6
12.50
201300
44
12.50
.31
19
NI-56
11.004-6
13.30
201300
44
13.30
.31
20
NI-60
11.785-6
14.10
201300
44
14.10
.31
22
NI-64
12.562-6
14.90
201300
44
14.90
.31
24
CONTACT
SUPERBOLT FOR
PRODUCT DETAILS
Larger Inch Sizes and Metric Sizes available. Metric series is prefixed NM instead of NI.
Locknut with
standard
tapered sleeve
is easily
tightened or
easily removed.
Bearing
lock nut.
Locknut
on
tapered
seat.
Mill Motor
Nut on brake
wheel.
Mill Motor
Nut with
V-Belt
pulley.
Mill Motor
Nut on brake
wheel.
10
MTA
Nominal
Body
Jackbolts
Washer
Standard
Part
Thread O.D. Thick B.C. No Size Hex O.D. Thick Wt.
No
d D T C Jb J H Dw
t
Pre-Load
Torq
In In In In n In In In In Lb Lbft
Lb
MTA-075-.../w
3/4
1.97
20400
14
.9
MTA-087-.../w
7/8
2.09
30600
14
1.0
MTA-100-.../w
1
2.47
42120
23
1.8
MTA-112-.../w
1-1/8
2.59
48600
27
2.0
MTA-125-.../w
1-1/4
2.70
64800
27
2.1
MTA-137-.../w
1-3/8
3.20
73800
49
3.6
MTA-150-.../w
1-1/2
3.32
98400
49
3.8
MTA-162-.../w
1-5/8
3.45
98400
49
4.0
MTA-175-.../w
1-3/4
3.70
129600
75
5.6
MTA-187-.../w
1-7/8
3.97
175200
114
6.7
MTA-200-.../w
2
4.20
175200
114
7.5
MTA-225-.../w
2-1/4
4.45
219000
114
8.1
MTA-250-.../w
2-1/2
5.45
285600
233
16
MTA-275-.../w
2-3/4
5.70
357000
233
17
MTA-300-.../w
3
5.95
357000
233
18
MTA-325-.../w
3-1/4
6.20
428400
233
19
MTA-350-.../w
3-1/2
6.45
428400
233
20
MTA-375-.../w
3-3/4
6.70
428400
233
22
MTA-400-.../w
4
7.20
499800
233
25
MTA-425-.../w
4-1/4
7.45
604800
390
32
MTA-450-.../w
4-1/2
7.90
604800
390
36
MTA-475-.../w
4-3/4
8.20
705600
390
38
MTA-500-.../w
5
8.40
705600
390
40
MTA-525-.../w
5-1/4
8.60
705600
390
40
MTA-550-.../w
5-1/2
8.90
806400
390
42
MTA-575-.../w
5-3/4
9.20
806400
390
44
MTA-600-.../w
6
9.45
806400
390
46
Metric
mm
mm mm
mm
n
mm
mm
mm mm
Lb
Lbft Lb
MTA-M20-.../w
M20
50
24300
11
.9
MTA-M24-.../w
M24
63
32400
27
1.9
MTA-M27-.../w
M27
66
48600
27
2.0
MTA-M30-.../w
M30
69
48600
27
2.2
MTA-M33-.../w
M33
81
77400
53
3.7
MTA-M36-.../w
M36
84
77400
53
3.9
MTA-M39-.../w
M39
88
103200
53
4.2
MTA-M42-.../w
M42
91
103200
53
4.5
MTA-M45-.../w
M45
100
117900
98
6.9
MTA-M48-.../w
M48
100
157200
98
6.8
MTA-M52-.../w
M52
104
157200
98
7.1
MTA-M56-.../w
M56
107
196500
98
7.3
MTA-M64-.../w
M64
138
285600
233
17
MTA-M72-.../w
M72
145
357000
233
18
MTA-M80-.../w
M80
151
428400
233
18
MTA-M90-.../w
M90
164
428400
233
21
MTA-M100-.../w
M100
177
499800
233
24
MTA-M110-.../w
M110
201
709200
479
38
MTA-M120-.../w
M120
208
709200
479
40
MTA-M140-.../w
M140
234
945600
479
49
MTA-M160-.../w
M160
253
945600
479
54
CONTACT
SUPERBOLT FOR
PRODUCT DETAILS
11
STUDS
Superbolt also manufacturers high quality studs in all
configurations. We can currently roll threads up to 6 in
diameter.
Common materials include:
4140 H.T.
4340 H.T.
A193-B16
Inconel 718
Astralloy
Durehete
Many More!
A193-B7
Custom 450
AERMET 100
Superbolt custom manufactured 8 diameter load pins for naval cranes used for
nuclear refueling (Shown with 8 Supernut).
A
Standard
Thread
Chamfer
(Typical)
Minimum Thread
Length =
1.5 X Normal Thread
Diameter
Minimum Thread
Length =
1.5 X Normal Thread
Diameter
FOR A QUOTE:
Copy this page
and fax to
Superbolt or
send existing
drawing.
Fax:
412-279-1185
DETAIL
SIZE
A
B
C
D
E
F
MATERIAL:
ADDITIONAL REQUIREMENTS:
DESCRIPTION
NOM. THRD. DIA.
MIN. THRD. LENGTH (0.125)
NOM. THRD. DIA.
MIN. THRD. LENGTH (0.125)
NOM. SHAFT DIA. (+0/-0.020)
OVERALL LENGTH (0.125)
Optional
Installation /
Removal hex
on one end:
YES
NO
12
Expansion Bolts
For large machinery couplings and other large fitted bolt applications
Problems:
EB
Solutions:
Superbolt has developed a custom bolting system for machines requiring large
fitted bolts, such as steam turbines, generators, windmills, marine equipment
and steel mill machinery. The bolting system consists of a tapered stud with
threads on both ends. This stud slides into a round O.D. sleeve with an internal
taper. The sleeve has a slot which allows it to expand as the tapers are drawn
together. Typically, sleeves are designed .005 - .010 loose in the hole.
