Cement Projects (Greek Market) - For - Web

CEMENT
PROJECTS

Owner: SABO S.A.
Agrielia Place
Vassiliko Halkidas
Tel: +3(0) 2221051805
Fax: +3(0) 2221054073
Email: info@sabo.gr

2011, SABO S.A.
Table of Contents

Chapters

1.
2.
3.
4.
5.
6.
7.
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10.
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12.
13.
SABO Group.
General statement.
SABO Electric.
Clinker handling and storage.
Cement additive handling and storage.
Cement loading systems.
Cement transportation lines.
Cement loading trucks.
Cement packing - palletizing.
Cement distribution centers.
Aggregates.
Dedusting systems.
Typical drawings.
2011, SABO S.A.

SABO Group consists of five companies that aim to deliver to the industry a complete range of products and services
consisting of turn-key automatic lines and plants of the latest technology, electrical and civil engineering projects as well as
after sales services and pare parts.
With more than 250 employees, a modern infrastructure consisting of 2 plants that occupy a total space of 12,500 sqm at
Vassiliko Halkida with an experience of 26 years, SABO is considered a trustworthy and reliable strategic supplier of many
industrial companies.
The automatic lines and projects that delivered by the group are designed to fit the specific requirements of each customer
in terms of capacity, product and available space. SABO is therefore based on a design-to-order management system that
gives the ability to handle the specific needs of each project and customer in the best possible way.

SABO S.A. CEMENT PROJECTS About SABO GROUP

Large scale projects & turn key plants. Design, construction and installation of machinery for the brick and tile
industry.

Construction, maintenance and modernization of industrial buildings. Construction of kilns and dryers
for the brick and tile industry.
Medium and low voltage distribution boards. Automations using PLC, SCADA, control systems.
Electrical installation of industrial machinery-production lines, industrial buildings and structured
cabling.

SABO Filiere its main activity is the construction of augers, dies, frames, cores etc. Actually is the
company to provide all spare parts that are necessary to the rest of the Group so as to exceed quality
standards and maximize human efforts capacity.

SABO Energy provides full services package to the green constructions. Photovoltaic panel systems can
be designed, licensed, constructed and maintained offering the highest quality to all energy levels
possible.

SABO S.A. CEMENT PROJECTS About SABO GROUP
General Statement

SABO S.A for more than 20 years, is specialized in study, design, construction and erection of the majority of the
machinery equipment necessary in all stages of cement production. An experienced team of mechanical, electrical
engineers and draftsmen can give the right solutions and make the correct proposals to our customers. In our construction
department we are in position to construct and erect any cement plant project.
We have elaborated many projects that are mentioned in cement plants. Analytically:
Clinker handling and storage.

Cement handling and storage.
Cement loading systems.
Cement packing and palletizing.
Cement distribution centers.
Cement loading trucks.
Pneumatic conveying of bulk materials.
Dedusting systems.
Aggregates production.
Indicatively you can see photos and typical drawings of our experience, in the next pages.
SABO S.A. CEMENT PROJECTS General Statement
Clinker screening system


Limestone ship loading system

Hybrid filter

Cement mills feeding line

Proposal for a distribution center

Third generation separation cement mill

Third generation separation cement mill

SABO Electric S.A. is a subsidiary of SABO Group that designs and constructs to European and international standards
(IEC, CENELEC, DIN/VDE) and the relevant EU directives. The company uses only internationally certified electric
products of well-established firms.
Undertakes the construction of electrical boards and panels of cement projects in usage of drawings of its own engineering
department. The companys experienced engineers will provide to its customer useful suggestions and will design according
to the customers special requirements.
Its experience focuses in the field of industrial electrical cement projects such as:
Voltage distribution boards.

SIVACON, type approved Siemens boards of the 8PT series (compartmentalized, plug-in, draw out)
Reactive power compensation boards.
Automation and motion control boards.
Operators panels.
Engineers look forward into offering their advice to the customer independently of the size of the project. The companys
experienced personnel will work according to the state of the art and will apply the safety and hygiene rules.

SABO S.A. CEMENT PROJECTS SABO Electric S.A.

SIVACON S8

Low voltage switchboard SIVACON S8


Low voltage switchboard SIVACON S8

Clinker Handling and Storage

In cement plant, two clinker silos have established with a storage capacity of 25,000 tn and 40,000 tn. The two silos
are capable for feeding the cement mills with a capacity of 400 tn/h and the ships with a capacity of 1000tn/h.
This storage and handling system is consisted of:
One concrete silo (40,000tn).

