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Bonding systems

Agnieszka Pacyk PhD,DDS

Adhesion

Advantages of Adhesion

!
!

Help offset polymerization shrinkage


" reduce marginal leakage
staining
sensitivity
caries
Adhesion
" conservation of
tooth structure
" internal splinting
Esthetic restorations

Indications for Adhesion

!
!
!

Direct resin composite restorations


" caries, fractures, reshaping, masking
Bond all-ceramic restorations
" veneers, inlays, onlays, crowns
Bond amalgam

Indications for Adhesion

!
!
!
!
!

Pit and fissure sealants


Orthodontic brackets
Treat dentinal hypersensitivity
Core build-ups
Repair fractured porcelain and composite

Basic Mechanism of Adhesion


(resin-based)

Exchange process
" replacement of minerals
from hard tissue
" by resin monomers
micromechanically interlocked

Primarily mechanical
" retentive interlocking

Variations in Tooth Structure

Enamel
" more predictable bonding
more homogeneous structure
higher inorganic content
higher surface energy
Dentin
" less predictable bonding
higher variability
higher organic content

Enamel Composition

Primarily inorganic
" hydroxyapatite
By volume

Inorganic
86%

Organic
2%
Water
12%

Enamel Bonding

!
!

Developed by Buonocore-1955
Etching
" various acids
traditionally phosphoric acid
" creates micropores
5 50 microns deep
" increases surface energy
" increases wettability

Surface Wetting

!
!

Tooth surface
contamination
" saliva, smear layer
Clean surface
" increase surface energy
" decrease contact angle

Enamel Bonding

Low-viscosity monomers
" examples
Bis-GMA
UDMA
TEGDMA
HEMA
Predictably high bond strengths
" > 20 MPa

Dentin Structure

!
!
!
!
!

Dentin composition
Dentinal tubules
Changes in dentin
structure
Smear layer
Dentinal wetness

Dentin Composition

Inorganic
50%

Organic
25%

By volume

Water
25%

Dentinal Tubules

!
!

Radiate from pulp


Largest near pulp
" 2.5 microns at pulp

" 0.8 microns at DEJ


Concentrated near pulp
" 45,000/mm2 at pulp
" 20,000/mm2 at DEJ

Tubule Composition

!
!
!
!

Peritubular dentin
" surrounds tubule
" hypermineralized
Intertubular dentin
" between tubules
" less mineralized
Odontoblastic process
Dentinal fluid

Changes in Dentin Structure

Sclerotic
" normal aging
" abrasion

" erosion
Reparative
" caries
" dental procedures

!
!

Hypermineralization
Less receptive to bonding

Smear Layer

Produced by
instrumentation

Composition
" cut dentin debris
" bacteria

Reduces dentin
permeability
" 86%

Smear Layer

!
!
!

Thickness
" 0.5 - 5.0 microns
Will not wash off
Weak bond to tooth
" 2 3 MPa

Very soluble
" weak acids

Dentinal Wetness

Increases
" dentinal depth
" removal of smear layer

Historically, more difficult


to bond

Dentin Bonding

Development
" seven generations
" chronologic

Classification

First Generation
(1950-1970s)

!
!

Hydrophobic monomers
Very low bond strengths
" 2 to 3 MPa

First commercial dentinal adhesive


Cervident - SS White (1965)
claimed chemical bond to calcium
"

retention only 50% at 6 months


Class 5

Second Generation
(late 70s to mid 80s)

!
!

Phosphorous-ester monomers
"
enhanced surface wetting
"
claimed chemical bond to calcium
"
smear layer predominately intact
fear of etching dentin
Low bond strengths
" 5 to 6 MPa
Retention 70% at 1 year
" Class 5

Third Generation
(mid-80s)

Mechanism of action
" mildly acidic hydrophilic monomer
" modified/altered smear layer

!
!

Moderate bond strengths


Improved short / long term success

Fourth Generation
(early 1990s)

Multi-step
" condition dentin
remove smear layer
" primer
" adhesive

High bond strengths


" Retention 98 to 100 % at 3 yrs
Class 5

Fifth Generation
(late 1990s)

Attempt to simplify
" reduce number of bottles
combined primer and adhesive

High bond strengths

Sixth Generation
(late 1990s)

Combined conditioner and primer


" moderate bond strengths

Combined conditioner, primer and adhesive


" lower bond strengths

Seventh Generation
(most recent)

All-in-one adhesives
" combined conditioner,
primer and adhesive

!
!

" one-step
No mixing
Low bond strengths

Currently Available Generations

!
!
!

Fourth Generation
" Three-step Etch & rinse
Fifth Generation
" Two-step Etch & rinse
Sixth Generation
" Two-step Self-etch
" One-step Self-etch
mix
Seventh Generation
" One-step Self-etch
no mix

Classification of Newer Systems

!
!

Interaction with tooth surface


Number of clinical application steps
1) Etch & rinse (i.e., total-etch)
2) Self-etch
3) Resin-modified glass ionomer

Steps in Forming Good Adhesion


(1) Clean adherend

(2) Good wetting

(3) Intimate adaptation

(4) Bonding

+
physical chemical
bonding bonding

(5) Good curing

mechanical
bonding

Etch & Rinse (Two-Step)

!
!

Conditioner
Combined primer and adhesive
" higher technique sensitivity
higher solvent-to-monomer ratio
risk of applying too thin
apply multiple layers
Examples
" Single Bond
" Optibond Solo Plus
" Prime & Bond NT

Pros/Cons of Etch & Rinse

!
!
!
!

Separate acid etch


" good enamel etch pattern
Potential to over-etch dentin
" except sclerotic dentin
Post-conditioning rinse necessary
" sensitive to level of dentin wetness
Multiple long-term clinical studies available

Dentine Bonding: Principle Steps

Prepared Dentine covered with a Smear Layer


Smear Layer
Smear Plug

Tubulus

Dentine Bonding: Principle Steps

Treatment of the Smear Layer


No Conditioning

Modifying

Conditioning

Dentine Bonding: Principle Steps

Infiltration / Penetration of wet Dentine


Adhesive

Smear Layer
Smear Plug

Tubulus
Dentine

Conditioned Dentine

Total Etch Technique


One Layer
Apply ample
amounts, leave
undisturbed 20 - 30
sec

Dentine Bonding: Principle Steps


Wetting and Priming

hydrophob

hydrophilic

Dentine Bonding: Principle Steps

Evaporation of the Solvent

Smear Layer
Smear Plug

Tubulus
Dentine

Conditioned Dentine

Total Etch Technique


One Layer
Apply ample
amounts, leave
undisturbed 20 - 30
sec

Remove
solvent with airsyringe and
soft blow

Dentine Bonding: Principle Steps

Curing of the Adhesive

Smear Layer
Smear Plug

Tubulus
Dentine

Conditioned Dentine

Total Etch Technique


One Layer
Apply ample
amounts, leave
undisturbed 20 - 30
sec

Remove
solvent with airsyringe and
soft blow

Light-cure
10 - 20
sec

Prime&BondNT : Interaction with


Dentine

Dentine Bonding
Wet Dentine after Conditioning with Phosphoric Acid

Water within Collagen Fibres

Hybrid layer

Dentine

Dentine Bonding
Nanofiller Distribution of Prime&BondNT

Bonding layer

Nanofiller
Hybrid layer

Dentine

Tag

Age
4 y Marg. Integrity
A Marg. Discoloration
A Sec. Caries
A

47
U Micheely, CP Ernst, IADR Washington 2000

Development of Adhesives
Total-Etch Adhesives

Etch/Prime/Bond

Self-Etching Adhesives

Etch/Prime&Bond Etch&Prime/Bond

Etch&Prime&Bond

Faster & Easier

Self-Etch Adhesives
Etch&Prime/Bond
Two-Parts: 2 Steps

Etch&Prime&Bond
Two-Parts: 1 Step

ClearFil SE

Prompt-L-Pop
Xeno III

Self-Etch Adhesives: Acidic Monomers

Etch&Prime/Bond
Two-Parts: 2 Steps
Clearfil SE

Prompt L- Pop

O
H2 C C (C H3 ) C O2 (C H2 )n O

Etch&Prime&Bond
Two-Parts: 1 Step

P OH
OH

O
RO P
OH

Xeno III

O
OH

RO P

OR

O
O

O O O

OH

R : H2 C C (C H3 ) C O 2 (C H2 )n

O O

Pyro-EMA

Pros/Cons of Self-Etch

Good dentin conditioning


" simultaneous infiltration
depth of demineralization

!
!
!

Possible reduction in post-op sensitivity


No post-conditioning rinse
" not sensitive to level of dentin wetness
Reduced application time

Pros/Cons of Self-Etch

!
!
!
!

Limited clinical indications


Limited clinical data
Relatively lower bond strengths to enamel
Many require refrigeration

2009-10-07

PROPERTIES

Casting alloys for metallic


restorations. Corrosion

Biocompatibility
Corrosion Resistance
Tarnish Resistance
No Allergenic Components in Casting Alloys
Aesthetics
Thermal Properties
Melting Range
Compensation for Solidification

Monika ukomska-Szymaoska, DDS, PhD

PROPERTIES
Strength Requirements
Fabrication of Cast Prostheses and
Frameworks
Castability
Finishing of Cast Metal
Porcelain Bonding
Economic Considerations
Laboratory Costs

Corrosion
Corrosion is the physical dissolution of a
material in an environment.
Corrosion is a chemical reaction between the
material and its environment.
Corrosion is highly undesirable, as it weakens
materials and may lead to fracture.
The corrosion products may react adversely
with the biological environment.

Biocompatibility
The material must tolerate oral fluids and not
release any harmful products into the oral
environment.

Corrosion Resistance
Corrosion resistance is derive from the
material components being either too noble
to react in the oral environment (e.g., gold
and palladium) or by the ability of one or
more of the metal elements to form an
adherent passivating surface film, which
inhibits any subsurface reaction (e.g.,
chromium in Ni-Cr and Co-Cr alloys and
titanium in commercially pure titanium [CP Ti]
and in Ti-6A1-4V alloy).

