CNC Advantage Userguide GB v100525

CNC ADVANTAGE
USER GUIDE
CNC_ADVANTAGE_UserGuide_GB_V100525
REVISION LIST
V100525 :
25/05/2010
First release.
PAGE 1
CONTENTS
ABBREVIATIONS ................................................................................................................... 6
GENERAL SPECIFICATIONS ................................................................................................ 7
FUNCTIONS OF KEYS ........................................................................................................... 8
CONTROL PANEL ............................................................................................................................
NUMERICAL KEYS ...........................................................................................................................
PAGE SELECTION KEYS ................................................................................................................
OPERATING MODES and MOVEMENT KEYS ...............................................................................
FUNCTION KEYS .............................................................................................................................
COMMAND KEYS .............................................................................................................................
CURSOR KEYS ................................................................................................................................
8
8
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10
11
CALIBRATION (INDEXING) .................................................................................................... 12

PROGRAMMING PAGES ....................................................................................................... 13
RECIPE PAGE ..................................................................................................................................
EXPLANATION OF THE RECIPE PAGE FIELDS ............................................................................
PCSS LAZERSAFE PAGE ................................................................................................................
EXPLANATION OF THE PCSS LAZERSAFE PAGE FIELDS .........................................................
PROFILE PAGE ................................................................................................................................
EXPLANATION OF THE PROFILE PAGE FIELDS ..........................................................................
ORDER PAGE ..................................................................................................................................
EXPLANATION OF THE ORDER PAGE FIELDS ............................................................................
SAMPLE-1 .........................................................................................................................................
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15
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ENTER A PROFILE ................................................................................................................................. 21

DEFINITION OF THE BENDING ORDER ............................................................................................... 22
EASY WORKING PAGE ......................................................................................................... 24

PROGRAM MANAGEMENT PAGES ...................................................................................... 25
LIST OF PROGRAM .........................................................................................................................
SEARCHING PROGRAM BY CRITERIA ..........................................................................................
CALLING PROGRAM .......................................................................................................................
SAVING PROGRAM .........................................................................................................................
DELETING PROGRAM .....................................................................................................................
DELETING ALL PROGRAMS ...........................................................................................................
25
26
27
27
28
28
TOOL LISTING and PROGRAMMING .................................................................................... 29

LIST OF PUNCHES / DIES ............................................................................................................... 29
EXPLANATION OF THE FIELDS ..................................................................................................... 30
PUNCH .................................................................................................................................................... 30
DIE ........................................................................................................................................................... 30
PROGRAMMING PUNCH .................................................................................................................

CREATE NEW PUNCH BY MODIFYING AN EXISTING ONE ........................................................
MODIFY AN EXISTING PUNCH .......................................................................................................
DELETING PUNCH ...........................................................................................................................
DELETING ALL PUNCHES ..............................................................................................................
PROGRAMMING, MODIFYING, DELETING etc. OF DIE ................................................................
31
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32
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33
USB MEMORY BACKUP PAGE ............................................................................................. 34

ERROR / WARNING MESSAGES .......................................................................................... 35
STOPPING and LEAKAGE TEST MESSAGES ............................................................................... 37
PAGE 2
PARAMETERS ....................................................................................................................... 38
GENERAL PARAMETERS ............................................................................................................... 38
01
02
03
04
05
06
07
08
09
Display Unit [ - ] ..................................................................................................................

Display Mode [ - ] ..................................................................................................................
Display Dimension [ - ] .......................................................................................................
Language Selection [ - ] .....................................................................................................
Contrast [ -- ] ........................................................................................................................
F2 Password [ ---- ] .............................................................................................................
F3 Password [ ---- ] .............................................................................................................
Profile and Order Page Enable [ - ] .............................................................................
Communication BaudRate [ - ] ............................................................................................
Bending Counter [ -------- ] ............................................................................................
Working Hour [ ------ ] .......................................................................................................
38
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39
39
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40
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40
40
41
41
ANALOG PARAMETERS .................................................................................................................. 42

20
21
22
23
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27
28
30
31
32
33
Rated Capacity (T) [ ---.- ] ............................................................................................

Pressure 0%,25%,50%,75%,100% [ --- ] ...........................................................................
Pressure (%) [ -- ] ...........................................................................................................
High Speed Pressure (%) [ -- ] ....................................................................................
High Speed Deceleration Pressure (%) [ -- ] ........................................................
Low Speed Minimum Pressure (%) [ -- ] .....................................................................
Low Speed Deceleration Minimum Pressure (%) [ -- ] .........................................
Pressure Decompression (%) [ -- ] .................................................................................
Pressure Deceleration/Acceleration Time [ -.-/-.- ] ...........................................
Crowning Module Enable [ - ] ............................................................................................
Stop Distance [ -- ] .............................................................................................................
Position Tolerance [ -- ] ...................................................................................................
Crowning 0%,25%,50%,75%,100% [ ---- ] .........................................................................
42
42
43
43
43
43
43
44
44
45
45
45
46
BEAM PARAMETERS ...................................................................................................................... 47

40
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46
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48
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50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
95
96
97
98
99
Encoder Resolution [ ---.--- ] ........................................................................................

Resolution Inch/Metric [ -/- ] ........................................................................................
Change Counting Direction [ Y1 Y2 - ] .....................................................................
Final Approach Distance [ -.-- -.-- ] ................................................................
Low Speed Deceleration Ramp Distance [ --.-- ] ......................................................
Low Speed Distance [ --.-- ] ............................................................................................
High Speed Deceleration Distance [ --.-- ] ..............................................................
Maximum Bending Speed (mm/s) [ -- -- ] ..............................................................
Minimum/Maximum Limits [ ----.--/----.-- ] ..............................................................
TDP Minimum [ ---.-- ] .........................................................................................................
Deceleration Ramp Distance [ --.-- --.-- ] ......................................................
Acceleration Ramp Distance [ --.-- --.-- ] ......................................................
Offset Voltage [ Y1 --.- Y2 --.- ] ...............................................................................
Final Approach Voltage [ -.- -.- ] .......................................................................
Low Speed Voltage [ -.- -.- ] .................................................................................
High Speed Deceleration Voltage [ -.- ] ................................................................
High Speed Voltage [ -.- -.- ] ...............................................................................
Indexing Voltage [ -.- ] .....................................................................................................
Decompression Voltage [ -.- ] ..........................................................................................
Speed Change Delay (s) [ -.- ] ........................................................................................
Speed Change Pressure Delay (s) [ -.- ] .....................................................................
Regulation Delay (s) [ -.- ] ............................................................................................
Servo-Valve Delay (s) [ -.- ] ..........................................................................................
Decompression Time (s) [ -.- ] ........................................................................................
Synchronization Limit Y [ --.-- ] .................................................................................
Synchronization Gain High Speed [ -- -- BDP -- ] .........................................
Next Cycle Starting Point [ - ] ......................................................................................
Mute Distance Above Material [ --.-- ] .......................................................................
Index Position [ Y1 ----.-- Y2 ----.-- ] ..................................................................
Reference Position [ Y1 ----.-- Y2 ----.-- ] ..........................................................
Acceleration Distance High Speed [ MAX ---.-- ] ...................................................
Stopping Time (s) [ MAX -.-- ] ........................................................................................
Stopping Distance [ MAX --.-- ] ......................................................................................
Leakage Measurement Time (s) [ MAX -.- ] ..................................................................
Cylinder Leakage [ MAX --.-- ] ........................................................................................
47
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48
48
48
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51
52
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PAGE 3
X1 / X2 AXIS PARAMETERS ........................................................................................................... 57

X00
X01
X02
X03
X04
X05
X06
X07
X08
X09
X10
X11
X12
X13
X14
120
Module Enable [ - ] ...............................................................................................................

Encoder Resolution [ ---.--- ] ........................................................................................
Resolution Inch/Metric [ -/- ] ........................................................................................
Minimum/Maximum Position [ ----.---/----.--- ] ......................................................
Calibration Position [ ----.--- ] .................................................................................
Manual Speed Slow/Fast (%) [ ---/--- ] .......................................................................
Positioning Speed (%) [ --- ] ..........................................................................................
Calibration Speed (%) [ --- ] ..........................................................................................
Final Positioning Speed (%) [ --- ] .............................................................................
Final Positioning Gain [ --/-- ] ....................................................................................
Acceleration Ramp Time (s) [ --.- ] .............................................................................
Slow Speed Distance [ --.--- ] ........................................................................................
Deceleration Ramp Distance [ --.--- ] .........................................................................
Stop Distance [ -.--- ] .......................................................................................................
Position Tolerance [ -.--- ] ............................................................................................
Safety Distance [ ---.--- ] ..............................................................................................
57
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59
59
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60
60
60
61
61
61
R1 / R2 AXIS PARAMETERS ........................................................................................................... 62

320 Safety Distance [ ---.--- ] .............................................................................................. 62
321 Displacement R [ ---.--- ] ................................................................................................ 62
322 2.Finger Distance X/R [ ---.---/---.--- ] ................................................................ 63
Z1 / Z2 AXIS PARAMETERS ............................................................................................................ 64

620 Safety Distance [ ---.--- ] .............................................................................................. 64
CORRECTION TABLE ...................................................................................................................... 65

800 Material St/Al/Ss/Xx [ --kg/mm2 ] ................................................................................
Springback [ ---.- ] ...........................................................................................................
Thickness [ --.-- ] ...............................................................................................................
N Cutting Length [ -.--- ] ................................................................................................
65
66
66
66
PCSS PARAMETERS ....................................................................................................................... 67

810
811
812
813
814
815
LazerSafe Enable [ - ] .........................................................................................................

