Beruflich Dokumente
Kultur Dokumente
Jan 2006
Power Generation PG P2
Design
Engineering
Supply
Management
Charlotte
Ft Payne
Charlotte
Ft Payne
Jan 2006
Orlando
Mlheim
Erfurt
Mlheim
MLHEIM - Generator
Erfurt MLHEIM
- Generator
Service
Erlangen
Service
OFFENBACH & ERLANGEN OFFENBACH & ERLANGEN Back office support for Order
Back office support for Order
Management
Management
Power Generation PG P2 2
Global Network
(2 and 4 pole)
0
100
200
300
400
500
600
700
800
900
1000+ MVA
Watercooled
Hydrogencooled
Aircooled
Jan 2006
Power Generation PG P2 3
Type:
Design features
Two and Four-pole generators with:
Water-cooled stator winding
Hydrogen / Gas-, Water-cooled rotor
Excitation: Static or Brushless
Advantages
Highest availability due to extremely
low forced outage rate
Essentially maintenance-free stator
core and excitation system
High quality groundwall insulation
system
References
Approximately 150 generators installed
throughout the world with ratings
of 450 MVA to 1640 MVA
(Approximately 90 - Fossil; 60 Nuclear)
Jan 2006
Power Generation PG P2 4
Jan 2006
Power Generation PG P2 5
Jan 2006
Power Generation PG P2 6
Jan 2006
THDD series
78 generators
THDF series
57 generators
rated power
> 800 MW
Swiss
Germany
Germany
Spain
Germany
Germany
China
China
Power Generation PG P2 7
References
Water-Cooled (Stator)
450 - 1600 MVA
0.8 - 0.9 lagging
18 - 27 kV 5 %
50/60 Hz
High Efficiency 1)
High Availability
Forced outage rate [%]
1.0
0.82
FOR = 100 x
FOH
FOH + SH
0.8
0.6
0.4
100 % load
75 % load
50 % load
1)
Jan 2006
98.90 %
98.95 %
98.90 %
0.2
0.08
SIEMENS generators
Period: 1988 - 1994
NERC
average value
Power Generation PG P2 8
Reference
Reference
1150 MVA
z Power factor
0.85
z Voltage
27 kV
z Frequency
50 Hz
443 Mg
Jan 2006
z Weight of Rotor
92 Mg
z Core length
6700 mm
1250 mm
Power Generation PG P2 9
Jan 2006
Power Generation PG P2 10
Stator frame
Bearing bracket
Cooler head
Stator winding
with stainless
steel tubes
Terminal box
Lifting plates
Compressor
Rotor
Bearing bracket
Jan 2006
Power Generation PG P2 11
Jan 2006
Power Generation PG P2 12
Jan 2006
1 Core beam
3 Lamination
2 Insulation
4 Copper rope
Power Generation PG P2 13
Stator core
Jan 2006
Spring mounted
core suspension
Welded through
man holes
Power Generation PG P2 14
Jan 2006
Power Generation PG P2 15
Jan 2006
Power Generation PG P2 16
Jan 2006
Power Generation PG P2 17
Power Generation PG P2 18
Stator slot
Jan 2006
Power Generation PG P2 19
Stator slot
Power Generation PG P2 20
Jan 2006
Power Generation PG P2 21
Rotor
Jan 2006
Power Generation PG P2 22
Jan 2006
Power Generation PG P2 23
Cooler Head
Generator side
Jan 2006
Power Generation PG P2 24
Generator bearing
Jan 2006
Power Generation PG P2 25
Power Generation PG P2 26
Anchoring of generator
Jan 2006
Power Generation PG P2 27
Exciter
Jan 2006
Power Generation PG P2 28
Exciter Rotor
Jan 2006
Power Generation PG P2 29
Jan 2006
Power Generation PG P2 30
Generator Auxiliaries
Design principles
Power Generation PG P2 31
BGR 2880
Dichtlvorratsbehlter/
SEAL OIL STORAGE TANK
BGR 3053
PW-Behlter/
PW TANK
BGR 2770
Gastrockner/
GAS DRIER
BGR 2730
CO2 - Flaschengerst/
CO2 - BOTTLE RACK
BGR 2735
CO2 - Entspanner/
CO2 -FLASH EVAPORATOR
BGR 3052
Abgasverorgung/
WASTE GAS PIPING
BGR 2860
Flssigkeitsgebergerst/
LIQUID DETECTOR RACK
BGR 2860
Schmutzflssigkeitsbehlter/
WASTE FLUID TANK
BGR 2504
PW Pumpen-und Filter Aggregat/
PW PUMP AND FILTER UNIT
