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(USER AC/DC SUPPLY)

RENR9855-01
July 2007

(USER AC/DC RETURN)

8AWG WIRE MIN


244-9602

CB-C1

T0

ST POS
(NOTE K)

276-7784

CB2
240VAC

50A

RELAY OUTPUT #1
(NOTE P)

BATT+
BATT+

BATT+

MAX 2A

RO2 NO

11

AUX NC
11

MAX 2A

RO3 NO

TRIP POS

USER LOAD

RELAY OUTPUT #5

MAX 2A

RO5 NO

BATT-

C2

RELAY OUTPUT #6

MAX 2A

RO6 NO

MOTOR POS

RELAY OUTPUT #7

CB1

MAX 2A

RO7 NC

(NOTE D)
F04

11 A1+

12
14

31 21

22

BREAKER 1 OPENED -

AUX-NC2

BREAKER 2 OPENED -

AUX-NC3

BREAKER 3 OPENED -

OPEN BREAKER

(NOTE H,J)

USER LOAD
USER LOAD
USER LOAD
USER LOAD

RELAY OUTPUT #8

DIGITAL INPUT #4

DIGITAL INPUT #5

A2

MAX 2A

B+

PWM CONTROL

REMOTE ESTOP

(OPTIONAL SHIPLOOSE)

DIGITAL OUTPUT #2

9X-9591

MOTOR CLOSE

A4

USER LOAD

MOTOR OPEN

BATT -

X712-CO3

CLOSE

X713-CO4

OPEN

USER LOAD

CIRCUIT BREAKER TYPE NSJ, P, AND R

C32 Generator Set


Electrical System

DI 8

MAX 300mA-

DO 2

USER LOAD

(NOTE E)
PWM

B-

REMOTE START/STOP

IC

A2

229-CO2

DI 6

DIGITAL INPUT #8

DI 7

DI 1

PMG.A

MOTOR NEG
A1

DIGITAL INPUT #6
(NOTE D)

DI 7
(NOTE A, C)

MCH

BATT +

DI 5

PMG.C
PMG.B

B4

USER LOAD

DI 4

OPEN

DIGITAL INPUT #7

RO8 NC
RO8 NO

CLOSE
(NOTE D)

MAX 2A

(NOTE D)

CLOSE BREAKER

(NOTE H)

A2

32
34

RO4-NO

BREAKER AUX

USER LOAD

101-CO1

RO8 C

MAX 2A

AUX-NC1
(NOTE H)

AC-CR2

24

14AWG WIRE MIN

MAX 2A

RO7 NO

RO4-NO

RELAY OUTPUT #4

BATT -

CO-C1

USER LOAD

RO7 C

GND

10A

229-CB7

C1

GND

240VAC

BATT +

RO6 C

BATT-

(NOTE L)

AUX-NC

101-CB6

TRIP NEG

TR

USER LOAD

DI 7

X711-CB5

12

BATT -

F407-CB4

14

USER LOAD

BATT -

229-CB3

AUX

RO4-NO

229-CB2

USER LOAD

RO5 C

BATT-

F4

ST NEG
C1
AUX COM

RO3 C

RELAY OUTPUT #3
(NOTE P)

BATTF5

MAX 2A

RO1 NO

MX

RO2 C

RELAY OUTPUT #2
(NOTE P)

BATT+
F6

C2

RO1 C

E565-CB1

263-1741

DI 2

DIGITAL INPUT #3

F1

DI 3

F2
9

AI 3+

(NOTE D, M)
(+)

12

MODBUS RTU

(-)

H1

(TO SCADA)

(REF)

MODBUS+

CDVR INPUTS & OUTPUTS

(NOTE D, G, N)

11

MODBUSMOD-REF

H1

TWISTED PAIR
18AWG CABLE MIN

H2

CAN2+
CAN2-

J1939/CAN2

H3

(NOTE D, N)

H4

CAN2-SH
DI RTN

H4

DI RTN

JWH+

+/- 10 VDC INPUT (A)


+/- 10 VDC INPUT (B)
+

CDVR ALARM OUTPUT

ALM

CDVR SHUTDOWN OUTPUT

FSD

AI 3-

10

VDC-A
VDC-B

VOLTAGE/PF

VARIABLE VDC SOURCE

SPARE ANALOG INPUT

COMMON

ADJUSTMENT

SXC1-UP
WDR1-UP

USER LOAD

USER LOAD

DS-50

EXCITATION DISABLE INPUT


EX-DIS

X712-M813

VOLTAGE/PF LOWER INPUT

CLOSE

V-LWR

VOLTAGE/PF RAISE INPUT

E565-MB1

V-RSE

VAR/PF ENABLE INPUT

RO4-NO

V/PF

CDVR FAULT RESET INPUT

229-MB2

MX

FRES

(NOTE B)

C2

JWH-

C1

COM 1

276-7784

BATT -

229-MB3

BATT -

GND
COM 2

GND

F407-MB8
COM 3

244-9602

11

DI 7

14
X711-MB9

11

263-1741

AUX-NC

12
101-MB7

CUSTOMER INTERCONNECT- STANDARD DEVICES

229-MB4

TR
F2+

BATT +

BATT -

F2101-MB6

229-MB4

MCH
B3

X713-MB10

TO EMCP

244-9599

244-9602

T0

281-2760

F409-V4
281-3177

CB2

BATT+

50A
BATT+

101-AC3

BATT+

229-JU1

BATT-

202-AC18

BATT-

E487-V2

F5

BATT-

229-SJ5
E486-VF1

VDC-B

E560-AC70

RO1 C

Volume 1 of 2- Controller and Interconnections

RO1 NO

Y902-AC75

RO2 C

Y903-AC64

RO2 NO

Y902-FU1

Y904-AC42

RO3 C

Y905-AC65

RO3 NO

Y908-AC66

RO5 C

Y909-AC59

RO5 NO

BATT-

267-8469

E486-V1

F4

200-LG2

GND

838-AC19

Y910-AC69

RO6 C

GND

200-AC2

Y911-AC61

RO6 NO

F408-AC71

DI 4

229-JU1
(BATT-)

CB1-1-SJ1

(JWH+)

CB1
10A

11 A1+

281-2760

31 21

(JWH-)

E565-CB1

AUX-NC1

X711-CB5

CR2-31-JP5

(JWH+)

252-7429
244-9857

Y911-JU2

AUX-NC3

(R06-NO)

N704-GEN9

PMG.C

AC-PMG-B

PMG.B

N703-GEN6

AC-PMG-A

PMG.A

N702-GEN5

F2

X713-CO4

CLOSE

X712-CO3

(BATT-)

229-SJ5

267-8467
V/PF

N720-AC26

V-LWR

N719-AC27

V-RSE

N719-VA2
N718-VA1

COM 1

INPUT #5
INPUT #6
INPUT #7

COM 3

INPUT #9

F406-AC73
995-AC72
D998-AC1

N752-AC22

ALM

INPUT #10

J904-AC23

FSD

INPUT #11

J905-AC24

DS-50

N716-AC25

EX-DIS

INPUT #12
INPUT COMMON #1
INPUT COMMON #2

F702-AC68

INPUT COMMON #3
281-2768

281-3177
TO OPT. SPACE HEATER

12
H1
H1

N725-GEN15

H2

N726-GEN16
N727-GEN17

H3

N728-GEN18

H4
H4

CB1-1-SJ1

JWH+

CB1-2-SJ2

JWH-

INPUT COMMON #4
OUTPUT #1 (N.O)
OUTPUT #1 (N.C.)
OUTPUT #1 (COM)
OUTPUT #2 (N.O)
OUTPUT #2 (N.C)

252-7513
244-9641
(200-LG2)

CR2-11-JP7
CR2-31-JP5
CR2-21-JP6

GND-BUS-BAR-2

OUTPUT #2 (COM)

(200-LG1)

HARNESSES:

GND-BUS-BAR-1

200-PM6

GND

OUTPUT #3 (N.O)

REQUIRED --

281-2760, 244-9657, 244-9599, 252-7574, 244-9612, 252-7697, 276-8159, 267-8469, 244-9641, 252-7513

OUTPUT #3 (N.C.)

OPTIONAL --

Circuit Breaker Harnesses - 252-7430 (NSJ/P/R), 252-7429 (NSJ/P/R), 244-9857 (MASTERPAC)

OUTPUT #3 (COM)
OUTPUT #4 (N.O)

Voltage Adjust Pot Harnesses - 267-8467

OPTIONAL --

GND

276-8159

INPUT #4

INPUT #8

DI 3

PWM

11

200-LG1

INPUT #2
INPUT #3

N720-VA3

10

CR2-22-SJ4

244-9612

OUTPUT #4 (N.C)

244-9602

OUTPUT #4 (COM)
OUTPUT #5 (N.O)
OUTPUT #5 (N.C.)

CUSTOMER INTERCONNECT- EMCP 3.1

OUTPUT #5 (COM)
OUTPUT #6 (N.O)
OUTPUT #6 (N.C)
OUTPUT #6 (COM)
OUTPUT #7 (N.O)
OUTPUT #7 (N.C.)
OUTPUT #7 (COM)
OUTPUT #8 (N.O)

276-7784

OUTPUT #8 (N.C)

TO PTs / BUS BAR


TO EMCP

263-1739

BATT+

OUTPUT #8 (COM)

263-1741

T0

(AI 3-)

BATT-

CB2
50A

200-LG2

GND

838-AC19

GND

200-AC2

E488-V3

F6

E487-VF2

BATT-

F04

E487-V2

F5

E565-AC60

RO4-NO

E486-VF1

RO4-NO

E486-V1

F4

X711-CB5

252-7429
244-9857

995-AC72

(JWH+)

AI 3+

P737-AC40

AI 3-

N704-GEN9

PMG.C

N702-GEN5

F1

N705-GEN7
N706-GEN8

F2

F405-AC76

DI 3

276-8159

252-7455

(YELLOW)

120 OHMS
RESISTOR

11 A1+
31 21
A2

263-1739

DI 1

(JWH-)

CR2-31-JP5
F709-AC68

AC-CR2

F407-AC62

F406-AC73

(JWH+)

CR2-21-JP6

229-SJ5

DI 7

DI 2

CR2-11-JP7

A2

22

(BATT-)

101-AC15

PMG.A

(GREEN)

MODBUS+

R951-AC48

MODBUS-

R952-AC46

MOD-REF

R953-AC47

CAN2+

Y794-AC33

CAN2-

Y795-AC39

Y912-AC55

RO7 C

Y913-AC54

RO7 NC

Y914-AC49

RO7 NO

Y915-AC13

RO8 C

Y916-AC53

RO8 NC

Y917-AC4

RO8 NO

13

G492-R13

23

G493-R23

33

G494-R33

E499-R4

14

E499-R14

24

E499-R24

34

E499-R34

J729-R7

J730-R5

J728-R6

17

J732-R17

15

J733-R15

16

J731-R16

27

J735-R27

25

J736-R25

26

J734-R26

37

J738-R37

35

J739-R35

36

J737-R36

10

J741-R10

J742-R8

J740-R9

20

J744-R20

18

J745-R18

19

J743-R19

30

J747-R30

28

J748-R28

29

J746-R29

40

J750-R40

38

J751-R38

39

J749-R39

TC1- (RED)

21

TC2+ (WHITE OR YELLOW)

31

TC2- (RED)

TC3+ (WHITE OR YELLOW)

CH2

DI 04
DI 05

CH3
12

DI 06

22

DI 07

CH4

TC3- (RED)
TC4+ (WHITE OR YELLOW)
TC4- (RED)

DI 08

32

DI 09

TC5+ (WHITE OR YELLOW)

13

TC5- (RED)

23

TC6+ (WHITE OR YELLOW)

33

TC6- (RED)

BGW1 (WHITE OR YELLOW)

DI RTN

14

BGR1 (RED)

DI RTN

24

BGW2 (WHITE OR YELLOW)

34

BGR2 (RED)

CH5

DI 10
DI 11

CH6

DI 12
DI RTN

CH7

CH8

DI RTN

GEN WINDING TEMP


PHASE A1

CH1
GND

GEN WINDING TEMP


PHASE B1
GEN WINDING TEMP
PHASE C1

CH2
GND

GEN WINDING TEMP


PHASE A2

CH9

DO1-B

CH3

CH10
DO2-A

GEN REAR BEARING TEMP

GND

GEN FRONT BEARING TEMP

CH11

15

35

CH5

16

DO3-A

26
CH12

CH13

DO4-A

GND

36

CH6

CH14

DO4-COM
CH15

17

37

SPARE

CH7
GND

SPARE

18

DO5-COM

28
CH16

38

CH8
GND

SPARE

DO6-B

CH17

DO6-COM

19

DO7-A

29
CH18

DO7-B

39

DO7-COM

10
CH19

DO8-A
CH20

DO8-COM

101-PG1

229-PG2

GND

R3 (RED)
W3 (WHITE)

COM 5
RS485

GEN WINDING TEMP


PHASE C1

TxB+

D926-PG13

GND

D927-PG14

TxA-

D928-PG15

Vo+

D929-PG16

Vo-

RxB+

RxA-

C3 (WHITE)

R4 (RED)

33

W4 (WHITE)

34

C4 (WHITE)

R5 (RED)
W5 (WHITE)

C5 (WHITE)

16

R6 (RED)
W6 (WHITE)

GEN WINDING TEMP


PHASE A2

BGR1 (RED)

28

BGW1 (WHITE)

29

BGC1 (WHITE)

2 AMP

BATT GND

MODBUS2 +
MODBUS2 MODBUS2 GND
GND

NOTE Z

GEN WINDING TEMP


PHASE B2
DB-C1

COM4
RS485

GEN WINDING TEMP


PHASE C2

C6 (WHITE)

26

200-PG3

BATT+

PG-C3

C2 (WHITE)

31

19

GEN WINDING TEMP


PHASE B1

MODBUS1 +

R951-PG4

MODBUS1 GND

R953-PG5

MODBUS1 -

R952-PG6

SHIELD

R954-PG7

NC

NC

NC

NC

NC

GEN REAR BEARING TEMP

36

BGR2 (RED)

MODBUS1 +
MODBUS1 GND
MODBUS1 GND

38

BGW2 (WHITE)

39

BGC2 (WHITE)

GEN FRONT BEARING TEMP

8-PIN CONNECTOR
M-C14

SPARE

SPARE

SPARE
20
30

DO8-B

24

NOTE Y
SPARE

DO5-B

DO6-A

14

W2 (WHITE)

Vin 10-30VDC

SPARE

DO5-A

R2 (RED)

18
GND

27

DO4-B

11

DO3-COM

C1 (WHITE)

GEN WINDING TEMP


PHASE A1

SPARE

SPARE

DO2-COM

DO3-B

6
SPARE

DO2-B

W1 (WHITE)

23
GND

GEN WINDING TEMP


PHASE C2

25

DO1-COM

R1 (RED)

21

GEN WINDING TEMP


PHASE B2

DO1-A

13

CH4

SPARE

BATT+

BATT-

CAN2+

CAN2-

CAN2 SH

COM1
CONFIGURATION PORT

3
4

SEE COMMUNICATION DRAWING

5
6
7
8

40

NOTE AA

CAN2+

BATT+

CAN2-

BATT-

CAN2 SH

CAN2+

CAN2-

CAN2 SH

RJ-C1

OPTIONAL RTD MODULES

SEE COMMUNICATION DRAWING


SEE COMMUNICATION DRAWING

RJ-45
FEMALE
CONNECTOR

ETHERNET

NOTE AB

OPTIONAL POINTGUARD MODULES

OPTIONAL DIGITAL I/O MODULES


OPTIONAL THERMOCOUPLE MODULES
(USER AC/DC RETURN)

244-9608

THIS HARNESS ALREADY COMES


WITH THE REMOTE ANNUNCIATOR.

