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Completion
..is the assembly of downhole tubulars and equipment
required to enable safe and efficient production from an oil
or gas well. This may range from nothing but a packer on tubing
above an openhole completion ( barefoot" completion), to
perforated cemented casing, to a fully automated measurement
and control system that optimizes reservoir economics without
human intervention (an "intelligent" completion).
The main types are open hole and cased hole completions
Completion design is complex and is a whole engineering
discipline
Perforating
Should penetrate past any damage zone caused by drilling and cementing
Prefer to perforate underbalance (ie pressure in wellbore is less than formation
pressure) so that initial flow is out of the formation and not into it. This will help
remove debris (charge liner residue slugs and mud solids & crushed/compacted
rock particles) formed in the formation during perforating and will prevent the initial
flow of wellbore fluids into the formation
Completion fluids in the wellbore must be clean. They are usually solutions of
CaCl2 or KCl, depending on density required
Recent advances in perforating techniques create an almost instantaneous
dynamic underbalance that is more effective than a static underbalance achieved
through the control of the density of wellbore fluids
The shaped charge is the most critical gun system component. They are made
by assembling four components: case, main explosive pellet, primer and liner and
must be manufactured to exact tolerances to ensure that the liner collapses to form
the jet according to the design of the charge
Shaped charge
Very effective and a huge improvement on
old techniques such as bullets
Perforating charges consist of 4 elements
a primer, the main explosive, a metal or
powdered metal liner and a steel case
connected to a detonating cord.
A conical cavity shape maximises depth of
penetration through steel casing, cement
and rock. As explosive shaped charges
detonate, the liner collapses to form a high
pressure, high velocity jet of fluidised
particles.
Shaped charges accomplish penetration by creating a jet of high-pressure, highvelocity gas. The charges are arranged in a tool (gun) that is either conveyed on
tubing or lowered on wireline into the well opposite the producing zone. When the
gun is in position, the charges are fired by mechanical or electrical means.
packer
Two zone
completion
eg with one tubing
string
- Single-tubing,
two-packer dual
selective completion
allows production
from either or both
of the two zones
through the tubing.
Risk is sliding
sleeve may not
open or close
Two zone
completion with two
tubing strings
Parallel-tubing dual
completions can be
completed with either
one packer (A) or two
packers (B). Use of
two packers permits
gas-lifting both zones
from a common gas
source in the annulus
or pumping both
zones individually
Ability to control
production from individual
zones
eg Casing bridge plug to
isolate zones
- For example to shut off production
from deeper water zone
22
Intelligent completions can greatly enhance a wells net present value through realtime management of downhole controls.
Benefits include:
increased production/ ultimate recovery
reduced intervention costs
reduced safety and environmental risks
less wells produce multiple zones in a single well
better control of water breakthrough in oil and gas producers
better control of vertical conformance in water and gas injectors
zonal isolation in sand-controlled intervals
improved sweep efficiency and reserves recovery and extending field life
Completions; isolate heel (left hand side of slide) in case of too much
water influx at lowest point of well inhibiting oil flow from further out
16
Sand production
Sand production in unconsolidated low strength reservoirs can cause production
problems such as erosion of hardware, creation of cavities which may result in
formation subsidence and casing collapse, disposal issues and reduction of
production efficiencies.
Most common solution is gravel
packing
Other approaches include
-Resin injection to bind rock particles
together
- slotted liners and prepacked
screens
- resin coated gravel without screens
either inside casing or open
hole
15
Development
Fluid and rock properties
100
1.3
90
80
Pb
1.1
70
1.0
60
Bo
0.9
50
Muo
Rs
0.8
40
0.7
30
0.6
20
0.5
10
0.4
0
25
50
75
100
125
Pressure (barsa)
150
175
200
0
225
Rs (m^3/m^3)
1.2
Gas Viscosity
Gas Gravity: Density relative to air of gas at surface
Gas Composition: Proportion of each molecular species
Gas Molecular Weight (average)
1.00
0.90
Merged Krw
Merged Kro
0.80
Kro, Krw
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
0
10
20
30
40
50
60
70
80
90
100
Figure 6
Mechanisms of improving
recovery water and/or gas
injection
Water Drive
27
21
Water drive gas reservoirs have a lower recovery efficiency (45 -75%)
RE increases with increasing column height and increasing permeability, and decreases in
heterogeneous reservoirs due to water fingering. May be fairly low in low relief structures.
High well rates are maintained until water breakthrough
Compression sometimes needed when gas and water are produced together
Usually end to production comes rapidly after water breakthrough
Perforate as high as possible, away from GWC
Retrograde gas/condensate
If drive is weak and pressure falls with production, liquid (condensate) will form in
the reservoir
This condensate is immobile and will not be recovered.
