Beruflich Dokumente
Kultur Dokumente
In this issue:
Grain
conveyors
Moisture control in
storage
Fortification monitoring
Constructing a rice
processing facility
GEAPS product showcase
IPPE Review
History of milling in Northern
Europe
millingandgrain.com
perendale.com
Volume 126
Issue 2
Aeration
Material
Handling
Catwalk
Systems
Bulk Storage
Storage
Bins
You can trust Chief to offer reliable
and innovative grain storage, aeration
and material handling equipment for
your total grain management needs.
The One and Only Chief 1.1 The Giant of Grain Storage
Agri/Industrial Division
of Chief Industries, Inc.
We Engineer Relationships
VOLUME 126
ISSUE 2
FEBRUARY 2015
Perendale Publishers Ltd
7 St Georges Terrace
St James Square,
Cheltenham, Glos, GL50 3PT
United Kingdom
Publisher
Roger Gilbert
Tel: +44 1242 267707
rogerg@perendale.co.uk
Editorial
Olivia Holden
Tel: +44 1242 267707
oliviah@perendale.co.uk
Design Manager
James Taylor
Tel: +44 1242 267707
jamest@perendale.co.uk
Circulation & Events Manager
Tuti Tan
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Australia Correspondent
Roy Palmer
Tel: +61 419 528733
royp@perendale.co.uk
36 Moisture control
in storage
REGIONAL FOCUS
NEWS
24 Milling in
Northern Europe
IN THIS ISSUE
PRODUCT FOCUS
22
CASE STUDY
48
32 Fortification monitoring
26 Fortification - effect of
different iron compounds
on the colour of dried
noodles and pasta
FACES
4
6-19
FEATURES
Europe
36 STORAGE: Moisture
control in storage
40 STORAGE PROJECT:
Grain handling equipment
upgrades at Strawsons
Farms
EVENTS
42 STORAGE:
Grain conveyors examining this important
piece of equipment
52 Feed formulation
and nutrition focus Ruminants
TRAINING
COLUMNS
8 Mildred Cookson
9 Tom Blacker
2 GUEST EDITOR
Jim Jundt
54 MARKETS
John Buckley
76 INTERVIEW
Joel Newman
Guest
Editor
Feed statistics who needs them? For a long time that was the attitude towards the collection of the most basic
feed production figures by country and by species globally. Feed International and more recently AllAboutFeed
were two publications that attempted the task believing they held the credentials and resources to secure and
host a comprehensive database on industry production figures; the former showing the greatest commitment to
an annual survey and review over many years.
The task is necessary in order to show those of greatest influence in government and industry where the greatest
need is in terms of animal proteins. MAG (under its former title of GFMT), published in early 2014 a benchmark of
feed production per capita that countries need to achieve to address food security that figure as 133.6kg. Alltechs
latest and most refined figures yet from 2014 (reported in this issue on page 19) support this figure.
More Information
www.millingandgrain.com
http://gfmt.blogspot.co.uk
Tapcoinc.com
*4399 kg
REGIONAL FOCUS
EUROPE
Storage project
NEWS
Grain handling
equipment
upgrades at
Strawsons Farms
In 1998 Strawsons Farms, Louth,
installed a range of 30 tonnes per
hour (tph) and 60 tph grain handling
equipment from Perry of Oakley Ltd
and a 20tph drier. More recently Mr
Strawson has found this system had not
been able to keep up with the amount of
grain he is now producing on the farm,
and so made the decision to upgrade
his drier and handling equipment.
Each year Mr Strawson may need to
dry up to 6000 tonnes which will be a
combination of wheat, barley, oilseed
rape and beans.
See the full story on page 40
EUROPE STATS
HISTORY
EU exports 2013-14
512, 859 tonnes the total amount of exported duram
wheat, common wheat, seed and common wheat
716, 607 tonnes the total amount of Barley exported
234, 227 tonnes the total amount of wheat flour exported
246, 335 tonnes the total amount of rapeseed exported
35, 705 tonnes the total amount of oats exported
512, 859 tonnes the total amount of tonnes exported of
duram wheat, common wheat, seed and common wheat
6, 873 tonnes the total amount of malt exported
Source: HGCA
News
FEB 15
Milling
A blog dedicated
to milling industry
professionals globally
GF
MT
gfmt.blogspot.com
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Contor unit prevents damaging outcomes with
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Contor interface where data is stored
within an SOL database. Data from the
central IMC Contor interface can then
be interrogated via the comprehensive
software, overcoming a traditional problem
of CBM systems where huge volumes of
data are produced, which take significant
time and expertise to analyse. The system
developed by The IMC Group incorporates
user-friendly software that automatically
identifies potentially dangerous data trends
and delivers an alert.
Contor technology can output to
MODBUS to work alongside customers
existing systems, such as SEIKI, adding
an additional layer of performance
optimisation.
Customers benefit from significantly
reduced machine downtime and loss of
production. Excessive vibration can be
a symptom of problems and monitoring
the RMS vibration of the system enables
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Spindle damage is significantly reduced
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Milling News
COMPANY
UPDATES
Milling News
Mhlenchemie responds to
the durum shortage
hlenchemie
has enlarged its
Technology Centre to
include a pilot plant for pasta;
this is currently being used
to seek economical solutions
in response to the shortage
of quality wheat for pasta
production
According to forecasts, the
international wheat market will
move in two opposite directions
in 2015. Whereas an excellent
harvest is expected for bread
wheat / soft wheat, the durum
market faces massive losses.
The industry analyst Jim
Peterson from the North Dakota
Wheat Commission predicts
the smallest harvest of Triticum
durum in 13 years. The crop will
be unsatisfactory in respect of
both quantity and quality.