Tapered Stud
Installation:
1). Insert expandable tapered sleeve (D) into through-hole
2). Insert tapered stud (C) into tapered sleeve
3). Slip washer (E) over threaded small end of tapered stud
4). Thread Torquenut (F) onto small end of tapered stud
5). Tighten set screws on Torquenut (F) to prescribed torque
6). Install washer (B), Torquenut (A), and tighten set screws
Removal:
1). Removing Torquenut (F)
2). Extracting the stud with Torquenut (A). Once the tapered
stud is extracted, the sleeve collapses, allowing easy
removal.
Benefits:
Superbolt, Inc. For more information on expansion bolts, please visit: www.superbolt.com
13
CN
CN Crosshead
Jamnuts are
safe and easy
to install/remove
on compressor
crossheads. They
were designed in
conjunction with a
major compressor
manufacturer.
Crosshead
Jamnuts have
Superbolt
patented captive machinery type jackbolts as an
added safety feature. The bolt circle is larger than
on standard torquenuts to allow wrench clearance
from the piston rod.
Customer Application Worksheet is available for
non-standard applications.
CN Crosshead Jamnuts are also available in metric thread sizes Contact Superbolt for further information.
Part
No
CN-100-.../w
CN-112-.../w
CN-125-.../w
CN-137-.../w
CN-150-.../w
CN-162-.../w
CN-175-.../w
CN-187-.../w
CN-200-.../w
CN-225-.../w
CN-250-.../w
CN-275-.../w
CN-300-.../w
CN-325-.../w
CN-350-.../w
CN-362-.../w
CN-375-.../w
CN-400-.../w
CN-425-.../w
CN-450-.../w
CN-475-.../w
CN-500-.../w
CN-525-.../w
CN-550-.../w
CN-575-.../w
CN-600-.../w
Nominal
Body
Jackbolts
Washer
Standard
Wt.
Thread O.D. Thick B.C. OAL No Size Hex O.D. Thick
incl.
Wash.
d D T C L
Jb
J H
Dw t Pre-Load
Torq
In In In In In n
In In In In Lb Lbft
Lb
1
1-1/8
1-1/4
1-3/8
1-1/2
1-5/8
1-3/4
1-7/8
2
2-1/4
2-1/2
2-3/4
3
3-1/4
3-1/2
3-5/8
3-3/4
4
4-1/4
4-1/2
4-3/4
5
5-1/4
5-1/2
5-3/4
6
2.75
2.88
3.00
3.13
3.75
3.75
4.00
4.00
4.20
4.45
4.90
5.40
5.90
5.90
6.40
6.53
6.90
6.90
7.40
7.90
7.90
8.40
8.65
9.15
9.40
9.90
CONTACT
SUPERBOLT FOR
PRODUCT DETAILS
18000
24000
31000
38000
46000
55000 S
65000 E
76000 E
87000
112000 S
142000 P
173000 E
210000 C
250000 I
290000 A
310000 L
333000
375000
433000 N
475000 O
544000 T
600000 E
650000
720000
808000
891000
1.8
2.1
2.2
2.3
4.7
4.6
5.2
5.0
5.4
6.7
8.1
14
17
16
18
19
21
20
30
34
32
37
39
44
45
51
Special note on CN Jackbolt torque: Jackbolt torques dependent on lubricant. Older jamnuts were lubricated with oil while
new production specifies a Moly based lubricant. Still others supplied on OEM basis may be lubricated with DOW Corning
GN Paste. Proper torque values are stamped on the jamnut body and are supplied with installation instructions.
CN Tensioner on Crosshead
Main
Bearing
Connecting
Rods
14
Crosshead
Housing
SP
Examples
SP Tensioner on piston.
Spanner wrench groove optional as shown.
Distance
Piece
SP Tensioner
on Piston
Cylinder head.
Anchor bolts.
MT Tensioner on
Cylinder Heads
Foundation
Bolts
15
SB8
Torquebolt Series
Bolt stress at standard preload: varies with size Operating Temperature: -50F to 500F
Torquebolts are
most often used
for applications
with tapped holes.
Additionally, the
diameter of the
Torquebolt head is
smaller than a nut type
tensioner, allowing
Torquebolts to fit
tighter areas. Also
includes an external
hex for ease of
installation.
NOTE: For permanent bolting
applications, preload can be safely
increased 30% by increasing specified
torque 30%.
Torquebolts are also available for high temperature service and can
be made from a variety of materials. Includes external installation
hex on bolt heads for ease of use.