DI 5

TO OPT. SPACE HEATER

H1
H1

N725-GEN15

H2

N726-GEN16
N727-GEN17

H3

N728-GEN18

H4
H4

DI 6

G490-AC58

DI 8

R955-AC69

DO 2

F702-AC52

PWM

JWH-

244-9602

USER LOAD

USER LOAD

DO8-A

DO7-A

USER LOAD

DO8-COM

RELAY O/P #6

USER LOAD

HARNESS 272-5936
USER LOAD

RELAY O/P #4

DO7-COM

DO6-B

DO5-B

DO6-A

DO5-A

DO6-COM

USER LOAD

CAN2+

BATT+

VDC-B

N752-AC22

ALM

RELAY O/P #5

USER LOAD
USER LOAD

DO5-COM

DO4-B

DO3-B

DO4-A

DO3-A

(YELLOW)

J904-AC23

FSD

(GREEN)

J905-AC24

DS-50

RELAY O/P #3

USER LOAD

USER LOAD

RESISTOR

N716-AC25

N720-VA3

N719-AC27

V-RSE

N719-VA2

N717-AC29

CAN2-SH

N718-AC28

COM 1

272-8239

REMOTE
ANNUNCIATOR BOX

(NOTE T)

J1939 COMM CABLE (P#: 1532707)


DROPS FROM THE TRUNK LINE SHOULD NOT EXCEED 2.7M(9FT)

N718-VA1

DO1-A

USER LOAD
USER LOAD

DO1-COM

DI 12

DI RTN

DI 11

DI RTN

DI 9

DI 10

DI 8

DI RTN

DI 6

DI 7

DI 4

DI 5

DI 2

DI 3

DI 1

DI RTN

DIGITAL INPUT #9

DISCRETE I/O MODULE


(234-0275)
BATT+

NOTE: SINCE THE LENGTH VARIES AS PER CUSTOMER REQUIREMENT, THAT'S


WHY THE CUSTOMER ORDERS AS PER REQUIRED LENGTH.

BATT-

<< 1

>>

<< 4

>>

DIGITAL INPUT #6

263-1741

DIGITAL INPUT #7
DIGITAL INPUT #5

DIGITAL INPUT #2
DIGITAL INPUT #1

DIGITAL INPUT #3

(NOTE R, S)

<< 2

>>

<< 3

>>

<< 5

>>

GREEN

252-7513

DIGITAL INPUT #10

DIGITAL INPUT #8

V/PF
FRES

DO2-A

RELAY O/P #1

DIGITAL INPUT #12

DIGITAL INPUT #4

N715-AC30

DO1-B

DO2-COM

CAN2-SH

CAN2-SH

V-LWR

DO2-B

DIGITAL INPUT #11

EX-DIS

N720-AC26

USER LOAD

252-7455

GREEN
CAN2-

RELAY O/P #2

USER LOAD

DO3-COM

TERMINATING

CAN2-

CAN2+

267-8467

D998-AC1

DO4-COM

CAN2-

BATT-

COM 3

40 PIN CONN FOR


INPUTS & OUTPUTS

(200-LG1)
8 PIN MATING

HARNESSES:

200-PM6
GND-BUS-BAR-2

DO7-B

USER LOAD

RELAY O/P #7
DO8-B

(NOTE V)

AC/DC BOX

244-9641

244-9612

12

RELAY O/P #8
USER LOAD

BATT-

YELLOW

GND

SIX PIN
CONNECTOR

BATT-

MAIN TRUNK (243M/800FT MAX)

COM 2

CR2-31-JP5
CR2-21-JP6

11

HARNESS 244-9600 IS USED FOE LOCAL ANNUNCIATORS.

YELLOW

276-7784

(200-LG2)
GND

BATT+

GENERAL NOTE: DO NOT USE HARNESS 244-9600 FOR REMOTE ANNUNCIATOR.

SIX PIN
CONNECTOR

VDC-A

N714-AC20

CR2-11-JP7
JWH+

ANNUNCIATOR (NOTE U)

BATT+

DI RTN

12

272-8239

DI 4

G488-AC45

N713-AC21

11

276-8159

G491-R3

TC1+ (WHITE OR YELLOW)

11

CAN2+

Y796-AC36

DI RTN

10

200-LG1

FOLLOW THIS DIAGRAM FOR REMOTE ANNUNCIATOR.

P738-AC50

CAN2-SH

CB1-2-SJ2

RO6 NO

G487-AC51

AC-PMG-A

CB1-1-SJ1

RO6 C

Y911-AC56

F704-CB4

N703-GEN6

CR2-22-SJ4

Y910-AC57

DI 7

PMG.B

CR2-12-SJ3

RO5 C

F408-AC71

AC-PMG-B

AC-F1
AC-F2

G490-R32

DI 03

RO3 NO

RO5 NO

X712-CO3

TO PMG & EXCITER

AC-PMG-C

32

CH1

DI 02

RO3 C

Y909-AC59

CLOSE

263-1739

24
TO CDVR

244-9657

RO2 NO

Y908-AC66

10A

32

CR2-22-SJ4

22

G489-R22

RO2 C

X713-CO4

34

(H4)

G488-R12

Y902-AC75

OPEN

CB1-2-SJ2

CR2-12-SJ3

G487-R2

12

CB1

14

(H1)

DI 01

(FOR USE WITH EMCP 3.2/3.3)


PG-C1

AUX-NC3

CB1-1-SJ1

12

(JWH-)

POINTGUARD
40-PIN CONNECTOR
(DRC26-40S)

252-7430

AUX-NC2
(JWH+)

(P#:234-1645)

(USER AC/DC SUPPLY)

E565-CB1

AUX-NC1

F408-R31

RO1 NO

Y905-AC61

229-SJ5

F407-R21

31

F701-AC63

Y904-AC42

BATT-

21

Y903-AC1
202-AC18

BATT-

F406-R11

BATT-

101-AC3

BATT+

F409-V4

F405-R1

11

BATT+

101-AC17

BATT+

244-9602

RO1 C

E560-AC14

244-9599

E488-VF3

RTD MODULE

(P#:234-1644)

BATT+

252-7574
F409-VF4

THERMOCOUPLE MODULE
40-PIN CONNECTOR

COM 2

DI RTN

Y902-FU1

DI 6

N718-AC28

DI 2

DI RTN
(R02-C)

CR2-12-SJ3

(FOR USE WITH EMCP3.3)

(P#:234-0275)

F405-AC76

DI 1

276-8159

DI 5

G488-AC54

F704-CB4

DI 7

N705-GEN7
N706-GEN8

F1

OPEN

G487-AC51

N717-AC29

252-7430

(JWH+)

A2

34
TO CDVR

CR2-11-JP7
CR2-21-JP6

AC-PMG-C

AC-F1
AC-F2

RO4-NO

AUX-NC2

A2

24

AC-CR2

32

244-9657

101-AC15

TO PMG & EXCITER

14
22

CR2-22-SJ4

(H4)

DIGITAL I/O MODULE


INPUT #1

E565-AC60

RO4-NO

12

CR2-12-SJ3

(H1)

Y911-JU2

F04

CB1-2-SJ2

(JWH-)

Printed in U.S.A.

2007 Caterpillar
All Rights Reserved

252-7697

GND-BUS-BAR-1

CUSTOMER INTERCONNECT- EMCP 3.2 AND 3.3

CONN KIT (155-2265)

REQUIRED --

263-1739, 244-9657, 244-9599, 252-7574, 244-9612, 244-9641, 276-8159, 252-7513

OPTIONAL --

Circuit Breaker Harnesses - 252-7430 (NSJ/P/R), 252-7429 (NSJ/P/R), 244-9857 (MASTERPAC)

OPTIONAL --

Voltage Adjust Pot Harnesses - 267-8467

40 PIN MATING
CONN KIT (9X-7147)

(INSTALLED IN AC/DC BOX)

OPTIONAL REMOTE DEVICES

NOTE: THE SWITCH POSITIONS ARE SHOWN IN NORMAL STATE


ALL WIRE SIZES ARE 16AWG MIN. UNLESS OTHERWISE SPECIFIED

OPTIONAL DISCRETE I/O MODULE TERMINALS

(Dimensions: 39 inches x 28 inches)

E487-VF2

N714-AC20

CIRCUIT BREAKER TYPE MASTERPACT

(DI RTN)

E488-V3

F6

FRES
VDC-A

BATT -

A1

30 Page,

E488-VF3

N715-AC30

F701-AC63

101-AC17

BATT+

A2

N713-AC21

229-MB11

XF

281-2768

OPEN

RENR9855-01 VOL 1

F409-VF4

BATT -

B1

TO PTs / BUS BAR

252-7574

BATT +

(NOTE F)
E-C7
BATTBATT+

40

202-E11

E-C5
40

101-E6

202-L84

65

101-MA23

L-C20

L-C32

202-MA25

101-L50

52

L-C20

EMCP 3.1

65

BATT-

52

BATT+

BATT +

BATT -

39

E-C5
101-E15
202-E26

CAN1 -

36

CAN1 SH

38

CDL+

13

CDL-

14

39

M756-E5 (YELLOW)

35

CAN1 +

35

M755-E4 (GREEN)

36

M757-E3

38

893-E18

13

892-E7

14

RO1-NO

MA-C12
101-MA4

101-MA63

202-MA39

202-MA64

M756-MA35 (YELLOW)

M756-MA68

M755-MA36 (GREEN)

M755-MA69

M757-MA38

M757-MA67

7
MA-C9
1 CAN1+
CAN1-

CAN1SH

R24

R23
E565-ES6

893-MA13

F405-ES5
R11

892-MA12

R12
F405-ES2
101-ES4

AC-C10

AC-C32

893-AC13

CDL+

CAN1 +

SERVICE
CAN1 CONNECTOR

EMCP 3.1
BATT-

MA-C21
M756-MA313
M755-MA314
M757-MA315

202-MA14

120
OHMS

ESTOP 1

23

DI RTN

15

354-E20

354-MA19

23

D998-E19

DI RTN

34

CAN1 SH

42

BATT+

52

BATT-

65

101-AC17

D998-MA8

22

F405-AC76

DI 2

M756-MA29 (YELLOW)

50

M755-L20 (GREEN)

F405-MA170

70

F406-AC73
995-AC72

101-L50

L-C18
1

202-L93

M756-L86
M755-L88
M757-L87

6
5
4

101-AN1

101-AN3

229-AN2

229-AN4

Y794-AN9

Y794-AN12

Y795-AN8

Y795-AN11

Y796-AN7

Y796-AN10

BATT+

BATT-

CAN1+

CAN1-

CAN1 SH

PWM

PWM

2
NOT USED

Y795-AN14

MPU+
MPU-

Y796-AN13

MPU SH

F702-E10

21
2

G488-MA160

44

F702-AC68

23

OPTIONAL
RTD/TC
MODULE
MA-C14

OPTIONAL I/O MODULE


CDVR CONNECTORS

14

101-MA63

202-MA39

202-MA64

M756-MA35 (YELLOW)

M756-MA68

M755-MA36 (GREEN)

M755-MA69

CDL+

CAN1
CAN1 +
SERVICE
CONNECTOR
CAN1 -

14

CAN1-

CAN1SH

202-M2

202-M4

Y794-M9

Y794-M12

Y795-M8

Y795-M11

Y796-M7

1
4

Y796-M10

202-M6

MA-C21
M756-MA313
M755-MA314
M757-MA43

42

M757-MA315

Y794-M15

120
OHMS

Y795-M14
Y796-M13

101-MA47

52

202-AC43

TERMINATING
RESISTOR

M755-MA45

34

101-AC11

101-M5

M756-MA29

50

M757-AC6

BATT+

40
5

202-E11
101-E6

E-C5

RO6-C

F406-L36
F407-L35

54

F408-L34

53

G487-L30

45

G488-L29

44

838-L41
838-L42

MODBUS REF

CAN1 +

50

CAN1 -

34

CAN1 SH

42

BATT+

52

BATT-

65

CAN2+

62

CAN2 CAN2 SH

R952-L3

R953-L4

M756-L22 (YELLOW)

50

M755-L20 (GREEN)

34

M757-L21

42

101-L50

52

202-L84

65

CP-C4
R951-MA142

R952-MA140

R953-MA141

R951-AC48
R952-AC46

CAN2+

CAN2-

202-L84
101-L50

52

CAN2 SH

ESPB

R24

R23
E565-ES6

R12

F405-ES2
101-ES4

BATT+

BATT-

CAN2+

354-ES1
L24

R953-AC47

CAN2-

CAN2 SH

66 MPU+
67 MPU-

65
52

EMCP 3.2/3.3
BATT-

RO1-NO

BATT+

RO1-C

L23

101-L69

101-L64

41

RO4-NO

RO4-C

23

DI RTN

15

354-E20
D998-E19

354-MA19

23

F405-L65

70

RO5-NO

DI 1

18

RO5-C

RO6-NO

354-L68
RO7-C

AC-C32

D998-AC1

22

F405-AC76

70

D998-MA8
F405-MA170

22
70

RO8-NO

Y911-L13

Y911-MA149

26

Y903-L1

Y903-MA10

48

Y902-L39

Y902-MA167

58

RO6-C

RO6-NO
Y911-AC61

26

Y903-AC64

48

Y902-AC75

58

D998-AC1

101-AN1

101-AN3

229-AN2

229-AN4

Y794-AN9

Y794-AN12

Y795-AN8

Y795-AN11

Y796-AN7

Y796-AN10

101-AN5
229-AN6

L-C22
Y796-L96

Y794-AN15

Y795-L97

Y795-AN14

Y794-L95

Y796-AN13

EXCITER

EMERGENCY STOP PUSH BUTTON

Y911-JU2

+
2 POSITION SWITCH
AC-CR2

RO2-NO

RESISTIVE SENDER

A1

RO2-C

DI RTN

VARIABLE VDC SOURCE


2

3 POSITION SWITCH
DC TERMINAL

15

AC TERMINAL
MX

(NOTE F)
E-C7
D998-E19

15

SHUNT TRIP

CONNECTOR

DIGITAL
RETURN

BATT+

BATT-

CAN2+

CAN2-

ANNUNCIATOR
#1

54

F408-AC71

53

G487-AC51

45

G488-AC45

44

F407-AC62

36

G490-AC58

51
61
48

28

F407-MA164
F408-MA163
G487-MA161
G488-MA160
F407-MA155
G490-MA151

33

32

40

26

27

15

25

F406-L36

55

F407-L35

54

F408-L34

53

G487-L30

45

G488-L29

44

F407-L24

36

G490-L15

28

RO8-C

55 DI 2

14

24

DO 1

69

DO 2

68

53 DI 4

BATT-

CAN2+

CAN2-

(R04)

