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SPE 98314

A Breakthrough Fluid Technology in Stimulation of Sandstone Reservoirs


F.E. Tuedor, SPE, Z. Xiao, SPE, M.J. Fuller, SPE, D. Fu, SPE, G. Salamat, SPE, S.N. Davies, SPE, and B. Lecerf, SPE,
Schlumberger
Copyright 2006, Society of Petroleum Engineers

This paper was prepared for presentation at the 2006 SPE International Symposium and Introduction
Exhibition on Formation Damage Control held in Lafayette, LA, 15–17 February 2006.
Traditionally, hydrofluoric (HF) acid-based systems have been
This paper was selected for presentation by an SPE Program Committee following review of
information contained in a proposal submitted by the author(s). Contents of the paper, as
found to be effective in dissolving aluminosilicates in
presented, have not been reviewed by the Society of Petroleum Engineers and are subject to sandstone formations. Depending on the rock mineralogy and
correction by the author(s). The material, as presented, does not necessarily reflect any
position of the Society of Petroleum Engineers, its officers, or members. Papers presented at treatment temperatures, various formulations have been used
SPE meetings are subject to publication review by Editorial Committees of the Society of
Petroleum Engineers. Electronic reproduction, distribution, or storage of any part of this paper
in the industry with mixed results; sometimes leading to rapid
for commercial purposes without the written consent of the Society of Petroleum Engineers is decline in post-treatment production. These formulations are
prohibited. Permission to reproduce in print is restricted to a proposal of not more than 300
words; illustrations may not be copied. The proposal must contain conspicuous usually composed of hydrochloric acid (HCl) and HF at
acknowledgment of where and by whom the paper was presented. Write Librarian, SPE, P.O.
Box 833836, Richardson, TX 75083-3836, U.S.A., fax 01-972-952-9435.
various concentrations, ranging from low strength to high
strength to retarded. Examples of these HCl:HF formulations
Abstract include: 6:1.5, 9:1, and 12:3 systems. In retarded systems, HCl
Challenges in sandstone acidizing still exist, although great is replaced with an organic acid like acetic acid.
improvements have been made in the last decade. Factors that The relatively poor results of conventional systems may be
contribute to these challenges include: multiple types of co- attributed to several reasons. First, there is a high risk of
existing formation damage; uncertain rock mineralogy; secondary and tertiary precipitation in the zones that are not
multiple fluids and pumping stages; complex chemical adequately covered by the preflush due to inadequate fluid
reactions between fluids and formation minerals; and fast volumes due to poor job designs, and inefficient placement in
reaction kinetics at elevated temperatures. Others are: the zones of interest. Second, the main treatment fluid may
inadequate zonal coverage; limited live acid penetration; rock end up in the most permeable zones, leaving the less
deconsolidation due to acid-rock interactions; acid emulsion permeable zones either under-stimulated or unstimulated.
and sludge tendencies; corrosion; and health, safety, and Third, the treatment fluids could deconsolidate acid-sensitive
environmental (HSE) concerns. These factors contribute to the rock in the near-wellbore area and subsequently lead to the
low success rate of sandstone acidizing treatments especially production of formation fines. Additionally, these treatments
in acid-sensitive, and clay- and carbonate-rich sandstone are operationally very complex and time-consuming due to
formations at high temperatures. multiple fluids and stages. These issues are exacerbated at
In this paper, we review some current practices used to higher bottomhole temperatures due to the accelerated reaction
address these challenges in the industry and present a new kinetics and corrosion inhibition difficulties at elevated
multi-pronged approach that would improve the success rate temperatures.
of sandstone acidizing treatments. The system requires the use A number of existing high-temperature sandstone
of a geochemical simulator to “design for success” by acidizing systems were reviewed and a new system developed
selecting the safest fluid for the formation and for optimizing to improve the success rate of these treatments. Extensive
the fluid volumes and injection rates, and a breakthrough fluid laboratory tests were performed, and results reported in this
that uses novel chemistry to simplify treatments and minimize paper, to validate the effectiveness of the system.
the risk of acid-induced formation damage.
Batch reaction studies indicate that the new fluid reacts Conventional Sandstone Acidizing Systems
more slowly with aluminosilicates than conventional mineral A typical sandstone acidizing job that is required to treat a
acids, thus preventing secondary and tertiary precipitates. Core 100-ft production interval would require pumping up to four
flow tests demonstrate that the new fluid prevents the near- different fluids in five treatment stages and twenty-five or
wellbore deconsolidation problems generally experienced with more different pumping steps, depending on the type of
HF-based systems in high-temperature sandstone acidizing diversion technique used; a recipe for operational problems
treatments. These laboratory results were corroborated with and high risk of failure.
field core samples and geochemical simulations, especially In conventional treatments, acid-compatible brine (e.g.,
with high-clay and high-carbonate sandstone formations. NH4Cl) is pumped as a preparatory flush (Brine Preflush) to
Extensive laboratory tests also demonstrate that the fluid help remove and dilute acid incompatible species (e.g., K+ or
results in less emulsion and sludge tendencies; lower corrosion Ca2+). The function of the HCl Preflush is to remove as much
rate to tubulars and equipment; better HSE footprint due to its of the calcites as possible, prior to injection of the HF-based
almost neutral pH; and better tolerance to damage and acid. The function of the main treatment fluid, which is
formation uncertainties. usually HF-based, is to dissolve the clays and fines that may
2 SPE 98314