SB8-062-...x.../w 5/8
1.21
20400
11
.5
SB8-075-...x.../w 3/4
1.35
20400
14
.7
SB8-087-...x.../w 7/8
1.48
30600
14
.9
SB8-100-...x.../w 1
1.59
40800
14
1.3
SB8-112-...x.../w
1-1/8
1.83
48600
27
1.9
SB8-125-...x.../w
1-1/4
1.98
64800
27
2.6
SB8-137-...x.../w
1-3/8
2.23
73800
49
3.9
SB8-150-...x.../w
1-1/2
2.35
98400
49
4.6
SB8-162-...x.../w
1-5/8
2.47
123000
49
5.3
SB8-175-...x.../w
1-3/4
2.73
129600
75
6.7
SB8-187-...x.../w
1-7/8
2.98
175200
114
7.9
SB8-200-...x.../w 2
3.20
175200
114
11
SB8-225-...x.../w
2-1/4
3.45
219000
114
13
SB8-250-...x.../w
2-1/2
3.94
285600
233
18
SB8-275-...x.../w
2-3/4
4.20
357000
233
25
SB8-300-...x.../w 3
4.47
428400
233
33
SB8-325-...x.../w
3-1/4
4.70
499800
233
41
SB8-350-...x.../w
3-1/2
4.95
571200
233
47
SB8-375-...x.../w
3-3/4
5.44
705600
390
65
SB8-400-...x.../w 4
5.70
806400
390
73
SB8-425-...x.../w
4-1/4
5.94
806400
390
82
SB8-450-...x.../w
4-1/2
6.22
907200
390
105
SB8-475-...x.../w
4-3/4
6.44
907200
390
123
SB8-500-...x.../w 5
6.70
1008000
390
147
SB8-525-...x.../w
5-1/4
6.94
1008000
390
186
SB8-550-...x.../w
5-1/2
7.20
1008000
390
203
SB8-575-...x.../w
5-3/4
7.44
1008000
390
221
SB8-600-...x.../w 6
7.69
1008000
390
240
Metric
mm mm mm mm mm mm mm n mm mm mm mm Lb Lbft Lb
SB8-M16-...x.../w
M16
31
16200
11
.5
SB8-M20-...x.../w
M20
34
24300
11
.7
SB8-M24-...x.../w
M24
40
32400
11
1.2
SB8-M27-...x.../w
M27
45
48600
27
1.7
SB8-M30-...x.../w
M30
50
48600
27
2.4
SB8-M33-...x.../w
M33
57
77310
53
3.6
SB8-M36-...x.../w
M36
59
77310
53
4.2
SB8-M39-...x.../w
M39
63
103080
53
4.9
SB8-M42-...x.../w
M42
66
103080
53
5.5
SB8-M45-...x.../w
M45
74
157200
98
7.3
SB8-M48-...x.../w
M48
75
157200
98
9.6
SB8-M52-...x.../w
M52
81
196500
98
11
SB8-M56-...x.../w
M56
85
196500
98
13
SB8-M60-...x.../w
M60
90
235800
98
15
SB8-M64-...x.../w
M64
100
285600
233
21
SB8-M72-...x.../w
M72
111
357000
233
27
SB8-M80-...x.../w
M80
119
428400
233
39
SB8-M90-...x.../w
M90
126
571200
233
48
SB8-M100-...x.../w
M100
145
709200
479
72
SB8-M110-...x.../w
M110
158
827400
479
99
SB8-M120-...x.../w
M120
170
945600
479
119
SB8-M140-...x.../w
M140
188
1182000
479
206
SB8-M160-...x.../w
M160
208
1182000
479
266
CONTACT
SUPERBOLT FOR
PRODUCT DETAILS
16
Torquebolt Series
*Operating Temperature: -150F to 500F Bolt stress at standard preload: varies with size
SB12
SB12-075-...x.../w JL-G
3/4
1.35 27180
12
.7
SB12-087-...x.../w JL-G
7/8
1.48 37710
13
.9
SB12-100-...x.../w JL-G
1
1.73 49590
28
1.6
SB12-112-...x.../w JL-G
1-1/8
1.85 65520
27
1.9
SB12-125-...x.../w JL-G
1-1/4
1.98 83610
23
2.7
SB12-137-...x.../w JL-G
1-3/8
2.23
103950
41
3.9
SB12-150-...x.../w JL-G
1-1/2
2.35
126000
42
4.6
SB12-162-...x.../w JL-G
1-5/8
2.47
151200
50
5.3
SB12-175-...x.../w JL-G
1-3/4
2.73
178200
69
6.7
SB12-187-...x.../w JL-G
1-7/8
2.98
207000
108
7.9
SB12-200-...x.../w JL-G
2
3.20
238500
103
11
SB12-225-...x.../w JL-G
2-1/4
3.45
256500
111
14
SB12-250-...x.../w JL-G
2-1/2
3.95
321750
210
18
SB12-275-...x.../w JL-G
2-3/4
4.20
394500
214
27
SB12-300-...x.../w JL-G
3
4.45
474000
220
35
JL-M
3-1/4
4.95
561750
176
43
SB12X-325-...x.../w
JL-M
3-1/2
5.20
656250
176
49
SB12X-350-...x.../w
JL-M
3-3/4
5.70
758250
276
69
SB12X-375-...x.../w
JL-M
4
5.90
867750
270
78
SB12X-400-...x.../w
JL-M
4-1/4
6.45
984000
410
94
SB12X-425-...x.../w
JL-M
4-1/2
6.70
1108500
396
118
SB12X-450-...x.../w
JL-M
4-3/4
6.95
1237500
442
130
SB12X-475-...x.../w
JL-M
5
7.45
1350000
624
168
SB12X-500-...x.../w
JL-M
5-1/4
7.70
1522500
603
208
SB12X-525-...x.../w
JL-M
5-1/2
7.95
1459875
578
227
SB12X-550-...x.../w
JL-M
5-3/4
8.20
1561875
619
246
SB12X-575-...x.../w
JL-M
6
8.45
1708500
592
266
SB12X-600-...x.../w
Metric mm mm mm mm mm mm mm n mm mm mm mm Lb Lbft Lb
SB12-M20-...x.../w
JL-G
M20
34
30240
10
.7
SB12-M24-...x.../w
JL-G
M24
43
43650
24
1.5
SB12-M27-...x.../w
JL-G
M27
47
57420
24
1.8
SB12-M30-...x.../w
JL-G
M30
50
70200
23
2.5
SB12-M33-...x.../w
JL-G
M33
57
87660
45
3.6
SB12-M36-...x.../w
JL-G
M36
59
102960
43
4.2
SB12-M39-...x.../w
JL-G
M39
63
124020
43
4.9
SB12-M42-...x.../w
JL-G
M42
66
141120
49
5.5
SB12-M45-...x.../w
JL-G
M45
74
166680
83
7.3
SB12-M48-...x.../w
JL-G
M48
75
187380
93
9.6
SB12-M52-...x.../w
JL-G
M52
81
187725
78
11
SB12-M56-...x.../w
JL-G
M56
85
216525
90
13
SB12-M60-...x.../w
JL-G
M60
90
246900
87
15
SB12-M64-...x.../w
JL-G
M64
100
286800
187
21
SB12-M72-...x.../w
JL-G
M72
111
374550
203
28
SB12-M80-...x.../w
JL-G
M80
119
473925
220
39
JL-M
M90
138
614625
199
51
SB12X-M90-...x.../w
JL-M
M100
145
773250
214
74
SB12X-M100-..x../w
JL-M
M110
164
950250
373
109
SB12X-M110-..x../w
JL-M
M120
177
1145250
385
129
SB12X-M120-..x../w
JL-M
M140
201
1311975
490
227
SB12X-M140-..x../w
JL-M
M160
221
1722525
562
291
SB12X-M160-..x../w
CONTACT
SUPERBOLT FOR
PRODUCT DETAILS
SB12
Torquebolts offer
higher strength
and are more
suitable for low
temperatures.
