Service Parts: Engine

Service Parts
Engine
Engine Model:
General Motors 8.1 L Powertrain

Generator Models:
80--150RZG(B)
80--150REZG (Preliminary)
80--125GSG
G80U--G125U
G88--G130
LP Gas or Natural Gas
TP-6108 4/09g
Table of Contents
Description
Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Numbering System Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Specification Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Group 1: Engine Block/Lower End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Group 2: Engine Head/Upper End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Group 3: Engine Trim Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Group 4: Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Group 5: Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Group 6: Alternator, Pulley, and Belt (Below Engine Serial Number 8.1L05449) . . . . . 18
Group 6: Alternator, Pulley, and Belt (As of Engine Serial Number 8.1L05449) . . . . . . 19
Group 6: Alternator, Pulley, and Belt, 150 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Group 7: Intake and Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Group 8: Engine Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Group 9: Fuel System, 80/100 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Group 9: Fuel System (Mixer), 80/100 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Group 9: Fuel System 100 kW LPG Liquid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Group 9: Fuel System, 125/150 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Group 9: Fuel System 125 kW Dual Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Group 9: Fuel System 125 kW LPG Liquid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Group 10: Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Group 11: Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Group 12: Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Group 13: CAC Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Introduction
This manual lists service replacement parts for
80--150RZG(B), 80--125GSG, and G80U--G125U
generator sets.
Information in this publication represents data available
at the time of print. The generator set manufacturer
reserves the right to change this publication and the
products represented without notice and without any
obligation or liability whatsoever.
This manual includes the following main sections:
Table of Contents. Lists the sections of the manual.
Introduction (and other information sections).
Contains introductory material about part numbers,
illustrations, and hardware.
Specification Number Index. Lists the generator set
specs and groups.
Group Parts Lists. List the part numbers of parts in the
groups.
Numbering System Significance

This manual uses the following numbering systems:
Specification Number. The product identification
number located on the generator set nameplate. Spec
numbers break down into groups.
Group Number. A unique number representing a parts
group needed to assemble a generator set function. For
example, Group 4 is the Flywheel group.
Variation or Module Number. A group might have
several variations. Each variation performs the same
function with different parts lists. For example, a 50 Hz
generator alternator and a 60 Hz generator alternator
both perform the same function, however, with different
parts. Each difference requires a group variation or
module number.
Part Number. The part number identifies an individual
assembly, subassembly, component, or accessory kit.
Illustrations
How to Find Part Numbers

Use the following steps to locate a service replacement
part.
1. Locate the generator set nameplate to identify the
generator set spec number.
2. Turn to the Specification Number Index. The
first column lists the generator set spec numbers.
The headings identify the groups of parts that make
up the generator set.
3. Identify the group most likely to include the
service part number.
4. Find the group variation number at the
intersection of the spec number row and the group
column. Note the variation number.
5. Page forward to locate the group identified in
step 3 or find the appropriate page in the Table of
Contents.
6. Find the part on the illustration and note the item
number of the part or find the part description in
the parts list.
7. Select the part number that corresponds to
your group variation. The first column lists the
illustration item number.
Find the variation
identified in the Specification Number Index or the
module number found on the generator set
nameplate in the appropriate column on the right
side of the parts list table. Find the quantity used at
the intersection of the item number row and the
variation column. A blank space at the intersection
means the variation/module does not use that part
number.
Hardware References
When replacing hardware, do not substitute inferior
grade hardware. Replacement hardware grade should
be equal to or better than the grade of the
manufacturers original hardware. Use the Common
Hardware List in the appendix to identify the common
hardware hardness.
Illustrations (or exploded-view drawings) best

representing the widest range of variations accompany
most groups in this manual. Illustrations do not depict all
details and may not show all parts. Do not use
illustrations for assembly or disassembly.
TP-6108 4/09
Specification Number Index
Group Title
Group No.
10
11
12
Variation Number
Spec No.
80RZG or 80GSG or G80U/G88
GM13934-GA1(S)
--
--
GM13934-GA2(S)
--
--
GM13934-GA3(S)
NA
NA
--
--
GM13934-GA4(S)
NA
NA
--
--
GM22407-GA1(S)
--
--
GM22407-GA2(S)
--
--
GM22407-GA3(S)
NA
--
--
GM22407-GA4(S)
NA
--
--
GM34436-GA1(F)(S)
--
--
GM34436-GA2(F)(S)
--
--
GM34436-GA3(F)(S)
NA
--
--
GM34436-GA4(F)(S)
NA
--
--
GM34436-GA13
--
--
19
--
--
80REZG
GM66590-GA1

GM13934-GA5(S)
--
--
GM13934-GA6(S)
--
--
GM13934-GA7(S)
NA
NA
--
--
GM13934-GA8(S)
NA
NA
--
--
GM22407-GA5(S)
--
--
GM22407-GA6(S)
--
--
GM22407-GA7(S)
NA
--
--
GM22407-GA8(S)
NA
--
--
GM34436-GA5(F)(S)
--
--
GM34436-GA6(F)(S)
--
--
GM34436-GA7(F)(S)
NA
--
--
GM34436-GA8(F)(S)
NA
--
--
GM34436-GA9
11
--
--
GM34436-GA10
11
--
--
GM34436-GA11
12
--
--
GM34436-GA12
13
--
--
GM34436-GA14
11
--
--
19
--
--
100REZG
GM66590-GA2
NA Parts list of this group variation is not available at time of print. Please contact your supplier of generator parts for
parts information.
TP-6108 4/09
Specification Number Index
Group Title
Group No.
10
11
12
13
Variation Number
Spec No.
GM20568-GA1(S)
--
GM20568-GA2(S)
--
GM20568-GA3(S)
NA
NA
--
GM20568-GA4(S)
NA
NA
--
GM25339-GA1(S)
--
GM25339-GA2(S)
10
--
GM25339-GA3(S)
NA
--
GM25339-GA4(S)
NA
--
GM34464-GA1(F)(S)
--
GM34464-GA2(F)(S)
10
--
GM34464-GA3(F)(S)
NA
--
GM34464-GA4(F)(S)
NA
--
GM34464-GA5
14
10
--
GM34464-GA6
17
10
--
GM34464-GA7
15
10
--
GM34464-GA8
16
11
--
GM34464-GA9
14
10
--
20
--
GM49978-GA1
--
NA
NA
GM49978-GA3
--
18
12
GM49978-GA4
--
18
12
--
20
12
125REZG
GM65362-GA1
150RZGB
150REZG
GM64060-GA1
TP-6108 4/09
Group 1: Engine Block/Lower End
6108_1
TP-6108 4/09
Group 1: Engine Block/Lower End