2009-10-07

Corrosion - types

Dry Corrosion
Wet Corrosion
Galvanic Corrosion
Crevice Corrosion

Tarnish

Tarnish
Tarnish is a thin film of a surface deposit or an
interaction layer that is adherent to the metal
surface.
Tarnish is a surface discoloration due to the
formation of hard and soft deposits, e.g.
sulphides and chlorides.

Allergenic Components
in Casting Alloys

These films are generally found on gold alloys


with relatively high silver content or on silver
alloys.
Tarnish does not cause a deterioration of the
material itself, but can be unsightly; it is easily
removed from the surface by polishing the
metal.

Aesthetics

Thermal Properties
For metal-ceramic restorations, the alloys or
metals must have closely matching thermal
expansion to be compatible with a given
porcelain and they must tolerate high
processing temperatures.

2009-10-07

Melting Range

Compensation for Solidification

The melting range of the alloys and metals for


cast appliances must be low enough to form
smooth surfaces with the mold wall of the
casting investment (gypsum-bonded,
phosphate-bonded, ethyl silicate-bonded, and
other specialty types).

To achieve accurately fitting cast inlays, onlays,


crowns and more complex frameworks or
prostheses, compensation for casting shrinkage
from the solidus temperature to room
temperature must be achieved either through
computer-generated oversized dies or through
controlled mold expansion. In addition, the fit of
a cemented prosthesis must be tailored to
accommodate the layers of bonding adhesive
and the luting cement.

Strength Requirements
The elastic moduli of many base metal alloys
are considerably greater than those for other
alloys, especially the gold-based alloys.
Co-Cr
Ni-Cr
CP Ti
Pd-based alloys
Au-based alloys

125-220 GPa
145-190 GPa
117 GPa
110-135 GPa
75-110 GPa

Castability
To achieve accurate details in a cast
framework or prosthesis, the molten metal
must be able to wet the investment mold
material very well and flow into the most
intricate regions of the mold without any
appreciable interaction with the investment
and without forming porosity within the
surface or subsurface regions.

Fabrication of Cast Prostheses and


Frameworks
The ease with which a material is fabricated
determines its ultimate commercial
success.

Finishing of Cast Metal


Cutting, grinding, finishing, and polishing of some
metals is quite demanding, and extra time is required
to produce a satisfactory surface finish.
Hardness, ductility (percent elongation), and ultimate
strength are important properties in this regard. The
hardness of an alloy is a good primary indicator of
cutting and grinding difficulty, and this property varies
widely among the current casting metals.
For example, Co-Cr and Ni-Cr alloys are quite hard
compared with other metals (Co-Cr, 450 to 650; Ni-Cr,
330 to 400)

2009-10-07

Porcelain Bonding

Economic Considerations

To achieve a sound chemical bond to ceramic


veneering materials, a substrate metal must
be able to form a thin, adherent oxide,
preferably one that is light in colour so that it
does not interfere with the aesthetic potential
of the ceramic.

The cost of metals used for single-unit


prostheses or as frameworks for fixed or
removable partial dentures is a function of the
metal density and the cost per unit mass.

Laboratory Costs
The metal cost is a major concern for the
dental laboratory owner who must guarantee
prices of prosthetic work for a certain period
of time.

NOBLE AND PRECIOUS METAL ALLOYS


Noble - very resistant to corrosion and
precious - expensive
The noble metals are considered to be gold,
platinum, rhodium, ruthenium, iridium and
osmium, whereas silver and palladium are
generally referred to as the precious metals.

Classification of Casting Ceramic Prostheses


and Metals for Full-Metal Partial Dentures
and Metal-prostheses

Alloy Classification of the American


Dental Association

Metal type

All-Metal
prostheses

Metal-Ceramic
prostheses

Partial denture
frameworks

Must contain > 40 wt% Au and > 60 wt% of


noble metal elements (Au, Pt, Pd, Rh, Ru, Ir,
Os)

High Noble (HN)

Au-Ag-Pd
Au-Pd-Cu-Ag
HN Metal-Ceramic
Alloys

Pure Au (99.7 wt%)


Au-Pt-Pd
Au-Pd-Ag
(5-12wt%Ag)
Au-Pd-Ag (>12 wt% Ag)
Au-Pd

Au-Ag-Cu-Pd

Noble

Must contain > 25 wt% of noble metal


elements (Au, Pt, Pd, Rh, Ru, Ir, Os)

Noble (N)

Ag-Pd-Au-Cu
Ag-Pd
Noble Metal-Ceramic
Alloys

Pd-Au
Pd-Au-Ag
Pd-Ag
Pd-Cu-Ga
Pd-Ga-Ag

Predominantly Base
Metal

Contain < 25 wt% of noble metal elements

Predominantly
Base Metal (PB)

CP Ti
Ti-Al-V
Ni-Cr-Mo-Be
Ni-Cr-Mo
Co-Cr-Mo
Co-Cr-W
Cu-Al

CP Ti
Ti-AI-V
Ni-Cr-Mo-Be
Ni-Cr-Mo
Co-Cr-Mo
Co-Cr-W

CP Ti
Ti-Al-V
Ni-Cr-Mo-Be
Ni-Cr-Mo
Co-Cr-Mo
Co-Cr-W

Alloy Type

Total Noble Metal Content

High Noble

2009-10-07

Comparative Properties of High Noble Alloys MetalCeramic Prostheses


Property

High noble alloy

Co-Cr

Ni-Cr-Be

CPTi

Biocompatibility

Excellent

Excellent

Fair

Excellent

Density

14 g/cm3

7.5 g/cm3

8.7 g/cm3

4.5 g/cm3

145-220 GPa

207 GPa

103 GPa

Elastic Modulus
(Stiffness)

90 GPa

Sag Resistance

Poor to excellent

Excellent

Excellent

Good

Technique
Sensitivity
Bond to Porcelain

Minimal

Moderately high

Moderately high

Extremely high

Excellent

Fair

Good to excellent

Fair

Metal Cost

High

Low

Low

Low

High-Gold Alloys
High precious metal content (gold, silver,
platinum and palladium), which must not be
less than 75%, and a gold content in excess of
60%.

Alloying Elements in Dental Gold Alloys


The largest fraction is gold, with lower amounts of
silver and copper. Some formulations also contain
very small amounts of platinum, palladium and zinc.
The silver has a slight strengthening effect and
counteracts the reddish tint of the copper.
The copper is a very important component as it
increases the strength, particularly of the type III and
IV gold alloys, and reduces the melting
temperature,.The limit to the amount of copper that
can be added is 16%, as amounts in excess of this
tend to cause the alloy to tarnish.

Composition of high-gold alloys


Type

Description

Au (%)

Soft

80-90

3-12

II

Medium

75-78

12-15

III

Hard

62-78

IV

Extra hard

60-70

Ag (%)

Cu (%)

Pt (%)

2-5

Pd (%)

Zn (%)

7-10 0-1

1-4

0-1

8-26

8-11 0-3

2-4

0-1

4-20

11-16 0-4

0-5

1-2

The amount of gold in an alloy is


defined in one of two ways
Carat. Pure gold has a carat value of 24, and
an alloys carat is expressed in terms of the
number of 24th parts of gold within it.
Example: an alloy with 50% gold would be
designated as a 12 carat gold alloy.
Fineness. Pure gold has a fineness rating of
1000. Example: 18 carat gold is 750 fine, and
9 carat gold is 375 fine.

Alloying Elements in Dental Gold Alloys

Platinum and palladium increase both the


strength and the melting temperature.
Zinc acts as a scavenger during casting,
preventing oxidation, and improves the
castability.
A variety of other elements, such as iridium,
ruthenium and rhenium (<0.5%) may be
present. These have very high melting
temperatures and act as nucleating sites during
solidification, thus helping to produce a fine
grain size.

2009-10-07

Features

Applications

Relatively easy to cast


Homogeneous
Owing to their low casting temperature, the casting
shrinkage (1.4%) is readily compensated for by the
use of a gypsum-bonded investment.
The low Vickers hardness values (VHN) - easy to polish
to a smooth surface finish.
Good quality, well-fitting castings
Excellent corrosion and tarnish resistance
Excellent biocompatibility

Type I Alloys:
Single surface inlays in low stress situations.
(relatively soft and easily deformed, the low
yield stress of these alloys allows the margins
to be burnished easily. Given the high ductility,
they are unlikely to fracture)

Type II Alloys
Inlays

Type III Alloys

Type IV Alloys

All inlays, onlays, full coverage crowns and


short-span bridges, cast posts and cores
(greater strength compared with type I and
type II alloys; however there are more difficult
to burnish, and have a higher potential for
localized fracture if they are burnished
excessively.)

Cast posts and cores, longspan bridges and in


partial denture construction, particularly clasp
arms.
(The low elastic modulus and high yield
strength of the gold alloy provide a high
degree of flexibility, cannot be burnished in
their hardened state, and are therefore
unsuitable for inlays.)

2009-10-07

Medium-gold alloys

Low-gold alloys

The gold content varying from 40 to 60%,


The palladium and silver contents were
increased to compensate for the reduced gold
content, while the copper content
is in the range of 1015%.
Palladium (5-10%) is added to counteract the
tendency of silver to tarnish.

The gold contents typically of the order of 10-20%


The other elements are silver (40-60%) and
palladium (up to 4-0%)
White in appearance (reduced gold content)
They are less attractive to the patient, who prefers
the appearance of the yellow gold alloys. In order
to overcome this disadvantage, there are also a
number of copper-free low-gold alloys, which
contain high levels of indium.

Applications
The medium-gold alloys
Very suitable for long-span prostheses and
may be used for implant supported prostheses
and posts and cores.

The low-gold content alloys


Posts and cores

Characteristics
Due to the wide range of properties in the different
alloys, there is the need to very carefully select the
alloy for the application
Contraindicated for long-span prostheses
High casting temperatures
Have a tendency to work-harden rapidly, which
precludes excessive adjustment and any burnishing
Highly biocompatible
Tarnishing does occur with these alloys

Silver-Palladium Alloys
Contain predominantly silver with significant
amounts of palladium.
The palladium improves the resistance
to corrosion and helps to prevent tarnish,
which is usually associated with the silver.
Commonly called 'white golds'.

