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com

Your benefits with Remeza


Refrigerant Dryers
 Lower energy consumption
 Corrosion-free air circuit
made of copper and stainless steel
 Powder-coated steel construction
 Unique heat-exchanger technology

Remeza refrigerant compressed air dryers


Medium
Housing
Colour - Front Panel
Colour - Housing
Inlet and Outlet

Refrigerant

Cooling
Heat Exchanger
Location
IP Rating
Dew point indication

Condensate drain
Power supply

21-101 140-160 240

Compressed Air
Steel
RAL 9001 (white) powder-coated
RAL 5010 powder-coated
On the right side panel (inlet) & rear (outlet)
On the left side panel
On rear
Bypass
R134a
R404
R407c
Air-cooled
Water-cooled
Cooper tubes
Stainless steel plates
Indoors
IP 23
IP 44
Analogue gauge
Digital LED
Digital with alarm lamp
Digital with potential free alarm contact
Time-controlled condensate drain
R-DRAIN: Electronic level-controlled condensate drain
230V 1 Phase 50 Hz
400V 3 Phase 50 Hz
Other power supplies on request





















































































315-820





























1000-1200 1700

























































Options may vary from country to country.

Design data*
Inlet pressure
Inlet temprature
Ambient temprature

Min.
2 bar(g)
+4C
+7C

Design
7 bar(g)
+35C
+25C

Max.
16 bar(g)
+49C
+43C

21-101




140-160




240-820 1000-1200
1700




max +55C max +55C

max +45C max +45C

* Please use the correction factors in the table on the back side of this page if the conditions are different from the design conditions.
Remeza refrigerant compressed air dryers are best used with a Remeza PF prefilter and a HF afterfilter.

 Standard

|  Optional |  Not applicable

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Model

Capacity Connection
m3/h
" BSP

Height

Width
mm

Depth

Weight
kg

el. Connection
V/ph/hz

Power Consumption
kW

RFD 21

20

3/8

382

320

320

15

230/1/50

0.24

RFD 31

30

3/8

382

320

320

19

230/1/50

0.24

RFD 61

60

3/4

568

368

394

28

230/1/50

0.34

RFD 81

80

3/4

568

368

394

30

230/1/50

0.4

RFD 101

100

3/4

568

368

394

42

230/1/50

0.4

RFD 140

140

601

363

861

50

230/1/50

0.55

RFD 160

160

601

363

861

53

230/1/50

0.60

RFD 240

240

601

363

921

58

230/1/50

1.04

RFD 315

315

761

443

971

72

230/1/50

1.33

RFD 360

360

761

443

971

78

230/1/50

1.59

RFD 470

470

761

443

971

85

230/1/50

1.81

RFD 580

580

811

493

1151

100

230/1/50

2.32

RFD 680

680

811

493

1151

112

230/1/50

2.80

RFD 820

820

811

493

1251

134

230/1/50

2.95

RFD 100

1.000

2 1/2

1510

1129

857

266

400/3/50

2.55

RFD 1200

1.200

2 1/2

1510

1129

857

285

400/3/50

2.95

RFD 1700

1.700

1510

1129

857

335

400/3/50

5.70

The factors below need to be used to convert the actual operating conditions to the required dryer capacities.
Correction factors for different inlet pressure in bar(g) F1
bar(g)
3
4
5
6
7
8
9
10
11
12
13
14
RFD 21 - RFD 1700
0.79 0.87 0.92 0.96 1.00 1.03 1.07 1.10 1.13 1.16 1.18 1.21
Correction factors for different inlet temperatures in C (F2)
C
+35
+40
+45
RFD 21 - RFD 1700
1.00
0.84
0.71

+50
0.63

+55
0.55

Correction factors for different ambient air temperature in C (F3)


C
+25
+30
+35
RFD 21 - RFD 101
1.00
1.00
1.00
RFD 140 - RFD 1700
1.00
0.94
0.89

+40
1.00
0.83

+45
1.00
0.78

Selection example:
Air volume at dryer inlet (V1)
Inlet pressure (F1)
Inlet temperature (F2)
Ambient temperature (F3)
V2

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Calculation

:
:
:
:

: 850 m3/h
10 bar(g)
+45C
+35C
Required dryer capacity

V1
850
V2 =
=
= 1223m3/h
F1* F2* F3
1,1* 0,71* 0,89
Selected: RFD 1200

Your benefits with Remeza


Refrigeration dryer technology!






Compact design, using minimum floor space


Stainless steel plate heat exchanger technology
Revolutionary digital scroll varying load controller
Steady dewpoint performance
Superior demister/separator technology

Design specifications of RFDx series, models


656
Medium
Compressed Air
Housing
Cabinet
Steel sheet metal
Frame
Steel frame construction
Colour
Cabinet
RAL 5010 / RAL 9001 powder coated
Frame
Grey powder coated
Inlet/outlet
Flanges
Top position
Rear right position
Refrigerant
R404A
R134a
Condensor
Air cooled
Water cooled
Heat exchangers
Stainless steel plate
Demister/separators
Stainless steel
IP rating
IP 44
Location
Indoor
Instrumentation
Digital multifunctional panel
Combined analog/digital instruments
Other instruments or controls
Drain system
R-DRAIN: electronic level controlled
Power supply
400V/3ph/50Hz
Other voltages
Controls
Hot gas bypass refrigerant system
Digital Scroll Varying load controls
50/100% or 30/60/100% step load controls

- 1635

























2150 - 3500

























656 - 1635




2150 - 3500




Options may vary per country, please consult factory.

