Battery & Battery Charger Calculation RevA

6*27MW REY
GAS TURBINE POWER PLANT

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Document Name:
Battery & Battery Charger Calculation
10 Jun. 09
0
3 Feb. 09
Rev.
Date
Sub-Contractor:
Second Issue
First Issue
Description
Sub-Contractor
Document No.
Z. Fakhri
M. Khanmohammadi
A. Shahintabe
Z. Fakhri
M. Khanmohammadi
A. Shahintabe
Prepared
Checked
Approved
Document No.
Size
Total
Page
No. of
Attachment
REY-MS-59ED-08-EFG-001
Rev.A
A4
27
6*27MW REY
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TABULATION OF REVISED PAGES
Document Name:
Battery and Charger Calculation
Document NO. :
REY-MS-59ED-08-EFG-001 Rev.A
Page 2 of 27
6*27MW REY
1. Purpose
0B
The purpose of this document is sizing of nickel-cadmium batteries with standardized technique for
stationary application.
2. Reference
1B
The procedure of sizing nickel-cadmium batteries is based on the following standard:

IEEE Std 1115-2000, IEEE Recommended Practice for Sizing Nickel-Cadmium Batteries for
Stationary Applications
IEC 60623, fourth edition 2001, Secondary cells and batteries containing alkaline or other noon-acid
electrolytes- vented nickel-cadmium prismatic rechargeable single cells
3. Definitions
2B
Available capacity: The capacity for a given discharge time and end-of-discharge voltage that can
be withdrawn from a cell under the specific conditions of operation.
Battery duty cycle: the loads a battery is expected to supply for a specified time periods.
Full float (constant potential) operation: Operation of a dc system with the battery, battery charger,
and load all connected in parallel and with the battery charger supplying the normal dc load plus any
self-discharge or charging current required by the battery. (The battery will deliver current only when
the load exceeds the charger output.)
Period: An interval of time in the battery duty cycle during which the load is assumed to be constant
for purposes of cell sizing calculations.
Rated capacity (nickel-cadmium cell): The capacity assigned to a nickel cadmium cell by its
manufacture for a specific constant current discharge voltage.
4. General considerations
3B
The battery must supply the dc power requirement when the following conditions occur:
a) The load on the dc system exceeds the maximum output of the battery charger.
b) The output of the battery charger is interrupted.
c) The ac power is lost.
The most severe of these conditions, in terms of battery load and duration, should be used to
determine the battery sizing for the installation.
Document Name:
Document NO. :
Page 3 of 27
6*27MW REY
5. Determining battery size

4B
I.
Number of cells
8B
When the battery is allowed to exceed a given maximum system voltage, the number of cells will be
limited by the manufactures recommended cell voltage required for satisfactory charging. That is,
The minimum battery voltage equals the minimum system voltage plus any voltage drop between the
battery terminals and the load. The minimum battery voltage is then used to calculate the allowable
minimum cell voltage,
The DC system voltage limits are from 112.5 V to 137.5 V (125VDC10%) and the manufacturer
recommends a cell voltage of 1.40 V for satisfactory charging, so:
Required Number of Cells = 137.5 V / 1.40 V per cell = 98.2, therefore 98 cells;
End-of-charging voltage = 112.5 V / 98 V = 1.14 V per cell
II.
Additional considerations:
9B
Temperature derating factor (Tt): The available capacity of a cell is affected by operating
temperature. The standard temperature for stating cell capacity is 25. If the lowest expected
electrolyte temperature is above 25, generally no noticeable increase in the available capacity.
Design Margin: Since the loads of this practice are not exposed to grow, there is no need to provide
such growth rate to the cell size calculation. Therefore, design margin of 1 is used.
Aging Factor: Capacity decreases gradually during the life of the battery, with no sudden capacity
loss being encountered under normal operating conditions. Since the rate of capacity is dependent
upon such factors as operating temperature, electrolyte-specific gravity, and depth of frequency of
discharge, an aging factor should be chosen. The choice of aging factor is, therefore essentially an
economic consideration. In this practice an aging factor of 1.2 is used, meaning that the battery is
sized to carry the loads until its capacity has decreased approximately to 80% of its rated capacity.
Document Name:
Document NO. :
Page 4 of 27
6*27MW REY
6. Duty cycle diagram

5B
A duty cycle diagram showing total load at any time during the cycle is an aid in the analysis of the
duty cycle. Loads that have inception and shut down times that are known are plotted on the duty
cycle diagram as they would occur.
Table 1: DC Load List that shall be supplied by Batteries
Name
Unit
Continuous
Emergency Lube Oil

Pump
5.5
kW
43.6
132.5
10
Hydraulic Ratchet
Pump
0.75
kW
5.7
25.5
Generator Breaker
2.0
2.0
6.0
10.0
0.8
0.8
0.8
0.8
8.0
8.0
4.0
4.0
4.0
4.0
5
6
7
8
Emergency Lighting
for ACC.
Compartment
Emergency Lighting
for Control
Compartment
Turbine Control
Panel
Generator Protection
Panel
AVR cubicle
Document Name:
Document NO. :
Inrush /
Starting
Inrush /
Starting
Time (sec)
N
o.
Capacity
Load Capacity (A)
Nor.Ope.Q
ty
Rating
Total Qty
Quantity
Remarks
Page 5 of 27
6*27MW REY
The Duty Cycle Diagram indicated by this DC load list is:
6B
SHUT DOWN
Load (A)
COOL DOWN
200 sec
20 sec
10 sec
3 sec
10 sec
177.6A
157.8A
156.1A
180 sec
68.9A
63.2
180 sec
19.6
20
17
Time(min)
120
Ratchet Start
Black out after Trip

Rotor Stop
P1
S1
P2
P123
P3
S2
S3
S122
S123
Fig.1 Duty Cycle Diagram
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Document NO. :
Page 6 of 27
6*27MW REY
7. Cell Sizing Data

7B
The following table summarizes the Cell Sizing Data for the given Duty Cycle Diagram.
Table 2: Cell Sizing Data
Duration
Total
amperes
Period
Capacity Removed
(Ah)
Sec.
Min.
Remarks
156.1
10
0.1667
0.43361111
63.2
1010
16.83
17.7311111
19.6
180
0.98
*31 times
177.6
0.05
0.148
*30 times
157.8
0.116
0.30683333
*30 times
68.9
10
0.1667
0.19138889
*30 times
The periods remarked by * are repeated as per defined.

Total = 67.93 Ah
At the first step KPL70 selected to supply DC loads specified in Table1.

Table 3: Discharge Currents for KPL cell range manufactured by Interberg Company
NICKEL-CADMIUM BATTERIES, DISCHARGE TABLES
interberg batteries
FINAL DISCHARGE VOLTAGE : 1,14 VOLTS / CELL
DISCHARGE TIME
CELL TYPES
10
h
KPL70
KPL80
KPL90
KPL100
KPL115
KPL135
KPL150
KPL180
KPL200
KPL250
KPL280
KPL300
KPL330
KPL350
KPL400
KPL430
KPL450
KPL500
KPL600
KPL700
KPL800
KPL900
KPL1000
8
h
5
h
3
h
7.35
9.19
14.09
19.5
8.40
10.50
16.10
22.3
9.27
11.97
18.09
25.0
10.30
13.30
20.10
12.24
15.18
14.67
2
h
90
min
60
min
45
min
30
min
20
min
15
min
10
min
5
min
60
sec
30
sec
5
sec
1
sec
23
27
32.2
34.9
40.2
26.3
30.9
36.8
39.9
45.9
43.5
45
47.5
53.8
49.7
51.4
54.3
61.5
63.8
73
76.4
78.4
72.9
83.4
87.3
29.6
34.8
41.5
44.8
51.6
56.0
57.8
61.1
89.6
63.8
81.9
94.5
98.1
27.8
32.9
38.7
46.1
49.8
57.3
62.2
64.2
101
67.9
70.9
91.0
105
109
23.09
32.0
37.9
44.4
53.0
57.2
65.9
71.6
112
73.7
78.1
88.5
103
113
120
17.91
27.09
37.5
44.5
43.1
62.1
67.2
77.3
129
84.0
86.5
90.9
104
124
142
147
16.30
19.90
30.10
41.7
49.4
47.9
69.0
74.7
151
85.9
93.3
96.1
101
115
138
158
163
19.17
23.76
36.00
50.0
59.2
69.4
82.7
168
89.6
103
112
114
122
138
165
190
196
21.30
26.40
40.00
55.6
65.8
77.1
202
91.9
99.5
114
124
127
135
153
183
211
218
26.40
33.00
44.90
69.5
82.3
224
96.2
114
123
142
155
159
169
192
229
263
272
29.40
36.87
55.91
77.7
280
92.1
107
128
138
160
174
178
189
215
258
289
305
31.50
39.50
59.90
308
83.3
98.7
115
137
148
171
186
191
203
230
276
310
327
34.7
43.37
330
65.91
91.6
108
126
151
163
189
205
210
223
254
303
347
359
36.80
370
46.00
69.90
97.1
115
134
160
173
200
217
223
237
269
321
368
381
392
42.10
52.50
79.70
110
131
153
183
198
228
248
255
271
307
366
419
436
448
45.15
56.50
85.66
119
141
165
197
212
245
267
274
292
330
393
449
469
482
47.25
59.13
89.64
124
148
173
206
222
257
279
287
305
346
411
470
491
504
52.50
65.70
99.60
138
164
192
229
247
285
310
319
339
384
457
522
545
560
62.50
78.70
119
165
197
230
275
297
342
372
383
407
461
549
627
654
672
73.40
91.70
138
193
230
268
320
346
400
434
447
475
538
637
731
763
784
83.90
104
158
221
263
307
366
396
457
496
511
543
615
729
845
873
896
94.3
117
178
248
296
345
412
445
514
558
575
611
692
820
940
982
1008
105
130
198
276
329
383
458
495
571
621
639
679
769
911
1043
1091
1120
Document Name:
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Page 7 of 27
6*27MW REY
8. Capacity Rating Factors (Kt)