Laser [ - ] .................................................................................................................................
Light Curtain [ - ] ...............................................................................................................
Station Number [ - ] .............................................................................................................
Station Configuration [ ----------- ] .........................................................................
Working Mode [ ----------- ] ............................................................................................
Operator Selection [ ----------- ] ...............................................................................
Station Type [ ----------- ] ............................................................................................
Stop At Mute Point [ - ] .....................................................................................................
Robot [ - ] .................................................................................................................................
BIT13/BIT19 [ -/- ] ...............................................................................................................
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69
USB MEMORY PACKUP .................................................................................................................. 70

820 Backup Direction [ >>, << ] .............................................................................................. 70
821 Memory Selection [ -, + ] ................................................................................................... 70
822 Status Messages ........................................................................................................................ 71
MODULE UPDATE ........................................................................................................................... 72

830 Module Selection [X1, X2, R1, R2, Z1, Z2, AN1, Y1Y2, IO1] .............................. 72
831 File Selection [ - ] ............................................................................................................. 72
832 Status Mesaages ........................................................................................................................ 73
MODULE STATUS ............................................................................................................................ 74

Input/Output Module [IO1] ...........................................................................................................
BEAM Module [Y1Y2] ..........................................................................................................................
Axis Modules [X1, X2, R1, R2, Z1, Z2] .................................................................................
Analog Module [AN1] ........................................................................................................................
74
74
75
75
PAGE 4
AXIS SAFETY ......................................................................................................................... 76

X-R SAFETY POSITIONING ............................................................................................................ 76
PC COMMUNICATION ........................................................................................................... 77
LCD PANEL SOFTWARE UPDATE ........................................................................................ 78
ELECTRICAL CONNECTION DIAGRAMS ............................................................................. 79
LCD PANEL CONNECTION DIAGRAM ...........................................................................................
RELAY BOARD CONNECTION DIAGRAM ......................................................................................
INPUT/OUTPUT MODULE (IO1) CONNECTION DIAGRAM ...........................................................
BEAM MODULE (Y1Y2) CONNECTION DIAGRAM ........................................................................
AXIS MODULE (AX) CONNECTION DIAGRAM ..............................................................................
ANALOG MODULE (AN1) CONNECTION DIAGRAM .....................................................................
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PAGE 5
ABBREVIATION
BDP
TDP
PP
SCP
HS
LS
MP
MIN
MAX
PCSS
Bottom dead point.

Top dead point.
Pinch point.
Speed change point from HS to LS.
High speed.
Low speed.
Mute point.
Minimum.
Maximum.
Pressing Control Safety System.
PAGE 6
GENERAL SPECIFICATIONS
RS-232 serial communication for PCSS LazerSafe.
LCD and module software update with USB.
X1, X2, R1, R2, Z1, Z2 numerical control up to 6 axes.

Encoder input. Maximum counting frequency is 15KHz.
0 - 10V and forward/reverse outputs for axes movement.
Programmable INCH and METRICH display resolution separately.
Axes calibration (indexing) for each power on.
Crowning control.
Potentiometer input. Minimum 1Kohm. Resolution 10bit. (Max. 1023)
Forward/reverse outputs for movement.
Tonnage (pressure) control.

0 10V output for pressure control.
Blue-White 320x240 Dot Matrix Graphic LCD display.
Program Number
Program Repeat Number
Program Code Number
Tool Code Number
Step Number
Step Repeat Number
Functions calculated by the CNC

- Shape of the profile which is defined by the user is displayed on the LCD screen at
240x48 pixel resolution.
- Cutting (unfolded) length is calculated according to profile.
- Bending depth is calculated according to bending angle, material and tool selection.
- Bending speed change point.
- Mute point.
- Pinch point.
- Bending force.
- Crowning as a function of the bending force.
Functions programmed by the operator

- Following functions are also calculated automatically according to profile and order
values which are defined by the user.
- Target and correction values of the axes.
- Backgauge retraction.
- Top dead point.
- Dwell time.
- Number of the step repetition.
- Number of the program repetition.
Receipe, punch, die, parameter, label and message memory backup to USB or
backup from USB.
EASY working.
RS-232 serial communication for general usage.
Synchron control of the BEAM with Y1Y2. (Y1 left, Y2 right)
Encoder input. Maximum counting frequency is 20KHz.
10V and down/up outputs for BEAM movement.
Programmable INCH and METRICH display resolution separately.
Axes calibration (indexing) for each power on.
Easy to use with LIST, PROFILE, PROGRAM and TOOL page by direct access.
Allow to select 5 languages : Turkish, English, French, German and Spanish.
Allow to use alphanumarical characters on the program and tool code fields.
INCH/METRIC conversion.
Internal non-volatile memory
- 85 Programs and each program made up 12 steps.
- 32 Punches
- 32 Dies
: 3 numbers
: 3 numbers
: 10 numbers or letters
: 6 numbers or letters
: 2 numbers
: 2 numbers
PAGE 7
FUNCTIONS OF KEYS
CONTROL PANEL
Motor start/stop keys :
Relay is energized during key is pressed. There is a separate input for the light on.
Restart key :
Relay is energized during key is pressed. There is a separate input for the light on.
NMERCAL KEYS
Numerical keys,
and
values into the programmable fields.
keys are used to introduce numbers or
PAGE SELECTION KEYS

Program List Key
Double function key.
Pressing the key once displays the list of programs in the memory.
Pressing the key again displays the search for programs by criteria page.
Create a Profile Key :
Pressing the key once displays all values to create a profile.
Pressing the key again displays bending order of the created profile.
Program Key
Triple function key.
Pressing the key once displays all data related positioning with actual values.
Pressing the key second time displays some data in large characters.
Pressing the key third time displays values and status of the PCSS.
Tool Key
Pressing the key once displays the list of punches and dies in the memory.
Pressing the key again displays all data related programming of punch and die.
PAGE 8
OPERATING MODES and MOVEMENT KEYS

Programming Mode Key :
Allows to introduce, store, modify, delete and search data for program, punch and
die.
Allows to modify data for machine parameters.
Manual Operating Mode Key :
Using the
axis and crowning.
keys, allows to movement for selected
Semi Automatic Operating Mode Key :

Allows a machine cycle with the current step values without automatic step
change.
This mode is used for adjustment when realizing the first program.
Full Automatic Operation Mode Key :
Steps change automatically after each bend.
Program starts to operate from current step.
Run Key :
- Starts the axis and other control functions on semi or full automatic operation
mode.
- Calibration page is displayed after power on. Starts the axis calibration
(indexation) on this page.
During movement the led makes blink.
Stop Key :
- Stops the axis and other control functions on semi or full automatic operation
mode.
- Stops the axis calibration. If pressing the key again while led is lighting on, exit
from calibration.
Easy Working Key :
Allows to make a single bend without losing the current program information.
Manual Movement Keys
Manual movement keys of the selected axis and crowning.
FUNCTION KEYS
Function-1 Key
Allowable operations are; Program searching, step displaying, value changing and
operating modes.
Function-2 Key
Protecting password depending on selection. Allows to all F1 operation. Also;
memory operations of the program, punch and die (creation, modification, deleting
and saving). Also re-set of the actual values.
Function-3 Key
Protecting password depending on selection. Allowable operations are; Machine
parameters changing.
PAGE 9
COMMAND KEYS
Delete Key :
Allows to following operations depends on cursor position;
- Delete a program from memory when the cursor is placed on the P field.
- Delete a current step from screen when the cursor is placed on the N field.
- On the TOOL page, delete a punch and die from memory when the cursor is
placed on the PUNCH(p) or DIE(d) fields.
- Delete a value from screen when the cursor is placed on programing field.
Search Key :
- Search for program on memory when the cursor is placed on the P field.
- On the TOOL page, search for punch and die on memory when the cursor is
- On the CRITERION SEARCH page, search for program by criteria.
Store / Copy Key :
- Store the program in the memory when the cursor is placed on the P field.
- Copy new step consecutive includes current step data when the cursor is
placed on the N field.
- On the TOOL page, store punch and die in the memory when the cursor is
- Approve the entered value when the cursor is placed on programing field.
Point / Code Key :
Character table displays when the cursor is placed on the CODE field.
keys are used to move cursor on the character

table,
key is used to select character from table.
USB Key :
Used to access to USB memory page. Also used to start to update process.
PAGE 10
CURSOR KEYS
Next Step / Next Page Key :
Allows to pass next step on programming pages, next page on parameters pages
and next result page on listing pages.
The led indicates whether page is the last of the relevant pages.
Previous Step / Previous Page Key :
Allows to pass previous step on programming pages, previous page on
parameters pages and previous result page on listing pages.
Cursor Forward Key :
Cursor moves next accessible field.
Cursor Reverse Key :
Cursor moves previous accessible field.
With this key combination, cursor is send to last programmable field of the current
page.
With this key combination, cursor is send to first programmable field of the current
page.
PAGE 11
CALIBRATION
Calibration page is displayed first when the power on.
Checking the version is done before page is displayed. Version of the LCD panel is
displayed like VER 0.0.0. Version of the each module is displayed under the module
name like 0.0. If there is no any version problem, / symbol is displayed. If there is a
problem, nothing is displayed.
If the
key is pressed, the panel will check the version again. Do not allow
any communication with the modules except checking the version.
The led lights on and calibration (indexation) starts when the

key is pressed.
The led makes blink during calibration. Status of each axis is displayed with symbols
which explanations are give as follows.
or
Movement is carrying on at the calibration speed and toward limit

switch on the defined direction.
or
Limit is founded. Movement is carrying on for the index pulse at the 1/4
of the calibration speed and reverse direction.
Limit or index is founded, waiting to movement stop.
Calibration is completed successfully.
Axis is not moving.
Driver error.
Calibration can be stopped by pressing
key while operation is carrying on,
can be started again by pressing

key. While
the key is pressed againg, turned to the normal working.
key led is lighting, if
If the calibration is completed successfully for all axes, automatically turned to the
normal working.
If the number of the last using program is available on the memory, the
PROGRAMING page is displayed. If not, PROGRAM LIST page is displayed.
PAGE 12
PROGRAMMING PAGES
RECIPE PAGE
This page displays all the bending informations for the current step. That is the target
position of the axis, the pressure, the gauge retraction, the crowning and the dwell
time etc.
Because of that, an operator can directly program in this page, without passing other
pages.
To reach the programming page, press the
The first pressing to
key.
key, displays the page in small characters.
To change from one step to another, press the
or
key.
PAGE 13
key, displays the page program number and

The second pressing to
repetition, step number and repetition, target and actual values in large characters.
When the last step of the program is reached, the led of the
key lights up. At
this time, when pressing the

key during 1second, a new step is created as a
blank. A message ADDED is displayed.
If the
key is pressed while the cursor is placed on the step field, a new step
which contains same data with the current step is copied and COPIED message is
displayed.
PAGE 14
EXPLANATION OF THE RECIPE PAGE FIELDS

P
Number of the valid program in the working memory.
P+
Number of the next program which will be executed automatically.

If this field is left empty, when the last step of the program is executed, the program
will return to the first step of the current program.
Number of current step and number of total step.
CODE
Consist characters from code table. Define as a supplementary information with the
program number in order to facilitate program searching.
MATERIAL
Material selection for tensile strength.
p/d
Punch and die of the current step.
THICKNESS
Material thickness.
WIDTH
Material width for the current step.
ri / NB
Internal bending radius and number of bend.
LENGTH
Profile (face) length defined by the user.
P TEKRAR
Number of program cycle repetitions. First field displays number of the program
which is made, second field displays number of repetition.
TARGET
Displays either the values calculated by the system or the values programmed by the
operator.
ACTUAL
Displays the real positions.
CORRECTION
Corrections defined for each step.
RETRACTION
Displays if X axis is enabled. If the field leave undefined, retraction is not make and
bending is carried on continuously.
If the first field leave undefined or defined as 0, the BEAM stops at PP and waits until
the retraction is made. Then carry out the bend.
If the first field defined as 1, the BEAM stops at PP. Then continues bend
immediately, at the same time as the retraction is carring out.
FORCE
Bending force is calculated automatically. Also operator can changed.
BENDING SP
BEAM bending speed. If programmed at 0 the speed is 1mm/s, at 9 the

speed is 10mm/s.
BENDING SP
BEAM rising speed from BDP to PP. If programmed at 0 rising slow, at 9

rising fast.
DELAY
At the end of upwards movement of the beam, time delay for the pass next step
(cycle) operation.
TOP DEAD PNT
Top dead point (TDP). Distance from the BEAM rising finished.
DWELL
Wait time of the beam at the BDP.
SPEED CH PNT
Speed change point (SCP). Distance from the BEAM speed changing from HS to LS.
FINGER
NOT IN USE
EXT/CYCLE START
External start (0 : YES, 1 : NO) and new cycle starting point (0 : BDP, 1 : PP, 2 :
TDP) selection.
S REPEAT
Number of current step repetitions. First field displays number of current step
repetition which is made, second field displays number of repetition. If the second
field is not defined, step is made 1 time. If defined as 0 pass on the next step.
PAGE 15
PCSS LAZERSAFE PAGE

This page is displayed if PCSS LAZERSAFE parameter (P810) is enabled.
This page indicates, PCSS information belonging to current step with a sensor
status, communication status and error / status code sent by PCSS.
To reach the PCSS LAZERSAFE page, press the
key again.
Working Mode, Operator Selection and Station Type value belonging to P and
S fields can be selected with the
or
keys. Selection is done by
choosing from a created list according to PCSS parameter (P811, P812, P813 and
P814) values.
Fristly, values in the S filed is used for PCSS kontrol. However, equivalent in the
P filed is used for the left undefined values. These values have been left in the
still undefined in this case equivalent in the MACHINE filed is used.
To change from one step to another, press the
or
key.
PAGE 16
EXPLANATION OF THE PCSS LAZERSAFE PAGE FIELDS

P
MACHINE
Display parameter (P815 Working Mode, Operator Selection, Station Type and
Stop At Mute Point) values for the PCSS.
Display entered program (Working Mode, Operator Selection, Station Type and
Stop At Mute Point) values for the PCSS.
Display entered step (Working Mode, Operator Selection, Station Type and Stop
At Mute Point) values for the PCSS.
Upstand Height
in Tray Mode
Side height for the box bending.
Mute Point
First displayed value is calculated by CNC. Second displayed value is send by

PCSS. PCSS is used to great one.
Light Curtain
Display the status of Ligh Curtain on PCSS if parameter (P812) is defined.
A Laser
Display the status of Laser A on PCSS if parameter (P811) value is equal to 1 or 2.
B Laser
Display the status of Laser B on PCSS if parameter (P811) value is equal to 2.
Gates
Display the status of gates on PCSS.
Communication Status Display the status of communication between CNC and PCSS.
0
1
2
3
4
5
6
7
Error/Condition Code
Communication test.
Communication error.
No reply from PCSS.
Checksum error.
Answer of PCSS is unknown.
Error on PowerUp or Jop parameters.
PCSS has sent Error/Condition message.
Waiting reply from PCSS during test.
Display the Error/Condition Code send by PCSS as hexedecimal (0x0000).
PAGE 17
PROFLE PAGE
On this page, programming is done by entering the face length and bending angle
values of the desired product.
Profile page is displayed on the
key first pressed.
To perform profile, face length and bending angle values are entered.
While the cursor placed over any one of the number under N field;
- By pressing the
deleted.
key, relevant row containing the profile information can be
- By pressing the
can be copied.
key, new row containing the relevant profile information
After both operation, following profile rows are moved automatically.

After entering the last face length, cutting (unfolded) length and internal bending
radius for each step are calculated by pressing the
key.
Also, image belonging to entered profile is diplayed on the window bottom side of the
LCD screen. (Resolution is 240x48pixels)
PAGE 18
EXPLANATION OF THE PROFILE PAGE FIELDS

P
P+
Number of the next program which will be executed automatically.

If this field is left empty, when the last step of the program is executed, the program
will return to the first step of the current program.
CODE
Consist characters from code table. Define as a supplementary information with the
program number in order to facilitate program searching.
MATERIAL
Material selection for tensile strength. Second filed defines the coefficient will be
used cutting (unfolded) length calculation.
p/d
Punch and die of the current program.
THICKNESS
Material thickness.
WIDTH
Material width for the current program.
CUTTING LEN
Cutting (unfolded) length of the product calculated by the system according to DIN
6935 standard.
Displays the face number of the entered profile. It may be max 13. For more profile,
P+ can be used.
Defines the distance between two bends or the distance between the edge of the
sheet and the first bend.
Bending angle.
p/d
For each bend, different punch or die can be used.
ri
Displays the internal bending radius. When the

key is pressed, ri is
calculated taking into account the bending angle, the material and the tools.
NB
Number of bends defined by the user to make internal bending radius.
TOL
Display the calculated tolerance according to user defined internal bending radius
and number of bend.
PAGE 19
ORDER PAGE
On this page, bending order belonging to profile is entered.
Order page is displayed on the
key second pressed.
To perform order, support and bending numbers are entered.

While the cursor placed over any one of the number under S field;
- By pressing the
deleted.
key, relevant row containing the order information can be
- By pressing the
be copied.
key, new row containing the order profile information can
After both operation, following order rows are moved automatically.

After entering the last support and bending number, whole program (axis set,
retraction, TDP etc.) values are calculated and displays the sheet metal actions to be
made before each sequence by pressing the
key.
EXPLANATION OF THE ORDER PAGE FIELDS

P
Displays the step (bending) number of the entered profile. It may be max 12.
SUPP
Support number can be enter between 0 and FaceNumber.
BEND
Bending number can be enter between 1 and FaceNumber 1.
ACTION
The sheet metal actions to be made before each sequence.

- Return
- Rotate
- Return + Rotate
PAGE 20
SAMPLE 1
In order to program a new product, the work memory must be cleared.
- Open the profile page by pressing the
key.
- Move the cursor over S field and enter the value 99.
- Press the
key.
The profile in our sample is defined as follows :

THICKNESS = 2.0mm, MATERIAL = 42kg/mm2, WIDTH = 500.0mm.
0
50
+90
1
200
-135
100
3
+135
80
ENTER A PROFLE
Open profile page by pressing the

sample profile above.
key.. Fill in the fields according to the
key. Thus, cutting (unfolded) length and internal bending radius

Press the
for each step are calculated. Also, image belonging to entered profile is diplayed on
the window bottom side of the LCD screen. (Resolution is 240x48pixels)
In order to obtain better resolution, profile image can be rotated 45 by pressing the
and
keys.
PAGE 21
DEFINITION OF THE BENDING ORDER

The following images display the desired bending order.
For each step, the image displays the sheet metal with its bend before and after
bending.
Step S1 : Support = 0 ve Bend = 1
0
1
PAGE 22
Open profile page by pressing the
key again.
Enter the bending order displayed above images in the SUPP and BEND fields.
key. Thus, whole program (axis set, retraction, TDP etc.) values
Press the
are calculated and displays the sheet metal actions to be made before each
sequence.
key, recipe page can be opened and calculation results for

By pressing the
each steps can be displayed.
You can see the SAVING PROGRAM section in order to save created recipe (with
the profile and ordering information) above.
PAGE 23
EASY WORKING PAGE
With the EASY working page, allows to programming a single bend without loss or
modification of the program in hand.
To access the EASY working page, press the
key.
By pressing the
key while in EASY page, other recipe page or PCSS page (if
P810 is active) can be displayed without exit the EASY mode.
key pressed again or one of the

When the
key pressed, displaying new page together with exit the EASY mode.
PAGE 24
PROGRAM MANAGEMENT PAGES
LIST OF PROGRAM
Press the
key.
This page displays the number and the code of the current program, the number of
the program used, as well as the number of program still available in the memory.
Also displays in ascending order, the number of all the programs stored in the
memory.
PAGE 25
SEARCHING PROGRAM BY CRITERIA
Press the
key again.
This page allows to display a list of searched programs according to one or more
criteria like the code, the punch, the die or the thickness. Undefined fields are not
consider as a searching criteria.
To make a search by criteria;
- Introduce one or more selection criteria in the fields provided.
Page is shown or the criteria are changed or made any changes in the program
memory, the list is updated automatically.
If the list contains more than 15 program, the following page or pages can be
displayed by pressing the
and
keys.
PAGE 26
CALLING PROGRAM
This operation searchs a program in the memory and place it on the screen.
Calling a program is possible from all pages on which the cursor can be placed on
the P field.
! ATTENTION
Calling the program will cause the loss of the current program information on the
screen.
To call a program;
- Introduce the program number in the P field.
- Press the
key.
SAVING PROGRAM
This operation is used to permanently save a program in the memory.
Saving a program is possible from all pages on which the cursor can be placed on
the P field.
After saving the program remains present on the screen.
To save a program;
- Enter the number of the program in the P field.
- Press the
key.
If the EXIST message is displayed, choose another number and try again.
If you want to save a program under a number which already exist (after modifying a
program), the program related that number must first be deleted in the memory.
! DiKKAT
Number 999 is reserved for total deletion of the program memory.
PAGE 27
DELETING PROGRAM
This operation is used to delete a program from the memory.
Deleting a program is possible from all pages on which the cursor can be placed on
the P field.
After deleting the program remains present on the screen.
To delete a program;
- Enter the number of the program in the P field.
- Press the
key.
- CONTINUE? message is displayed. Than press the

approval.
Operation is canceled if press the

message displaying.
key instead of the
key in order to
key follow after
DELETING ALL PROGRAMS