be plugging the pore spaces and impairing production. The and sludge problems still result from the incompatibilities
overflush or postflush displaces the spent acid and reaction between certain formation fluids and the conventional acid
products away from the critical matrix and maintains a low pH systems.
in order to minimize prevent secondary precipitation. An alternative approach uses chelating agents as the main
Generally, due to uncertainties in the mineralogy of the treatment fluid. Frenier6 and Ali7 have both demonstrated that
rock and damage, and unpredictable fluid placement, the formulations based on the hydroxyethlaminocarboxylic acid
correct volume of the HCl Preflush may not be available to (HACA) family of chelants could be used to effectively
dissolve the calcites in the matrix. This could lead to the stimulate both carbonates and sandstone formations at high
formation of an insoluble calcium fluoride (CaF2) precipitate temperatures. These systems, however, require multiple stages
as shown in Equation (1) and thus secondary damage to the and are more effective in high-carbonate and low-clay content
formation. Other damaging products of the reaction between formations.
the HF-based fluids and the minerals, 1 include hydrated silica
from the secondary reaction of HF in Equation (2) and The New Sandstone Acidizing System
aluminum leaching in Equation (3), and ferric chloride in The new sandstone acidizing system is based on a newly
Equation (4). developed chelating agent that is very tolerant of high content
of both carbonates and aluminosilicates, and iron- and zeolite-
2HF + CaCO3 Æ CaF2 + CO2 + H2O…………………………(1) bearing minerals. It is designed to effectively treat high
temperature sandstone formations. It is particularly useful in
2SiF6-2 + 16H2O + Al4Si4O10(OH)8 Æ treating multi-layered production intervals that may have
uncertain rock and damage mineralogies between the layers.
6HF + 3AlF2 + +10OH-1 + Al+3 + 6 SiO2.2H2O..…….…………(2)
The new system is pumped as a single fluid compared to
12H+ + Al4Si4O10(OH)8 Æ
current systems that require several stages of preflush, main
fluid, and overflush. Other high-temperature sandstone
4Al+3 + 2 H2O + 4 SiO2.2H2O………………..………………(3) acidizing challenges addressed by the new system are:
corrosion of the tubulars due to exposure to acidic fluids due
6H+ + Fe2O3 Æ 2FeCl3 + 3H2O……………………………(4) to its mild pH; and emulsion and sludge formation. This
system addresses the fluid-related shortcomings, and reduces
In addition to the potentially damaging precipitates from the risk, of conventional multi-stage systems.
the reaction products, it is generally understood that it can be The new system, which has been very effective in
extremely difficult, expensive, and sometimes impossible, to stimulating Berea sandstone and field cores at high
achieve the desired corrosion protection time with temperatures up to 375oF, shows reaction kinetics that are
conventional systems at bottomhole temperatures above retarded compared to inorganic acid:HF systems. This
310oF. In some cases, very high corrosion inhibitor loadings breakthrough technology has the benefits of:
may be required to protect well tubulars made out of high
chrome steel. Lastly, high strength HF-based systems could • Increased production and success rate of sandstone
sometimes deconsolidate or deform high clay content rocks. acidizing treatments
• Reduced risk of secondary and tertiary precipitation
High Temperature Systems • Reduced well and surface equipment repair costs due to
Several approaches have been used to address high corrosion damage
temperature sandstone acidizing challenges in the past2. These • Operational simplicity
involve the use of both HF and non-HF systems. The HF- • Better HSE footprint on location
based systems include retarded acids like organic acid:HF, and • Improved image of the industry
aluminum chloride (AlCl3):HF systems3 to slow down the
reaction kinetics. The non-HF systems include the use of a In addition to minimizing the treatment risk and simplifying
phosphonic acid-based system to reduce the risk of insoluble the solution using a novel chemistry, it is essential to properly
precipitates from HF-based reactions and reduce the HSE divert the fluids using effective placement techniques. The
hazards of these treatments.4,5 new system is compatible with commonly used mechanical
Whilst these methods address the issue of secondary and and chemical diversion techniques including foam and
tertiary precipitation, there is no single system that addresses viscoelastic surfactants. The treatments may be bullheaded or
all the above-listed factors that contribute to the poor success pumped through coiled tubing.
rate of high-temperature sandstone acidizing treatments. The
risk of inadequate volumes of preflush leading to CaF2 Job Design and Fluid Volume Optimization. This done with
precipitation still exists in some cases, while problems of the aid of a powerful geochemical simulator that determines
shallow acid penetration due to the aggressive nature of the the optimum formulation of the fluid based on its ability to
HF-based systems, and inadequate damage removal and hence remove identified formation damage, reduce skin, and
low skin reduction, still persists. Additionally, high minimize the risk of secondary precipitation. The simulator
concentrations of corrosion inhibitors are usually required to also optimizes treatment volumes and pumprates to ensure
protect well tubulars at very high temperatures at a high cost, sufficient volumes of fluid are pumped to achieve the desired
with a potentially negative effect on the performance of other skin reduction results. Additionally, the simulator enables the
acidizing additives and the formation. Furthermore, emulsion user to compare various fluid systems and pumping schedules
SPE 98314 3