Design conditions
Min.
Operating pressure
2 bar (g)
Inlet air temperature
+4C
Ambient/cooling water temperature +7C

Design
7 bar (g)
+35C
+25C

Max.
16 bar (g)
+55C
+45C

In case the actual operating conditions vary from the design conditions, please use the correction factors on the
reverse side if this data sheet, for the right selection of your dryer.
Remeza refrigerant compressed air dryers are preferably installed with a Remeza PF (1 micron) dirt filter filter at
the inlet and a Remeza HF (0.01 micron) oil fine filter at the outlet of the dryer.

 Standard

|  Optional |  Not applicable

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Model

Capacity
m3/h

Connection
" BSP

Height

Width
mm

Depth

Weight
kg

el. Connection
V/ph/hz

Power Consumption
kW

RFDx 656

1.750

DN 80

2162

1232

1030

520

400/3/50

4.90

RFDx 680

2.300

DN 100

2162

1243

1301

690

400/3/50

5.50

RFDx 818

2.600

DN 100

2162

1243

1301

690

400/3/50

7.00

RFDx 950

3.200

DN 150

2162

1400

1510

880

400/3/50

8.70

RFDx 1090

3.500

DN 150

2162

1400

1510

880

400/3/50

9.20

RFDx1365

4.650

DN 150

2162

1400

1510

1050

400/3/50

10.80

RFDx 1635

5.250

DN 150

2162

1400

1510

1200

400/3/50

13.40

RFDx 2150

7.400

DN 150

2462

1590

3245

1850

400/3/50

11.50

RFDx 2500

8.200

DN 200

2462

1590

3245

2000

400/3/50

13.80

RFDx 2800

9.500

DN 200

2462

1590

3245

2200

400/3/50

15.30

RFDx 3500

12.200

DN 200

2462

1590

3245

2600

400/3/50

17.70

The following conversion factors need to be used to calculate


the required dryer capacity for the actual operating conditions.
Muliplier for different inlet pressures in bar (g) (F1)
bar (g)
2
3
4
5
6
7
8
9
10
11
12
13 14 15 16
Multiplier(F1) 0.62* 0.72* 0.82* 0.90* 0.96* 1.00 1.04 1.07 1.10 1.13 1.15 1.17 1.19 1.20 1.21
Muliplier for different inlet temperatures in C (F2)
C
+25
+30
+35
Multiplier (F2)
1.67*
1.202
1.00

+40
0.84

+45
0.71

+50
0.63

+55
0.55

F3 Multiplier for different air/water cooling temperatures in C


C
+25
+30
+35
Multiplier (F3)
1.00
0.94
0.88

+40
0.83

+45
0.78

Important: Correction factors marked with a * can result in increased pressure drop over the dryer.
All data are subject to alteration without prior notice. Please confirm factory for confirmation.

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Your benefits with


Remeza Euro-dry
Compact Dryers
 Simple service by means of service and
maintenance kits
 Operational reliability:
high quality components
 Energy-saving:
low pressure drop, low air consumption
 Easy installation:
inlet and outlet interchangeable

Remeza REDC Desiccant Compressed Air Dryers


2-36
Medium
Compressed air

Pressure dew point
Visual: humidity indicator

Drying system
Twin tower adsorption

Regeneration system
Heatless

Vessel material
Aluminium

Housing material
Carbon steel

Stainless steel

Housing painting
Epoxy-coating

Colour
RAL 9001 (white)

Inlet
Bottom right or left (optional)

Outlet
Top right or left (optional)

Desiccant
HQ-A 1,3 - 3

Power supply
220V - 240 V 50 Hz/60 Hz

110V - 120V 50 Hz/60 Hz

Timer
Electronic with memory

Noise level
< 78 dB (A)

IP rating
IP23

IP 54

Mounting
Wall mounting, indoors

Freestanding

Filters
Remeza pre and after filters mounted on the dryer 

55-72






















Standard fittings and options are different from country to country.

Design Data
Inlet pressure*
Inlet temperature*
Pressure dew point*
Ambient temperature
Relative humidity inlet air
Regeneration need

Minimum
4 bar g*
+5C*
-70C*
+2C

Design
7 bar g
+35C
-40C
+25C
100%
15%

Maximum
10 bar g*
+50C*
-20C*
+50C

2-36







55-72







* Please use the correction factors on the back if conditions are different from standard.
Maximum Operating pressure 16 bar: on request.

