N2664-W-M-MS-07-A/N-2480

METHOD STATEMENT

Rev.: 0

INSTALLATION OF HYPOCHLORITE DOSING

SYSTEM

Date: 19.09.07
Page 1 of 7

METHOD STATEMENT

INSTALLATION OF HYPOCHLORITE DOSING

SYSTEM

N2664-W-M-MS-07-A/N 2480

19.09.07

00

First Issue For Approval

UNNI CYRIAC
MECH. ENG.

HAMDY
M&E COORD.

JOHN MEKDISSI
PROJECT
MANAGER

Date

Revision

Description of Revision

Prepared by

Checked by

Approved by

N2664-W-M-MS-07-A/N-2480

METHOD STATEMENT

Rev.: 0

INSTALLATION OF HYPOCHLORITE DOSING

SYSTEM

Date: 19.09.07
Page 2 of 7

REVISION RECORDING

Date

Revision

Description of Revision

Prepared by

Checked by

Approved by

19.09.07

00

First Issue For Approval

UNNI CYRIAC
MECH. ENG.

HAMDY
M&E COORD.

JOHN MEKDISSI
PROJECT
MANAGER

N2664-W-M-MS-07-A/N-2480

METHOD STATEMENT
INSTALLATION OF HYPOCHLORITE DOSING
SYSTEM

Rev.: 0

Date: 19.09.07
Page 3 of 7

TABLE OF CONTENTS

TABLE OF CONTENTS...................................................................................................................................
1.

PURPOSE.................................................................................................................................................

2.

SCOPE......................................................................................................................................................

3.

REFERENCE............................................................................................................................................

4.

RESPONSIBILITY....................................................................................................................................

5.

ADMMI INSTALLATION ENGINEERS.....................................................................................................

6.

PROCEDURE...........................................................................................................................................

7.

TOOLS......................................................................................................................................................

8.

SAFETY....................................................................................................................................................

9.

ATTACHMENT..........................................................................................................................................

N2664-W-M-MS-07-A/N-2480

METHOD STATEMENT
INSTALLATION OF HYPOCHLORITE DOSING
SYSTEM

1.

Rev.: 0

Date: 19.09.07
Page 4 of 7

PURPOSE
This describes the procedure for the Installation of Hypochlorite dosing
equipment at Lot F.

2.

SCOPE
This method statement covers the installation of the following main plant items :
2x 100% Hypo chlorination dosing pumps and electrical and mechanical

accessories

3.

4.

1x Instrument Control Panel (ICP)

RTU

REFERENCE

ADWEA Standards

P&I Drawing, Ref: N2664-W-M-D-06-A/N 2663 R4

Layout of Sodium Hypochlorite Dosing Plant, Ref: N2664-W-M-D-06-A/N 2664 R1

Method Statement GRE Pipe work Ref: N2664-W-M-MS-07-A/N 2471 R1

Method Statement for Tapping the existing pipeline to connect the suction line of
the new dosing system for lot-f Ref: N2664-W-M-MS-07-A/N-2473 R0

Method Statement for Commissioning of Hypochlorite Dosing System Ref: N2664W-M-MS-07-A/N 2472 R0

Method Statement for enhancement of VFD KW rating for Lot F Ref: N2664-W-MMS-07-A/N-2470 R1

RESPONSIBILITY
The M/s. ADMMI shall be responsible for supervising, preparing and installation of
electromechanical equipment in the hypo chlorination room.
4.2

The QC/Mechanical/Electrical Engineer shall be assisting M/s. ADMMI for the

installation, alignment and testing of the equipment.

4.3

The Site Engineer shall be responsible for making all necessary preparation for the
installation including cleaning and performing the test in accordance with this
instruction.

4.4

The QC Inspector shall be responsible for the witnessing the test, inspection with
Client/Consultant representative and recording the results.

4.5

All the installation shall be carried out during working hours and in the presence of
ADWEA/Engineer.

N2664-W-M-MS-07-A/N-2480

METHOD STATEMENT
INSTALLATION OF HYPOCHLORITE DOSING
SYSTEM

5.

Rev.: 0

Date: 19.09.07
Page 5 of 7

ADMMI INSTALLATION ENGINEERS

The CV of the ADMMI Engineers will be forwarded to Client/Consultant prior to the time
of work.

6.

PROCEDURE

The stainless steel pump skid will be moved to the hypo chlorination room with
forklift/ hydraulic trolley or any other suitable lifting equipment.