This negative trend is to
be seen in all the important
producing countries. Italy,
Greece, Spain and even Canada,
the biggest exporter of durum,
are expecting for serious losses.
Bruce Burnett, the harvest expert
of the Canadian Wheat Board,
estimates that less than a quarter
of the Western Canadian durum
will achieve the top two quality
categories.
Another severely affected area
is North Dakota, where about
half of all the US durum wheat is
grown. Unusually high rainfalls
in the spring and autumn have
done serious damage to the
harvest. This state is expecting
a fall in quantity of over four
percent. The estimated loss to the
US market as a whole is eight
percent.
In view of such bad news,
insiders predict that financial
pressure on the processing
industry will increase
massively in 2015. Many pasta
manufacturers will have to
make do with weaker durum
qualities or resort to mixtures of
pasta and bread flour. But such
compromises generally result
Tom Blacker
Directory coordinator
February 2015 | 9
Milling News
EAAP gives the Best Poster Award to INRA and Adisseos researchers
he scientific committee on animal physiology at
the European Association for Animal Production
(EAAP) decided to give the best poster award
to Rosa Castellano, for its Research achieved in Inra
Rennes under the supervision of Florence Gondret, in
a collaborative project between INRA (Marie-Hlne
Perruchot, Sophie Tesseraud) and Adisseo (Yves Mercier).
The authors received the Award during the 65th annual
meeting of EAAP in Copenhagen in 2014.
Their work aimed to understand the effects of
methionine supply on adipogenesis and lipid metabolism
of pigs. The rewarded poster was focused on the effect
methionine levels on adipocytes differentiation and
adipose gene expression in vitro. This program allowed
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Special Theme
PORK PRODUCTION
Milling News
www.andritz.com
February 2015 | 11
Milling News
Polaris - a big
star in milling
heaven
Since 1947
www.perryofoakley.co.uk
sales@perryofoakley.co.uk
+44 (0)1404 890300
IMD in print
The 23rd print edition of the IMD is
out now! The 23rd edition is bigger
and better than ever before!
23
2014/15
international
milling
.com
Milling News
Nothing escapes
Romer Labs.
AgraStrip
WATEX now
roved
GIPSA app
RUMINAN
T2
7%
India
29
Japan
24
France
22
Spain
Russia
Germany
29
26
24
14
1
9
6
10
5.3
3
2
3
0.2 24
55
0.2
11
0.2
0
0.3
0.4
31
18
0.4
11
0.3 0.2
Horse
Broiler
20
0.3
41
0.1 0.1
5
Layer
Calf
Dairy
Beef
2
21
Pets
31
19
Aqua
66
Mexico
85
24
Turkey
USA 173
Pig
FEED BY COUNTRY
China 183
Brazil
0%
LTRY 45%
OU
Looking at
global livestock
species, poultry
held its position
as industry
leader with
a 45 percent
share of the
feed market at
439 million tons.
Pet and pigs
saw the largest
percentage
of growth,
with 5 percent
increase in
pet food and
5.3 percent
increase in pig
feed. Aqua
saw a slight
1.8 percent
increase and
poultry and
horse both saw
a decline.
PIGS
0.5
10
0.6
6
2
11
4
3
0.5
0.3
0
0
0.3
1.1 0.3
Mill
Training
Helping to Grow
Industry Expertise
- IGP Institute and GEAPS
partner to offer credentials to
the rapidly growing processing
industry
We wanted to develop a training program that would benefit
new millers, mill owners and others involved in the grain
industry, says Mark Fowler, IGP Institute associate director.
He adds, It is beneficial for young professionals whether
they are graduating from high school, technical school or with a
bachelor of science from a university to receive milling-specific
training as they are entering the workforce.
To meet these demands, the IGP Institute is partnering with
the Grain Elevator and Processing Society (GEAPS) to offer
distance-learning courses that lead to credentials in either grain
processing or grain operations management.
Through these courses, new employees are able to learn
Training courses
February
March
www.grains.ksu.edu/igp
February 2015 | 21
PRODUCT FOCUS
FEBRUARY 2015
In every edition of Milling and Grain,
we take a look at the products that will
be saving you time and money in the
milling process.
www.westeel.com
www.tornum.com
www.vortexvalves.com
www.go4b.com
FOCUS
SPECIAL FOCUS
www.roff.co.za
February 2015 | 23
Milling in
Northern
Europe
A historical overview
Northern Europe has a unique
place in the history of milling.
Fortunately there are sufficient
remnants of the distant past
to stimulate interest. Although
much is now consigned
to museums and archives
such as the Mills Archive
(www.millsarchive.org),
many European countries
feature active groups of
professionals and amateurs
keeping traditional skills and
techniques alive!
by Mildred Cookson
F
provender mills recorded,
by 1887 there were
461 roller process mills
and Milling magazine
suggested that in 1901
there were over 1,000
complete roller mills in
the British Isles.
Roller milling
transformed flour
production across
Northern Europe, and
gradually the likes
of Simon, Buhler
etc., with their roller
systems allowing proper
adjustment and requiring
less attention, offered
higher capacity, and
more grades of flour. The
roller flour revolution
had begun and was here
to stay.
In my travels across
Europe during the 1980s
and again in early 2000
I saw that in many villages in Hungary, Germany, France and
Denmark the wooden post mills were still being used, adapted to
roller milling to grind local cereals such as wheat, rye and spelt.
The Mills Archive is intending to set up an archive devoted to
the history of roller flour milling across the world. A heritage
spanning almost 200 years has been sadly neglected and we plan
to offer a safe home to documents and images that cover not only
the transition from traditional to modern flour milling, but also
the stories of the people and firms involved in the drive for more
efficient flour production.
