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Energy Saving
Compressor
power
Proposal
for a
reduction
Company A performance
Electricity
1400 kW
3000 kW
Air
Actuators consumption
20%
CO2
0.9 t reduction/year
Cost
$800,000 reduction/year
Air 20%
Electric power
consumption
Company B performance
Electricity
7000 kW
Air blow
50%
10000 kW
Compressor power
(kW)
CO2
1.7 t reduction/year
Cost
$1,500,000 reduction/year
After
improvement
Before
improvement
We help you to improve and standardize your equipment, and adopt new equipment.
We also proactively promote activities through official organizations, and by
holding seminars at energy-saving centers.
<Energy-saving themes>
Air Blow
Air Purge
PRESSURE
Actuators
kPa
OUT
MPa
Lower Pressure
in the Piping Line
Low Power
Consumption
SET
P-E09-6A
INDEX
Air Blow
P. 1
Series PPA
P. 1
Compact Manometer
S Couplers
Series KK130
P. 10
<Related Equipment>
MPa
3/4/5 Port
Solenoid Valve
Series SY/VQ/VF
S0700
P. 11
Series VXE
P. 12
Coolant Valve
Series SGC
P. 13
Series IDFE
P. 13
Refrigerated
Thermo-chiller
Series HRZ
Back cover
Blow Gun
Series VMG
P. 2
Air Purge
2-Color Display
Digital Flow Switch
Series PFM
P. 3
Actuators
Pressure Valve
Series ASR
P. 4
PRESSURE
Regulator with
Backflow Function
Direct Operated
Precision Regulator
Series ARP
Compact Cylinder
with Solenoid Valve
Series CVQ
Non-rotating Double
Power Cylinder/
Double Power Cylinder
Series MGZ
Booster Regulator
Series VBA
Back cover
Series PF2W
Back cover
Series ISE30A
Back cover
Compact
Digital Pressure Switch
Series ISE10
Back cover
2-Color Display
Digital Pressure Switch
Series ISE80
Back cover
P. 8
Series PF2A
P. 7
P. 6
SET
P. 5
kPa
OUT
P. 9
Air Blow
Without nozzle
Nozzle
Reduced air
consumption
Energy-saving Circuit
Conventional Circuit
6 scfm
Blow time: 2 sec.
Annual operating cycles:
900,000
10 scfm
40%
181,164 ft3/year
($77/year)
($51.30/year reduction)
Energy-saving
model
302,000 ft3/year
($128.30/year)
Conventional
model
Related Equipment
Compact manometer
Series PPA
Blowing
by Air Gun
Blow Gun
Series VMG
Conventional
coupler model
S coupler
Conventional
coil tube model
Coil tube
VMG
Air gun
Nozzle 3
Nozzle 2.5
Reduced power
consumption
Energy-saving Circuit
Conventional Circuit
Power consumption
by compressor
20%
Power consumption
by compressor
1.25 kW
($1,556.25/year)
($385.95/year reduction)
1.56 kW
($1,942.20/year)
Energy-saving
model
Conventional
model
Air Purge
Series PFMV
PU
L L SET
PU
L L SET
0.2
0.1
0
0.2
0.3
0.4
MPa
0.1
0
0.3
0.4
MPa
Exhaust port
Detection port
Detection nozzle
Detection nozzle
Reduced air
consumption
Energy-saving Circuit
Conventional Circuit
PFM
ISA2-H
0 scfm
($0/year)
0.8 scfm
Operating time: 15 hours/day,
250 days/year
100%
($74.30/year reduction)
Energy-saving
model
Excluding air consumption from a detection nozzle
Conventional
model
175,000 ft3/year
($74.30/year)
Actuators
Pressure Valve
Series ASR
Air-saving Valve
Conventional Valve
Same pressure during
operating and return strokes
Pressure
valve ASR
75 psi
75 psi
Operating stroke
Operating stroke
Return stroke
Reduced air
consumption
30 psi
Energy-saving Circuit
Bore size: 50
Stroke: 200 mm
Pressure: 75 psi
When it is operated
900,000 times/year
0.15 scfm
25%
106,000 ft3/year
($45.20/year)
Energy-saving
model
($13.30/year reduction)
Corresponding value: Air unit 0.15/ft3 (ANR)
Refer to the catalog for details.