BASE METAL ALLOYS


Cobalt-Chromium Alloys
Titanium Alloys

2009-10-07

Cobalt-Chromium Alloys - Composition


Cobalt (55 -65%) with up to 30% chromium
The higher the chromium content, the better the corrosion
resistance of the alloy
Molybdenum (45%) {and titanium (5%)}
Molybdenum is present in order to refine the grain size by
providing more sites for crystal nucleation during the
solidification process
Small changes in the carbon content can significantly alter the
strength, hardness and ductility of the alloy. Carbon can
combine with any of the other alloying elements to form
carbides. The fine precipitation of these can dramatically raise
the strength and hardness of the alloy. However, too much
carbon will result in excessive brittleness

Titanium Alloys
High strength with low density and excellent
biocompatibility.
Dental implants, crowns and bridges

Properties - Pure titanium


White, lustrous metal
Low density, good strength and an excellent
corrosion resistance
Ductile
High tensile strength (500 MPa) and
ability to withstand high temperatures
The elastic modulus 110GPa, (which is half that
of stainless steel or Co-Cr alloy)
The tensile properties depend significantly on
the oxygen content

Properties
Considerably more difficult to handle than the gold alloys for the dental
technician, because they must be heated to high temperatures before
they can be cast (casting temperatures 1500 1550C and casting
shrinkage -2.0%)
Accuracy is compromised at these high temperatures, which effectively
limits the use of these alloys to partial dentures
Difficult to polish mechanically (the high hardness of these alloys)
The lack of ductility,
Prone to casting porosity
The modulus of elasticity 250 GPa,
Highly corrosion resistant (chromium)
Excellent biocompatibility
May contain nickel (increases the ductility and reduces the hardness).
Nickel is a well known allergen, and its use in the mouth may trigger an
allergic reaction

Composition
Two forms of titanium:
commercially pure form of titanium (CPTi)
alloy of titanium - 6% aluminum - 4%
vanadium

Properties - Ti-6%A1--4%V
Higher tensile properties (1030 MPa)
partial dentures)
Excellent corrosion resistance.
Difficult castability - high melting point (~ 1670C)
Internal porosity is also often observed with
titanium castings.

2009-10-07

Source
Philips Science of Dental Materials
K. J. Anusavice,
Saunders, 2003
p. 56-70, 563-654
Introduction to Dental Materials
R. Van Noort,
Mosby, 2002
p. 63-67, 221-230

Castability
To achieve accurate details in a cast framework or
prosthesis, the molten metal must be able to wet the
investment mold material very well and flow into the
most intricate regions of the mold without any
appreciable interaction with the investment and without
forming porosity within the surface or subsurface regions.
The castability of some base metals is extremely
challenging in this regard, because these alloys tend to
readily form oxides or interact chemically with the mold
wall during the casting process. In addition, these cast
alloys tend to be more difficult to separate from the
casting investment after cooling to room temperature.

The many faces of glass ionomers

GI
GI
GI
GI
GI

what are they ?


categories ?
setting reactions ?
release of F and recharging ?
applications ?

History
First discribed by Wilson & Kent
in 1972 ( A new translucent
cement for dentistry. The glass
ionomer cement. Br.Dent. J.,
1972,132(4), 133-135).
First product ASPA produced by
Dentsply.

SCHEMATIC OF THE VARIOUS


DENTAL CEMENTS
ZINC PHOSPHATE
CEMENTS

ZINC POLYCARBOXYLATE
CEMENTS

Zinc
oxide
Phosphoric

Poliacrylic

acid

acid
Aluminosilicate
glass

SILICATE
CEMENTS

GLASS-IONOMER
CEMENTS

CHEMISTRY OF GICs
THE GLASS: alumino silicate glass (silica
SiO2, alumina Al2O3, calcium fluoride CaF2,
sodium fluoride NaF, aluminium fluoride
AlF3, calcium phosphate Ca(PO3)2, aluminium
phosphate Al(PO3)3 ),
POLYACID: 40-55% copolymers of acrylic
and itaconic or acrylic and maleic acid,
5-15% tartaric acid.

MODIFICATIONS OF
CONVENTIONAL GICs
metal-reinforced GICs (silver alloy
admix, cermet)
resin-modified GIC or hybrid ionomer
cement.
polyacid-modified composite resin,
commonly called compomer (derived from
composite and ionomer).

PRESENTATION
Powder/Liquid
Anhydrous Cements
Capsules

SiO2,
Al2O3,
Na, Ca,
F

H2O Si+4
Al+3
SiO2,
Na+
Al2O3,
Ca+2
Na, Ca,
FF
PAA

PAA
in
H 2O

SiO2,
Al2O3,
Na, Ca,
F

Residual Glass Particle


POLYACRYLATE HYDROGEL
(initially Ca polyacrylate gel
and later Al polyacrylate gel)
Si+4, Al+3, Ca+2, Na+, F- Ions

slow acid - base reaction :


MO.SiO2 + H2A MA + SiO2 +H2O
glass
acid salt
silica gel
1. DISSOLUTION: the calcium, aluminium,
sodium and fluoride ions are released
from the glass,
2. GELATION: divalent calcium ions react
with carboxyl groups of the acid,
3. HARDENING: formation of aluminium salt
bridges, bounding of water to silica gel.

ChemFlex
Adhesion
10
8.1

[MPa]

smear layer,
24h

6.0

5.6

5.4
4.3

3.9 4.2

cleaned
dentine,
1 month

2
0

cleaned
dentine,
24 h

ChemFlex

Fuji IX

Ketac Molar

ChemFlex
Radiopacity

Class II

base

rapid early
F release
from matrix

F-1,
Ca+2, Al+3, Si+4
Initial
dissolution
for
starting
reaction

Slow long term


F release
by diffusion
from particle

ChemFlex
Fluoride Release
50

ChemFlex

g F-/cm

40

Fuji IX

30

Ketac Molar

20
10
0

10

15

20

25

30

35 weeks

20

40

60

80

100

SOLUBILITY
High solubility is an inherent feature
of all dental cements, and GICs are
no exception.
dissolution of the immature cement,
long term erosion (acid attack),
abrasion (mechanical).

General Properties:
> Adhesion
> Biocompatibility
> Fluoride release

Ketac-Cem

Fuji Miracle Mix

Dyract Flow

Hytac

Vitremer

Developed as temporary restorations for 3rd world countries.


First tested in African countries.
Now used widely in Asian countries.
Original technique = scoop, finger mix, finger insertion.
Current technique = P/L or precapsulated mixture.

Fuji IX

Now being used as permanent restoration in pedodontics.

Atraumatic Restorative Treatment (ART) = prevention and treatment of dental


cariesbased on excavating and removing caries using hand instruments only and
restoring glass ionomer.

Minimal equipment and instrumentation

ChemFlex Application
Cleansing
ChemFlex
Liquid

Apply
and leave
undisturbed
15 sec

Rinse

Remove
excess water

ChemFlex Application
Dosage - The Choice of Consistency
Condensable
fast
(red scoop)
non-sticky
long term temporary class I, II
ART technique
Syringeable 1 scoop* : 1 drop longer working and
(green scoop)
setting time
defined mix ratio for
thinner consistency
syringeable through compules
* Shake the bottle to fluff the powder and avoid compressing powder into the scoop

ChemFlex Application
Mixing and Placement (Condensable Consistency)
ChemFlex
Powder
Liquid

Mix to even
consistency
0:20

Place the
Wait for
mixed cement complete set
1:30

5:00

ChemFlex Application
Mixing and Placement (Syringeable Consistency)
ChemFlex
with

Mix to even

Place the

Contour

Powder
Liquid

consistency
0:20

mixed cement
a suitable7:00
2:00
matrice

ChemFlex Application
Finishing and Protection
ChemVarnish Do not start
finish before
complete set

Finally apply
varnish

DENTISTRY 101
National Oral Health
Conference
April 30, 2005
Pittsburgh, Pennsylvania

DENTISTRY 101
National Oral Health
Conference
April 30, 2005
Pittsburgh, Pennsylvania

DENTISTRY 101
National Oral Health
Conference
April 30, 2005
Pittsburgh, Pennsylvania

DENTISTRY 101
National Oral Health
Conference
April 30, 2005
Pittsburgh, Pennsylvania

Proximal/Smooth Surface Caries

Smooth surface caries


Cavitated caries

Reading
Introduction to Dental Materials.
Richard van Noort; second edition;
edited by Mosby, Chapter 2.3 GlassIonomer cements and Resin-Modified
Glass-Ionomer cements. (pp. 124-140)
Phillips Science of Dental Materials;
eleventh edition; edited by Saunders,
Chapter Glass Ionomer Cement.
(pp.471-486)

2009-10-07

Amalgam
An alloy of mercury with another metal.

Dental amalgam

Monika ukomska-Szymaoska, DDS, PhD

Why Amalgam?