If you can help in any way or would like to know more please
email mills@millsarchive.org
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Special Events
February 2015 | 25
Fortification
effect of different iron compounds on the colour of dried noodles and pasta
by Lena Kampehl and Martina Mollenhauer, Mhlenchemie GmbH & Co KG
Fortification of industrially
produced wheat and maize
flour is therefore a simple and
effective way of providing the
worlds population with vitamins
and minerals
There are also different recommendations for the minerals to
be added. Whereas some countries only specify the quantity, for
example of iron, others state, which iron compound, is to be used,
e.g. ferrous sulphate.
The following tests were carried out because the use of ferrous
sulphate is prescribed compulsorily in one Latin American
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GFMT half page vertical 90 x 270 plus 3mm bleed not left.indd 1
February 2015 | 29
13/01/2014 10:00:18
F FLOUR
FORTIFICATION
MONITORING
Enrol students and you will benefit from more knowledgeable and
competent millers and colleagues, with consequent improvements
in performance.
To enrol or find out more, contact: nabim 21 Arlington Street London SW1A 1RN UK
Tel: +44 (0)20 7493 2521 Fax: +44 (0)20 7493 6785 email: info@nabim.org.uk www.nabimtraining.com
February 2015 | 33
CASE STUDIES
A number of case studies that support this article are
available online:
Chile: www.ffinetwork.org
/monitor/Documents/ChileCS.pdf
Indonesia: www.ffinetwork.org
/monitor/Documents/IndonesiaCS.pdf
Celebrating the
90th anniversary
of Mhlenchemie
Mhlenchemie
we never sleep.
As the international market leader in flour im
provement and flour fortification, Mhlenchemie
operates in over 100 countries worldwide. Our
branches in Germany, Singapore, Brazil, China,
India, Mexico, Russia and Poland advise our
customers on the spot and collaborate closely
with our own laboratories and trial bakeries,
of which we have several around the globe.
So when the staff of our facility in Wujiang, near
Shanghai, make their way home at the end of
the day, work has already started in Mexico
City and of course noone turns the light off
before an individual solution has been found
for each of our customers.
Flour improvement
Flour standardization
Fortification with vitamins
and minerals
Flour analysis
Applications services
Metering equipment
for micro-ingredients
info@muehlenchemie.de
www.muehlenchemie.de
STORAGE
MOISTURE
CONTROL
IN STORAGE
STORAGE
slowly at near 0C. This means that cooling alone is not sufficient
but the lower the temperature, the slower the rate of growth.
Another nuisance is storage mites which breed rapidly under
favourable conditions and will cause direct damage to the grain
by hollowing out oilseeds or eating the germ. Physical control
methods are used for mites. If the grain is dried to 14.5 percent
moisture content then the mites are unable to breed. If you
cool the grain to 5C, this can also help to prevent the build up
of them. However, if you are storing oilseed rape, this is less
susceptible to insect attack than cereals.
This will protect the grain bulk, but during winter, the moisture
content on the surface of the grain may increase, meaning that
mites can become a problem in the surface layer.
A final problem relating to moisture control is insect presence
and infestation problems. These can occur where bad hygiene is
present. Good store hygiene is therefore an important first step in
eliminating these pests. Both the building structure and the stored
grain should be monitored using traps. Traps within the grain
bulk should be positioned approximately 5 10cm below the
surface to monitor any insect species with different behaviours.
Stores should be thoroughly cleaned prior to the intake of
product. It is extremely important for eliminating any sources
of contamination from storage fungi, insects and mites. Store
preparation is a key stage in ensuring the safe storage of grain.
Whether the grain is being stored temporarily, or for a longer
period of time, this is a necessary step that needs to be followed.
Good store preparation needs to work in conjunction with
obtaining and maintaining the target temperature and moisture
content. This will ensure the safe storage of grain.
There are a number of key features of a good grain store,
including:
Proofed against rodent and
Clean
bird entry
Dry
Watertight roof
Well ventilated
No physical contaminants
Correctly functioning
Secure
equipment
A steel grain storage silo is a fully bolted vessel and while not
being airtight they are water-tight. On all the joints, sidewall and
roof, a sealing mastic is used to prevent against the ingress of
water. The roof sheets overhang the eaves to ensure snow and
rain cannot gain access. At the peak of the silo the roof sheets fit
38 | Milling and Grain
under the collar or petal and are sealed with blanking plates. As a
manufacturer of silos we will give advice on how to seal the silo
at base level.
All of these design features, tried and tested, over many years
of product development are in place to stop the external moisture
from reaching the grain. The level of moisture and temperature
of grain in a storage silo comes from good housekeeping. It
is very important that the operators of storage systems, both
on-farm and industrial stores understand the levels required to
maintain the quality of the grain being stored.
There are a number of good technical papers available and it is
good working practice to re-view. As the grain comes into the
system it is important to know the level of moisture. From this
the operator will know if the grain will require drying. There are
many forms of grain dryers such as in-bin systems or continues
mixed flow. The in-bin systems tend to use gas as a fuel and can
be limited on the hourly capacity whereas the mixed flow dryer
can run on gas, fuel oil and solid fuels.
Different types of fungi live at different moisture contents and
temperatures in stored grain; Storage fungi can grow on cereals
from about 14.5 percent moisture content upwards and may cause
heating and loss of germination. Once the grain enters the storage
silo or flat floor storage system it is important that the checking
of grain does not stop. Most modern silos are supplied with
ventilation systems. The concept of these systems is very simple
and has been used for thousands of years.
By passing air through grain it is possible to not only reduce
the temperature of grain but also to reduce the moisture content.
There are two main types of ventilation systems in silos: either a
trench system or full floor. These systems allow low volumes of
air to be pushed into the silo with a ventilation fan either Axial or
Centrifugal.