The capacity rating factor, Kt , is the ratio of rated ampere-hour capacity (at a standard time rate,
25, and to standard end-of-discharge voltage) of a cell, to the amperes that can be supplied by that
cell for t minutes at 25 and to a given end-of-discharge voltage.
The factor Kt for time t is calculated in the following table by interpolation using the formula:
Table 4: Calculation of the Capacity Rating Factors (Kt) for KPL70 cell type:
t(min)
t1(min)
t2(min)
Ampere
t1
Ampere
t2
Kt1
Kt2
Kt
0.05
0.016667
0.083
78.4
76.4
0.893
0.916
0.905
0.1167
0.083333
0.500
76.4
73
0.916
0.959
0.920
0.1667
0.083333
0.500
76.4
73
0.916
0.959
0.925
0.2833
0.083
0.5
76.4
73
0.916
0.959
0.937
0.3333
0.083
0.5
76.4
73
0.916
0.959
0.942
63.8
53.8
1.097
1.301
1.199
3.05
63.8
53.8
1.097
1.301
1.202
3.1667
63.8
53.8
1.097
1.301
1.208
3.2167
63.8
53.8
1.097
1.301
1.210
3.2833
63.8
53.8
1.097
1.301
1.214
3.3333
63.8
53.8
1.097
1.301
1.216
3.3833
63.8
53.8
1.097
1.301
1.219
3.45
63.8
53.8
1.097
1.301
1.222
3.5
63.8
53.8
1.097
1.301
1.225
3.6167
63.8
53.8
1.097
1.301
1.231
3.6667
63.8
53.8
1.097
1.301
1.233
6.3333
10
53.8
47.5
1.301
1.474
1.347
6.3833
10
53.8
47.5
1.301
1.474
1.349
6.5
10
53.8
47.5
1.301
1.474
1.353
10
53.8
47.5
1.301
1.474
1.355
6.6167
10
53.8
47.5
1.301
1.474
1.357
6.6667
10
53.8
47.5
1.301
1.474
1.359
6.55
Document Name:
Document NO. :
Page 8 of 27
6*27MW REY

6.7167
10
53.8
47.5
1.301
1.474
1.360
6.7833
10
53.8
47.5
1.301
1.474
1.363
6.8333
10
53.8
47.5
1.301
1.474
1.364
6.95
10
53.8
47.5
1.301
1.474
1.368
10
53.8
47.5
1.301
1.474
1.370
9.6667
10
53.8
47.5
1.301
1.474
1.462
9.7167
10
53.8
47.5
1.301
1.474
1.464
9.8333
10
53.8
47.5
1.301
1.474
1.468
9.8833
10
53.8
47.5
1.301
1.474
1.470
9.95
10
53.8
47.5
1.301
1.474
1.472
10
10
47.5
1.474
1.474
10.05
10
15
47.5
45
1.474
1.556
1.475
10.1167
10
15
47.5
45
1.474
1.556
1.476
10.1667
10
15
47.5
45
1.474
1.556
1.476
10.2833
10
15
47.5
45
1.474
1.556
1.478
10.3333
10
15
47.5
45
1.474
1.556
1.479
13
10
15
47.5
45
1.474
1.556
1.523
13.05
10
15
47.5
45
1.474
1.556
1.524
13.1667
10
15
47.5
45
1.474
1.556
1.526
13.2167
10
15
47.5
45
1.474
1.556
1.526
13.2833
10
15
47.5
45
1.474
1.556
1.527
13.3333
10
15
47.5
45
1.474
1.556
1.528
13.3833
10
15
47.5
45
1.474
1.556
1.529
13.45
10
15
47.5
45
1.474
1.556
1.530
13.5
10
15
47.5
45
1.474
1.556
1.531
13.6167
10
15
47.5
45
1.474
1.556
1.533
13.6667
10
15
47.5
45
1.474
1.556
1.534
16.3333
15
20
45
43.5
1.556
1.609
1.570
16.3833
15
20
45
43.5
1.556
1.609
1.570
16.5
15
20
45
43.5
1.556
1.609
1.572
16.55
15
20
45
43.5
1.556
1.609
1.572
16.6167
15
20
45
43.5
1.556
1.609
1.573
16.6667
15
20
45
43.5
1.556
1.609
1.573
16.7167
15
20
45
43.5
1.556
1.609
1.574
16.7833
15
20
45
43.5
1.556
1.609
1.575
16.8333
15
20
45
43.5
1.556
1.609
1.575
16.95
15
20
45
43.5
1.556
1.609
1.576
17
15
20
45
43.5
1.556
1.609
1.577
19.6667
15
20
45
43.5
1.556
1.609
1.606
19.7167
15
20
45
43.5
1.556
1.609
1.606
19.8333
15
20
45
43.5
1.556
1.609
1.607
19.8833
15
20
45
43.5
1.556
1.609
1.608
Document Name:
Document NO. :
Page 9 of 27
6*27MW REY