 Standard

|  Optional |  Not applicable

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Model

Capacity
Dimensions
Weight
Filters ConnectionPressure drop Power cons.
m3/h*
A
B
C
Kg
HF/DF
BSP
bar
W
REDC 2
5.8
137
237
653
13
9/9
W
0.1
47
REDC 3
9.7
137
237
653
13
9/9
W
0.1
47
REDC 5
17.5
137
237
653
17
9/9
W
0.1
47
REDC 7
22.4
137
237
941
19
18/18
W
0.1
47
REDC 10
33.4
137
237
941
24
18/18
W
0.3
47
REDC 17
56.1
198
368
824
37
36/36
X
0.1
47
REDC 23
77.4
198
368
824
43
36/36
X
0.1
47
REDC 36
120.9
198
368
1325
64
54/54
X
0.3
47
REDC 55
183.1
477
415
1326
110
90/90
1W
0.2
64
REDC 72
241.4
477
415
1326
130
90/90
1W
0.3
64
*Nominal dryer capacity according to DIN ISO 7183, pressure dew point -40C
** Dimensions without filters
The capacity of the dryer is based on the intake volume of the compressor at 20C, 1 bar(a)
Subject to alteration without prior notice

The suitable desiccant dryer for non-standard operating conditions can be found
using the following correction factors.
Correction factor for different operating pressures in bar g (F1)
bar (g)
4
5
6
7
8
9
10
Correction factor (F1) 0.47 0.65 0.88 1.00 1.08 1.14 1.20

11

12

13

14

15

16

For a selection consult your distri-

butor

Correction factor for different inlet temperatures in C (F2)


C
+5
+30
+35
Correction factor
1.00
1.00
1.00

+40
0.88

Correction factor for different outlet pressure dew points in C (F3)


C
-10
-20
-30
-40
-50
-60
Correction factor
1.12 1.10 1.05 1.00 0.89 0.72

Selection example:
: 40 m3/h

Operating pressure (F1)

: 10 bar (g)

Inlet temperature (F2)

: +40C

Outlet pressure dew point (F3)

www.remeza.com

+50
0.60

-70
For a selection consult your distributor

Calculation

Compressor capacity (V1)

V2

+45
0.70

: -40C

V2=

V1
F1* F2* F3*

40
1,20* 0,88* 1,00

= 37,9m3/h

Selected: REDC17

: Required dryer capacity.

Your benefits with


Remeza Euro-Dry
heatless desiccant Dryers
 Operational reliability: high quality components
 Energy-saving: low pressure drop, low air consumption
 PED compliant

Standard models of the Remeza RED compressed air desiccant dryers


RED 48-RED 288
Medium
Compressed air

Drying system
Twin tower adsorption

Regeneration system
Heatless

Vessel code
CE/Directive 97/23/CEE (DGR)

Safety relief valves

Maximal operating pressure
16 bar (g)

Piping
Threaded

Welded with DIN flanges

Adjustable regeneration air quantity

Humidity indicator

Maintenance-free non-return valve

Colour
RAL 5010 / RAL 9001

Special surface treatment

Inlet
Bottom back

Outlet
Top back

Desiccant
HQ-A3

Power supply
220V - 240 V 50 Hz/60 Hz

Alternative electrical power supplies

Full pneumatic control

Cycle controls
Electronic with memory function

Dew-point-controlled energy management system

Noise level
< 78 dB(A)

Standard silencers provided
IP rating
IP65

Location
Indoors

Mounting
Freestanding: anchor holes provided

Filters
Remeza pre and after filters

mounted on the dryer

RED 360-RED 1785





























For optimum performance, Remeza pre and after filters should be used.

Design Data
Inlet pressure*
Inlet temperature*
Pressure dew point*
Ambient temperature
Relative humidity inlet air
Purge air consumption

Minimum
4 bar g
+5C
-70C
+2C

Design
7 bar g
+35C
-40C
100%
15%

Maximum
10/16 bar g
+50C
-20C
+50C

RED 48-RED 288 RED 360-RED 1785















Of nominal inlet capacity at 7 bar (g)


* Please use the correction factors on the back if conditions are different from standard. Refer to the graph on the other side of this page.

 Standard

|  Optional |  Not applicable

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Model
RED
RED
RED
RED
RED
RED

48
81
129
183
220
288

Capacity
m3/h *
160
270
430
610
735
960

A
750
750
750
750
750
750

Dimensions
B
750
1150
1150
1150
1150
1150

C
1955
1970
1980
1990
1990
2000

Weight Connection
Power cons.
kg
BSP
DIN Flange
kW
190
1
0.06
310
1 1/2
0.06
425
1 1/2
0.06
585
1 1/2
0.06
685
2
0.06
755
2
0.06

RED 360
1200
1300
1500
1930
1000
RED 445
1490
1400
1500
1950
1225
RED 540
1800
1450
1500
2070
1475
RED 635
2120
1500
1500
2090
1700
RED 750
2500
1700
1500
2190
1930
RED 865
2880
1750
1700
2220
2180
RED 1135
3790
1900
1950
2250
2315
RED 1785
5950
2120
2400
2390
3860
*Nominal dryer capacity according to DIN ISO 7183, pressure dew point -40C

