Head Losses - compressible fluid (

A)

Calculation of Head losses , knowing the inlet conditio

Input data
piping
material
rugosity
diameter
length

fluid

D
L

loss friction
fittings

ki

viscosiy
Molecular weight
Compressibility
Temperature
Pressure inlet

Mw
Z
T
P1

flowrate inlet

Qv1

process

others

perfect gas cte

output data
density (T1,P1)

velocity
head loss

1
G
Re
B
fdarcy
U1
P

Pressure outlet

P2

density(T1,P2)

B)

Calculation of flow rate , knowing the inlet and outlet

Input data
piping
material
rugosity
diameter
length

fluid

D
L

loss friction
fittings

ki

viscosiy
Molecular weight
Compressibility
Temperature
Pressure inlet
Pressure outlet

Mw
Z
T
P1
P2

estimate friction
factor .Von karman
perfect gas cte

fvk

density (T1,P1)

1
G
Re
B
fdarcy
U1
Qv1

process

others

output data

velocity
Volumetric flow
density(T1,P2)
Volumetric flow

2
U2
Qv2

compressible fluid (gas)

wing the inlet condition and the piping arrangement

engineering
units

SI
units

cs
3.00E-02
80.00
210.00

mm
mm
m

3.00E-05
8.00E-02
2.10E+02

SI
SI
SI

1.32

unitless

1.32

unitless

0.015
18.00
0.96
165.00
7000.00

cpo
g/mol

SI
SI

C
mbars

1.50E-05
1.80E-02
0.96
438.15
7.00E+05

K
Pa

545.40

m3/h

1.52E-01

SI

8.31

SI

8.31E+00

SI

3.603
1.086E+02
579145
2.65E+21
0.01679
30.14
79177
802
620823
6208
3.20

kg/m3
kg/s/m2
unitless
unitless
m/s
Pa
mbars
Pa
mbars
kg/m3

P1
7.0000E+05

ng the inlet and outlet Pressure and the piping arrangement

engineering
units

SI
units

SS
1.00E-03
800.00
200.00

mm
mm
m

1.00E-06
8.00E-01
2.00E+02

SI
SI
SI

5.00

unitless

5.00

unitless

0.011
44.00
1.00
45.00
2600.00
2402.00

cpo
g/mol

1.10E-05
4.40E-02
1.00
318.15
2.60E+05
2.40E+05

SI
SI

C
mbars
mbars

K
Pa
Pa

5.97E-03

(-2log10((/D)/3.7)))^-2

8.31

SI

8.31E+00

SI

4.325
1.512E+02
10996468
8.29E+23
0.00819
34.96
18

kg/m3
kg/s/m2
unitless
unitless
m/s
m3/s

63265.76

m3/h

4.00
38
19

kg/m3
m/s
m3/s

68480.84

m3/h

energy balance to solve :

*dP+G^2*ln( 1/2 ) + (f*L/D+ki)*G^2/2 = 0
after integration with T=cte
M/(Z*R*T)*(P2^2-P1^2)+2*G^2* Ln(P1/P2) +(f*L/D +ki) *G^2=0
or
to solve :
F(p2) =0
A*(P2^2-P1^2) +B*Ln(P1/P2) + C =0
with
F'(p2)
A*2*P2-B/P2
Newton Raphson :

P2(n+1)=P2(n) -F(p2)/F'(p2)

P2 (n)
6.9300E+05
6.2462E+05
6.2083E+05
6.2082E+05
6.2082E+05
6.2082E+05
6.2082E+05
6.2082E+05
6.2082E+05
6.2082E+05
6.2082E+05

B
2.3583E+04
2.3583E+04
2.3583E+04
2.3583E+04
2.3583E+04
2.3583E+04
2.3583E+04
2.3583E+04
2.3583E+04
2.3583E+04
2.3583E+04

A
5.1469E-06
5.1469E-06
5.1469E-06
5.1469E-06
5.1469E-06
5.1469E-06
5.1469E-06
5.1469E-06
5.1469E-06
5.1469E-06
5.1469E-06

C
5.3542E+05
5.3542E+05
5.3542E+05
5.3542E+05
5.3542E+05
5.3542E+05
5.3542E+05
5.3542E+05
5.3542E+05
5.3542E+05
5.3542E+05

F(P2)
4.8547E+05
2.4190E+04
7.4147E+01
7.0531E-04
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00

F'(P2)
7.0995E+00
6.3919E+00
6.3527E+00
6.3526E+00
6.3526E+00
6.3526E+00
6.3526E+00
6.3526E+00
6.3526E+00
6.3526E+00
6.3526E+00

energy balance to solve :