19.95
15
20
45
43.5
1.556
1.609
1.609
20
20
43.5
1.609
1.609
20.05
20
30
43.5
40.2
1.609
1.741
1.610
20.1167
20
30
43.5
40.2
1.609
1.741
1.611
20.1667
20
30
43.5
40.2
1.609
1.741
1.611
20.2833
20
30
43.5
40.2
1.609
1.741
1.613
20.3333
20
30
43.5
40.2
1.609
1.741
1.614
23
20
30
43.5
40.2
1.609
1.741
1.649
23.05
20
30
43.5
40.2
1.609
1.741
1.649
23.1667
20
30
43.5
40.2
1.609
1.741
1.651
23.2167
20
30
43.5
40.2
1.609
1.741
1.652
23.2833
20
30
43.5
40.2
1.609
1.741
1.653
23.3333
20
30
43.5
40.2
1.609
1.741
1.653
23.3833
20
30
43.5
40.2
1.609
1.741
1.654
23.45
20
30
43.5
40.2
1.609
1.741
1.655
23.5
20
30
43.5
40.2
1.609
1.741
1.655
23.6167
20
30
43.5
40.2
1.609
1.741
1.657
23.6667
20
30
43.5
40.2
1.609
1.741
1.658
26.3333
20
30
43.5
40.2
1.609
1.741
1.693
26.3833
20
30
43.5
40.2
1.609
1.741
1.694
26.5
20
30
43.5
40.2
1.609
1.741
1.695
26.55
20
30
43.5
40.2
1.609
1.741
1.696
26.6167
20
30
43.5
40.2
1.609
1.741
1.697
26.6667
20
30
43.5
40.2
1.609
1.741
1.697
26.7167
20
30
43.5
40.2
1.609
1.741
1.698
26.7833
20
30
43.5
40.2
1.609
1.741
1.699
26.8333
20
30
43.5
40.2
1.609
1.741
1.699
26.95
20
30
43.5
40.2
1.609
1.741
1.701
27
20
30
43.5
40.2
1.609
1.741
1.702
29.6667
20
30
43.5
40.2
1.609
1.741
1.737
29.7167
20
30
43.5
40.2
1.609
1.741
1.738
29.8333
20
30
43.5
40.2
1.609
1.741
1.739
29.8833
20
30
43.5
40.2
1.609
1.741
1.740
29.95
20
30
43.5
40.2
1.609
1.741
1.741
30
30
40.2
1.741
1.741
30.05
30
45
40.2
34.9
1.741
2.006
1.742
30.1167
30
45
40.2
34.9
1.741
2.006
1.743
30.1667
30
45
40.2
34.9
1.741
2.006
1.744
30.2833
30
45
40.2
34.9
1.741
2.006
1.746
30.3333
30
45
40.2
34.9
1.741
2.006
1.747
33
30
45
40.2
34.9
1.741
2.006
1.794
33.05
30
45
40.2
34.9
1.741
2.006
1.795
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33.1667
30
45
40.2
34.9
1.741
2.006
1.797
33.2167
30
45
40.2
34.9
1.741
2.006
1.798
33.2833
30
45
40.2
34.9
1.741
2.006
1.799
33.3333
30
45
40.2
34.9
1.741
2.006
1.800
33.3833
30
45
40.2
34.9
1.741
2.006
1.801
33.45
30
45
40.2
34.9
1.741
2.006
1.802
33.5
30
45
40.2
34.9
1.741
2.006
1.803
33.6167
30
45
40.2
34.9
1.741
2.006
1.805
33.6667
30
45
40.2
34.9
1.741
2.006
1.806
36.3333
30
45
40.2
34.9
1.741
2.006
1.853
36.3833
30
45
40.2
34.9
1.741
2.006
1.854
36.5
30
45
40.2
34.9
1.741
2.006
1.856
36.55
30
45
40.2
34.9
1.741
2.006
1.857
36.6167
30
45
40.2
34.9
1.741
2.006
1.858
36.6667
30
45
40.2
34.9
1.741
2.006
1.859
36.7167
30
45
40.2
34.9
1.741
2.006
1.860
36.7833
30
45
40.2
34.9
1.741
2.006
1.861
36.8333
30
45
40.2
34.9
1.741
2.006
1.862
36.95
30
45
40.2
34.9
1.741
2.006
1.864
37
30
45
40.2
34.9
1.741
2.006
1.865
39.6667
30
45
40.2
34.9
1.741
2.006
1.912
39.7167
30
45
40.2
34.9
1.741
2.006
1.913
39.8333
30
45
40.2
34.9
1.741
2.006
1.915
39.8833
30
45
40.2
34.9
1.741
2.006
1.916
39.95
30
45
40.2
34.9
1.741
2.006
1.917
40
30
45
40.2
34.9
1.741
2.006
1.918
40.05
30
45
40.2
34.9
1.741
2.006
1.918
40.1167
30
45
40.2
34.9
1.741
2.006
1.920
40.1667
30
45
40.2
34.9
1.741
2.006
1.921
40.2833
30
45
40.2
34.9
1.741
2.006
1.923
40.3333
30
45
40.2
34.9
1.741
2.006
1.923
43
30
45
40.2
34.9
1.741
2.006
1.970
43.05
30
45
40.2
34.9
1.741
2.006
1.971
43.1667
30
45
40.2
34.9
1.741
2.006
1.973
43.2167
30
45
40.2
34.9
1.741
2.006
1.974
43.2833
30
45
40.2
34.9
1.741
2.006
1.975
43.3333
30
45
40.2
34.9
1.741
2.006
1.976
43.3833
30
45
40.2
34.9
1.741
2.006
1.977
43.45
30
45
40.2
34.9
1.741
2.006
1.978
43.5
30
45
40.2
34.9
1.741
2.006
1.979
43.6167
30
45
40.2
34.9
1.741
2.006
1.981
43.6667
30
45
40.2
34.9
1.741
2.006
1.982
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46.3333
45
60
34.9
32.2
2.006
2.174
2.021
46.3833
45
60
34.9
32.2
2.006
2.174
2.021
46.5
45
60
34.9
32.2
2.006
2.174
2.023
46.55
45
60
34.9
32.2
2.006
2.174
2.023
46.6167
45
60
34.9
32.2
2.006
2.174
2.024
46.6667
45
60
34.9
32.2
2.006
2.174
2.024
46.7167
45
60
34.9
32.2
2.006
2.174
2.025
46.7833
45
60
34.9
32.2
2.006
2.174
2.026
46.8333
45
60
34.9
32.2
2.006
2.174
2.026
46.95
45
60
34.9
32.2
2.006
2.174
2.028
47
45
60
34.9
32.2
2.006
2.174
2.028
49.6667
45
60
34.9
32.2
2.006
2.174
2.058
49.7167
45
60
34.9
32.2
2.006
2.174
2.059
49.8333
45
60
34.9
32.2
2.006
2.174
2.060
49.8833
45
60
34.9
32.2
2.006
2.174
2.060
49.95
45
60
34.9
32.2
2.006
2.174
2.061
50
45
60
34.9
32.2
2.006
2.174
2.062
50.05
45
60
34.9
32.2
2.006
2.174
2.062
50.1167
45
60
34.9
32.2
2.006
2.174
2.063
50.1667
45
60
34.9
32.2
2.006
2.174
2.064
50.2833
45
60
34.9
32.2
2.006
2.174
2.065
50.3333
45
60
34.9
32.2
2.006
2.174
2.066
53
45
60
34.9
32.2
2.006
2.174
2.095
53.05
45
60
34.9
32.2
2.006
2.174
2.096
53.1667
45
60
34.9
32.2
2.006
2.174
2.097
53.2167
45
60
34.9
32.2
2.006
2.174
2.098
53.2833
45
60
34.9
32.2
2.006
2.174
2.099
53.3333
45
60
34.9
32.2
2.006
2.174
2.099
53.3833
45
60
34.9
32.2
2.006
2.174
2.100
53.45
45
60
34.9
32.2
2.006
2.174
2.100
53.5
45
60
34.9
32.2
2.006
2.174
2.101
53.6167
45
60
34.9
32.2
2.006
2.174
2.102
53.6667
45
60
34.9
32.2
2.006
2.174
2.103
56.3333
45
60
34.9
32.2
2.006
2.174
2.133
56.3833
45
60
34.9
32.2
2.006
2.174
2.133
56.5
45
60
34.9
32.2
2.006
2.174
2.135
56.55
45
60
34.9
32.2
2.006
2.174
2.135
56.6167
45
60
34.9
32.2
2.006
2.174
2.136
56.6667
45
60
34.9
32.2
2.006
2.174
2.137
56.7167
45
60
34.9
32.2
2.006
2.174
2.137
56.7833
45
60
34.9
32.2
2.006
2.174
2.138
56.8333
45
60
34.9
32.2
2.006
2.174
2.138
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56.95
45
60
34.9
32.2
2.006
2.174
2.140
57
45
60
34.9
32.2
2.006
2.174
2.140
59.6667
45
60
34.9
32.2
2.006
2.174
2.170
59.7167
45
60
34.9
32.2
2.006
2.174
2.171
59.8333
45
60
34.9
32.2
2.006
2.174
2.172
59.8833
45
60
34.9
32.2
2.006
2.174
2.173
59.95
45
60
34.9
32.2
2.006
2.174
2.173
60
60
32.2
2.174
2.174
60.05
60
90
32.2
27
2.174
2.593
2.175
60.1167
60
90
32.2
27
2.174
2.593
2.176
60.1667
60
90
32.2
27
2.174
2.593
2.176
60.2833
60
90
32.2
27
2.174
2.593
2.178
60.3333
60
90
32.2
27
2.174
2.593
2.179
63
60
90
32.2
27
2.174
2.593
2.216
63.05
60
90
32.2
27
2.174
2.593
2.216
63.1667
60
90
32.2
27
2.174
2.593
2.218
63.2167
60
90
32.2
27
2.174
2.593
2.219
63.2833
60
90
32.2
27
2.174
2.593
2.220
63.3333
60