80
80
80
80
100
100
100
150

0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06

The capacity of the dryer is based on the intake volume of the compressor at 20C, 1 bar(a)
Subject to alteration without prior notice

The above-listed dryer capacities are based


on standard operating conditions:
Pressure at dryer inlet:

7 bar (g)

Temperature at dryer inlet:

35C

Pressure
dewpoint
Drucktaupunkt

Selection example: Pressure at dryer inlet


4 bar (g)
Temperature at dryer inlet
45
C
Pressure dew point at dryer outlet -20 C
Following the red arrows from 45C to -20C then down
to the 4 barg line, we find a correction factor of 0.78.
The dryer capacity will be reduced to 78% of the maximum dryer
capacity.
The blue arrows show a correction factor 1 for standard operating
conditions.
How to select the right dryer:
Compressor capacity

= Required dryer capacity

Operating pressure Bar (g)

To calculate the capacity under the worst case operating conditions (lowest inlet pressure, highest inlet temperature, lowest required pressure dewpoint) please use the correction graph.

Capacity correction factor

Deviations from these operating conditions might affect the performance of the dryer.

Inlet temperature(C)

Pressure due point at dryer outlet: -40C

0,78

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Your benefits with Remeza


RMWE desiccant dryers
 Economical operation
 Long life time of the heater elements and dessicant
 Energy Management System EMS with dew point control
and indication(optional)
 Mechanical stable, low dusting Delsorb HQ-A4 dessicant
RMWE series desiccant dryers use electrical heaters inside of the desiccant bed for
regeneration of the saturated desiccant. The direct contact of the finned heater tubes
with the desiccant bed makes most efficient use of the regeneration energy. A small
part of the compressed air flow of only 2.2% removes the moisture and cools down the
desiccant. No ambient pollution or moisture affects the regeneration process. A parallel
drying phase during cycle change-over eliminates any temperature or dew point
fluctuation. With the optional Energy Management System device EMS, the standard
drying time per receiver of 4 hours can be prolonged to a maximum of 20 hours, resulting in energy savings of up to 80%.
Standardmodels of the Remeza RMWE dessicant dryers
74
Medium
Compressed air
Drying system
Twin tower adsorption
Regeneration system
Internal heat regenerated, with control thermostats
Vessel code
PED 97/23/EC with conformity assessment Module H
approved by Lloyds' Register (Notified body no. 0343)
Safety relief valves
Piping
Threaded
Welded with DIN flanges
Coating
RAL 5010 / RAL 9001
Special surface treatment
Inlet
Bottom section on the back
Outlet
Top section on the back
Desiccant
HQ-A4
Power supply
main power 400V 50 Hz 3 phases
control voltage 230V 50 Hz 1 phase
main switch lockable
Alternative electrical power supplies
Timer
PLC
Energy Management System
Noise level Standard silencers provided
< 70 dS(A) LEQ
IP rating
IP43
IP 54 for control box
Location
Indoors
Mounting
Floor standing; anchor holes provided
Filters
Remeza pre- and after filters fitted to the dryer

- 308





385 - 1284















































74 - 308








385 - 1284








For optimum performance, Remeza pre- and after filters should be used

Design data
inlet pressure
Inlet temperature
Pressure dew point
Ambient temperature
Relative humidity inlet air
Purge air consumption

minimum
4 bar (g)

design*
7 bar (g)

+5C

+35C
-40C
100%
2,2%

+5C

maximum
10 bar (g)*
16 bar (g)*
+50C
+50C

of nominal inlet capacity at 7 bar(g)


*Use the multipliers when the conditions are different from standard. Refer to the table on this page

10

 Standard

|  Optional |  Not applicable

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Model

Capacity
m3/h*

Dimensions (mm)
A
B
C

Weight
kg

Connection Power consumption (kW)


BSP DIN flages
average
installed

RMWE 250

250

450

760

2170

300

1.7

3.6

RMWE 390

390

500

1000

2280

450

1 1/2

2.7

5.4

RMWE 655

655

550

1050

2620

670

1 1/2

3.6

7.2

RMWE 770

770

600

1200

2750

800

4.5

9.0

RMWE 1050

1050

650

1250

2750

950

5.4

10.8

RMWE 1295

1295

700

1400

3050

1300

80

7.2

14.4

RMWE 2020

2020

800

1550

3050

1900

80

10.8

21.6

RMWE 2300

2300

900

1650

3050

2110

80

12.6

25.2

RMWE 2600

2600

950

1850

3175

2400

100

14.4

28.8

RMWE 3650

3650 1050

1950

3175

3100

100

18.9

37.8

RMWE 4190

4190 1100

2000

3175

3400

100

22.5

45.0

*Nominal dryer capacity according to DIN ISO 7183, pressure dew point -40C
The capacity of the dryer is based on the intake volume of the compressor at 20C. 1 bar(a)

The following data can be used to convert the inlet conditions to the required dryer capacities:
Muliplier for different inlet pressures in bar (g) (F1)
bar (g)
4
5
6
7
8
9
10
Multiplier (F1)
0.63 0.75 0.88 1.00 1.12 1.15 1.37

Muliplier for different inlet temperatures in C (F2)


C
+5
+30
Multiplier (F2)
1.00
1.00

Example
: 900 m3/h

Operating pressure (F1)

: 10 bar (g)

Inlet temperature (F2)

: +40C

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12

13

14

15

16

For a selection consult your distributor

+35
1.00

+40
0.60

+45
0.38

+50
0.25

Calculation

Compressor capacity (V1)

V2

11

: Necessary dryer capacity


corrected for 35C, 7 bar (g)

V2=

V1
F1* F2*

900
1,37* 0,60

= 1095m3/h

Dryer model RMWE 385 is suitable.

