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Engine - 1.4L Duratorq-TDCi (DV) Diesel - Timing

Belt

Fusion 2002.75 (05/2002-)

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In-vehicle Repair
Special Tool(s)

Alignment Peg, Crankshaft

303-732 (21-260)
Locking Tool, Crankshaft
303-734 (21-262)
Alignment Peg, Camshaft
303-735 (21-263)
General Equipment
Trolley jack
Wooden blocks

Removal
CAUTIONS:
Never install a used timing belt.
Only install the timing belt after the engine has cooled to workshop temperature.
1. Disconnect the battery ground cable. For additional information,
refer to Section 414-01 Battery, Mounting and Cables.
2. Drain the cooling system. For additional information, refer to
Section 303-03A Engine Cooling / 303-03B Engine Cooling /
303-03C Engine Cooling.
3. Lower the vehicle.
4. Disconnect the coolant degas hose from the coolant expansion
tank.

5. Detach the coolant expansion tank from the coolant expansion

tank bracket and secure it to one side.

6. Disconnect the fuel temperature sensor electrical connector.

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7. Detach the wiring harness from the timing belt upper cover.

8. Remove the timing belt upper cover.

9. Remove the accessory drive belt. For additional information,

refer to Section 303-05 Accessory Drive.
10. CAUTION:Make sure that the special tool engages
correctly.
NOTE:Only turn the engine in the normal direction of
rotation.
Using the special tool, lock the flywheel.

Turn the engine until the special tool fits into one of the
slots in the flywheel.

11. Remove the crankshaft pulley.

12. Remove the special tool.

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13. Detach the crankshaft speed sensor wiring harness from the
timing belt lower cover.

14. Remove the timing belt lower cover.

15. CAUTION:Do not touch the outer sensor ring.

Install the crankshaft pulley retaining bolt.

16. Lower the vehicle.

17. NOTE:Only turn the engine in the normal direction of
rotation.
Using the special tool, align the camshaft.

Turn the engine until the alignment hole in the camshaft
pulley is at the 2 o'clock position.

18. Raise and support the vehicle. For additional information, refer
to Section 100-02 Jacking and Lifting.
19. Remove the timing belt guide.

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20. Remove the timing belt tensioner.

21. CAUTION:Do not touch the outer sensor ring.

Remove the crankshaft timing belt pulley.

22. Lower the vehicle.

23. CAUTION:Do not support the engine directly on the oil
pan.
Using a trolley jack with suitable wooden blocks support the
engine.

24. Detach the power steering fluid reservoir from the radiator grille
opening panel and position it to one side.

25. Remove the special tool.

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26. Remove the engine front mount.

Discard the nuts.

27. Remove the engine front mount bracket.

28. Remove the timing belt.

Discard the timing belt.

Installation
1. NOTE:Do not tighten the timing belt tensioner retaining bolt
at this stage.
Install the timing belt tensioner.

2. CAUTIONS:
Never install a used timing belt.
Install the timing belt with the direction arrows in
the direction of engine rotation.
Only install the timing belt after the engine has cooled
to workshop temperature.
NOTE:Install a new timing belt.
Install the timing belt.
3. Install the engine front mount bracket.

4. NOTE:Install new engine front mount retaining nuts.

Install the engine front mount.

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