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START

Approval Return Status

Dates :

Name :

Reference :

Comments

SigN.
SigN.
SigN.
SigN.
SigN.
SigN.
A

SigN.

NEVO C

LI PENGHAI GAO XUEJUN

ESTABLISHED

REV

CHECKED

APPROVED

21/11/07 FIRST ISSUE

GFE

DATE

STAT.

MODIFICATIONS

VIETNAM ELECTRICITY
SON LA HYDROPOWER PROJECT
6400MW Turbine Generator, 90.9rpm, 78m

PACKAGE 4B-CTC:
SUPPLY OF PLANT ELECTRO-MECHANICAL EQUIPMENT
CONTRACT NO: 4B-CTC/ASLA-APH/2007
PURCHASER:

ENGINEER:

SLaMB

SUPPLIER:

PECC1
HYDRO CONSORTIUM

TECHNICAL DOCUMENT NUMBERING PROCEDURE

SCALE

SIZE

SUBSUPPLIER:

HCN SLA 00 0AA DB 001

REV. SH/SH END

1/42

N of S

42

HYDRO CONSORTIUM

MODIFICATIONS TABLE
REV ESTABLISHED
A

NEVO C

CHECKED

APPROVED

LI PENGHAI GAO XUEJUN

DATE

MODIFICATIONS

21/11/07 FIRST ISSUE

HCN SLA 00 0AA DB 00 001_A - Tech doc numbering procedure.doc

Status.
GFE

System R&D
Technical document numbering procedure

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Table of contents

1 PURPOSE ...

.5

2 REFERENCE DOCUMENTS...

...6

3 ABBREVIATION ...

...6

4 SCOPE...

...6

5 PROCEDURE...

..7

5.1

DOCUMENT NUMBERING SYSTEM ...

.7

5.1.1 Issuer identification ...

..7

5.1.2 Project code ...

.7

5.1.3 Working unit ...


5.1.3.1
Breakdown level 0 : block (G)...
5.1.3.2
Breakdown level 1 : function (F0), data character ...
5.1.3.3
Project work unit...

.7
..8
.8
.9

5.1.4 Functional system applicable (according to KKS) ...

...9

5.1.5 EP Code...

..14

5.1.6 Type of documents ...

...15

5.1.7 Sequential number...

5.2

DOCUMENT TITLE BLOCK CONTENT ...

6 ATTACHMENT...

.16

..16
.18

6.1

TITLE BLOCK PRESENTATION ...

..18

6.2

HYDRO-MECHANICAL SYSTEM BREAKDOWN ...

..19

6.3

EP CODE STRUCTURE ...

...20

6.3.1 Francis Structure...

.20

6.3.2 Kaplan Structure ...

.28

6.3.3 Governor system structure ...

...37

6.3.4 Generator Structure ...

..38

7 MODIFICATION ...

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1 Purpose
The aim of this document is to define the numbering procedure for all the technical document
belonging to the SON LA HYDROPOWER project package 4B - CTC according to the KKS
structure and its application in Hydro power plant.
The designation system for the project is based on the KKS Designation System.

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2 Reference documents
Document Name

Document Number

KKS Handbook for ALSTOM Hydro

HSE STD 00 0AA DB 002

Classification and designation of documents for plants, systems IEC 61355


and equipment

3 Abbreviation
NA

4 Scope
This instruction is applicable to all technical documents related to Turbine , Generator, hydraulic ,
BOP and Control system equipment.
All the technical documents, except ALSTOM hydro s technical standards and guidelines,
produced by ALSTOM Hydro in the scope of the SON LA HYDROPOWER project package 4B CTC will be numbered according to the present procedure.
The technical standards or guidelines will be presented as the project document by adding a
cover page.

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5 Procedure
5.1 Document numbering system
The codification of document is based on a set of six alphanumerical terms with the
following meaning :

Issuer

Project

Working
unit

Functional
system

Doc.
type

EP
code

Sequential
number

( 5.1.1)

( 5.1.2)

( 5.1.3)

( 5.1.4)

( 5.1.6)

( 5.1.5)

( 5.1.7)

AAA

AAA

NN

AAA

AA

NN

NNN

A : Alpha-numerical
N : Numerical
b : Blank
5.1.1

Issuer identification

The identification of ALSTOM entities or consortium member issuing documents is HCN.

5.1.2

Project code

The project code SLA is unique and dedicated to the project ref SON LA Hydropower Package
4B-CTC.

5.1.3

Working unit

The working unit is composed of two numerical digits :


the breakdown level 0 : block (G)
the breakdown level 1 : function (F0)

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5.1.3.1 Breakdown level 0 : block (G)


This field is used to identify one geographical part or one site of the plant.
Sometimes it can be associated to the following numerical field to identify one site or each unit (if
more than nine units).
0

Common part of the whole plant for unit 1 to 9 (in addition to the first data character of
breakdown level 1),

For unit 10 to19 (in addition to the first data character of breakdown level 1),

Common part in the power house (common auxiliaries, ),

Penstock,

Lower reservoir and downstream gates,

Upper reservoir and upstream gates,

Step-up transformer area,

Tunnel

Switchyard

Outdoor building

5.1.3.2 Breakdown level 1 : function (F0), data character


As there are two ore more similar parts of installation (e.g. 2 units) they are distinguished from each
other by this data character. Every data character is only valuable in the designated function and
applies to the following A-data characters.
For unique parts or common parts of the installation 0 is written there.

