Beruflich Dokumente
Kultur Dokumente
Abstract
Surge couplers and back-filters are necessary
for performing surge tests on electronic
equipment, in order to simulate the effects
of lightning and switching transients on both
power and data lines. Such couplers and
filters are poorly understood and inadequately standardized, yet their performance can
significantly affect the results of surge
tests on both components and equipment.
Nomenclature, design and performance of
optimum configurations are included,
following a recitation of common existing
pitfalls and misconceptions.
Introduction
ffenerators of short-duration pulses, termed
surges, have long been used to test the
capability of power transmission and
distribution equipment to withstand
high-voltage peaks. Such transients occur
due both to lightning events and to various
normal power system operations, including
switching and fault-clearing. The durations
of such transients are typically measured in
tens of microseconds, hence they are often
transformed, with only minor alterations,
down to the lower voltage levels used to
supply power within industrial and
residential locations. In addition,
transients due both to lightning and to
switching can be introduced directly into low
voltage circuits. Thus, virtually all
electrical and electronic equipment used on
conventional indoor power lines is subjected
to what can be surprisingly high, short-term
surge voltages and currents. Amplitudes of
such surges can reach levels of kilovolts and
kiloamperes at some locations.Cl1
In order to insure compatibility of
electronic equipment with this surge
environment, such equipment is subjected to
test surges, both on power and signal
input/output lines, during both design and
manufacture. The object of such testing is
to verify that equipment design for surge
immunity is successful, and that it i s
correctly implemented on a continuing basis
as products are shipped. All of this
activity results from a basic motivation to
ship computers, telecommunications equipment,
consumer electronics, industrial control
equipment and so on, that will be robust in
the face of such surges, so that these
products will be perceived as reliable in an
increasingly competitive marketplace.
202
SESSION 4C
203
Fig. i
SESSION 4C
INPUT
LINE 2
SURGE
GENERATOR
INPUT
LINE 1
GROUND
LINE 2
SURGE
BACK-FILTER
'
I
I
==c3
I
l l
,
'L_ _ _ _ _ _ _ -1
r-------
Fig. 2
Surge Generator Improperly Coupled
to ElJT in tlNormalMode".
EUT
I
I
cc2
==
SURGE
INPUT
LINE 2
'
I
I
I
I
INPUT
LINE 1
T1
I
==c3
I
'
I
I c2-
==
I
I
1
I
I
cl
EUT
SESSION 4C
configurations are shown in Figs. 4, 5 and 6.
All include surge/back-filters, and in all of
them the surge/generator is taken to be
ungrounded.
The circuit of Fig. 4 applies the surge
generator output, via surge coupling
capacitors CCi and CC2, simultaneously to
lines i and 2 respectively. It seems to meet
reasonable requirements f o r common mode
surging, i.e. it applies the same test surge
to all ungrounded lines, with respect to
ground. The circuit of Fig. 5 uses an
Isolation transformer, T1, to facilitate
coupling the surge generator output to both
EUT input lines at the same time. Thus, it
does appear to be what we expect to find f o r
a "common mode" coupling. Unfortunately,
with the circuit of Fig. 5 a flashover
between either line and ground within the EUT
won't allow what is called power follow, o r
ac line current flow through the flashover
path. Power follow capability is needed in
surge testing, in order accurately to
represent the electrical environment in which
the EUT will eventually be installed at the
user's slte.[2]
Thus Fig. 5, a surge
coupling method that disconnects line i
ohmically from ground and leaves it floating,
is clearly not a sufficiently realistic test
mode. It is also unlikely to give EUT surge
immunity test results always consistent with
those obtained using the circuit o f Fig. 4.
A variant of the circuit of Fig. 5, with a i
kilohm o r other relatively high-value
resistor connected from one side o f the
isolation transformer secondary to ground,
has been described in some draft specifications as providing "power follow-thru" (sic).
However power follow, the correct term, can
hardly be said to be available if power line
current following flashover to ground is
limited to 0.1-0.2 A via the 1K resistor.
The circuit o f Fig. 6 uses transformer
coupling to apply the surge via three-winding
transformer T1, to both input lines of the
EUT. It would therefore appear just as
satisfactory f o r common-mode coupling as the
circuit of Fig. 4. Unfortunately, it has
practical limitations: specifically, a
practical 1:l:i transformer required to
couple a typical, 1.2 x 5 0 us power-line test
surge with fidelity is simply unfeasible.