11

Your benefits with


Remeza RDB-Series
Blower type
adsorption dryers.
 No loss of compressed air
for regeneration or cooling
 Pressure drop less than 0.1 bar at full capacity
 Sophisticated PLC control and communication unit
 Parallel drying phase for steady dewpoint performance
 Low maintenance and long-life desiccant
Design specifications of RDB series adsorption dryers
 Fully automatic continuous operation
 Steel support frame with foundation holes
 Pressure vessels according to various
industrial design codes and regulations
 Heavy-duty blower system
 Easy-access heater system with single replaceable elements
 Control box to IP54
 Temperatur and pressure indicators on both vessels
 Compressor Start-Stop function linked into drying cycle
 Dewpoint controlled cycle with indication and dewpoint setting
 PLC (Siemens S-series) controls offering: fully automatic cycle
alarm indication for all important dryer functions
memory of alarm hystory
fast-run cycle test
required service interval alarm
communication port to remote systems
 Thermal insulation of all hot parts
 Top to bottom flow direction avoiding fluidisation of adsorbent bed
 HQ-Delsorb adsorbents for most economical use
 Piping and vessels of carbon steel
 Epoxy painting RAL 9001
 All butterfly valves for lowest pressure drop
Available options according customer specifications, such as:
 Installed filtration package
 By-pass over complete dryer
 Integrated refrigeration system (ask for HybriDryer series documentation)
 various makes PLC
 Outdoor installation
 Pressure dewpoint -70C
 Steam regeneration system
Design conditions
Operating pressure
Inlet air temperature
Ambient temperature

12

Minimum
5 bar (g)
+5C
+0C

Design
7 bar (g)
+35C
+25C

Maximum
10 bar (g)
+45C
+40C

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Model
RDB

Capacity
Dimensions (mm)
(m3/h)*
Width ( A ) Depth ( B )
Height ( C )

Weight
(kg)

Connection
Power consumption
(Flange) Fan kW Heater kW Average kW

RDB-22

710

2160

1590

2925

1400

DN 80

6,6

RDB-23

985

2230

1590

2925

1500

DN 80

13,2

9,0

RDB-24

1675

2230

1590

2925

2000

DN 80

21,3

15,0

RDB-25

2180

2420

1590

2925

2400

DN 80

25,5

19,3

RDB-26

2595

2730

1890

2985

2900

DN 100

5,5

32,4

23,0

RDB-27

3385

2830

1890

2985

3500

DN 100

5,5

40,8

29,8

RDB-28

4620

3640

2550

3270

4700

DN 150

7,5

53,7

40,6

RDB-29

5540

3840

2450

3270

5900

DN 150

7,5

66,3

49,1

RDB-30

6860

3940

2520

3270

6900

DN 150

11

80,1

60,4

RDB-31

8310

4040

2520

3270

7700

DN 150

11

96,9

74,8

RDB-32

9370

5380

2425

3035

10500

DN 200

11

114

84,1

RDB-33

10885

5380

2425

3085

11500

DN 200

11

132

98,1

RDB-34

11915

5580

2545

3085

12500

DN 200

15

144

107,3

RDB-35

13550

5625

2595

3085

13500

DN 200

15

162

121,4

Drying and regeneration cycle of RDB dryers:


Drying time is 6 hours minimum. The dewpoint controller will extend
until complete saturation is reached.
Depressurisation time of saturated adsorber lasts 10 minutes.
Heating period is temperature controlled (TS1) and relates to the saturation degree of the desiccant.
Cooling with ambient air during 75 minutes.
Pressurisation time of regenerated adsorber lasts 10 minutes.
Stand-by time untill adsorption time of drying adsorber is completed.
Change-over period of parallel drying for 10 minutes.
Top to Bottom flow direction in all cycle phases offer
following advantages:
No desiccant fluidisation at compressor start-up
The fan is not loaded with warm, humid and dusty regeneration air.
Pushed foreward hot zone in cooling phase optimizes regeneration
effect.
Pre-loading by ambient moisture will not reach the outlet of the drying
adsorber.
No compressed are is needed to support the cooling process.