90
32.2
27
2.174
2.593
2.220
63.3833
60
90
32.2
27
2.174
2.593
2.221
63.45
60
90
32.2
27
2.174
2.593
2.222
63.5
60
90
32.2
27
2.174
2.593
2.223
63.6167
60
90
32.2
27
2.174
2.593
2.224
63.6667
60
90
32.2
27
2.174
2.593
2.225
66.3333
60
90
32.2
27
2.174
2.593
2.262
66.3833
60
90
32.2
27
2.174
2.593
2.263
66.5
60
90
32.2
27
2.174
2.593
2.265
66.55
60
90
32.2
27
2.174
2.593
2.265
66.6167
60
90
32.2
27
2.174
2.593
2.266
66.6667
60
90
32.2
27
2.174
2.593
2.267
66.7167
60
90
32.2
27
2.174
2.593
2.268
66.7833
60
90
32.2
27
2.174
2.593
2.269
66.8333
60
90
32.2
27
2.174
2.593
2.269
66.95
60
90
32.2
27
2.174
2.593
2.271
67
60
90
32.2
27
2.174
2.593
2.272
69.6667
60
90
32.2
27
2.174
2.593
2.309
69.7167
60
90
32.2
27
2.174
2.593
2.310
69.8333
60
90
32.2
27
2.174
2.593
2.311
69.8833
60
90
32.2
27
2.174
2.593
2.312
69.95
60
90
32.2
27
2.174
2.593
2.313
70
60
90
32.2
27
2.174
2.593
2.313
70.05
60
90
32.2
27
2.174
2.593
2.314
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70.1167
60
90
32.2
27
2.174
2.593
2.315
70.1667
60
90
32.2
27
2.174
2.593
2.316
70.2833
60
90
32.2
27
2.174
2.593
2.317
70.3333
60
90
32.2
27
2.174
2.593
2.318
73
60
90
32.2
27
2.174
2.593
2.355
73.05
60
90
32.2
27
2.174
2.593
2.356
73.1667
60
90
32.2
27
2.174
2.593
2.358
73.2167
60
90
32.2
27
2.174
2.593
2.358
73.2833
60
90
32.2
27
2.174
2.593
2.359
73.3333
60
90
32.2
27
2.174
2.593
2.360
73.3833
60
90
32.2
27
2.174
2.593
2.361
73.45
60
90
32.2
27
2.174
2.593
2.362
73.5
60
90
32.2
27
2.174
2.593
2.362
73.6167
60
90
32.2
27
2.174
2.593
2.364
73.6667
60
90
32.2
27
2.174
2.593
2.365
76.3333
60
90
32.2
27
2.174
2.593
2.402
76.3833
60
90
32.2
27
2.174
2.593
2.403
76.5
60
90
32.2
27
2.174
2.593
2.404
76.55
60
90
32.2
27
2.174
2.593
2.405
76.6167
60
90
32.2
27
2.174
2.593
2.406
76.6667
60
90
32.2
27
2.174
2.593
2.407
76.7167
60
90
32.2
27
2.174
2.593
2.407
76.7833
60
90
32.2
27
2.174
2.593
2.408
76.8333
60
90
32.2
27
2.174
2.593
2.409
76.95
60
90
32.2
27
2.174
2.593
2.410
77
60
90
32.2
27
2.174
2.593
2.411
79.6667
60
90
32.2
27
2.174
2.593
2.448
79.7167
60
90
32.2
27
2.174
2.593
2.449
79.8333
60
90
32.2
27
2.174
2.593
2.451
79.8833
60
90
32.2
27
2.174
2.593
2.451
79.95
60
90
32.2
27
2.174
2.593
2.452
80
60
90
32.2
27
2.174
2.593
2.453
80.05
60
90
32.2
27
2.174
2.593
2.454
80.1167
60
90
32.2
27
2.174
2.593
2.455
80.1667
60
90
32.2
27
2.174
2.593
2.455
80.2833
60
90
32.2
27
2.174
2.593
2.457
80.3333
60
90
32.2
27
2.174
2.593
2.458
83
60
90
32.2
27
2.174
2.593
2.495
83.05
60
90
32.2
27
2.174
2.593
2.496
83.1667
60
90
32.2
27
2.174
2.593
2.497
83.2167
60
90
32.2
27
2.174
2.593
2.498
83.2833
60
90
32.2
27
2.174
2.593
2.499
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83.3333
60
90
32.2
27
2.174
2.593
2.500
83.3833
60
90
32.2
27
2.174
2.593
2.500
83.45
60
90
32.2
27
2.174
2.593
2.501
83.5
60
90
32.2
27
2.174
2.593
2.502
83.6167
60
90
32.2
27
2.174
2.593
2.504
83.6667
60
90
32.2
27
2.174
2.593
2.504
86.3333
60
90
32.2
27
2.174
2.593
2.541
86.3833
60
90
32.2
27
2.174
2.593
2.542
86.5
60
90
32.2
27
2.174
2.593
2.544
86.55
60
90
32.2
27
2.174
2.593
2.544
86.6167
60
90
32.2
27
2.174
2.593
2.545
86.6667
60
90
32.2
27
2.174
2.593
2.546
86.7167
60
90
32.2
27
2.174
2.593
2.547
86.7833
60
90
32.2
27
2.174
2.593
2.548
86.8333
60
90
32.2
27
2.174
2.593
2.548
86.95
60
90
32.2
27
2.174
2.593
2.550
87
60
90
32.2
27
2.174
2.593
2.551
89.6667
60
90
32.2
27
2.174
2.593
2.588
89.7167
60
90
32.2
27
2.174
2.593
2.589
89.8333
60
90
32.2
27
2.174
2.593
2.590
89.8833
60
90
32.2
27
2.174
2.593
2.591
89.95
60
90
32.2
27
2.174
2.593
2.592
90
90
27
2.593
2.593
90.05
90
120
27
23
2.593
3.043
2.593
90.1167
90
120
27
23
2.593
3.043
2.594
90.1667
90
120
27
23
2.593
3.043
2.595
90.2833
90
120
27
23
2.593
3.043
2.597
90.3333
90
120
27
23
2.593
3.043
2.598
93
90
120
27
23
2.593
3.043
2.638
93.05
90
120
27
23
2.593
3.043
2.638
93.1667
90
120
27
23
2.593
3.043
2.640
93.2167
90
120
27
23
2.593
3.043
2.641
93.2833
90
120
27
23
2.593
3.043
2.642
93.3333
90
120
27
23
2.593
3.043
2.643
93.3833
90
120
27
23
2.593
3.043
2.643
93.45
90
120
27
23
2.593
3.043
2.644
93.5
90
120
27
23
2.593
3.043
2.645
93.6167
90
120
27
23
2.593
3.043
2.647
93.6667
90
120
27
23
2.593
3.043
2.648
96.3333
90
120
27
23
2.593
3.043
2.688
96.3833
90
120
27
23
2.593
3.043
2.689
96.5
90
120
27
23
2.593
3.043
2.690
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96.55
90
120
27
23
2.593
3.043
2.691
96.6167
90
120
27
23
2.593
3.043
2.692
96.6667
90
120
27
23
2.593
3.043
2.693
96.7167
90
120
27
23
2.593
3.043
2.694
96.7833
90
120
27
23
2.593
3.043
2.695
96.8333
90
120
27
23
2.593
3.043
2.695
96.95
90
120
27
23
2.593
3.043
2.697
97
90
120
27
23
2.593
3.043
2.698
99.6667
90
120
27
23
2.593
3.043
2.738
99.7167
90
120
27
23
2.593
3.043
2.739
99.8333
90
120
27
23
2.593
3.043
2.740
99.8833
90
120
27
23
2.593
3.043
2.741
99.95
90
120
27
23
2.593
3.043
2.742
100
90
120
27
23
2.593
3.043
2.743
100.05
90
120
27
23
2.593
3.043
2.744
100.1667
90
120
27
23
2.593
3.043
2.745
100.3333
90
120
27
23
2.593
3.043
2.748
103
90
120
27
23
2.593
3.043
2.788
103.1667
90
120
27
23
2.593
3.043
2.790
103.2167
90
120
27
23
2.593
3.043
2.791
103.3333
90
120
27
23
2.593
3.043
2.793
103.3833
90
120
27
23
2.593
3.043
2.794
103.5
90
120
27
23
2.593
3.043
2.795
103.6667
90
120
27
23
2.593
3.043
2.798
106.5
90
120
27
23
2.593
3.043
2.841
106.55
90
120
27
23
2.593
3.043
2.841
106.6667
90
120
27
23
2.593
3.043
2.843
106.7167
90
120
27
23
2.593
3.043
2.844
106.8333
90
120
27
23
2.593
3.043
2.846
107
90
120
27
23
2.593
3.043
2.848
109.8333
90
120
27
23
2.593
3.043
2.891
109.8833
90
120
27
23
2.593
3.043
2.891
110
90
120
27
23
2.593
3.043
2.893
110.05
90
120
27
23
2.593
3.043
2.894
110.1667
90
120
27
23
2.593
3.043
2.896
110.3333
90
120
27
23
2.593
3.043
2.898
113.1667
90
120
27
23
2.593
3.043
2.941
113.2167
90
120
27
23
2.593
3.043
2.942
113.3333
90
120
27
23
2.593
3.043
2.943
113.3833
90
120
27
23
2.593
3.043
2.944
113.5
90
120
27
23
2.593
3.043
2.946
113.6667
90
120
27
23
2.593
3.043
2.948
Document Name:
Document NO. :
Page 16 of 27
6*27MW REY