(for example, volumes, rates of injection, shut-in times), and Corrosion Tests. Comparative corrosion tests were run
to run sensitivity analysis various job design parameters until between conventional sandstone acidizing systems and the
an optimal design is achieved. new system using standard fluid compatibility and emulsion
The rock mineralogy that is used to calibrate the simulator testing procedures.
is obtained from X-Ray powder Diffraction (XRD) analysis of
field core samples or from Elemental Capture Spectroscopy Emulsion Test. A heavy crude oil sample from the field was
logs. The computed minerals and mineral groups from these tested with both HF system 1 and the new system to see their
measurements include total clay, total quartz-feldspar-mica, emulsion tendencies at 185oF.
total carbonate, total salt, total pyrite, total siderite, total coal,
and total anhydrite.8 Results and Discussion
Details of the geochemical simulator have been previously Batch Reaction Tests. Three acid systems reaction results
published and presented.1, 9 with kaolinite/calcite (65g/5g) mixture at 212oF are shown in
Figures 1 and 2. As the acids spent, both HF-based systems
Experimental precipitated CaF2 while the new system showed increasing
Batch Reaction Tests. These tests were performed using Ca2+ concentration because of its slower dissolution rate and
several minerals with properties shown on Table 1. The greater Ca2+ chelation capacity. At 212oF, the reaction rate of
minerals were crushed in a plastic bag, and then ground to a the new system with kaolinite in the mineral mixture is about
fine powder using a mortar and pestle. Selected samples were 25% that of HF system 1. Additionally, the new system
subjected to XRD analysis. The fluid/mineral ratio was 9/1 by showed much less silica precipitation tendency than HF
weight. Slurry reactor tests consisted of 70 g of powered test System 1.
material and 600 g of solvent. The effluents were filtered
through a 0.2-filter before dilution with DI water and analysis Coreflood Tests with Berea Core. In order to compare the
using inductively coupled plasma spectrometer (ICP) for the new system and other acids in homogeneous stimulation of
ions in solution. formation, 2” sectional pressure differential data were
monitored along the 6” long core plugs. The permeabilities
Coreflood Tests. These tests were conducted using the new corresponding to these sections are defined as k1, k2, and k3
system on both Berea sandstone and field core samples. Table and the total permeability is kt.
2 shows the Berea core mineralogical composition that was As shown in Figure 3, for the same total stimulation ratio
obtained from the XRD analysis. of kt/k0 = 1.5, HF systems 1 and 2 had the most stimulation
Berea Core. In order to compare the new system and other effect on the first 2” section; resulting in lower stimulation
acids in homogeneous stimulation of formation, 2” sectional ratio in section 2 and additional damage in section 3. The new
pressure differential data were monitored along the 6” long system on the other hand, showed a more homogeneous
core plugs. The permeability figures corresponding to these stimulation of all three sections. Figure 4 shows that HF
sections are defined as k1, k2, and k3 and the total permeability system 1 disintegrated the rock, while the rock sample that
is kt. The test conditions and procedures for this test are was treated with the new system maintained its integrity.
summarized on Table 3.
Damaged Field Cores. Field core A was damaged by fines
as described in Table 4, using a procedure that was previously Coreflood Tests with Damaged Field Core.
presented.10 The damaged core was then treated by flowing 15 Field Core A. The final permeability was higher than
original permeability without fines migration damage, as
pore volumes of the new system at 210oF.
Field Core B that had original permeability 21mD, was shown in Figure 5.
Field Core B. The results are shown in Figure 6. The mud
artificially damaged by a drilling fluid containing 20ppb drill
damage was completely removed after treating with the new
solids (ground core) at 250oF and 100psi overbalance. The
filter cake on the damaged core was then scratched off and a system and the final permeability was even higher than the
original undamaged permeability.
core flow test conducted.
Field Core C was treated with three different fluids Field Core C. Figure 7 summarizes the test results. The
respectively, i.e., HF system 1, HF system 2, and the new cores treated by HF systems 1 and 2 were further damaged
instead of being stimulated (only 30% and 80% of the original
system.
High Temperature Case. The above-stated procedures permeability regained respectively). The new system, on the
other hand, resulted in 110% regained permeability.
were also applied to a core sample from a field with a
High Temperature Case. Figure 8 shows that at a high
bottomhole temperature of 300oF.
temperature of 300oF, the new system was effective at
removing damage in rocks that had carbonate content of 30%
Geochemical Simulation. Batch reaction data was
and 12%.
accumulated in the geochemical simulator and, based on the
core flow tests, the specific surface area of various minerals
was calibrated to perform further geochemical simulation of Geochemical Simulation. The geochemical simulator
the fluid under various formation conditions. A sensitivity software was used to estimate the skin reduction of the fluid
analysis was then performed using various rock and treatment on this formation over a range of temperatures.
parameters, which included fluid formulation, mineralogy, Case 1: A plot of the skin reduction (as a percentage of the
temperature, pump rate, and fluid volume. initial skin value) against temperature is shown on Figure 9.
4 SPE 98314