Item
1
1
2
2
2
2
3
4
5
6
7
9
9
9
9
10
11
12
13
14
15
16
17
18
19
19
20
21
22
23
24
25
26
27
28
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
Part
Number
GM19028
GM19029
GM18999
GM19001
GM47375
GM19002
GM47376
X
GM19026
GM47377
GM18885
GM18886
GM16510
GM18887
GM18897
GM18925
GM66200
GM18988
GM16504
GM18914
GM19003
GM19012
GM16476
GM18917
GM19000
GM32321
GM18933
GM18886
GM18963
GM19027
GM18909
GM16476
GM18951
GM18986
GM19024
GM19025
GM18971
GM18997
See Group 4
GM18977
GM18907
X
GM18916
GM18892
GM19023
GM16703
GM18953
Description
Ring kit, piston, standard
Ring kit, piston, 0.030 OS
Piston w/conn rod, standard, RH
Piston w/conn rod, 0.030 OS, RH
Piston w/conn rod, standard, LH
Piston w/conn rod, 0.030 OS, LH
Bolt, conn rod, also part of 2
Not serviced separately
Bearing kit, connecting rod, standard
Not applicable
Nut, conn rod, also part of 4
Plug, engine block oil galley
Plug, eng. block oil galley, 1/8-27 x 3/8 NPTF
Plug, engine block oil galley, auto drain
Plug, engine block oil galley, auto drain hex head
Plug, camshaft bearing hole
Not applicable
Not applicable
Not applicable
Not applicable
Plug, engine block oil galley
Not applicable
Not applicable
Plug, engine block coolant drain hole
Plug, engine block coolant drain hole, LH
Plug, eng. block coolant drain hole, 1/4-18 x 0.56
Not applicable
Not applicable
Not applicable
Bolt, camshaft sprocket with washer
Sprocket, camshaft
Chain, camshaft timing
Pin, camshaft sprocket locator, 1/4 x 5/8
Bolt, water pump, HFH, MIOX1.5x65 RH
Camshaft, engine (includes 22, 26, 36, 57), 80 kW
Camshaft, engine, 100/125 kW
Sealer, camshaft bearing hole plug
Plug, eng. block oil galley, 1/8-27 x 3/8 NPTF
Gasket, water pump
Pump kit, water (incl. 31, 82, 83, 85, 105)
Not applicable
Not applicable
Bolt, engine front cover, M6 x 1.0 x 30
Pin, engine front cover locator, 1/4 x 5/8
Gasket, engine front cover, also part of 76
Pin, crankshaft balancer locator
Bearing kit, crankshaft, standard, pos. #1, 2, 3, 4
Bearing kit, crankshaft thrust, standard, pos. #5
Seal, crankshaft rear oil
Bolt, flywheel, M11 x 1.5 x 29
Flywheel, engine (includes gear and locator pin)
Deflector, crankshaft oil
Pin, flywheel locator, part of 73
Not applicable
Not applicable
Nut, crankshaft oil deflector
Not applicable
Fitting, oil filter
Valve, oil filter bypass
Filter, oil
Bolt, crankshaft bearing cap, M12 x 1.75 x 89
Not applicable
Quantity
Variation
1
2
8
8
4
4
4
4
16
8
8
4
4
4
4
16
16
3
AR
2
1
1
16
3
AR
2
1
1
2
1
1
2
1
1
3
1
1
1
1
1
3
1
1
1
1
AR
3
2
1
1
AR
3
2
1
6
1
1
1
4
1
1
6
1
1
2
6
1
1
1
4
1
1
6
1
1
2
1
2
1
10
1
2
1
10
AR As required
X
Item not sold separately
TP-6108 4/09
Group 1: Engine Block/Lower End, continued
6108_1
TP-6108 4/09

Item
Part
Number
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
103
104
105
106
107
108
109
110
111
112
113
114
115
116
GM18896
GM16476
GM16583
GM18990
GM18956
X
GM18893
GM18894
GM16549
GM18904
X
GM19009
GM18989
GM16430
GM16533
GM16526
GM18938
X
GM66251
GM18982
GM18972
GM19006
GM18943
GM19021
GM19015
X
X
GM16513
GM18976
GM16372
GM18912
GM19013
GM19014
GM18935
GM18888
GM16430
GM18934
GM18907
GM18958
GM16422
X
X
GM18913
GM18937
GM18936
X
GM18967
GM18919
GM18918
See Group 3
See Group 3
GM19008
GM18979
GM18914
X
GM18991
GM18964
Description
Shaft, oil pump drive
Pin, oil pump locator, 1/4 x 5/8
Retainer, oil pump drive shaft
Pump, oil with screen
Bolt, oil pump, M10 x 1.5 x 60
Not serviced separately, part of 59
Valve, oil pressure relief
Spring, oil pressure relief valve
Pin, oil pressure relief valve spring stay
Cover, oil pump
Gasket, oil pan
Pan, oil (includes pan, plug, gasket)
Sealer, oil pan
Plug, oil pan drain, 1/2-14 x 0.610
Plug, oil pan drain, M12 x 1.75-6 G, 44.45 mm long
Bolt, oil pan
Crankshaft (includes 94)
Sprocket, crankshaft
Seal, crankshaft front oil
Cover, engine front (includes cover, seal, gasket)
Balancer, crankshaft
Washer, crankshaft balancer
Bolt, crankshaft balancer, M16 x 1.5
Not applicable
Not applicable
Not applicable
Bolt, water pump cover, part of 32
Not applicable
Stud, crankshaft bearing cap
Not applicable
Not applicable
Retainer, camshaft
Bolt, camshaft retainer
Bearing, camshaft, position #1
Bearing, camshaft, position #2, 5
Bearing, camshaft, position #3, 4
Sealer, crankshaft rear main bearing
Sealant, Loctite
Grease, heavy duty multipurpose
Pin, dowel flywheel locator, M6 x 20
Pin, cylinder head locator, 1/2 x 5/8 OD
Bolt, oil pump cover
Bolt, pulley water pump
Bolt, oil pump drive
Pulley, fan and water pump
Hose, therm bypass includes hose clamps
Clamp, therm bypass hose, spring band 35mm silver, RH
Clamp, therm bypass hose, spring band 30mm green, LH
Seal, engine coolant thermostat (O-ring)
Thermostat, engine coolant
Pipe, engine coolant crossover (includes 109--110, 112--115)
Outlet, water, part of 111
Bolt, water outlet, part of 111
Fitting, heater hose, part of 111
Gasket, engine coolant crossover
Quantity
Variation
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
AR
2
1
13
1
1
AR
2
1
13
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
10
1
2
1
1
2
1
AR
AR
AR
2
4
5
AR
AR
AR
2
4
5
4
1
1
4
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
3
1
2
1
2
AR As required
X
TP-6108 4/09
6108_1
10
TP-6108 4/09

Item
117
118
119
119
119
120
121
122
123
124
125
126
126
127
128
129
130
131
132
133
134
X
TP-6108 4/09
Part
Number
GM18920
GM18910
GM19004
GM24739
GM51539
X
GM18952
GM18996
X
GM18906
GM18913
GM18937
GM19011
GM18924
X
GM19018
GM16576
GM66201
GM66199
Description
Bolt, engine coolant crossover
Bolt, camshaft position sensor, M6 x 1 x 20
Sensor, camshaft position (2001 General Motors engines)
Sensor, camshaft position (2002 and 2003 General Motors engines)
Sensor, camshaft position (2004-- General Motors engines)
Sensor, crankshaft position (includes 123)
Bolt, crankshaft position sensor
Not applicable
Sensor, knock
Bolt, oil pump drive, M8 x 1.25 x 20, heavy hex flange
Bolt, oil pump drive, M8 x 1.25 x 20
Drive, oil pump
Plug, engine block oil galley, countersunk
Not applicable
Connector, engine oil cooler hose
Seal, oil pan drain plug
Baffle, oil pan
Bolt, oil pump cover
Quantity
Variation
1
2
4
1
1
1
1
4
1
1
1
1
1
1
1
1
2
4
1
1
3
2
4
1
1
3
2
1
2
1
10
10
11
Group 2: Engine Head/Upper End
6108_2
12
TP-6108 4/09
Group 2: Engine Head/Upper End