The fans are connected to either the silo base for a trench
system or to the silo sidewall for a full floor system. The
pressurised air then moves up through the grain and thus lowers
the temperature of the grain. This action will also cool air dry the
grain and lowers its moisture content. Within the silo it is possible
to have a number of temperature monitoring cables. These cables
have a series of sensors which will measure the temperature of
the grain in a given area. The system will allow the operator to
see what is happening within the silo.
As the air moves through the grain it will evaporate water from
the grain, helping to reduce the moisture content of the grain. The
moisture, which has been absorbed by the air, then passes into the
open roof area of the silo. It is important with silos to ensure that
there is good free air movement around this area. This will allow
the moisture-laden air to simply vent to the atmosphere. The
design of the roof vent is very important. Not only should it allow
good airflow but must stop birds, rodents, snow and rain getting
in. As you can see from the photograph this vent is designed for
free movement of air but by being triangular it prevents rubbish
collecting around its face. This is a common problem with roof
vents and you can see areas of rust building up in this area.
Another way to ensure good airflow around the internal open
area is to use roof exhaust fans. These are used to equalise the
temperature of the air within the internal area and atmosphere. By
using the design shown in the photograph they can easily be reached
for maintenance or to be closed when using a fumigation system.
On our range of silos we use a dimpled eave-retaining clip. This
clip gives a 2mm gap between the roof sheets and the sidewall
sheets. Tucked well under the eaves it is designed not only to help
with air movement around the internal area but also to allow any
beads of condensation which may have formed on the inside of
the roof structure to simply run off.
www.bentallrowlands.com
CIMBRIA.COM
GROWING INTO
THE FUTURE
TAKING CARE
ADDING VALUE
SOLUTIONS FOR HANDLING
AND STORAGE OF
GRAIN AND SEED
Cimbria develops and manufactures an
entire range of equipment and solutions
for seed processing.
Thorough technical engineering experience
and in-depth product knowledge enable
us to supply solutions for cleaning, grading
and treatment of various seed and grain
products.
Special focus is kept on effective sorting
and cleaning, gentle handling, crop-purity,
safe and dust-free operation and low
running costs.
STORAGE
Storage project
Grain handling equipment upgrades at Strawsons Farms
February 2015 | 41
STORAGE
Grain conveyors:
examining this important piece of equipment
by Mark Spillum, Hi Roller, US
W LS
O DE
N E MO
R
MO
EVEREST Silos
Contact us
to learn
more.
STORAGE
Dust and spilled product fall on to the return side of the belt and
is conveyed to the infeed or tail section of the conveyor. Dust that
clings to the carrying surface of the belt is swept to the same area
by a row of wiper cleats that are attached to the carrying surface
of the belt. With every belt revolution the wiper cleats continually
clean the UHMW return liner, preventing product build-up.
Once at the tail section, product is automatically reloaded back
on to the carrying surface of the belt. This is accomplished by
the use of a reloading tail pulley, developed and patented by Hi
Roller. Material is diverted to the outer edges of the tail pulley
which has reloading flippers attached. As the pulley rotates,
material is picked up and thrown against a stationary deflector,
which directs material back on to the belt.
Today, Hi Roller offers a variety of conveyor styles to handle
capacities ranging from 50 to 3800 metric ton per hour of grain.
www.symaga.com
symaga@symaga.com
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06-08th February,
Karnal, India
Stand 8
13-15th February,
Warrangal, India
Stand ASP-51
23-25th February,
Cairo, Egypt
Hall 19
F CASE STUDY
CASE STUDY
Kennedy Rice
constructs rice
processing facility
Opened in September 2012 with the
capacity to process up to 136,000
tonnes of rough rice per year, the
Kennedy rice mill took two years to
build and cost over 6.2 million.
Grain Handling
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Dedicated in-house technical
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S OF SERVICE
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DU
F CASE STUDY
Plant air inflates the 1.3 m high bag for filling while an
inflatable collar on the fill head holds and seals the bag spout.
A filtered air vent at the fill head assures dust-free delivery of
material to the bulk bag while providing a simple way to allow
displaced air to exit the bag.
Except for manually connecting the bag spout to the inflatable
collar, the process is automated by a programmable logic
controller (PLC). Load cells beneath the pallet deck send
signals to the PLC, which automatically stops the flow of rice by
closing the dome valve when the bag reaches its target weight.
The operator only needs to pull the bag spout off the inflatable
collar and tie it closed. The filled bag and pallet are removed by
forklift. Connecting, filling and disconnecting a bag takes only
about three minutes altogether, says Mr. Oldham.
Flexicons representative, Robert K. Wilson & Associates of
Houston, Texas, worked with Flexicons engineering department
to evaluate our needs and determine equipment specifications,
and then helped supervise installation and startup, continues
Oldham.
This new facility has created over 20 permanent local
jobs, says Elton Kennedy, who along with his daughter,
Meryl, oversaw design and construction of the mill. It also
gives regional producers another outlet for their rice crops
with lower transportation costs and a faster return on their
investment.
CASE STUDY F
e
ad
any Made in
G
in
REAL
BREWERS
YEAST
de in Germany
erm
M ade i n G e
rm
y
an
an
a
M
in G
ermany M
a
de
rm
Ge
EXCELLENCE IN YEAST
EXCELLENT FOR RUMINANTS
Leiber GmbH
Hafenstrae 24
49565 Bramsche
Germany
Tel. +49 (0)5461 9303-0
Fax +49 (0)5461 9303-29
www.leibergmbh.de
info@leibergmbh.de
February 2015 | 51
Raisers have been using pellets for decades to feed their cattle.
Compared with other kinds of feed-stuff, a good quality pellet actually
offers a lot of benefits to the raisers such as decreased eating periods,
improved palatability, less segregation in the feed and reduced waste.