Subsequent experiments were also conducted using the HF with the geochemical simulator, addresses three success
system 1, and two other systems used in the industry. The factors for sandstone acidizing treatments; “design for
results show that the new system consistently outperforms success”, simplify the solution, and reduce the treatment
other commercial acidizing systems at temperatures above risk.
200ºF.
Case 2: The impact of fluid placement on the treatment Acknowledgement
results was also simulated. Figure 10 shows that a properly The authors acknowledge the support and permission of
executed HF system 2 treatment on this formation would need Schlumberger management for the writing and publication of
100 gal/ft of acid preflush. Assuming only 30 gal/ft of the this paper. Special thanks to Dawn Alamia and the
preflush was effectively placed, the simulator demonstrates Schlumberger North America client support laboratory for the
that the skin would increase, instead of decrease, due to the testing and the analytical data produced for this project.
generation of CaF2 from the reaction between HF and the
undissolved CaCO3. On the contrary, the new system, which is Nomenclature
very tolerant of high amounts of carbonates, showed HF system 1 = 9:1 HCl: HF system
impressive skin reduction regardless of the preflush volume. HF system 2 = Organic acid: HF system
HF system 3 = Boric acid-based system
Corrosion Test. The new system showed extremely low
corrosion rates on a variety of metal samples through the References
temperature range of interest (200-375ºF), as shown on Figure 1. Hartmann, R.I. et al.: “Acid Sensitive Aluminosilicates:
11. The low corrosion rates, which were visibly below the Dissolution Kinetics and Fluid Selection for Matrix Stimulation
acceptable corrosion rate of 0.05 lb/ft2, were achieved with a Treatments,” paper SPE 82267 presented at the 2003 SPE
low loading (1% w/w) of A272 corrosion inhibitor. The European Formation Damage Conference. The Hague, The
Netherlands.
system was also able to protect a 25CRW125 steel against
2. Rae, P. and Di Lullo, G.: “Matrix Acid Stimulation: A Review of
corrosion at test conditions of up to 375ºF, as shown on the State-Of-The-Art”, paper SPE 82260, presented at the 2003
Figure 12. This was achieved without the aid of a corrosion SPE European Formation Damage Conference. The Hague, The
inhibitor in the system. This is not feasible with most Netherlands.
commercial acid systems. 3. Gdanski, R.D.: “AlCl3 Retards HF Acid for More Effective
Stimulation,” OGJ (1985) 110-115
Emulsion Test. The results of the emulsion tests using the 4. Martin, A.N.: “Stimulating Sandstone Formations with non-HF
new system and a field crude sample are summarized on Treatment Systems,” paper SPE 90774 prepared for presentation