COMMON SHUTDOWN
SPARE

(D01)
(D02)
(DI1)
(DI2)
(DI3)
(DI4)
(DI5)
(DI6)
(DI7)
(DI8)
(AI1)
(AI2)
(AI3)

DISABLE
NOT
NOT
NOT
NOT

AUX AC SUPPLY
AVAILABLE
AVAILABLE
AVAILABLE
AVAILABLE
E-STOP
REMOTE START
SPARE
SPARE
SPARE
SPARE
NOT AVAILABLE
NOT AVAILABLE
ENGINE OIL PRESSURE
ENGINE COOLANT TEMP
NOT AVAILABLE

AI 3+
AI 3-

202-AC44

ANNUNCIATOR
#2

Y794-AC32
Y795-AC38

CAN2 SH
Y796-AC35

BATT+

BATT-

Y903-L33
Y902-L39
Y905-L23
Y904-L89

51
46
48
58
35
43

F701-MA166
E560-MA16
Y903-MA10
Y902-MA167
Y905-MA154
Y904-MA159

P737-AC40

P737-MA143

P738-AC50

P738-MA144

PWM

CAN2
SERVICE
CONNECTOR

PWM

21

CAN2 +

CAN2 -

MPU+

CAN2 SH

MPU-

MPU SH

OPTIONAL
ANNUNCIATORS

F702-E10
838-E9
838-E8
838-E12

F702-AC52

F702-MA40

23

E560-AC14

46

Y903-AC1

48

Y902-AC75

58

Y905-AC61

35

Y904-AC42

43

RO1-NO
RO1-C
RO2-NO
RO2-C
RO3-NO
RO3-C

E565-L46

33

E565-MA153

E565-AC60

33

RO4-NO

Y909-L19

Y908-L28

32

40

Y909-MA152

Y908-MA158

Y909-AC59

32

Y908-AC66

40

RO5-NO

RO5-C

Y911-L13

Y910-L14

Y914-L2

Y913-L92

Y912-L12

Y917-L1

26

27

15

25

Y911-MA149

Y910-MA150

Y914-MA139

Y913-MA147

Y912-MA148

Y917-MA115

Y911-AC56

26

Y910-AC57

27

Y914-AC49

Y913-AC54

15

Y912-AC55

25

Y917-AC4

RO6-NO

RO6-C

RO7-NO

RO7-NC

RO7-C

RO8-NO

Y916-L10

Y915-L48

14

56

Y916-MA146

Y915-MA13

P737-L17

P738-L16

Y916-AC53

14

Y915-AC13

56

838-MA3

838-L42

67

D
DC

DIODE
DIRECT CURRENT

ECLS
ECS
ECTS
EFCR
EFR
EG
EGA
EGR
ELS
EMSR
ENFR
EOPS
EOTS
ESDR
ESPB
ESTS
EXC

ENGINE COOLANT LOSS SENSOR


ENGINE CONTROL SWITCH
ENGINE COOLANT TEMPERATURE SENSOR
EMERGENCY FUEL CONTROL RELAY
ENGINE FAILURE RELAY
ELECTRONIC GOVERNOR (SPEED SENSING)
ELECTRONIC GOVERNOR ACTUATOR
ELECTRONIC GOVERNOR RELAY
ENCLOSURE LIGHT SWITCH
EMERGENCY STOP RELAY
ENGINE FAILURE RELAY
ENGINE OIL PRESSURE SENSOR
ENGINE OIL TEMPERATURE SENSOR
ENGINE SHUTDOWN RELAY
EMERGENCY STOP PUSH BUTTON
EMERGENCY STOP SWITCH ON ENCLOSURE
EXCITER

F
FCR
FCS
FCTM
FPT
FRBS
FRES
FS
FSOS
FTSPR

FUSE
FUEL CONTROL RELAY
FUEL CONTROL SOLENOID
FUEL CONTROL TIMER MODULE
FUEL PUMP TIMER
FUEL RUPTURE BASIN SWITCH
FAULT RESET
FUEL SOLENOID
FUEL SHUT-OFF SOLENOID
FUEL TRANSFER SYSTEM PUMP RELAY

GEN
GFR
GND
GNDFCT
GNDFR
GOV
GRR
GS
GSC
GSM

GENERATOR
GENSET FAULT RELAY
GROUND
GROUND FAULT CT
GROUND FAULT RELAY
GOVERNOR
GENERATOR RUN RELAY
GOVERNOR SWITCH
GENERATOR SET CONTROL
GOVERNOR SYNCHRONIZING MOTOR

HC

HEATER CONTACTOR

L
LFLS
LSM
LV
LWR

LOAD LEADS
LOW FUEL LEVEL SWITCH
LOAD SHARE MODULE
LOW VOLTAGE
CONTACT SENSE LOWER

MAN
MAX
MCS
MIN
MPU
MV

MANUAL
MAXIMUM
MODE CLEAR SWITCH
MINIMUM
MAGNETIC SPEED PICKUP
MEDIUM VOLTAGE

NC
NIAR
NO

NORMALLY CLOSED
NOT IN AUTO RELAY
NORMALLY OPEN

OUVR

OVER/UNDER VOLTAGE RELAY

PB
PC
PCB
PEEC
PEECR
PF
PL
PLS
PM
PMG
POT
PR
PRL
PRPB
PS
PSL
PSPB
PWM

PUSHBUTTON
PUMP CONTACTOR
PRINTED CIRCUIT BOARD
PROGRAMMABLE ELECTRONIC ENGINE CONTROL
PEEC RELAY
POWER FACTOR
PANEL ILLUMINATION LIGHT
PANEL LIGHT SWITCH
PERMANENT MAGNET
PERMANENT MAGNET GENERATOR
POTENTIOMETER
PUMP RELAY
PUMP RUN LIGHT
PUMP RUN PUSHBUTTON
PINION SOLENOID
PUMP STOP LIGHT
PUMP STOP PUSHBUTTON
PULSE WIDTH MODULATED

RAN
RDM
REF
RFI
RHLH
RR
RSE

REMOTE ANNUNCIATOR
RELAY DRIVER MODULE
REFERENCE
RADIATED FREQUENCY IMMUNITY
RIGHT HAND/LEFT HAND SWITCH
RUN RELAY
CONTACT SENSE RAISE

SASV
SATS
SAS
SCS
SEC
SHTC
SL
SLR
SM
SMMS
SMR
SP
SS

START AID SOLENOID VALVE


START AID TEMPERATURE SWITCH
START AID SWITCH
SCROLL SWITCH
SECOND
CIRCUIT BREAKER SHUNT TRIP COIL
SYNCHRONIZING LIGHT
SYNCHRONIZING LIGHT RESISTOR
STARTING MOTOR
STARTING MOTOR MAGNETIC SWITCH
STARTING MOTOR RELAY
SPEED ADJUST POTENTIOMETER
SYNCHRONIZING SWITCH

T
TERM
TSC
TX

GENERATOR LINE LEADS


TERMINATING
TRANSFER SWITCH POSITION
INDICATING CONTACT
TRANSFORMER

VAR
VAS
VR

VOLTAGE ADJUST RHEOSTAT


VOLTAGE ADJUST SWITCH
VOLTAGE REGULATOR

RO8-C

F709-L44

R955-L43

69

68

F709-MA169

R955-MA168

F709-AC68

69

A2
R955-AC69

68

101-AC15
A1

DO 2

BATT+

DIAGRAM NOTES

EMCP3 I/O DEFAULT CONFIGURATION

28 DI 8

RELAY 01
RELAY 02
RELAY 03

(R01)
(R02)
(R03)

RELAY 04
RELAY 05

(R04)

(R05)
(R06)
RELAY 06
(R07)
RELAY 07
RELAY 08
(R08)
DIGITAL OUTPUT #1
DIGITAL OUTPUT #2
DIGITAL INPUT #1
DIGITAL INPUT #2
DIGITAL INPUT #3
DIGITAL INPUT #4
DIGITAL INPUT #5
DIGITAL INPUT #6
DIGITAL INPUT #7
DIGITAL INPUT #8
ANALOG INPUT #1
ANALOG INPUT #2
ANALOG INPUT #3

30 AI 3+
29 AI 3-

(D01)
(D02)
(DI1)
(DI2)
(DI3)
(DI4)
(DI5)
(DI6)
(DI7)
(DI8)
(AI1)
(AI2)
(AI3)

TO WIRE UP THE REMOTE ESTOP

NOTE D: EMCP3.3/3.2 ONLY


NOTE E: EMCP3.3 ONLY

EMCP3.2

EMCP3.3

NOTE F: ENGINE 40 PIN CONNECTOR INTERFACE

SPARE
SPARE
SPARE

SPARE
SPARE
SPARE

NOTE G: SEE LEBE5255 FOR MODBUS APPLICATIONS

COMMON SHUTDOWN
SPARE

COMMON SHUTDOWN
SPARE

SPARE
SPARE
SPARE
DISABLE AUX POWER SUPPLY
NOT AVAILABLE
E-STOP
REMOTE START
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
ENGINE OIL PRESSURE
ENGINE COOLANT TEMP
SPARE

SPARE
SPARE
SPARE
DISABLE AUX POWER SUPPLY
SPARE
E-STOP
REMOTE START
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
ENGINE OIL PRESSURE
ENGINE COOLANT TEMP
SPARE

NOTE H: FOR USE WITH OPTIONAL ELECTRICALLY OPERATED BREAKER INSTALLED


NOTE J: SIGNAL TO OPEN THE BREAKER NORMALLY. FAULT TRIP IS ISSUED BY EMCP3
NOTE K: OPTIONAL CIRCUIT BREAKER WITH JACKET WATER HEATER
NOTE L: STANDARD CIRCUIT BREAKER FOR GENERATOR HEATER
NOTE M: RESISTIVE SENDER - USE 1916587 TEMPERATURE SENSOR OTHERWISE CONSULT FACTORY
NOTE N: SEE "CUSTOMER INTERCONNECT-OPT DEVICES" FOR CONNECTION TO REMOTE DEVICES
NOTE P: DEDICATED OUTPUTS:
RELAY OUTPUT #6 - R06: DEDICATED TO AUX RELAY AC-CR2 (CEI ENGINE, EMCP 3.1 ONLY)
DIGITAL OUTPUT #1 - DO 1: DEDICATED TO AUX RELAY "AC-CR2" (EMCP 3.2 &3.2 ONLY)
NOTE R: ALL THE "DI RTN" ARE JUMPERED TOGETHER AND THEN TIED BACK TO THE BATTNOTE S: SEE RENR7902 TO PROGRAM DISCRETE I/O MODULE INPUTS & OUTPUTS
NOTE T: REMOVE THE 120 OHM RESISTOR CONNECTED B/W TERMINALS CAN2+ & CAN2- BEFORE ADDING CABLE
NOTE U: 236-1158 (WITHOUT FILM) REQUIRES FILM KIT 2606898
236-1159 (INCLUDES STD FILM)
252-7504 (FLUSH MOUNT BOX ASSEMBLY INCLUDES 2361159)
NOTE V: ADD 120 OHM RESISTOR TO THE END-OF-THE-LINE DEVICE AFTER REMOVING FROM THE OTHER END
NOTE W: THE REAR, LEFT AND RIGHT SIDES ARE BASED ON CUSTOMER PREFERENCE FOR LOCATION OF CONTROLS
NOTE X: PTs ARE USED IN MV (MEDIUM VOLTAGE), BUT IN CASE OF LV (LOW VOLTAGE)

66 MPU+

IT IS DIRECT SENSING.

SEE SHEET 9 FOR MV WIRING.

NOTE Y: 9-PIN CONNECTOR OF DB-9 TYPE FOR MODBUS RS485 COMMUNICATION TO EMCP3.

67 MPU-

NOTE Z: 7-PIN CONNECTOR FOR MODBUS RS485 COMMUNICATION TO SWITCHGEAR & ATS.

838-MA1

838-L41

CUSTOM ALARM MODULE


CIRCUIT BREAKER
CUSTOMER COMMUNICATION MODULE
CAT DATA LINK
DIGITAL VOLTAGE REGULATOR
CUSTOMER INTERFACE MODULE
CONTACT SENSE COMMON
CONNECTOR
CRANK RELAY
CURRENT SCR0LL FUEL SYSTEM
CURRENT TRANSFORMER
CRANK TERMINATION RELAY

KILOWATT RELAY

NOTE C: REMOVE THE EXISTING JUMPER "229-SJ5" FROM BATT-

23

66

CAM
CB
CCM
CDL
CDVR
CIM
COM2
CONN
CR
CSFS
CT
CTR

KWR

RO8-NC

ALL ANALOG AND DIGITAL INPUTS ARE DEFAULT "SPARE".


838-MA2

BATTERY
BATTERY CHARGER
BATTERY CHARGER FAILURE SWITCH
BEARING TEMPERATURE RELAY

REMOTE START/STOP INITIATE CONTACT


IDLE RATED RELAY
IDLE RATED SWITCH

NOTE B: SEE RENR7941 FOR CDVR INPUTS, OUTPUTS AND SETTINGS

F702-MA26

21

F701-AC5

51

BATT
BC
BCF
BTR

IC
IRR
IRS

36 DI 7

BATT-

E560-L40

ALTERNATING CURRENT
AUXILIARY FUEL CONTROL RELAY
AUTOMATIC FUEL TRANSFER SYSTEM
ALARM MODULE
ALARM RELAY
ALTERNATOR
AIR SHUT-OFF RELAY
AC TRANSFORMER BOX
ALTERNATOR TEMPERATURE RELAY
AUTOMATIC TRANSFER SWITCH
AUXILIARY

44 DI 6

BATT-

202-AC18

F701-L49

AC-C32

AC
AFCR
AFTS
ALM
ALR
ALT
ASR
ATB
ATR
ATS
AUX

NOTE A: SEE RENR7902 TO PROGRAM EMCP INPUTS AND OUTPUTS.