This fact does not prevent the circuit from
finding its way into some test standards.
There are two other, related coupling
configurations of great practical interest;
either can be obtained by disconnecting one
o f the two coupling capacitors, CCi o r CC2,
in the circuit of Fig. 4. The resulting
circuits surge either line 2 o r line i versus
ground, respectively. In the general case,
results of tests using either o f these two
circuits will clearly be different from those
of Fig. 4, although both apply test surges
with respect to ground, o r common (the old
definition). Interestingly, when only line 2
is surged via CC2, the resulting
configuration will be like the circuit of
Fig. 3 , nominally "normal modeTv,previously
discussed as having the property of surging
only line 2 and not involving line i.
205
SESSION 4C
the junction of Ti and L1, and from the
junction of Ti and L2, are sometimes made in
order to try simultaneously to achieve a high
filter impedance to the surge, and freedom
from the unwanted coupling o f the surge from
one line to the other. A fully successful
compromise has eluded such attempts, and the
configuration remains useful only for surging
both lines simultaneously to ground from a
high impedance surge, no small advantage
nonetheless. However, it should be at least
as important to surge a single line versus
ground if the high impedance assumption is
I
I
1 1-'
Fig. 4
Surge Generator Satisfactorily
Coupled to EUT in Common Mode.
L.,
-I
I---------
INPUT
LINE 2
INPUT
LINE 1
GROUND
Fig. 5
Surge Generator Improperly Coupled
to GUT in Common Mode.
No power follow is available fol-
Fig. 6
Surge Generator Satisfactorily
Coupled to EUT in Common Mode.
LINE 2
- --
I
I
==c3
I
I
rym
I
INPUT
LINE 1
l l
SURGE
GENERATOR
i-I
I
'
EUT
I
cz-== cl II
I
I
I
I
Fig. 7
Surge Generator Satisfactorily
Coupled to ETJT in Normal Mode and
Common Mode. It Is Ineffectively
Coupled in Line 2-to-Ground and
Line i-to-Ground Modes.
In line 2-to-ground o r line i-toground, Ti's transformer action
provides the same surge to the
"unsurgedllline. Thus a surge to
one line automatically becomes a
surge to both. The back-filter,
in this situation, has become part
of the coupler.
EUT
I
I
I c2
II
C ,
II
GROUND
I
I
L_
z
SURGE
BACK-FILTER
II
_ _ _ _ _ _ _ _J
206
eI
SESSION 46
Rules f o r Surge Coupling
A l l t h r e e p h a s e s and n e u t r a l ,
simultaneously, t o ground.
Most s u r g e c o u p l i n g c i r c u i t s i n c u r r e n t u s e
d o i n f a c t a p p l y t e s t s u r g e s t o a t l e a s t some
of t h e l i n e s t h e y a r e s u p p o s e d t o . However,
o n l y a few s u c h c o u p l i n g c i r c u i t s a p p l y
s i g n a l s t o a l l of t h e l i n e s t h e y s h o u l d ,
while l e a v i n g un-surged t h e l i n e s t h a t are
not intended t o be surged.
Some o f t h e
c o n f i g u r a t i o n s t h a t do apply s i g n a l s t o a l l
of t h e r i g h t l i n e s , n e v e r t h e l e s s r e d u c e t e s t
realism by r e s t r i c t i n g t h e f r e e d o m o f
u n - s u r g e d l i n e s t o move, i f c i r c u i t s o r
f l a s h o v e r w i t h i n t h e EUT c o n n e c t un-surged
l i n e s t o p o i n t s t h a t a r e surged.
Other
conf'igurations a p p l y s u r g e s t o t h e c o r r e c t
l i n e s , b u t o n l y by c h a n g i n g t h e normal i n p u t
grounding s i t u a t i o n , again reducing test
realism.
F i n a l l y , some of t h e methods c o r r e c t l y a l l o w a t l e a s t some r e a s o n a b l e l e v e l
o f power f o l l o w t o o c c u r when f l a s h o v e r t o
g r o u n d t a k e s p l a c e w i t h i n t h e GUT; o t h e r s
a g a i n l i m i t t e s t r e a l i s m by n o t d o i n g s o .