75 psi
Conventional Circuit
Bore size: 50
Stroke: 200 mm
Pressure on the extension side: 75 psi
Pressure on the retraction side: 30 psi
0.12 scfm
Return stroke
When it is operated
900,000 times/year
Conventional
model
138,000 ft3/year
($58.50/year)
Series ARM10/11
Series ARM5
Actuators
Series ARJ210
(X209)
Series ARJ1020F
Operating stroke
75 psi
75 psi
Pressure regulation by
adding a regulator with
backflow function on the
retraction side piping
Return stroke
30 psi
Return stroke
75 psi
Regulator with
backflow function
Reduced air
consumption
Energy-saving Circuit
Conventional Circuit
Bore size: 50
Stroke: 200 mm
Pressure on the extension side: 75 psi
Pressure on the retraction side: 30 psi
Bore size: 50
Stroke: 200 mm
Pressure: 75 psi
Per single reciprocation
0.12 scfm
0.15 scfm
25%
When it is operated
900,000 times/year
When it is operated
900,000 times/year
106,000 ft3/year
($45.20/year)
Energy-saving
product
Conventional
product
138,000 ft3/year
($58.50/year)
($13.30/year reduction)
Corresponding value: Air unit 1.w5/m3 (ANR)
Refer to the catalog for details.
Actuators
to 40
Reduced air
consumption
Energy-saving Model
Conventional Model
10,100 ft3
($4.30/year)
51,000 to
76,000 ft3/year
($21.60 to
$32.40/year)
80%
($17.30/year to
$28.10/year reduction)
Energy-saving
model
Conventional
model
Actuators
Series CVQM
Piping
Reduced air
consumption
Energy-saving Model
Conventional Model
CVQ
CQ2
Bore size: 32
Stroke: 50 mm
No piping between a valve and a cylinder
Supply pressure: 75 psi
Bore size: 32
Stroke: 50 mm
Piping bore: 4 mm
Piping length: 2 m
Supply pressure: 75 psi
0.02 scfm
When it is operated
900,000 times/year
0.02 scfm
37%
13,400 ft3/year
($5.70/year)
($3.40/year reduction)
When it is operated
900,000 times/year
21,400 ft3/year
($9.10/year)
Energy-saving
model
Conventional
model
Actuators
More energy-saving and compact cylinder through reducing the cylinder size
63
Size reduction
6380
Piston area
Extension: 9.2 in2
Retraction: 3.6 in2
80
Piston area
Extension: 7.8 in2
Retraction: 7.0 in2
Reduced air
consumption
Energy-saving Circuit
Conventional Circuit
Bore size: 63
Stroke: 200 mm (8 inch)
Pressure on the extension side: 75 psi
Theoretical output (Extension side): 2,973 N
Per single reciprocation
0.35 scfm
14%
314,650 ft3/year
($133.70/year)
Energy-saving
product
($21.60/year reduction)
Corresponding value: Air unit 1.5/m3 (ANR)
Refer to the catalog for details.
Bore size: 80
Stroke: 200 mm (8 inch)
Pressure: 75 psi
Theoretical output (Extension side):
567 lbf
Per single reciprocation
0.4 scfm
When it is operated 900,000 times/year
Conventional
product
365,000 ft3/year
($155.30/year)
Actuators
Booster Circuit
Series VBA
Operating stroke
120 psi
Return stroke
120 psi
Booster
regulator
Booster
regulator
Reduced air
consumption
Energy-saving Circuit
Conventional Circuit
Bore size: 50
Stroke: 200 mm (8 inch)
Pressure: 60 psi
Boosting pressure: 120 psi
0.3 scfm
When it is operated
900,000 times/year
0.5 scfm
33%
276,500 ft3/year
($117.50/year)
($58.00/year reduction)
When it is operated
900,000 times/year
413,100 ft3/year
($175.50/year)
Energy-saving
model
Conventional
model
Lower
Pressure in the
Piping Line
S Couplers
MPa
Series KK130
Since pressure loss is smaller than the conventional model (Series KK13), even if inlet
pressure is reduced, equivalent outlet pressure and flow rate can be achieved when it is
used for blowing air
Enables lower compressor discharge pressure.