! ATTENTION
This operation is used to delete all programs stored in the memory. There is no
possibility to cancel this command after approval.
To delete all programs;
- Introduce the value 999 in the P field.
- Press the
key.

approval.
Operation is canceled if press the

message displaying.
key instead of the
key in order to
key follow after
PAGE 28
TOOL LISTING and PROGRAMMING
LIST OF PUNCHES / DIES
key.
Press the
Displays the list of punches and dies existing in the memory, with the number and
characteristics of each punch and die.
If the list contains more than 4 punch or die, the following page or pages can be
displayed by pressing the
and
keys.
PAGE 29
EXPLANATION OF THE FIELDS

PUNCH
HEIGHT
Height of the punch between the lowest part of the beam and the point of the punch.
ANGLE
Punch angle.
RADIUS
Punch radius.
OFFSET
DO NOT USE
TONS/M
Maximum force supported by the punch per linear meter.
CODE
In order to provide easily follow-up.
DIE
HEIGHT
Height of the die from the surface of the table.
ANGLE
V angle of the die.
OPEN
V width of the die.
RADIUS
Die radius.
TONS/M
Maximum force supported by the die per linear meter.
SAFETY
X safety distance in order to define prohibit zone.
CODE
In order to provide easily follow-up.
PAGE 30
PROGRAMMING PUNCH
Press the
key again.
- Introduce the value 98 in the PUNCH(p) field, than press the

key in order
to delete the punch values on this page.
- Fill in the fields.
- To save this new punch;
a) Introduce the number you wish to give to this punch in the PUNCH(p) field.
b) Press the
key.
c) If EXIST message is displayed, choose another number and try again.
! ATTENTION
Number 99 is reserved for total deletion of the punch memory.
PAGE 31
CREATE NEW PUNCH BY MODIFYING AN EXISTING ONE

- Introduce the desired punch number which will serve as a basis in the PUNCH(p)
field. Than press the

key.
- Modify the values as necessary.
- To save the new punch, introduce its number in the PUNC(p) field and press the
key.
MODIFY AN EXISTING PUNCH

- Introduce the desired punch number which will serve as a basis in the PUNCH(p)
key.
field. Than press the
- Modify the values as necessary.
- To save this punch under the same number, the former version must first be
deleted from the memory. To delete this punch, introduce its number in the
PUNC(p) field and press the
key.

approval.
- Introduce same number in the PUNC(p) field and press the
key in order to
key.
DELETING PUNCH
- Introduce the number of the punch to be deleted in the PUNC(p) field.
- Press the
key.

approval.
key in order to
DELETING ALL PUNCHES

- Introduce the value 99 in the PUNCH(p) field.
- Press the
key.

approval.
key in order to
PAGE 32
PROGRAMMING, MODIFYING, DELETING etc. OF DIE

The programming, modifying, deleting etc. of die is done same way as for a punch.
But in the DIE(d) field.
PAGE 33
USB MEMORY BACKUP PAGE
When you press the
key USB memory backup page appears.
This page is the same with PARAMETERS USB MEMORY BACKUP page.
However parameter, message and label memory areas are not shown in this page.
So, backup is not allowed for these memory.
You can find detailed information in this section, PARAMETERS USB MEMORY
BACKUP.
Whenever you refresh the page, parameters are loads by default ; backup direction is
CNC >> USB and the default memory selection is program +, punch + and die +.
! ATTENTION
USB memory stick formatting options should be as follows :

File System = FAT32
Allocation Unit Size = 4096
Quick Format = Disabled
! ATTENTION
If the backup (*.dat) or update (*.bin) files does not appear in the related pages, USB
memory stick should be reformatted in the above properties.
PAGE 34
MESSAGES
ADDED
When the last step of the program is reached, the led of the
key lights up. At
this time, when the pressing this key during 1sec, a new step is created as a blank.
And message is displayed.
COM ERROR-1
Displayed when the data not came from the any modules.
COM ERROR-2
Displayed when the wrong data came from the any modules.
CONTINUE?
Displayed to approve when the delete all stored programs or punches or dies are
requested.
COPIED
On the programming page, if the

key is pressed while the cursor is on the S
field, a new step includes all data in current step and called same number is copied.
Other steps will be renumbered automatically.
DELETED
Indicates that the delete operation has been made correctly.
Also, on the programming page, if the

key is pressed while the cursor is on
the S field, current step is deleted. Other steps will be renumbered automatically.
DRIVER ERROR
Indicates that one of the axes inputs DRIVER OKAY is not active.
EMPTY
Displayed when the all steps are deleted.
END OF PROGRM
Indicates that end of the program while full automatic mode is selected.
ERROR
Displayed when the entered value on the order page a) if SUPP value greather than
total face number, b) if first SUPP value is not equal to 0 or total face number, c) if
SUPP and BEND values are equal, e) if not yet been bent face was entered as a
SUPP, f) if BEND value equal to 0 or greather than total bend number, g) if same
BEND number entered more than one.
EXIST
Indicates that the program or punch or die chosen for storage already exists.
EXTERNALSTART
Indicates that CNC is waiting down (pedal) command to carry on the axes take
position.
FULL
Displayed when the all steps (max. 12) are defined. Buffer is full, no more space.
IGNORE
Displayed when the key used cannot be used at that time.
INDEX ZONE
Displayed if INDEX ZONE input is passive when the calibration is started. This
means that the BEAM is above the index point.
In order to make calibration, BEAM must be brought down on the manual mode up to
INDEX ZONE input is active.
INVALID
Displayed when the invalid operation is made.
JITTER ERROR
Indicates that the encoder error caused by the application of simultaneous edges on
the input encoder signals.
LIMIT ERROR
Displayed when the axis is moved out of the software or hardware limits in the
manual mode. At this time, allows to movement toward opposite direction of limit
error.
Displayed when the crowning is moved out of the control input 0% or 100% values in
the manual mode. At this time, allows to movement toward opposite direction of limit
error.
Also displayed when the
or
keys are pressed, if the axis will move
out of the software limits, if the crowning will move out of the control input 0% or
100% values, if the bending force will exceed the TON/M value defined for used
punch or die.
LOADED
Indicates that the load operation has been made correctly.
PAGE 35
NOEXIST
Indicates that the program or punch or die chosen for delete or search do not exist.
NO MOVEMENT
Displayed when the axis is not moved during 10 second.
NO PLACE
Indicates that the program memory or punch memory or die memory has no more
space available.
NO VOLTAGE
Displayed when the VOLTAJ OK input is passive.
PCSSCode
Displayed when the PCSS send an Error/Condition code.
PCSS COM ERR
Indicates that the communication error with the PCSS.
PHOTOCELL
Displayed when the PHOTOCELL FAILURE input is passive.
POSITION OKAY
Indicates that all axes and crowning position is okay.
PROHIBIT ZONE
Displayed in the case of positioning is impossible for the R1/R2 axes or the Z1/Z2
axes.
SEARCHING
Indicates that the program memory is checking during criterian search.
STORED
Indicates that the storage operation has been made correctly.
SYNCHRO ERROR
Displayed when the difference between Y1 and Y2 is higher than the programmed
limit value during the BEAM movement upwards or downwards. Do not allow the
BEAM movement.
In this case, limit value is increased until the difference. The controller repositions Y1
and Y2 in parallel with first movement of the BEAM.
TOOL CONFIRM?
Displayed to take approval if the punch or die is changed when the
pressed on the
or
key
working mode, or each step changed.
If press the
key approval is given and working carry on. If press the
key approval is not given and working is stopped.
TOOL ERROR
Displayed if the selected punch height and die height are not suitable for the machine
when pressed the

or
keys to change the working mode.
Must be (PunchHeight + DieHeight + 50mm < IndexPosition(P68)).
UNDEFND VALUE
Displayed when the

,
or
keys are pressed to change the
working mode, if the values of the program vital to operation are not programmed.
UNDEF PARAMTR
Displayed when the

,
veya
keys are pressed to change the
working mode, if the values of the parameters vital to operation are not programmed.
USB CONNECTED
Displayed when the USB memory stick is inserted.
USBDISCONNECT
Displayed when the USB memory stick is removed.
VERSION
Displayed if there is a problem on the version checking of any module. In this case,
do not allow any communication with the modules except checking the version.
WAIT
Indicates that the memory operation (saving, deleting etc) is going on.
PAGE 36
STOPPING and LEAKAGE TEST MESSAGES

TopDeadPoint?
The BEAM must be at Maximum Limit (P48) in order to start Stopping and Leakage
tests.
AccelDist Err
Displayed if ( Maximum Limit (P48) SCP ) < (P95) + (P97).
STOPPING TEST
Stopping test is started.
STOPPING OKAY
Stopping test is completed successfully. There is no STOPPING ERR or DISTANCE

ERR.
STOPPING ERR
Displayed if stopping time greater than programmed (P96) value.
DISTANCE ERR
Displayed if stopping distance greater than programmed (P97) value.
LEAKAGE TEST
Leakage test is started.
LEAKAGE OKAY
Leakage test is completed successfully. There is no LEAKAGE ERROR.
LEAKAGE ERROR
Displayed if leakage distance greater than programmed (P99) value.
PAGE 37
PARAMETERS
GENERAL PARAMETERS
01 Display Unit [ - ]
Function :
Defines the display unit.
Unit :
Range :
01
Default :
Description :
a) or 0
= Display unit is METRIC.
b) 1
= Display unit is INCH.
02 Display Mode [ - ]
Function :
Defines the value which will display on the actual value field when the positioning is
completed succesfully.
Unit :
Range :
01
Default :
Description :
a) or 0
= Calculated actual value is displayed when the positioning is

completed succesfully.
b) 1
= Target value is displayed on the actual value field when the

positioning is completed succesfully.
PAGE 38
03 Display Dimension [ - ]
Function :
Defines whether the material thickness is considered during calculations of the

gauge.
Unit :
Range :
01
Default :
Description :
a) or 0
= The target value of the gauge is not change because of

measurement is made from the inside.
b) 1
= Material thickness subtracts from the target value of the gauge

because of measurement is made from the outside.
04 Language Selection [ - ]
Function :
Defines the displaying language.
Unit :
Range :
04
Default :
Description :
a) or 0
= Turkish
b) 1
= English
c) 2
= French
d) 3
= German
e) 4
= Spanish
05 Contrast [ -- ]
Function :
Used to change LCD contrast adjustment.
Unit :
Range :
0 40
Default :
20
Description :
The suitable screen brightness adjusts by changing this parameter.
If power on while the

default.
and
keys are pressing, the contrast value gets
Also, the contrast adjustment is made as a visual using the same keys on calibration
page. Changed value is not save to the memory.
PAGE 39
06 F2 Password [ ---- ]
Function :
Defines the password for F2 function.
Unit :
Range :
0 9999
Default :
Description :
a) or 0
= Do not use password for F2 function.
b) Other
= Entered value is used as a password.
07 F3 Password [ ---- ]
Function :
Defines the password for F3 function.
Unit :
Range :
0 9999
Default :
Description :
a) or 0
= Do not use password for F3 function.
b) Other
= Entered value is used as a password.
08 Profile and Order Page Enable [ - ]