DIGITAL INPUT DI 1 IS DEDICATED TO EMERGENCY STOP
DIGITAL INPUT DI 2 IS DEDICATED TO REMOTE START/STOP

BATT+

101-AC17

L-C32

45 DI 5

120
OHMS

AC-C11

RELAY 04
RELAY 05

ABBREVIATIONS

SPARE
SPARE
SPARE

AC-CR2
54 DI 3

CAN2 SH

101-AC12
BATT+

(R01)
(R02)
(R03)

DESCRIPTION

CAN2 SH

Y796-RE34

Y796-AC36

52

EMCP3.1

RELAY 01
RELAY 02
RELAY 03

L-C20

RE-C21
Y794-RE30
Y795-RE32

CAN2-

Y795-AC39

63
AN-C15

CAN2+

Y794-AC33

AN-C16

120
OHMS

F406-MA165

55

995-AC72

DI 7

Y796-L82

Y910-AC69

27

F405-L99
RO8-NC

F406-AC73

DI 6

64

Y796-L87

Y910-MA150

27

101-L98

D998-MA15

15

DI 5

62

CURRENT TRANSFORMER

RO5-C

E565-L56

RO7-NC
ESTOP 1

MOD REF

AC-C32

Y795-L88

Y910-L48

(R05)
(R06)
RELAY 06
(R07)
RELAY 07
RELAY 08
(R08)
DIGITAL OUTPUT #1
DIGITAL OUTPUT #2
DIGITAL INPUT #1
DIGITAL INPUT #2
DIGITAL INPUT #3
DIGITAL INPUT #4
DIGITAL INPUT #5
DIGITAL INPUT #6
DIGITAL INPUT #7
DIGITAL INPUT #8
ANALOG INPUT #1
ANALOG INPUT #2
ANALOG INPUT #3

RO7-NO

TERMINATING
RESISTOR

Y908-AC66

40

44 DI 6

202-MA14

Y794-L86

Y908-MA158

40

45 DI 5

RO6-C

DI 8

FUSE

Y908-L28

ES-C29
101-ES3

DI 4

101-MA47

202-L93

RO5-NO

53 DI 4

43

M757-MA43

Y909-AC59

32

D998-MA15

RO3-C

M755-MA45 (GREEN)

L-C18

Y909-MA152

32

54 DI 3

BATT-

M756-MA29 (YELLOW)

101-L80

TERMINATING
RESISTOR

58

35

MOD BUS-

Y795-L83 (GREEN)

63

48

58

DI 3

Y794-L81 (YELLOW)

64

26

RO2-C

MOD BUS+

C B A

MODBUS-

27

RO3-NO

EMCP 3.2/3.3
5

40

BATT+

DI 2

Y909-L19

E-C5

L-C20

65

101-MA23

DI 1

R951-L5

EARTH GROUND
LAMP

55 DI 2

BATT-

MODBUS+

32

23

L-C32

202-MA25

40

202-AC18

L-C32

RO4-NO

17

101-AC17

BATT-

RO5-C

RO2-NO

202-MA14

CHARGING MOTOR

RELAY COIL

67

838-MA1

DI RTN

BATT+

RO5-NO

101-L45

55

OPTIONAL
DISCRETE I/O
MODULE
MA-C17

893-MA5

20

M755-AC8

BATT -

101-M3

892-MA18

21

MCH

BATT+

R11

M756-AC7

RELAY CONTACT (NORMALLY CLOSED)

F405-L99

70

F405-ES5

893-AC13

BATT +

101-M1

AC-C32

33

E565-AC60

33

22

892-MA12

892-AC5

CAN1 SH

202-MA66

7
MA-C9
1 CAN1+
2

MA-C35

101-MA7

18-30V CNTRL
PWR INPUT (B-)

M757-MA67

AC-C10
CDL-

MA-C12
8 18-30V CNTRL
PWR INPUT (B+)

C B A

CDL-

E565-MA153

22

893-MA13

13

892-E7

101-MA4

M757-MA38

38

893-E18

13

A B C

NOTE AA: CONFIGURATION PORT.

17

REQUIRES NULL MODEM FOR COMMUNICATIONS.

NOTE AB: ETHERNET PORT FOR CONFIGURATION & MONITORING.

EMCP 3.2/3.3 DC SCHEMATIC FOR CEI

EMCP 3.2/3.3 COMMUNICATIONS

NOTE AC: CONFIGURED BUT NOT USED, AVAILABLE TO BE USED.


NOTE AE: WHEN ENGINE IS RUNNING EMCP ENERGIZES THE RELAY AC-CR2
TO DISABLE THE AC POWER

(INSTALLED IN GOVERNOR BOX)


MA-C12
E-C7
39
4

202-E26
101-E15

EMCP 3.1/3.2/3.3
LH-SW1
BATT +

52

LH-L1

101-L103

101-LH3
2

101-LH1

VDC-A

202-L104

VDC-B

MA-C12

P12
MA-C5
39
4

AC-C32
N713-AC21
29
N714-AC20
24

202-MA64
101-MA63

N713-MA82
N714-MA81

7
8

ALM OUTPUT DRIVER

BATTBATT+

FAULT SHUTDOWN DRIVER

DRIVER SUPPLY

N752-MA83
J904-MA84
J905-MA85

SECOND GENSET LSM

AC-C32
30

N752-AC22

ALM

39

J904-AC23

FSD

41

J905-AC24

GENERATOR CONTROLS
ENCLOSURE TERMINALS

DS-50

DROOP

+/- 10 Vdc INPUT (A)

+/- 10Vdc INPUT (B)

0 10

LH-L2

MA-C9

202-L105

2
BATT -

65

202-L102

N720-VA3 V-LWR

N720-AC26

N719-VA2

V-RSE

N719-AC27

N718-VA1

COM1

OPT SWITCH

OPTIONAL LIGHTING GROUP

VA-SW1
1107884

N718-AC28
N716-AC25

EX-DIS
FRES
V/PF

N715-AC30
N717-AC29

49
57
59
47
61
60

N720-MA87
N719-MA88
N718-MA89

CONTACT SENSE-LOWER

CONTACT SENSE-RAISE

CONTACT SENSE-COMMON

EXCITATION DISABLE

FAULT RESET

CT

0 10

OPEN FOR
AUX
DROOP
CT PARALLEL
CONTACT
LINES
+

N716-MA86
N715-MA91

CT

POTENTIAL

P9
3

LOAD
GAIN

DROOP

LOAD
GAIN

10

0 10

LOAD SHARING MODULE

POTENTIAL

CT

CT

AO

BO

11 12 13 14

10

TxD/RxD-

COMMOM

11 12 13 14

THIS DIAGRAM IS FOR THE C32 GENERATOR SET WITH EMCP


3.1, 3.2, AND 3.3 CONTROLLERS. (SXC1-UP, WDR1-UP)
DIAGRAM- 292-4084 CH03 DIAGRAM WIRING (CEI)
REFER TO THE APPROPRIATE SERVICE MANUAL FOR TROUBLESHOOTING SPECIFICATIONS AND SYSTEM OPERATIONS.

POSSIBLE WIRING CONFIGURATION WITH RS485 TO RS-232 CONVERTOR

GENERATOR CONTROLS
ENCLOSURE TERMINALS

RS-485 TO
RS-232 CONVERTOR
TD B (+)

DASH FONT INDICATES AN ATTACHMENT COMPONENT DASH FONT INDICATES AN


ATTACHMENT COMPONENT OR HARNESS.

RD B (+)

CUSTOMER WIRING AND OPTIONAL FEATURE WIRING SHOWN ARE RECOMMENDED.

TD A (-)

ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN FEATURES.

RD A (-)

CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.

COMMOM

NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR


ENGINEERING APPROVAL.

MODBUS+

VAR/PF ENABLE
LOAD SHARE LINES

CDVR

MOD-REF

0 10

(TYPICAL)

18AWG CABLE MIN

N717-MA90

TxD/RxD+

OPEN FOR
AUX
DROOP
CT PARALLEL
CONTACT
LINES
CO

AO BO CO

MODBUS+
MODBUS-

LOAD SHARING MODULE

101-LH2

RS-485
DB-9 CONNECTOR

POSSIBLE WIRING CONFIGURATION WITH RS485 DEVICE (TYPICAL)

P12

MODBUS-

GENESETS

(NOTE F)

TO ADDITIONAL

(Dimensions: 39 inches x 28 inches)

CDL+

36

M757-E3

38

CAN1 SH

35

M755-E4 (GREEN)

36

CAN1 -

30 Page, Black/White,

RENR9855-01 VOL 1

E-C5

35

RO3-C

EMCP 3.1 DC SCHEMATIC FOR CEI

(NOTE F)

CAN1 +

RELAY CONTACT (NORMALLY OPEN)

66

838-MA3

838-E12

F702-MA40

838-MA2

838-E8

BATT-

39

DI 1

F702-MA26

21

838-E9

(NOTE F)
E-C7

M756-E5 (YELLOW)

70

RO2-NO

EMCP 3.1 COMMUNICATIONS

39

E565-L46

DESCRIPTION

Y794-AN15

BATT -

RO3-NO

CIRCUIT BREAKER

ANNUNCIATOR
#1

229-AN6

F405-L65

TRIP UNIT

EMCP3 I/O DEFAULT CONFIGURATION

AN-C16

202-E26

AN-C15

101-AN5

33

OPTIONAL ANNUNCIATOR

202-MA14

65

101-L80

BATT +

43

TR

101-MA47

52

202-L84

G487-MA161

45

G488-AC45

M757-MA43

42

F408-MA163

53

G487-AC51

DI 6

F407-MA164

54

F408-AC71

DI 5

F406-MA165

55

M755-MA45 (GREEN)

34

M757-L21

101-E15

43

Y904-AC42

BATT-

202-AC18

M756-L22 (YELLOW)

E-C7

Y904-MA159

Y905-AC65

35

E565-L56

RO2-C
AC-C32

D998-AC1

L-C32

CAN1 -

RO4-NO

354-L68

18

DI 4

50

41

RO4-C

D998-MA15

15

DI 3

CAN1 +

Y905-MA154

35

Y904-L89

SHIELDED WIRE

RO1-C

A2

DI 1
BATT+

Y905-L23

46

RO1-NO

101-AC15

BATT -

L23

101-L64

RO6-NO

101-MA47

52

202-AC43

46

E560-AC70

TERMINATING
RESISTOR

M757-MA43

42

101-AC11

BATT +

43

E560-MA16

BATT-

M755-MA45

34

M757-AC6

CAN1 SH

35

E560-L40

F701-AC63

51

SHUNT CLOSE

GENERATOR FRAME (CHASSIS) GROUND


101-L98

M756-MA29

50

M755-AC8

L24

RO3-NO

F701-MA166

51

893-MA5

20

M756-AC7

354-ES1

892-MA18

21

C B A

892-AC5

CDL-

61

F701-L49

XF

CUSTOMER WIRING

ES-C29
101-ES3

51

RO1-C

RO3-C

ESPB

SYMBOLS

AC-C32

STANDARD WIRING

CDVR CONNECTORS
(NOTE F)
E-C7

L-C32

MOD-REF

FOR MULTIPOINT NETWORK TERMINATE WITH 150 OHM RESISTOR AT THE ENDS OF THE NETWORK

OPTIONAL LOAD SHARING MODULE

OPTIONAL MODBUS

LOAD

LOAD

L0

L1

L2

L3

L-C20

L0

EMCP 3

L1

L2

RENR9855-01
July 2007

L3

3 OR 4 POLE
OPTIONAL
CIRCUIT
BREAKER

3 OR 4 POLE
OPTIONAL
CIRCUIT
BREAKER

TRANSFORMER WIRING
2400V
3300V
WIRE
BUS BAR
BUS BAR
WIRE
WIRE
PT#
PT# TERMINATION
TERMINATION COLOR
COLOR
COLOR
T1
BLUE
RED
YELLOW 1
1
T1
BLACK
BLACK
BLACK
1
1
T2
T2
BLACK
BLACK
BLACK
2
2
T2
T2
BLUE
RED
2
YELLOW 2
T3
T3

4160V
BUS BAR
TERMINATION
T1
T2
T2
T3

PT#
1
1
2
2

DETAIL A
EMCP 3

T0

T1

T2

T0

T3
E486-VF1

GROUND
BAR

E486-V1

F4
1/2 AMP
F5
1/2 AMP
F6
1/2 AMP
T0

E487-VF2
E488-VF3

F409-VF4

E487-V2
E488-V3

F409-V4

F453-CT4

CT-T1X2
CT 1

F448-CT1

CT-T1X1

T1
CT 1

L-C36
1

E486-L9
E487-L8

E488-L7

F409-L6

4
L-C3
4

F453-L27
F448-L18

GROUND
BAR

13 VOLTAGE SENSING A (Va)

T2

CT-T1X2

F453-CT4

CT-T1X1

F448-CT1

CT 2

VOLTAGE SENSING C (Vc)

VOLTAGE SENSING NEUTRAL (Vn)

F450-CT2

CT-T2X1

F450-CT2

CT-T2X1

CT 3

MV-PT1
2527445

31 CURRENT A (Ia)

PT1-PT6

47 CURRENT B (Ib)

F452-CT3

RD H1

X1

H2

X2

BU

PT1-PT5
CT-T3X1

F452-L38

BK H4

DROOP
CT

CM-T2X2

F455-CM1

YL

PT2-PT6

P12
F454-MA308

PHASE B CURRENT SENSING 1

PHASE B CURRENT SENSING 2

X3

OR

GND

GN

GND

H3

X3

H2

X2

RD H1

GN
OR

BK-WH

X1

DETAIL A

Ib

F455-MA309

BK-WH

PT1-PT1

MS-C1
E486-MS1
1

31

CURRENT A (Ia)

F450-L32

47

CURRENT B (Ib)

F452-L38

57

CURRENT C (Ic)

13

VOLTAGE SENSING A (Va)

11

VOLTAGE SENSING B (Vb)

VOLTAGE SENSING C (Vc)

VOLTAGE SENSING NEUTRAL (Vn)

22

VI

E486-MV1

22

PT1-PT2

24

F4
1/2 AMP
E487-MV2
F5
1/2 AMP
E488-MV3
F6
1/2 AMP

GND
ME-C2
200-ME3
4
E487-ME1
PT2-PT3
3

24

200-MV4

PT2-PT2

20

PT1-PT3
PT1-PT4

22

E487-MS2
200-MS3

3
4

24
GND

CDVR
F454-CM2

VI

MV-PT2
2527445

BU

CM-T2X1

H3

BK H4

57 CURRENT C (Ic)
PT2-PT5

MA-C2
1

F448-L18

EXAMPLE OF
4160V TRANSFORMER

39 CURRENT COMMON (In)

CT-T3X2
CT 3

F452-CT3

CT-T3X1

YL

F450-L32

PT2-PT4

E488-ME2

MA-C3
3

E487-VS4

E488-VS3

12 GEN VOLTAGE SENSING A (Va)

E487-MA311

11
10

EXAMPLE OF
4160V TRANSFORMER

DROOP
CT

CM-T2X1

F454-CM2

CM-T2X2

F455-CM1

E488-L7

F409-L6

C32 Generator Set


Electrical System

P12

E486-MA312

12

GEN VOLTAGE SENSING A (Va)

E487-MA311

11

GEN VOLTAGE SENSING B (Vb)

10

GEN VOLTAGE SENSING C (Vc)

E488-MA310

MA-C2
1

F454-MA308
F455-MA309

PHASE B CURRENT SENSING 1

PHASE B CURRENT SENSING 2

Harness And Wire Symbols

Harness identification code


This example indicates
wire 135 in harness "AG".