Part
Item Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
20
21
22
23
24
25
25
25
25
26
26
26
26
27
28
28
29
29
30
30
31
32
33
34
35
35
36
37
38
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
X
#
TP-6108 4/09
GM18957
X
GM18905
GM18973
GM18974
GM18975
GM18895
GM18903
GM18902
GM19005
GM16533
GM18922
GM18923
GM16711
GM22171
GM48779
#
GM18958
GM18950
GM18992
GM18993
GM18994
GM18962
GM18968
GM18969
GM18970
GM19020
GM18946
GM18947
GM18959
GM18960
GM18983
GM18984
GM18995
GM18948
GM18949
GM19030
GM47739
GM18980
GM18998
GM66245
GM18987
GM19010
GM18945
GM16521
GM19721
GM18940
Description
Gasket, valve rocker arm cover bolt
Not applicable
Not applicable
Not applicable
Not applicable
Cap, oil filler (includes 6)
Cover, valve rocker arm (includes gasket)
Gasket, valve rocker arm cover, part of 8
Bolt, valve rocker arm cover, M6 x 1.0 x 26
Key, valve stem
Rotator, valve
Cap, valve spring
Not applicable
Spring, valve
Plug, cylinder head core hole, 1 /2-14 x 0.610 stl
Not applicable
Bolt, cylinder head, pos #15, 18
Bolt, cylinder head, pos #4, 5, 12, 13
Spark plug
Spark plug, 125 kW
Metal boot, spark plug wire (not shown)
Not applicable
Bolt, exhaust manifold, 8 x 1.25 x 30
Pin, cylinder head locator, 1/2 x 5/8 OD
Not applicable
Valve, Intake, standard
Valve, Intake, 0.003 in., OS
Valve, exhaust, standard
Valve, exhaust, 0.003 in., OS
Lifter, valve
Rod, valve push, intake
Rod, valve push, exhaust
Gasket, cylinder head LH
Gasket, cylinder head RH
Head, cylinder (incl. seats and guides) RH
Head, cylinder (incl. seats and guides) LH
Guide, valve lifter push rod
Arm, valve rocker
Ball, valve rocker arm
Not applicable
Gasket, intake manifold (set of 2)
Gasket w/flame arrestor, intake manifold (qty.1)
Shield, intake manifold oil splash
Not applicable
Manifold, intake
Manifold, intake
Not applicable
Not applicable
Not applicable
Not applicable
Not applicable
Not applicable
Not applicable
Not applicable
Bolt, intake manifold, lower intake to cylinder head
Not applicable
Stud, valve rocker arm pivot
Seal, valve stem oil
Nut, valve rocker arm, nonadjustable
Gasket, exhaust manifold
Guide, valve lifter, restrictor valve rotator
Quantity
Variation
1
2
14
14
1
2
2
14
32
8
8
1
2
2
14
32
8
8
1
2
1
2
4
8
8
4
8
8
8
16
4
16
4
8
8
8
8
8
8
8
8
16
8
8
1
1
1
1
8
16
16
8
8
8
8
8
8
8
8
16
8
8
1
1
1
1
8
16
16
1
1
2
1
1
1
10
10
16
1
12
2
8
16
1
12
2
8

Common hardware; procure locally
13
Group 2: Engine Head/Upper End, continued
6108_2
14
TP-6108 4/09
Group 2: Engine Head/Upper End, continued

Part
Item Number
54
55
56
57
58
59
60
60
61
62
63
64
65
66
67
68
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
85
86
87
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
X
X
GM19722
GM28927
GM19016
GM18900
GM18939
GM18890
X
GM18941
GM18914
GM18921
GM28582
GM18928
GM18955
GM18966
GM38393
GM18908
GM19017
GM18929
GM18926
GM18927
GM18942
GM18938
GM18981
GM18965
GM18933
GM19007
GM18911
GM18889
GM18891
X
GM18901
GM18899
GM18898
GM19019
GM18985
GM19016
Description
Not applicable
See item 22
See item 22
Not applicable
Manifold, exhaust
Manifold, exhaust, 125/150 kW
Not applicable
Not applicable
Harness, m/port fuel injection
Stud, fuel injection rail
Not applicable
Not applicable
Not applicable
Not applicable
Gasket, throttle body
Not applicable
Nut, throttle body
Not applicable
Not applicable
Not applicable
Not applicable
Not applicable
Retainer, valve lifter guide, restrictor
Bolt, valve lifter guide retainer
Not applicable
Not applicable
Bolt, cylinder head, position #1, 2, 3, 6--11, 14, 16, 17
Not applicable
Wire, spark plug
Retainer, spark plug wire
Bolt, ignition coil
Coil, ignition (engine model year 2002)
Coil, ignition (engine model year 2003--)
Bolt, wiring harness bracket
Harness, ignition coil wiring
Clip, wiring harness
Connector, inline to engine harness
Connector, coil ignition
Not applicable
Stud, throttle body
Bolt, EGR valve opening cover
Cover, EGR valve opening
Gasket, EGR valve opening cover
Sealer, oil fill tube
Tube, oil filler
Bolt, oil filler tube, M6 x 1 x 20
Plug, int manifold, (must use with 12345382 sealant)
Plug, int manifold (must use with 12345382 sealant)
Plug, int manifold (must use with 12345382 sealant)
Bolt, map sensor
Sensor, map (includes 108)
Seal, map sensor, part of 106
Not applicable
Not applicable
Hose, fuel pressure reg vac
Harness, m/port fuel injection
Quantity
Variation
1
2
14
14
14
14
1
1
1
2
1
2
1
7
1
7
24
24
8
12
16
8
8
4
1
1
1
4
8
12
16
8
8
4
1
1
1
4
3
2
1
1
AR
1
1
2
1
3
2
1
1
AR
1
1
2
1
3
1
1
3
1
1
1
1
1
1
X
AR As required
TP-6108 4/09
15
Group 3: Engine Trim Parts