BEFORE REACTION

AFTER REACTION

Inexpensive
Ease of use
Proven track record
>100 years

Alloy

Alloy
Mercury

Reaction
Products

Familiarity
Resin-free
less allergies than composite

Basic Constituents

Constituents in Amalgam
Basic

Silver
Tin
Copper
Mercury

Other
Zinc
Indium
Palladium

Silver (Ag)
increases strength
increases expansion

Tin (Sn)
decreases expansion
decreased strength
increases setting time

Phillips Science of Dental Materials 2003

2009-10-07

Basic Constituents

Basic Constituents

Mercury (Hg)

Copper (Cu)

activates reaction
only pure metal that is liquid
at room temperature
spherical alloys

ties up tin
reducing gamma-2 formation

require less mercury

increases strength
reduces tarnish and corrosion
reduces creep

smaller surface area easier to wet


40 to 45% Hg

admixed alloys

require more mercury

lathe-cut particles more difficult to wet


45 to 50% Hg

reduces marginal deterioration

Phillips Science of Dental Materials 2003

Phillips Science of Dental Materials 2003

Other Constituents

Other Constituents

Zinc (Zn)

Indium (In)

used in manufacturing

decreases surface tension

decreases oxidation of other elements

reduces amount of mercury necessary


reduces emitted mercury vapor

sacrificial anode

provides better clinical performance

less marginal breakdown

Osborne JW Am J Dent 1992

causes delayed expansion with low Cu alloys

if contaminated with moisture during condensation

Phillips RW JADA 1954

reduces creep and marginal breakdown


increases strength
must be used in admixed alloys
example
Indisperse (Indisperse Distributing Company)
5% indium

H2O + Zn

ZnO + H2
Powell J Dent Res 1989

Phillips Science of Dental Materials 2003

Other Constituents

Basic Composition
A silver-mercury matrix containing filler particles of
silver-tin
Filler (bricks)

Palladium (Pd)
reduced corrosion
greater luster
example

Ag3Sn called gamma

can be in various shapes

irregular (lathe-cut), spherical,


or a combination

Matrix

Valiant PhD (Ivoclar Vivadent)

Ag2Hg3 called gamma 1

Sn8Hg called gamma 2

0.5% palladium

cement
voids

Mahler J Dent Res 1990


Phillips Science of Dental Materials 2003

2009-10-07

Classifications

Copper Content

Based on copper content


Based on particle shape
Based on method of adding
copper

Low-copper alloys
4 to 6% Cu

High-copper alloys
thought that 6% Cu was maximum amount

due to fear of excessive corrosion and expansion

Now contain 9 to 30% Cu

at expense of Ag

Phillips Science of Dental Materials 2003

Particle Shape
Lathe cut

low Cu

New True
Dentalloy

high Cu

Method of Adding Copper

Spherical

low Cu

high Cu

Cavex SF
Tytin, Valiant

ANA 2000

Single Composition Lathe-Cut (SCL)


Single Composition Spherical (SCS)
Admixture: Lathe-cut + Spherical Eutectic (ALE)
Admixture: Lathe-cut + Single Composition Spherical
(ALSCS)

Admixture

high Cu

Dispersalloy, Valiant PhD

Material-Related Variables

Dimensional change
Strength
Corrosion
Creep

Dimensional Change
Most high-copper amalgams undergo a
net contraction
Contraction leaves marginal gap
initial leakage
post-operative sensitivity

reduced with corrosion over time

Phillips Science of Dental Materials 2003

2009-10-07

Dimensional Change
Net contraction

Strength
Develops slowly

type of alloy

1 hr: 40 to 60% of maximum


24 hrs: 90% of maximum

spherical alloys have more


contraction

Spherical alloys strengthen faster

less mercury

condensation technique

require less mercury

greater condensation = higher contraction

trituration time
overtrituration causes higher contraction

Higher compressive vs. tensile strength


Weak in thin sections
unsupported edges fracture

Phillips Science of Dental Materials 2003

Phillips Science of Dental Materials 2003

Creep

Corrosion

Slow deformation of amalgam placed under a


constant load

Reduces strength
Seals margins

low copper

6 months

SnO2, SnCl
gamma-2 phase

slow strain rates produces plastic deformation


allows gamma-1 grains to slide

high copper

load less than that necessary to produce fracture

Gamma 2 dramatically affects creep rate

Correlates with marginal breakdown

6 - 24 months
SnO2 , SnCl, CuCl
eta-phase (Cu6Sn5)
Sutow J Dent Res 1991

Phillips Science of Dental Materials 2003

Creep

Amalgam Properties

High-copper amalgams have creep resistance

Compressive
Strength (MPa)

prevention of gamma-2 phase


requires >12% Cu total

single composition spherical

eta (Cu6Sn5) embedded in gamma-1 grains

interlock

admixture

eta (Cu6Sn5) around Ag-Cu particles

improves bonding to gamma 1

% Creep

Tensile Strength
(24 hrs) (MPa)

Amalgam Type

1 hr

7 days

Low Copper1

145

343

2.0

60

Admixture2

137

431

0.4

48

Single Composition3

262

510

0.13

64

1Fine

Cut, Caulk
Dispersalloy, Caulk
3Tytin, Kerr

Phillips Science of Dental Materials 2003

2009-10-07

Physical Properties
1.
2.
3.
4.
5.

Biological Properties

Thermal conductivity = [High]


Electrical conductivity = [High]
Coefficient of thermal expansion = 25 ppm/C
Radiopacity = [>2 mm Aluminum]
Color = [Lustrous, shiny, white]

Mercury Toxicity:
OSHA maximum TLV = 50 g/m3 (vapor) per 40 hr work week.
Transient intraoral release (<35 g/m3).
Mercury Hypersensitivity:
Low level allergic reaction.
Estimated to be < 1 / 100,000,000
Amalgam Tatoo:
Can occur during amalgam removal if no rubber dam.
Embedded amalgam particles corrode and locally discolor gum.
No known adverse reactions.

Alloy manipulation

Dentist-Controlled Variables
Manipulation

trituration
condensation
burnishing
polishing

Manual Trituration Procedures:


Alloy + Hg
mortar + pestle

manual mixing

Mechanical Trituration Procedures:


Powdered alloy + Hg
capsule + pestle
Pelleted alloy + Hg
capsule + pestle

amalgamator
amalgamator

Powdered alloy + Hg

Trituration
Forces

lathe-cut alloys

refer to manufacturer
recommendations

small condensers
high force

Overtrituration

spherical alloys

hot mix

sticks to capsule

decreases working / setting time


slight increase in setting contraction

Undertrituration

amalgamator

Condensation

Mixing time

pre-capsulated

large condensers
less sensitive to amount of force
vertical / lateral with vibratory motion

admixture alloys
intermediate handling between lathe-cut and spherical

grainy, crumbly mix


Phillips Science of Dental Materials 2003

2009-10-07

Burnishing

Early Finishing
After initial set

Pre-carve
removes excess mercury
improves margin adaptation

Post-carve

prophy cup with pumice


provides initial smoothness to restorations
recommended for spherical amalgams

improves smoothness

Combined

less leakage
Ben-Amar Dent Mater 1987

Polishing

Increased smoothness
Decreased plaque retention
Decreased corrosion
Clinically effective?

Overview of Manipulation
Placement and
Condensation

TIME
Onset of
MIXING

Onset of
WORKING

Carving

Onset of
SETTING

Burnishing

End of
SETTING

Polishing

24 hours

no improvement in marginal integrity

Selection / Proportioning / Amalgamation / Manipulation / Polishing

Amalgamators

Handling Characteristics
Spherical
advantages
easier to condense
around pins

hardens rapidly
smoother polish

disadvantages
difficult to achieve tight contacts
higher tendency for overhangs
ENERGY = Speed x Time

Phillips Science of Dental Materials 2003

2009-10-07

Handling Characteristics
Admixed
advantages
easy to achieve tight contacts
good polish

disadvantages
hardens slowly
lower early strength

Dental Composites

! CHEMISTRY AND DESIGN

DEFINITION OF COMPOSITE
Matrix + Filler + Silane + Bonding Agent
INTERFACE
Enamel
Surface

INTERFACE

Unfinished
Composite Surface

INTERFACE
Finished
Composite Surface

INTERFACE
Etched
Enamel Rods

INTERFACE
Voids at
Margins

Silicate
Reinforcing Filler
COMPOSITE

Crosslinked
Resin Matrix

AVERAGE COMPOSITION
Auto-Cured (Self-Cured) Composite

A. Matrix (Continuous Phase)


High MW Monomer e.g. Bis-GMA
Low MW Monomer e.g. TEGDMA
Initiator
Accelerator
Retarder (inhibitor)
UV stabilizer

B. Filler (Dispersed Phase)


Silica glass
Colorants

C. Interfacial Coupling Agent


Silane Coupling agent

Matrix
31%/w =50%/v

CHEMISTRY OF COMPOSITES
Matrix Phases

BIS-GMA (based on Bis-phenol-A and two molecules of Glycidyl Methacrylate

Bowens resin,1957

CHEMISTRY OF COMPOSITES
Matrix Phases

UDMA (urethane dimethacrylate)

CHEMISTRY OF COMPOSITES
Matrix Phases

70% BIS-GMA 30%TEGDMA

CHEMISTRY OF COMPOSITES
Matrix Phases

1. Chemically-cured composites
Chemical activation and acceleration (BPO/amine)
Benzoyl Peroxide (BPO)
2. UV- light cured composites
Ultraviolet Light Activation (NOT USED NOW)
Methyl Ether of Benzoin (MEB)
3. Visible-light cured composites
Visible light activation
Camphoroquinon (CQ) and dimethylaminoethyl methacrylate (DMAM)

CHEMISTRY OF COMPOSITES
Inhibitors
! Prevents spontaneous
polymer formation

- heat
- light
! Extends shelf life
! Butylated Hydroxytoluene

Phillips Science of Dental Materials 2003

CHEMISTRY OF COMPOSITES
Pigments and UV Absorbers
! Pigments
- metal oxides
provide shading and opacity
titanium and aluminum oxides

! UV absorbers
- prevent discoloration
- acts like a sunscreen
Benzophenone
Phillips Science of Dental Materials 2003

CHEMISTRY OF COMPOSITES

Filler phases

CHEMISTRY OF COMPOSITES
Fillers

"Crystalline quartz
larger particles
not polishable

"Silica glass
barium
strontium
lithium
Colloidal silica ~0,04

CHEMISTRY OF COMPOSITES
Fillers

! Increasing of fillers content =


-
-
-

strength
abrasion resistance
modulus of elasticity (stiffness)

decreasing of properties:
-water sorption
-coefficient of thermal expansion
-polymerization shrinkage

! 50 to 86 % by weight
! 35 to 71% by volume

Fracture Toughness

increasing of mechanical properties:

% Filler Volume
2
1.5
1
0.5
0

28 37 48 53 62

Ferracane J Dent Res 1995

75 w/o fillers= 50 v/o fillers

CHEMISTRY OF COMPOSITES
Filler Phases

CLASSIFICATION SCHEMES
Filler (or Matrix) Classification

70%

30%

" Bis-GMA like monomers


" UDMA like monomers
" Self-cured composites
TEXTURES
" Visible Light cured composites

Handling properties

! Flowable composites

! Conventional composites

! Packable (condensable)

Flowable composites
Cavity lining

Clinical indications
Flat Class V

Other:
Small Class I
Small Class II

Repairs

Cementation of
Inlays/Veneers
Small Class III
Cementation of
brackets

Packable composites
! Class I and II cavities

CLASSIFICATION SCHEMES
Fillers Classification

Method of fillers loading:


"Homogeneous Filled Composites : mixture of resin and filler,
"Heterogeneous Filled Composites:
mixture of pre-cured composite pieces with resin and filler.