Other features
are the same
as SB8
Torquebolts.
APPLICATIONS:
Gear boxes, BOF
applications,
mining
equipment,
pinion stands,
clamp type flange
connections, and
wind tunnels.
Ultrabolt Series
SBU
17
SSJX
Torquebolt Series
with set screws and Moly Lubricant (JL-M) Bolt stress at standard preload: varies with size Operating Temperature: -50F to 500F
SSJX-062-...x.../w 5/8
.98
15453 4
.4
SSJX-075-...x.../w 3/4
1.17
22440 5
.6
SSJX-087-...x.../w 7/8
1.35
31365 5
.8
SSJX-100-...x.../w 1
1.49
39780 5
1.3
SSJX-112-...x.../w 1-1/8
1.70
52650 9
1.8
SSJX-125-...x.../w 1-1/4
1.85
63180 9
2.5
SSJX-137-...x.../w 1-3/8
2.10
79950
16
3.7
SSJX-150-...x.../w 1-1/2
2.22
95940
16
4.3
SSJX-162-...x.../w 1-5/8
2.43
95940
16
5.1
SSJX-175-...x.../w 1-3/4
2.60
111930
16
5.9
SSJX-187-...x.../w 1-7/8
2.80
142350
37
7.7
SSJX-200-...x.../w 2
2.98
170820
37
11
SSJX-225-...x.../w 2-1/4
3.40
199290
37
14
SSJX-250-...x.../w 2-1/2
3.80
243360
74
18
SSJX-275-...x.../w 2-3/4
4.15
283920
74
26
SSJX-300-...x.../w 3
4.45
283920
74
34
SSJX-325-...x.../w 3-1/4
4.90
353340
123
43
SSJX-350-...x.../w 3-1/2
5.15
412230
123
49
SSJX-375-...x.../w 3-3/4
5.65
490230
187
71
SSJX-400-...x.../w 4
5.97
571935
187
80
SSJX-425-...x.../w 4-1/4
6.18
571935
187
89
SSJX-450-...x.../w 4-1/2
6.45
653640
187
113
SSJX-475-...x.../w 4-3/4
6.68
653640
187
125
SSJX-500-...x.../w 5
6.93
653640
187
149
SSJX-525-...x.../w 5-1/4
7.45
859560
283
192
SSJX-550-...x.../w 5-1/2
7.70
859560
283
209
SSJX-575-...x.../w 5-3/4
7.95
967005
283
228
SSJX-600-...x.../w 6
8.20
967005
283
247
Metric
mm mm mm mm mm mm mm n mm mm mm mm Lb Lbft Lb
SSJX-M16-...x.../w
M16
25
15795
3.6
.4
SSJX-M20-...x.../w
M20
31
25110
3.6
.7
SSJX-M24-...x.../w
M24
35
31590
3.6
1.1
SSJX-M27-...x.../w
M27
41
41340 9
1.6
SSJX-M30-...x.../w
M30
45
51675 9
2.3
SSJX-M33-...x.../w
M33
50
62010 9
3.1
SSJX-M36-...x.../w
M36
55
74100
18
4.0
SSJX-M39-...x.../w
M39
59
88920
18
4.6
SSJX-M42-...x.../w
M42
63
88920
18
5.3
SSJX-M45-...x.../w
M45
69
131040
32
6.6
SSJX-M48-...x.../w
M48
71
131040
32
9.4
SSJX-M52-...x.../w
M52
76
131040
32
11
SSJX-M56-...x.../w
M56
84
131040
32
13
SSJX-M60-...x.../w
M60
88
152918
32
14
SSJX-M64-...x.../w
M64
97
250380
75
21
SSJX-M72-...x.../w
M72
108
292110
75
27
SSJX-M80-...x.../w
M80
117
336960
75
37
SSJX-M90-...x.../w
M90
134
458640
149
54
SSJX-M100-...x.../w
M100
144
458640
149
76
SSJX-M110-...x.../w
M110
154
524160
149
104
SSJX-M120-...x.../w
M120
164
589680
149
122
SSJX-M140-...x.../w
M140
184
655200
149
205
SSJX-M160-...x.../w
M160
204
720720
149
265
CONTACT
SUPERBOLT FOR
PRODUCT DETAILS
Internal Hex
for ease of
Installation
Before: After:
18
Flexnut Series
Operating Temperature: -50F to 500F Bolt stress from 20,000 to 120,000 psi
Part
No
Nominal
Flexnut
Hex Dimensions
Washer
Max. Design Load
Thread O.D. Thick Relief O.D. Flats Length O.D. Thick
Minor Area
d
D
T
Angle O
F
L
Dw
t
Stress
Load
In
In
In Degree In In In In In
psi
Lb
SX8
Wt.