Function :
Allows to display Profile and Order pages.
Unit :
Range :
01
Default :
Description :
09 Communication BaudRate [ - ]
Function :
Defines the RS232 communication baudrate with the PC.
Unit :
Range :
02
Default :
Description :
a) 0
= 9600bps
b) 1
= 19200bps
c) 2
= 38400bps
PAGE 40
Bending Counter [ -------- ]

Function :
Displays the number of performed bending.
Unit :
Range :
0 99999999
Default :
Description :
Do not change by the user.
Working Hour [ ------ ]

Function :
Displays the total working hour of the CNC.
Unit :
Saat
Range :
0 999999
Default :
Description :
Do not change by the user.
PAGE 41
ANALOG PARAMETERS
20 Rated Capacity (T) [ ---.- ]

Function :
Defines the maximum tonnage of the machine.
Unit :
TON
Range :
0.1 999.9
Default :
Must be programmed
Description :
This value fixes the maximum programmable force on the programming page.
21 Pressure 0%,25%,50%,75%,100% [ --- ]

Function :
Allows to adapt the output current (tonnage) calculated by the unit to the
characteristics of the pressure valve.
Unit :
DAC
Range :
0 255
Default :
Must be programmed
Description :
Example:
Pressure(Tonnage%) Current curve of the pressure valve is like below.
Current(mA) DAC
1000
255
815
180
590
135
375
100
188
123
45
20
Pressure
(Tonnage%)
0%
25%
50%
75%
100%
According to the curve, values are entered as [0%] = 20, [25%] = 45, [50%] = 100,
[75%] = 135 and [100%] = 180.
PAGE 42
22 Pressure (%) [ -- ]
Function :
Defines the current applied to the pressure valve during the upward movement.
Unit :
Must be programmed as % of the maximum current ( = 10V = 1A )
Range :
0 99
Default :
Description :
23 High Speed Pressure (%) [ -- ]

Function :
Defines the current applied to the pressure valve during the downward movement of
the beam on high speed.
Unit :
Range :
0 99
Default :
Description :
24 High Speed Deceleration Pressure (%) [ -- ]

Function :
Defines the current applied to the pressure valve during high speed deceleration
distance.
Unit :
Range :
0 99
Default :
Description :
25 Low Speed Minimum Pressure (%) [ -- ]

Function :
Defines the minimum current applied to the pressure valve during the bending speed.
Unit :
Range :
0 99
Default :
Description :
26 Low Speed Deceleration Minimum Pressure (%) [ -- ]

Function :
Defines the minimum current applied to the pressure valve during Final Approach
Distance (P43), Low Speed Deceleration Ramp Distance (P44) and Bottom
Dead Point.
Unit :
Range :
0 99
Default :
Description :
PAGE 43
27 Pressure Decompression (%) [ -- ]

Function :
Defines the current applied to the pressure valve during Decompression Time
(P63).
Unit :
Range :
0 99
Default :
Description :
28 Pressure Deceleration/Acceleration Time [ -.-/-.- ]

Function :
Defines the ramp time applied to the pressure valve during value changing.
Unit :
second
Range :
0.0 2.5
Default :
Description :
PAGE 44
30 Crowning Module Enable [ - ]

Function :
Defines whether the crowning module is enabled.
Unit :
Range :
01
Default :
Description :
a) or 0
= Crowning module is disabled. Relevant parameters do not display

on the screen.
b) 1
= Crowning module is enabled. Relevant parameters displays on the

screen.
31 Stop Distance [ -- ]
Function :
Defines the stop distance.
Unit :
ADC
Range :
0 99
Default :
Description :
In the case of entered value is lower than the needed, system may remains unstable.
In the case of entered value is higher than the needed, positioning time gets longer.
32 Position Tolerance [ -- ]
Function :
Defines the acceptable positioning error for both direction.
Unit :
ADC
Range :
0 99
Default :
Description :
The crowning inertia determines this distance.
PAGE 45
33 Crowning 0%,25%,50%,75%,100% [ ---- ]

Function :
This parameter allows determination of the crowning value automatically on the

programming page according to the tonnage programmed or calculated.
Unit :
ADC
Range :
0 1023
Default :
Must be programmed
Description :
Example:
Rated Capacity
Crowning Control Input
= 300T
0% = 40
25% = 120
50% = 400
75% = 600
100% = 900
TONNAGE
300
[100%]
225
[75%]
150
[50%]
75
[25%]
ADC
0
[0%]
40
120
400
600
900
Calculate the crowning value for tonnage = 175 TON

Tonnage / Rated Capacity = 175 / 300 = 58,3%
Value is between 50% and 75%
(58,3% - 50%) / (75% - 50%) = (X - 400) / (600 - 400)
(8,3%) / (25%) = (X - 400) / (200)
(66,4) = (X - 400)
Crowning value is calculated as a X = 466,4 = 466
PAGE 46
BEAM PARAMETERS
40 Encoder Resolution [ ---.--- ]

Function :
Defines the number of impulses needed to travel 1 mm.
Unit :
pulse/mm
Range :
0.001 999.999
Default :
Must be programmed
Description :
The unit uses the four edges of the one period generated by the encoder. The
number of nominal encoder increments must therefore be multiplied by 4.
Example : Number of the pulse one revolution of the encoder is 500, and amount of
the linear course for one revolution of the encoder is 10mm. Resolution of the
encoder is calculated as;
4 x 500pulse / 10mm = 200.000 pulse/mm.
41 Resolution Inch/Metric [ -/- ]

Function :
Defines the inch/metric display resolution.
Unit :
Range :
03
Default :
0/0
Description :
Inch and metric display resolution values enter separately.

a) or 0
= Axis is displayed at 1/1 resolution.
b) 1
c) 2
d) 3
42 Change Counting Direction [ Y1 Y2 - ]

Function :
Change the counting direction of the Y1 and Y2.
Unit :
Range :
01
Default :
0/0
Description :
This is the same with swap the enkoderin channel A and B.
PAGE 47
43 Final Approach Distance [ -.-- -.-- ]

Function :
Defines the final approach distance.
Unit :
mm
Range :
0.00 9.99
Default :
Description :
Down movement;
Over (P43 ) distance, Final Approach Voltage (P53) is applied and Y1-Y2
synchronization is not made up to BDP.
The distance must be sufficient to avoid overshooting.
Up movement;
Used to smooth stopping at the TDP.
Over (P43 ) distance, Final Approach Voltage (P53) is applied and Y1-Y2
synchronization is carried on.
44 Low Speed Deceleration Ramp Distance [ --.-- ]

Function :
Defines the ramp distance using reduce the BEAM speed from LS to final approach
speed.
Unit :
mm
Range :
0.00 99.99
Default :
Description :
Also used to calculation of the Y1-Y2 synchronization gain at LS.
45 Low Speed Distance [ --.-- ]

Function :
Defines the distance between MP and where the BEAM speed switch from HS to the
LS is made.
Unit :
mm
Range :
0.00 99.99
Default :
Description :
A sufficient value must be entered in order for the beam to be stabilized at its low
speed when passing the MP.
46 High Speed Deceleration Distance [ --.-- ]

Function :
Used to smooth passing BEAM speed from HS to LS. Over this distance High
Speed Deceleration Voltage (P55) is applied.
Unit :
mm
Range :
0.00 99.99
Default :
Description :
This distance, depends on the weight and the speed of the beam, must be sufficiently
long in order to slow down enough.
PAGE 48
47 Maximum Bending Speed (mm/s) [ -- -- ]

Function :
Defines maximum bending speed.
Unit :
mm/s
Range :
0 99
Default :
Description :
48 Minimum/Maximum Limits [ ----.--/----.-- ]

Function :
Defines the minimum / maximum limits of the Y1 and Y2.
Unit :
mm
Range :
0.0 9999.0
Default :
Must be programmed
Description :
In MANUAL mode, during a down movement, minimum limit is aimed for. Also, up
movement is carry on up to maximum limit.
The programmed set value of the Y1 and Y2 must be higher than the minimum limit.
49 TDP Minimum [ ---.-- ]

Function :
Defines the minimum value of the TDP.
Unit :
mm
Range :
0.0 999.99
Default :
Description :
50 Deceleration Ramp Distance [ --.-- --.-- ]

Function :
Allows smooth BEAM movements arrival at the TDP and when changing speed from
HS to LS.
Unit :
mm
Range :
0.0 99.99
Default :
Description :
51 Acceleration Ramp Distance [ --.-- --.-- ]

Function :
Allows smooth BEAM movements at departure.
Unit :
mm
Range :
0.0 99.99
Default :
Description :
PAGE 49
52 Offset Voltage [ Y1 --.- Y2 --.- ]

Function :
Used to compensate voltage drift on Y1 and Y2 servo valve.
Unit :
Range :
-9.9 9.9
Default :
0.0 / 0.0
Description :
53 Final Approach Voltage [ -.- -.- ]

Function :
Defines the final approach speed.
Unit :
Range :
0.0 9.9
Default :
Description :
The defined (P53 ) voltage is applied over the Final Approach Distance (P43).
The defined (P53 ) voltage is applied over the Final Approach Distance (P43).
54 Low Speed Voltage [ -.- -.- ]

Function :
Defines the maximum voltage for the bending speed of the BEAM in LS.
Unit :
Range :
0.0 9.9
Default :
Description :
If increasing this parameter has no effect on the BEAM speed, it must be decreased
until a reduction of the BEAM speed is noted.
If increasing this parameter influences the BEAM speed, it must be increased until
the above mentioned situation is obtained.
To adjust this parameter, the BEAM speed must be measured over a long distance in
maximum bending speed.
55 High Speed Deceleration Voltage [ -.- ]