Organic Filler =Pre-Cured Composite resin Particles

Homogeneous composite
Heterogeneous composite
Microfiller (Aerosil)
0.1m
Glass filler
0.4 / 0.7 m
Glass filler
0.4 / 0.7 m

Resin

prepolymerized
composite

Microfilled Composite
Microfills only exist as heterogeneous composites.
Resin

Microfiller:
Aggregates of Nanosized Particles

Prepolymerized
Resin with
Microfiller

< 0.4 m

Hybrid Composite

Microfiller < 0.4 m

Resin

Glass filler: ~1-10 m

Micro-Hybrid Composite

Microfiller (Aerosil)

Resin

~ 1 m
Glass filler
< 0.4 m

Schematic illustration
microhybrid Composite

Nano-hybrid Composite

Glass filler
~ 1 m

Resin

low % of
conventional
resins

Filtek Supreme
nano composite
resin

nano cluster
agglomerated nano filler

0.6 1.4
m

5-20 nm

21.5%
T-shades

27.5%

75 nm

20 nm

Overview
nano particle
Restoratives
CeramX
nanohybrid composite

12%

Filtek Supreme
Nano composite

21.5-27.5%

FILLER PARTICLES
Schematic Examples

Different
Filler Particle
Sizes

Mixtures
Of Filler
Sizes

Mixtures
Of Pre-Cured
Pieces of
Composite

HOW DO YOU MAKE FILLERS?


Crushing, Grinding, Sieving
Vapor Phase Condensation
Sol-Gel Precipitation

Midi -filler 2 um
(beachball)
Mini -filler 0,6 um

Microfiller 0,04 um
Nanofiller 0,02 um (pea)

Relative Particle Sizes


(not to scale)

CHEMISTRY OF COMPOSITES
Interfacial Coupling Agents

S1

SILANES

Managing the problems: (1) bonding, (2) multilayers, and (3) dimerization.
S1
B2

S1

B1

B2

B1

T2

T1

B2

T2

T1

B1

B2

S1
B2

B1
B2

B1

T1

B1
T2

B1

S1
S1

B2
T1

B2

B1

S1
S1

T2

B2

B1

T1

T2

T2

T1

B1

S1

T1

B2

B1

S1

B2

T2

S1
S1
S1
S1

T2

T2
T1

T1

S1

Nanohybrid composite : Ceram X


O

O
O Si

O
O
O

precursor

condensing
reaction

O
O Si

Si

Nano-Particles (2-3 nm)


Organically Modified Ceramic

O
O

Si

Si

O
O
Si
Si
O
O
O
O
O
O
Si
O O Si
O
Si
O
O
O
O
O
O
Si
O Si

O
Si

Si
O

Si
O

O
O

Polymerization
! Initiation
- production of reactive free radicals
typically with light for restorative
materials

! Propagation
- hundreds of monomer units
- polymer network
- 50 60% degree of conversion
! Termination
Craig Restorative Dental Materials 2002

C=C

C=C

C=C

C=C
C=C

C=C

C=C

C=C

C=C

C=C
C=C
C=C
C=C
C=C

C=C
polymerization

C=C

C=C

C=C

C=C
C=C
C=C

C=C

C=C
C=C
C=C

C=C

C=C

C=C
C=C
C=C
Ferracane

Polymarization shrinkage

! Classification of Restoratives

COMMERCIAL EXAMPLES
Historical vs Recent Commercial Products

COMPOSITE REFINEMENTS
Reviewing the last 50 years.

Dentin-Bonded
Unbonded
Composites
Composites
3c, 2c, 1c
Dentin Bonding System
Acid-Etching and
Enamel Bonding

1950

1960

Original
Development

1970

1980

1990

MIDIFILL
Composites

MIDIFILL
Composites

PACKABLES

Midi-HYBRID
Composites

2010

NanoHYBRID
COMPOSITE

FLOWABLES

MICROFILL
Composites

MACROFILL
Self-Cured
Composites

2000

CONTROLLED
SHRINKAGE
Prototypes
Mini-HYBRID
Composites

SELF-CURED
UV-CURED

VLC-CURED
[QTH, PAC, Laser, LED]

NANOCOMPOSITES

What is all this nano stuff all about?


70% Midi-Hybrid 30%

Mini-Hybrid
Nano-Hybrid

MegaFiller

METERS
100

10-1

10-2

10-3

1m

1 dm

1 cm 1 mm

MacroFiller

MidiFiller

MiniFiller

MicroFiller

NanoFiller

100

10

1 m

0.1

0.01

10-4

10-5

10-6

10-7

10-8

1 m
Dentinal Tubule
Width

IPS Target
Bacteria for Wear
Resistance
Standard
Dentistry
Reference

0.001 0.0001

10-9

10-10

1 nm

Atomic
Dimensions

COMPOSITE MANIPULATION
Operative Procedure Considerations

COMPOSITE MANIPULATION
Operative Procedure Considerations

COMPOSITE MANIPULATION
Operative Procedure Considerations

AIR
Second increment
First increment

AIR
1.5 to 2.0 mm

Polymerization units

SHRINKAGE (%)

5
50% Filler
25% Bis-GMA
25% TEGDMA

Porosity Formation

(Internal Contraction)

Bond Stretching

(External Contraction)

Flow
0
0

25

50

75

CONVERSION (%)

100

MANUFACTURER WEBSITES
Accessing Information

BISCO
Caulk
Denmat
Dentsply
DMG Hamburg
ESPE
GC-America
Ivoclar
Jeneric-Pentron
Jelenko
Kerr Dental
Kulzer
3M
Morita
SDI
Shofu
Sun Medical
Ultradent

http://www.bisco.com/
http://www.caulk.com/
http://www.dentalmaterial.com/
http://www.dentsply.com/
http://www.dentalmaterial.com/
http://www.espe.de/english/
http://www.gcamerica.com/
http://www.ivoclar.com/
http://www.jeneric.com/
http://www.jelenko.com/
http://www.kerrdental.com/
http://www.kulzer.com/
http://www.mmm.com/dental/
http://www.jmorita.com/
http://www.sdi.com.au/
http://www.shofu.com/
http://www.sunmedical.co.jp/
http://www.ultradent.com/

http:// www.iadr.com/ dmg/

2009-10-07

Dental materials

Monika ukomska-Szymaoska, DDS, PhD


Monika Olejniczak, DDS, PhD
Agnieszka Pacyk, DDS, PhD

7. Impression materials and types of plaster.


8. Laboratory waxes. Isolation materials.
9. Acrylic resins.
10. Dental porcelain. Materials for crown and
bridge veneering.
11. Credit

1. Bases, liners and pulp protection. Temporary


restoration materials. Dental amalgams.
2. Composites I.
3. Composites II.
4. Glassionomer cements. Compomers.
5. Enamel and dentin bonding.
6. Credit

12. Investment materials, principles of casting.


13. Casting alloys for metallic restorations.
Corrosion.
14. Exam

Materials
Basic science for dental materials.
Dental materials division,
properties, indications, principles
of selection and use

Biomaterials
Dental restorative materials,
e.g. metalic and composite filling
materials, and casting alloys and
ceramics for fixed and removable
intraoral prostheses

Cardiovascular implants, e.g.


catheters, prosthetic heart valves and blood
vessels, and dialysis and oxygenerator
membranes

Structural implants, e.g. oral and


Monika ukomska-Szymaoska, DDS, PHD

maxillofacial implants and joint prostheses

2009-10-07

Properties are based on:


The laws of phisics:
rheological properties (viscosity, thixotropy,
viscoelasticity),
thermal properties (thermal conductivity,
specific heat, thermal diffusivity, thermal
expansion),
optical properties (color: hue, value, chroma;
translucency; surface structure)

Properties are based on:


The laws of chemics:
degradation of polymers,
tarnish and corrosion of metal,
degradation of ceramics

Mechanics

Properties are based on:


The laws of mechanics:
stress (tensile stress, shear stress, compressive
stress);
elastic deformation (elastic modulus, dynamic
Youngs modulus, shear modulus, resilience,
Poissons ratio);
strength properties (proportional limit, elastic limit,
yield strength, ultimate tensile strength, shear
strength, compressive strength, flexural strength);
toughness, fracture toughness, brittleness, ductility
and malleability, hardness

The behavior of the materials in real structure

Biomaterial

Biocompatibility
Ability of a material to elicit an appropriate
biological response in a given application in
the body
The quality of being non-destructive in the
biological environment

Biomechanics

Biocompatibility

1.
2.
3.
4.

Reaction can be local or systematic


Possible interaction between dental
restorative material and the biological
environment include:
Postoperative sensivity
Toxicity
Corrosion
Hypersensivity / allergy

2009-10-07

Restoring Carious and


Missing Teeth

Blacks Classification

DENTISTRY 101
National Oral Health
Conference
April 30, 2005
Pittsburgh, Pennsylvania

DENTISTRY 101
National Oral Health
Conference
April 30, 2005
Pittsburgh, Pennsylvania

DENTISTRY 101
National Oral Health
Conference
April 30, 2005
Pittsburgh, Pennsylvania

DENTISTRY 101
National Oral Health
Conference
April 30, 2005
Pittsburgh, Pennsylvania

DENTISTRY 101
National Oral Health
Conference
April 30, 2005
Pittsburgh, Pennsylvania

2009-10-07

DENTISTRY 101
National Oral Health
Conference
April 30, 2005
Pittsburgh, Pennsylvania

DENTISTRY 101
National Oral Health
Conference
April 30, 2005
Pittsburgh, Pennsylvania

DENTISTRY 101
National Oral Health
Conference
April 30, 2005
Pittsburgh, Pennsylvania

DENTISTRY 101
National Oral Health
Conference
April 30, 2005
Pittsburgh, Pennsylvania

DENTISTRY 101
National Oral Health
Conference
April 30, 2005
Pittsburgh, Pennsylvania

DENTISTRY 101
National Oral Healtha
Conference
April 30, 2005
Pittsburgh, Pennsylvania

2009-10-07

Cavity liner

Bases, liners and pulp protection.