See Group 1
1
11
See Group 1
3
4
5
7
Not exactly as shown
23
2
Items not shown: 12--21
10
22
6108_3a
Item
Part
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
21
22
23
GM16147
GM16113
GM19726
GM19727
GM19725
GM19761
GM16154
GM19762
GM19731
GM19734
GM19457
GM16118
GM19760
#
#
#
#
#
#
GM28906
GM19735
GM19730
16
Description
Spacer, fan
Sensor, magnetic speed, 5/8-18
Thermostat, 160
O-ring, water sensor tube
Housing, sensor
Dipstick, modified
Clamp, steel tube, 3/8 in.
Tube, dipstick modified
O-ring, dipstick adapter
Adapter, M12-1.75 to 1/4-18 FPT
Controller, governor, DPG
Plug, 1/2 in. NPT, brass
Label, PSI serial number
Bolt, M8-1.25 x 80, socket head, grade 8.8
Washer, lock 5/16
Bolt, M8-1.25 x 90, hex head, grade 8.8
Washer, flat, 5/16 USS
Washer, lock, 5/16
Sensor, map
Fitting, 3/8 in., 90 elbow
Spacer, dipstick tube mounting
Quantity
Variation
1
2
3
1
1
1
1
1
1
1
1
1
1
1
2
1
4
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
4
3
3
1
1
1
1
1
1
2
1
4
3
3
1
1
1
1
1
Common hardware; procure locally.
TP-6108 4/09
Group 4: Flywheel
Item
Part
Number
1
1
2
3
4
5
6
7
GM19764
GM28886
GM16135
GM19723
#
#
#
#
2
1
Description
Flywheel assembly
Flywheel assembly (SAE10--11.5)
Housing, flywheel, SAE3
Plate, cover
Washer, flat, 1/4 in., SAE
Washer, lock, 1/4 in., SAE
Bolt, 1/4-20 x 3/4, hex head, grade 5
Bolt, M10-1.5 x 30, socket head,
grade 5
Quantity
Variation
1
2
1
1
1
4
4
4
1
1
1
4
4
4
6108_4
Group 5: Starter
Item
Part
Number
1
2
3
4
5
GM59864
GM17378
#
#
#
2
1
Description
Starter
Bolt, starter, special
Nut, M5-0.80
Washer, lock, M5
Nut, flanged, M8-1.25
Quantity
Variation
1
1
2
1
1
1
6107_5
TP-6108 4/09
17
Group 6: Alternator, Pulley, and Belt

Below Engine Serial Number 8.1L05449
Note: If the engine serial number is
below 8.1L05449 and you are
replacing the alternator, upgrade to
the newer drive system shown on the
following page.
10
5
8
6
Items not shown: 9, 11--21

7
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
#
18
Part
Number
GM16180
GM22993
GM19740
GM19741
GM19742
GM19743
GM19744
GM19746
GM19747
GM19748
#
#
#
#
#
#
#
#
#
#
#
Description
Alternator, 7SI (see note above)
Belt, fan
Plate, alternator mounting
Pulley, idler
Spacer, 0.437 ID x 2.343 in.
Spacer, 0.437 ID x 2.906 in.
Spacer, 0.437 ID x 3.718 in.
Pulley, tensioner
Spacer, alternator mounting, 0.375 ID x 2.19 in.
Brace, alternator
Nut, M6-1.0
Washer, lock, 5/16
Washer, lock, M10
6108_6_1
Quantity
Variation
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
5
1
2
1
1
1
TP-6108 4/09
Group 6: Alternator, Pulley, and Belt

As of Engine Serial Number 8.1L05449
1
3
2
13
6
8
10
12
5
7
14
11
Item
1
2
3
4
5
6
7
8
9
10
11
12
12
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
#
TP-6108 4/09
6108_6_2
Part
Number
GM19748
GM19742
GM19747
GM19743
GM23421
GM19746
GM19741
GM23420
GM16180
GM23423
GM16121
GM19739
GM65427
GM16132
GM19740
GM19744
#
#
#
#
#
#
#
#
#
#
#
GM23422
Description
Brace, alternator
Spacer, 0.437 ID x 2.343 in.
Spacer, alternator mounting
Spacer, 0.437 ID x 2.906 in.
Spacer, idler short
Pulley, tensioner
Pulley, idler
Spacer, idler long
Alternator, 70-amp
Plate, idler
Pulley, idler
Belt
Belt, 76 in.
Belt
Plate, alternator mounting
Spacer, 0.437 ID x 3.718 in.
Nut, M6-1.0
Washer, lock, 5/16
Washer, lock, M10
Washer, idler
Quantity
Variation
1
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
5
1
2
1
1
1
1
1
1
1
1
1
1
1
5
2
2
1
3
1
1
1
1
1
1
2
1
5
1
2
1
1
1
1

19
Group 6: Alternator, Pulley, and Belt, 150 kW

13
14
15
8
9
2
12
3
19
6108_6_3
Items 10, 11, 16, 17, 18 are not shown.
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Part
Number
GM66202
GM66203
GM66204
GM66205
GM66206
GM16180
GM19746
GM39234
GM39236
GM66225
GM66226
GM66228
GM66229
GM66230
GM66231
GM66232
GM66233
GM66234
GM66235
Description
Pulley, water pump/fan
Bearing assembly, hsg, hub
Pulley, hi-fan drive
Belt, poly-6V, 97.5 in.
Spacer, fan
Alternator, 7SI
Pulley, tensioner
Pulley, idler
Dust shield, idler
Spacer, 0.437 ID x 3.375 in.
Spacer, 0.437 ID x 3.688 in.
Plate, hi-fan mounting
Eye, lifting, front
Spacer, block
Support, alternator
Spacer, idler
Spacer, tension plate
Spacer, fan plate
Plate, tensioner
Quantity
Variation
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
TP-6108 4/09
Group 7: Intake and Exhaust System

4
1
7
8
7
9, 10
Items not shown: 3, 5, 6, 11--18

6108_7
Item
1
2
2
2
3
4
5
6
7
7
8
8
8
9
10
11
12
13
14
15
16
17
18
19
Part
Number
GM19749
GM19750
GM28922
-GM19751
GM19752
GM19753
GM19754
GM19755
GM28921
GM19759
GM28923
-GM28931
GM28932
See Group 2
See Group 2
GM23738
#
#
#
#
#
GM66237
Quantity
Variation
1
2
3
Description
Pipe, Y
Pipe, left hand
Pipe, left side (w/Y section)
Pipe (not sold separately; order item 19)
Bracket, mounting
Clamp, muffler, 3 1/2 in.
Spacer, 0.437 ID x 0.375 in.
Spacer, 0.437 ID x 0.875 in.
Kit, exhaust installation
Clamp, muffler (U-bolt), 2 1/2 in.
Pipe, right hand
Pipe, right side
Pipe (not sold separately; order item 19)
Flange
Gasket, exhaust
Gasket, exhaust manifold
Manifold, exhaust
Washer, flat 5/16 in., hardened
Washer, lock, M10
Kit, exhaust pipe assembly
1
1
1
1
1
1
2
2
1
1
1
1
1
2
2
16
16
6
6
2
2
1
2
2
2
16
16
2
2
2
2
16
Group 8: Engine Mounting

Item
1
2
3
Part
Number
GM19724
#
#
Description
Qty.
Var.
1
Mount, front engine

Bolt, M10-1.50 x 30 hex head, grade 8.8
Washer, lock M10
1
4
4
Items not shown: 2, 3