F1 Multiplier for different inlet pressures in


bar (g)
5
6
7
8
9
10
F1
0.69 0.85 1.00 1.12 1.25 1.37

www.remeza.com

F2 Multiplier for different inlet temperatures


C
+30
+35
+40
F2
1.30
1.00
0.74

13

The New Generation


of Compressed
Air Filtration
Remeza is a leading manufacturer of
compressed air equipment. Remeza
products are widely recognized for
delivering superior performance, time
proven reliability and optimal energy
savings.
The NGF series employs technological advancements in compressed air
filtration materials and design to
ensure premium air quality and low
operational costs.
Air Quality
and Energy Savings
The new NGF series has been
designed to achieve internationally
recognized 8753.1 air quality standards. Filter element performance
for contaminant removal and pressure drop have been validated in
accordance to ISO 12500 test procedures.
NGF series filter media is constructed utilizing a deep bed pleating
technique. Pressure drop is reduced
by 50%, while filtration surface area
is increased.

New Generation Filter S3 Series


Removes solids and liquids 3 m and larger.
Remaining oil content 5 ppm w/w r
ef. to 20 C and 1 bar a
Maximum inlet liquid load: 25.000 ppm w/w.
ISO 8573.1
Quality Class - Solids: Class 3, Oil Content: Class 5

New Generation Filter P3 Series


Removes solids and liquids 1 m and larger.
Remaining oil content 0,5 ppm w/w
ref. to 20 C and 1 bar a
Maximum inlet liquid load: 2.000 ppm w/w. ISO 8573.1
Quality Class - Solids: Class 2, Oil Content: Class 2

Additionally, the unique element end


cap design (patent pending) provides a smooth, turbulence free
transition for air entering and exiting
the filter assembly. Optimized flow
paths and unique geometry of the
end cap minimize resistance to flow.

New Generation Filter H3 Series

Unique Filter Housings

New Generation Filter U3 Series

Twelve flow models with multiple


port sizes allow for greater application flexibility. Covers flow ranges
from 35 nm3/hr to 2,600 nm3/hr .

Removes solids and liquids 0,01 m and larger.


Remaining oil content 0,0008 ppm w/w
ref. to 20 C and 1 bar a
Maximum inlet liquid load: 1.00 ppm w/w. ISO 8573.1
Quality Class - Solids: Class 1, Oil Content: Class 1

Sculpted housing designs, with


large unrestricted flow paths, reduce
pressure drop. The lightweight,
compact design saves floor space
and promotes ease of installation.
Housings are chromated and finished with a two part epoxy coating
for corrosion resistance NEW NGF
Series Filter

14

Removes solids and liquids 0,01 m and larger.


Remaining oil content 0,01 ppm w/w
ref. to 20 C and 1 bar a
Maximum inlet liquid load: 1.000 ppm w/w. ISO 8573.1
Quality Class - Solids: Class 1, Oil Content: Class 1

New Generation Filter C3 Series


Removes solids 0,01 m and larger.
Remaining oil content 0,003 ppm w/w ref. to 20 C
and 1 bar a (Vapour phase)
Maximum inlet liquid load: 0,01 ppm w/w. ISO 8573.1
Quality Class - Solids: Class 1, Oil Content: Class 1

www.remeza.com

Patented Element Design


 The venturi profile promotes a turbulent-free transition for compressed air entering the element
 Optimized flow distribution through the element
minimizes pressure loss and reduces system
operating cost
 Unique backside contour assists smooth movement
of air exiting the filter housing

Sculpted Design
 Covers flow ranges 34 to 2549 nm3/h
 Flanged inlet and outlet connections make
installation easy
 Thirteen flow models, with multiple port sizes
1/4 to 3 BSP, allow for greater application flexibility
 Sculpted housing designs, with large unrestricted
flow paths, reduce pressure drop

Safety Built-In
 Die cast aluminium housings provide a cost effective
solution in the 1750 to 2549 nm3/h flow range
 Chromated housings, with a polyester epoxy powder
coating for corrosion resistance
 Internally ribbed bowls facilitate condensate draining
 Audible alarm when attempting bowl removal under
pressure

Deep Bed Pleated, High


Performance Media
 Increased effective filtration surface area, reduces
pressure drop by 50%
 96% voids-volume ratio optimizes dirt loading capacity
 HEPA grade micro fiberglass media maximizes efficiency
 Thermally bonded polyester support layers minimize
media migration
 Low wetted pressure for drop for life of the element
 Seam welded, stainless steel inner and outer
support cores enhance dimensional stability of the
element
 Chemically inert, non-aging polyester drain layer
expedites removal of liquid
 All materials of construction are silicone free

Element Grade Identification


 Color coded element end caps promote ease of
grade identification
 Bottom end caps pad printed with genuine Remeza
filter element replacement part number

15

www.remeza.com

www.remeza.com

15

International Standards
for Test and Measuremet

ISO 12500

Optimize your Filtration Needs....

ISO 12500 defines a universal method for manufacturers to test and rate compressed air filters.
Critical performance parameters are specified for inlet
oil challenge and solid particulate size distribution.
 ISO 12500-1 defines the testing of coalescing filters
for oil aerosol removal performance.
 ISO 12500-2 quantifies vapor removal capacity of
adsorption filters.

Optional 02-17

 ISO 12500-3 outlines requirements to test


particulate filters for solid contaminant
removal.n

 Filter Clamps,
Wall Mount Brackets,
Gauges and
Condensate Drains
Available to maximize
performance!