*dP+G^2*ln( 1/2 ) + (f*L/D+ki)*G^2/2 = 0
after integration with T=cte
M/(Z*R*T)*(P2^2-P1^2)+2*G^2* Ln(P1/P2) +(f*L/D +ki) *G^2=0
or
G^2 =M/(Z*R*T) *(P1^2-P2^2)/ (2*ln(P1/P2)+f*L/D+ki)

Iterative calculation :
Assume f(n) , calculate G, calculate Re , calculate f(n+1) , compare f(n+1) vs f(n)
f(n)

Re

f(n+1)

5.9698E-03
8.1486E-03
8.1889E-03
8.1896E-03
8.1896E-03
8.1896E-03
8.1896E-03

1.5738E+02
1.5131E+02
1.5120E+02
1.5120E+02
1.5120E+02
1.5120E+02
1.5120E+02

1.1446E+07
1.1004E+07
1.0997E+07
1.0996E+07
1.0996E+07
1.0996E+07
1.0996E+07

8.63E+23
8.30E+23
8.29E+23
8.29E+23
8.29E+23
8.29E+23
8.29E+23

8.1486E-03
8.1889E-03
8.1896E-03
8.1896E-03
8.1896E-03
8.1896E-03
8.1896E-03

2.1789E-03
4.0223E-05
7.1772E-07
1.2799E-08
2.2824E-10
4.0701E-12
7.2579E-14

P2(n+1)
6.2462E+05
6.2083E+05
6.2082E+05
6.2082E+05
6.2082E+05
6.2082E+05
6.2082E+05
6.2082E+05
6.2082E+05
6.2082E+05
6.2082E+05

-6.8381E+04
-3.7844E+03
-1.1672E+01
-1.1103E-04
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00

compare f(n+1) vs f(n)

Head Losses - compressible fluid (ga

A)

Calculation of Head losses , knowing the inlet condition

Input data
piping
material
rugosity
diameter
length

fluid

D
L

loss friction
fittings

ki

CP/CV
viscosiy
Molecular weight
Compressibility
Temperature inlet
Pressure inlet

Mw
Z
T1
P1
(k-1)/k
(k+1)/k
Qv

process

flowrate

others

perfect gas cte

output data
density (T1,P1)

velocity
head loss

1
G
Re
B
fdarcy
U
P

Pressure outlet

P2

Temperature outlet
density(T1,P2)

T2
2

B)

Calculation of flow rate , knowing the inlet and outlet Pr

Input data
piping
material
rugosity
diameter
length

fluid

process

others

D
L

loss friction
fittings

ki

CP/CV
viscosiy
Molecular weight
Compressibility
Temperature inlet
Pressure inlet
Pressure outlet

Mw
Z
T1
P1
P2
(k-1)/k
(k+1)/k

estimate friction
factor .Von karman

fvk

perfect gas cte

output data

density (T1,P1)

velocity
Volumetric flow
density(T1,P2)
Volumetric flow

1
G
Re
B
fdarcy
U1
Qv1
2
U2
Qv2

compressible fluid (gas)

wing the inlet condition and the piping arrangement

engineering
units

SI
units

cs
2.00E-01
469.90
200.00

mm
mm
m

2.00E-04
4.70E-01
2.00E+02

SI
SI
SI

1.00

unitless

1.00

unitless

1.40
0.011
44.00
1.00
45.00
2600.00

unitless
cpo
g/mol

unitless
SI
SI

6362.00

m3/h

1.40
1.10E-05
4.40E-02
1.00
318.15
2.60E+05
2.86E-01
1.71
1.77E+00

8.31

SI

8.31E+00

SI

4.325
4.407E+01
1882620
3.07E+21
0.01649
10.19
1807
18
258193
2582
318
4.30

kg/m3
kg/s/m2
unitless

44.37

C
mbars

unitless
m/s
Pa
mbars
Pa
mbars
K
kg/m3

K
Pa

SI

P1
2.6000E+05

ng the inlet and outlet Pressure and the piping arrangement

engineering
units

SI
units

SS
1.00E-03
800.00
200.00

mm
mm
m

1.00E-06
8.00E-01
2.00E+02

SI
SI
SI

5.00

unitless

5.00

unitless

1.40
0.011
44.00
1.00
45.00
2600.00
2403.00

unitless
cpo
g/mol

1.40
1.10E-05
4.40E-02
1.00
318.15
2.60E+05
2.40E+05
2.86E-01
1.71

unitless
SI
SI

C
mbars
mbars

K
Pa
Pa

5.97E-03

(-2log10((/D)/3.7)))^-2

8.31

SI

8.31E+00

SI

4.325
1.522E+02
11066689
8.34E+23
0.00818
35.19
18

kg/m3
kg/s/m2
unitless
unitless
m/s
m3/s

63669.77

m3/h

4.09
37
19

kg/m3
m/s
m3/s

67355.93

m3/h

energy balance to solve :