116.5
90
120
27
23
2.593
3.043
2.991
116.55
90
120
27
23
2.593
3.043
2.992
116.6667
90
120
27
23
2.593
3.043
2.993
116.7167
90
120
27
23
2.593
3.043
2.994
116.8333
90
120
27
23
2.593
3.043
2.996
117
90
120
27
23
2.593
3.043
2.998
119.8333
90
120
27
23
2.593
3.043
3.041
120
120
23
3.043
3.043
Document Name:
Document NO. :
Page 17 of 27
6*27MW REY
9. The worksheet table

To determine the required cell size, it is necessary to calculate, from an analysis of each section of
the duty cycle, the maximum capacity required by the combined load demands (current versus time)
of the various sections.
The calculation of the capacity FS required by each section S, when S can be integer from 1 to N, can
be expressed as follows:
Where
S
is the section of the duty cycle being analyzed. Section S contains the first S periods of the
duty cycle.
is the number of periods in the duty cycle
is the period being analysed
AP
is the amperes required for period P
is the time in minutes from the beginning of period P through the end of section S
Kt
is the capacity rating factor for a given cell type, at the t minute discharge rate, at 25, to a
definite end-of-discharge voltage
Tt
is the temperature derating factor at t minutes, based on electrolyte temperature at start of

the duty cycle
FS
is the capacity required by each section S
If the current for period P+1 is greater than the current for period P, then section S=P+1 will require
larger cell than section S=P. consequently, the calculations for section S=P can be omitted. The
maximum capacity (max FS) calculated determines the cell size.
According to Table 2 there exist 123 sections that which sections 3, 4, 5 and 6 are repeated in
sequence, in which section 4 has the greatest cell size. Table 5 shows the increase of cell capacity
according to increase number of periods. It can be concluded that section 120 will result in the
greatest cell size among 123 sections.
Document Name:
Document NO. :
Page 18 of 27
6*27MW REY
Table 5: Worksheet Table
(1)Period
Lowest Expected electrolyte Temp: 25C
(2)
Load (A)
(3)
Change in Load (A)
Section 1 First Period Only

1
A1
=
156
A1
A0
156
Minimum Cell
Voltage:
1.14V/cell
Cell Mfg: Interberg
(4)
Duration of Period
(min)
(5)
Time to End of
Section (min)
M1
0.1667
0.1667
Cell Type:
(6)
Kt
(7)
Tt
0.9248
KPL
Required Section Size =

(3)*(6)*(7) Ah
Positive
Negative
144.36
144.36
0.00
144.36
Section 2 First Two Period Only
1
A1
= 156
A1 2
A2
= 63.2 A2 -
A0
A1
=
=
156
-92.9
M1
M2
=
=
0.1667
16.8333
t
t
=
=
17
16.8333
1.5770
1.5752
1
1
146.34
146.34
99.83
A0
A1
A2
A0
A1
A2
A3
Subtotal
total
=
=
=
=
156
-92.9
-43.6
158
M1
M2
M3
M4
=
=
=
=
0.1667
16.8333
3.0000
0.0500
t
t
t
t
=
=
=
=
20.05
19.8833
3.05
0.05
1.6099
1.6079
1.2017
0.9045
1
1
1
1
251.30
149.38
52.39
142.92
394.22
201.77
192.44
Section 5 First Five Period Only
1
A1
= 156
A1
2
A2
= 63.2
A2
3
A3
= 19.6
A3
4
A4
= 178
A4
5
A5
= 158
A5
A0
A1
A2
A3
A4
=
=
=
=
=
156
-92.9
-43.6
158
-19.8
M1
M2
M3
M4
M5
=
=
=
=
=
0.1667
16.8333
3.0000
0.0500
0.1167
t
t
t
t
t
=
=
=
=
=
20.1667
20
3.1667
0.1667
0.1167
1.6114
1.6092
1.2076
0.9248
0.9196
1
1
1
1
1
149.49
52.65
146.11
18.21
220.36
177.30
-
A0
A1
A2
A3
A4
A5
=
=
=
=
=
=
156
-92.9
-43.6
158
-19.8
-88.9
M1
M2
M3
M4
M5
M6
=
=
=
=
=
=
0.1667
16.8333
3.0000
0.0500
0.1167
0.1667
t
t
t
t
t
t
=
=
=
=
=
=
20.3333
20.1667
3.3333
0.3333
0.2833
0.1667
1.6136
1.6114
1.2161
0.9418
0.9367
0.9248
1
1
1
1
1
1
149.70
53.02
148.81
18.55
82.21
97.21
Document Name:

Subtotal
total
251.88
400.69
Document NO. :
Subtotal
total
251.54
397.65
Section 6 First Six Period Only
1
A1 = 156
A1
2
A2 = 63.2
A2
3
A3 = 19.6
A3
4
A4 = 178
A4
5
A5 = 158
A5
6
A6 = 68.9
A6
Subtotal
total
=
=
=
Since A4 is greater than A3, go to section 4

Section 4 First Four Period Only
1
A1
=
156
A1 2
A2
= 63.2
A2 3
A3
= 19.6
A3 4
A4
=
178
A4 -
Subtotal
total
246.17
246.17
Section 3 First Three Period Only

1
A1
=
156
A1 2
A2
= 63.2
A2 3
A3
= 19.6
A3 -
70
303.48
Subtotal
total
Page 19 of 27
6*27MW REY
(1)Period
Lowest Expected electrolyte Temp: 25C
(2)
Load (A)
Minimum Cell
Voltage:
1.14V/cell
(4)
Duration of Period
(min)
(3)
Change in Load (A)
Cell Mfg: Interberg
(5)
Time to End of
Section (min)
(6)
Kt
Cell Type:
(7)
Tt
KPL
Required Section Size =

(3)*(6)*(7) Ah
Positive
Section 7 First Seven Period Only
1
A1
=
156
A1
2
A2
= 63.2
A2
3
A3
= 19.6
A3
4
A4
=
178
A4
5
A5
=
158
A5
6
A6
= 68.9
A6
7
A7
= 19.6
A7
A0
A1
A2
A3
A4
A5
A6
70
Negative
=
=
=
=
=
=
=
Subtotal
total

Section 8 First Eight Period Only
1
A1
=
156
A1
2
A2
=
63.2
A2
3
A3
=
19.6
A3
4
A4
=
178
A4
5
A5
=
158
A5
6
A6
=
68.9
A6
7
A7
=
19.6
A7
8
A8
=
178
A8
Section 9 First Nine Period Only

1
A1
=
156
A1
2
A2
=
63.2
A2
3
A3
=
19.6
A3
4
A4
=
178
A4
5
A5
=
158
A5
6
A6
=
68.9
A6
7
A7
=
19.6
A7
8
A8
=
178
A8
9
A9
=
158
A9
A0
A1
A2
A3
A4
A5
A6
A7
A0
A1
A2
A3
A4
A5
A6
A7
A8
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
156
-92.9
-43.6
158
-19.8
-88.9
-49.3
158
156
-92.9
-43.6
158
-19.8
-88.9
-49.3
158
-19.8
M1
M2
M3
M4
M5
M6
M7
M8
M1
M2
M3
M4
M5
M6
M7
M8
M9
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
0.1667
16.8333
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1667
16.8333
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
23.3833
23.2167
6.3833
3.3833
3.3333
3.2167
3.05
0.05
23.5
23.3333
6.5
3.5
3.45
3.3333
3.1667
0.1667
0.1167
1.6539
1.6517
1.3489
1.2187
1.2161
1.2102
1.2017
0.9045
1.6554
1.6532
1.3529
1.2246
1.2221
1.2161
1.2076
0.9248
0.9196
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
258.17
153.44
58.81
192.55
24.08
107.59
59.24
142.92
593.64
190.48
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
=
=
=
=
=
=
=
=
=
=
156
-92.9
-43.6
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
M1
M2
M3
M4
M5
M6
M7
M8
M9
M10
=
=
=
=
=
=
=
=
=
=
0.1667
16.8333
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
t
t
t
t
t
t
t
t
t
t
=
=
=
=
=
=
=
=
=
=
23.6667
23.5
6.6667
3.6667
3.6167
3.5
3.3333
0.3333
0.2833
0.1667
1.6576
1.6554
1.3586
1.2331
1.2306
1.2246
1.2161
0.9418
0.9367
0.9248
1
1
1
1
1
1
1
1
1
1
153.58
58.99
193.49
24.20
108.11
59.54
146.11
156
A1
A0
156
M1
Document Name:
Document NO. :
0.1667
26.6667
1.6973
18.21
422.63
Sub-total
total
258.76
153.79
59.24
194.84
24.37
108.87
59.96
148.81
602.40
95.42
Section 11
1
A1
Sub-total
total
258.41
598.02
175.39
Section 10 First Ten Period Only
1
A1
=
156
A1
2
A2
=
63.2
A2
3
A3
=
19.6
A3
4
A4
=
178
A4
5
A5
=
158
A5
6
A6
=
68.9
A6
7
A7
=
19.6
A7
8
A8
=
178
A8
9
A9
=
158
A9
10
A10
=
68.9 A10
403.16
18.55
82.21
506.98
Sub-total
total
264.94
Page 20 of 27
6*27MW REY