Table 5. The results show that whereas it took about 120 at the 2004 SPE Annual Technical Conference and Exhibition.
Houston, September 26 - 29
minutes for the new system to completely separate from the
5. O’Driscoll, K., et al.: “A Review of Matrix Acidizing Sandstones
oil/acid mixture, only 75% separation was achieved with the in Western Siberia, Russia,” paper SPE 94790 at the 2005 SPE
HF system 1after 240 minutes. European Formation Damage Conference. The Hague, The
Netherlands.
Scanning Electron Microscopy (SEM). SEM images that 6. Frenier,W., et al.: “Hot Oil and Gas wells Can Be Stimulated
clearly show the ability of the new system to remove clay Without Acids,” paper SPE 86522 presented at the 2004 SPE
damage have previously been presented.7 International Symposium and Exhibition. Lafayette, Feb. 18 –20.
7. Ali, S.A., et al.: “Stimulation of High-Temperature Sandstone
Conclusions Formations from West Africa with Chelating Agent-Based
(1) Laboratory tests have shown that the new system is an Fluids”, paper SPE 93805, presented at the 2005 SPE
effective chelant-based formulation for matrix stimulation European Formation Damage Conference. The Hague, The
of challenging sandstone reservoirs with BHST between Netherlands.
200-300ºF 8. Grau, J. A., et al.: “A geological model for gamma-ray
(2) Field core tests have demonstrated that the system can be spectroscopy logging measurements,” Nuclear Geophysics
effective in treating formations that have medium to high (1989) Vol. 3, No. 4, p. 351–359.
clay and/or calcite content. 9. Ziauddin, M., et al.: “The Use of a Virtual Chemistry Laboratory
(3) Geochemical simulations show that the new system is for the Design of Matrix Stimulation Treatments in the Heldrun
able to decrease skin in all the simulated cases. Its ability Field,” paper SPE 78314 presented at the 2002 SPE European
Petroleum Conference. Aberdeen, Scotland
to react with both carbonates and clays results in a large
10. Devine, C.S., Ali, S.A., and Kalfayan, L.J.: “Method for Proper
skin reduction, though it dissolves less clay than most HF Treatment Selection, ” Journal of Canadian Petroleum
high-strength HF-based systems. Technology (July 2003)54-61.
(4) The new system requires little or no corrosion inhibition
due to the near-neutral pH of the fluid. This also makes it Metric Conversion Factors
safer to handle, resulting in a lesser HSE footprint on °F (°F . 32)/1.8 = °C
location. in. 2.54* E + 00 = cm
(5) The new sandstone acidizing system is compatible with lbm 4.535 924 E . 01 = kg
many formation fluids, resulting in less emulsion and psi 6.894 757 E + 00 = kPa
sludge problems.
(6) The new sandstone acidizing system, when combined *Conversion factor is exact.
SPE 98314 5