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5.1.3.3

Doc. Number:

HSE STD 00 0AA 00 DB 001

Project work unit


G F0 Work unit
0 0 General power plant (all area)
0

Common part of the whole part of the unit *

Common part of the whole part of the unit *

0 Common part in the power house

2
3

Common part for more than one unit


0 Common part for penstock

3
4

Free for use


0 Common part of the Lower reservoir

4
5

Free for use


0 Common part of the Upper reservoir

5
6

Free for use


0 Common part of the transformer area

6
7

Free for use


0 Tunnel

7
8

Free for use


0 Switchyard

Free for use

0 Outdoor building

Outdoor building

NOTE : * = 1 to 9
5.1.4
0

Functional system applicable (according to KKS) 0 : Overall Plant engineering


A : Grid and distribution system

Overall Plant engineering


B : Power transmission and auxiliary power
0AA :
Technical Project Coordination
supply
C : Instrumentation and control equipment
0AB :
Technical Project Management
G : Water supply and disposal
0AQ :
Quality Assurance Aspects (if cannot
L : Steam-Water cycle
be related directly to a KKS item)
M : Main machine sets
P : Cooling water systems
0BA :
General single line diagram
Q : Auxiliary systems
0BB :
Cabling and cable trays system,
S : Ancillary systems
0BC :
Electrical installation
UDA: General steel works (platforms)
X : Heavy machinery (Auxiliaries)
0BD :
Grounding system
0BE :
Electrical special studies (Insulation coordination, Short Circuit calculation,
Stability of HV network)
0CA :
Piping system

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0CE
0DA
0EA

:
:
:

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Mechanical special studies


Civil Work / General Arrangement
General control system

A : Grid and distribution system


A*D :
HV switchyard
Where * is replaced by a letter below according to the voltage level :
Voltage level
B
>420kV system
C
380kV to 420kV
D
220kV to 359kV
E
110kv to 219kV
F
60kV to 109kV
G
45 to 59kV
H
30 to 44kV
J
20 to 29kV
K
10 to 19kV
L
6 to 9 kV
M
1 to 5kV
N
<1kV
ATA
B :

Transformer equipment HV / HV

Power transmission and auxiliary power supply


BAA :
Generator leads (MV main busbars and cells)
BAB :
Surge and measurement cabinets
BAC :
Generator circuit breaker
BAT :
Power transformer, including cooling system
BAW :
Generator neutral point system
BBA :
6,3kV - Main distribution board
BBT :
MV transformer
BFA :
400V AC distribution board
BFL :
220V AC distribution board
BFT :
Auxiliary transformer
BRA :
UPS - 400V AC distribution board
BRU :
UPS Converter, inverter
BRV :
Emergency power generating equipment (diesel)
BTA :
220 V DC batteries
BTB :
125 V DC batteries
BTC :
48 V DC batteries
BTD :
48 V CD batteries (telecommunication)
BTE :
24 V DC batteries

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C :

Technical document numbering procedure

BTL
BTM
BTN
BTQ
BUA
BUB
BUC
BUD
BUE

:
:
:
:
:
:
:
:
:

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220 V DC batteries charger


125 V DC batteries charger
48 V DC batteries charger
24 V DC batteries charger
220 V DC distribution board
125 V DC distribution board
48 V DC distribution board
48 V CD distribution board (telecommunication)
24 V DC distribution board

Instrumentation and control equipment


CBA :
Common auxiliaries control
CBB :
Turbine governor control
CBC :
Switchyard
CBD :
Water intake / tail-race / Spillway control
CBE :
Dispatching RTU
CFA :
Measurement and recording cabinets (if not incl. in CJA)
CHA :
Generator protection system / Generator-transformer protection system
CHB :
Busbar protection system
CHC :
Line protection system
CHD :
Transformer protection system (if separated from CHA)
CHE :
Block protection system
CHX :
Common protection system
CJA :
Unit control / synchronisation cabinets
CJD :
Transformer control system
CKA :
Plant Operator Stations, Supervisory & Joint Control
CKB :
Simulator system
CKC :
CMMS (computerized maintenance management systems)
CMA :
Vibration monitoring
CMB :
Air gap monitoring
CMC :
Partial discharge monitoring
CMD :
Temperature monitoring
CMX :
Other monitoring or common
CVA :
Marshalling cabinets (if not included in system/function)
CWA :
Main control console
CWB :
MIMIC
CXA :
Draining / dewatering system local control
CXB :
Cooling water system local control
CXC :
Raw water system local control
CXD :
Drinking water system local control
CXE :
Low pressure compressed air system local control

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G :