The NGF Series is tested to ISO 12500. Test results


provide certifiable performance data based on defined
challenge concentrations.

ISO 8573.1:2009
Air QualIty Standard

R-DRAIN please
refer to page 18

ISO 8573, the international standard for compressed


air quality, defines the amount of contamination permissible in compressed air.
 The standard identifies three primary forms of
contamination in compressed air systems
solid particles, water and oil.

Element Grade
Class Solids

ISO Quality
Class Oil

ISO Quality

S3

P3

H3

U3

C3

 Contaminants are classified and assigned a quality


class, ranging from Class 0, the highest purity level,
to Class 9, the most relaxed

NGF Series pressure drop performance*


Element
Grade
Filter Description
Dry p
 S3
Bulk Liquid Separator Filter
0,06 bar
 P3
General Purpose Filter
0,04 bar
 H3
High Efficiency Oil Removal Filter
0,04 bar
 U3
Ultra High Efficiency Oil Removal Filter
0,06 bar
 C3
Oil Vapor Removal Filter
0,07 bar
*Pressure drop not to exceed stated values at ISO 12500 test conditions

Wetted p
0,07 bar
0,10 bar
0,12 bar
0,14 bar
-

NGF Series Filtration performance


Element Grade
Particle Retention Size

S3
1

3,0m

Remaining
Oil Content2 mg/m3
1

U3

C3

1,0m

0,01m

0,01m

0,01m

99,999+%

99,999+%

99,999+%

50%

80%

99,9+%

99,99+%

5,0

2,0

Solid particulate size distribution 0.01 to 5.0 m

16

H3

99,999+%

Particle Removal Efficiency Oil Removal Efficiency

P3

<

0,01

<

0,001

<

0,004

Inlet oil challenge concentration 10mg/m3

www.remeza.com

Inlet

Outlet

R300 Series Filter Selection


Clearance
for Serving

Model ConfIguration

R3 - - -
Housing-connection-Flow

Element Grade

Model Connection*
02
03
04
06
07
08
10
11
12
14
15
16
17

/8

1,0
1,5
1,5
2,0
2,5
2,5
3,0
3,0

Model

Flow
@ 7 bar g
34 m3/h
59 m3/h
85 m3/h
127 m3/h
175 m3/h
267 m3/h
437 m3/h
612 m3/h
681 m3/h
1317 m3/h
1750 m3/h
2039 m3/h
2549 m3/h

Flow capacity

S3
P3
H3
U3
C3

Optionens

Bulk Liquid Separator/Filter


General Purpose
High Efficiency Oil Removal
Ultra High Efficiency Oil Removal
Oil Vapor Removal

T
D
P1
G1
M
X
Z1
Z2
Z3
W

Example: R3 02-S3-DP1
Flow and Connection:
34 m/h; R
Element Grade: SF - bulk liquid removal
Optionen:

Manual Drain
Internal Automatic Drain
Differential Pressure Slide Indicator
Differential Pressure Gauge
Electronic Filter Monitor
External Drain Adapter (02-12)
Electric Demand Drain SXD-1
Electric Demand Drain SXD-3
Electric Demand Drain SXD-10
External Mechanical Drain (14-17)

Internal automatic drain;


differential pressure
slide indicator

max. operating
pressure
[bar g]

Weight

Dimensions
B
[mm]

Connection

[kg]

A
[mm]

R302

34

16,0

0,8

113,6

205,5

171,4

102,0

1/4"

R303

59

16,0

0,8

113,6

205,5

171,4

102,0

3/8"

R304

85

16,0

0,9

113,6

252,0

216,4

102,0

1/2"

R306

127

16,0

1,4

132,0

262,1

219,8

127,0

3/4"

R307

175

16,0

1,4

132,0

262,1

219,8

127,0

3/4"

R308

267

16,0

1,6

132,0

326,1

283,8

127,0

1"

R310

437

16,0

3,8

200,0

336,7

276,1

178,0

1 1/2"

R311

612

16,0

4,5

200,0

433,7

373,1

178,0

1 1/2"

R312

681

16,0

5,3

200,0

566,0

505,4

178,0

2"

R314

1317

11,0

8,4

230,8

634,4

550,0

204,0

2 1/2"

R315

1750

11,0

8,4

230,8

634,4

550,0

204,0

2 1/2"

R316

2030

11,0

12,6

230,8

817,1

732,7

204,0

3"

R317

2549

11,0

28,7

230,8

1085,1

1000,7

204,0

3"

[ m/h*]

C
[mm]

D
[mm]

R / DN

Correction Factor
Operating Pressure
Multiplier

10

12

14

17

19

21

0,38

0,52

0,63

0,75

0,88

1,00

1,13

1,38

1,65

1,87

2,28

2,54

2,74

www.remeza.com

17

R-DRAIN

Secure Condensate Management


Optimized Compressed Air Quality!