It is possible to reduce the cost with lower air and energy consumption of compressors.
Outlet pressure
75 psi
Inlet pressure
Compressor
S coupler
Reduced
Pressure Loss
Energy-saving Circuit
Conventional Circuit
Inlet pressure
81 psi
Inlet pressure
7%
Power consumption
by compressor
Power consumption
by compressor
$2,620.00/year
$2730.00/year
($110.00/year reduction)
Energy-saving
model
10
87 psi
Conventional
model
Low Power
Consumption
Series SY
Series VQ
Series VF
Series S0700
Power consumption is
reduced by power saving
circuit.
Type
4/5 port
24 V
3 port
0V
Standard
0.4 W1
Energy saving
0.1 W1
Power
Standard
SJ2000
0.55
0.4
SJ3000
0.4
SY3000/5000/7000/9000
0.4
SYJ3000/5000/7000
0.4
VQZ1000/3000/5000
1.55
VF1000/3000/5000
0.35
S0700
0.4
VQ/VQC1000/2000
0.4
SYJ300/500/700
0.4
VQZ100/200/300
1.55
VP300/500/700
0.35
V100
0.35
S070
Model
With power
saving circuit
0.23
0.15
0.1
0.1
0.55
0.1
0.55
0.1
Power consumption W2
Standard
0.55
0.55
1
2
1
0.55
1
2
2 With DC light
0W
Conventional Product
consumption W2
62 ms1
1 Series SY/SYJ
Reduced power
consumption
Energy-saving Model
Conventional Model
SY: 0.1 W
SY: 0.55 W
0.13 kWh/year
(2/year)
0.69 kWh/year
(10/year)
81%
(8/year reduction)
Energy-saving
model
Conventional
model
11
Low Power
Consumption
W
Direct Operated
Pilot Operated
Series VXE21/22/23
Series VXED21/22/23
Series VXEZ22/23
Replaceable coil
Possible to change the solenoid coil
assembly for the VX2, VXD and VXZ
with the energy saving coil type.
(Restricted for the rated voltage 12,
24 VDC)
Reduced power
consumption
Energy-saving Model
Conventional Model
VXE21: 1.5 W
VXE22: 2.3 W
VXE23: 3.0 W
Series VXE23
Energizing time: 5 hours/
day, 250 days/year
Series VX23
Energizing time: 5 hours/
day, 250 days/year
70%
13.1 kWh/year
($1.97/year)
3.8 kWh/year
(57/year)
($1.40/year reduction)
Energy-saving
model
12
Conventional
model
Low Power
Consumption
Coolant Valve
Series SGC
Reduced power
consumption
Energy-saving Model
Conventional Model
5 W (With light)
0.4 kWh/year
(6/year)
68 to
88%
(84/year reduction)
6 kWh/year
(90/year)
Energy-saving model
Conventional model
Series IDFE
Reduced power
consumption
Energy-saving Model
IDF15E: 620 W
Air flow capacity: 109
Conventional Model
IDF15C: 662W
scfm
3,720 kWh/year
($558.00/year)
6%
3,972 kWh/year
($595.80/year)
($37.80/year reduction)
Energy-saving model
Corresponding value: Electricity unit 15/kWh
Refer to the catalog for details.
Conventional model
13
Low Power
Consumption
W
Series HRZ
Conventional Model
6.2 kWh/h
Operating conditions: 14F
0 kW with 50% load
2 kW with 50% load
Operating time: 24 hours/day,
250 days/year
6,600 kWh/year
($990.00/year)
82%
37,200 kWh/year
($5,580.00/year)
($4,590.00/year reduction)
Energy-saving model
Conventional model
Digital Switches
Air Line
Maintenance
PRESSURE
kPa
OUT
SET
Series PF2A
Series ISE30A
Series PF2W
Compact
Digital Pressure Switch
Series ISE10
2-Color Display
Digital Flow Switch
Series PFM
2-Color Display
Digital Pressure Switch
Series ISE80