Technical document numbering procedure

CXF
CXG
CXH:
CXK
CXP
CXS
CXV
CYA
CYB
CYE
CYF
CYG
CYH
CYM
CYS
CYT
CYU

:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:

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High pressure compressed air system local control


HVAC system local control
Oil injection for thrust bearing
Chilled water control,
Pressure oil system, control
Oil treatment / Oil-water separation control
Inlet valve (Penstock) control system
Telephone EPAX/EPABX system
Telecommunication systems
Fire detection alarm system
Clock system (if separated from CKA)
Remote control system (only telecom eqpment)
Remote measuring and counting system (only telecom eqpment)
Access / security / surveillance control system
Radio / paging system
Closed circuit television system
Communication networks

Water supply and disposal

GAA
GDA
GDB
GKA
GMA :
GMB :

Steam-Water cycle

LN * :
LNA :
LNB :
LNC :
LND :
LNE :
LNF :
LP*
:
LPA :
LPB :
LPC :
LPE :
LQ* :
LQA :

:
:
:
:

Raw water supply


Water treatment system
Water / Oil separation
Drinking water distribution system
Drainage system
Dewatering system

Water impounding works for hydraulic power plant


Headrace and tailrace system
Trash racks, Fish barrier
Dam, weir system (incl. hydraulic measurements)
Spillway
Drainage system for the Dam
Pump system
Intake system, upper water system for hydraulic power plant
Trash racks
Isolating equipment
Piping and penstock system
Upstream surge tank
Tailrace system, underwater system for hydraulic power plant
Tail-race system

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LQB
LQC
LQE
LRA
LRB
LRC
LS*
LSL

:
:
:
:
:
:
:
:

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HSE STD 00 0AA 00 DB 001

Downstream surge tank


Isolating equipment
Trash racks for pumping
Lock
Lifting gear
Fish ladder
Common installations for hydraulic power plant
Drainage system (tunnel)

M : Main machine sets


The following list is not updated. For detailed information, please refer to KKS handbook.
MEA :
Turbine
MEB :
Valve
MEE :
Thrust bearing
MEU :
Governor system
MEM :
Start-up / SFC
MFA :
Pump turbine
MGA :
Storage pump
MKA :
Generator/Motor
P

: Cooling water systems


PAC :
Main cooling water system
PCC :
Secondary cooling water system

Q : Auxiliary systems
QKA :
Chilled water system
QSA :
Mechanical oil treatment, storage and handling (generator, transformer and
turbine)
QSB :
Dielectric oil treatment, storage and handling
S

Ancillary systems
SAA :
HVAC (Heating / Ventilation / Air conditioning)
SCA :
Low pressure compressed air system
SCC :
High pressure compressed air system
SGA :
Fire water system,
SGC :
Spray deluge / water / sprinkler system
SGF :
Foam fire fighting system
SGJ :
Fire fighting system (CO2)
SGK :
Fire-fighting system (gas)
SGL :
Fire fighting system (powder)
SGM :
Fire barriers
SGP :
Portable extinguisher
SGY :
Fire detection system (local control equipment)

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SLA
SMA
SNA
STA
STG

:
:
:
:
:

U : Structures
UDA
:
X :

Doc. Number:

HSE STD 00 0AA 00 DB 001

Lighting system
Cranes
Elevator
Workshop equipment
Laboratory workshop

General steel works (platforms)

Heavy machinery (Auxiliaries)

XEA
XKA

5.1.5

Revision:

:
:

Auxiliary water turbine


Auxiliary generator

EP Code

For ASTOM Hydro Products, the EP (Assembly) code can be entered in these fields. For
ALSTOM P&S, where no such assembly code is used, 00 (zero zero) shall be used.
The designation of the EP code is given in the attachment 6.3.

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5.1.6

Technical document numbering procedure

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Type of documents

AB
BB
BE
BH
BT
DA
DB
DC
DZ
EB
EC
ED
FA
FB
FC
FE
FF
FP
FQ
FS
FT
LA
LB
LC
LD
MA
MB
PA
PB
QA
QB
TB
TC
TL

:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:

A_: danh sach


Documents lists / Danh sach tai li u
B_: bin bn, thng bao, chng
Reports/Bin ban
trnh ao to
D_: data hng dn
Schedules / Lich biu
E_: tiu chun, tai liu tnh toan
F_: s
Change notifications / Thay i thong bao
L_:bn v lp
M_:s ng
Training programs / Chng trnh ao to
P_ danh sach vt liu, ph tng
Data sheets / Biu d liu
Q_: cht lng, an toan
T_: bn v b tr, xy dng
Rules and explanations / Quy nh va gii thch
Instructions and manuals / Hng dn va s dng
Guidelines / Hng dn
Standards / Tiu chun
Technical specifications / requirements/ c im k thut / yu cu
Calculation documents / Tai liu tinh toan
Overview diagrams / Tng quan v s
Flow diagrams (PID) / S lu lng
HMI layout (Human Machine Interface) / B tr
Functional descriptions / M ta chc nng
Functional diagrams / S chc nng
Signal lists / danh sach tin hiu
Setting lists / Thit lp danh sach
Electrical diagrams / S in
Software documents / Phn mm vn bn
Site surveys (Civil Work related) / Khao sat mt bng
Earthwork and foundation /b mong
Civil work drawing / ban ve lp t
Arrangement and installation drawings / Sp xp va cai t bn v
Connection diagrams / S kt ni
Cabling / piping lists / danh sach Cap / ng
Material lists / danh sach vt liu
Parts lists / danh sach phu tung
Quality management (if related to a KKS item, exple : FAT / SAT) Qun l cht lng
Safety-Describing documents / M ta tai liu an toan
Manufacturing drawings / ban ve xut ban
Erection drawings / ban ve xy dng
Equipment layouts / b tri thit bi

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5.1.7

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Sequential number

From 001 to 999.