Condensate is generated when compressed air is cooled below the dew


point temperature.
The water vapour contained in the compressed air
reaches its saturation point and condenses into water.
The bigger water droplets collect at the lowest points of
the compressed air ring main however the finer water
droplets and aerosols are carried along within the air
stream and impair the efficiency and operational safety
of the entire compressed air system.
In a modern compressed air installation, the heat
exchangers, filters and dryers are considered the norm
for a good air system, however proper and efficient management and treatment of the condensate discharge is
often neglected. Important requirements for a modern
treatment system are:
 High operational safety,
No contamination and blockage of the drain
Alarm in case of malfunction
Simple functional test
A resistance against all standard compressor oil
types
 High economical efficiency,
No loss of compressed air
Low installation and maintenance/service work
Low investment
The R-DRAIN technology offers you the highest safety
and efficiency and therefore should be an integral part
of every modern compressed air installation.

R-DRAIN The definitive system


for condensate treatment
Simple time-controlled solenoid valves have proved to be
effective in the past but do not meet current safety and reliability requirements. Implementation of the electronic level-controlled R-DRAIN will meet these new standards and improve reliability and reduce unnecessary costs.

Capacitive Sensor
This monitors the level of condensate received from the
compressed air system and manages its effective discharge.

Automatic Discharge Function


In the event of the condensate not being discharged to
the minimal level within two minutes, an alarm is generated automatically. The automatic drain will then implement a default setting which will activate the solenoid
valve for 5 seconds every 3 minutes until returned to
normal operation by the user.

Durability (Hard-Wearing)
 Rigid housing material, typically used in the aircraft industry
and semiconductor industry
 Corrosion and abrasion resistant for a long life in
an industrial environment
 Efficient design available for 7 models
 Cast moulded and anodized housing design

Minimal loss of compressed air

Convenient to install and maintain

Two sensors (low-level and high-level ) control the discharge of the condensate. The discharge valve closes
the outlet before there is any loss of the costly-produced
compressed air.

 Easy installation into both new and existing systems

18

 Housings are easy to clean


 Built-in strainer prevents valve blockage and damage

www.remeza.com

Model

RXD- 1

RXD- 3

RXD- 10

RXD- 30

RXD- 100

RXD- 300

RXD- 3 HP

Compressor Capacity
(m/min)

4 - 5,5

12 - 16,5

40 - 55

120 - 165

400 - 550

1200 - 1700

12 - 16,5

Refrigerated dryer*1
(m/min)

8,0- 11

24 - 33

80 - 115

240 - 330

800 - 1150

2300 -3250

24 - 33

Filter-downstream*2
(m/min)

40 - 55

120 - 165

400 - 550

1200 - 1600

Min. / Max.
Operating Pressure (bar)

0,8 - 16

0,8 - 16

0,8 - 16

0,8 - 16

0,8 - 16

0,8 - 16

0,8 - 50

Min. /Max.
Operating Temperature (C)

+ 1 - + 80

+ 1 - + 80

+ 1 - + 80

+ 1 - + 80

+ 1 - + 80

+ 1 - + 80

+ 1 - + 80

Voltage (V AC)

90 - 250

90 - 250

90 - 250

90 - 250

90 - 250

90 - 250

90 - 250

Frequency (Hz)

50 - 60

50 - 60

50 - 60

50 - 60

50 - 60

50 - 60

50 - 60

Condensate

oil-contaminated + oil-free

Capacity

Housing

Aluminium, hard-coated

Condensate inlet

2 x "

2 x "

Condensate outlet
Weight (Kg)

3 x "

120 - 16

1 x 1" + 2 x "

2 x "

1x"
1,10

1,45

2,10

1x "
2,40

4,10

6,50

1,85

*1 referred to 1 bar(a) and 20C at 7 bar working pressure, compressor inlet 25C at 60% r.H.,
compressor discharge temperature 35C, dew-point dryer 3C
*2 Condesate aftercooler or fridge dryer already removed.
Capacity depends on different climate zones
Options on request
Technical Alterations reserved

Piping

www.remeza.com

Receiver / Tank

Compressed Air Filter

Air Dryer

Compressor

19

Air Quality Classes*


Solids
3

Oil
5

Body shops, sand blasting

H3
HIT

COMPRESSOR

Moisture
6

Solids
1

Moisture
6

Oil
1

Large pneumatic tools,


spray painting
Solids
1

H3

Moisture
4

Oil
1

Powder painting, fine


pneumatic toole, air
gauging & conveying
pneumatic
instruments & controls
U3 & C3

S3
RFD

Solids
1

Moisture
4

Oil
1

Food packaging,
cosmetics, photo labs,
textile looms
P3 & H3

Solids Moisture
1
2-5

Thelephone cable,
printing, photo labs, spray
painting, dental, laboratory
instrumets

RMD

RED

Oil
1

Solids
2
P3

Moisture
1-3

Oil
1

Air lines esposed to freezing ambient conditions,


pharmaceutical, chemical,
powder paint
Solids
2

Moisture
2-3

Oil
1

Food processing, dairies,


breweries, air indirect
contact with foods,
microchips, optics,
point-of-use

RDB

Oil Water Separators


automatically separate oil from
water.
*ISO 8573.1 : 2001

Quality Certificates

www.remeza.com

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