First of all, pelleted feeds take up significantly less storage space,
particularly in the case of pelleted hay products. A ton of baled hay can
take up 200 to 330 cubic feet of storage space in a barn; a ton of hay
pellets or cubes requires only 60 to 70 cubic feet.
Secondly, compared to other types of feed, they are very low in dust.
Compete pelleted feeds can include not only grains, but also vitamins
and other supplements. Manufacturers have created many types of
pelleted mixes to suit all sorts of cattle, no matter their activities. Almost
no commercial feed ration is left untouched by the pelleting process - sift
through a prepared sweet feed with your fingers, and youll discover a
smattering of pellets mixed in with the oats and corn and other grains.
That pellet generally contains a vitamin/mineral supplement for the
ration, bound up with a fibre source such as dehydrated alfalfa.
Moreover, cattle consume feed pellets more readily and rapidly when
compared to other forms of cattle food. Furthermore, the pellets produce
less waste as mentioned above making it a very economical method to
feed dairy animals as well. This is especially important for small raisers for
whom every penny counts. Similarly, the waste reduction also helps raisers
a lot during the droughts because they will have to spend less amount of
money feeding cattle. Pellets also improve the palatability of the cattle feed.
Finally, it is always good to feed pelleted concentrates to the cattle.
There is nothing wrong in doing so; rather it is a beneficial and fruitful
method of feeding cattle.
With the increasing awareness among people towards safety and quality
of beef choosing high quality and nutritionally well-balanced feed is
essential in order to promote cattle feeding standards.
Cattle feed pellets being made from corn, wheat bran, rice, sorghum, and
beans, appears to be the obvious choice, as it decreases feed wastage, has
high bulk density and better material handling characteristics. Pelleted cattle
feed prevents selective feeding on preferable ingredients in a formulation.
52 | Milling and Grain
F
Formula 1 - dairy cattle feed
Ingredients
Ripe-bean cake
40
Wheat bran
15
Corn
22
Oyster meal
2.0
Sorghum
20
Salt
1.0
Ripe-bean cake
19
Wheat bran
29
Corn
48
Oyster meal
2.5
Salt
15
Ingredients
Bran
17
4.0
Corn
10
Dry hay
9.0
Soybean curb
residue
15
Sorghum
Ingredients Dosage/g
Ingredients
Bean cake
4.5
Corn silage
Oyster extract
1.5
32
-
Dosage/g
Ingredients
Dosage/g
Corn
49.5
Zinc oxide
0.3
Wheat bran
32.9
Cobaltous sulfate
0.043
Bean cake
16.5
Sodium selenite
0.044
1.1
Potassium iodide
0.017
Calcium
hydrophosphate
Tips: supply 9kg concentrated feed one day; the expected daily
milk yield is 18.12kg and the feed/milk ratio is 0.5:1.
Being part
of innovation.
The future is IPACK-IMA 2015 the most comprehensive, valuable showcase for the food and non-food
supply chain. The global standard-setting exhibition for the Grain Based Food industry and the place to be for
health & personal care, chemicals and industrial goods. An innovative meeting place for the fresh food and
distribution sector.
A great exhibition of the worlds top production.
An unparalleled, integrated, synergic collection of technology and innovations for processing, packaging,
converting and logistics, the extraordinary conjunction with the Expo 2015,
a great not-to-miss event.
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Co-located with:
Since all ingredients have been moulded together, cattle must eat a balanced
formulation, minimising waste and improving feed conversion.
Capitalising on the growth trend in the global cattle feed pellet
market, some leading companies are rushing into the development and
manufacturing of feed pellets. The increasing demand for cattle feed pellets
is prompting the global players to turn their attention to feed pellet products
in order to meet growing needs.
Connected events:
POWERED BY
FIERA MILANO AND
IPACK-IMA
Promoted by:
Organized by:
UNITED NATIONS
INDUSTRIAL DEVELOPMENT
ORGANIZATION
February 2015 | 53
MARKETS OUTLOOK
Wheat market absorbs Russian export curbs
by John Buckley
GLOBAL wheat markets have spent most of 2015 to date in retreat from a steep run-up in
prices in the final weeks of last year. Many readers may be aware that the main element in
that upturn was the decision by fourth largest exporter Russia to curb the too-rapid flow of its
once-plentiful milling wheat onto world markets at a time when doubts were rising about the
size of its next harvest. As the rouble nosedived with the collapse in value of Russias crude oil
exports and Western sanctions keeping Russian exports cheap - there did seem a real risk, as
the year turned, that too much of its wheat would be snapped up by foreign buyers, leaving its
domestic market short and at risk of escalating costs for that most basic staple, bread. Russia is
also thought to need more wheat and other cereals for animal feed this seaso as it tries to boost
domestic livestock output to replace embargoed meat imports from Europe and the USA.
Mindful that it couldnt simply embargo exports without reneging on its WTO obligations,
Russia initially used various indirect measures to slow them down, led by stricter phytosanitary
(plant health and other rd tape. These certainly put the brakes on trade during the late December/
early January timeslot. However, theyve now been overtaken by the introduction of a more
direct instrument in the form of an export duty, recently equal to around E30/$40 per tonne,
applying from February 1. This has been effective in cutting off further Russian sales in recent
weeks, yet seems to have been absorbed by the markets without less fuss than the earlier indirect
measures.
Prior to the export curbs, Russia was expected to supply about 22m tonnes or 14% of the
worlds wheat import needs in 2014/15. The lions share of this, about 17-18m tonnes, has
already been shipped, already more or less matching Russias bumper 2013/14 exports - with half
the current season still to run.