More detailed sub-classification can be defined for internal purpose.

5.2

Document title block content


Refer to 6.1
(1):

Name of ALSTOM Entity issuing the document (Complete with address)

(2):

Document title in the following order :


Area (General Site, Power House, Switchyard ...) (if possible)
Functional system description (Protection and Metering)
Document type description (Electrical Diagram)
Subtitle of the document (if necessary)

(3):

Subcontractor firm name and internal number.

(4):

Consortium member project document number (ex: HSE SUB 00 0AA


PG001)

(5):

Document revision history containing following data by line


Revision (ex A, B, C,)
Description (ex "first issue", "modified according to ", )
Date (DD/MM/YYYY)
Name of person who has established the document
Name of person who has checked the document
Name of person who has approved the document
Document status codes
"PRE"

: Preliminary

"GFR"

: Good For Review

"GFE"

: Good For Execution or Erection

"ASB"

: As built

(6):

Contractor document revision (ex: A, B, C, )

(7):

Sheet numbers information (first page, number of pages)

(8):

Project reference

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(9):

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Contractor designation

(10): Return status, if applicable


Approved without comments
Approved as noted
Revise and resubmit
(11): Internal Alstom number

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6 Attachment
6.1 Title block presentation
Example of title block.

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6.2 Hydro-mechanical system breakdown / Phn tch h thng c kh thuy lc

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6.3

Technical document numbering procedure

EP code structure
Turbine
GOV

6.3.1

Revision:

generator

Francis Structure

Assembly

Article
0

Description
GENERAL DRAWINGS AND DOCUMENTS

10

INLET

11

SPIRAL CASE
201 Spiral Case
202 Stay Ring
FOR STAY RING IN SEVERAL PARTS 203
Stay ring 2nd parts
204 Stay ring 3nd parts
205 Stay ring 4nd parts
206 Stay ring XX parts
FOR SPIRAL CASE IN SEVERAL PARTS 302
Spiral case 2nd part
303 Spiral case 3nd part
30X Spiral case xnd part

12

EXTENSION PIECE
201 Extension piece
202 Manhole cover

13

TURBINE PIT
201 Turbine pit 1rst part
202 Turbine pit 2nd part
20X Turbine pit xxnd part

14

THRUST COMPENSATOR
201 extension piece
203 Piston
204 Stay vane
205 Seal Holder

15

PRESSURE RELIEF VALVE


201 Body
202 Plug

Doc. Number:

HSE STD 00 0AA 00 DB 001

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203 Casing
204 Steel liner
205 Cylinder
206 Piston
207 Rod
17

EMBEDED PIPES EP10

20

DISTRIBUTOR

21

HEAD COVER
201 Head cover
202 Upper facing plate
203 Upper guide vane housing
204 Upper guide bushing
205 Intermediate guide bushing 206 Upper
wearing ring
207 Intermediate guide bushing 208 Upper
seal clamp
209 Upper thrust washer
210 Upper counter-thrust bearing
WITH RING GATE
230 Upper seal clamp
HEAD COVER IN SEVERAL PARTS 232
Head cover 2nd parts
233 Head cover 3nd parts
234 Head cover 4nd parts
235 Head cover xxnd parts

22

BOTTOM RING
201 Bottom ring
202 Lower facing plate
203 Lower guide vane housing
204 Lower guide bushing
205 Stop plate
206 Lower wearing ring
207 Lower seal clamp
WITH RING GATE
230 Lower inner seal clamp

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231 Lower outer seal clamp


BOTTOM RING IN SEVERAL PARTS
232 Head cover 2nd parts
233 Head cover 3nd parts
234 Head cover 4nd parts
235 Head cover xxnd parts
23

THRUST BEARING SUPPORT CONE


201 Inner cover
202 Thrust bearing support cone

24

GUIDE VANES
201 Guide vane
202 Guide vane lever
203 Thrust washer
204 Counter-thrust washer
205 Tapered dowel

25

REGULATING RING
201 Regulating ring
202 Handle
203 Guide vane link
204 Holding disc
205 Offset pin
206 Single pin
207 Safety pins
REGULATING RING IN SEVERAL PARTS 232
Regulating ring 2nd parts
233 Regulating ring 3nd parts 234
Regulating ring 4nd parts 235
Regulating ring xxnd parts