Function :
Allows to slow down the BEAM at the end of high speed before switching to low
speed.
Unit :
Range :
0.0 9.9
Default :
Description :
This voltage is applied over the High Speed Deceleration Distance (P46).
PAGE 50
56 High Speed Voltage [ -.- -.- ]

Function :
Defines the voltage applied to the BEAM at high speed.
Unit :
Range :
0.0 9.9
Default :
Description :
If increasing this parameter has no effect on the BEAM speed, it must be reduced
until a reduction of the BEAM speed is noted.
If increasing this parameter influences the BEAM speed, it must be increased until
the above mentioned situation is obtained.
To adjust this parameter, the BEAM speed must be measured over a long distance
on high approach speed.
57 Indexing Voltage [ -.- ]

Function :
Defines the voltage applied to the BEAM during indexation.
Unit :
Range :
0.0 9.9
Default :
Can be defined ~%70 of the HS
Description :
When taking the index, there is no ramp before the stop, which makes shocks
possible. This risk can be reduced by a lower speed.
58 Decompression Voltage [ -.- ]

Function :
Defines the voltage applied to the servo valve during Decompression Time (P63).
Unit :
Range :
0.0 9.9
Default :
Description :
PAGE 51
59 Speed Change Delay (s) [ -.- ]

Function :
Stabilises the hydraulic system during the change high speed to low speed.
Unit :
second
Range :
0.1 9.9
Default :
0.1
Description :
During this time, Low Speed Minimum Pressure (P25) is applied to the pressure
valve and 0V is applied to the servo valves.
60 Speed Change Pressure Delay (s) [ -.- ]

Function :
Defines the delay time on the pressure valve at switching high speed to low speed.
Unit :
second
Range :
0.0 9.9
Default :
0.0
Description :
61 Regulation Delay (s) [ -.- ]

Function :
Compensates the press reaction time during regulation.
Unit :
second
Range :
0.1 2.5
Default :
0.1
Description :
62 Servo-Valve Delay (s) [ -.- ]

Function :
Delays the applied voltage to the servo valves.
Unit :
second
Range :
0.1 9.9
Default :
0.1
Description :
This delay allows the high speed valves to get into position before the activation of
the servo valves.
During this time, 0V is applied to the servo valves.
63 Decompression Time (s) [ -.- ]

Function :
Avoids jerking during decompression.
Unit :
second
Range :
0.1 9.9
Default :
0.1
Description :
During this time, Decompression Pressure (P27) is active.

Decompression Voltage (P58) is applied to the servo valves.
PAGE 52
64 Synchronization Limit Y [ --.-- ]

Function :
Defines the synchronization limit.
Unit :
mm
Range :
0.0 99.99
Default :
Must be programmed
Description :
When the difference between Y1 and Y2 is higher than the programmed value, the
BEAM is stopped.
In this case, a higher value from the difference is programmed into this parameter.
Switch to Manual Mode and give an up command.
The controller repositions Y1 and Y2 in parallel if there is no mechanical, hydraulic or
electrical reasons to prevent it from doing so.
As soon as the Y1 and Y2 are in parallel, re-program the parameter at its initial value.
65 Synchronization Gain High Speed [ -- -- BDP -- ]

Function :
Factor permitting the synchronization of Y1 and Y2 during the down/up movement on

high speed. Also at the BDP.
Unit :
Range :
0 99
Default :
Must be programmed
Description :
20 can be programmed for and gain. Decrease this value until vibrations are
obtained on the BEAM, then increase.
4 can be programmed for the BDP gain. Increase this value until vibrations are
obtained on the BEAM, then decrease.
66 Next Cycle Starting Point [ - ]

Function :
Determines the starting point of the new step.
Unit :
Range :
02
Default :
Description :
a) or 0
= Start at BDP after dwell time.
b) 1
= Start at PP while upward movement.
c) 2
= Start at arrival to TDP.
67 Mute Distance Above Material [ --.-- ]

Function :
Defines the mute point.
Unit :
mm
Range :
0.0 99.99
Default :
Must be programmed
Description :
Obtained with adding punch height, die height, material thickness and programmed
value.
MP = YREF(YPUNCH+YDIE) + THICKNESS + (P67)
PAGE 53
68 Index Position [ Y1 ----.-- Y2 ----.-- ]

Function :
Indicates the value of the Y1 and Y2 index references.
Unit :
mm
Range :
0.0 9999.0
Default :
Must be programmed
Description :
Indicates that the place of the index signal.
69 Reference Position [ Y1 ----.-- Y2 ----.-- ]

Function :
Allows calibration of the Y1 and Y2.
Unit :
mm
Range :
0.0 9999.0
Default :
Must be programmed
Description :
Obtained with adding height of the punch, height of the die and height of the using
wedge. Height of the wedge is 0 if not using.
This value is also introduced into the Y1 and Y2 when taking up the index.
PAGE 54
95 Acceleration Distance High Speed [ MAX ---.-- ]

Function :
Defines the BEAM distance necessary to reach its maximum appraoch speed.
Unit :
mm
Range :
0.0 999.99
Default :
Description :
To avoid a possible collision between the BEAM or punch and the table or the die;
The distance between the Maximum Limit (P48) and the SCP must be greater than
the distance (P95) + (P97).
! ATTENTION
STOPPING and LEAKAGE TEST

The Stopping and Leakage tests are only performed if the Acceleration Distance
High Speed (P95) is programmed. This test is used to detect any anomalies in the
function of the press.
The principle is to bring down the BEAM at high speed, then suddenly stop the down
movement when the BEAM reached to defined position, then measure the machine's
reactions.
By comparing the measured reactions with the acceptable limits, it is possible to
ascertain whether the machine is fit to work with or not.
After each test, the measurement results can be seen on the machine parameter
page. The first MAX column is used for programming the values, while the Y1 and Y2
columns are used to display the measurement results.
LEAK TEST output is used to cut the down movement.
Starting to test conditions;

All axes are calibrated (indexed)
BEAM at Maximum Limit (P48)
Semi or Full Automatic mode is active
Axes in position
Test process;
Give the command. The BEAM moves downwards with the High Speed Voltage
(P56) until it reaches the Maximum Limit (P48) Acceleration Distance High
Speed (P95) value.
When the BEAM arrived to the above value, STOPPING TEST message is displayed
and LEAK TEST output is activated. Thus, the BEAM is stopped.
In order to detection of the stopping, time and distance measurements are separately
started for Y1 and Y2. The axis is considered stopped if it does not receive more than
2 pulses in 10ms.
A delay of 0.3s to allow the BEAM to be properly stabilized. Then LEAKAGE TEST
message is displayed and the leakages are measured during the programmed time.
If the tests are completed successfully, the machine can work normally, otherwise the
test is repeated for the next command.
PAGE 55
96 Stopping Time (s) [ MAX -.-- ]

Function :
Defines the acceptable maximum stopping time for that machine.
Unit :
second
Range :
0.0 2.50
Default :
Description :
97 Stopping Distance [ MAX --.-- ]

Function :
Defines the acceptable maximum stopping distance for that machine.
Unit :
mm
Range :
0.0 99.99
Default :
Description :
98 Leakage Measurement Time (s) [ MAX -.- ]

Function :
Defines the duration of the BEAM displacement measurement during the leakage
test.
Unit :
second
Range :
0.0 9.9
Default :
Description :
99 Cylinder Leakage [ MAX --.-- ]

Function :
Defines the acceptable maximum BEAM leakage during leakage test.
Unit :
mm
Range :
0.0 99.99
Default :
Description :
PAGE 56
X1 / X2 AXIS PARAMETERS
X00 Module Enable [ - ]

Function :
Defines whether the axis module is enabled.
Unit :
Range :
01
Default :
Description :
a) or 0
= Axis module is disabled. Relevant parameters do not display on the

screen.
b) 1
= Axis module is enabled. Relevant parameters displays on the

screen.
X01 Encoder Resolution [ ---.--- ]

Function :
Defines the number of impulses needed to travel 1 mm.
Unit :
pulse/mm
Range :
0.001 999.999
Default :
Must be programmed
Description :
The unit uses the four edges of the one period generated by the encoder. The
number of nominal encoder increments must therefore be multiplied by 4. (See P40)
X02 Resolution Inch/Metric [ -/- ]

Function :
Defines the inch/metric display resolution.
Unit :
Range :
03
Default :
Description :
Inch and metric display resolution values enter separately.

a) or 0
b) 1
c) 2
d) 3
PAGE 57
X03 Minimum/Maximum Position [ ----.---/----.--- ]

Function :
Defines minimum and maximum axis limit.
Unit :
mm
Range :
0.000 9999.000
Default :
Must be programmed
Description :
Do not allow to movement lower than minimum and higher than maximum limit. But,
allows to movement toward opposite direction of limit.
X04 Calibration Position [ ----.--- ]

Function :
Defines the calibration (indexation) position.
Unit :
mm
Range :
0.000 9999.000
Default :
Must be programmed
Description :
After the calibration is completed successfully, the entered value is loaded to the
actual value.
! ATTENTION
If device is worked without calibration is made, the positioning will be wrong.
X05 Manual Speed Slow/Fast (%) [ ---/--- ]

Function :
Defines slow and fast speed in manual mode.
Unit :
Range :
0 100
Default :
Description :
Speed is calculated depend on the frequency which is set on the driver.

Example:
The Voltage/Frequency curve is defined like the following.
Frequency
50.0Hz
0.0Hz
0V
10V
Voltage
Lets calculate DAC; V; Fq values equvalent to manual slow speed 30%.

Voltage[V] = 10V and Frequency[Fq] = 50.0Hz for DAC[8bit] = 255.
X = (PX05 / 100) * (DAC; V; Fq)
According to above formula result is ;
X = (30 / 100) * (255; 10; 50.0)
calculated for manual slow speed as DAC = 76, V = 3.0V, Fq = 15.0Hz.
! ATTENTION
Speed knowledges are calculated as % of 255 for DAC, 10V for Voltage and fmax
which is set on the driver for Frequency.
PAGE 58
X06 Positioning Speed (%) [ --- ]

Function :
Defines the speed which the axis will use during positioning.
Unit :
Range :
0 100
Default :
Description :
Please see description of the PX05 for calculate the speed as [Hz].
X07 Calibration Speed (%) [ --- ]

Function :
Defines the speed which the axis will use during calibration.
Unit :
Range :
-99 100
Default :
Description :
The sign of the entered value is defines direction of the calibration.

