Eutectic Metal

Simulation of Part1
Date: November-15-14
Designer: Mahfuzul Haque
Study name: Static 1
Analysis type: Static

Table of Contents
Description...........................................1
Assumptions..........................................2
Model Information..................................2
Study Properties.....................................3
Units..................................................4
Material Properties.................................4
Loads and Fixtures..................................5
Connector Definitions..............................6
Contact Information................................6
Mesh Information....................................7
Sensor Details........................................7
Resultant Forces....................................8
Beams.................................................9
Study Results.......................................10
Conclusion..........................................11

Description
No Data

Analyzed with SolidWorks Simulation

Simulation of Part1

Eutectic Metal

Mahfuzul Haque
15/11/2014

Assumptions

Analyzed with SolidWorks Simulation

Simulation of Part1

Eutectic Metal

Analyzed with SolidWorks Simulation

Mahfuzul Haque
15/11/2014

Simulation of Part1

Eutectic Metal

Mahfuzul Haque
15/11/2014

Model Information

Analyzed with SolidWorks Simulation

Simulation of Part1

Eutectic Metal

Mahfuzul Haque
15/11/2014

Model name: Part1

Current Configuration: Default

Beam Bodies:
Document Name and
Reference

Formulation

Beam-1(Boss-Extrude1)

Beam Uniform C/S

Beam-2(Boss-Extrude2)

Beam Uniform C/S

Beam-3(Boss-Extrude3)

Analyzed with SolidWorks Simulation

Properties

Document Path/Date
Modified

Section Standard-Custom
Section Area: 3870.96in^2
Length:1219.2mm
Volume:0.00471947m^3
Mass Density:2700kg/m^3
Mass:12.7426kg
Weight:124.877N
Section Standard-Custom
Section Area: 3870.96in^2
Length:1219.2mm
Volume:0.00471947m^3
Mass Density:2700kg/m^3
Mass:12.7426kg
Weight:124.877N
Section Standard-Custom
Section Area: 3870.96in^2
Length:1524mm

Simulation of Part1

Eutectic Metal

Mahfuzul Haque
15/11/2014

Study Properties
Study name

Static 1

Analysis type
Mesh type

Static
Beam Mesh

Solver type
Inplane Effect:

FFEPlus
Off

Soft Spring:
Inertial Relief:

Off
Off

Incompatible bonding options

Large displacement

Automatic
Off

Compute free body forces

Result folder

On
SolidWorks document
(c:\users\mahfuz~1\appdata\local\temp)

Units
Unit system:

SI (MKS)

Length/Displacement
Temperature

mm
Kelvin

Angular velocity
Pressure/Stress

Rad/sec
N/m^2

Analyzed with SolidWorks Simulation

Simulation of Part1

Eutectic Metal

Mahfuzul Haque
15/11/2014

Material Properties
Model Reference

Properties
Name:
Model type:
Default failure
criterion:
Yield strength:
Tensile strength:
Elastic modulus:
Poisson's ratio:
Mass density:
Shear modulus:
Thermal expansion
coefficient:

1060 Alloy
Linear Elastic Isotropic
Max von Mises Stress
2.75742e+007 N/m^2
6.89356e+007 N/m^2
6.9e+010 N/m^2
0.33
2700 kg/m^3
2.7e+010 N/m^2
2.4e-005 /Kelvin

Components
SolidBody 1(Boss-Extrude1)
(Part1),
SolidBody 2(Boss-Extrude2)
(Part1),
SolidBody 3(Boss-Extrude3)
(Part1),
SolidBody 4(Boss-Extrude4)
(Part1)

Curve Data:N/A

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Simulation of Part1

Eutectic Metal

Mahfuzul Haque
15/11/2014

Loads and Fixtures

Fixture name

Fixture Image

Fixture Details
Entities:
Type:

1 Joint(s)
Immovable (No translation)

Immovable-1

Entities:
Reference:
Type:
Translation:
Rotation:
Units:

Reference
Geometry-1

Load name

Load Image

1 Joint(s)
Front Plane
Use reference geometry
---, 0, 0
---, ---, --in, rad

Load Details

Force-1

Entities:
Reference:
Type:
Values:
Moments:

1 plane(s), 1 Joint(s)
Front Plane
Apply force
---, -450, --- lbf
---, ---, --- lbf.in