26

RING GATE
201 Sleeve
202 Guide pin

27

RING GATE SERVOMOTOR


201 Body
202 Piston rod
203 Piston
204 Guide part

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205 Guide bearing


206 Guide bush
207 Rod bearing shell
208 Seal support
209 Chevron seal holder
210 Seal clamp
211 Inflatable seal supporting ring
28

RING GATE SYNCHRONIZING SYSTEM


201 Pignon support
202 SM pignon
203 SM lock nut
204 Screw lock nut
205 Guide bush
206 Bearing bush
207 Shear pin
208 Failure sensing part
209 Turnbuckle body
210 Long rod
211 Long pinion support
212 Short turnbuckle body
213 Short rod
214 Ring gate synchronizing system

30

ROTOR

31

SHAFTS
201 Turbine shaft
202 turbine shaft shrunk-on sleeve
203 Bolt guard
204 Stud
205 Nut
206 Centering spindle
207 Intermediate shaft
208 Intermediate shaft shrunk-on sleeve
209 Bolt guard
210 Stud
211 Nut
212 Centring spindle

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RUNNER
201 Runner
202 Runner cone
203 Moving upper wearing ring
204 Moving lower wearing ring
205 Bolt guard
206 Stud
207 Nut
208 Centring spindle

33

AXIAL VALVE
201 Axial valve body
202 Support
203 casing
204 Valve body
205 Rod
206 Damping cylinder
207 Body cover
208 Casing cover
209 Guide
210 Piston
211 Bearing bush
212 Valve seal

38

SPEED SENSOR DEVICE


201 Sensing device

40

GUIDE BEARING AND SEALS

41

TURBINE GUIDE BEARING


201 Bearing support
SHELL BEARING
202 Bearing shell
203 Seal housing cover
204 Rotating oil sump
205 Oil sump cover
PAD BEARING
220 Pad
221 Knuckle
222 Thrust bearing

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223 Adjusting wedge


224 Pedestal
225 Seal clamp
226 Upper oil sump
227 Lower oil sump
228 Upper sump cover
229 Lower sump bottom
THRUST BEARING FOR HORIZONTAL SHAFT FRANCIS TURBINES 250
Thrust bearing
251 Counter-thrust bearing
42

INTERMEDIATE CROSSHEAD
201 Crosshead
202 Supporting arm
SHELL STRUCTURE
210 Support
COMMON
220 Base plate

43

INTERMEDIATE GUIDE BEARING


SHELL TYPE BEARING
201 Bearing support
202 Bearing shell
203 Seal housing cover
204 Rotating oil sump
205 Oil sump cover
PAD BEARING
220 Pad
221 Knuckle
222 Thrust bearing
223 Adjusting wedge
224 Pedestal
225 Seal clamp
226 Upper oil sump
227 Lower oil sump
228 Upper sump cover
229 Lower sump bottom

46

SHAFT SEAL

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SOLUTION WITH S.M. BALANCING


201 Wearing plate
202 Hydraulic seal holder
203 Movable ring
204 Guide ring
205 Inflatable seal holder
206 SM rod
207 SM piston
208 SM cylinder
209 SM head
SOLUTION WITH CHAMBER BALANCING 220
Hydraulic seal holder
221 Inflatable seal holder
222 Wearing plate support
223 Wearing plate
224 Seal clamp
LEAKAGE TYPE SEAL
230 Floating seal
231 Stop flange
BRAID TYPE SEAL
240 Seal support
241 Shaft seal holder
242 Maitenance seal holder
243 Seal clamp
48

SAFETY DEVICES

50

DISCHARGE

51

DISCHARGE
201 Upper draft tube cone
202 Lower draft tube cone
203 Mandoor
204 Sealing ring
205 Steel lined elbow
206 Draft tube outlet part

52

AERATION
201 DIAMETRAL TUBE
202 Flange-nut

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203 Cover
55

EMBEDED PIPES

56

DEWATERING AIR PIPES

57

DEWATERING WATER PIPES

58

DEWATERING SAFETY AND CONTROL DEVICES

60

SERVOMOTOR

70

PIPES

71

OTHER EMBEDED PIPES

74

AERIAL OIL PIPES

75

AERIAL WATER PIPES

76

AERIAL AIR PIPES

80

TOOL

81

TOOL FOR ep10

82

TOOL FOR ep20

83

TOOL FOR ep30

84

TOOL FOR ep40

85

TOOL FOR ep50

86

TOOL FOR ep60

87

TOOL FOR ep70

88

Standard and common tools

90

SPECIAL SUPPLIES

91

Distributor floor

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Kaplan Structure

Assembly

Article
0

Description
GENERAL DRAWINGS AND DOCUMENTS

10

INLET

11

SPIRAL CASE
201 Spiral case
202 Stay Ring
FOR STAY RING IN SEVERAL PARTS 203
Stay ring 2nd parts
204 Stay ring 3nd parts
205 Stay ring 4nd parts
206 Stay ring XX parts
FOR SEMI SPIRALE CASE AND COMPETE STAY RING 210
Stay Ring
FOR SEMI SPIRALE CASE AND SEPARATE STAY RING 220
Stay vane 1
221 Stay vane 2
222 Stay vane 3
223 Stay vane 4
225 Blend vane
226 Foundation ring
230 Upper inlet liner
231 Lower inlet liner
232 Embedding plate
233 Tapered spacer
234 Spacer
FOR SPIRAL CASE IN SEVERAL PARTS 302
Spiral case 2nd part
303 Spiral case 3nd part
30X Spiral case xnd part