*dP+G^2*ln( 1/2 ) + (f*L/D+ki)*G^2/2 = 0
after integration with P/^k=cte

M/(Z*R*T1)*[k/(k+1)]*p1^[(k-1)/k]*(P2^ [(k+1)/k)]-P1^[(k+1)/k)]+G^2*1/k* Ln(P1/P2) +(f*L

or
to solve :
F(p2) =0
A'*(P2^x-P1^x) +B'*Ln(P1/P2) + C' =0
with
F'(p2)
A'*x*P2^x-1-B'/P2
Newton Raphson :

P2 (n)
2.5740E+05
2.5819E+05
2.5819E+05
2.5819E+05
2.5819E+05
2.5819E+05
2.5819E+05
2.5819E+05
2.5819E+05
2.5819E+05
2.5819E+05

A'
3.4201E-04
3.4201E-04
3.4201E-04
3.4201E-04
3.4201E-04
3.4201E-04
3.4201E-04
3.4201E-04
3.4201E-04
3.4201E-04
3.4201E-04

P2(n+1)=P2(n) -F(p2)/F'(p2)

B'
1.387E+03
1.387E+03
1.387E+03
1.387E+03
1.387E+03
1.387E+03
1.387E+03
1.387E+03
1.387E+03
1.387E+03
1.387E+03

C'
7.7873E+03
7.7873E+03
7.7873E+03
7.7873E+03
7.7873E+03
7.7873E+03
7.7873E+03
7.7873E+03
7.7873E+03
7.7873E+03
7.7873E+03

F(P2)
-3.4028E+03
3.7566E+00
4.5555E-06
-3.3651E-11
-3.3651E-11
-3.3651E-11
-3.3651E-11
-3.3651E-11
-3.3651E-11
-3.3651E-11
-3.3651E-11

F'(P2)
4.2884E+00
4.2979E+00
4.2979E+00
4.2979E+00
4.2979E+00
4.2979E+00
4.2979E+00
4.2979E+00
4.2979E+00
4.2979E+00
4.2979E+00

energy balance to solve :

*dP+G^2*ln( 1/2 ) + (f*L/D+ki)*G^2/2 = 0
after integration with P/^k=cte

M/(Z*R*T1)*[k/(k+1)]*p1^[(k-1)/k]*(P2^ [(k+1)/k)]-P1^[(k+1)/k)]+G^2*1/k* Ln(P1/P2) +(f*L

or

G^2 =2*M/(Z*R*T1) *k/(k+1)*P1^(k-1)/k*(P1^(k+1)/k-P2^(k+1)/k) /(2/k*ln(P1/P2)+f*L/D+ki)

Iterative calculation :
Assume f(n) , calculate G, calculate Re , calculate f(n+1) , compare f(n+1) vs f(n)
f(n)

Re

f(n+1)

5.9698E-03
8.1420E-03
8.1823E-03
8.1830E-03
8.1831E-03
8.1831E-03
8.1831E-03

1.5841E+02
1.5228E+02
1.5217E+02
1.5217E+02
1.5217E+02
1.5217E+02
1.5217E+02

1.1521E+07
1.1075E+07
1.1067E+07
1.1067E+07
1.1067E+07
1.1067E+07
1.1067E+07

8.69E+23
8.35E+23
8.34E+23
8.34E+23
8.34E+23
8.34E+23
8.34E+23

8.1420E-03
8.1823E-03
8.1830E-03
8.1831E-03
8.1831E-03
8.1831E-03
8.1831E-03

2.1722E-03
4.0297E-05
7.2249E-07
1.2946E-08
2.3196E-10
4.1561E-12
7.4466E-14

]+G^2*1/k* Ln(P1/P2) +(f*L/D +ki) *G^2/2=0

P2(n+1)
2.5819E+05
2.5819E+05
2.5819E+05
2.5819E+05
2.5819E+05
2.5819E+05
2.5819E+05
2.5819E+05
2.5819E+05
2.5819E+05
2.5819E+05

7.9349E+02
-8.7406E-01
-1.0600E-06
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00
0.0000E+00

]+G^2*1/k* Ln(P1/P2) +(f*L/D +ki) *G^2/2=0

k*ln(P1/P2)+f*L/D+ki)

compare f(n+1) vs f(n)