Force-2

Entities:
Reference:
Type:
Values:
Moments:

1 plane(s), 1 Beam (s)

Front Plane
Apply force
---, -4.16667, --- lbf
---, ---, --- lbf.in

Analyzed with SolidWorks Simulation

Simulation of Part1

Eutectic Metal

Mahfuzul Haque
15/11/2014

Connector Definitions
No Data

Contact Information
No Data

Analyzed with SolidWorks Simulation

Simulation of Part1

Eutectic Metal

Mahfuzul Haque
15/11/2014

Mesh Information
Mesh type

Beam Mesh

Mesh Information - Details

Total Nodes
Total Elements

203
198

Time to complete mesh(hh;mm;ss):

Computer name:

00:00:01
MAH_HAWK

Sensor Details
No Data

Analyzed with SolidWorks Simulation

Simulation of Part1

10

Eutectic Metal

Mahfuzul Haque
15/11/2014

Resultant Forces
Reaction Forces
Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Model

-2.46946e-023

3113.76

-3.80793e-006

3113.76

Reaction Moments
Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Model

N.m

1e-033

Analyzed with SolidWorks Simulation

Simulation of Part1

11

Eutectic Metal

Mahfuzul Haque
15/11/2014

Beams
Beam Forces
Beam
Name

Joints

Beam1(BossExtrude1)
Beam2(BossExtrude2)
Beam3(BossExtrude3)

Beam4(BossExtrude4)

Axial(N)
1.75805e023
1.24626e024
1.75805e023
5.87079e024
1.24363e024
1.60414e015
3.41212e023
1.12169e014

1
2
1
2
1
2
1
2

Shear1(N)

Shear2(N)

Moment1(N.m)

Moment2(N.m)

Torque(N.m)

41.6939

-8.7437e008

1.26926e-008

0.000114894

6.245e-017

-41.6939

1.69502e007

-1.21602e-006

-50.8432

5.82813e-016

-4.46201e006
4.46435e006
-1.4647e006

1.85881e-006

50.851

1.6951e-015

-6.06042e-005

-2542.15

-1.33449e-015

6.09695e-005

2542.16

2.07245e-015

1111.83

-2.45298e006

-2.07445e-005

-847.389

-1.97089e-015

0.00272038

-2.19069e008

-1.96571e-009

-3.40512e-005

-1.79389e-015

-1111.76

1.09859e006

2.00921e-005

847.382

-1.30948e-014

2042.85
-2042.85
-1111.83

Beam Stresses
Beam Name

Joints

Axial(N/m^2)

Bending
Dir1(N/m^2)

Bending
Dir2(N/m^2)

Torsional
(N/m^2)

Worst
Case(N/m^2)

Beam-1(BossExtrude1)

1
2
1

4.54163e-021
3.21951e-022
4.54164e-021

0.000387275
0.0371031
0.0567158

-2.33708
-1.03421e+006
-1.03437e+006

2.33747
1.03421e+006
1.03437e+006

-1.51662e-021

1.84915

-5.17105e+007

3.21272e-022

1.8603

-5.17106e+007

4.14402e-013

0.632953

-1.7237e+007

-8.81466e-021

5.99775e-005

-0.692645

-2.8977e-012

0.613048

-1.72368e+007

1.46135e-012
1.3638e-011
3.96629e-011
-3.12252e011
4.8496e-011
-4.61194e011
-4.19747e011
-3.064e-010

Beam-2(BossExtrude2)
Beam-3(BossExtrude3)
Beam-4(BossExtrude4)

Analyzed with SolidWorks Simulation

5.17105e+007
5.17106e+007
1.7237e+007
0.692705
1.72368e+007

Simulation of Part1

12

Eutectic Metal

Mahfuzul Haque
15/11/2014

Study Results
Name

Type

Min

Max

Stress1

SX: X Normal Stress

-4.20276e-016 psi
Element: 198

6.0104e-017 psi
Element: 89

Part1-Static 1-Stress-Stress1

Name

Type

Min

Max

Displacement1

URES: Resultant Displacement

0 ft
Node: 45

0.273241 ft
Node: 145

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Simulation of Part1

13

Eutectic Metal

Name

Mahfuzul Haque
15/11/2014

Type

Min

Max

Part1-Static 1-Displacement-Displacement1

Conclusion

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Simulation of Part1

14