Lb
SX8-075-.../w 3/4
1.30
120000
36240
.2
SX8-087-.../w 7/8
1.52
120000
50280
.3
SX8-100-.../w 1
1.73
120000
66120
.4
SX8-112-.../w 1-1/8
1.95
120000
87360
.6
SX8-125-.../w 1-1/4
2.17
120000
111480
.8
SX8-137-.../w 1-3/8
2.38
120000
138600
1.1
SX8-150-.../w 1-1/2
2.60
120000
168000
1.4
SX8-162-.../w 1-5/8
2.81
120000
201600
1.7
SX8-175-.../w 1-3/4
3.03
120000
237600
2.1
SX8-187-.../w 1-7/8
3.25
120000
276000
2.6
SX8-200-.../w 2
3.46
120000
318000
3.2
SX8-225-.../w 2-1/4
3.90
100000
342000
4.5
SX8-250-.../w 2-1/2
4.33
100000
429000
6.1
SX8-275-.../w 2-3/4
4.76
100000
526000
8
SX8-300-.../w 3
5.20
100000
632000
10
SX8-325-.../w 3-1/4
5.63
100000
749000
13
SX8-350-.../w 3-1/2
6.06
100000
875000
17
SX8-375-.../w 3-3/4
6.50
100000
1011000
20
SX8-400-.../w 4
6.93
100000
1157000
25
SX8-425-.../w 4-1/4
7.36
100000
1312000
29
SX8-450-.../w 4-1/2
7.79
100000
1478000
35
SX8-475-.../w 4-3/4
8.23
100000
1650000
41
SX8-500-.../w 5
8.66
100000
1800000
48
SX8-525-.../w 5-1/4
9.09
100000
2030000
55
SX8-550-.../w 5-1/2
9.53
100000
2290000
62
SX8-575-.../w 5-3/4
9.96
100000
2450000
72
SX8-600-.../w 6
10.39
100000
2680000
82
Metric
mm
mm
mm Degree mm mm mm
mm mm
psi
Lb
Lb
SX8-M20-.../w
M20
35
120000
40320
.2
SX8-M24-.../w
M24
42
120000
58200
.4
SX8-M27-.../w
M27
47
120000
76560
.5
SX8-M30-.../w
M30
52
120000
93600
.7
SX8-M33-.../w
M33
57
120000
116880
.9
SX8-M36-.../w
M36
62
120000
137280
1.2
SX8-M39-.../w
M39
66
120000
165360
1.4
SX8-M42-.../w
M42
73
120000
188160
1.9
SX8-M45-.../w
M45
77
120000
222240
2.2
SX8-M48-.../w
M48
83
120000
249840
2.8
SX8-M52-.../w
M52
88
120000
300360
3.3
SX8-M56-.../w
M56
97
120000
346440
4.4
SX8-M60-.../w
M60
105
100000
329200
5.6
SX8-M64-.../w
M64
111
100000
382400
6.6
SX8-M72-.../w
M72
125
100000
499400
9
SX8-M80-.../w
M80
139
100000
631900
13
SX8-M90-.../w
M90
156
100000
819500
18
SX8-M100-.../w
M100
173
100000
1031000
24
SX8-M110-.../w
M110
191
100000
1267000
32
SX8-M120-.../w
M120
208
100000
1527000
41
SX8-M140-.../w
M140
243
100000
2058000
66
SX8-M160-.../w
M160
277
100000
2702000
98
CONTACT
SUPERBOLT FOR
PRODUCT DETAILS
Flexnuts
SX12
Operating Temperature: -150F to 500F Bolt stress from 120,000 to 200,000 psi
Flexnuts are used on through bolt applications on the opposite end of a Torquenut or
Torquebolt. They are designed to flex out at the bottom and flex in toward the top of the
nut. This distributes the bolt load along many threads, adds elasticity, and prevents stress
concentrations in the first few threads.
Even load
distribution
Flex in
Flex out
19
H650
Medium Temperature
Torquenuts
Graphite Lubricant (JL-G)
Tensioner Body
Material:
ASTM-A193-B7
H650 tensioners are
used for medium
temperature,
pressure vessel
applications on
A193-B7 bolts and
studs. Material
certification provided
upon request.
Heat exchanger.
Medium Temperature
Torquenuts
Moly Lubricant (JL-M)
Part
No
Nominal
Body
Jackbolts
Washer
Standard
Thread O.D. Thick B.C. OAL No Size Hex O.D. Thick @45k psi Stress Wt.