Jan 2006
BGR 2700
H2-Aggregat/
H2-UNIT
BGR 2720
H2-Flaschengerst/
H2-BOTTLE RACK
BGR 2800
Einfluss-Dichtlaggregat/
SINGLE FLOW SEAL OIL UNIT
Power Generation PG P2 32
Gas system
Simplified Diagram
1 H2 Bottle
2 H2 Pressure Reducer
3 Compressed Air Filter
4 Compressed Air Hose
5 Upper Generator Gas Header
6 Lower Generator Gas Header
7 Gas Dryer Chamber
8 Gas Dryer Heater
9 Gas Dryer Fan
10 Argon Container
11 Argon Pressure Reducer
12 H2/Ar Purity Meter System
13 Multi-Way Valve before
H2/Ar Purity Meter System
14 Humidity Detector
Jan 2006
Power Generation PG P2 33
Components
H2 Supply
H2 Consumption
Measuring Device
Inert Gas
Option
Bottle Rack
No
within the //
Argon
CO2
Inertisation
Process
Hand Valves
Automatic / Remote
Control Valves
Gas Dryer
Single Tower
Double Tower
No
Yes
Standard
Power Generation PG P2 34
Gas System
System Design
Components:
Compressed air filter
Hose as a visible
break
Shut-off and changeover valves
Transmitter
Local indicator
Electronically purity
measuring device
Flow meter
...
Jan 2006
Power Generation PG P2 35
Gas System
H2 Unit (Example)
Gas System
Purging with Argon
Atmosphere
M
Gaseous CO2
Liquid CO2
to Generator
CO2Container or
CO2Bottles
Flash evaporators
Advantages:
Saves outage time
Fast inertisation
Increases Safety:
Purging every time
possible without use of
electrical energy
No evaporation
necessary
More Reliability
Simplified system
Gaseous
Argon
to Generator
Gaseous
Argon
ArgonContainer
or ArgonBottles
Example:
Example: Typical
Typicalsteam
steamturbine
turbinegenerator
generator
Saves
2
hours
outage
time
for
each
Saves 2 hours outage time for eachpurging
purging
Jan 2006
Power Generation PG P2 36
Jan 2006
Power Generation PG P2 37
Gas System
Features & Advantages
AirSide
H2Side
Example
Jan 2006
Power Generation PG P2 38
Air
14
H2
10
To
turbine oil tank
11
12
1
9
2
13
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Jan 2006
Hydrogen
Seal oil
Pressure oil for seal ring relief
Power Generation PG P2 39
Design
Redundancy
2 x AC (each 100%)
1 x DC (100%)
Filter
2 x 100%
Cooler
2 x 100%
Differential pressure
control valve
2 x 100%
Power Generation PG P2 40
Jan 2006
Power Generation PG P2 41
Jan 2006
Power Generation PG P2 42
Jan 2006
Cool,
Filter,
Power Generation PG P2 43
Jan 2006
Power Generation PG P2 44
Components:
1 Pumps
2 Cooler and Degassing
Pipe
3 Filter
4 Make up
5 Expansion and Storage
Tank
6 Draining and Degassing
7 Throttle
8 N2-Connection
R Drainage and Degassing
Pipe
S Inspection Glass
V Flow Meter
Jan 2006
Power Generation PG P2 45
Jan 2006
Power Generation PG P2 46
Jan 2006
Power Generation PG P2 47
Jan 2006
Power Generation PG P2 48
Monitored
Process Variables
(typical Water Cooled Generator)
Jan 2006
68
35
19
17
12
2
2
2
1
1
Temperatures
Pressures
Flow rates
Levels
Vibrations
Volumes
Gas purities
Conductivities
Dew point temperatures
Positions (switch)
Transmitter
132 Measuring Points
Local Indicators
27 Measuring Points
Power Generation PG P2 49
Monitoring of
Generator Systems
Jan 2006
Power Generation PG P2 50
Quality Assurance
- Stable supports
- Strong Bandage and Fixing
low vibration values and therefore low fretting no loosening, short circuit proof
Stator core
- Durable initial tension
=>
=>
=>
Jan 2006
=>
- high safety factor for material at shrink fit for retaining rings
crack free
=>
low maintenance
Power Generation PG P2 51
Jan 2006
Power Generation PG P2
52