That partly explains the muted market reaction, despite the latest news that neighbouring
Ukraines government had also agreed voluntary curbs with its exporters on its Feb/Mar wheat
sales. These could be loosened up somewhat if its own winter wheat crop emerges in reasonable
condition from what (for both countries) has been a fairly challenging winter to date (dry start,
poor crop establishment, some snow cover issues raising greater than usual risk of winterkill
etc). However, like Russia, Ukraine has already shipped out the bulk of what it intended to
export during 2014/15 so this doesnt leave a huge gap in the market. At worst, the CIS absence
means the floor price of wheat on world markets is a bit higher than it would have been, had both
continued selling freely (i.e. no longer rock-bottom).
Even if Russian sales fall 2m to 4m tonnes
short of the target 22m this season, there is
no shortage of contenders to take its place.
Top of the list has been the EU, which
has recently seen some of its best weekly
export sales of the season and now seems on
course to match, if not exceed last seasons
record 30m tonne total. It could sell even
more without leaving EU consumers short.
Even after consuming an extra 9m tonnes
in animal feeds, Europe is still expected to
finish with carryover stocks of about 17m
tonnes compared with just 10m when the
season started, thanks to last years massive
domestic crop.
However, what this good clearance of EU
wheat supplies has done, along with the
weakest euro/dollar exchange rate for 11-
years has been to lift internal wheat prices
MIXING
CONDITIONING
COATING
PELLETING
w w w. a a r s e n . c o m
February 2015 | 57
tonnes below last years record 108m but far more than the
normal 85m/90m tonnes of recent years.
Of course, we have yet to see what weather will accompany
the US sowing and growing season up to September. But if
conditions are normal, it is hard to see how this supply outlook
can point to anything but flat to weaker prices. The futures
markets currently show only small discounts on forward soya
beans and meal. However, some analysts see leeway for bean
prices (already down 37% from last summers highs) to drop by a
further 10-15% under this scenario, As soya is so protein-rich and
usually a reliable quality leader, pricing of other oilmeals will, as
usual, have to broadly follow the soya price trend.
The European feed industry is expected to use about 1m tonnes
more soya meal this season. The rest of the increase is spread
over China (+5m), the USA (+1m), Brazil (+0.4m) and a number
of small/moderate-sized consuming countries.
WHEAT
Concern persists over the state of Russian winter sown wheat
crops, a larger percentage than normal described as in poor
condition. A better picture will be available when plants
emerge from dormancy in the spring. The outcome could have
considerable influence on wheat prices going forward at this
stage seen more bullish than bearish.
Ukraine has also had some over-wintering problems tha will
become clearer in a few weeks time. Its massive currency
devaluation during February (in addition to an earlier long
slide) augurs ill for spring crop finance and yields although
maybe it will get some financial help fro western aid packages.
Russia also faces problems of spring crop finance at a time
when it needs to boost sowings on failed winter crop lands.
Crop ratings have continued to deteriorate for US winter wheat
for harvest 2015 but some timely rains could yet allow some
recovery. This has not emerged as a major factor yet because
60 | Milling and Grain
the most affected crop has been soft red wheat, for which
export demand remains poor amid hefty foreign competition
for this class.
European crops have had a generally unchallenging, mild
winter but lack of hardening off leaves them exposed to frost
damage from late cold snaps.
World stocks of wheat carried into 2015/16 remain hefty, a
cushion against any crop weather problems in the months ahead.
The drop in wheat values close to or, for some farmers below,
cost of production remains an issue that may affect future
sowing plans.
Decent quality premiums will continue to merited for milling/
bread wheats as feed wheat prices remain under pressure from
large, cheap supplies of coarse grains.
Global feed consumption of wheat is still expected to rise by
about 10m tonnes this season but remain below the high levels
of three years ago. But will ethanol use of wheat hold up at
expected levels in Europe under the low oil-price scenario?
COARSE GRAINS
How much maize will the US sow in 2015? Current forecasts
suggest a cutback but still enough for another large crop which,
with large carryover stocks from this season, will keep this
market well-supplied.
Ukrainian and Russia spring sowing of maize may face
financing challenges caused by their lack of access to credit,
weak currencies pushing up imported input prices. A clearer
picrure may be available on this factor within the next couple
of months
Ample maize supplies from Latin America and the CIS
countries will continue to compete at discounts to US exports
in Asia, Europe and other markets, restraining CBOT maize
futures prices and global prices.
The EU has been well supplied with its own maize crop this
season, enabling it to slash imports the main factor in a lower
global maize trade. Will it sow as much for 2015?
Competition for coarse grain customers continues from larger
than usual feed wheat and adequate barley supplies, helping to
contain livestock feeders costs
Will the US ethanol industry continue to use as much maize if
the price of conventional petrol stays down/gets cheaper still?
Declaring its policy to move to a more market-oriented plan,
China could draw down more of its own massive reserve stocks
rather than imports - to fill its ongoing annual gap between
domestic crops and growing consumption. That would removes
a potential bullish influence for world maize export markets
OILMEALS/PROTEINS
Large US and Lat-Am soyabean crop surpluses continue
to offer potential for cheaper global oilmeal costs as 2015
progresses
Lower oilmeal costs and ample supplies may yet spur greater
than expected demand in countries developing livestock
production systems China, India, Indonesia etc. Developed
consumers like the USA may also use more as high meat prices
contribute to profitability.
Rapeseed and sunflower expansions have slowed down or
reversed in the past year but as oil-rich oilseeds these will
have less impact on the meal sector.
One result is that soya will raise its already dominant share
of the protein market. As the high-protein, reliable quality
and most voluminous product, its price trend will have to be
followed across the meal sector.
... and a
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On the left is Tom Schroeder on the right is Kirk Nelson, hard at work in
the Behlen Booth
The team from Global Industries - left to right: Jon Sazma, Scott
Stuhlmiller, Alejandro Mekino, John Haugh, Tom Magnus, Steve Frisbie,
Tyson Lhereux and John Crawford
Terry Geraghty, Bruce Fagla and Micheal Cowl infront of the Tapco H1
Hummer (recently seen suspended from a Tapco elevator bucket in
the recent adverts from the company on page 3 of this edition!)