TO

MG-C3
C

GEN VOLTAGE SENSING B (Vb)


GEN VOLTAGE SENSING C (Vc)

E488-V3 REF

E487-L8

CDVR

E488-MG1

E488-MA310

E487-V2 REF

E486-L9

20

E487-MG2

E486-MA312

V-C36
1

20

PT2-PT1

E486-V1 REF

E486-V4 REF
GND

E486-MG3
E486-VS5

CURRENT COMMON (In)

CT-T3X2

CT-T2X2
CT 2

L-C20
F453-L27
39

L-C3
4

CT-T2X2

11 VOLTAGE SENSING B (Vb)


9

T3

P174
1306795

Connector Reference
Designator

J174
1306795

AG-C22
1552269
325-AG135 PK-14

Socket

Pin

SXC1-UP
WDR1-UP

Single Wire
Connector

Plug
Wire
Gauge

Wire
Color

Part Number For


A-C15
Connector Assembly
3E3364
325-A135 PK-14
1
Receptacle
2
Fuse

Pin or Socket
Number

Ground
Circuit
Connection
Number
Identification

200-L32 BK-14

T2

T1

105-9344

AC-C3
2 N706-GEN8

N706

EXC
N705

N705-GEN7

P6

F2 AC F2 AC-C1
4

N706-PM4

F1

N705-PM5

AC F1

Component
Part Number

T2

T1

EXCITER (-)

EXCITER (+)

200-PM6
GND

CHASSIS GND

EXC

T3

N706

AC-C3
2 N706-GEN8

N705

N705-GEN7

F2 AC F2
F1

P6

AC-C1
4

N706-PM4

N705-PM5

AC F1

GND 200-PM6

EXCITER (-)

EXCITER (+)

CHASSIS GND

T3

GEN
TO CENTER TAPS FOR
OPTIONAL SE GENERATOR

PHASE ROTATION 1-2-3

PMG
C

N702

AC-C2
N702-GEN5
1

N703
N704

Related Electrical Service Manuals

GEN
AC PMG A

N702-PM1

N703-GEN6

10 AMP

PMG B

AC PMG B

N703-PM2

PMG PHASE B

PMG

N704-GEN9

10 AMP PMG C

AC PMG C

N704-PM3

PMG PHASE C

PMG PHASE A

PM GENERATOR

Title

TO CENTER TAPS
FOR OPTIONAL
SE GENERATOR
AC-C2
N702
N702-GEN5
1

PHASE ROTATION 1-2-3


10 AMP PMG A

10 AMP

PMG A

AC PMG A

N702-PM1

PMG PHASE A

N703

N703-GEN6

10 AMP

PMG B

AC PMG B

N703-PM2

PMG PHASE B

N704

N704-GEN9

10 AMP

PMG C

AC PMG C

N704-PM3

PMG PHASE C

Form Number

Troubleshooting

RENR9348

Systems Operation / Testing and Adjusting

RENR9968

PM GENERATOR

MEDIUM VOLTAGE AC SCHEMATIC

LOW VOLTAGE AC SCHEMATIC

Volume 2 of 2- Engine and AC Schematics

1
1
2
2
PT#
1
1
2
2
PT#
1
1
2
2

4
LC-C2
TO EMCP3

F448-LC5

F450-LC6

F452-LC7

BATT-

16

202-LS2

F702-LS4

PWM (+) 19
SIGNAL
(-) 20

D998-LS3

52
65

23
22

101-MA23
202-MA25

F702-MA26

F702-E10

21

D998-MA15

T1

202-E11

40

D998-E19

15

10
11

BATT+

40

BATT-

21

PWM

15

DI RTN

T2

T3

SP-1-LS5

28
SPEED
ADJUST

SP-2-LS6

27

LINES

SP-3-LS7

26

12

200-LS8

GND

LOADSHARE
MODULE
A

10
12
13
11

SP-1-MA274

SP-1-L58

10

SP-2-MA280
SP-3-MA288

MA-C32
11

200-MA31

SPEED TRIM
POTIENTIOMETER

SP-3-L67

13

SP-2-L62

12

GENERATOR
1k

EXAMPLE OF
480V
TRANSFORMER

3
GND

200-AC2

PT1
252-7365

E486-LT1

22

E486-PT1

E487-LT2

24

E487-PT2

OR

BK-WH

X1

H1

X2

H2

E486-PT3

BR

E487-PT4

BK

T1

E486-LV1

T2

E487-LV2

E-C7

E-C7

(P#:9X1339)

(P#:9X1339)

E488-LT3

20

E488-PT6

X1

OR

40 Pin Conn

40 Pin Conn

PT2
252-7365
H1

E488-PT8

BR

E-C5

E-C5

T3

E488-LV3

ENGINE INTERFACE HARNESS

ENGINE INTERFACE HARNESS


(P#:8T9834)

(P#:8T9834)

(P#:281-2728 (C32), 263-1740 (C175))

DETAIL A

GND

24

200-LT4

E487-PT5

X2

BK-WH

H2

E487-PT7

BK

T2
MA-C5

MA-C5

EMCP HARNESS (P#:281-2761)

GND

T1

200-MV4

EXAMPLE OF
4160V TRANSFORMER

MG-C3
1
TO CDVR
MA-C3

2
3

E488-MG1
GND

E486-MS1

E486-MG3

E486-MT1

E487-MS2

22

200-MS3

3
2

2
3

1k

E488-ME2

PWM

BATTBATT+

MA-C34
13

SP-3-MA288

SP-2-L62
SP-1-L58

12
10

SP-2-MA280
SP-1-MA274

13
12
10

SP-3-LS7
SP-2-LS6
SP-1-LS5

20

E488-MT3

GENERATOR
H1 RD
PT1-PT6

PT1-PT2

BK-WH X2

PT1-PT3

(P#:1607689)

70 Pin Conn

70 Pin Conn

2
E487-ME1

200-ME3

PT2-PT1

15
21

40
5

F702-E10

202-E11
101-E6

E-C5
15
21

40
5

D998-MA15
F702-MA26

202-MA25
101-MA23

22
23

65
52

D998-LS3
F702-LS4

202-LS2
101-LS1

GND

(P#:1552269)

(P#:1698670)

2 Pin Conn

3 Pin Conn

AC-C1
(P#:3E3382)

VS-C3

L-C32

MA-C34

(P#:3E3364)

(P#:3E3370)

2 Pin Conn

3 Pin Conn

(P#:1607689)

(P#:1338753)

70 Pin Conn

(P#:244-9657)
AC-C10

FOR ENGINE ECM,


EMCP, CDVR

CT

AC-TERM
(PMG_A, PMG_B,
(F1, F2)
PMG_C)

(P#:9W1951)
9 Pin Conn

(P#:244-9659)
(P#:252-7354)

L-C3

BUS BAR
LV
MV

(P#:244-9658)
(P#:252-7353)

LV
MV

(P#:1552272)
4 Pin Conn

(SEE NOTE W)

6 Pin Conn

AN-C18

(P#:1552264)

(P#:3E3388)

8 Pin Conn

8 Pin Conn

OPT ANNUNCIATOR #1

70 Pin Conn

AC-C2

PT1-PT5

(P#:3E3376)

(P#:3E3364)

4 Pin Conn

2 Pin Conn

(P#:1279070)

MA-C21

3 Pin Conn

(P#:1740502)
(P#:3E3376)

AC-C3

4 Pin Conn

DC TERM
HARNESS
(P#:263-1739

NOT USED

PT2-PT2

BK-WH X2

H2 YL

X3

H3 BU

(P#:244-9598)
(P#:252-7355) MV

OR

PT2-PT4

TERM RESISTOR
(FOR CAN2)

(P#:244-9599)

FOR ENGINE ECM,


EMCP & CDVR

LV CTs
AC-TERM
(F4, F5, F6, T0)

RIGHT SIDE

(CAN1 & CDL)


(SEE NOTE W)

(P#:1338753)

(P#:1607689)

70 Pin Conn

70 Pin Conn

MA-C2

(SEE NOTE X)

(CAN2)

(P#:1552273)

(P#:1552269)

(P#:1698670)

6 Pin Conn

2 Pin Conn

3 Pin Conn

AC-C1

CM-C2

ES-C29

(P#:1552252)

(P#:3E5179)

8 Pin Conn

12 Pin Conn

12 Pin Conn

ESTOP PB

(P#:263-1747)
(NOTE E)

MODULE

(P#:244-9601)

L-C22

VS-C3

(P#:3E3364)

(P#:3E3370)

6 Pin Conn

2 Pin Conn

3 Pin Conn

(P#:1607689)

(P#:1740502)

CAN2 120 OHM TERM RESISTOR

3 Pin Conn

(P#:1342540)

L-C32

MA-C34

(P#:3E3382)

(P#:244-9600)

DC TERM STRIP(CAN2)

(P#:244-9657)

CT

(P#:1552273)
70 Pin Conn

L-C3

BUS BAR

(P#:244-9659)

LV

(P#:252-7354)

MV

(P#:244-9658)
(P#:252-7353)

LV

70 Pin Conn

MV

AC-C2

3 Pin Conn

(P#:1552273)

4 Pin Conn

6 Pin Conn

(SEE NOTE X)

AC-C3

(P#:3E3376)

(P#:3E3364)

4 Pin Conn

2 Pin Conn

AC-C10

PMG

L-C36

(P#:1552272)

V-C36

(P#:3E3376)

(P#:3E3382)

4 Pin Conn

6 Pin Conn

(P#:3E3388)

8 Pin Conn

8 Pin Conn

OPT ANNUNCIATOR #1
AN-C16
(P#:1552273)

MA-C21
6 Pin Conn
OPT ANNUNCIATOR #2

3 Pin Conn
SPEED-POT
CAN1- 120 OHM

(P#:244-9598) LV
(P#:252-7355) MV

SPEED POT USE WITH

(P#:1279070)

TERM RESISTOR

3 Pin Conn

(P#:1342540)

EXCITER

(P#:9W1951)

6 Pin Conn

AN-C18

(P#:1552264)

(P#:1740502)
CT-C3

(P#:1740502)

AN-C15

(P#:1338753)

L-C18

OPTIONAL LOAD SHARING MODULE

(PANEL LIGHTS, OPTIONAL ETHER


SWITCH, GND)

(P#:244-9599)
CTs

9 Pin Conn

AC-TERM
(F4, F5, F6, T0)

BUS BAR

(P#:9W1951)

RIGHT SIDE

(SEE NOTE W)

(P#:252-7574) LV
(P#:252-7356) MV

(SEE NOTE X)

9 Pin Conn
MA-C33
SERVICE CONN 2
(P#:1607689)

(P#:1607689)

LOAD
SHARING

11

MA-C3

AC-C11
FOR ANNUNCIATOR
& I/O MODULES

PT2-PT5

H4 BK

L-C29

(P#:1552265)

SERVICE CONN 1

(P#:252-7574) LV
(P#:252-7356) MV

BUS BAR

(P#:244-9606)

M-C14

6 Pin Conn

(P#:252-7455)
120 OHMS

PT2-PT6

GND

GN

MA-C32

AC-C32

OPTIONAL LOAD SHARING MODULE

(PANEL LIGHTS, OPTIONAL ETHER


SWITCH, GND)

TERM RESISTOR

PT2-PT3

MODULE
M-C35

OPTIONAL TC/RTD

(P#:1342540)

EXCITER

PMG

EXAMPLE OF
4160V
TRANSFORMER

MV-PT2
2527445
X1
H1 RD

6 Pin Conn

RE-C21

CAN1- 120 OHM

EMCP 3.3/3.2

70 Pin Conn
OPTIONAL DI/DO

(P#:244-9612)

PM-C1

SPEED POT USE WITH

(P#:3E3382)
6 Pin Conn

12 Pin Conn

AC-TERM
(PMG_A, PMG_B,
(F1, F2)
PMG_C)

3 Pin Conn

SERVICE CONN

(P#:2341858)

9 Pin Conn

MAIN HARNESS
(P#:263-1737)

SPEED-POT

V-C36

(P#:2341857)

6 Pin Conn

(P#:1552273)

L-C36

6 Pin Conn

(P#:2341856)

(P#:1607689)

8 Pin Conn

(P#:1552273)

MA-C12

MA-C9

AN-C16

(P#:1552273)

(SEE NOTE X)
CT-C3

PM-C6

MA-C33

SPEED
27 ADJUST

PANEL ENCLOSURE

LINES

70 Pin Conn

PANEL ENCLOSURE

70 Pin Conn

10

28

20 (-)
19 (+)

15

CM-C2

AN-C15
(P#:1552273)

L-C18

DETAIL B

12

26

16

12 Pin Conn

6 Pin Conn

H3 BU
H4 BK

12 Pin Conn

ESTOP PB

(P#:244-9600)

6 Pin Conn

MA-C35

(P#:3E3382)

(P#:3E5179)

L-C20

(P#:1552265)

CDVR

40 Pin Conn

ES-C29

(P#:1552252)

MA-C3

(CAN1 & CDL)

GND

VI

GND

21
D998-E19

MA-C2

6 Pin Conn

& ANNUNCIATOR

H2 YL

X3

OR

PT1-PT4

L-C29

(P#:1552273)
MA-C32

(P#:1338753)

(P#:263-1747)

(P#:263-1737)

PM-C1

(SEE NOTE W)

4
(NOTE F)
E-C7

DI RTN

SP-3-L67

NOT USED

PWM
SIGNAL

F450-LC6
F448-LC5
F453-LC4

BATTBATT+

F452-LC7

F452-LC3
F450-LC2
F448-LC1

3
2

LC-C2
TO EMCP3

3
2

AC-CB2
L1

4
LC-C1
TO CT'S

AC/DC BOX
(CONTROL PANEL)

JACKET WATER TERMINAL BOX


(MOUNTED ON RAIL)
L1

L1-JH6

CR1

JACKET WATER
HEATER
9KW

T1

L2

L2-JH5

CR1

REAR SIDE

EMCP 3.1 HARNESS CONNECTIONS

EMCP 3.2 AND 3.3 HARNESS CONNECTIONS

T2

50
AMP

(SEE NOTE W)

1L1
1

CUSTOMER
SUPPLY
240VAC
L2

REAR SIDE

1L2

AC-CB1
CB1-1-SJ1

AC-CR2
CR2-31-JP5

JWH+

31

MEDIUM VOLTAGE AC OPTIONS


CB1-2-SJ2

JWH-

CR2-32-JH7

A1

TB JWH-JH3

A2
CR1

32

21

(JWH-)

10
AMP
CR2-11-JP7
11
AC-CR2
CR2-21-JP6
21

CR2-12-SJ3 H1

TBH1-JH1

H1

(P#: 252-7446)

P
H4

MS-C1

22

ML-C32

GND

(P#:1028804)

LOAD SHARING
TO MAIN HARNESS CONNECTOR

(P#:1338753)

MODULE

4 Pin Conn
MV-TB1

N725-GEN15

GENERATOR
SPACE HEATER

(P#:252-7435)

H1
H2

N726-GEN16

GROUND
BUS BAR
H2

(P#: 244-9599)

L-C36

N728-GEN18

FUSES

6 Pin Conn

(F4,F5,F6,T0)

H4

TO CDVR CONNECTOR

HARNESS

(P#:1338753)

CONNECTOR

70 Pin Conn

LV-TRANS
PT2

MA-C33

ME-C2
(P#:1028804)
4 Pin Conn

POWER

PG-C3

4 Pin Conn

(P#:1552264)

(P#:1552272)

7 Pin Conn

(P#:252-7425)

TO LOAD
SHARE FOR
VOLTAGE SENSING

BUS BAR

DC-TERM

8 Pin Conn

C0-C1
DC-TERM

4 Pin Conn

(P#:244-9642)

(P#:252-7357)

CB-C1

ST
AX
TR
MODBUS2
(USE FOR ATS & SWITCHGEAR)

MODBUS2

MV-PT2
(P#:2527445)

BATT
3 Pin Conn

252-7365

MV TRANSFORMER

(P#: 252-7359)
(P#: 252-7355)

TO EMCP FOR

MG-C3

FOR CDVR VOLTAGE SENSING

(P#:3E3370)

MA-C3

3 Pin Conn

(P#: 305-0762)

JWH HARNESSES

MODBUS1

(P#:1552272)
4 Pin Conn

MC-C2
TO CDVR CONNECTOR
(P#:3E3364)
FOR CURRENT SENSING
MA-C2

DROOP
CT

2 Pin Conn

(USE FOR EMCP)

(P#:1028804)

(P#: 279-0865)

CIRCUIT BREAKER

(P#:252-7355)

MODULE

ETHERNET
LC-C2
(P#:3E3376)
4 Pin Conn

CIRCUIT BREAKER TYPE MASTERPAC

CT

4 Pin Conn

LOAD SHARING

(P#: 252-7358)

LOAD SHARING HARNESS CONNECTIONS

MODBUS

9 Pin Conn

MP-C3 (MV)

RJ-C1

(P#:244-9643)

OPTIONAL BATTERY CHARGER/ WATER JACKET HEATER

CONNECT TO CT-C3 FOR LV

CT
LC-C1

TO LOAD SHARING MODULE FOR VOLTAGE SENSING

DB-C1

FOR USE WITH BOTH LOW & MEDIUM VOLTAGE LOAD SHARING OPTIONS

(P#: 252-7354)

(P#: 252-7353)

AC-TERM

NOTE: ALL FOUR (4) JACKET WATER HEATER


HARNESSES ARE WIRED THE SAME.
OVERALL LENGTHS ARE DIFFERENT FOR EACH ENGINE.