TABLE 1 – MINERAL PROPERTIES FOR BATCH REACTION TESTS

Mineral Formula MW Structure Si/Al Ratio


Analcime Na2O.Al2O3.4SiO2.2H2O 343 Molecular sieve 2

Kaolinite Al2Si2O5(OH)4 258 Layered 1

Chlorite (Mg(Fe))5Al2Si3O10(OH)8 556 Layered 2

Illite (K,H)Al2(Si,Al)4O10(OH)2 Varies Layered 1-2

Albite NaAlSi3O8 278 Chains of 4 member rings 3

Montmorillonite Ca0.17Al2.3Si3.7O10(OH)2 257 Layered 2

Muscovite KAl3Si3O10(OH)2 398 Layered 1

TABLE 2 – MINERALOGY OF BEREA CORE SAMPLE

Mineral Composition (wt%)

Illite 2

Kaolinite 2

Ankerite 0

K-Feldspar 21

Albite 4

Quartz 70

TABLE 3 – TEST CONDITIONS AND PROCEDURES FOR BEREA CORE SAMPLE

Test Parameters HF System 1 HF System 2 New System

Core Size (inch) 1” diameter 6” long 1” diameter 6” long 1” diameter 6” long

Flow Rate (cc/min) 5.0 5.0 5.0

Confining/Back Pressure (psi) 2500/1000 2500/1000 2500/1000

Temperature (oF) 210 250 210 and 250

Flow Sequence
Initial Permeability 5%NH4Cl 5%NH4Cl 5%NH4Cl
Preflush 15%HCl (15PV) 15%HAc (15PV) New System to k/k0=1.5
Main Treatment HF System 1 to k/k0=1.5 HF System 2 to k/k0=1.5 5%NH4Cl
Postflush 5%NH4Cl (15PV) 5%NH4Cl (15PV)
Final Permeability 5%NH4Cl 5%NH4Cl
6 SPE 98314

TABLE 4 – TEST CONDITIONS AND PROCEDURES FOR FIELD CORE SAMPLES


Test A B C
Core Size (D/L, inch) 1”/6” 1”/3” 1”/4.5”
Flow Rate (cc/min) 1.5 1.0 2.0
Confining/Back Pressure (psi) 2500/1000 2500/1000 2500/1000
o
Temperature ( F) 210 250 260
Mineralogy
Quartz 62 83 60
Feldspar 8 1 10
Carbonate 11 1 10
Clays 19 15 20
Flow Sequence
Damage -10cc/min to fines damage -16hrs mud damage -As received
Initial Permeability -5%NH4Cl -5%NH4Cl -5%NH4Cl
Treatment -New System (15PV) -New System (30PV) -New System (30PV)
Final Permeability -5%NH4Cl -5%NH4Cl -5%NH4Cl

TABLE 5 – EMULSION TEST RESULTS

Percentage of Separation (%)