d D T C L
Jb
J H
Dw t
Pre-Load
Torq
In In In In In n
In In In In Lb Lbft
Lb
H650X-125-.../w 1-1/4
2.34 41805
14
1.0
H650X-137-.../w 1-3/8
2.59 51975
20
1.6
H650X-150-.../w 1-1/2
2.90 63000
27
2.0
H650X-162-.../w 1-5/8
3.05 75600
33
2.4
H650X-175-.../w 1-3/4
3.34 89100
45
3.0
H650X-187-.../w 1-7/8
3.70 103500
55
4.2
H650X-200-.../w 2
3.90 119250
63
4.6
H650X-225-.../w 2-1/4
4.15 153900
82
5.0
H650X-250-.../w 2-1/2
4.55 193050
121
7.7
H650X-275-.../w 2-3/4
4.92 236700
148
8.9
H650X-300-.../w 3
5.30 284400
133
10
H650X-325-.../w 3-1/4
5.30 337050
158
12
H650X-350-.../w 3-1/2
5.90 393750
148
15
H650X-375-.../w 3-3/4
6.15 454950
142
16
H650X-400-.../w 4
6.70 520650
163
20
Metric
mm mm mm mm mm n mm mm mm mm Lb Lbft Lb
H650X-M30-.../w
M30
59 35100
12
1.0
H650X-M33-.../w
M33
66 43830
15
1.3
H650X-M36-.../w
M36
74 51480
21
2.1
H650X-M39-.../w
M39
74 62010
26
2.0
H650X-M42-.../w
M42
77 70560
29
2.4
H650X-M45-.../w
M45
94 83340
45
4.3
H650X-M48-.../w
M48
94 93690
51
4.2
H650X-M52-.../w
M52
99 112635
61
4.5
H650X-M56-.../w
M56
105 129915
70
5.1
H650X-M60-.../w
M60
116 148140
112
8.1
H650X-M64-.../w
M64
116 172080
131
7.7
H650X-M72-.../w
M72
131 224730
128
9.9
H650X-M80-.../w
M80
135 284355
184
12.4
H650X-M90-.../w
M90
150 368775
179
15
H650X-M100-.../w
M100
170 463950
148
20
CONTACT
SUPERBOLT FOR
PRODUCT DETAILS
Fewer jackbolts
Bigger jackbolts
Moly lubricant to reduce torque
APPLICATIONS: Boiler feed pumps, boiler
circulating pumps, reactors, heat exchangers, etc.
Boiler feed
pump rebuild
utilizing
Superbolt
H650X
Tensioners.
20
Nominal
Body
Jackbolts
Washer
Standard
Thread
O.D. Thick B.C. OAL No Size Hex O.D. Thick @45k psi Stress Wt.
d D T C L
Jb
J H
Dw t
Pre-Load
Torq
In In In In In n
In In In In Lb Lbft
Lb
CONTACT
SUPERBOLT FOR
PRODUCT DETAILS
H650X
Part
No
H650T
Jack Nominal
Torquenut
Jackbolts
Washer
Standard
Part
Bolt Thread O.D. Thick B.C. OAL No Size Hex O.D. Thick @45k psi Stress Wt.
No
Lube d D T C
L
Jb
J
H
Dw
t
Pre-Load
Torq
In In In In In n In In In In Lb Lbft Lb
H650T-100-.../w
JL-G
H650T-112-.../w
JL-G
H650T-125-.../w
JL-G
H650T-137-.../w
JL-G
H650T-150-.../w
JL-G
H650T-162-.../w
JL-G
H650T-175-.../w
JL-G
H650T-187-.../w
JL-G
H650T-200-.../w
JL-G
H650T-225-.../w
JL-G
H650T-250-.../w
JL-G
H650T-275-.../w
JL-G
H650T-300-.../w
JL-G
H650T-325-.../w
JL-G
H650T-350-.../w
JL-G
H650T-375-.../w
JL-G
H650T-400-.../w
JL-G
Metric
H650T-M24-.../w JL-G
H650T-M27-.../w JL-G
H650T-M30-.../w JL-G
H650T-M33-.../w JL-G
H650T-M36-.../w JL-G
H650T-M39-.../w JL-G
H650T-M42-.../w JL-G
H650T-M45-.../w JL-G
H650T-M48-.../w JL-G
H650T-M52-.../w JL-G
H650T-M56-.../w JL-G
H650T-M60-.../w JL-G
H650T-M64-.../w JL-G
H650T-M72-.../w JL-G
H650T-M80-.../w JL-G
H650T-M90-.../w JL-G
H650T-M100-.../w JL-G
1
1-1/8
1-1/4
1-3/8
1-1/2
1-5/8
1-3/4
1-7/8
2
2-1/4
2-1/2
2-3/4
3
3-1/4
3-1/2
3-3/4
4
1.67
1.80
1.92
2.08
2.34
2.47
2.62
2.79
3.06
3.37
3.75
4.13
4.49
4.87
5.30
5.62
5.97
24795
32760
41805
51975
63000
75600
89100
103500
119250
153900
193050
236700
284400
337050
393750
454950
520650
8.6
11
9.6
10
22
22
22
22
39
38
55
86
91
96
182
184
187
.5
.6
.6
.7
1.3
1.4
1.5
1.7
2.5
2.9
4.1
6
7
8
12
13
15
mm
M24
M27
M30
M33
M36
M39
M42
M45
M48
M52
M56
M60
M64
M72
M80
M90
M100
mm mm mm mm n mm mm mm mm
41
43
46
49
53
61
64
67
72
79
84
90
96
106
118
135
149
Lb
Lbft
21825 7.1
28710 7.4
35100 7.6
43830 8.1
51480 8.3
62010
21
70560
20
83340
20
93690
22
112590 39
129915 38
148140 38
172080 71
224730 70
284355 78
368775 171
463950 188
Lb
.5
.5
.6
.6
.7
1.4
1.5
1.6
1.8
2.7
3.0
3.5
5.3
6
8
13
15
CONTACT
SUPERBOLT FOR
PRODUCT DETAILS
Medium Temperature
Tall Profile Series
Moly Lubricant (JL-M)
Operating Temperature: -50F to 650F Bolt stress at standard preload: 45,000 psi
Jack Nominal
Torquenut
Jackbolts
Washer
Standard
Part
Bolt Thread O.D. Thick B.C. OAL No
Jb Hex O.D. Thick Pre-Load Torq Wt.
No
Lube d
D T
C L Jb Size Size Dw t
In In In In In n In In In In Lb Lbft Lb
H650TX-425-.../w JL-M
4-1/4
6.40
590400
158
22
H650TX-450-.../w
JL-M 4-1/2 6.66
665100 156
23
Ingersoll
Rand boiler feed
pump4-3/4
with 67.10
diameter studs
H650TX-475-.../w
JL-M
742500
155
27
(H650TX-600-8/w).