Firstly, moved at the defined speed and toward limit switch on the direction that
shown with the sign.
After the limit is founded, moved for the first index pulse at the speed/4 and reverse
direction.
Please see description of the PX05 for calculate the speed as [Hz].
X08 Final Positioning Speed (%) [ --- ]

Function :
Defines the axis speed for final positioning.
Unit :
Range :
0 100
Default :
Description :
In the case of entered value is higher than the needed, system may remains
unstable.
X09 Final Positioning Gain [ --/-- ]

Function :
Defines the ramp and speed gains using for final positioning speed calculation.
Unit :
Range :
0 99
Default :
Description :
PAGE 59
X10 Acceleration Ramp Time (s) [ --.- ]

Function :
Defines the linear acceleration time of the axis from (0Hz, 0V) to (fmax, 10V).
Unit :
second
Range :
0.0 30.0
Default :
Description :
f(Hz)
fmax
f1
t1
Px10
t(s)
t1 = (f1 / fmax) * PX10
! ATTENTION
Defining of the ramp time as very short may cause motor driver error.
The fmax is frequency value which is set on the driver and equivalent to DAC=255 &
Voltage=10V.
X11 Slow Speed Distance [ --.--- ]

Function :
Defines the distance of the final positioning.
Unit :
mm
Range :
0.0 99.999
Default :
Description :
f(Hz)
Px12
Px13
Px06
target
Px11
Px08
Position
Px11
target
Px13
Px12
X12 Deceleration Ramp Distance [ --.--- ]

Function :
Defines the deceleration distance of the axis from the positioning speed to 0.
Unit :
mm
Range :
0.0 99.999
Default :
Description :
In the case of entered value is lower than the needed, system may damaged to the
machine or remains unstable.
PAGE 60
X13 Stop Distance [ -.--- ]

Function :
Defines the distance of the positioning stop.
Unit :
mm
Range :
0.0 9.999
Default :
Description :
X14 Position Tolerance [ -.--- ]

Function :
Defines the acceptable positioning error for both direction.
Unit :
mm
Range :
0.0 9.999
Default :
Description :
In order to execute a positioning, the axis must be outside the tolerance zone of the
chosen value.
f(Hz)
tolerance
Position
120 Safety Distance [ ---.--- ]

Function :
Defines the X axis safety distance for die.
Unit :
mm
Range :
0.000 999.999
Default :
Must be programmed if X and R axes enabled
Description :
Distance of X is defined in order to avoid the gauge collision to the die.
DIE Safety
Distance
PAGE 61
R1 / R2 AXIS PARAMETERS

Function :
Defines the R axis safety distance for die.
Unit :
mm
Range :
0.000 999.999
Default :
Must be programmed if X and R axes enabled
Description :
Distance of R is defined in order to avoid the gauge collision to the die.
DIE
Height
321 Displacement R [ ---.--- ]

Function :
Defines the R axis stop distance of the gauge on the die.
Unit :
mm
Range :
0.000 999.999
Default :
Description :
Positioning value will be DieHeight + Offset when the gauge set in the safety zone
over die.
Offset
PAGE 62
322 2.Finger Distance X/R [ ---.---/---.--- ]

Function :
Defines the X distance of second finger.
Unit :
mm
Range :
0.000 999.999
Default :
Description :
PAGE 63
Z1 / Z2 AXIS PARAMETERS

Function :
Defines the safety distance between Z1 and Z2 in order to avoid collision.
Unit :
mm
Range :
0.000 999.999
Default :
Must be programmed if Z1 and Z2 are enabled
Description :
Prohibits a relative positioning of Z1 to Z2 inferior to this parameter.
PAGE 64
CORRECTION TABLE
Material selection can be done by pressing the

and
keys if the
cursor placed over material field. Strength value and correction tables are changed
according to material displayed.
Types of the material displayed :
St = Steel
42kg/mm2
Al = Aluminium
32kg/mm2
Ss = Stainless Steel 60kg/mm2
Xx = User Define
kg/mm2
Only strength value of the user define can be changed.
800 Material St/Al/Ss/Xx [ --kg/mm2 ]

Function :
Defines the material strength which is defined by user.
Unit :
kg/mm
Range :
0 99
Default :
Must be programmed according to user defined material
Description :
To use the defined material, the value 4 is programmed in the MATERIAL field on
the programming page. After the value is entered value of the user defined material
strength belonging to Xx is displayed in the MATERIAL field.
PAGE 65
Springback [ ---.- ]
Function :
Defines the correction value which will apply to the relevant range.
Unit :
() Angle
Range :
-90.0 90.0
Default :
Must be programmed according to determined correction value
Description :
Lets calculate corrected bending values of 80 and 145 belonging to relevant

material which angle correction values are given below as a sample graphic.
CORRECTION()
11
10
7
4
2
1
0
-2
-4
-5
-8
ANGLE()
30
45
60
75
90 105 120 135 150 165 180
For 80 ; (80 -75) / (90 - 75) = (X - (-2)) / (0 - (-2)) ==> (5 / 15) = (X + 2) / 2

Correction value is X = -1.3, corrected value is 80 + (-1.3) = 78,7.
For 145 ; (145 -135) / (150 - 135) = (X - 4) / (7 - 4) ==> (10 / 15) = (X - 4) / 3
Correction value is X = 6, corrected value is 145 + 6 = 151.
Thickness [ --.-- ]
Function :
Unit :
Range :
0.0 99.99
Default :
Description :
N Cutting Length [ -.--- ]

Function :
Defines the coefficient value which will apply to the bending allowance during cutting
(unfolded) length calculation.
Unit :
Range :
0.0 9.999
Default :
Must be programmed according to determined correction value
Description :
Second field near MATERIAL on the Profile page, enter the desired coefficient N
number. So, cutting (unfolded) length calculation is made according to the entered
coefficient.
PAGE 66
PCSS PARAMETERS
S2 PCSS DSUB-9 socket is used to communicate with the PCSS LazerSafe module.
Communication is made with RS-232 and configuration is fixed as follows :
Baud Rate = 19200, Data Bits = 8, Parity = No, Stop Bits = 1.
810 LazerSafe Enable [ - ]

Function :
Defines whether the PCSS LazerSafe module is enabled.
Unit :
Range :
01
Default :
Description :
a) or 0
= PCSS LazerSafe module is disabled. Relevant parameters do not

display on the screen.
b) 1
= PCSS LazerSafe module is enabled. Relevant parameters displays

on the screen.
811 Laser [ - ]
Function :
Defines the number of the Laser on the PCSS LazerSafe module.
Unit :
Range :
02
Default :
Description :
a) or 0
= Not available in any laser.
b) 1
= 1 piece laser available (Lazer A).
c) 2
= 2 piece laser available (Lazer A and Lazer B).
812 Light Curtain [ - ]

Function :
Defines whether the Light Curtain on the PCSS LazerSafe module is enabled.
Unit :
Range :
01
Default :
Description :
a) or 0
= Not available in Light Curtain.
b) 1
= Light Curtain available.
PAGE 67
813 Station Number [ - ]

Function :
Defines the number of the Station.
Unit :
Range :
02
Default :
Description :
a) or 0
= Not available in any Station.
b) 1
= 1 piece Station available.
c) 2
= 2 piece Station available.
814 Station Configuration [ ----------- ]

Function :
Defines the configuration of the station.
Unit :
Range :
Default :
FOOT
Description :
Station Configuration options are : 1- FOOT, 2- HAND and 3- HAND+FOOT.
PAGE 68
815 Working Mode [ ----------- ]

Function :
Defines the Working Mode selected for the Machine.
Default :
FIELD MUTED
Description :
Working Mode options are : 1- FIELD MUTED, 2- NORMAL, 3- TRAY, 4- GUARD

ONLY, 5- SINGLE BREAK and 6- DOUBLE BREAK.
Choice 2 and 3 are displayed if P811 value is different from 0.
Choice 4, 5, and 6 are displayed if P812 value is different from 0.
Operator Selection [ ----------- ]

Function :
Defines the Operator Selection selected for the Machine.
Default :
STATION 1
Description :
Operator Selection options are : 1- STATION 1, 2- STATION 2 and 3- STATION 1+2.

Choice 2 and 3 are displayed if P813 value is equal to 2.
Station Type [ ----------- ]

Function :
Defines the Station Type selected for the Machine.
Default :
FOOT
Description :
Station Type options are : 1- FOOT, 2- HAND and 3- HAND+FOOT.

Choice 1 is displayed if P814 value is equal to FOOT or HAND+FOOT.
Choice 2 is displayed if P814 value is equal to HAND or HAND+FOOT.
Choice 3 is displayed if P814 value is equal to HAND+FOOT.
Stop At Mute Point [ - ]

Function :
Defines the Stop At Mute Point request for the Machine.
Unit :
Range :
01
Default :
Description :
Robot [ - ]
Function :
Defines the Robot working mode request for the Machine.
Unit :
Range :
01
Default :
Description :
BIT13/BIT19 [ -/- ]
Function :
Unit :
Range :
01
Default :
Description :
PAGE 69
USB MEMORY PACKUP
When a USB memory stick is plugged into the USB socket, USB button led lights and
USB CONNECTED message appears.
You can choose the backup direction and memory selection with
and
keys.
While USB memory stick is plugged press the

button for ~3 seconds and
then backup proccess starts with selected backup direction and memory selection.
820 Backup Direction [ >>, << ]

Function :
Defines the backup source and backup target.
Description :
If CNC >> USB, backup is taken from CNC to USB.

If CNC << USB, backup is taken from USB to CNC.
821 Memory Selection [ -, + ]

Function :
Selects the memory region to take backup.
Description :
If , relevant memory region is not selected.