MC-C3

CURRENT SENSING (P#:1028804)


4 Pin Conn
L-C3

(244-9602)

MODULE

4 Pin Conn

LS-C32

(P#:252-7430)

DC TERMINAL STRIP

(P#:252-7429)

OPTIONAL
BATTERY
CHARGER
A

JWH BOX

(LOCATED IN THE

(P#:279-0877)

CIRCUIT BREAKER

H3

H3

AC/DC CONTROL BOX

(P#: 252-7356)

AC-TERM

N727-GEN17

BUS BAR

LOAD SHARING

(P#:244-9644)
VICINITY OF CDVR)

VC-C36-REF
TO EMCP3 HARNESS CONNECTOR
FOR EMCP VOLTAGE SENSING (P#:3E3382)

PG-C1

(P#:244-9639)

TO MAIN

MV-PT1
(P#:2527445)

MV-LOADSHARE-TERM

MA-C33

70 Pin Conn

252-7365
MV TRANSFORMER

LOAD SHARING TERMINAL STRIP

TBH4-JH2

CIRCUIT BREAKER TYPE NSJ, P AND R

LS-TERM

PT1

12

CR2-22-SJ4 H4

LV-TRANS

FOR USE WITH LOW VOLTAGE LOAD SHARING OPTION

FOR USE WITH MEDIUM VOLTAGE LOAD SHARING OPTION

AC-CR2

BUS BAR

SPEED TRIM
POTIENTIOMETER
127-9070

11

VI

PT-C2

ME-C2

20
200-LS8

6 Pin Conn

12 Pin Conn

70 Pin Conn

24

E487-MT2

MA-C33

X1

GN

20

200-MA31

PT1-PT1

22

LOADSHARE
MODULE

MA-C32
11

1
2

22

MV-PT1
2527445

PT-C1

MS-C1

E487-MG2

24

200-AC2

(P#:2341858)

9 Pin Conn

EMCP 3.1

DC TERM
HARNESS
(P#:281-2760)

T3

24

GND

(P#:2341857)

6 Pin Conn

MAIN HARNESS
(P#:263-1737)

AC-C32

(P#:1552273)

MA-C12

MA-C9

(P#:1607689)

(P#:2341856)

T0

MA-C35

PM-C6

BUS BARS

DETAIL B

T2

E488-MV3

F6

E486-V4 REF

E487-MV2

F5

E488-V3 REF

PT2-T2

E487-V2 REF

PT2-T3

TO EMCP3
L-C36

E486-MV1

F4

PT1-T2

E486-V1 REF

PT1-T1

V-C36

LEFT SIDE

EXAMPLE OF
480V
TRANSFORMER

L-C20

CDVR

40 Pin Conn

LEFT SIDE

(SEE NOTE W)

DETAIL A

EMCP HARNESS (P#:263-1738)


M-C17

(P#:9X1343)

(P#:9X1343)

LOW VOLTAGE AC OPTIONS

(P#:281-2728 (C32), 263-1740 (C175))

40 Pin Conn

40 Pin Conn

TRANSFORMER WIRING
4160V
WIRE
BUS BAR
PT#
COLOR
TERMINATION
RED
1
T1
BLACK
1
T2
BLACK
2
T2
2
RED
T3
3300V
BUS BAR
WIRE
PT#
TERMINATION
COLOR
1
YELLOW
T1
BLACK
1
T2
BLACK
2
T2
2
YELLOW
T3
2400V
WIRE
BUS BAR
PT#
COLOR
TERMINATION
1
T1
BLUE
BLACK
1
T2
BLACK
2
T2
2
BLUE
T3

Printed in U.S.A.

2007 Caterpillar
All Rights Reserved

SPEED POT 1
127-9070

MA-C34

LOAD
SHARING

21

F453-LC4

E-C7
101-E6

TO EMCP3 HARNESS CONNECTOR

RJ-45 CONN

RJ-45 ETHERNET
(FOR REMOTE MONITORING)

ST
AX
TR
M

DC-TERM

FOR CURRENT SENSING


L-C3

(P#:244-9857)

POINTGUARD HARNESS CONNECTIONS

CIRCUIT BREAKER HARNESS CONNECTIONS

(Dimensions: 39 inches x 28 inches)

PT#

101-LS1

30 Page,

1
1
2
2

F452-LC3

15

RENR9855-01 VOL 2

PT#

F450-LC2

BATT+

PT1-T2

TRANSFORMER WIRING
PRIMARY
SECONDARY
600V
240V
TERMINAL WIRE
TERMINAL
WIRE
LANDING
COLOR
COLOR LANDING
TB-T1
ORANGE
TB-22
RED
BLACK
BLK/WHT
TB-T2
TB-24
BLACK
BLK/WHT
TB-T2
TB-24
ORANGE
RED
TB-T3
TB-20
480V
240V
TERMINAL
TERMINAL WIRE
WIRE
LANDING
COLOR LANDING
COLOR
BROWN TB-22
TB-T1
ORANGE
BLACK
BLK/WHT
TB-T2
TB-24
BLACK
BLK/WHT
TB-T2
TB-24
ORANGE
BROWN TB-20
TB-T3
380V
240V
TERMINAL WIRE
TERMINAL
WIRE
COLOR LANDING
LANDING
COLOR
GREEN
ORANGE
TB-T1
TB-22
BLACK
BLK/WHT
TB-T2
TB-24
BLACK
BLK/WHT
TB-T2
TB-24
GREEN
ORANGE
TB-T3
TB-20
240V
240V
TERMINAL
WIRE
TERMINAL WIRE
COLOR LANDING
COLOR
LANDING
WHITE
ORANGE
TB-T1
TB-22
BLACK
BLK/WHT
TB-T2
TB-24
BLACK
BLK/WHT
TB-T2
TB-24
WHITE
ORANGE
TB-T3
TB-20

PT2-T3

LC-C1
TO CT'S

PT2-T2

E-C5

MA-C33
F448-LC1

PT1-T1

(NOTE F)

TERMINATION
RESISTOR
CONNECTORS
A-C25,A-C26,
A-C28

INLET AIR TEMPERATURE


SENSOR CONNECTOR
A-C16

ODD INJECTOR HARNESS


CONNECTOR
A-C3

1
2

J-C7
7E6513
T860-J6 OR-16
T962-J23 WH-16

1
2

J-C6
7E6513
T860-J5 OR-16
T961-J22 GN-16

INJECTOR
6

1
2

J-C5
7E6513
T859-J4 WH-16
T960-J21 BU-16

INJECTOR
8

1
2

J-C4
7E6513
T859-J3 WH-16
T959-J20 BR-16

INJECTOR
10

1
2

J-C3
7E6513
T858-J2 GY-16
T958-J19 YL-16

1
2

J-C2
7E6513
T858-J1 GY-16
T957-J18 PU-16

INJECTOR
2

INLET AIR PRESSURE


SENSOR CONNECTOR
A-C13

INJECTOR
4
AUX BREAKER
AIR SHUTOFF HARNESS
CONNECTOR
A-C38

OIL TEMPERATURE
SENSOR CONNECTOR
A-C24

COOLANT TEMPERATURE
SENSOR CONNECTOR
A-C17

SMMS BREAKER

ECM BREAKER
ECM RELAY
CONNECTOR
A-C23

D
ENGINE INTERFACE
CONNECTOR
A-C40

STARTER RELAY 1
CONNECTOR
A-C20

INJECTOR
12

ATMOSPHERIC PRESSURE
SENSOR CONNECTOR
A-C14

SERVICE
CONNECTOR
A-C35

T958-A5

T957-A2 PU-16
T859-A18 WH-16

INJECTOR HARNESS EVEN

SECTION D-D
ENLARGED VIEW

STARTER
MOTOR

COOLANT LEVEL
SENSOR CONNECTOR
A-C18

A-C2
EVEN INJECTOR HARNESS
CONNECTOR
A-C4

TIMING CALIBRATION(TC)
PROBE CONNECTOR
A-C7

SECONDARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CAMSHAFT)
A-C6

A-C1

ECM

1
2

F-C2
7E6513
T858-F1 GY-16
T957-F18 PU-16

INJECTOR
3

1
2

F-C3
7E6513
T858-F2 GY-16
T958-F19 YL-16

1
2

F-C4
7E6513
T859-F3 WH-16
T959-F20 BR-16

INJECTOR
7

1
2

F-C5
7E6513
T859-F4 WH-16
T960-F21 BU-16

INJECTOR
9

1
2

F-C6
7E6513
T860-F5 OR-16
T961-F22 GN-16

1
2

F-C7
7E6513
T860-F6 OR-16
T962-F23 WH-16

INJECTOR
5

VIEW C-C

FUEL TEMPERATURE
SENSOR CONNECTOR
A-C15

INJECTOR
11

TOP VIEW

FUEL PRESSURE
SENSOR CONNECTOR
A-C10

T859-J3
T859-J4

WH-16
WH-16

WH-16

T860-J5
T860-J6

OR-16
OR-16
T957-J18
T958-J19
T959-J20
T960-J21
T961-J22
T962-J23

J-C1
3E8969
T957-J18 PU-16
T958-J19 YL-16
T959-J20 BR-16
T960-J21 BU-16
T961-J22 GN-16
T962-J23 WH-16
T858-J10 GY-16
T859-J12 WH-16
T860-J8
OR-16

T858-J10
T859-J12

OR-16

T860-J8

PU-16
YL-16
BR-16
BU-16
GN-16
WH-16

1
2
3
4
5
6
7
8
9
10
11
12

A-C4
1552252
T957-A52
T958-A50
T959-A51
T960-A54
T961-A55
T962-A56
T858-A47
T859-A41
T860-A53

PU-16
YL-16
BR-16
BU-16
GN-16
WH-16
GY-16
WH-16
OR-16

T960-A9 BU-16
T961-A10 GN-16
T959-A8 BR-16
T962-A13 WH-16
T858-A27 GY-16

T860-A46
T858-A27
T858-A47
T859-A18
T859-A41
T860-A46
T860-A53
T957-A2
T957-A52
T958-A5
T958-A50
T959-A8
T959-A51
T960-A9
T960-A54
T961-A10
T961-A55
T962-A13
T962-A56

PRIMARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CRANKSHAFT)
A-C5

FUEL FILTER

PRIMARY ENGINE
SPEED/TIMING
SENSOR
(CRANKSHAFT)

C
VIEW B-B

FRONT VIEW

EID

16-17

E390-1

Fuel Filter Restriction Warning

16-19

E390-2

Fuel Filter Restriction Derate

16-01

E390-3

Fuel Filter Restriction Shutdown

91-08

CID

91-08

STARTER
MOTOR

CONDITION

T858-F10

T859-F3
T859-F4

WH-16
WH-16

T859-F12

T860-F6
T860-F5

OR-16
OR-16

T860-F8

A-C12
2370227
G828-A3
G829-A4
994-A20

WH-18
GN-18
GY-18

T957-F18
T958-F19
T959-F20
T960-F21
T961-F22
T962-F23

A-C13
2304013
G828-A38
G829-A37
R746-A26

WH-18
GN-18
PK-18

A-C14
2304013
G828-A36
G829-A35
R747-A14

FUEL TEMPERATURE
SENSOR
1309811

SIGNAL
GROUND

1
2

A-C15
1552269
M707-A6 PU-18
G833-A69 PK-18

SIGNAL
GROUND

1
2

A-C16
1552269
C967-A25
G833-A44

1
2

A-C17
1552269
995-A22 BU-18
G833-A43 PK-18

RD-18
BK-18
GN-18

A
B
C

WH-16
OR-16

1
2
3
4
5
6
7
8
9
10
11
12

A-C18
1552267
R800-A70
G833-A71
C984-A72

E963-A48 CU -18
G846-A1 YL-18
994-A20 GY-18
995-A22 BU-18
C967-A25 BU-18
C984-A72 YL-18
C991-A7 PK-18
E963-A29 WH -18
E963-A30 BK -18
E963-A48 CU -18
E965-A15 BU-18
E966-A32 YL-18
F421-A23 YL-18