12

EXTENSION PIECE
201 Extension piece
202 Manhole cover

13

TURBINE PIT

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201 Turbine pit 1rst part


202 Turbine pit 2nd part
20X Turbine pit xxnd part
14

ACCES STEEL LINER


201 Door frame
202 Spiral case acces door
203 Headrace pier liner -Left Bank pier 204
Headrace pier liner -Right Bank pier

17

EMBEDED PIPES EP10

20

DISTRIBUTOR

21

HEAD COVER
201 Head cover
202 Upper facing plate
203 Upper guide vane housing
204 Upper guide bushing
205 Intermediate guide bushing 206 Upper
wearing ring
207 Intermediate guide bushing 208 Upper
seal clamp
209 Upper thrust washer
210 Upper counter-thrust bearing
HEAD COVER IN SEVERAL PARTS
232 Head cover 2nd parts
233 Head cover 3nd parts
234 Head cover 4nd parts
235 Head cover xxnd parts

22

BOTTOM RING
201 Bottom ring
202 Lower facing plate
203 Lower guide vane housing
204 Lower guide bushing
205 Stop plate
206 Lower wearing ring
207 Lower seal clamp
BOTTOM RING IN SEVERAL PARTS

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232 Head cover 2nd parts


233 Head cover 3nd parts
234 Head cover 4nd parts
235 Head cover xxnd parts
23

THRUST BEARING SUPPORT CONE


201 Inner cover
202 Thrust bearing support cone 203 Cone
turbine

24

GUIDE VANES
201 Guide vane
202 Guide vane lever
203 Thrust washer
204 Counter-thrust washer
205 Tapered dowel

25

REGULATING RING
201 Regulating ring
202 Handle
203 Guide vane link
204 Holding disc
205 Offset pin
206 Single pin
207 Safety pins
REGULATING RING IN SEVERAL PARTS 232
Regulating ring 2nd parts
233 Regulating ring 3nd parts 234
Regulating ring 4nd parts 235
Regulating ring xxnd parts

26

RUNNER CHAMBER RING


201 Runner chamber ring
202 Throat ring

27

AIR INLET VALVE


201 Inlet valve body
202 Seal housing cover
203 Float
204 Central rod
205 Valve

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206 Guide bush


207 Sleeve
208 Bearing bush
30

ROTOR

31

SHAFTS
201 Turbine shaft
202 turbine shaft shrunk-on sleeve 203 Bolt
guard
204 Stud
205 Nut
206 Centring spindle
207 Intermediate shaft
208 Intermediate shaft shrunk-on sleeve
209 Bolt guard
210 Stud
211 Nut
212 Centring spindle
RUNNER STATIONNARY PART 201

32

Hub case
202 Central guide
203 Runner cone
204 Runner cone tip
205 Hub bottom
206 Blade thrust bearing
207 Bushing
208 Blade seal clamp
For hub case-shaft coupling bolts 220
Rod
221 Nut
222 Ring
223 Lock washer
for hub case-central guide bolts 230
Rod
231 Nut
232 Ring
233 Lock washer

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Solution with SM below runner axis (Fixed piston) 240


Fixed rod less piston
241 Servomotor nut
242 Lock nut
243 Outside guide
244 Oil head
Solution with SM below runner axis (Mobile piston) 250
Intermediate head cover
251 SM cylinder
252 Guide bushing
33

RUNNER MOVABLE COMPONENTS


201 Lever
202 Blade link
203 Collar
204 Slide
205 Grunion
206 Lock washer
207 Spindle
208 Blase screw
209 Blade screw
Solution with SM below runner axis 210
SM cylinder
211 SM cover head
212 oil head pipe
213 Oil head pipe
214 Oil head support
215 SM guide bushing
216 Seal clamp washer
Solution with SM above runner axis 220
Moving piston
221 Cross head
222 End clevis
223 End clevis fixing nut
224 SM nut
225 Lock nut

34

RUNNER BLADE

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201 Blade
202 Blade bolt guard
203 Steel seal
35

OIL HEAD-ROTATING COMPONENTS


201 Central guide
202 Seal Clamp
203 Guide ring
204 Downstream intermediate tube 205
Upstream intermediate tube 206
Downstream compensating tube 207
Upstream compensating tube

36

OIL HEAD STATIONARY COMPONENTS


201 Body
202 Inner distributing ring
203 Outer distributing ring
204 Inner distance piece
205 Intermediate distance piece
206 Outer distance piece
207 Floating ring
208 Lock rod
209 orifice plate
210 Flange
211 Separate dowel
212 Dowel
213 Filler piece
214 Oil head support
215 Base plate
216 Adjusting ring
217 Sump
218 Cover
219 control lever
220 Control rod
221 Spherical roller
222 Seal clamp
223 Compensating pin
224 Flange