Temporary restoration materials

is a dentine sealer that is less 0.5 mm thick


and is able to promote the health of the pulp
by adhesion the tooth structure
or by antibacterial action
E.g. Calcium hydroxide suspension

Base
is a dentine replacement used to minimize the
bulk of restorative, block out undercuts;
is a layer of insulating, sometimes
medicament, cement, placed in the deep
portion of the preparation to protect pulpal
tissue from thermal and chemical injury
e.g.. Glassionomer cements

Pulpal protection
WHY????????

Sources of pulp irritation


Thermal stimuli
Chemical stimuli
Bacteria and endotoxins

Calcium hydroxide

Cavity liner suspension (Calcium hydroxide


powder + water) e.g. Biopulp.

2009-10-07

Calcium hydroxide
Bases calcium hydroxide cements
Two white or light yellow pastes
1. Mixture of calcium hydroxide (50%),
zinc oxide (10%), sulphonamide (40%)
1. Butylene glycol disalicylate (40%), varying
amounts of titanium dioxide and calcium
sulphate

Properties
Low compressive strength 20MPa, but suitable
for amalgams
Freshly mixed is highly alkaline pH=11-12
Responsible for formation of secondary
dentine

Zinc oxide-eugenol cements


Unmodified zinc oxide-eugenol cements
Modified zinc oxide-eugenol cements
EBA cement

Setting process

Pastes ratio 1:1


Mixing time 30 sec.
Setting time 2 min.
Chelating reaction between the zinc oxide and
butylene glycol disalicylate

Zinc oxide-based cements


Powder-liquid system
Powder is base
acid-base reaction

Liquid is acid

Unmodified zinc oxide-eugenol cements


White powder: zinc oxide, magnesium oxide
(max. 10%)
Clear liquid: eugenol, olive oli or cotton seed
oil

2009-10-07

Unmodified zinc oxide-eugenol cements


setting process
Mixing by adding the powder to the liquid
in small increments until thick consistency
is obtained
Powder-liquid ratio: 3:1
Mixing time 1 min.
Setting time: 24 hours (slow setting);
5 min. (fast setting)

Indications
Slow setting: root canal sealing material
Fast setting: periodontal dressing, temporary
filling

Unmodified zinc oxide-eugenol cements


properties
pH=6.6-8.0 (set cement)
Eugenol reduces the pain, antibacterial
properties????
Contraindication: suspected pulpal exposure
High solubility in oral environment
Poor mechanical properties
(compressive strength 15MPa)
Unsuitable for base or liner material
Inhibits the set of resins, so eugenol-containing
cements can not be used in conjunction with resinbased restorative materials

Modified zinc oxide-eugenol cements


Higher compressive strength (40 MPa)
Reduced solubility
Resin is added to the powder and / or liquid
Hydrogenated resin 10% (powder)
Polystyrene or methyl metacrylate (liquid)

Modified zinc oxide-eugenol cementsindications


Cavity base, liner
Temporary filling material

EBA cement
Is another modified zinc oxide-eugenol
cement
White powder: zinc oxide (60-75%), fused
quartz or alumina (20-35%), hydrogenated
resin (6%)
Pinkish colored liquid: eugenol (37%),
ethoxybenzoic acid EBA (63%)

2009-10-07

Water-based luting cements

EBA cement properties and indications


Higer compressive strength (60 MPa)
Reduced solubility
Indications: liners and temporary filling
materials

Zinc phosphate cement


White powder: zinc oxide, magnesium oxide
(max.10%), silica and alumina oxide (max. 5%)
Clear liquid: phosphoric acid (45-64%)

Phosphate cement
Zinc polycarboxylate cement
Glass-Ionomer cement
Resin-modified Glass-Ionomer cement

Zinc phosphate cement - setting reaction


Acid-base reaction
1. The formation of an acid, zinc phosphate
ZnO + 2H2PO4

Zn(H2PO4)2 + H2O

2. Hydrated zinc is produced


ZnO+Zn(H2PO4)2 + 2 H2O

Zinc phosphate cement properties:


working and setting time
Working time: 3-6 min. (luting agent)
up to 14 min (cavity base)
Cavity base - thick consistency
Luting agent thinner consistency
Mixing: slow incorporation of the powder into
the liquid (initially small increments followed
by a couple of larger increments)
Setting time: 24 hours

Zn3(PO4)24H2O

Zinc phosphate cement properties:


biocompatibility

Freshly mixed has a pH= 1.3-3.6


After 24 hours pH returns to a near neutral pH
Can induce inflammatory response in the pulp
No antibacterial properties
Slight shrinkage on setting

2009-10-07

Zinc phosphate cement mechanical


properties and solubility

Compressive strength (40-140 MPa)


Extremely brittle
Low tensile strength (5-7 MPa)
Modulus of elasticity (12 GPa)

Zinc phosphate cement advantages


Are easy to mix
Have a sharp, well-defined set
Have a sufficient high compressive strength to
resist the forces of amalgam condensation
Are a low cost product

Highly soluble in water for first 24 hours after


setting (0.04-3.3%)

Zinc phosphate cement disadvantages


Have a potential for pulpal irritation due to
low pH
Have no antibacterial action
Are brittle
Have no adhesive qualities
Are relatively soluble in the oral environment

Zinc phosphate cement


Agatos
Adhesor
Harvard Cement

Zinc phosphate cement indications


Luting agent (cementation of metal
and metal-ceramic crown bridges)
Base
Temporary filling

Zinc polycarboxylate cements


White powder: zinc oxide, magnesium oxide
(10%)
Liquid: 30-40% aqueous solution of polyacrylic
acid

2009-10-07

Zinc polycarboxylate cements - working


and setting time

mixing time: 30-40 sec.


working time: 2.5-3.5 min.
setting time: 6-9 min. (37oC)
Powder-liquid ratio: 1.5:1

Zinc polycarboxylate cements biocompatibility


Initially has a low pH (3.0-4.0), but not toxic
Have some antibacterial properties

Zinc polycarboxylate cements mechanical


properties and solubility

Zinc phosphate cement mechanical


properties and solubility

Compressive strength 55-85 MPa (fully set


cement for luting purposes)
Tensile strength 8-12 MPa
Elastic modulus 4-6 GPa

Solubility in water 0.1-0.6% by weight

Highly soluble in water for first 24 hours after


setting (0.04-3.3%)

Zinc polycarboxylate cements adhesion


Ability to adhere to enamel and dentine
Bonding strength 7-8 MPa
Good bonding to some metallic surfaces
(exception gold alloys)

Compressive strength (40-140 MPa)


Extremely brittle
Low tensile strength (5-7 MPa)
Modulus of elasticity (12 GPa)

Zinc polycarboxylate cements indications


Cementation of metal- or core-reinforced
ceramic crowns

10

2009-10-07

Zinc polycarboxylate cements advantages


They bond to enamel and dentine as well as
some the metallic cast alloys
They have a low irritancy
Their strength, solubility and film thickness
are comparable to that of zinc phosphate
cement
They have an antibacterial action

Zinc polycarboxylate cements


disadvantages
Their properties are highly dependent upon
handling procedures
They have short working times and long
setting times
An exacting technique to ensure bonding
Clean-up is difficult and timing is critical
Current usage is limited

Zinc polycarboxylate cements

Glass-Ionomer and resin-modified GlassIonomer cements


Monika Olejniczak, DDS, PHD

Adhesor Carboxy
Adhesor Carbofine
Durelon
Bondal
Dorifix C
Belfast
Poly-C
Oxicap

4. Glassionomer cements. Compomers.

Temporary filling materials


Chemocured

Lightcured

Coltosol F (Coltene)
Prowident (Zhermapol)
Cavit (ESPE) - hardness

Fermit (Vivadent)
Clip, Clip F (Voco)

(Cavit, CavitW, CavitG)

11

2009-10-07

Criteria for an ideal


denture base material

Denture base resins

Natural appearance
High strength, stiffness, hardness
and thoroughness
Dimensionally stable
Absence of odor, taste or toxic products
Resistant to absorption of oral fluids
Good retention to polymers, porcelain
and metals
Easy to repair

Monika ukomska-Szymaoska, DDS, PhD

Criteria for an ideal


denture base material
Easy manipulation
Low density
Accurate reproduction of surface detail
Resistant to bacterial growth
Good thermal conductivity
Radiopaque
Easy to clean
Inexpensive to use
Good shelf life

An acrylic resin denture is made


by process of free radical addition
polymerization to form
polymethyl methacrylate (PMMA)

Powder-liquid system
Powder
o Beads or granules of poly (methyl methacrylate)
resin
Liquid
o Methyl methacrylate monomer

The advantages of the use of PMMA


excellent aesthetics
easy and cheap to process
low density

2009-10-07

The disadvantages of the use of PMMA

barely adequate strength characteristics


susceptible to distortion
a low thermal conductivity
radiolucent

ASPECTS OF MANIPULATION
Powder-Liquid Ratio

Too much powder

ASPECTS OF MANIPULATION
Powder-Liquid Ratio

It is important to use the correct powder


liquid ratio (2.0/1.0 wt %; 1.6/1.0 vol. %)
The additives tend to settle out at the bottom
of the container and it is important that the
container is shaken before use to ensure an
even distribution of the powder ingredients.

ASPECTS OF MANIPULATION
Powder-Liquid Ratio

Too much monomer

inadequate filling by the monomer


of the free space between the powder
particles

excessive polymerization shrinkage

porosity in the final product

loss of quality of fit to the denture


bearing surface

weak material

Types of acrylic resins

Heat-cured resins
Cold-cured resins
Pour-and-cure resins
Visible-light cured resins

Heat-Cured Resins
Consists of a powder and a liquid, which upon
mixing and subsequent heating form a rigid
solid

2009-10-07

Heat-Cured Resins

o
o
o
o
o
o

o
o
o

Polymer-to-Monomer Ratio

Powder
Prepolymerized spheres of polymethyl metacrylate
Initiator benzoyl peroxide
Pigments or dyes
Opacifiers titanium/zinc oxide
Plasticizer - dibutyl phthalate
Synthetic fibers - nylon/acrylic
Liquid
Methyl methacrylate monomer
Inhibitor hydroquinone
Crosslinking agent ethyl glycol dimetacrylate 1-2vol. %

3:1 by volume

The reason for the particular formulation of a


powder-liquid system

Polymer-Monomer Interaction

Processing is possible by dough technique


Polymerization shrinkage is minimized
Heat of reaction is reduced

Sandy stage
During this stage, little or no interaction
occurs on a molecular level.
Polymer beads remain unaltered, and the
consistency of the mixture may be described
as "coarse" or "grainy."