The skid will be placed on the prepared foundation and checked for the position and
orientation as per the drawings.

The skid is properly aligned and levelled and inspected with Client/Consultant
before grouting.

Once the position and orientation is checked, then skid is grouted to the foundation.

The pumps and pump accessories will be moved and installed on the skid with
supplied bolts and nuts and tightening them to specified torques (Torques values
are attached).

Electrical cabling shall be done B/w skid and ICP, b/w skid and modified MCC
thorough the existing cable tray as per the contract.

The pumps are pre-aligned and inspected at the factory before despatch, so there is
no need of any alignment to be carried out on site. But, if Client/Consultant is
required to check the alignment, M/s. ADMMI Engineers can show this at site.

The ICP and the RTUs will be moved to hypochlorination room to the specified
location as per the drawings and the marked locations.

The orientation of ICP and RTUs will be checked and inspected by the
Client/Consultant prior to carry out further commissioning procedure.

After the installation of pump and its accessories, the GRE pipeline is connected to
the suction & discharge of the pump as per GRE Pipe work method statement.

The GRE Pipeline will be connected to the existing tanks as per the Method
Statement of Tapping the existing pipeline to connect the suction line of the new
dosing system for lot-F

The testing and commissioning will be carried out as per the Method Statement for
Commissioning of Hypochlorite Dosing System.

Ensure that the appropriate commissioning method statements have been

approved.

N2664-W-M-MS-07-A/N-2480

METHOD STATEMENT

Rev.: 0

INSTALLATION OF HYPOCHLORITE DOSING

SYSTEM

7.

8.

Date: 19.09.07
Page 6 of 7

TOOLS

The crane/forklift shall be used for unloading and erection purposes. A formal
request shall be submitted to ADWEA/Engineer prior to activity being carried out
for Approval.

The tools & equipments required are as mentioned below

Open ended spanners(wrenches) to suit screws/nuts

Socket spanners(wrenches)

Allen keys, up to 10 mm(A/F)

Range of screw drivers, soft mallet

Dial test indicator.

C spanner (wrench) for removing shaft nut.

Do not carry anything in your hands when climbing up and down the ladder. Items
that are too large for your pockets or belt should always be fitted or lowered from
the overhead crane by rope

Do not operate a sling / crane if limit switches are out of order, or if the cables
show they are defected

Do not attempt to lift a load beyond the rated load capacity of a crane or sling
hoist.

Never lift a load from the side. Center the overhead crane / sling directly over your
load before attempting to hoist it, to avoid the load swinging

Ensure all loose materials, parts, blocking and packing have been removed from
the load before lifting

Follow signals only from one slinger in charge of the lift, except a stop signal

Make sure everyone is away from the load before hoisting it. Sound a bell, siren or
other warning device and start to hoist the load slowly.

All employees working near exposed energized conductors or circuit parts are
required to use insulated tools or handling equipments.

To be use rubber Insulating gloves, hoods, sleeves, matting and blankets and
Hard Hat (insulated non conductive)

To be use Lineman Sleeves and aprons.

SAFETY

HAZARDOUS
ACTIVITY

1.Electical
shock

RISK

Death

CONTROL

Competent persons only.

All energising and isolation of
equipment to be carried out by
ASAP.

N2664-W-M-MS-07-A/N-2480

METHOD STATEMENT

Rev.: 0

INSTALLATION OF HYPOCHLORITE DOSING

SYSTEM

Date: 19.09.07
Page 7 of 7

2. Injury from Injury to body from ruptured Cordon off area

pipelines
PVC, carbon and Galvanised warning signs.
rupturing,
steel pipe work.
Wear safety goggles
during
pressure
testing.

3.
Lifting Injuries
Equipments
during
installation

and

post

Proper PPE, lifting slings, hooks,

belts etc.

LIST ANY OTHER SAFETY CONSIDERATIONS BELOW

(Including methods to be adopted to reduce risks)
1. Working area will be cordoned off during working hours.
2. Entry to working area controlled by AL JABER, access will be restricted to only
those involved in the procedure.
3. Only competent and trained personnel to be involved in this procedure.
4. Work areas to be kept clean and tidy.

9.

ATTACHMENT

P&ID : N2664-W-M-D-06-A/N 2663 R4

Torque Values
Hypochlorite Dosing System Check List
Layout of Sodium Hypochlorite Dosing Plant : N2664-W-M-D-06-A/N
2664 R1
xxxxxxxxxxxxxxxxxxx