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225 Washer
226 Washer
227 Plug
38

SPEED SENSOR DEVICE


201 Sensing device

40

GUIDE BEARING AND SEALS

41

TURBINE GUIDE BEARING


201 Bearing support
SHELL BEARING
202 Bearing shell
203 Seal housing cover
204 Rotating oil sump
205 Oil sump cover
PAD BEARING
220 Pad
221 Knuckle
222 Thrust bearing
223 Adjusting wedge
224 Pedestal
225 Seal clamp
226 Upper oil sump
227 Lower oil sump
228 Upper sump cover
229 Lower sump bottom

42

INTERMEDIATE CROSSHEAD 201


Crosshead
202 Supporting arm
SHELL STRUCTURE
210 Support
COMMON
220 Base plate

43

INTERMEDIATE

GUIDE

BEARING

SHELL TYPE BEARING


201 Bearing support
202 Bearing shell
203 Seal housing cover

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204 Rotating oil sump


205 Oil sump cover
PAD BEARING
220 Pad
221 Knuckle
222 Thrust bearing
223 Adjusting wedge
224 Pedestal
225 Seal clamp
226 Upper oil sump
227 Lower oil sump
228 Upper sump cover
229 Lower sump bottom
46

SHAFT SEAL
SOLUTION WITH S.M. BALANCING
201 Wearing plate
202 Hydraulic seal holder
203 Movable ring
204 Guide ring
205 Inflatable seal holder
206 SM rod
207 SM piston
208 SM cylinder
209 SM head
SOLUTION WITH CHAMBER BALANCING 220
Hydraulic seal holder
221 Inflatable seal holder
222 Wearing plate support
223 Wearing plate
224 Seal clamp
LEAKAGE TYPE SEAL
230 Floating seal
231 Stop flange
BRAID TYPE SEAL
240 Seal support
241 Shaft seal holder

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242 Maintenance seal holder


243 Seal clamp
48

SAFETY DEVICES

50

DISCHARGE

51

DISCHARGE
201 Upper draft tube cone
202 Lower draft tube cone
203 Mandoor
204 Sealing ring
205 Steel lined elbow
206 Draft tube outlet part

55

EMBEDED PIPES

60

SERVOMOTOR

70

PIPES

71

OTHER EMBEDED PIPES

74

AERIAL OIL PIPES

75

AERIAL WATER PIPES

76

AERIAL AIR PIPES

80

TOOL

81

TOOL FOR ep10

82

TOOL FOR ep20

83

TOOL FOR ep30

84

TOOL FOR ep40

85

TOOL FOR ep50

86

TOOL FOR ep60

87

TOOL FOR ep70

88

Standard and common tools

90

SPECIAL SUPPLIES

91

Distributor floor

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Governor system structure

ASSEMBLY SUB-ASS

ARTICLE

GENERAL DRAWINGS AND DOCUMENTS

10

GOVERNOR CUBLICLE 1
11

GOVERNOR CUBLICLE 1

12

GOVERNOR OPTIONS

13

REDUNDANCY

14

CUBLICLE 2

16

SOFTWARE AND DOCUMENTS (STATUS, .)

17

NON STANDARD EQUIPMENT

18

CODIFICATION OF PRINTED CIRCUITS

20

HYDRALIC CUBLICLE
21

CUBLICLE

24

CUBLICLE WIRING

28

CUBLICLE CODIFICATION
PRESSURE VESSEL (ACCUMULATOR, COMPRESSED AIR TANK,
AUTOMATIC AIR COMPENSATING DEVICE)

30
31

GUIDE VANE ACCUMULATOR

32

BLADE ACCUMULATOR

33

SHUTOFF VALVE ACCUMULATOR

34

COMPRESSED AIR TANK

35

DEWATERING COMPRESSED AIR TANK

38

PRESSURE VESSEL CODIFICATION

40

PERIPHERICAL TANK (PUMPING UNIT, SHELF, ADDITIONAL TANK, .)


43

50

PIPE
POWER PACK

53

PIPE
HYDRO MECHANICAL ACCESSORIES (FEEDBACK SYSTEMS, OVER
SPEED DEVICE, SHUTOFFVALVE CONTROL)