1
6107_8
TP-6108 4/09
21
Group 9: Fuel System, 80/100 kW

13
4
1
7
9
10
11
2
8
12
5
3
6
Item
Part
Number
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
GM16165
GM17382
GM19728
GM19729
GM16177
GM19732
GM19733
GM19736
GM19737
GM16205
GM16207
GM19756
GM19757
GM19758
#
#
#
#
#
#
#
#
#
#
*
22
6108_9
Description
Mixer, natural gas, complete assembly*
Mixer, LP, complete assembly*
Regulator, fuel
Adapter, manifold
U-bolt, w/o plate
Gasket, manifold adapter
Gasket, intake manifold to adapter
Pipe, nipple, 3/4 x 3 in.
Valve, air
Bushing, reducer
Pipe, 1 in. fitting elbow, 90
Pipe, nipple, 1 x 5 1/2 in.
Bracket, pipe support
Bushing, 1 1/4 x 1
Nut, M6-1.0
Washer, flat 1/4 in. SAE
Washer, lock 1/4 in. SAE
Bolt, 1/4-20 x 3/4, hex head
Washer, lock, 5/16
Nut, 5/16-18
Washer, flat 5/16
Bolt, 5/16-18 x 1 1/4, hex head
Washer, lock, M8
Quantity
Variation
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
3
2
2
2
4
2
2
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
3
2
2
2
4
2
2
2
3

Mixer components are shown on following page.
TP-6108 4/09

13
19
4
18
17 7
11
1
See Group 10
12
16
8
20
6
10
14
TP-6108 4/09
Item
Part
Number
1
1
1
2
2
2
2
2
3
4
5
6
7
7
7
7
8
8
9
10
11
11
12
12
12
13
13
13
13
13
14
15
16
16
17
18
18
19
20
20
21
22
GM28887
GM29581
GM29601
GM24538
GM29593
GM17382
GM28969
GM66218
GM24341
GM16177
GM19733
GM29586
GM29587
GM24548
GM29612
GM24187
GM29590
GM66216
GM29591
GM29592
GM29594
GM29589
GM29595
GM29588
GM66217
GM29596
GM25971
GM35948
GM35948
GM65748
GM29608
GM29609
GM16205
GM24551
GM16207
GM19756
GM16203
GM19758
GM28887
GM29601
GM24550
GM25973
Description
Clamp, hose S-52 3 1/2 in.
Clamp, hose S-64 4 1/4 in.
Clamp, 2 3/4--3 5/8 in.
Mixer, NG
Mixer, NG
Mixer, LP gas
Mixer, LP gas
Mixer, venturi horiz. 60 insert
Fitting, 1/2 MPT x 3/8 FPT bushing
U-bolt, 5/16 x 1 3/8 x 2 1/2 in.
Gasket (intake manifold to adapter)
Valve, throttle, 60 mm
Pipe, nipple, 3/4 x 2 in.
Pipe, nipple, 1 x 2 in.
Valve, line load (not shown)
Adapter, manifold (cast)
Gasket (manifold adapter)
Adapter, mixer to throttle body
Adapter, 475 mixer
Hose, mix adapter to throttle body
Hose, 475 to valve
Hose, reducer
Regulator, RV61
Regulator
Spring, LPGV RV81 regulator (not shown)
Spring, CA55 (not shown)
Regulator, MaxitrolES492 x 1 in.
Sensor, coolant
Sensor, inlet air
Bushing, reducing, 1 NPT--3/4 in.
Pipe, nipple, 1 in.
Pipe, 1 in. fitting elbow
Bushing, 1 1/4--1 in.
Clamp, hose, S-52 3 1/2 in.
Clamp, 2 3/4--3 5/8 in.
Fitting, pipe tee 1 x 1 x 1 in. (not shown)
Bushing, reducing (not shown)
15
6107_9_3
Quantity
Variation
7
8
11
1
1
12
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
23
Group 9: Fuel System (Mixer), 80/100 kW

Part
Item Number
1
2
3
4
4
5
6
7
8
GM17393
GM17388
GM17394
GM17384
GM17009
GM17390
GM17391
GM17395
GM17396
Description
Gasket, mixer to air horn
Screw, 10-24 x 5/8, SEMS
Spring, air valve
Diaphragm, silicone, natural gas
Diaphragm, silicone, LP
Idle screw
Spring, idle screw
Gasket, throttle body to mixer
Screw, 12-24 x 5/8, SEMS
Quantity
Variation
1
2
1
5
1
1
1
1
1
4
1
5
1
1
1
1
1
4
3
Mixer Components
5
6
7
8
6107_9_2
24
TP-6108 4/09
6
20
5
17
10
18
19
14
17
2
13
1
12
Items 8, 9, 11, 15, 16 are not shown.
Item
1
2
3
4
5
6
7
8
9
10
11
12
12
13
14
15
16
17
18
19
20
TP-6108 4/09
Part
Number
GM19733
GM29586
GM29591
GM29592
GM69496
GM69497
GM69499
GM69503
GM69504
GM69509
GM69510
GM29608
GM60247
GM29609
GM24188
GM69518
GM69521
GM69523
GM69524
GM69525
GM69526
Description
Valve, throttle, 60 mm
EPR assembly
Mixer
Adapter, mixer
Seal
O-ring
Adapter, EPR, 1 1/4 NPT
O-ring
Sensor, coolant
Temp Send Unit 4.3, 5.0, 5.7L E-Controls
Sensor, inlet air
Washer, lock 1/4 in.
Bolt, M8 x 1.25 x 25 hex head, gr. 8.8
Washer, M8
Bolt, 1/4-20 x 4 skt hd, gr. 5
Bolt, M4 x .70 x 16 skt hd
Stud, M6 x 1.0 x 30
Nut, M6 hex, flanged
Quantity
Variation
19
1
1
1
1
1
1
1
2
1
1
2
1
1
1
4
4
4
4
4
4
7
25
Notes
26
TP-6108 4/09
Group 9: Fuel System, 100 kW LPG Liquid
Illustration not available at time of print
TP-6108 4/09
Item
Part
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
GM24335
GM28887
GM29581
GM16144
GM36134
GM24337
GM24338
GM28949
GM28950
GM24340
GM60248
GM19733
GM24345
GM24348
GM24350
GM28765
GM28895
GM28954
GM28955
GM28956
GM28957
GM28958
GM36135
GM29586
GM65475
GM29588
GM29589
GM29591
GM29592
GM36137
GM28969
GM29608
GM29609
Description
Hose
Clamp, hose, 3 1/2 in.
Clamp, hose, S-64 4 1/4 in.
Clamp, hose, 1 in.
Sleeve, thermo
Fitting, 1/4 MPT x 3/8 SAE male flare
Fitting, 1/4 MPT x 3/8 SAE flare 90 elbow
Fitting, 5/8 bead hose x 3/8 MPT x 90
Fitting, 1/2 MPT x 5/8 in. beaded hose
Fitting, 5/8 beaded hose x 3/8 MPT
Reducer, brass, 1/2 to 3/8
Valve, LPG
Fitting, 1 in. MPT x 1 in. barb hose, elb plas
Hose, vapor w/wire 1 in. ID
Converter, LPG liquid
Clamp, hose, 13/16--1 1/2 in.
Nipple, pipe 1/2 x 4 in. blk.
Pipe, 1/2 in. MPT sq. hd. plug, blk.
Tee, fitting, 1/2 x 1/2 x 1/2 in. pipe, blk.
Pipe, closed nipple, 1/2 in.
Fitting, 1/2 FPT 90 elbow, blk.
Tube, fuel 3/8 in. stl w/flrenuts
Valve, 60 mm
Fitting, 1 in. MPT x 1 in. str pla
Hose, 475 to valve
Adapter, 475 mixer
Bracket, converter
Mixer, LPV
Sensor, coolant
Sensor, inlet air
Quantity
Variation
13
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
27
15
18
17
12
24
22
23
21
16
27, 28, 29
14
25
30
13
1
11
20
10
7
26
7
19
4, 6
28
6107_9_4
TP-6108 4/09

Item
1
1
2
2
3
4
4
5
6
7
8
8
9
9
10
10
10
11
11
12
13
14
14
14
14
14
14
15
15
16
16
16
17
18
18
19
20
21
22
22
23
23
23
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
TP-6108 4/09
Part
Number
GM28888
GM29601
GM25970
GM29603
GM28892
GM19729
GM29591
GM16177
GM19733
GM28766
GM23714
GM66223
GM28911
GM66222
GM28912
GM29599
GM29583
GM28913
GM29600
GM28915
GM28916
GM28917
GM28919
GM28966
GM64230
GM64227
GM66220
GM25971
GM28970
GM25972
GM29597
GM66219
GM25973
GM16203
GM66209
GM28920
GM28924
GM28925
GM28926
GM66214
GM28934
GM29602
GM29582
GM66221
GM28887
GM28933
GM23715
See Group 11
See Group 11
GM29598
GM28918
GM29601
GM29586
GM29592
GM29609
GM24341
GM29608
See Group 11
GM29585
GM29613
GM35947
GM35948
GM28918
GM19753
GM66208
GM66213
Description
Clamp, hose, 3 in.
Clamp, hose, 2 3/4--3 5/8 in.
Clamp, hose, 1 9/16--2 1/2 in.
Clamp, 3/8 in. (M4)
Adapter, manifold
Adapter, manifold
U-bolt
Gasket, LC-50 (50/43 mm) valve
Gasket, mixer adapter
Bracket, mixer mounting
Tube w/wastegate fitting
Tube, turbo to throttle
Fitting, 1/8 MPT x 1/4 hosebarb 90 elbow (not shown)
Adapter, elbow 90 tube
Elbow, rubber 90 tube to throttle
Clamp, hose, 5 in.
Hose, pushlock, 1/4 in. ID x 1/2 in OD, 11 in.
Mixer, CA475M (natural gas)
Mixer, CA475M (LP)
Mixer, N16-475-5A
Mixer, NG 425
Mixer, 8.1L LP
Plate, adapter 425 mixer
Regulator
Regulator
Bracket, regulator
Bracket, regulator
Bracket, regulator
Bushing, reducer
Adapter, intake elbow
Hose, turbo outlet, 3 in.
Bracket, mixer support
Hose, hump reducer
Hose, hump, intake 4 x 4
Elbow, intake
Elbow, intake
Plug, brass, 1/8 in. NPT
Elbow, mixer to turbo
Screw, 10-24 x 2 1/2 socket head
Throttle assembly
Heat shield, intake elbow
Spacer (not shown)
Spacer, 1/4 x 5/8 in. (not shown)
Fitting, 1/8 NPT x 3/8 90 elbow
Clamp, hose, 2 3/4--3 5/8 in.
Valve, throttle 60 mm
Sensor, inlet air
Fitting, 1/2 MPT x 3/8 in. FPT bushing
Sensor, coolant
Clamp, V-band, 2 3/4 in.
Sensor, O2
Elbow, turbo exhaust (w/O2 port)
Spring, CA-55 (not shown)
Spring, LPV regulator (not shown)
Fitting, 1/8 NPT x 3/8 in. (not shown)
Spacer, 0.437 ID x 0.375 in. (not shown)
Fitting, 3/8 MPT x 3/8 hose brb 90
Hose, fuel 3/8 diameter
2
1
2
1
1
1
2
2
1
1
2
2
1
1
1
1
1
Quantity
Variation
9
10 14
17
18
1
2
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
2
1
4
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
29
Group 9: Fuel System, 125/150 kW, continued

11
37
31
32
33
4
6
38
3
36
35
34
44
39
45
6107_9_5
30
TP-6108 4/09
Group 9: Fuel System, 125/150 kW, continued

Item
1
1
2
2
3
4
4
5
6
7
8
8
9
9
10
10
10
11
11
12
13
14
14
14
14
14
14
15
15
16
16
16
17
18
18
19
20
21
22
22
23
23
23
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
TP-6108 4/09
Part
Number
GM28888
GM29601
GM25970
GM29603
GM28892
GM19729
GM29591
GM16177
GM19733
GM28766
GM23714
GM66223
GM28911
GM66222
GM28912
GM29599
GM29583
GM28913
GM29600
GM28915
GM28916
GM28917
GM28919
GM28966
GM64230
GM64227
GM66220
GM25971
GM28970
GM25972
GM29597
GM66219
GM25973
GM16203
GM66209
GM28920
GM28924
GM28925
GM28926
GM66214
GM28934
GM29602
GM29582
GM66221
GM28887
GM28933
GM23715
See Group 11
See Group 11
GM29598
GM28918
GM29601
GM29586
GM29592
GM29609
GM24341
GM29608
See Group 11
GM29585
GM29613
GM35947
GM35948
GM28918
GM19753
GM66208
GM66213
Description
Clamp, hose, 3 in.
Clamp, hose, 2 3/4--3 5/8 in.
Clamp, hose, 1 9/16--2 1/2 in.
Clamp, 3/8 in. (M4)
Adapter, manifold
Adapter, manifold
U-bolt
Gasket, LC-50 (50/43 mm) valve
Tube w/wastegate fitting
Fitting, 1/8 MPT x 1/4 hosebarb 90 elbow (not shown)
Adapter, elbow 90 tube
Clamp, hose, 5 in.
Mixer, CA475M (natural gas)
Mixer, CA475M (LP)
Mixer, N16-475-5A
Mixer, NG 425
Mixer, 8.1L LP
Regulator
Regulator
Bracket, regulator
Bracket, regulator
Bracket, regulator
Bushing, reducer
Adapter, intake elbow
Hose, turbo outlet, 3 in.
Hose, hump reducer
Elbow, intake
Elbow, intake
Plug, brass, 1/8 in. NPT
Screw, 10-24 x 2 1/2 socket head
Throttle assembly
Spacer (not shown)
Spacer, 1/4 x 5/8 in. (not shown)
Fitting, 1/8 NPT x 3/8 90 elbow
Clamp, hose, 2 3/4--3 5/8 in.
Valve, throttle 60 mm
Sensor, inlet air
Fitting, 1/2 MPT x 3/8 in. FPT bushing
Sensor, coolant
Sensor, O2
Elbow, turbo exhaust (w/O2 port)
Spring, CA-55 (not shown)
Spring, LPV regulator (not shown)
Fitting, 1/8 NPT x 3/8 in. (not shown)
Spacer, 0.437 ID x 0.375 in. (not shown)
Fitting, 3/8 MPT x 3/8 hose brb 90
2
1
2
1
1
1
2
2
1
1
2
2
1
1
1
1
1
Quantity
Variation
9
10 14
17
18
1
2
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
2
1
4
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
31

18
16
15
17
14
5
6
Items 11, 12, 13 are not shown.

10
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
32
Part
Number
GM28915
GM66214
GM69493
GM69497
GM69501
GM69502
GM69509
GM28960
GM24188
GM28961
GM69514
GM69515
GM69516
GM69521
GM69522
GM69524
GM69525
GM69526
Description
Clamp, hose, 5 in.
EPR assembly
Mixer
Bracket, mixer support with port
Adapter, EPR, 1 1/4 NPT
Washer, flat SAE
Washer, lock 1/4 in.
Bolt, 1/4-20 x 3/4 in. hex gr. 5
Washer, 3/8 flat
Bolt, 3/8-16 x 3/4 hex head, gr. 5
Washer, 3/8
Washer, M8
Bolt, M8 x 1.25 x 25 hex head
Bolt, M4 x .70 x 16 skt hd
Stud, M6 x 1.0 x 30
Nut, M6 hex, flanged
Quantity
Variation
20
2
1
1
1
1
1
1
2
2
2
2
2
2
4
4
4
4
4
TP-6108 4/09
Notes
TP-6108 4/09
33
Group 9: Fuel System, 125 kW Dual Fuel
34
TP-6108 4/09
Group 9: Fuel System, 125 kW Dual Fuel

Item
1
2
4
5
7
6
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
TP-6108 4/09
Part
Number
GM29600
GM28892
GM29583
GM60248
GM19733
GM16177
GM66207
GM66208
GM24548
GM28915
GM28916
GM29585
GM29586
GM25971
GM25973
GM28918
GM42580
GM29591
GM29592
GM66209
GM42581
GM66210
GM42582
GM42583
GM66211
GM66212
GM29598
GM35947
GM29599
GM29601
GM66213
GM35948
GM36137
GM29603
GM66214
GM66215
GM66219
GM66220
GM66221
GM66222
GM66223
GM64227
GM66224
GM29608
GM29609
GM16207
GM24550
GM19753
GM28925
GM66236
GM24551
GM38449
Description
Elbow, Rubber 90 tube to throttle
Clamp, 3/8 in. (M4)
Fitting, 1/8 MPT x 1/4 hosebarb 90 elbow
Reducer, brass, 1/2 to 3/8
Clamp, U-bolt, 5/16--18 x 1 5/8
Hose, 1/4 in. gas supply
Fitting, 3/8 MPT x 1 in. bbhse, elb plas
Nipple, pipe 1 x 2 in. lg
Clamp, hose, 5 in.
Sensor, O2
Valve, 60 mm
Regulator, RV81
Bushing, reducer, 1 1/2 to 1 in.
Fitting, 1/8 NPT x 3/8 in.
Fitting, 1/8 MPT x 1/8 FPT elbow
Pipe, nipple 1 x 8 in. lg
Fitting, 1/8 MPT x 1/4 HB 90 elbow
Fitting, 1/8 MPT x 1/4 HB straight
Fitting, 1/8 FPT tee, brass
Fitting, 1/8 MPT closed nipple, brass
Valve, solenoid
Nipple, 1/8 x 2 in. long brass
Spacer, 1/4 in. ID
Spring, CA55
Clamp, 2 3/4--3 5/8 in.
Spring, LPGV RV81 regulator
Bracket, converter
Clamp, 1 9/16--2 1/2 in.
Hose, hump, intake, 4 x 4
Fitting, 1/8FPT x 1/8FPT 90 elb bras
Bracket, regulator
Elbow, cast mixer to turbo
Mixer, LPV
Bracket, DF 425 mixer
Sensor, coolant
Sensor, inlet air
Pipe, 1 in. fitting elbow 90
Fitting, pipe tee, 1 x 1 x 1 in.
Spacer, 0.437 ID x 0.375 in.
Pipe, nipple, 1 x 4 in. long
Pipe, closed nipple, 1 in. NPT
Pipe, nipple, 1 in. NPT x 6.5 lg
Quantity
Variation
16
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
35
36
TP-6108 4/09
TP-6108 4/09
Item
Part
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
17
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
GM24335
GM16144
GM29600
GM28892
GM36134
GM24337
GM24338
GM28949
GM28950
GM29583
GM24340
GM60248
GM19733
GM24345
GM24348
GM24350
GM28765
GM66208
GM28895
GM28954
GM28955
GM28956
GM28957
GM28958
GM28915
GM28916
GM36135
GM29586
GM28918
GM29591
GM29592
GM29598
GM29599
GM29601
GM66213
GM36137
GM29603
GM66214
#
GM66220
GM66221
GM66222
GM66223
GM64227
GM29608
GM29609
GM28925
Description
Hose
Clamp, hose 1 in.
Clamp, 3/8 in. (M4)
Sleeve, thermo
Fitting, 1/4 MPT x 3/8 SAE male flare
Fitting, 1/4 MPT x 3/8 SAE flare 90 elbow
Fitting, 5/8 bead hose x 3/8 MPT x 90
Fitting, 1/2 MPT x 5/8 in. beaded hose
Fitting, 1/8 MPT x 1/4 hosebarb 90 elbow
Fitting, 5/8 beaded hose x 3/8 MPT
Reducer, Brass 1/2 to 3/8
Valve, LPG
Fitting, 1 in. MPT x 1 in. barb hose, elb plas
Hose, vapor w/wire, 1 in. ID
Converter, LPG liquid
Fitting, 3/8 MPT x 1 in. bbhse, elb plas
Clamp, hose, 13/16--1 1/2 in.
Nipple, pipe, 1/2 x 4 in. blk.
Pipe, 1/2 in. MPT sq. hd. plug blk.
Tee, fitting, 1/2 x 1/2 x 1/2 in. pipe blk.
Pipe, closed nipple 1/2 in.
Fitting, 1/2 FPT 90 elbow blk.
Clamp, hose, 5 in.
Tube, fuel 3/8 in. stl w/flrenuts
Valve, 60 mm
Spacer, 1/4 in. ID
Clamp, 2 3/4--3 5/8 in.
Hose, fuel, 3/8 diameter
Bracket, converter
Clamp, 1 9/16--2 1/2 in.
Plug, 1/8 NPT skt hd brass
Elbow, cast mixer to turbo
Mixer, LPV
Sensor, coolant
Sensor, inlet air
Quantity
Variation
15
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
37
Group 10: Wiring Harness

3
4
7
1
6
5
Relay box
(not sold separately, order item 2)
6108_10a
38
TP-6108 4/09
Group 10: Wiring Harness
TP-6108 4/09
Item
Part
Number
1
2
2
2
2
3
3
3
3
3
4
4
4
4
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
GM19738
GM19745
GM29606
GM66227
GM66248
GM19763
GM19766
GM19765
GM22170
GM25969
GM29607
GM66249
GM66246
GM66247
GM29245
GM29610
GM29584
GM66250
GM29604
GM29605
GM29611
#
GM24188
GM28961
#
#
#
GM28963
#
#
#
#
Description
Plate, FS mounting
Harness, wire
Harness, wire ECM
Harness, 8.1L new cam sensor
Harness, 8.1L new cam sensor
Module, NG ECU control, 80 kW
Module, LP ECU control, 80 and 100 kW
Module, LP ECU control, 125 kW
ECU
ECU
ECU
ECU
ECU
Isolator, ECU
Clamp, steel tube, 1 in.
Clamp, insulated
Isolator, relay box
Bracket, relay box
Harness, wire, solenoid valve
Washer, flat 1/4 in., SAE
Washer, lock 1/4 in., SAE
Bolt, 1/4-20 x 3/4, hex head, grade 5
Bolt, 1/4-20 x 1 1/4, hex head, grade 5
Bolt, 1/4-20 x 1, hex head, grade 5
Bolt. M6-1.0 x 20, hex head, grade 8.8
Washer, lock, M6
Bolt, M10-1.50 x 15 hex head, grade 8.8
Nut, 1/4-20
Bolt, 1/4-20 x 1/2
Bolt, 1/4-20 x 1 1/2, hex head, grade 5
Quantity
Variation
5 6 7 8
1
1
1
1
1
1
1
1
1
1
10 11
12
1
1
1
1
1
1
1
1
1
1
1
1
6
5
4
1
3
4
4
6
5
4
1
3
4
4
6
5
4
1
3
4
4
6
5
4
1
3
4
2
2
6
5
4
1
3
4
2
2
4
1
4
1
2
1
2
1
1
16
2
3
1
4
1
2
1
1
2
1
1
2
1
1
2
1
1
1
2
1
16
2
3
16
2
3
16
2
3
16
2
3
16
2
3
16
2
3
4
4
4
4
4
4
4
4
4
4
4
4
4
4
6
4
1
6
4
1
6
4
1
6
4
1
6
4
1
6
4
1
6
4
1
39
Group 11: Turbocharger
16
3
15
17
13
10
18
11
12
19
14
6108_11a
40
TP-6108 4/09
Group 11: Turbocharger
TP-6108 4/09
Item
Part
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
GM28893
GM28894
GM19730
GM28897
GM45896
GM28899
GM28900
GM28901
GM28902
GM28903
GM28904
GM28905
GM28914
GM19753
GM23614
GM28928
GM28929
GM28930
GM28898
Description
Spacer, 0.75 OD x 0.44 ID x 0.625 (not shown)
Spacer, dipstick
Turbocharger
Assembly, exhaust inlet/turbo mtg.
Plate assembly, oil drain
Breather assembly, oil drain pipe
Hose, oil drain, 7/8 in. ID, 3 in.
Hose, oil supply
Fitting, oil supply turbo
Elbow, turbo exhaust
Bar, mixer support
Hose
Spacer, 0.437 ID x 0.375
Gasket, turbocharger
Gasket, oil drain
Weldmount, bracket mounting exh./turbo
Quantity
Variation
1
2
2
2
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
41
Group 12: Breather
1
11
9
6
2
1
3
10
1
6108_12
Item
Part
Number
1
2
3
4
5
6
7
8
9
10
11
GM28889
GM28890
GM28891
GM16158
GM28895
GM28896
GM28907
GM28908
GM28909
GM28918
GM28910
42
Description
Clamp, hose, 9/16 in. OD, spring type
Clamp, hose, 3/4 in. OD, spring type
Cap, oil fill
Hose, PCV, 3/8 in.
Clamp, hose, 13/16--1 1/2 in.
Valve, PCV
Bracket, breather
Hose, breather
Fitting, 3/8 x 1/2 in. hose mender
Hose, PCV, 1/2 x 2 in.
Quantity
Variation
1
2
4
2
1
1
2
1
1
1
1
1
1
4
2
1
1
1
1
TP-6108 4/09
Group 13: CAC Piping

2
8 2
4 10 9
Item 1 is not shown.
2
6108_13
TP-6108 4/09
Item
Part
Number
1
2
3
4
5
6
7
8
9
10
GM29598
GM29601
GM29603
GM66238
GM66239
GM66240
GM66241
GM66242
GM66243
GM66244
Description
Spacer, 1/4 in. ID
Clamp, 2 3/4--3 5/8 in.
Clamp, 1 9/16--2 1/2 in.
Pipe, CAC intake
Pipe, turbo-CAC
Hose, silicone, red, 2 1/2 x 3
Hose, silicone, red, 2 3/4 ID x 3 in. LG
Hose, silicone, 3 in. ID x 3 in. LG
U-bolt, 2 1/2 in. OD, 5/15-18 thread
Bracket, CAC pipe support
Quantity
Variation
1
1
5
1
1
1
1
1
2
1
1
43
TP-6108 4/09g

Service Parts: Engine

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Service Parts: Engine

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Service Parts

General Motors 8.1 L Powertrain

Numbering System Significance

How to Find Part Numbers

Illustrations (or exploded-view drawings) best

Specification Number Index

100RZG or 100GSG or G100U/G110

Specification Number Index

Group 1: Engine Block/Lower End

Group 1: Engine Block/Lower End

Group 1: Engine Block/Lower End, continued

Group 1: Engine Block/Lower End, continued

Group 1: Engine Block/Lower End, continued

Group 1: Engine Block/Lower End, continued

Item not sold separately

Group 2: Engine Head/Upper End

Group 2: Engine Head/Upper End

Item not sold separately

Group 2: Engine Head/Upper End, continued

Group 2: Engine Head/Upper End, continued

Group 3: Engine Trim Parts

Items not shown: 12--21

Common hardware; procure locally.

Items not shown: 3--9

Items not shown: 3--5

Common hardware; procure locally.

Group 6: Alternator, Pulley, and Belt

Items not shown: 9, 11--21

Common hardware; procure locally.

Group 6: Alternator, Pulley, and Belt

Common hardware; procure locally.

Group 6: Alternator, Pulley, and Belt, 150 kW

Items 10, 11, 16, 17, 18 are not shown.

Group 7: Intake and Exhaust System

Items not shown: 3, 5, 6, 11--18

Group 8: Engine Mounting

Mount, front engine

Items not shown: 2, 3

Common hardware; procure locally.

Group 9: Fuel System, 80/100 kW

Items not shown: 14--22

Common hardware; procure locally.

Group 9: Fuel System, 80/100 kW

Group 9: Fuel System (Mixer), 80/100 kW

Group 9: Fuel System, 80/100 kW

Group 9: Fuel System, 100 kW LPG Liquid

Illustration not available at time of print

Group 9: Fuel System, 125/150 kW

Group 9: Fuel System, 125/150 kW

Group 9: Fuel System, 125/150 kW, continued

Group 9: Fuel System, 125/150 kW, continued

Group 9: Fuel System, 125/150 kW

Items 11, 12, 13 are not shown.

Group 9: Fuel System, 125 kW Dual Fuel

Illustration not available at time of print

Group 9: Fuel System, 125 kW Dual Fuel

Group 9: Fuel System, 125 kW LPG Liquid

Illustration not available at time of print

Group 9: Fuel System, 125 kW LPG Liquid

Group 10: Wiring Harness

Group 10: Wiring Harness

Common hardware; procure locally.

Group 11: Turbocharger