If +, relevant memory region is selected.
PAGE 70
822 Status Messages

Function :
Displays the status or error messages connected with USB usage and backup
operation.
Description :
Status or error messages :

- Connected
- Disconnected
- Backup from USB...
- Backup to USB...
- Backup finished
- !## Error
In Error message, memory region indicated with first # and used file name :
0 = Punch, AD90D_Punch.dat
1 = Die, AD90D_Die.dat
2 = Parameter, AD90D_Parameter.dat
3 = Error / Warning Message, AD90D_Message.dat
4 = Label, AD90D_Label.dat
7 = Recipe, AD90D_Program.dat
In Error message, description of the error codes displayed with second # :
!#0 = File is not opened
!#1 = File is not created
!#2 = File do not belong to CNC
!#3 = Wrong file version
!#4 = Error in file content
!#5 = Error in file size
!#6 = File is not read
!#7 = Written to file is not success
!90 = File system error
PAGE 71
MODULE UPDATE
When a USB memory stick is plugged into the USB socket, USB button led lights and
USB CONNECTED message appears.
You can choose the module selection with

module version will be displayed on window.
and
keys. Related
If compatible update files are available in the plugged USB memory stick, only first 3
file name will be displayed. User selects desired file to update from inside of these
files.
button for 3 seconds and then

While USB memory stick is plugged press
backup process starts with selected backup direction and memory selection.
830 Module Selection [X1, X2, R1, R2, Z1, Z2, AN1, Y1Y2, IO1]
Function :
Selects the module to make update.
Description :
All modules can be plugged to the CNC are displayed in the list. But, the modules are
not active do not display the software version and update process will not start
831 File Selection [ - ]

Function :
Allows to select suitable update file for selected module.
Description :
If suitable update file is not available, list will be empty.
PAGE 72
832 Status Mesaages

Function :
Displays the status or error messages connected with USB usage and module
update.
Description :
Status or error messages :

- Connected
- Disconnected
- Module update...
- Update finished
- !8# Error
In Error message, description of the error codes displayed with # :
!80 = File is not opened
!81 = Communication error with module
!82 = Wrong file selection
!83 = Boot code is not available on the module
!85 = Error in file size
!86 = File is not read
!87 = Software verification error
!90 = File system error
PAGE 73
MODULE STATUS
Input/Output Module [IO1]

Inputs :
1
2
3
4
5
(#4)
(#9)
(#10)
(#11)
(#12)
Index Zone
Voltage OK
Photocell
Input-4
Input-5
Outputs :
1
2
3
4
5
(#2)
(#5)
(#6)
(#7)
(#8)
Pinch Point
TDP
Manual Mode
Position Okay
Mute Point
Error :
Indicates that the last error code appeared on module.

1 No module communication
2 Wrong data on module communication
8 Version of the modul is not harmony with the panel
(1:Outside / 0:Inside)
(1:Okay / 0:Not Okay)
(1:Normal / 0:Failure)
(1:Active / 0:Passive)
(1:Aktif / 0:Pasif)
(1:Aktif / 0:Pasif)
(1:Aktif / 0:Pasif)
(1:Aktif / 0:Pasif)
(1:Aktif / 0:Pasif)
BEAM Module [Y12]

Y1 :
(#25) Indicates that the 7bit DAC Y1 servo valve output value. (127 = 10V)
Y2 :
(#27) Indicates that the 7bit DAC Y2 servo valve output value. (127 = 10V)
PRS :
(#19) Indicates that the 8bit DAC PRESSURE servo valve output value. (255 = 10V)
Inputs :
1
2
3
4
(#17)
(#8)
(#6)
(#7)
Down
Up
Input-4
From HS to LS
Outputs :
1
2
3
4
(#15)
(#16)
(#13)
(#14)
Up
Slow
Leak Test / PCSS Decomp
Down
Error :

4 Jitter error on the Y2 encoder signals
5 Jitter error on the Y1 encoder signals
7 Y1-Y2 synchronization limit is exceeded
(1:Aktif / 0:Pasif)
(1:Aktif / 0:Pasif)
(1:Aktif / 0:Pasif)
(1:Aktif / 0:Pasif)
(1:Aktif / 0:Pasif)
(1:Aktif / 0:Pasif)
(1:Aktif / 0:Pasif)
(1:Aktif / 0:Pasif)
PAGE 74
Axis Modules [X1, X2, R1, R2, Z1, Z2]

AO1 :
(#16) Indicates that the 8bit DAC speed output value. (255 = 10V = fmax)
Inputs :
1
2
3
4
5
6
(#1)
(#2)
(#3)
(#10)
(#12)
(#11)
Motor Driver
Forward Limit Switch
Reverse Limit Switch
Encoder Channel A
Encoder Channel Z
Encoder Channel B
(1:Ready / 0:No ready)

(1:No Limit / 0:Limit)
(1:No Limit / 0:Limit)
(1:Active / 0:Index)
Outputs :
1
2
3
(#5)
(#6)
(#7)
Output-1
Reverse Movement
Forward Movement
Error :

3 Software or hardware limit
4 Motor driver is not okay
5 Jitter error on the encoder signals
6 No movement during 10 second
Analog Module [AN1]

AI1 :
(#10) Indicates that the Analogue Input-1 (crowning) value. (10bit)
AI2 :
(#14) Indicates that the Analogue Input-2 value. (10bit)
Outputs :
1
2
3
4
Error :

3 Software limit
(#2)
(#4)
(#6)
(#8)
Crowning Forward
Crowning Reverse
Output-3
Output-4
PAGE 75
AXIS SAFETY
X-R SAFETY POSITIONING
PAGE 76
PC COMMUNICATION
Communication between PC & device perform over the RS232.

Communication settings are fixed and do not change excluding BaudRate.
Settings are;
Baud Rate : 9600 if P09 = 0, 19200 if P09 = 1, 38400 if P09 = 2.
Parity : No, Stop Bit : 1 and Data Bit : 8.
All the data belong to program, punch, die and paremeters can be read to the PC
together or separately and save on the PC for backup.
Also, all the data belong to program, punch, die and paremeters which stored on the
PC can be send to the device together or separately.
! ATTENTION
Allows to communication between PC & device only on the LIST OF PROGRAM

page. It is not possible to start the communication from the device, this will always be
done from the PC.
! ATTENTION
In the case of data transfer from the PC to the device, old data on the device will be
erased.
PAGE 77
LCD PANEL SOFTWARE UPDATE
USB Boot page can be displayed with 2 different ways :

- When you power up the device if the USB memory stick is plugged.
- When you power up the device if the USB memory stick is not plugged and a valid
application software is not loaded to the device ! ! ! NO VALID APPLICATION !
! ! message appears. While this message is being displayed in the window if you
plug the USB memory stick.
To exit USB Boot page without update the application software press the
key. When you press the button Application is running... message will appears
and after ~2 seconds the unit exits the USB Boot page and the application software
starts.
If the device has no valid application software, even if you press the
button
No Valid Application! message will be displayed and the unit could not exit the
USB Boot page.
To update LCD screen software while USB Boot page is being displayed :
- If compatible LCD screen update files are available in the plugged USB memory
stick, only first 10 file names will be displayed on the list. Choose the file numbers
with buttons from

to
.
- If you enter a wrong file number Invalid file selection ! message appears.
- Press the
key. If a USB memory stick is not plugged to device No USB
connection ! or if file is not chosen No file selection ! messages appear.
- When you press the button if a USB memory stick plugged and if a valid file is
selected, Selected file is programming... message appears and LCD screen
software update process starts. The USB led turns on and off with the data stream
while the unit is updating.
- When the software update has been successful, Application is running...
message appears and after ~2 seconds the new application software starts.
PAGE 78
ELECTRICAL CONNECTION DIAGRAMS
LCD PANEL CONNECTION DIAGRAM
S1
S2
PROG PCSS
K5
K4
CNC ADVANTAGE
LCD PANEL
AD90D
V0.0.0
K3
K2
K1
RELAY BOARD CONNECTION DIAGRAM
PAGE 79
INPUT/OUTPUT MODULE (IO1) CONNECTION DIAGRAM
BEAM MODULE (Y1Y2) CONNECTION DIAGRAM
AXIS MODULE (AX) CONNECTION DIAGRAM
ANALOG MODULE (AN1) CONNECTION DIAGRAM
PAGE 80

CNC Advantage Userguide GB v100525

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CNC ADVANTAGE

CALIBRATION (INDEXING) .................................................................................................... 12

ENTER A PROFILE ................................................................................................................................. 21

EASY WORKING PAGE ......................................................................................................... 24

TOOL LISTING and PROGRAMMING .................................................................................... 29

PROGRAMMING PUNCH .................................................................................................................

USB MEMORY BACKUP PAGE ............................................................................................. 34

Display Unit [ - ] ..................................................................................................................

ANALOG PARAMETERS .................................................................................................................. 42

Rated Capacity (T) [ ---.- ] ............................................................................................

BEAM PARAMETERS ...................................................................................................................... 47

Encoder Resolution [ ---.--- ] ........................................................................................

X1 / X2 AXIS PARAMETERS ........................................................................................................... 57

Module Enable [ - ] ...............................................................................................................

R1 / R2 AXIS PARAMETERS ........................................................................................................... 62

Z1 / Z2 AXIS PARAMETERS ............................................................................................................ 64

CORRECTION TABLE ...................................................................................................................... 65

PCSS PARAMETERS ....................................................................................................................... 67

LazerSafe Enable [ - ] .........................................................................................................

USB MEMORY PACKUP .................................................................................................................. 70

MODULE UPDATE ........................................................................................................................... 72

MODULE STATUS ............................................................................................................................ 74

AXIS SAFETY ......................................................................................................................... 76

Bottom dead point.

RS-232 serial communication for PCSS LazerSafe.

LCD and module software update with USB.

X1, X2, R1, R2, Z1, Z2 numerical control up to 6 axes.

Tonnage (pressure) control.

Blue-White 320x240 Dot Matrix Graphic LCD display.

Functions calculated by the CNC

Functions programmed by the operator

keys are used to introduce numbers or

PAGE SELECTION KEYS

OPERATING MODES and MOVEMENT KEYS

keys, allows to movement for selected

Semi Automatic Operating Mode Key :

keys are used to move cursor on the character

key is used to select character from table.

Calibration page is displayed first when the power on.

The led lights on and calibration (indexation) starts when the

Movement is carrying on at the calibration speed and toward limit

Calibration can be stopped by pressing

key while operation is carrying on,

can be started again by pressing

key led is lighting, if

To reach the programming page, press the

The first pressing to

key, displays the page in small characters.

To change from one step to another, press the

key, displays the page program number and

key lights up. At

this time, when pressing the

EXPLANATION OF THE RECIPE PAGE FIELDS

Number of the valid program in the working memory.

Number of the next program which will be executed automatically.

Number of current step and number of total step.

Material selection for tensile strength.

Punch and die of the current step.

Material width for the current step.

Internal bending radius and number of bend.

Profile (face) length defined by the user.

Displays the real positions.

Corrections defined for each step.