With air
tools, tightening
required only
H650TX-500-.../w
JL-M
5
7.40
810000
152
29
2-1/2 hours.
H650TX-525-.../w
JL-M
5-1/4
7.90
913500
156
33
H650TX-550-.../w
JL-M
5-1/2
8.25
1030500
161
39
H650TX-575-.../w
JL-M
5-3/4
8.80
1102500
159
46
H650TX-600-.../w
JL-M
6
9.40
1206000
162
53
Metric mm mm mm mm mm n mm mm mm mm Lb Lbft Lb
H650TX-M110-.../w
JL-M
M110
166
570150
185
24
H650TX-M120-.../w
JL-M
M120
180
687150
191
28
H650TX-M140-.../w
JL-M
M140
198
926100
180
36
H650TX-M160-.../w
JL-M
M160
236
1215900
197
47
H650TX
CONTACT
SUPERBOLT FOR
PRODUCT DETAILS
21
Available in both
nut and bolt style.
Multi-Phase A286
Larger
Hex
Radius
Tip
(Exaggerated)
Tapered
Thread
(Exaggerated)
Improvements on the
Original Design:
150
Inconel 718
A193-B16
100
A286
422
A193-B8M
50
(316 Stainless)
A193-B7
Temperature
500F
1000F
Turbine Torquenut
Before Tightening
Flex in
Turbine Torquenut
After Tightening
Jackbolt Thread At Top Of Nut
Beneficial To Load Transfer
Flex out
22
H1215
Body OD / Stud Dia = 1.5 (approx.)
H1216
Turbine control valve
H1218
Body OD / Stud Dia = 1.8 (approx.)
IP turbine
23
Smaller diameter Inconel studs can be inserted with rotational misalignment of bolt
holes. Jackbolts compensate for non-perpendicular surface.
High pressure steam lead with rotational misalignment of bolt holes. Solved leakage and history
of bolt failures.
Benefits:
Increased clamping load on the joint at elevated temperature - Inconel
718 studs are highly stable at temperatures up to 1000 F and maintain
preload throughout operation.
Lower contact stress to housing - Utilizing the original bolt pattern, the
smaller O.D. studs result in lower contact stress to the housing material.
Improved bolt elasticity - The tensioner body expands at the base and
contracts at the top very slightly. This flexing action introduces a stored
energy to the bolt. Bolts also have added elasticity due to the smaller
diameter and their higher operating stresses. The result is an improved
elasticity. The joint is more forgiving and will maintain the clamping load
even through harsh, thermal cycling.
load, galling of the main thread will not occur. Additionally, studs are
easily extracted from the housing even after long-term service.
Reduce man hours and downtime - Most tensioners can be installed
or removed in only a few minutes.
For new designs, reduce the size of the flange or housing - Due
to the small space requirements of Superbolt systems, our tensioners
can be positioned to the point of nearly touching, saving you space and
materials in your design.
Lower initial cost - Less expensive than utilizing full size Inconel 718
studs.
24
THE RESULT
Solves leakage problems on difficult joints! Even designs
prone to leakage can often be sealed permanently.
Retrofit with
threaded sleeve.
Nuclear
Supernuts are ideal for nuclear plant
critical and high radiation applications.
Significant savings in worker exposure
and outage time are realized.
Applications: valves, heaters, manways,
pumps, turbines.
Manufactured from approved ASME
materials.
Main steam inlet flange.
Control valve.
Monel Series
MN
25
Thrust Collars
Superbolt thrust collars
consist of unthreaded rings
with jackbolts which are used
primarily on the bearings on
large steel mill rolls. The thrust
collar is positioned close to
the bearing, then a split ring is
inserted behind the collar. As
the jackbolts are tightened, the
collar is thrust against the split
ring to preload the bearing.
Due to the massive size of the rolls and associated equipment,
thrust collars have proven to be advantageous for worker safety
and injury reduction. Previously, the large bearing locknut
arrangements were difficult to tighten and to keep tight. Sledge
hammers, large pry bars, and overhead crane rigging were
utilized, with back, hand and muscle injuries very common.
Superbolt thrust collars are usually installed with air power
wrenches, followed by a standard torque wrench to verify the final
target jackbolt torque.
Specials
Superbolt manufactures
its products in special sizes,
threads, configurations,
materials and ratings.
Our engineers encourage
discussion of special
problem applications. Where
drawings are available, a
comprehensive review will
determine requirements,
identify restrictions and develop solutions to specific problems.
From 1 special mill motor nuts to 12 tensioners to 40 thrust
collars, the Superbolt design team is ready to help.
26
The worlds largest Torquebolt being installed on a large hydraulic forging press.
Superbolt
Product:
Torque
Wrenches:
Installation
Sheet
(shipped with product).
either JL-G or JL-M lubricant. For the main stud any standard
anti-seize lubricant can be used. For reuse after temperature
service, remove, clean, and re-lubricate the jackbolts with the
correct Superbolt lubricant.
Helpful Tips :
Prior to Tightening:
1) Check threads of main stud: If possible, verify that the tensioners spin on prior
to the installation date. If a tensioner is tight or will not thread on, try using lapping
compound on the main thread and work the tensioner in a back and forth motion making
small advances when the thread loosens up. If necessary, chase the studs with a die.
2) Use of spacers: Tensioners should be positioned at the ends of the studs to minimize
exposed threads and facilitate easy access to the jackbolts. A spacer (or stacked
washers) can be used beneath the special hardened washer to accomplish this. A
spacer will also step over a damaged area on a stud where years of bolting have
deformed the first few threads.