BK-18
BK-18

BK-18
BK-18

TIMING CALIBRATION(TC)
PROBE CONNECTOR

BK-18
BK-18

1
2

1
2

1
2

1
2

BK -18
WH -18
CU -18

A-C6
1552269
E965-A15
E966-A32

BU-18
YL-18

A-C7
1552269
G858-A39
G857-A40

A-C11
1552269
F421-A23
G833-A45

F421-A23
G833-A45
G857-A40
G858-A39
E963-A29
E963-A30
E963-A48
E965-A15
E966-A32

WH-18
YL-18

YL-18
PK-18
YL-18
WH-18
WH -18
BK -18
CU -18
BU-18
YL-18

G829-A67

G833-A17

PK-18

GY-16
GY-16
WH-16
WH-16
OR-16
OR-16
PU-16
PU-16
YL-16
YL-16
BR-16
BR-16
BU-16
BU-16
GN-16
GN-16
WH-16
WH-16
OR-18
BK-18

E965-A15
E966-A32

BU-18
YL-18

T957-A52

PU-16

SYMBOL

(+) BATTERY
R800-A70
G833-A71
X862-A80
X863-A16

OR-18
PK-18
OR-18
BK-18

OR-18
PK-18
YL-18

STARTING CIRCUIT
(-) BATTERY / SENSOR RETURN

E198-1

Low Fuel Pressure Warning

94-18

E198-2

Low Fuel Pressure Derate

94-01

E198-3

Low Fuel Pressure Shutdown

100-03

100-03

Engine Oil Pressure open/short to +batt

100-04

100-04

Engine Oil Pressure short to ground

100-10

100-10
E360-1

Low Engine Oil Pressure Warning

100-01

E360-3

Low Engine Oil Pressure Shutdown

108-03

274-03
274-04

Atmospheric Pressure short to ground

110-03

110-03

Engine Coolant Temperature open/short to +batt

110-04

110-04

20A

20A

110-16

E361-2

High Engine Coolant Temperature Derate

1
2

High Engine Coolant Temperature Shutdown

111-17

E059-1

Low Engine Coolant Level Warning

111-18

E057-2

Low Engine Coolant Level Derate

168-00

168-00

System Voltage High

168-01

168-01

System Voltage Low

168-02

168-02

System Voltage intermittent/erratic

172-03

172-03

Intake Manifold Air Temperature open/short to +batt

172-04

172-04

Intake Manifold Air Temperature short to ground

174-03

174-03

Fuel Temperature open/short to +batt

174-04

174-04

Fuel Temperature short to ground

174-15

E363-1

High Fuel Temperature Warning

174-16

E363-2

High Fuel Temperature Derate

174-00

E363-3
175-03

Engine Oil Temperature open/short to +batt

175-04

175-04

Engine Oil Temperature short to ground

175-0

E197-3

High Engine Oil Temperature shutdown

175-15

E197-1

High Engine Oil Temperature Warning

175-16

E197-2

High Engine Oil Temperature Derate

E362-3

RD-12

228-13

261-13

Engine Timing Calibration required

234-02

253-02

Personality module mismatch

444-05

444-05

Start Relay open circuit

444-06

444-06

Start Relay short to ground

446-05

446-05

Air Shutoff Relay open

446-06

446-06

Air Shutoff Relay short

620-03

620-03

5 Volt Sensor DC Supply short to +batt

620-04

262-04

5 Volt Sensor DC Power Supply short to ground

651-05

1-05

Cylinder #1 Injector open circuit

651-06

1-06

Cylinder #1 short

652-05

2-05

Cylinder #2 Injector open circuit

652-06

2-06

Cylinder #2 short

653-05

3-05

Cylinder #3 Injector open circuit

653-06

3-06

Cylinder #3 short

654-05

4-05

Cylinder #4 Injector open circuit

654-06

4-06

Cylinder #4 short

655-05

5-05

Cylinder #5 Injector open circuit

655-06

5-06

Cylinder #5 short

6-05

Cylinder #6 Injector open circuit

656-06

6-06

Cylinder #6 short

657-05

7-05

Cylinder #7 Injector open circuit

657-06

7-06

Cylinder #7 short

8-05

Cylinder #8 Injector open circuit

658-06

8-06

Cylinder #8 short

659-05

9-05

Cylinder #9 Injector open circuit

9-06

150-A91
200-A19
200-A97
200-A105
200-A107
200-A106
200-A128
383-A49
382-A42
944-A131
944-A129
945-A134
945-A132

101-A89

RD-12

115-A90
120-A33

RD-12
RD-18

BK-18

2
1

101-E1
120-E4

RD-16

E-C2
1552269
200-E12 BK-18
N757-E13 WH-18

200-E12
200-E10

BK-18
BK-18

RD-16
RD-18
200-E8
200-E3

101-E1
200-E3
120-E4
354-E5
N757-E6

BK-16
BK-16

354-E5 OR-18
G971-E7 RD-16

BREAKER
6T3642
E-T2

101-E1

RD-16

N757-E6

101-A12
200-A19
120-A33
354-A24
N757-A21

1
2
3
4
5
6
7
8

6
7
8

RH ASOS
1433878
BK-18
BK-18

2
1

G-C2
1552269
200-G5 BK-16
G971-G3 RD-16

2
1

G-C1
1552269
200-G5 BK-16
G971-G2 RD-16

LH ASOS
1433878
BK-18
BK-18

200-A106
200-A107
944-A131
945-A134
F702-A143
F715-A141
F715-A142
F716-A139
F722-A144
G833-A77
M755-A116
M756-A119
M757-A122
R774-A34

A-C38
1552264

A-C39
3E3388

E-C1
3E3388
1
RD-16
2
BK-16
3
RD-18
4
OR-18
5
WH-18

G971-E7 RD-16
200-E8 BK-16

N757-E9 WH-18
N757-E13 WH-18

10A

E-T1

RD-16
BK-16
RD-18
OR-18
WH-18

200-G5 BK-16
200-G6 BK-16

200-G4

G971-G2 RD-16
G971-G3 RD-16

G971-G7

6
7
8

G-T2
8T8730
BK-16

Cylinder #9 short

660-05

10-05

Cylinder #10 Injector open circuit

660-06

10-06

Cylinder #10 short

661-05

11-05

Cylinder #11 Injector open circuit

661-06

11-06

Cylinder #11 short

662-05

12-05

Cylinder #12 Injector open circuit

662-06

12-06

Cylinder #12 short

723-08

342-08

Secondary Engine Speed signal abnormal

1111-02

268-02

Check Programmable Parameters

1785-03

1785-03

Intake Manifold Pressure Sensor voltage high

1785-04

1784-04

Intake Manifold Pressure Sensor voltage low

BATTERY AND DISCONNECT WIRING


NOTE AD

POS

118-BB1

B-T2
1311489

SMMS 1
1480757

1
2

A-C20
1552269
X862-A81
X863-A84

B-T3
1311489

CONNECT TO BATT- TERM


ON STARTER MOTOR WHEN
A DISCONNECT SWITCH
IS NOT USED

130-0026 BK-0000

118-B1

OR-18
BK-18

115-A90

RD-12

120-A33

RD-18

STARTER 1
2371962

RD-8

BB-T2
1311489

200-A105

ALT

1
2

945-A133

109-D1

RD-6

RD-12

BR-18

BK-18
BK-18
BK-18
BK-18
BK-18

200-A19 BK-16
200-A97 BK-16
200-A105 BK-14
200-A107
200-A106
200-A128

PK-18

BK-14
BK-14
BK-14

PK-18
WH-18
WH-18

X862-A80
X863-A16

IDENT
A
E
F
G
J

OR-18
BK-18

150-A92
150-A93
150-A94
150-A95
150-A96
150-A127
200-A108
200-A109
200-A110
200-A111
200-A112

RD-14
RD-14
RD-14
RD-14
RD-14
RD-14
BK-14
BK-14
BK-14
BK-14
BK-14

383-A49 GN-18
382-A42 PK-18
944-A130 OR-18
945-A133 BR-18
F702-A143 BK-18

OR-18
F715-A141
F715-A142

OR-18
OR-18
BK-18
BK-18

BK-18
BK-18
F716-A139
F722-A144
PK-18
PK-18
N757-A21
R774-A34
R800-A70

F715-A140

BK-18

BK-18
BK-18
G833-A79

PK-18

WH-18
WH-18
OR-18

RD-14
BK-14
OR-18
BR-18
M755-A117
M755-A118

1532707
1532707

GN -19

M756-A120
M756-A121

1532707
1532707

CU -19

M757-A124
M757-A123

1532707
1532707

M755-A116

YL -19

M756-A119
M757-A122

A-C1
1607689

118-BB1

BK-14

A-C40
8T9834
200-A107 BK-14
200-A106 BK-14
M757-A122 CU-19

R800-A70
G833-A79

OR-18
PK-18

944-A130
945-A133
N757-A21

OR-18
BR-18
WH-18

OR-18
BK-18

M756-A119 GN-19
M755-A116 YL-19

RD-8

STARTER 2
2371962

354-A100 OR-18

MTR BAT

354-A99 OR-18
F722-A144 BK-18
F702-A143 BK-18

MOTOR

CONNECT TO BATT+ TERM


ON STARTER MOTOR

F715-A142 BK-18

RD-6

DUAL STARTER OPTION


116-A102

30
ECM RELAY
3E5239

SPEED SENSOR
4P5820

87
87a

85

1
5
2
4
3

115-A90
354-A98
200-A97

RD-12
OR-16
BK-16

150-A91

RD-12

A-C9
1552269
BK-18 (-)
WH-18 (+)

1
2

838-A136
838-A137
838-A135

RD -16
BK -16
CU -16

116-A104
116-A103

RD-14
RD-14

CABLE-01 1346258
838-A136 RD -16
838-A137 BK -16
838-A135 CU -16

A-C23
3E5519
86

RD-12

354-A24
354-A98

OR-18
OR-16

354-A100 OR-18
354-A99 OR-18

116-A104 RD-14
116-A103 RD-14
838-A137 BK-16
838-A136 RD-16
838-A135 CU-16
354-A99 OR-18
354-A100 OR-18

F715-A141
F716-A139
G833-A77
945-A134
944-A131

BK-18
BK-18
PK-18
BR-18
OR-18

R774-A34 WH-18

116-A104
116-A103
838-A137
838-A136
838-A135

RD-14
RD-14
BK-16
RD-16
CU-16

383-A49

GN-18

382-A42

PK-18

R774-A34 WH-18
F715-A140 BK-18
40
39
38
37
36
35
34
33
32
31
29
30
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

383-A49 GN-18
382-A42 PK-18
R774-A34 WH-18
150-A92 RD-14
150-A93 RD-14
150-A94 RD-14
150-A95 RD-14
150-A96 RD-14
150-A127 RD-14
200-A108 BK-14
200-A109 BK-14
200-A110 BK-14
200-A111 BK-14
200-A112 BK-14
944-A130 OR-18
945-A133 BR-18
F702-A143 BK-18
F715-A140 BK-18
F716-A139 BK-18
F722-A144 BK-18
G833-A79 PK-18
R800-A70 OR-18
N757-A21 WH-18

BATTERYBATTERYCAN DATALINK SHIELD


CAN DATALINKCAN DATALINK+

ENGINE SHUTDOWN-2
A-C35
8T8736
ENGINE SHUTDOWN-1
DROOP
THROTTLE
SHUTDOWN-C
SHUTDOWN-D
START / RUN / STOP
DIGITAL REFERENCE
CAT DATALINKCAT DATALINK+

ETHER AUTO / MAN

AUX
AUX
MPU
MPU
MPU

POWER+
POWER+
SIGNAL
COMMON
SHIELD

ENGINE
INTERFACE
CONNECTOR

GY-18

G858-A39
E963-A30

WH-18
BK -18

T961-A55
T958-A50

GN-16
YL-16

T959-A51
G829-A67

BR-16
GN-18
PK-18
BU-18

70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

PRESS SNSR +5V

INJECTOR 2,4 HS
INJECTOR 6,8 HS
DIFF FUEL PRESS
FUEL TEMP
STRTR SOLENOIDSTRTR SOLENOID+
INJECTOR 10,12 HS
ATM PRESS
INTAKE AIR TEMP

INJECTOR 2 LS
CAM SPD/TMGCAM SPD/TMG+

INJECTOR 12 LS
FUEL PRESS
LOW COOLANT LVL
TDC PROBECRANK SPD/TMG+

INJECTOR 6 LS
TEMP SNSR COMMON
OIL PRESS (FILT)
TDC PROBE+
CRANK SPD/TMGINJECTOR 4 LS
INJECTOR 10 LS
INJECTOR 8 LS
PRESS SNSR COMMON
BOOST PRESSURE
COOLANT TEMP

101-A125
200-A128

RD-14
BK-14

944-A129 OR-18
945-A132 BR-18
M756-A121 GN -19
M755-A118 YL -19
M757-A124 CU -19

M755-A117
M756-A120
M757-A123

A-C26
1698670
YL -19
GN -19
CU -19

A
B
H
D
E
F
G
C
J

SERVICE
CONNECTOR

M756-A114

A
B
C

A-C25
1698670
M755-A113
M756-A114
M757-A115

YL -19
GN -19
CU -19

M755-A113
M756-A114
M757-A115

YL -19
GN -19
CU -19

GN -19

F716-A139

BK-18

M757-A115

CU -19

150-A92

RD-14

M755-A113

A
B
C

YL -19

150-A93
150-A94

RD-14
RD-14

150-A95

RD-14

150-A96

RD-14

A-C28
1743016
A
B
C
A-C27
1330970

DESCRIPTION
ABBREV

COLOR

RD

RED

SPLICE

WH

WHITE

CIRCUIT NOT CONNECTED

OR

ORANGE

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

YL

YELLOW

PK

PINK

BK

BLACK

GY

GRAY

PU

PURPLE

BR

BROWN

GN

GREEN

BU

BLUE

ATCH WIRE, CABLE


COMPONENT
CIRCUIT GROUPING
DESIGNATION

P/N
260-9516
282-4358
285-6647
282-4359
285-6647

CHG
04
01
00
00
00

DESCRIPTION
ENGINE HARNESS (EXTERNAL)
AIR SHUTOFF HARNESS (MAIN)
INJECTOR HARNESS (ODD)
AIR SHUTOFF HARNESS (SOLENOIDS)
INJECTOR HARNESS (EVEN)

DIAGRAM NOTES

RD-8

BB-T4
1311487

CONNECT TO BATT- TERM


ON STARTER MOTOR

ALT BREAKER
6T3645

109-D2

150-A91

G833-A77
G833-A71

GY-8

RD-6

A-C22
1552269
X862-A82
X863-A85

BB-T3
1311489

304-BB2

BK-6

101-A87

A-T1
1311492

A-T7
1311507

SMMS 2
1480757

ALTERNATOR WIRING
NOTE AD

200-D3

BK-18
BK-18

MOTOR

BK-18
BK-18

109-D1

X863-A84
X863-A85

200-A107 BK-14
200-A106 BK-14
945-A134 BR-18
944-A131 OR-18
F702-A143 BK-18
F722-A144 BK-18
F715-A141 BK-18
F715-A142 BK-18
F716-A139 BK-18
G833-A77 PK-18
M757-A122 CU-19
M756-A119 GN-19
M755-A116 YL-19
R774-A34 WH-18