60
61

GUIDE VANE OR DEFLECTOR FEEDBACK

62

BLADE OR INJECTOR FEEDBACK

63

SPEED OR OVER SPEED DETECTION

64

LOCAL CABINETS ON OIL-HYDRAULIC EQUIPMENT

70

ALSTOM Hydro - System R&D

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Generator Structure

Assembly

Article

Description
SECTION 00 : GENERAL

00

000

Generator arrangement

01

000

Generator layout

02

000

Generator foundations

02

010

Foundation loads

00

003

Erection bay layout

00

003

Erection sequences

00

004

Trial assembly arangement

00

004

Trial assembly tooling

00

005

Generator handling

00

005

Generator handling tooling

00

006

Generator transportation

00

006

Generator packing / shipping

00

006

Stator transportation

00

006

Rotor transportation

00

006

Shafts transportation

00

007

Special test

00

008

System data

00

008

Electrical schematic wiring protection &


control

00

008

General instrumentation list

00

008

Start and stop sequences

00

009

General miscelaneous

00

009

Unit nameplate

00

009

Company nameplate

00

009

Weight list
SECTION 10 : STATOR

10

000

Stator complete

11

000

Stator frame complete

12

000

Stator core

12

010

Stator core sheet

12

060

Stator core clamping system

12

070

Stator core keying system

12

080

Stator core levelling arrangement

12

500

Stator ready for winding

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13

000

Stator winding

13

010

Set of stator bars

13

010

Stator bar insulated

13

011

Stator coil

13

060

Stator bar wedging system

14

000

Stator air guide DE

14

100

Stator air guide NDE

15

000

Stator foundation

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SECTION 20 : ROTOR
20

000

Rotor complete

20

010

Rotor and NDE shaft coupling


arrangement

20

011

Rotor and DE shaft coupling


arrangement

20

080

Rotor air guide

20

090

Balancing weights

21

000

NDE shaft complete

21

010

NDE shaft machined

21

020

Bearing collar insulated

21

021

Thrust block insulated

21

022

Thrust runner machined

21

030

Insulation measurement

21

040

Slip ring complete

21

100

DE shaft complete

21

110

DE shaft machined

21

200

Through going shaft machined

22

000

Rotor spider complete

22

080

Rotor hub machined

23

000

Rotor rim

23

100

Rotor rim disks

23

200

Rotor solid rim

24

000

Pole complete

24

010

Pole core

24

011

Solid pole body

24

020

Pole coils

25

000

Rotor poles assembly

25

100

Interpolar wedge arrangement

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26

000

Rotor leads arrangement

27

000

Rotor fan arrangement

28

000

Brake ring ( disc ) arrangement

28

100

Fly wheel

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HSE STD 00 0AA 00 DB 001

SECTION 30 : Thrust + Bearing Bracket DE/NDE


31

000

Thrust + Guide Bearing DE/NDE cpl

31

020

Thrust segment assembly ( spindle


design )

31

021

Thrust segment assembly ( spring disc


design )

31

022

Thrust segment assembly ( membrane


design )

31

023

Thrust oil-water cooler complete

31

070

High pressure oil piping ( internal )

32

000

Thrust+Guide bearing bracket complete

32

010

Thrust+Guide bracket foundation

33

000

Guide bearing DE complete

33

060

Oil-water cooler complete

33

100

Shell bearing DE complete

34

000

Bracket DE cpl

34

010

DE bracket foundation

35

000

Guide bearing NDE complete

35

070

Oil-water cooler complete

35

100

Shell bearing DE complete

36

000

Bracket NDE cpl

36

010

NDE bracket foundation


SECTION 40 : MISCELLANEOUS
STRUCTURES

40

000

Generator miscellaneous structures


assembly

40

010

Generator fire protected door

41

000

Slipring brushgear complete

42

000

Generator earthing

44

000

Generator pit covering

44

500

Generator gratings

45

000

Generator Housing

46

000

Terminal protection

47

000

Brakes and jacks foundation

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48

000

Turbine pit covering

49

500

Power Station heating arrangement

Revision:

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HSE STD 00 0AA 00 DB 001

SECTION 50 : AUXILIARY SYSTEMS


50

000

Auxiliary systems arrangement

51

000

Generator air cooling system

51

500

Motor fans

52

000

Bearing oil cooling system

53

000

Excitation cables inside pit

53

100

Rotating Excitation system

53

200

Permanent magnet generator


arrangement

53

300

Excitation transformer

53

400

Excitation cubicle

54

000

Generator Instrumentation complete

55

000

HP oil jacking system

55

010

HP oil jacking device

55

500

Generator pit lighting

56

000

Braking / jacking unit arrangement

57

000

Oil mist suction system

58

000

Carbon / Brake dust suction system

59

000

Standstill heating

59

100

Deshumifier

59

500

Fire protection system

59

600

Neutral cubicle
SECTION 70 : PIPING

70

000

Gas piping arrangement

70

000

Gas piping schematic

70

010

Gas piping
SECTION 80 : TOOLING

80

000

Generator handling arrangement

81

000

Stator handling arrangement

82

000

Rotor handling arrangement

83

100

Thrust bearing dismantling tooling

85

600

Jacks dismantling

85

600

Jacks dismantling tooling

SECTION 90 : OTHERS

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7 Modification
Rev.
Index

Page (S)
Chapter (K)

A All

3
4.1
4.1.4

Description
(or number of changes)

Date
section / name

First issue

2005-10-20 / O.
Flauto

Chapter added

2007-01-17
M. Marxer

Inversion of 4.1 and 4.2

Modification of system designation according to KKS


handbook
Integration of chapter: EP code

4.1.5

Chapter added

5.2

Integration of EP code structure

6.3

ALSTOM Hydro - System R&D

Page 42 of 42

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