It may hinder reservoir performance, especially in low permeability reservoirs
CGR (Condensate Gas Ratio) declines with production
Re-injecting and recycling gas will maintain pressure and increase the amount of
condensate recovered
Most reservoirs have more than one drive mechanism operating, that is, they have
a ..Combination Drive
Thick areally
extensive marine
sands most likely to
have water drive and
- high recovery of oil
- moderate recovery
of gas
Estimating Reserves
Material Balance Methods
By recording oil, gas and water production (and injection) and monitoring reservoir
pressures carefully (and accurately ie sufficient buildup during measurement),
inferences can often be made about the amount and type of hydrocarbon present
in the reservoir, after sufficient production. Generally, a minimum of 10 to 20% of
the in-place volume must be produced before there is sufficient data to identify a
trend and reliably extrapolate to the original in-place volume through material
balance.
The hydrocarbons reveal themselves by virtue of their compressibility (therefore
gas, if present, dominates the pressure behaviour)
Very approximately, rock and water compressibilities are similar, oil is somewhat
greater (up to 10x) and gas is several orders of magnitude greater
The method treats the entire reservoir as a single tank
Together with geoscience data, it may be used to better plan development
Estimating Reserves
Material Balance Methods
Best applications are in reservoirs with:
No or weak water drive,
Preferably only one hydrocarbon phase present originally,
Gas
Reasonable well coverage and permeability to allow estimation of average
reservoir pressure
Formulae available in texts but usually done with software packages
The simplest and commonest method is the P/Z method for gas reservoirs
decreasing
P/Z plot
(Depletion drive)
0
increasing
Fault seal
breaks down
60
Increased
pressure support
oil leg?
3000
P/Z (psia
2900
2800
M30 &M3
M30
2700
M3
Calc P/Z
2600
2500
2400
0
10
12
Estimating Reserves
Reservoir Simulation
The best method of forecasting reservoir performance for various
development scenarios:
-Start with a geological reservoir description or geocellular model
-Build a simulation cellular grid (or upscale the geocellular model)
Typical cells are 80m x 80m x 4m thick
-Import estimated properties for each cell - porosity, permeability, net sand
-Create tables of fluid PVT properties, relative perm. and cap. pressure
-Define initial conditions - Pressure, Fluid Contacts, Solution gas
-Define actual/proposed well locations
-Create tables of wellbore pressure drops for various pump types, if used
-Describe production facilities limitations (e.g. maximum water rate)
Simulate!!!!! Various models and simulations will allow engineer to pick best
arrangement of development well locations, including later infill if required
So
884 days
So 100
So 0
5267 days
Production Forecasting
The first step is to estimate well productivity and rates from:
Sand thickness, reservoir pressure, water cut and GOR, perforation procedure,
formation damage, turbulent flow, available wellbore and pumping equipment,
surface conditions
Use specialised wellbore and flowline pressure drop programs
Production forecasts can be generated from (in order of preference):
- Reservoir simulation
- Material balance calculations, which are best suited for depletion
drive/weak water drive gas reservoirs
- Decline curve analysis, for mature fields with established well production
trends
- Analogy (if little information is available other than neighbouring fields)
Important to include equipment downtime
Production forecast/profile is used in economic analysis
Cash flow
Operating Costs
State
Take
Abandonment
Costs
Net Cash
Flow
Capital Expenditure
Years
Finding Net Present Value (NPV) Note Disc. Pres. V=Future V/(1+i)n
Time
= 0
-200
End Yr (n):
100
90
80
70
60
50
40
100
10%
10%
10%
10%
10%
10%
10%
10% 10%-
1.000
0.91
0.83
0.75
0.68
0.62
0.56
0.51 0.47
-200
91
74
60
48
37
28
21
-47
+112
Petroleum Reserves
Reserves definitions (PRMS) are jointly published by the Society of Petroleum
Engineers (SPE - see www.spe.org), World Petroleum Congress (WPC), AAPG
(Geologists), SPEE (Reserves Evaluators)
Reserves by definition are discovered and anticipated to be commercially
recoverable from a given date forward.
Everything else are called Resources
Reserves estimates are categorised by degree of confidence
Proved - Reasonably Certain (>90%) at Current Economic Conditions
Probable - Additional reserves more likely to be recovered than not (ie
probability >50%)
Possible - Higher risk (P10)
Proved Reserves are subcategorised by development status
- Proved Developed Producing (PDP)
- Proved Developed (only minor costs needed to start production)
- Proved Undeveloped - geologically/commercially proved - need investment
Appraisal:
Production:
Re-Activation: