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tudurache (/member
/tudurache/)
Schematics for geeks
(http://www.schematics.ro/)
(/member
/tudurache/)
(http://cdn.instructables.com/F3L/COSP/H8CVLDIV/F3LCOSPH8CVLDIV.LARGE.jpg)
It's been almost a year since I started to "LEDify" my home, with results
more or less encouraging, but only an accident made me find the best
solution so far.
Follow
82
Step 1: Motivation
Related
AC Powered White LED
Circular Magnifier Work
Lamp (/id/AC-PoweredWhite-LED-CircularMagnifier-Work-Lamp/)
Installing 12V Color
Changing RGB Lighting
(/id/Installing-12V-ColorChanging-RGB-Lighting/)
Converting a Halogen
1 of 14
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by tudurache
(/member/tudurache/
9 Steps
+ Collection
I Made it!
(http://cdn.instructables.com/FMY/TJC2/H8CVLDIW/FMYTJC2H8CVLDIW.LARGE.jpg)
Step 2: Materials
(http://cdn.instructables.com/F64/0GDM/H8CVLEEX/F640GDMH8CVLEEX.LARGE.jpg)
(http://cdn.instructables.com/FMA/V91B/H8CVLDIX/FMAV91BH8CVLDIX.LARGE.jpg)
As I already had some Cree MX6 Q5 LEDs with 3W power and maximum
light output of 278 lumens used in some older projects, I decided to use
them for this project too. The LED will be placed on a 5cm x 5cm heat sink
recovered from the chipset of an old computer motherboard.
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(/contest/makeitglow/
)
I Made it!
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An socket from am old CFL bulb should protect all the electronics.
(http://cdn.instructables.com/F5N/0DH8/H8CVLDJ3/F5N0DH8H8CVLDJ3.LARGE.jpg)
Voltage
5.8V
4.9V
3.1V
1.75V
Current
0A
0.6A
0.6A
0.53A
EVRIKA!
To my surprise, the power supply seemed to have by construction the
current limited to about 0.6A, value he looks like it stand without
problems. Testing in the same way other mobile phones switching power
supplies, I found that absolutely all of them are limited by construction to
a current from 20% to 50% higher than the one specified by the
manufacturer, which now I find it makes perfect sense: any manufacturer
will design the power supply so that it will not overheat even if the
powered device would be damaged, even in short circuit ... and the easiest
way to do this is by... current limiting!
I had therefore, a constant current generator limited to 0.6A, very effective
(a power adapter cell phone heats up only slightly during operation),
powered directly from 230V AC, ready-made by the factory, with very small
size. And this is simply GREAT.
Step 4: Construction
(http://cdn.instructables.com/FKJ/ZYWO/H8CVLDJ1/FKJZYWOH8CVLDJ1.LARGE.jpg)
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by tudurache
(/member/tudurache/
(/contest/makeitglow/
)
9 Steps
+ Collection
For the beginning I made "the autopsy" of the power supply in order
to
extract the
"organs" to be inserted in the body of the new bulb. As most
(http://cdn.instructables.com/FSE/QQ79/H8CVLDJ2/FSEQQ79H8CVLDJ2.LARGE.jpg)
power supplies are assembled by soldering, extracting consists of cutting
with a saw blade... So pay attention to bruises for those less skilful...
I Made it!
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In order to fit inside the body of the lamp, it was necessary to make some
adjustments.
To fix the board inside the bulb, I used sanitary silicone, taking advantage
of its resistance at high temperatures. Before closing the bulb, I attached
to the cover (I used a screw) the heatsink on which is located the power
(http://cdn.instructables.com/FAF/IHP7/H8CVLDJ4/FAFIHP7H8CVLDJ4.LARGE.jpg)
LED.
(http://cdn.instructables.com/F08/NHWQ/H8CVLDJ5/F08NHWQH8CVLDJ5.LARGE.jpg)
(http://cdn.instructables.com/FRP/7NFH/H8CVLDJA/FRP7NFHH8CVLDJA.LARGE.jpg)
And here's the bulb assembled. The power consumption is just under 2.5
W and the luminous flux is about 190 lumens, perfect for a economical,
durable and resistant desk lamp. And all this for up to one hour of work,
except of course the time for drying the silicone and heat-conductive
adhesive used to fasten LED on the heatsink.
I was so excited about the success and ease of implementation of this
(http://cdn.instructables.com/F6Q/G066/H8CVLDJC/F6QG066H8CVLDJC.LARGE.jpg)
project that
after a few hours I had finished another LED bulb.
4 of 14
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by tudurache
(/member/tudurache/
(/contest/makeitglow/
)
9 Steps
+ Collection
I Made it!
Favorite
(http://cdn.instructables.com/FP1/J5D3/H8CVLDJD/FP1J5D3H8CVLDJD.LARGE.jpg)
(http://cdn.instructables.com/FAC/EKMO/H8CVLDJE/FACEKMOH8CVLDJE.LARGE.jpg)
Thrilled with the result, I continued to replace some of the CFL bulbs in my
apartment with LED bulbs constructed in the same way. I will present
these in "fast forward"...
For the entrance hall I used two Cree MX6 Q5 LEDs each having maximum
power of 3W and maximum light output of 278 lumens, each powered by a
power supply from old Samsung mobile phones. Although the current
(http://cdn.instructables.com/FLE/CKP5/H8CVLDJG/FLECKP5H8CVLDJG.LARGE.jpg)
specified
by the manufacturer is 0.7A for each power supply, after
measurements I found that it is limited to the value of 0.75A.
Everything was assembled with velcro tape, adhesive and plastic spacers
from PC motherboards.
Total consumption of the assembly is this time around 6W for a luminous
flux of 460 lumens.
(http://cdn.instructables.com/F1N/T7HZ/H8CVLDJH/F1NT7HZH8CVLDJH.LARGE.jpg)
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by tudurache
(/member/tudurache/
(/contest/makeitglow/
)
9 Steps
+ Collection
For bathroom I used an Cree XM-L T6 power LED, powered by using
two
switching power supplies from LG mobile phones. Each power supply unit
can generate according to the manufacturer, a current of 0.9A, but I found
(http://cdn.instructables.com/F6N/BGOV/H8CVLDJJ/F6NBGOVH8CVLDJJ.LARGE.jpg)
the current
practically limited to the value of 1A. The two power supplies
are connected in parallel for a total current of 2A.
I Made it!
Favorite
Under these conditions the LED will produce a luminous flux of about 700
lumens for a power consumption of 6W.
(http://cdn.instructables.com/FWI/Q3DR/H8CVLDJL/FWIQ3DRH8CVLDJL.LARGE.jpg)
Step 8: Results:
Kitchen
(http://cdn.instructables.com/F2G/2NL1/H8CVLDJQ/F2G2NL1H8CVLDJQ.LARGE.jpg)
(http://cdn.instructables.com/FLE/N3I0/H8CVLDJT/FLEN3I0H8CVLDJT.LARGE.jpg)
(http://cdn.instructables.com/FIX/IH5J/H8CVLDJR/FIXIH5JH8CVLDJR.LARGE.jpg)
(http://cdn.instructables.com/FGF/0D2A/H8CVLDJV/FGF0D2AH8CVLDJV.LARGE.jpg)
If for the hallway and bathroom was not essential to ensure a certain
minimum(http://cdn.instructables.com/FH7/Z1D9/H8CVLDJS/FH7Z1D9H8CVLDJS.LARGE.jpg)
illumination, for the kitchen is a different story. I do not want that
my wife or someone else to cut a finger while preparing meal and blame
me for this, or worse, blame my precious LED bulb...
To make sure that this will not happen, I decided to use for my kitchen, not
one, but two power LED Cree XM-L T6 each having maximum power of 9W
and maximum luminous flux of 910 lumens, connected in series. For
(http://cdn.instructables.com/FF6/8F0G/H8CVLDJW/FF68F0GH8CVLDJW.LARGE.jpg)
efficient cooling I used a heatsink recovered from a Pentium 3 Slot 1 CPU,
which I attached the two LEDs using Arctic Alumina thermal adhesive.
Although Cree XM-L T6 LEDs can handle a maximum current of 3A, the
manufacturer recommends for reliability a current of 2 A, for which they
produce a luminous flux of about 700 lumens. After testing several power
supplies that proved not to be current limited or limited to a current well
above the necessary 2A, I managed to find a power supply which,
according to the manufacturer, generates 12V at a current of 1.5A. After
6 of 14
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How to make
http://www.instructables.com/id/How-to-make-cheap-but-very-powerf...
testing it using power resistors, I found the current limited to the value of
cheap
butclose
very
bulbs
1.8A,
quite
to powerful
the planned LED
value of
2A. Perfect!by tudurache (/member/tudurache/
(/contest/makeitglow/
)
To secure the heat sink and the two LEDs I used two plastic spacers from
Download (/id/How-to-make-cheap-but-very-powerful-LED-bulbs/?download=pdf
)
a PC motherboard and two neodymium magnets recovered
from a
damaged
DVD
drive,
all
glued
with
superglue
and
also
a velcro tape.
(/id/How-to-make-cheap-but-very-powerful-LED-bulbs/
) 9 Steps
Although I expected this LED bulb to produce 1300 lumens, a light
similar
+ Collection
to the old 23W CFL bulb it replaces, I had the pleasant surprise to see that
in reality the light produced is visible more intense, all for a power
consumption of about 12W, almost half compared to the old bulb.
I Made it!
Favorite
Step 9: Conclusion
The coolest part of this project is that you can use commonly available
components, the only expense is for purchasing power LEDs.
In this way, you can get LED bulbs at a cost of half or even quarter
compared to the price of an LED bulb purchased from a store.
I hope that in this way many power supplies from mobile phones will be
useful again instead reaching the trash can.
This project is extracted from a series of articles published on a DIY web
site I own http://www.schematics.ro/ (http://www.schematics.ro/) where
you are more than welcome.
Make Comment
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Hinesdarrel (/member/Hinesdarrel/)
10 days ago
Reply (CDTJ8E9HUPAV14N)
Very informative and useful post by you. This can be a very useful to make a
(/member cheap but very powerful LED bulbs. There are so many electronics store
/Hinesdarrel/)
which offer the best LED bulbs or lights. To get more information you can
visit www.analogtechnologies.com (http://www.analogtechnologies.com) .
avedwal (/member/avedwal/)
19 days ago
Reply (C7R59T6HUBWNR7O)
u r to good
(/member
/avedwal/)
Thanks my friend :)
(/member
/tudurache/)
en_rov (/member/en_rov/)
1 month ago
Reply (CSGE0ZYHTNO7284)
This is amazing. I am just wondering, for safety concerns, how hot does the
phone charger/power source integrated in the bulb get? I would like to
upgrade my desk but am a bit afraid of fires/shorts. Thanks!
(/member cell
/en_rov/)
7 of 14
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are reliable enough (in our office we have few of them plugged
non-stop
for almost 3 years)
the bulb base
is also heat
resistant...
but
very powerful
LED and
bulbs
by tudurache
(/member/tudurache/
There were almost 2 years since I have made my first LED bulbs and
all of them worked perfectly since.
Download (/id/How-to-make-cheap-but-very-powerful-LED-bulbs/?download=pdf
(/id/How-to-make-cheap-but-very-powerful-LED-bulbs/
)
en_rov (/member/en_rov/)
(/contest/makeitglow/
)
9 Steps
tudurache 1 month ago
Reply (CSOKLTXHTUV8PZ0)
+ Collection
Thank you for your reply, I am definitely making this. I havo
found this
http://www.ebay.it/itm/10pcs-3W-5V-700mA-High-Powe...
(http://www.ebay.it/itm/10pcs-3W-5V-700mA-High-Power-Led-BeadsCool-White-160-220LM-High-Brightness/121250347951?pt=LH_DefaultDomain_0&hash=item1c3b157baf&
_uhb=1) do you think thry would be suitable? I need to light well my
desk, so I would like a proper lighting. Thanks in advance
I Made it!
Favorite
(/member leds,
/en_rov/)
vdjondo (/member/vdjondo/)
1 month ago
Reply (CBI0GW3HT5YLNYZ)
(/member I
/vdjondo/)
akagrawal306 (/member/akagrawal306/)
2 months ago
Reply (C7D77KUHRI8UEYA)
Dear Sir,
(/member I seened
/akagrawal306/)
your led light bulb projects & was very impressed, please guide me
to make a LED Headlight bulb for my Bike- Bajaj Platina 125, it has a 12v
35w/35w halogen lamp & uses a 12v 5LB battery, please guide me if i have to
use lense or direct LED or have to make projector or something, also its
great if i am able to have a full round angel eye in my head light dome, i am
from india, and here leds are just begined to introduced in home lighting, but
in auto their is no sign of led head lights here, so kindly plz provide me link
for the shop where i buy the parts without any bulk order, sorry for my bad
english, waiting for your reply, and Thanks in Advance!
astral_mage (/member/astral_mage/)
4 months ago
Reply (CMUGJ26HPKAU35I)
PokeyJoe (/member/PokeyJoe/)
I love LED and flashlights, I've LED'd my SUV. But something you may need
to be aware of, at least in the US. If you DIY something and it causes a fire..
8 of 14
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1 year ago
Weather it's a DIY light, a
rewired
fan, a
How to make cheap
butfurnace
very powerful
LED bulbs
(/member replaced cord on an
/PokeyJoe/)
appliance..your insurance
companies response is that
Download (/id/How-to-make-cheap-but-very-powerful-LED-bulbs/?download=pdf
you are out of luck. And
(/id/How-to-make-cheap-but-very-powerful-LED-bulbs/
) 9 Steps
believe me they are looking
for any reason not to pay. If
the item that caused the fire
was not a UL approved
product, or has been
modified in some way, you
are assuming the liability.
And that includes import
products that have a RoHS
or SA stamp but not the UL.
USA must have UL. Now, I
have bought a few of these
(http://www.miniinthebox.com
/e27-16-led-14w-1300lm6000k-white-lightspot-bulbs220v_p338711.html) but
ONLY use them in a hand
shop light. So just use your
head. (great source btw,
another is
(http://www.mouser.com
/search
/refine.aspx?N=4292733697&
Keyword=XMLBWT00-0000-0000U20E1)
Reply (C57N1SJHE7DAW8I)
by tudurache
(/member/tudurache/
(/contest/makeitglow/
)
+ Collection
I Made it!
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astral_mage (/member/astral_mage/)
(/member
/astral_mage/)
Reply (COO8GP3HPKJBHHF)
4 months ago
Reply (C4GTRCFHPKJBHH3)
http://woodgears.ca/index.html
wood working wonders
astral_mage (/member/astral_mage/)
(/member
/astral_mage/)
4 months ago
8 months ago
Reply (CX9J0FDHLA0Z06U)
First of all, good job! I also got found that +/- 30 euro's for a reasonable led
(/member bulb is overpriced, and diy would be the solution. I never thought of using
/The+Freak/)
phone chargers, cheap and effective! Not sure what kind of light color you
are using, but just so you know, warm white LEDs are available for a more
gentle light color. Try ebay for example. Oh and the 12V to power the two
xm-l's, wouldn't that fry them, or have you added some resistors or diodes to
drop the voltage?
9 of 14
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by tudurache
(/member/tudurache/
(/contest/makeitglow/
)
Reply (CSSCSKFHLA0Z0LY)
+ Collection
I Made it!
Favorite
tudurache
5 months ago
Reply (C7CY9ZLHP5ZBWFF)
10 of 14
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6 months ago
tiMRoni (/member/tiMRoni/)
Reply (CJLCRGOHNK9PRQZ)
Sir, honest with you the "EVRIKA moment" really helped me...thank you. :-)
(/member
/tiMRoni/)
yardleydobon (/member/yardleydobon/)
1 year ago
Reply (CL3HE6BHABDGB0Q)
(/member
No
/yardleydobon/)
yardleydobon
8 months ago
carson0106 (/member/carson0106/)
1 year ago
Reply (CEMKE2VHLA0Z07Z)
Reply (CIRU4QUHFWSUMQ5)
Nice,in fact more and more LED lighting is used in our life,it save
about the LED lamps and other lighting,you can
visit the
Web:
http://www.darkon-lighting.com/
(/member ernergy,high-power.More
/carson0106/)
(http://cdn.instructables.com/F0I/XE3M/HFWSUMQ4
/F0IXE3MHFWSUMQ4.LARGE.jpg)
(http://cdn.instructables.com/F0I/XE3M/HFWSUMQ4/F0IXE3MHFWSUMQ4.LARGE.jpg)
(http://cdn.instructables.com/F0I/XE3M/HFWSUMQ4
/F0IXE3MHFWSUMQ4.LARGE.jpg)
asharma9 (/member/asharma9/)
1 year ago
Reply (CQVMB5QHFPTHVK0)
Amazing instructable sir, ijust wanted to make my lamp with 10+ leds
(/member http://www.cree.com/led-components-and-modules/products/high/asharma9/)
brightness/5mm-round-p2/5mm-round-white
11 of 14
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How to make
http://www.instructables.com/id/How-to-make-cheap-but-very-powerf...
(/contest/makeitglow/
)
Download (/id/How-to-make-cheap-but-very-powerful-LED-bulbs/?download=pdf
)
tudurache (/member/tudurache/) (author) asharma9
Reply (CQIH8UXHFPTGEND)
1
year
ago
(/id/How-to-make-cheap-but-very-powerful-LED-bulbs/
) 9 Steps
(/member
/tudurache/)
+ Collection
alonewolfer (/member/alonewolfer/)
1 year ago
I Made it!
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Reply (CD78C3NHCB8U1K9)
Very nice ! I have enjoyed reading the entire Instructable , Thank you!
(/member
/alonewolfer/)
1 year ago
acruz31 (/member/acruz31/)
Reply (CUAKQOJHA4MMHI3)
thanks sir:)
(/member
/acruz31/)
acruz31 (/member/acruz31/)
1 year ago
Reply (C0L92G6HA3CNIOK)
(http://cdn.instructables.com/FBS/27SW/HA4LFZ4R
/FBS27SWHA4LFZ4R.LARGE.jpg)
acruz31 (/member/acruz31/)
1 year ago
Reply (CB94DKDHA3CNIMN)
sir thanks:))
(/member
/acruz31/)
acruz31 (/member/acruz31/)
1 year ago
Reply (CCD9NS1H9X3IUSR)
Sir i haven't decided yet..but i want to have an output that will light as
as 15 W fluorescent lamp..can you give me the characteristics or
maybe some techniques or ideas that will help me achieve my goal? tnx
(/member luminous
/acruz31/)
12 of 14
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acruz31 (/member/acruz31/)
(/contest/makeitglow/
)
I Made it!
Favorite
Reply (C1Z3DH9H9T4QVMV)
1 year ago
i want to use a single power LED that will be equivalent to the illumination of
(/member two power LEDs..what will i do?any suggestions? tnx
/acruz31/)
Honus (/member/Honus/)
1 year ago
Reply (CUY6MXUH9T4QA8Q)
1 year ago
Reply (CICSNMAH9QPOJOZ)
1 year ago
Reply (CPP8MM6H9K2FQNU)
Awesome!
(/member
/Honus/)
Gabse (/member/Gabse/)
I Love it!
(/member
/Gabse/)
raikut (/member/raikut/)
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How to make cheapGo
but
LED bulbs
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by tudurache
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