2
3
4
5
6
7
8
9
10
11
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
=
=
=
=
=
=
=
=
=
=
63.2
19.6
178
158
68.9
19.6
178
158
68.9
19.6
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
=
=
=
=
=
=
=
=
=
=
-92.9
-43.6
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
M2
M3
M4
M5
M6
M7
M8
M9
M10
M11
=
=
=
=
=
=
=
=
=
=
16.8333
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
t
t
t
t
t
t
t
t
t
t
=
=
=
=
=
=
=
=
=
=
26.5
9.6667
6.6667
6.6167
6.5
6.3333
3.3333
3.2833
3.1667
3
1.6951
1.4622
1.3586
1.3569
1.3529
1.3471
1.2161
1.2136
1.2076
1.1991
1
1
1
1
1
1
1
1
1
1
157.47
63.75
214.67
26.87
120.27
66.41
192.15
671.76
24.03
107.36
59.12
625.28
Sub-total
46.48
Continuing this worksheet shows the growth of cell size up to section 120, so:
Document Name:
Document NO. :
Page 21 of 27
total
6*27MW REY
Minimum Cell
Voltage: 1.14V/cell
(1)Perio
d
Lowest Expected electrolyte Temp: 25 C

(2)
Load (A)
Section 120
1
A1
2
A2
3
A3
4
A4
5
A5
6
A6
7
A7
8
A8
9
A9
10
A10
11
A11
12
A12
13
A13
14
A14
15
A15
16
A16
17
A17
18
A18
19
A19
20
A20
21
A21
22
A22
23
A23
24
A24
25
A25
26
A26
27
A27
28
A28
29
A29
30
A30
31
A31
32
A32
33
A33
34
A34
35
A35
36
A36
37
A37
38
A38
39
A39
40
A40
41
A41
42
A42
43
A43
44
A44
45
A45
46
A46
47
A47
48
A48
49
A49
50
A50
51
A51
52
A52
53
A53
54
A54
55
A55
56
A56
57
A57
58
A58
59
A59
60
A60
61
A61
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
(4)
Duration of Period
(min)
(3)
Change in Load (A)
156
63.2
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
A26
A27
A28
A29
A30
A31
A32
A33
A34
A35
A36
A37
A38
A39
A40
A41
A42
A43
A44
A45
A46
A47
A48
A49
A50
A51
A52
A53
A54
A55
A56
A57
A58
A59
A60
A61
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
A26
A27
A28
A29
A30
A31
A32
A33
A34
A35
A36
A37
A38
A39
A40
A41
A42
A43
A44
A45
A46
A47
A48
A49
A50
A51
A52
A53
A54
A55
A56
A57
A58
A59
A60
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Cell Mfg: Interberg
156
-92.9
-43.6
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
M1
M2
M3
M4
M5
M6
M7
M8
M9
M10
M11
M12
M13
M14
M15
M16
M17
M18
M19
M20
M21
M22
M23
M24
M25
M26
M27
M28
M29
M30
M31
M32
M33
M34
M35
M36
M37
M38
M39
M40
M41
M42
M43
M44
M45
M46
M47
M48
M49
M50
M51
M52
M53
M54
M55
M56
M57
M58
M59
M60
M61
Document Name:
Document NO. :
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0.1667
16.8333
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
(5)
Time to End of
Section (min)
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116.7167
116.55
99.7167
96.7167
96.6667
96.55
96.3833
93.3833
93.3333
93.2167
93.05
90.05
90
89.8833
89.7167
86.7167
86.6667
86.55
86.3833
83.3833
83.3333
83.2167
83.05
80.05
80
79.8833
79.7167
76.7167
76.6667
76.55
76.3833
73.3833
73.3333
73.2167
73.05
70.05
70
69.8833
69.7167
66.7167
66.6667
66.55
66.3833
63.3833
63.3333
63.2167
63.05
60.05
60
59.8833
59.7167
56.7167
56.6667
56.55
56.3833
53.3833
53.3333
53.2167
53.05
50.05
50
Cell Type:
(6)
Kt
(7)
Tt
2.9941
2.9916
2.7386
2.6935
2.6928
2.6910
2.6885
2.6434
2.6427
2.6409
2.6384
2.5933
2.5926
2.5910
2.5886
2.5468
2.5461
2.5444
2.5421
2.5003
2.4996
2.4979
2.4956
2.4537
2.4530
2.4514
2.4491
2.4072
2.4065
2.4049
2.4026
2.3607
2.3600
2.3584
2.3560
2.3142
2.3135
2.3118
2.3095
2.2677
2.2670
2.2653
2.2630
2.2211
2.2204
2.2188
2.2165
2.1746
2.1739
2.1726
2.1707
2.1371
2.1365
2.1352
2.1334
2.0997
2.0992
2.0979
2.0960
2.0624
2.0618
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
KPL
70
Required Section Size = (3)*(6)*(7)

Ah
Positive
Negative
467.38
277.92
119.40
425.58
53.32
239.23
132.54
417.66
52.33
234.78
130.07
409.75
51.33
230.34
127.62
402.39
50.41
226.20
125.33
395.04
49.49
222.07
123.03
387.69
48.57
217.93
120.74
380.34
47.65
213.79
118.45
372.99
46.73
209.66
116.15
365.64
45.81
205.52
113.86
358.29
44.89
201.39
111.57
350.94
43.96
197.25
109.27
343.59
43.04
193.14
107.02
337.66
42.30
189.82
105.17
331.76
41.56
186.50
103.33
325.85
40.82
Page 22 of 27
6*27MW REY

62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
A62
A63
A64
A65
A66
A67
A68
A69
A70
A71
A72
A73
A74
A75
A76
A77
A78
A79
A80
A81
A82
A83
A84
A85
A86
A87
A88
A89
A90
A91
A92
A93
A94
A95
A96
A97
A98
A99
A100
A101
A102
A103
A104
A105
A106
A107
A108
A109
A110
A111
A112
A113
A114
A115
A116
A117
A118
A119
A120
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68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
158
68.9
19.6
178
A62
A63
A64
A65
A66
A67
A68
A69
A70
A71
A72
A73
A74
A75
A76
A77
A78
A79
A80
A81
A82
A83
A84
A85
A86
A87
A88
A89
A90
A91
A92
A93
A94
A95
A96
A97
A98
A99
A100
A101
A102
A103
A104
A105
A106
A107
A108
A109
A110
A111
A112
A113
A114
A115
A116
A117
A118
A119
A120
A61
A62
A63
A64
A65
A66
A67
A68
A69
A70
A71
A72
A73
A74
A75
A76
A77
A78
A79
A80
A81
A82
A83
A84
A85
A86
A87
A88
A89
A90
A91
A92
A93
A94
A95
A96
A97
A98
A99
A100
A101
A102
A103
A104
A105
A106
A107
A108
A109
A110
A111
A112
A113
A114
A115
A116
A117
A118
A119
=
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-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
-19.8
-88.9
-49.3
158
M62
M63
M64
M65
M66
M67
M68
M69
M70
M71
M72
M73
M74
M75
M76
M77
M78
M79
M80
M81
M82
M83
M84
M85
M86
M87
M88
M89
M90
M91
M92
M93
M94
M95
M96
M97
M98
M99
M100
M101
M102
M103
M104
M105
M106
M107
M108
M109
M110
M111
M112
M113
M114
M115
M116
M117
M118
M119
M120
Maximum Section Size Aging Factor(1.2)