R e g a r d i n g c o u p l i n g mode n o m e n c l a t u r e , t h e
o n l y r e a s o n a b l e c o u r s e seems c l e a r : a v o i d
t e r m s l i k e n o r m a l mode, common mode,
s y m m e t r i c , u n s y m m e t r i c , a s y m m e t r i c , and s o
on.
I n a d d i t i o n , it is not s u f f i c i e n t t o
define t h e surge coupling configuration i n
terms o f t h e l i n e s b e i n g s u r g e d w i t h r e s p e c t
t o o n e o r more r e f e r e n c e l i n e s . A comDlete
.
~d e s c r i p t i o n of surge coupling requires'
d e f i n i t i o n o f t h e d i s p l a c e m e n t of e v e r y l i n e
i n t h e system w i t h r e s p e c t t o ground.
Anything s h o r t o f t h i s l e v e l o f r i n o r c a n
lead to-the p o s s i b i l i t y of different test
r e s u l t s w i t h d i f f e r e n t s u r g e test equipment.
Here a r e some e x a m p l e s :
S i n g l e phase, three-wire systems:
Line t o l i n e , balanced ( i . e . , with equal
and o p p o s i t e p o l a r i t y s u r g e s a p p l i e d t o
t h e two l i n e s w i t h r e s p e c t t o g r o u n d ) .
Both l i n e s t o ground.
High ( o r l i n e 2 ) t o g r o u n d .
Low ( o r l i n e i) t o g r o u n d .
Five-wire,
three-phase systems:
Xach o f t h e t h r e e p h a s e l i n e s , o n e a t a
time, t o e v e r y o t h e r p h a s e l i n e ; b a l a n c e d
( i . e . , w i t h e q u a l and o p p o s i t e s u r g e s
a p p l i e d t o t h e two l i n e s i n t h e s u r g e d
p a i r , with respect t o ground).
Each of t h e t h r e e p h a s e l i n e s , o n e a t a
time, t o n e u t r a l ; b a l a n c e d ( i . e . , w i t h
e q u a l a n d o p p o s i t e s u r g e s on l i n e a n d
n e u t r a l , with respect t o ground).
Two o f t h e t h r e e p h a s e l i n e s a t a time,
t o ground.
A l l t h r e e phase l i n e s , simultaneously, t o
n e u t r a l ; w i t h t h r e e times t h e s u r g e
v o l t a g e on n e u t r a l as on e a c h o f t h e
t h r e e phase l i n e s .
(Note: equal f i l t e r
i n d u c t a n c e s i n e a c h l i n e and n e u t r a l
imply t h i s v o l t a g e a p p o r t i o n m e n t . )
Each of t h e t h r e e p h a s e l i n e s a n d
n e u t r a l , o n e a t a time, t o g r o u n d .
Rule 2:
Don't r e s t r i c t t h e freedom of l i n e s
t h a t a r e n ' t b e i n g s u r g e d , and d o n ' t
p r o v i d e freedom f o r l i n e s t h a t d o n ' t
o r d i n a r i l y h a v e i t . An a l t e r n a t e
formulation of t h i s r u l e is: don't
m a t e r l a l l y a l t e r t h e ohmic or
c a p a c i t i v e impedance t o g r o u n d o f
ETJT i n p u t o r o u t p u t , l i n e s .
R u l e 3:
A l l o w a t l e a s t some power f o l l o w , if
t h e r e i s f l a s h o v e r from any l.ine t o
g r o u n d w i t h i n t h e EUT.
Conclusions
S u r g e c o u p l i n g c o n f i g u r a t i o n s h a v e become
more i m p o r t a n t i n q u a l i f y i n g modern
e l e c t r o n i c e q u i p m e n t f o r s u r g e immunity.
However, t h e e x i s t i n g s t a t e o f n o m e n c l a t u r e
and c i r c u i t d e s i g n s f o r s u c h c o u p l i n g s and
t h e f i l t e r s they drive is q u i t e
u n s at i s f a c t o r y
C31 ANSI/IEEE S t d . 1 0 0 - i 9 8 4 , I E E E S t a n d a r d
D i c t i o n a r y o f E l e c t r i c a l and E l e c t r o n i c s
Terms.
207