Time (min) HF System 1 New System

0 64 79

30 65 80

60 67 82

90 69 85

120 71 88

150 72 91

180 74 94

240 77 100
SPE 98314 7

Al-HF System 1 Al-New System Si-HF System 1


Si-New System Al-Old Chelant Si-Old Chelant
16000 900
14000 800

Si Concentration (ppm)
Al Concentration (ppm)

Al-Old Chelant (ppm)


12000 700
600
10000
500
8000
400
6000
300
4000 200
2000 100
0 0
15 30 60 120 240
Time (min)

Figure 1 - ICP analysis of solution during slurry reaction of the new system showing kaolinite dissolution at
o
212 F

Al-HF System 1 Ca-HF System 1 Al-New System


Ca-New System Si-HF System 1 Si-New System
20000 1400
18000
1200
Si Concentration (ppm)
Concentration (ppm)

16000
14000 1000
Al and Ca

12000 800
10000
8000 600
6000 400
4000
200
2000
0 0
15 30 60 120 240
Time (min)

Figure 2 - ICP analysis of solution during slurry reaction of the new system showing clay/calcite dissolution
8 SPE 98314

8
Total k1/k0 k2/k0 k3/k0
7

6
Stimulation ratio

0
New System HF System 1 New System HF System 1
210 degF 250 degF

Figure 3 – Comparison of the stimulation ratios of 2 different systems shows homogeneous dissolution by the
new system

Figure 4 – Photo showing rock deconsolidation with HF system 1 on the left compared to the sample on the right
that maintained its integrity with the new system.
SPE 98314 9

60

50
Permeability (mD)

40

30

20

10

0
Untreated Core Fines Migration Treated with New
Damage System

Figure 5 – Field core (A) showing damage removal by the new system

25

20
Permeability (mD)

15

10

0
Untreated Core Damaged Core Treated with New
System

Figure 6 – Field core (B) showing drilling mud damage removal by the new system
10 SPE 98314

120

100

Regained Permeability
80

60

40

20

10PV Acetic Acid + 10PV Acetic Acid + 30 PV New System


20PV HF System 2 + 20PV HF System 3 +
20 PV NH4Cl 20 PV NH4Cl

Core Sample A Core Sample B Core Sample C

Figure 7 – Comparison of damage removal by three systems on three core samples showing the effectiveness of
the new system

5
30% 12%
acid-soluble acid-soluble 4
4
Permeability (md)

3
k(initial)
k(final)
2

1.1
1 0.67

0.01
0
New System New System

o
Figure 8 - Summary of linear coreflood test results of high and medium carbonate-content rock samples at 300 F
showing effectiveness of the new system at high temperatures.
SPE 98314 11

50

Skin Reduction (%) New System


25

HF System 3
0
HF System 2
HF System 1

-25
200 250 300 350
Temperature (°F)

Figure 9 – Geochemical simulator output showing the ability of the new system to achieve a high reduction in
o
skin even at temperatures of up to 350 F whereas other systems’ performance tend to decline at temperatures
o
above 200 F.

30
New System
20
Skin Reduction(%)

10

-10 HF System 2
-20

-30
0 50 100 150
Volume (gal/ft)

Figure 10 – Geochemical simulator output showing the negative impact of pumping inadequate volumes of
preflush with HF System 2. The new system does not need any acid preflush.
12 SPE 98314

0.04
13 Cr N80 HS80
0.035

Corrosrion Rate (lb/ft2)


0.03

0.025

0.02

0.015

0.01

0.005

0
225 275 325 375
Temperature (degF)

o
Figure 11 – Corrosion tests results showing the effectiveness of the new system at temperatures up to 375 F

Acceptable Corrosion Rate = 0.05


0.05
Corrosion Rate (lb/ft2)

0.04

0.03

0.02

0.01

0
0% 0.5% 1%
Corrosion Corrosion Corrosion
Inhibitor Inhibitor Inhibitor

Figure 12 – Corrosion tests results showing the new system is able to protect 25CRW125 steel for up to 12 hours
o
at a temperature of 375 F without the aid of a corrosion inhibitor. A low concentration of inhibitor is required to
achieve a longer protection time.

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