1.
2.
3.
4.
5.

When monomer and polymer are mixed in the


proper proportions, a workable mass is
produced.
The resultant mass passes through five distinct
stages:
sandy,
stringy,
doughlike,
rubber or elastic,
stiff.

Stringy stage
The monomer attacks the surfaces
of individual polymer beads.
Some polymer chains are dispersed
in the liquid monomer.
These polymer chains uncoil, thereby increasing
the viscosity of the mix.
This stage is characterized by stringiness" or
"stickiness" when the material
is touched or drawn apart.

2009-10-07

Doughlike stage
On a molecular level, an increased number
of polymer chains enter solution.
Hence a sea of monomer and dissolved polymer is
formed. It is important to note that a large quantity of
undissolved polymer also remains.
Clinically, the mass behaves as a pliable dough.
It is no longer tacky and does not adhere
to the surfaces of the mixing vessel or spatula.
The material should be inserted into the mold cavity
during the latter phases of the doughlike stage.

Stiff stage
Upon standing for an extended period, the
mixture becomes stiff.
This may be attributed to the evaporation of
free monomer.
From a clinical standpoint, the mixture
appears very dry, and is resistant to
mechanical deformation.

Polymerization
Heat
processing the denture base resin in a constanttemperature water bath at 74 C (165 F) for 8 hr or
longer, with no terminal boiling treatment.
processing in a 74 C water bath for 8 hr and then
increasing the temperature to 100 C for 1 hr.
processing the resin at 74 C for approximately
2 hr and increasing the temperature of the water bath
to 100 C and processing for 1 hr.

Rubbery or elastic stage


Monomer is dissipated by evaporation
and by further penetration into remaining
polymer beads.
In clinical use, the mass rebounds
when compressed or stretched.

Polymerization Cycle (curing cycle)


The heating process used to control
polymerization.
Ideally, this process should be well controlled
to avoid the effects
of uncontrolled temperature rise,
such as the boiling of the monomer,
or denture base porosity

Cooling process
Following completion of the chosen
polymerization cycle, the denture flask should
be cooled slowly to room temperature.
Rapid cooling may result in warping of the
denture base because of differences in
thermal contraction of resin and investing
stone.

Microwave Energy

2009-10-07

Injection Molding Technique

Cold-Cured Resins
The chemistry of these resins is identical
to that the heat-resins, except that
the cure is initiated by tertiary amine
(e.g. dimethyl-p-toluidine or sulfinic acid)
Less efficient as the heat curing process

SR-IVOCAP System

Cold-Cured Resins

Pour-and-Cure Resins

Results in a lower molecular weight material


(poor strength properties,
high amount of uncured residual monomer in
the resin)
Poorer color stability (more prone
to yellowing)
Smaller size of the polymer beads
Highly susceptible to creep

These are cold-cure resins that are sufficiently


liquid when mixed that
they can be poured into a mould made
of a hydrocolloid.
excellent reproduction of surface detail
inferior to both the heat- and cold-cured
acrylics in so many other respects that they
are not much used.

Pour-and-Cure Resins

Visible-Light Cured Resins


The chemistry of these materials similar
to a composite restorative material
The material is composed of a matrix
of urethane dimethacrylate that contains
a small amount of colloidal silica to control the
rheology.
The filler consists of acrylic beads that become
part of an interpenetrating polymer network
structure when it is cured.

2009-10-07

Visible-Light Cured Resins


Indications
denture hard reline material
construction of customized impression trays
repair of fractured dentures

Problems in the processing


of acrylics for dentures
porosity
presence of processing strains

Processing

Porosity - major causes


1. polymerization shrinkage-associated
contraction porosity,
2. volatilization of the monomer, termed
gaseous porosity.

Polymerization must be carried out


slowly (to prevent gaseous porosity)
under pressure (to avoid contraction porosity),
such that the temperature of the denture
acrylic never exceeds 100C.

Processing Strains
The restriction imposed upon the dimensional
change of the resin will inevitably give rise to
internal strains.
If such strains were allowed to relax,
the result would be warpage, crazing or
distortion of the denture base.
Although many of the strains generated
during the curing contraction can be relieved
by the flow that occurs above
the glass transition temperature, some strain
that is due to thermal contraction
will remain.

2009-10-07

Processing Strains
The level of the internal strain can be
minimized by using acrylic rather than
porcelain teeth (so that there is no differential
shrinkage on cooling) and by allowing the flask
to cool slowly

Processing Strains
The relief of internal strain can produce tiny
surface defects in the resin. These are known
as crazes, and can be identified by a hazy or
foggy appearance to the surface of the
denture base
The crazes may be formed in response
to heat (due to polishing), differential
contraction around porcelain teeth,
or attack by solvents such as alcohol

Properties

Polymerization shrinkage
Porosity
Water adsorption
Solubility
Processes stresses
Crazing

Bicopmability
PMMA is highly biocompatible, however some
patients may suffer some allergic reactions
When a patient has a confirmed delayed
hypersensitivity reaction to methacrylate
resins, an alternative denture base material,
such as a polycarbonate, may have to be
considered.

Mechanical Properties
The tensile strength of acrylic resins <50MPa
The elastic modulus is low,
The flexural modulus is in the region
of 2200- 2500 Mpa,
The lack of fracture toughness,
Dentures are prone to fracture.

Physical Properties

2009-10-07

Thermal Conductivity

Coefficient of Thermal Expansion

The thermal conductivity of PMMA is approximately


6 x 10-4 cal.g -1.cm-2 . This is very low, and can present
problems during denture processing as the heat
produced cannot escape, leading to a temperature
rise.
From the patient's point of view, the problem with a
low coefficient of thermal conductivity is that the
denture isolates the oral soft tissues from any
sensation of temperature. This can lead to a patient
consuming a drink that is far too hot without
realizing it, which may lead to the back of the throat
and possibly even the oesophagus being scalded.

The coefficient of thermal expansion


is approximately 80ppm/C.
In general, this does not present
a problem, except that there is a possibility that
porceIain teeth set in denture base resin may
gradually loosen and be lost due the differential
expansion
and contraction

Water Sorption and Solubility

Indications

Due to the polar nature of the resin molecules,


PMMA will absorb water. This water sorption is
typically of the order of 1.02.0 wg.%.
In practice, this helps to compensate for the slight
processing shrinkage.
Although PMMA is soluble in most solvents (e.g.
chloroform), as it is only lightly crosslinked, it is
virtually insoluble in most of the fluids that it may
come into contact with in the mouth. However, some
weight loss will occur, due to leaching
of the monomer in particular, and possibly some of
the pigments and dyes.

DENTISTRY 101
National Oral Health
Conference
April 30, 2005
Pittsburgh, Pennsylvania

Partial dentures
Full dentures
Temporary crowns and bridges
Orthodontic appliances
Custom trays (resin impression trays)
Occlusal appliances (splints)

DENTISTRY 101
National Oral Healtha
Conference
April 30, 2005
Pittsburgh, Pennsylvania

2009-10-07

Custom trays (resin impression trays)

Orthodontic appliances

DENTURE LINING MATERIALS

Occlusal appliances (splints)

permanent hard reline materials


semipermanent soft liners
tissue conditioners/temporary soft liners.

Source
Philips Science of Dental Materials
K. J. Anusavice,
Saunders, 2003
p.721-758 and 143-170
Introduction to Dental Materials
R. Van Noort,
Mosby, 2002
p. 211-220

Compression molding technique

Impression making
Cast generation
Record base fabrication
Articulation mounting
Wax contouring
Selection and arrangement of proper prosthetic
teeth (esthetics and function)
Completed tooth arrangement is sealed to master
cast
Master cast and completed tooth arrangement are
removed from the dental articulator

2009-10-07

Preparation of the mold

Preparation of the mold

The master cast is coated with a thin layer of separator to


prevent adherence of dental stone during the flasking process
The lower portion of the denture flask is filled with freshly
mixed dental stone, and the master cast is placed into this
mixture
Upon reaching its initial set, the stone is coated with an
appropriate separator
The upper portion of the selected denture flask is then
positioned atop the lower portion of the flask
A surface-tension-reducing agent is applied to exposed wax
surface, and second mix of dental stone is prepared. The
dental stone is poured into the denture flask.
The stone is permitted to set and is coated with separator

The record base and wax must be removed from the mold
the denture flask is immersed in boiling water for 4 min.
The flask is removed from the water, and appropriate
segments are separated. The record base and softened wax
remain in the lower portion of the denture flask, while the
prosthetic teeth remain firmly embedded in the investing
stone of the remaining segments
The record base and softened wax are carefully removed from
the surface of the mold (wax solvent, mild detergent, boiling
water)
The application of an appropriate separating medium (watersoluble alginate solutions) onto the walls of the mold cavity

Control of Color

Mould Lining

The coloring pigment is usually incorporated in the


polymer powder, but in some cases it may simply be
on the surface of the polymer beads and may be
washed off by too rapid a contact of the monomer.
In this case, the polymer should be added to the
monomer slowly. Too little powder will produce too
light a shade.

additionals

There is a danger that the resin may penetrate the


relatively rough surface of the plaster mould and
adhere to it. To prevent this, a separating medium
must be employed. Nowadays, the separating
medium is usually a solution of sodium alginate,
although some still recommend the use of tin foil.

The reline can be achieved either with a coldcure acrylic resin at the chairside, or the
denture is sent to a dental laboratory for
relining with a heat-cured acrylic.
The heat-cured acrylics used by laboratories
are identical to those used for the
construction of dentures.

10

2009-10-07

Complete denture
A removable denture prosthesis that replaces
the entire dentition and associates structures
of the maxilla or mandible. Such a prosthesis
is composed of artificial teeth attached to a
denture base. In turn, the denture base
derives its support through contact with
underlying oral tissue, teeth, or implants.