3) Back the tensioner off before tightening to provide 1/16 to 1/8 gap: The
additional jackbolt extension provides easy access for oiling the jackbolt tips prior to
removal. This is especially beneficial for oiling when the tensioners are inverted. Note:
There may be insufficient jackbolt stroke to allow this step when tensioning exceptionally
long bolts or tie rods, or when closing a gap between flanges.
4) For spinning the tensioner on and off the stud: Custom sockets which grip the
tensioner are available. Also, two deep well sockets inserted over two jackbolt hexs at
180 apart can serve as handles for spinning the tensioners on and off the studs.
For Tightening:
5) To improve efficiency when using impacts: Dont wait for the socket to stall
completely on a specific jackbolt before advancing to the next jackbolt. It is faster,
overall, to move quickly between jackbolts.
6) Overshooting the target torque: You may want to use 110 - 120% of the target
torque for Step 3, Step 4, and for 1-2 rounds of Step 5. This may eliminate a tightening
round. Be careful not to stabilize all of the jackbolts at this torque however. For long bolts
or tie rods, you may want to experiment using even higher torque values. Call Superbolt
before using more than 120% target torque.
7) For gasketed joints: During gasket compression, the load is transferred to the
jackbolts (i.e. stud) being tightened. Dont be concerned if some jackbolts (or tensioners)
become loose during the procedure. Continue following the procedure. Dont spin down
tensioners that become loose during gasket compression.
SB-0607F
Up to 70 ft-lbs: For 15 - 35 ft-lbs use a right angle ratchet or light duty 3/8
impact. For 35 - 70 ft-lbs use a heavy duty 3/8 impact.
70 - 100 ft-lbs: Use a light duty 1/2 impact at a reduced pressure or setting.
(Be careful not to overtighten! Calibrate the impact before starting.)
100 - 170 ft-lbs: For 100 - 130 ft-lbs use a light duty 1/2 impact. For 130 - 170
ft-lbs use a heavy duty 1/2 impact.
170 - 200 ft-lbs: Use a light duty 3/4 impact on low setting. Some heavy duty
1/2 impacts will also reach this range.
Over 200 ft-lbs: For 200 - 300 ft-lbs, use a light to medium duty 3/4 impact.
Over 300 ft-lbs, use a heavy duty 3/4 impact.
Calibrating an air impact wrench: Tighten one jackbolt until the socket
rotation stops and check the jackbolt with a torque wrench. The torque
required to move the jackbolt further is the output of the impact as
measured on Superbolt tensioners.
(This procedure excludes piston end, crosshead, mill motor & bearing lock nuts)
27
(This procedure excludes piston end, crosshead, mill motor & bearing lock nuts)
Installation Procedure
Step 1:
Step 2:
Step 4:
Step 5:
Step 3:
Removal Procedure
(less than 10 rotation). This usually requires 24 additional passes. If using air tools, switch to
a torque wrench when socket rotation is small.
Use the torque wrench to stabilize at the target
torque.
CAUTION! Jackbolts must be unloaded gradually. If some jackbolts are fully unloaded prematurely, the remaining jackbolts will carry
the entire load and may be hard to turn. With extreme abuse, a jackbolt tip can deform, making removal difficult.
Step 1:
OIL
Step
28
3: Continue loosening
1/4 turn for 3rd and successive
rounds until all jackbolts are loose.
NOTE: Usually after the 3rd or 4th
round, an impact can be used to
completely extract the jackbolts,
one by one. For long bolts or tie
rods, additional rounds may be
required before removing the
jackbolts with an impact tool.
Step 1:
For additional tips, and procedures on non-standard products, please visit www.superbolt.com
Sockets
Web-site
Our web-site
offers extensive
application
examples, basic
bolting information,
and features an
online help section
for installation
and removal.
Also, if you dont have it already,
you can request our Solution
To Bolting Problems DVD, and
our Installing and Removing
Superbolt Tensioners CD-Rom
online.
www.superbolt.com
Lubricants
29
Application Examples:
Gas Compression:
Applications include: Crosshead jamnuts, counterweight crosshead jamnuts, couplings, connecting rod nuts, distance pieces, end plates, compressor
cylinders, doghouse bolting, piston end nuts, valve jackbolts, and more...
Crosshead nut.
Petrochemical:
Applications include: Reactor covers, heat exchanger heads, turbine control valves, turbine joints, pipe flanges, anchorbolts, couplings, and more...
Mining:
Applications include: Boom points, ring gears, side frames, hoist motors and pedestal tie-downs, draglines, pinion gears, hoist and drag drums, split
gears, bolted segments, excavator bearing caps, and more...
Gyratory crusher.
Ring Gear.
Hydro Power:
Applications include: Turbine couplings, blade bolts, turbine wheel to shaft bolting, pelton turbine nozzels, servo piston nuts, bearing housings, and more...
30
Presses:
Applications include: Press columns, tie rods, bearing blocks, high pressure piping, die cushions, cylinder ram bolting, anchorbolts, and more...
Stamping press.
Steam Power:
Applications include: Turbine couplings, stay rods, manway doors, inlet flanges, boiler circ pump main flange, boiler feed pump head and barrel casing,
and more...
Steel Mills:
Applications include: Thrust collars, coupling bolts, tie rod nuts, anchor bolts, mill motors, bearings, shaft mounts, roll tables, BOF applications, EAF
applications, coilers, hydraulic cylinders, machine tools, cranes, slitter knives, universal joints, back-up roll bearings, work roll bearings, pipe mills, and more...
31
Superbolt tensioners are protected by trademark rights and one or more U.S. patents:
6,199,453; 6,381,827; 6,112,396; 6,263,764; 7,637,706; 7,775,559
other patents pending and corresponding foreign patents.
Copyright 2011, Superbolt, Inc. All Rights Reserved.
We accept
Printed in U.S.A.