228.38
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0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
0.1167
0.1667
3.0000
0.0500
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
49.8833
49.7167
46.7167
46.6667
46.55
46.3833
43.3833
43.3333
43.2167
43.05
40.05
40
39.8833
39.7167
36.7167
36.6667
36.55
36.3833
33.3833
33.3333
33.2167
33.05
30.05
30
29.8833
29.7167
26.7167
26.6667
26.55
26.3833
23.3833
23.3333
23.2167
23.05
20.05
20
19.8833
19.7167
16.7167
16.6667
16.55
16.3833
13.3833
13.3333
13.2167
13.05
10.05
10
9.8833
9.7167
6.7167
6.6667
6.55
6.3833
3.3833
3.3333
3.2167
3.05
0.05
=
=
1.2
2.0605
2.0586
2.0250
2.0244
2.0231
2.0212
1.9772
1.9763
1.9743
1.9714
1.9185
1.9176
1.9155
1.9126
1.8597
1.8588
1.8568
1.8538
1.8009
1.8001
1.7980
1.7951
1.7422
1.7413
1.7398
1.7376
1.6979
1.6973
1.6957
1.6935
1.6539
1.6532
1.6517
1.6495
1.6099
1.6092
1.6079
1.6062
1.5740
1.5734
1.5722
1.5704
1.5291
1.5283
1.5264
1.5236
1.4745
1.4737
1.4697
1.4639
1.3604
1.3586
1.3546
1.3489
1.2187
1.2161
1.2102
1.2017
0.9045
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
183.18
101.49
319.95
40.08
179.85
99.65
312.40
39.13
175.51
97.19
303.12
37.97
170.29
94.29
293.83
36.80
165.07
91.39
284.55
35.64
159.84
88.50
275.26
34.48
154.66
85.66
268.27
33.61
150.75
83.49
261.31
32.73
146.84
81.32
254.36
31.86
142.95
79.18
248.69
31.15
139.77
77.42
241.60
30.26
135.69
75.11
232.97
29.18
130.65
72.17
214.94
26.90
120.42
66.50
192.55
24.08
107.59
59.24
142.92
9919.27
228.38
9690.88
Sub-total
Total
Required Cell Size (Ah)

274.059
KPL 280 whould be suitable for this practice.
Document Name:
Document NO. :
Page 23 of 27
6*27MW REY
According to Table 3 the nearest cell size is KPL 280. Since the ratio of discharge current between
KPL70 and KPL280 for the Discharge Time up to 2 hours is the same, there is no need to calculate
the worksheet for KPL280 because it would result the same value of cell size.
Therefore, 98 cells of KPL280 with end-of-discharge-voltage=1.14 shall be selected to supply DC

U
loads specified in Table 1. See attachment 1 for more characteristics data of this Battery.
Battery Charger Capacity shall be calculated based on the summation of continuous loads indicated
in Table 1 plus Battery charging current.
According to charging procedure introduced in IEC 60623 for the duration of charge 7h to 8h the
constant current of 0.2 ItA is required, in which:
Charging Current = 19.6 + 0.2280 = 75.6 A

Therefore, charger with nominal output voltage of 125 VDC and output current of 76 A is needed.
Document Name:
Document NO. :
Page 24 of 27
6*27MW REY
ATTACHMENT 1:
Interberg Battery Characteristics and Data
Document Name:
Document NO. :
Page 25 of 27
6*27MW REY
interberg batteries
NICKEL-CADMIUM BATTERIES, DISCHARGE TABLES