IPPE has always been a valuable show for Sweet because of the
quality and quantity of attendees. We are able to meet our dealers,
customers and prospects from around the world face to face, allowing
us to build on our relationships and extraordinary customer service
Left to right: Martcruz Guillen, Alicia Sweet Hupp and Julio Contreras
Left to right: John Bowes, International Sales Director for Sukup and
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From left to right: Mike Nichols, Phil OGrady and Rod Brown from the
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MILLERS
Parantez
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THIS EXHIBITION IS HELD WITH THE PERMISSION OF THE UNION OF CHAMBERS AND
COMMODITY EXCHANGES OF TURKEY (TOBB) PURSUANT TO THE LAW NUMBERED AS 5174
Extruders
Almex
+31 575 572666
www.almex.nl
Colour sorters
Andritz
Bhler AG
+45 72 160300
+41 71 955 11 11
www.andritz.com
www.buhlergroup.com
Dinnissen BV
Satake
www.dinnissen.nl
www.satake-group.com
Analysis
R-Biopharm
+44 141 945 2924
Adifo NV
www.r-biopharm.com
Romer Labs
www.adifo.com
www.romerlabs.com
Amino acids
www.culturatech.com
+1 785-284-2133
Evonik
www.wenger.com
www.formatinternational.com
www.evonik.com
Bag closing
Insta-Pro International
Computer software
Feed processing
Ottevanger
Fischbein SA
Consergra s.l
+31 79 593 22 21
+32 2 555 11 70
www.ottevanger.com
www.fischbein.com/eastern
www.consergra.com
Bag design
Cetec Industrie
Bakery improvers
Mhlenchemie GmbH & Co KG
Rank Hovis
www.geelencounterflow.com
www.muehlenchemie.de
www.muyang.com
Elevator buckets
+33 2 37 97 66 11
Alapala
www.denis.fr
Bulk storage
Bentall Rowlands
+44 1724 282828
www.croston-engineering.co.uk
www.vav.nl
4B Braime
+32 51723128
www.sce.be
Silos Cordoba
+34 957 325 165
www.siloscordoba.com
TSC Silos
+31 543 473979
www.cargotec.com
www.cimbria.com
+31 71 4023701
+46 42 85802
+45 96 17 90 00
VAV
Croston Engineering
AB
www.stifnet.com
www.chief.co.uk
Cimbria A/S
+33 2 41 72 16 80
Tapco Inc
STIF
www.rankhovis.com
www.alapala.com
www.tapcoinc.com
www.bentallrowlands.com
Flour
Famsun (Muyang)
Denis
www.wynveen.com
Geelen Counterflow
www.cetec.net
Bin dischargers
+31 26 47 90 699
+33 5 53 02 85 00
Wynveen
FrigorTec GmbH
www.go4b.com
Enzymes
Hammermills
Bhler AG
+41 71 955 11 11
www.buhlergroup.com
Genc Degirmen
+90 332 444 0894
www.gencdegirmen.com.tr
Van Aarsen International
+31 475 579 444
www.aarsen.com
Yemtar Feed Mill Machines
Ab Vista
www.yemtar.com
www.abvista.com
Zheng Chang
www.tsc-silos.com
JEFO
+86 21 64188282
Westeel
www.zhengchang.com
www.jefo.com
www.westeel.com
Certification
Laboratory equipment
Aquar-System
ExtruTech Inc
+375 17 213 13 88
GMP+ International
www.aquar-system.com
+31703074120
www.extru-techinc.com
www.gmpplus.org
Bastak
+90 312 395 67 87
www.bastak.com.tr
Brabender
+49 203 7788 0
Palletisers
Silos
Cetec Industrie
+33 5 53 02 85 00
+55 11 4873-0300
CHOPIN Technologies
www.cetec.net
www.kepler.com.br
+33 14 1475045
Ehcolo A/S
www.chopin.fr
+45 75 398411
www.ehcolo.com
www.brabender.com
www.doescher.com
Level measurement
+1 402 434 9102
07:18:17
www.buhlergroup.com
GAME Engineering Ltd
CM
MY
CY
CMY
Borregaard LignoTech
Symaga
+47 69 11 80 00
+34 91 726 43 04
www.lignotechfeed.com
www.symaga.com
Tornum AB
www.tornum.com
Agromatic
Jacob Sohne
+41 55 2562100
www.agromatic.com
www.dol-sensors.com
Suffolk Automation
1473 829188
Training
www.suffolk-automation.co.uk
Bhler AG
Recruitment
+41 71 955 11 11
www.buhlergroup.com
JCB Consulting
+44 161 427 2402
IAOM
www.jcb-consulting.com
Rolls
www.iaom.info
www.game-engineering.com
www.breitenbach.de
nabim
O&J Hjtryk
www.gazelmakina.com
www.nabim.org.uk
www.oj-hojtryk.dk
Ocrim
Roller mills
Unormak
www.satake-group.com
www.unormak.com.tr
NIR systems
NIR Online
Leonhard Breitenbach
Dol Sensors
Used around
Satake
Temperature monitoring
all industrial
Process
control
sectors.
+41 71 955 11 11
9/11/12
www.mysilo.com
www.jacob-pipesystems.eu
Buhler AG
Pipe systems
Loading/un-loading equipment
Neuero Industrietechnik
MYSILO
www.payper.com
www.rentokil.co.uk
+34 973 21 60 40
Pest control
www.binmaster.com
www.obial.com.tr
Pelleting aids
www.hydronix.com
PAYPER, S.A.
