BELZONA SOLUTION GUIDE FOR

PROCESS VESSELS OPERATING ABOVE 90C (194F)

Internal Protection

External Protection

Repair Composites

Internal Corrosion
solved using high performance
vessel linings

Exposure to Atmospheric
Corrosive Elements
solved using high performance
barrier coatings
Corrosion Under Insulation
(CUI)
solved using high performance
barrier coatings
Exposure to Marine Corrosion
solved using high performance
barrier coatings

Thin Wall/Through Wall Defect

solved using plate bonding and/
or composite systems

Belzona 1391 (Ceramic HT)

for protection from HT corrosion,
erosion and entrained solids
Belzona 1391S
for sprayable HT corrosion
prevention
Belzona 1391T
for quicker manual application of HT
corrosion, erosion and entrained
solids protection
Belzona 1392 (Ceramic HT2)
for immersion in HT acid
contaminated environments
Belzona 1521 (HTS1)
for sprayable HT resistance to water,
hydrocarbon and steam
Belzona 1591 (Ceramic XHT)
for water, hydrocarbon and steam
resistance at exceptionally high
temperatures
Key features:
Explosive decompression
resistance
Cathodic disbondment resistance
Steaming out at 210C resistance
Resists aqueous hydrocarbon
solutions and various chemicals

Belzona 5111 (Ceramic Cladding)

UV and chemical resistant barrier
coating
Belzona 6111 (Liquid Anode)
Anodic protection for environmental
steelwork
Belzona 5851 (HA-Barrier)
for pipework and vessels
Belzona 5891
(HT Immersion Grade)
for vessels and tanks
Key features:
Surface tolerant
On line application
Speed of application
Chemical resistance

Lining Repairs
Localised damage to linings
solved using internal lining patch
repair
Belzona 1111 (Super Metal)
for patch repairs
Belzona 1391 (Ceramic HT)
for high performance patch repairs
Belzona 1511 (Super HT Metal)
for repairs in a HT environment
Key features:
Repairs glass flake systems
Does not require lining removal
Bonds to substrate and lining

This table is a guide. For accurate coating

selection and to check you have the latest
version of this guide, please consult a Belzona
Technical Consultant. Availability of some
products may be geographically limited.

ISO 9001:2000
Q 09335
ISO 14001:2004
EMS 509612

www.belzona.com

Belzona 1391 (Ceramic HT)

for bonding into place
Belzona 1511 (Super HT Metal)
for repair to pressurised systems in
a HT environment

The Oil & Gas industry demands

production techniques which
involve high operating
temperatures and pressures.
In addition, aggressive chemicals and erosion-corrosion also
take their toll on equipment,
resulting in increased operating
costs.
By utilising a cost-effective
Belzona solution, maintenance
personnel can:
Reduce downtime
Lower maintenance costs
Improve efficiency
Simplify maintenance procedures
Extend machinery and equipment
life

Weatherproofing
Insulation

Internal Bonding

Flange Face Forming

Stressed joints and seams

solved using internal bonding

Corroded Flange Faces

solved using flange face
reforming techniques

Belzona 1391 (Ceramic HT)

for bonding into place
Belzona 1511 (Super HT Metal)
for bonding in exceptionally high
temperature environments
Key features:
Extra mechanical strength
Excellent chemical resistance
Corrosion resistance
Removes need for stress relief
Galvanic corrosion protection

Belzona 1391 (Ceramic HT)

for bonding into place
Belzona 1511 (Super HT Metal)
for reforming work in a HT
environment
Key features:
No hot work necessary
Independently tested to ANSI
150#, 300# & 600# flange rating
Applied in minutes
Returned to service in hours

Nozzle Inserts
Small Bore Nozzle Corrosion
and Erosion
solved using nozzle inserts

Risk of Water Ingress into

Insulation/Under Insulation
solved using Lagseal solution

Belzona 1111 (Super Metal)

for general nozzle repairs
Belzona 1391 (Ceramic HT)
for insert creation and bonding
Belzona 1511 (Super HT Metal)
for nozzle rebuilding

Belzona 3211 (Lagseal)

for sealing insulation
Key features:
Speed of application
Flexibility
Inspection (NDT/Visual) friendly
Fire rated (will not add to a fire)
Microporous

Belzona Polymerics Ltd.,

Claro Road, Harrogate,
HG1 4DS, England.
Tel: +44 (0) 1423 567641
Fax: +44 (0) 1423 505967
E-mail: belzona@belzona.co.uk

Key features:
An engineered solution
Inspectable
Maintainable

Key features:
Repairs defects and holidays
Can be engineered to solve
erosion problems
Belzona Inc.,
2000 N.W. 88 Court, Miami,
Florida 33172, U.S.A.
Tel: +1 (305) 594 4994
Fax: +1 (305) 599 1140
E-mail: belzona@belzona.com

Belzona Asia Pacific

Rattakit Building, 29/13 Moo 9,
Sukhumvit Road, Banglamung
Chonburi 20150, Thailand
Tel: +66 38 378099
Fax: +66 38 378098
E-mail: belzona@belzona.cn

Copyright 2008 by Belzona International Limited. All rights reserved. No part of this
work covered by the copyrights hereon may be
reproduced or used in any form or by any means - graphic,
electronic or mechanical including photocopying, recording, taping or information storage and retrieval systems
- without written permission of the publisher.
Belzona is a registered trade mark
37-10-08