MTR BAT

CONNECT TO BATT- TERM


ON STARTER MOTOR

GND

X862-A82
X862-A81
X863-A84
X863-A85

OR-18
OR-18

OR-18

R800-A70

BK-14
BK-14
OR-18
BR-18
BK-18
BK-18
BK-18
BK-18
BK-18
PK-18
YL -19
GN -19
CU -19
WH-18

X862-A82
X862-A81

RD-8

RD-8

BATTERY 2

DISCONNECT SWITCH
7N0718

60A

BR-18

RD-8

B-T4
1311487

CONNECT TO BATT+ TERM


ON STARTER MOTOR

BATT-CABLE - BK-00

945-A132

G833-A77
N757-A21
R774-A34

RD-16

304-B2

ALTERNATOR
5N5692

OR-18

101-A125
200-A128
944-A129
945-A132

BATT-CABLE + RD-00

BATTERY 1

944-A129

G-T1
8T8730

BK-18
BK-18

NEG

BK-14

A-C38
1552264
NOTE AE

118-B1

POS

200-A128

BU-16
PK-18

72
71

PK-18
OR-18

WH-18

AIR SHUTOFF OPTION

NEG

BR-18
BR-18

944-A130

G833-A71

WH-18

G971-E7

BK-18
BK-18

2
1

OR-18
OR-18

OR-18

N757-E9

RELAY
1480757
E-T4
E-T3

BK-18
BK-18

RD-12
BK-16
BK-16
BK-14
BK-14
BK-14
BK-14
GN-18
PK-18

F702-A143
F715-A141
F715-A142
F716-A139
F722-A144

Engine Overspeed Shutdown


Engine Timing Calibration invalid

659-06

354-E5

E-T8

Engine Speed abnormal

261-11

658-05

E-T7

RD-18

200-E10

Engine Overspeed Warning

228-11

656-05

120-E4

E-T5

START AID
SOLENOID
1433878

High Fuel Temperature Shutdown

175-03

190-00

ASOS
TIMER

E-T6

RD-16

E361-3

119-E11

110-00

190-08

RD-12

116-A102

A-C36
1552269
382-A42 PK-18
383-A49 GN-18

239-5794

High Engine Coolant Temperature Warning

E362-1

101-A101

RD-12
BK-16
BK-16
BK-14
GN-18
PK-18
WH-18
OR-18
OR-18
BK-18
BK-18

RD-14
RD-12
BK-16
BK-16
BK-14
GN-18
PK-18
WH-18
OR-18
OR-18
BK-18
BK-18

Engine Coolant Temperature short to ground

E361-1

190-15

150-A91
200-A19
200-A97
200-A105
383-A49
382-A42
N757-A21
X862-A82
X862-A81
X863-A84
X863-A85

101-A125
150-A91
200-A19
200-A97
200-A105
383-A49
382-A42
N757-A21
X862-A82
X862-A81
X863-A84
X863-A85

ANALOG REFERENCE

CONNECTOR

H#
G833-A71
R800-A70

ECM BREAKER
6T3644

110-15

190-08

RD-16
RD-8
RD-12
RD-12

AUXILLARY BREAKER
6T3644

Atmospheric Pressure open/short to +batt

108-04

101-A12
101-A88
101-A89
101-A101

118-BB1 RD-8
118-B1 RD-8

Engine Oil Pressure Sensor abnormal rate of change

100-17

RD-8

SPD/TMG SHIELDS
OIL TEMP

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

RD-14

120

94-17

101-A88

40A

INJECTOR 9,11 HS

BLADE, SPADE, RING,


OR SCREW TERMINAL

(+) BATTERY SWITCHED

J1939 DATA LINK

High Fuel Pressure Shutdown

T960-A54
G833-A17

A-C2
2274002

CAT DATA LINK

E096-3

YL-18
WH -18

994-A20

CONTROL PLUS FROM ECM


CONTROL MINUS FROM ECM

101-A125

G857-A40
E963-A29

995-A22

Fuel Pressure short to ground

94-00

C991-A7 PK-18
C984-A72 YL-18

SIGNAL PLUS TO ECM


SIGNAL MINUS TO ECM

RD-8

7 LS
9 LS
5 LS
11 LS
1,3 HS

BU-18
PK-18

LEFT VIEW

101-A87

BK-18
OR-18
GY-16
GY-18
BU-18

T858-A27
T858-A47
T859-A18
T859-A41
T860-A46
T860-A53
T957-A2
T957-A52
T958-A5
T958-A50
T959-A8
T959-A51
T960-A9
T960-A54
T961-A10
T961-A55
T962-A13
T962-A56
X862-A80
X863-A16

SENSOR / ACTUATOR SUPPLY

SMMS BREAKER
9Y0951

PU-18

X863-A16
X862-A80
T858-A47
R747-A14
C967-A25

WH-16

94-04

High Fuel Pressure Derate

YL-18

T962-A56

94-04
E096-2

F421-A23

OR-18

Fuel Pressure open/short to +batt.

94-16

OR-16
WH-16

R800-A70

94-03

High Fuel Pressure Warning

T860-A53
T859-A41

M707-A6

PK-18

94-03
E096-1

PK-18

GY-18
BU-18
BU-18
YL-18
PK-18
WH-18
WH-18
WH-18
WH-18
GN-18
GN-18
GN-18
GN-18
PK-18
PK-18
PK-18
PK-18
PK-18
YL-18
PU-18
PK-18
GY-18
OR-18

Throttle Position signal abnormal

94-15

WH-18

GN-18

YL-18
PK-18

994-A20
995-A22
C967-A25
C984-A72
C991-A7
G828-A3
G828-A28
G828-A36
G828-A38
G829-A4
G829-A31
G829-A35
G829-A37
G833-A11
G833-A43
G833-A69
G833-A44
G833-A71
G846-A1
M707-A6
R746-A26
R747-A14
R800-A70

INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR

74
73

G846-A1 YL-18
G857-A40 YL-18
G858-A39 WH-18
M707-A6 PU-18
R746-A26 PK-18
R747-A14 GY-18

A-C5
1552269
E963-A30
E963-A29
E963-A48

INJECTOR 1 LS
INJECTOR 5,7 HS

76
75

WH-18
G828-A65

PK-18
PK-18
PK-18
PK-18

G833-A45

PK-18

INJECTOR 3 LS

79

G828-A65

G829-A4 GN-18
G829-A31 GN-18
G829-A35 GN-18
G829-A37 GN-18
G833-A11
G833-A43
G833-A69
G833-A44

G833-A45

120
119
118
117
116
115
114
113
112
111
110
109
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
78
77

G828-A3 WH-18
G828-A28 WH-18
G828-A36 WH-18
G828-A38 WH-18

PU-16
YL-16
BR-16
BU-16
GN-16
WH-16
GY-16
WH-16
OR-16

WH-18
GN-18
GY-18

A-C24
1552269
G846-A1 YL-18
G833-A11 PK-18

+8 VOLTS
GROUND
ALARM

T957-F18
T958-F19
T959-F20
T960-F21
T961-F22
T962-F23
T858-F10
T859-F12
T860-F8

A-C3
1552252
T957-A2
T958-A5
T959-A8
T960-A9
T961-A10
T962-A13
T858-A27
T859-A18
T860-A46

OR-16

R746-A26

1
2

SIGNAL
GROUND

GY-16

PU-16
YL-16
BR-16
BU-16
GN-16
WH-16

FUEL DIFFERENTIAL
PRESSURE SWITCH
2122768

SIGNAL
GROUND

COOLANT LEVEL
SENSOR
1656634

REAR VIEW

A-C10
3E3370
G828-A28 WH-18
G829-A31 GN-18
C991-A7 PK-18

OIL TEMPERATURE
SENSOR
1309811

INLET AIR TEMPERATURE


SENSOR
1309811

DIAGNOSTIC CODES

A
B
C

Vs
GROUND
SIGNAL

COOLANT TEMPERATURE
SENSOR
1309811

SPN/FMI

A
B
C

Vs
GROUND
SIGNAL

ATMOSPHERIC
PRESSURE SENSOR
2490094

OIL PRESSURE
SENSOR CONNECTOR
A-C12

VIEW A-A

A
B
C

OIL PRESSURE
SENSOR CONNECTOR
A-C12

A
B
C

OR-18
YL-18
GN-18

Vs
GROUND
SIGNAL

INLET AIR
PRESSURE SENSOR
2668650

OIL TEMPERATURE
SENSOR CONNECTOR
A-C24

STARTER
MOTOR

+5 VOLTS
GROUND
SIGNAL

OIL PRESSURE
SENSOR
2490098

START AID
SOLENOID
CONNECTOR
A-C36

FUEL FILTER

GY-16
GY-16

F-C1
3E8969
PU-16
YL-16
BR-16
BU-16
GN-16
WH-16
GY-16
WH-16
OR-16

GY-16
GY-16
WH-16
WH-16
OR-16
OR-16
PU-16
PU-16
YL-16
YL-16
BR-16
BR-16
BU-16
BU-16
GN-16
GN-16
WH-16
WH-16

G833-A71

SERVICE
CONNECTOR
A-C35

SPEED SENSOR
CONNECTOR
A-C9

FUEL DIFFERENTIAL PRESSURE


SENSOR CONNECTOR
A-C11

T858-F1
T858-F2

SECONDARY ENGINE
SPEED TIMING SENSOR
(CAMSHAFT)
2016616

FUEL PRESSURE
SENSOR
1946725

FUEL TEMPERATURE
SENSOR CONNECTOR
A-C15

(Dimensions: 39 inches x 28 inches)

GY-16

PRIMARY ENGINE
SPEED TIMING SENSOR
(CRANKSHAFT)
2016615

COOLANT LEVEL
SENSOR CONNECTOR
A-C18

30 Page, Color 2,

GY-16
GY-16

INJECTOR HARNESS ODD

ENGINE INTERFACE
CONNECTOR
A-C40

RENR9855-01 VOL 2

T858-J1
T858-J2

STARTER RELAY 2
CONNECTOR
A-C22

INJECTOR
1

YL-16

200-A108

BK-14

200-A109

BK-14

200-A111
F702-A143
200-A112
F722-A144
200-A110
150-A127

BK-14
BK-18
BK-14
BK-18
BK-14
RD-14

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

+8V DIGITAL POWER


DIGITAL RETURN
CAT DATALINK+
CAT DATALINKAIR SHUTOFF

ETHER HOLD IN +

NOTE A: SEE RENR7902 TO PROGRAM EMCP INPUTS AND OUTPUTS.


DIGITAL INPUT DI 1 IS DEDICATED TO EMERGENCY STOP
DIGITAL INPUT DI 2 IS DEDICATED TO REMOTE START/STOP
NOTE B: SEE RENR7941 FOR CDVR INPUTS, OUTPUTS AND SETTINGS
NOTE C: REMOVE THE EXISTING JUMPER "229-SJ5" FROM BATT- TO WIRE UP THE REMOTE ESTOP
NOTE D: EMCP3.3/3.2 ONLY
NOTE E: EMCP3.3 ONLY
NOTE F: ENGINE 40 PIN CONNECTOR INTERFACE
NOTE G: SEE LEBE5255 FOR MODBUS APPLICATIONS
NOTE H: FOR USE WITH OPTIONAL ELECTRICALLY OPERATED BREAKER INSTALLED
NOTE J: SIGNAL TO OPEN THE BREAKER NORMALLY. FAULT TRIP IS ISSUED BY EMCP3
NOTE K: OPTIONAL CIRCUIT BREAKER WITH JACKET WATER HEATER
NOTE L: STANDARD CIRCUIT BREAKER FOR GENERATOR HEATER
NOTE M: RESISTIVE SENDER - USE 1916587 TEMPERATURE SENSOR OTHERWISE CONSULT FACTORY
NOTE N: SEE SHEET "CUSTOMER INTERCONNECT-OPT DEVICES" FOR CONNECTION TO REMOTE DEVICES
NOTE P: DEDICATED OUTPUTS:
RELAY OUTPUT #1 - R01: DEDICATED TO MOTOR STARTER THROUGH ENGINE INTERFACE HARNESS
RELAY OUTPUT #2 - R02: DEDICATED TO ENGINE START/RUN/STOP THROUGH ENGINE INTERFACE
HARNESS (R02 IS AVAILABLE TO THE CUSTOMER CONNECTION AS A NON PROGRAMMABLE RELAY
OUTPUT)
RELAY OUTPUT #3 - R03: DEDICATED TO ENGINE PRELUBE THROUGH ENGINE INTERFACE HARNESS
RELAY OUTPUT #6 - R06: DEDICATED TO AUX RELAY AC-CR2 (CEI ENGINE, EMCP 3.1 ONLY)
DIGITAL OUTPUT #1 - DO 1: DEDICATED TO AUX RELAY "AC-CR2"
NOTE R: ALL THE "DI RTN" ARE JUMPERED TOGETHER AND THEN TIED BACK TO THE BATTNOTE S: SEE RENR7902 TO PROGRAM DISCRETE I/O MODULE INPUTS & OUTPUTS
NOTE T: REMOVE THE 120 OHM RESISTOR CONNECTED B/W TERMINALS CAN2+ & CAN2- BEFORE ADDING CABLE
NOTE U: 236-1158 (WITHOUT FILM) REQUIRES FILM KIT 2606898
236-1159 (INCLUDES STD FILM)
252-7504 (FLUSH MOUNT BOX ASSEMBLY INCLUDES 2361159)
NOTE V: ADD 120 OHM RESISTOR TO THE END-OF-THE-LINE DEVICE AFTER REMOVING FROM THE OTHER END
NOTE W: THE REAR, LEFT AND RIGHT SIDES ARE BASED ON CUSTOMER PREFERENCE FOR LOCATION OF
CONTROLS
NOTE X: PTs ARE USED IN MV (MEDIUM VOLTAGE), BUT IN CASE OF LV (LOW VOLTAGE)
IT IS DIRECT SENSING. SEE SHEET 9 FOR MV WIRING.
NOTE Y: 9-PIN CONNECTOR OF DB-9 TYPE FOR MODBUS RS485 COMMUNICATION TO EMCP3.
NOTE Z: 7-PIN CONNECTOR FOR MODBUS RS485 COMMUNICATION TO SWITCHGEAR & ATS.
NOTE AA: CONFIGURATION PORT. REQUIRES NULL MODEM FOR COMMUNICATIONS.
NOTE AB: ETHERNET PORT FOR CONFIGURATION & MONITORING.
NOTE AC: CONFIGURED BUT NOT USED, AVAILABLE TO BE USED.
NOTE AD: CUSTOMER WIRED AND/OR OPTIONAL COMPONENTS
SHOWN FOR REFERENCE ONLY.
NOTE AE: SOCKETS FOR WIRES G971 AND 200 ON HARNESS
2824359 CONNECT TO HARNESS 2609516 A-C39
AS FOLLOWS:
G971-G7 RD-16 SOCKET 7 ON A-C39
200-G4 BK-16 SOCKET 8 ON A-C39

ETHER HOLD IN ETHER MAN OVERRIDE


E-STOP

THIS DIAGRAM IS FOR THE C32 GENERATOR SET.


(SXC1-UP, WDR1-UP)
DIAGRAM- 260-9515 CH01 DIAGRAM WIRING (ENGINE)
CAN DATALINK-

REFER TO THE APPROPRIATE SERVICE MANUAL FOR TROUBLESHOOTING


SPECIFICATIONS AND SYSTEM OPERATIONS
START/ RUN / STOP
CAN DATALINK SHIELD

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE WITH


KEY IN OFF POSITION AND ENGINE NOT RUNNING
DASH FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS

BATTERY+
CAN DATALINK+
BATTERY+
BATTERY+
BATTERY+

PHANTOM FONT INDICATES OPTION OR ATTACHMENT COMPONENT OR HARNESS.


CUSTOMER WIRING AND OPTIONAL FEATURE WIRING SHOWN ARE RECOMMENDED.

BATTERY+

ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE


FEATURES.

BATTERY-

CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT


REMOVAL.

BATTERYBATTERYTHROTTLE
BATTERYDROOP
BATTERYKEYSWITCH

UNLESS OTHERWISE SPECIFIED, ALL WIRES TO BE 16 AWG OR LARGER.


NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT
CATERPILLAR ENGINEERING APPROVAL.