FINAL DISCHARGE VOLTAGE = 1.14 VOLTS/CELL
Cell
Types
KPL10
KPL17
KPL22
KPL30
KPL40
KPL45
KPL50
KPL60
KPL70
KPL80
KPL90
KPL100
KPL115
KPL125
KPL135
KPL150
KPL165
KPL180
KPL200
KPL230
KPL250
KPL265
KPL280
KPL300
KPL330
KPL350
KPL365
KPL400
KPL430
KPL450
KPL500
KPL600
KPL700
KPL800
KPL900
KPL1000
Cell dimensions
(mm)
L
W
H
38
84
128
32
113
217
32
113
217
68
134
240
68
134
240
68
134
240
70
134
280
70
134
280
79
140
360
79
140
360
79
140
360
79
140
360
79
140
360
79
140
360
106
164
343
106
164
343
106
164
343
106
164
343
106
164
343
138
276
418
138
276
418
138
276
448
138
276
448
138
276
448
138
276
450
138
276
450
138
276
450
138
276
450
138
276
450
138
276
450
138
276
450
174
290
505
185
398
570
285
398
570
185
398
570
185
398
570
10
h
8
h
5
h
3
h
2
h
90
min
60
min
45
min
30
min
20
min
15
min
10
min
5
min
60
sec
30
sec
5
sec
1
sec
1.00
1.55
2.00
3.20
4.00
5.00
5.20
6.10
7.35
8.40
9.27
10.30
12.24
13.30
14.67
16.30
17.57
19.17
21.30
24.29
26.40
27.83
29.40
31.50
34.70
36.80
38.42
42.10
45.15
47.25
52.50
62.50
73.40
83.90
94.30
105
1.30
2.24
2.90
3.90
5.30
5.90
6.50
7.80
9.19
10.50
11.97
13.30
15.18
16.50
17.91
19.90
21.78
23.76
26.40
30.36
33.00
34.89
36.87
39.50
43.37
46.00
47.91
52.50
56.50
59.13
65.70
78.70
91.70
104
117
130
2.00
3.40
4.40
6.00
8.00
9.10
10.10
12.10
14.09
16.10
18.09
20.10
23.09
25.10
27.09
30.10
33.00
36.00
40.00
41.31
44.90
52.91
55.91
59.90
65.91
69.90
72.73
79.70
85.66
89.64
99.60
119
138
158
178
198
2.80
4.71
6.10
8.30
11.3
12.6
14.0
16.9
19.5
22.3
25.0
27.8
32.0
34.8
37.5
41.7
45.9
50.0
55.6
63.9
69.5
73.6
77.7
83.3
91.6
97.1
100
110
119
124
138
165
193
221
248
276
3.29
5.56
7.20
9.87
13.2
14.8
16.5
19.7
23.0
26.3
29.6
32.9
37.9
41.2
44.5
49.4
54.3
59.2
65.8
75.7
82.3
87.2
92.1
98.7
108
115
120
131
141
148
164
197
230
263
296
329
3.90
6.57
8.50
11.8
15.6
17.6
19.5
23.3
27.0
30.9
34.8
38.7
44.4
48.3
43.1
47.9
63.6
69.4
77.1
88.5
96.2
102
107
115
126
134
140
153
165
173
192
230
268
307
345
383
4.60
7.96
10.3
13.9
18.5
20.8
23.1
27.7
32.2
36.8
41.5
46.1
53.0
57.6
62.1
69.0
75.8
82.7
91.9
105
114
121
128
137
151
160
167
183
197
206
229
275
320
366
412
458
5.00
8.65
11.2
15.0
20.0
22.5
25.0
29.9
34.9
39.9
44.8
49.8
57.2
62.2
67.2
74.7
82.1
89.6
99.5
113
123
131
138
148
163
173
181
198
212
222
247
297
346
396
445
495
5.80
9.74
12.6
17.2
23.0
25.9
28.7
34.4
40.2
45.9
51.6
57.3
65.9
71.6
77.3
85.9
94.1
103
114
131
142
151
160
171
189
200
208
228
245
257
285
342
400
457
514
571
6.30
10.6
13.7
18.7
24.9
28.0
31.1
37.3
43.5
49.7
56.0
62.2
71.6
77.8
84.0
93.3
102
112
124
143
155
164
174
186
205
217
226
248
267
279
310
372
434
496
558
621
6.40
11.1
14.3
19.3
25.8
28.9
32.1
38.6
45.0
51.4
57.8
64.2
73.7
80.1
86.5
96.1
105
114
127
146
159
169
178
191
210
223
233
255
274
287
319
383
447
511
575
639
6.80
11.5
14.9
20.3
27.1
30.5
33.9
40.7
47.5
54.3
61.1
67.9
78.1
84.9
90.9
101
111
122
135
155
169
179
189
203
223
237
247
271
292
305
339
407
475
543
611
679
7.70
13.1
16.9
23.0
30.7
34.6
38.4
46.1
53.8
61.5
63.8
70.9
88.5
96.2
104
115
126
138
153
177
192
203
215
230
254
269
280
307
330
346
384
461
538
615
692
769
9.10
15.3
19.8
27.5
36.5
40.6
45.7
54.7
63.8
72.9
81.9
91.0
103
112
124
138
151
165
183
211
229
244
258
276
303
321
334
366
393
411
457
549
637
729
820
911
10.5
16.8
21.7
31.5
41.9
44.3
52.2
62.9
73.0
83.4
94.5
105
113
123
142
158
174
190
211
242
263
274
289
310
347
368
382
419
449
470
522
627
731
845
940
1043
10.9
18.6
24.1
32.7
43.6
49.1
54.5
64.4
76.4
87.3
98.1
109
120
130
147
163
180
196
218
250
272
289
305
327
359
381
398
436
469
491
545
654
763
873
982
1091
11.2
19.0
24.6
33.6
44.8
50.4
56.1
67.2
78.4
89.6
101
112
129
140
151
168
185
202
224
258
280
292
308
330
370
392
409
448
482
504
560
672
784
896
1008
1120
Document Name:
Document NO. :
Page 26 of 27
6*27MW REY
interberg batteries
NICKEL-CADMIUM BATTERIES, CELL RANGES AND BASIC PHYSICAL AND ELECTRICAL DATA
Cell
types
Cell dimensions
(mm)
Required solid
electrolyte
Grams
Grams
/liter
/liter
Electrolyte reserve
Above the plates
Below the plates
Height
Quantity
Height
Quantity
(mm)
(mm)
(mm)
(mm)
No. of the
terminals
Size of the
terminals
Size of
the nut
(mm)
Cell
weight
filled
(kg)
Cell
weight
empty
(kg)
Quantity
of
electrolyte
(liters)
0,66
0,48
0,15
45
4,5
10
20
Shortcircuit
current (A)
Internal
resistance
(mOhm)
10
200
6,3
12
220
12
240
5,5
210
10
75
260
350
10
75
300
4,3
KPL10
38
84
128
M6
10
KPL17
32
113
217
M6
10
1,5
1,2
0,25
75
7,5
20
50
KPL22
32
113
217
M6
10
1,78
1,42
0,30
90
20
50
KPL30
70
134
245
M16
24
2,5
0,40
120
12
30
KPL40
70
134
285
M16
24
3,65
2,45
1,00
300
30
50
KPL45
70
134
285
M16
24
3,85
2,9
0,80
240
24
50
350
10
75
330
KPL50
70
134
285
M16
24
3,16
0,70
210
21
50
350
10
75
360
3,6
KPL60
70
134
285
M16
24
4,2
3,6
0,50
150
15
50
350
10
75
400
3,2
KPL70
80
140
375
M10
16
4,2
1,50
450
45
80
700
10
90
460
2,8
KPL80
80
140
375
M10
16
6,2
4,52
1,40
420
42
20
200
10
90
520
2,5
KPL90
80
140
375
M10
16
6,3
4,7
1,35
405
40,5
20
200
10
90
590
2,2
KPL100
80
140
375
M10
16
6,5
1,30
390
39
20
200
10
90
650
KPL115
80
140
375
M10
16
6,8
5,5
1,10
330
33
20
200
10
90
720
1,8
KPL125
80
140
375
M10
16
5,8
1,00
300
30
20
200
10
90
760
1,7
KPL135
106
164
345
M20
30
10,5
6,7
3,50
1050
105
40
570
15
220
820
1,6
KPL150
106
164
345
M20
30
10,9
7,2
3,00
900
90
40
570
15
220
930
1,4
KPL165
106
164
345
M20
30
11,2
2,50
750
75
40
570
15
220
1000
1,3
KPL180
106
164
345
M20
30
12
2,00
600
60
40
570
15
220
1000
1,3
KPL200
106
164
345
M20
30
12,5
10,3
1,80
540
54
40
570
15
220
1050
1,2
KPL230
138
276
420
M16
24
18
10,2
6,50
1950
195
50
1400
25
690
1200
1,1
KPL250
138
276
420
M16
24
20
11,3
5,80
1740
174
50
1400
25
690
1200
1,1
KPL265
138
276
420
M16
24
21
13
5,30
1590
159
40
1150
25
690
1200
1,1
KPL280
138
276
450
M16
24
22,5
14,5
6,20
1860
186
60
1700
25
690
1200
1,1
KPL300
138
276
450
M16
24
23
16
6,00
1800
180
60
1700
25
690
1300
KPL330
138
276
450
M16
24
23,5
17
5,80
1740
174
60
1700
25
690
1450
0,9
KPL350
138
276
450
M16
24
24,5
18
5,20
1560
156
60
1700
25
690
1500
0,85
KPL365
138
276
450
M16
24
25
19
5,00
1500
150
50
1400
25
690
1500
0,85
KPL400
138
276
450
M16
24
26
21
4,50
1350
135
50
1400
25
690
1600
0,8
KPL430
138
276
450
M16
24
28
22
4,00
1200
120
40
1150
25
690
1750
0,75
KPL450
138
276
450
M16
24
30
24
3,50
1050
105
40
1150
25
690
1750
0,75
KPL500
174
291
510
M20
30
38
25
8,50
2550
255
120
5000
35
1400
1850
0,7
KPL600
174
291
510
M20
30
40
28
7,50
2250
225
100
4200
35
1400
2000
0,65
KPL700
174
291
510
M20
30
45
30
7,00
2100
210
100
3500
35
2050
2200
0,6
KPL800
185
398
570
M20
30
58
39
16,00
4800
480
90
5600
35
2050
2400
0,55
KPL900
185
398
570
M20
30
60
42
15,00
4500
450
70
4300
35
2050
2600
0,5
KPL1000
185
398
570
M20
30
63
46
14,00
4200
420
40
2500
35
2050
3250
0,4
Document Name:
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Page 27 of 27

Battery &amp; Battery Charger Calculation RevA

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6*27MW REY

GAS TURBINE POWER PLANT

GAS TURBINE POWER PLANT

Battery and Charger Calculation

GAS TURBINE POWER PLANT

The procedure of sizing nickel-cadmium batteries is based on the following standard:

Battery and Charger Calculation

GAS TURBINE POWER PLANT

5. Determining battery size

Battery and Charger Calculation

GAS TURBINE POWER PLANT

6. Duty cycle diagram

Emergency Lube Oil

Battery and Charger Calculation

Load Capacity (A)

GAS TURBINE POWER PLANT

The Duty Cycle Diagram indicated by this DC load list is:

Black out after Trip

Battery and Charger Calculation

GAS TURBINE POWER PLANT

7. Cell Sizing Data

The periods remarked by * are repeated as per defined.

At the first step KPL70 selected to supply DC loads specified in Table1.

Battery and Charger Calculation

GAS TURBINE POWER PLANT

8. Capacity Rating Factors (Kt)

Battery and Charger Calculation

GAS TURBINE POWER PLANT

Battery and Charger Calculation

GAS TURBINE POWER PLANT

Battery and Charger Calculation

GAS TURBINE POWER PLANT

Battery and Charger Calculation

GAS TURBINE POWER PLANT

Battery and Charger Calculation

GAS TURBINE POWER PLANT

Battery and Charger Calculation

GAS TURBINE POWER PLANT

Battery and Charger Calculation

GAS TURBINE POWER PLANT

Battery and Charger Calculation

GAS TURBINE POWER PLANT

Battery and Charger Calculation

GAS TURBINE POWER PLANT

Battery and Charger Calculation

GAS TURBINE POWER PLANT

9. The worksheet table

is the number of periods in the duty cycle

is the period being analysed

is the amperes required for period P

is the temperature derating factor at t minutes, based on electrolyte temperature at start of

is the capacity required by each section S

Battery and Charger Calculation

GAS TURBINE POWER PLANT

Table 5: Worksheet Table

Lowest Expected electrolyte Temp: 25C

Section 1 First Period Only

Cell Mfg: Interberg

Required Section Size =

Battery and Charger Calculation

Since A4 is greater than A3, go to section 4

Section 3 First Three Period Only

GAS TURBINE POWER PLANT

Lowest Expected electrolyte Temp: 25C

Battery & Battery Charger Calculation RevA

Battery & Battery Charger Calculation RevA

Required Section Size = (3)(6)(7)