+49 4087976770
Hydronix
Obial
www.ocrim.com
Valves
Ugur Makina
vortex@vortexvalves.com
www.ugurmakina.com
www.vortexvalves.com
Roll fluting
www.nir-online.de
+34 965564075
www.rotaval.co.uk
www.balaguer-rolls.com
+1 9786 421132
www.thermoscientific.com/
Safety equipment
quality
Packaging
CB Packaging
+44 7805 092067
Materials
www.rembe.com
www.mogensen.co.uk
Sanderson Weatherall
Cetec Industrie
Sifters
Vibrafloor
+33 3 85 44 06 78
www.vibrafloor.com
Weighing equipment
Parkerfarm Weighing Systems
Mondi Group
Filip GmbH
www.mondigroup.com
www.filip-gmbh.com
Raw
Handling
www.cbpackaging.com
www.cetec.net
Mogensen
Rembe
+33 5 53 02 85 00
Vibratory equipment
Genc Degirmen
Yeast products
Leiber GmbH
www.petermarsh.co.uk
www.gencdegirmen.com.tr
www.leibergmbh.de
the interview
Joel Newman is the American Feed Industry Associations president, CEO and corporate treasurer. Newman
has more than three decades of diverse executive experience in agribusiness, with United Cooperative
Farmers, Maple Leaf Foods and Agway. He brought an exciting new vision to the association when he
joined in 2004 and has effectively led the membership and staff through a landmark era of change.
Newman represents AFIA on international issues and is a director of the International Feed Industry
Federation, headquartered in Germany. He holds a bachelors degree in animal science from West Virginia
University and a Master of Business Administration in finance and marketing from Syracuse University.
What are the main values of AFIA and both its longterm and short-term goals?
What were the main focal points for AFIA at this years
IPPE?
he Lincoln Grain Exchange and the Board of Lincoln Inspection Service announce the promotion
of Ms Danae Podraza to president of Lincoln Inspection Service, Inc., in the USA. In her new
position, Podraza assists the board of directors in establishing and revising long-range goals,
preparing yearly operating and financial budgets, supervising personnel and perpetuating customer
relations.
A native of Sioux Falls, S.D., Podraza got her first taste of the grain business at the age of 12 by
walking the beans on her grandfathers farm in Worthing, S.D. She moved to Lincoln to attend the
Danae Podraza University of Nebraska in 1991, joined the company in 1997 and continues to live in Lincoln with her
husband, Scott, and their daughter, CeCe.
Lincoln Inspection Service, Inc. is an officially designated grain inspection and weighing service headquartered in Lincoln,
with a full service branch office located in Farwell, Texas. Lincoln Inspection Service, Inc., provides services in accordance
with the United States Grain Standards Act and the Federal Grain Inspection Service regulations thereunder. The agencys
designated service areas include Southeast Nebraska, Southwest Iowa, Northwest Texas and Eastern New Mexico.
r Toygun Parlak has moved from BBCA Storex to Yemtar A.. After working 9 years in
the silo sector, he decided to add new market to his professional career. In January 2015,
Toygun moved to work on behalf of Yemtar A..
He said, my main target is combining my silo experiences with feed mill projects and I
also will give my all for growing the sales of silos for Yemtar. He added, we will present new face of
Yemtar to our customers.
Yemtar A.. was established in Bandrma, Turkey in 1980. Since its inception, Yemtar A.. has
planned and delivered projects, manufacturers machines and installs modern feed mills. Yemtar
Toygun Parlak A.. offers value-added services and production in location for feed mills, galvanised silos, grinding
systems, pelleting units, coolers, feeders and lots of modern equipment for projects whilst still offering
value-added services and production in location. Yemtar A.. targeted domestic market in its first years,
and now it has expanded target markets to Africa, Middle East, Asia and the Balkans in a relatively short amount of time.
teve Bishop is the new Product Manager for professional products at Bayer CropScience. He joins
after five successful years at Polypipe, and says he sees his new role as offering an opportunity to
combine his educational and commercial skills to best advantage. Steve achieved an Agriculture
and Food Science BSc degree at Nottingham University (1996), and Masters in Environmental
Science at Cranfield University (1998). He later also completed a two-year training programme with (as
was) Rentokil Initial.
Steve Bishop
His new role will see him establishing a firm understanding of the market and its future challenges,
ensuring Bayer is responsive to the rapidly changing industry while meeting customer requirements.
Im excited to be joining such a well-established company and am looking forward to supporting the
team and our stakeholders.
Growing up in the Staffordshire countryside, Steve spent many happy years working on a neighbouring dairy farm. He is
also a qualified falconer and attends annual hunt days, and a keen rugby player looking to move into coaching.
om Ogle has been named AIB Internationals Chief Financial Officer and Vice President, Finance
and IT. He will officially join the company on February 2nd, 2015. We are thrilled to have
Tom join the AIB team, said Andre Biane, president and CEO. As we streamline our dayto-day business and continue growing internationally, Toms expertise will be critical to AIB
Internationals long term success.
Ogle has more than 20 years of experience with multiple financial functions along with information
systems responsibilities. He has worked for large multi-national companies like IBM Corporation and
regional companies like Continental Disc Corporation. Most recently he served as interim CFO for
Alphapointe, a Kansas City based nonprofit organisation serving the blind and visually impaired.
Tom Ogle
Ogles experience includes roles in controllership, cost accounting and financial analysis, managing working capital, the
financial aspects of international startups, acquisition due diligence, accounting process improvements, employee pension and
benefits enhancements, and guidance to executive teams and boards of directors. His information systems experience includes
leading the implementation of enterprise resource planning systems, simplifying and integrating accounting and travel expense
systems, and establishing appropriate levels of IT security and financial controls.
Tom holds a bachelors degree in business administration from the University of Central Missouri, with a double major in
finance and accounting, and a masters degree in management from Purdue University.
78 | Milling and Grain