Construction of denture

Taking an impression (clinical),


Producing a model (dental cast) (laboratory),
Setting the teeth (laboratory),
Preparing a waxed model (laboratory),
Investing in denture flask and boiling out the
wax, which then leaves a space to be filled by
the denture base material (laboratory),

Adhesion of the denture to the mucosa


Retention can be defined as the resistance to
forces that tend to displace the denture in an
occlusal direction.
Stability is the resistance to movement in a
horizontal direction.

saliva,
the greater the surface area the better the
adhesive bond
A film of saliva between the mucosa and
denture should be as thin as is possible,
so the denture should fit as accurately as
possible.

The establishment of a peripheral seal around


the edge of the denture

For a denture to have the optimum


retention it should:

is very important for retention.


The tighter the seal, the more difficult it is for
additional saliva to enter the space between
the denture and the mucosa, and this means
that more force needs to be applied to
separate the denture from the mucosa.

1. cover the maximum area of mucosa


compatible with the functional muscular
activity;
2. be a close fit, so as to minimize the thickness
of the saliva film and retain a good
peripheral seal

11

2009-10-07

The criteria for relining are:


poor retention or stability
collapse of the vertical dimension of the
occlusion
degradation of the denture base
lack of denture extension into muco-buccal fold
areas
for an elderly patient for whom habituation to a
new denture may be difficult, if not impossible

12

2009-10-12

Dental office design


Equipment in dental office

Dental office

Front desk
Waiting room
Consultation room
Hygiene room
Operatory room
Sterilization room
Staff lounge

Every one is different

Ergonomic, four-handed dentistry practice


design
Individually designed equipment provides
productivity and stress reduction

Individuals vary in size, shape, training and


experience
Equipment and work areas should allow
flexibility (right- or left-handed use, different
working postures, different chair position )

www.inform-as.dk

Unit design
Ergonomic = no unnecessary movements

www.inform-as.dk

Dental stool features


Fully adjustable
Stability
Lumbar support
Hands-free seat height adjustment

2009-10-12

Dental equipment
Turbine closer to the
dentist than micromotor

Patient chair features


Stability
Fully adjustible head rest
Hands-free operation

HVE and air/water syringe


closer to the assistant
than saliva ejector

Lightning in dental
office

An optimal light level does not exist


Dental light illuminance range 8000-24 000 lx
8 000 lx sufficient for basic visual discrimination
24 000 lx more suitable for darker areas in oral cavity
Lighting should not exceed 30 000 lx (higher light levels
lead to visual discomfort)

Dental light

Designed to reduce eye strain


Illumination concentrated on the operating field
Hand mirrors provides light intraorally
Fiberoptics in handpieces add concentrated
lighting in the operating field

Instrument design

Overall shape/ size


Handle shape/size
Weight
Balance
Maneuverability
Ease of operation
Ease of maintenance

Hand Instruments features

Hollow or resin handles


Round, textured/grooved
Carbon-steel construction
Color-coded (easier instrument
identification)

2009-10-12

Dental Handpieces features

Lightweight balanced models


Sufficient power
Built-in light sources
Easy activation
Easy maintenance

Syringes and Dispenser features

Adequate lumen size


Ease in cleaning
Textured/grooved handles
Easy activation and placement

Pre-set Instrument Trays


Organized procedural flow
of hand instruments and supplies
in a sterile environment

Mobile cabinet
Properly designed and organized for easy
and quick access to commonly used
instruments and materials

www.inform-as.dk

Microstone

Laboratory waxes

Monika ukomska-Szymaska, PhD, DDS

Dental wax
A low-molecular-weight ester of fatty acids derived from
natural and synthetic components such as petroleum
derivatives that soften to a plastic state at a relatively low
temperature.

COMPOSITION
Natural waxes produced from:
Plants from trees they extract the wax
Minerals: paraffin wax
Animals: beeswax
Synthetic waxes
Additional components: gums, oils, resins, fats.
Just to change the properties.

Composition of an inlay wax


Natural waxes (derived from mineral, vegetable and or
animal origins):
Hydrocarbons of the paraffin (40-60wt%)
Microcrystalline wax series:
- Gum dammar (dammar resin),
- Carnauba wax,
- Candelilla wax,
- Ceresin,
Synthetic waxes (chemically synthesized analogs of
natural wax molecules),
Coloring agents, compatible filler.

PROPERTIES
Melting range: since it is made of different materials a

range of temperatures not a certain melting temperature at


which each component of the wax will start to soften and
then flow e.g. 70-90oC. The operator can control the
viscosity of wax by controlling temperature.
Flow: is the movement of the wax as molecules slip over
each other. Melting range and flow of the wax are important
in wax manipulation by operator it is important to select the
wax with the proper melting range for clinical use. E.g. bite
registration wax - you need a wax that are not melted
below mouth temperature, otherwise once you place it in
the oral cavity, it starts to melt & become too soft & it will
not record occlusal relationship properly.

You have 3 blocks of wax & you place a small


amount of weight on top of each one.
No flow as wax is not soft.
Flow depend on
the melting range
of the wax & it is
important for
manipulation.

With time flow will


increase as the wax start
to melt.

PROPERTIES
Excess residue: for the sake of accuracy in the object

produced, if excess residue remains after melted wax is


removed, inaccuracies may occur.
E.g. lost wax technique procedure (when we carve the
restoration in wax first then we put investment material
around it in oven, melt it & then metal goes in)
Thermal properties:
- the thermal conductivity of the waxes is low (it needs time
both to heat them uniformly throughout and to cool them
to body or room temperature),
- High coefficient of thermal expansion (inlay wax thermally
expands and contracts more per degree of temperature
change than any other dental material)

PROPERTIES
Dimensional change: waxes expand when heated,

contract when cooled. Thermal expansion of waxes is


highest among dental materials important for accuracy of
the restoration. This property is important especially for
pattern waxes, when we are making a crown or a bridge
we should make it firstly in wax but if you allow it to stay
for more than 30 min the wax will start to deform & change
in shape as there is stress inside the wax & by time it will
be released. (e.g. inlay wax). How:
o

If wax is heated well beyond melting range or unevenly,


unacceptable expansion occurs. So when you are over heating
or cooling the wax, when you use it again, it will contract or
expand unevenly throughout leading to inaccuracy.
o If wax is allowed to stand for a long time, the release of residual
stresses will lead to dimensional changes and inaccuracies.
This is why pattern wax should be invested within 30 minutes of
carving.

CLASSIFICATION OF WAXES
Pattern wax Processing wax Impression wax
Using wax then
replace it.

Inlay wax

Boxing wax

Casting wax Utility wax


Baseplate
wax

Sticky wax

Corrective impression
wax
Bite registration wax
_____________

Various forms of wax:


sheets, ropes, sticks.

PATTERN WAXES
Inlay waxes: are used to produce patterns for metal
casting using the lost wax technique.
o Type I: placed directly in the prepared tooth in the direct
waxing technique. This wax has a low melting range.
o Type II: melted on a die outside the mouth in the indirect
you place it in gypsum model then it is replaced by metal
or porcelain- technique (more commonly used). These
waxes are supplied as pellets and sticks. They are blue
and green in color. Hard, medium, soft depending on
melting range.

Casting wax: used to construct the metal


framework for partial and complete dentures.
Supplied in sheets or preformed shapes.
They come in different shapes (bars or meshwork),
they are attached to the cast or the model & then
invested (wax is melted away & metal goes in)

13

Partial denture have a metal components to give


support, so usually the shape of the metal
framework is made in wax first then melted away
to be replaced with metals.

Baseplate wax: sheets of wax pink in color. These


sheets are layered to produce the form on which
denture teeth are set
So wax is attached to the gypsum model while you are placing or
setting the teeth, then you have to replace the wax with acrylic
resin.

15

PROCESSING WAX
Boxing wax: used to form the base portion of
a gypsum model. Easily manipulated at
room temperature.
Placed all around the tray usually when we want to make it a little pit
soft to attach it to the tray, you just need to place it in your hands then it
will be a little pit softened & you can attach it to the tray.
Usually properly it should be completely dry,
otherwise it will not stick to the tray.

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Utility wax: also called periphery wax, comes in


ropes, and easily manipulated at room
temperature. Used to adjust impression trays -to
make it longer-, used to cover sharp brackets edges- and wires in orthodontic appliances,
layered in sheets for bite registration.

Sticky wax: comes in yellow - orange sticks that are


hard and brittle at room temperature. When
heated, become soft and sticky. Used to adhere attach- components of metal, gypsum, resin during
fabrication and repair.
Lets say that you have a broken denture & you
want to repair it, you put the 2 pieces together &
attach them with the sticky wax.

It is a brittle type of wax


(hard & rigid at room
temperature & when
you melt it , it become
soft & liquid).

Sticky wax

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IMPRESSION WAXES
Corrective impression wax: used with other impression
materials for edentulous impressions, to correct
undercut areas. Flows at mouth temperature.
Not used commonly there days but we use it if there are
holes or bubbles in our gypsum model to cover the
holes & correct the shape of the cast.
Bite registration: to produce wax bite registration for
articulation of models. Susceptible to distortion, needs
careful handling.

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Wax sheets used for impression and bite registration


We can cut it in any shape we want & place it in pts mouth.
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U shaped like dental


arch so easier to use.

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MANIPULATION
Softened evenly in:
Warm hands (boxing wax)
Warm water
Dry heat
Flame
Added in layers into an object not one bulk
Should be invested within 30 minutes of carving so the stress
will not be allowed to be released & the crown or bridge will
not change its shape so more accurate
Utility and boxing wax should remain dry to allow to stick
when manipulated.
Should be stored at or slightly below room temperature so you
have to know the melting range to store it in a proper
temperature.
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Lost wax technique


1. An impression of the preparation

is taken and poured into high


strength stone to form a die.
2. Wax pattern is carved
3. Wax or plastic sprue is attached
to pattern
4. Pattern and sprue are encased in
investment ring, into which
investment gypsum is poured

5.

6.

7.

Once investment sets, wax pattern and


sprue are heated in a burnout oven,
causing wax and sprue to vaporize (lost
wax), leaving an impression of wax pattern
in the empty case
Molten metal is poured through the empty
channel formed by sprue, into the empty
wax pattern space.
Metal cools, sprue removed, casting
cleaned and polished and now ready for
cementation

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