One concrete silo with metallic roof construction (25,000 tn).
Special extraction devices.
Bottom extraction bucket conveyors.
Clinker transportation line from belt conveyors of 400 tn/h for cement mills and 1000 tn/h for clinker loading ships.
Special dedusting systems of bag filters have been installed at the crossing points of all lines.
SABO S.A. CEMENT PROJECTS Clinker Handling & Storage

Clinker silos of 25,000tn and 40,000tn


Clinker silos of 25,000tn and 40,000tn


Clinker transportation lines for loading ships

Clinker transportation lines for loading ships


Cement Additive Handling & Storage

In cement plant, installed a cover storage of 60,000tn for cement additives. All the additives arrive to the plant,
with self-unloading ships through the pier. At the pier there is a movable hopper that feeds four belt conveyors with
capacity of 500tn/h each. The cement additive storage is consisted by:
One intermediate concrete wall, which separates the materials. The storage is in two sector-parts.
One tripper in the roof of the intermediate wall that feeds the two parts of the storage.
The roof of the storage is metallic construction.
Dedusting systems installed in all crossing points of belt conveyors lines.
SABO S.A. CEMENT PROJECTS Cement Additive Handling & Storage
Cement additive storage of 60,000tn capacity


Cement additive storage of 60,000tn capacity


Movable hopper


Movable hopper feeding the cement additive lines

Tripper of 1000tn/h feeding the storage

Cement Loading Systems

In a cement plant, there is an existing loading system at pier B with two belt conveyors of 120tn/h and 200 tn/h capacity. It have
been replaced by a new system of 600 tn/h capacity. The new system is consisted of:
Bucket elevator with 600tn/h capacity.

Airslide line with 600tn/h capacity.
One rotated crane with a loading system of one fixed screw conveyor and one with a movable screw conveyor.
Special dedusting systems of bag filters at the crossing points of the transportation line.
The new system achieved:
Improvement of loading rate of 85%.

Reduction of energy consumption.
Reduction of pollution.
Reduction of maintenance cost.
Reduction of ship round trip time.
Reduction of total working hours with the use of dedusting systems in order to avoid pollution and to help the airslide
transportation system.

SABO S.A. CEMENT PROJECTS Cement Loading Systems (Loading Ships)

Cement transportation line loading ships with a capacity of 600tn/h


Cement transportation line loading ships with a capacity of 600 tn/h


Cement loading system of 600tn/h

Cement loading system of 600tn/h

Cement Transportation Lines

All cement plants in order to reduce the transportation and storage cost replace the old systems, usually the belt
conveyors with new transportation lines.
The solution is the use of closed systems like airslides. With this systems are achieved:
Very low operation cost.
Reduction of pollution.
Reduction of maintenance cost.
In many cement transportation belt conveyors, in order to avoid pollution, the use of reversing systems is also an
environmental friendly solution.

SABO S.A. CEMENT PROJECTS Cement Transportation Lines
Cement transportation line (Airslides)

Cement transportation lines from cement silos to packing machines.

Cement conveyor belt reversing System

Cement conveyor belt reversing system

Cement Loading Trucks

All the cement plants use loading trucks stations in order to handle the cement and the fly ash to the clients.
The loading station consists of:
Loading stand of 120tn/h capacity.

Automatically weighting system.
Truck weighing machine
Dedusting system.
The load capacity of trucks is 25-30tn.

SABO S.A. CEMENT PROJECTS Cement Loading Trucks
Cement loading trucks with capacity of 120tn/h

Cement loading trucks with capacity of 120tn/h

Fly ash loading trucks

Fly ash loading trucks

Cement Packing Palletizing

All the cement plants use packing machines and also palletizing machines in order to deliver the cement to the clients.
Usually the packing machines have a capacity of 120tn/h and create bags of 25-30Kgr. All these bags are
palletized with special palletizing machines in order to have more friendly and easy delivery.
For the above systems is necessary the use of special and automatically machines manufactured by European or American
brands.

SABO S.A. CEMENT PROJECTS Cement Packing - Palletizing
Cement packing palletizing loading trucks station lay out
Packing palletizing and trucks loading station plant

Cement silo packing palletizing trucks loading lay out plant

Cement Distribution Centers

SABO S.A has dedicated a lot of time and effort to improve and increase the capacity of many old cement
distribution centers in many countries all around of world. Usually one distribution center is consisted by:
Cement silo.
Packing machine.
Palletizing machine.
Cement loading trucks station.
Transportation feeding lines.
Of course for new distribution centers we also provide projects in turn key form including the study, the
design, the construction, the erection and all electrical and automation systems.

SABO S.A. CEMENT PROJECTS Cement Distribution Centers
Distribution center

Lay out of distribution center

Feeding system by pneumatic line

Feeding system by pneumatic line


Feeding line at distribution center

Aggregates

The production of the aggregates for civil and buildings constructions is one of the major sector in industry all around
the world. SABO S.A has been designed and established many aggregates projects in the past, using the quarrying
production and particle from 01 to 30 mm or more can be sorted via vibrating devices, crushers and belt conveyors.

SABO S.A. CEMENT PROJECTS Aggregates
Aggregates


Aggregates lay out

Dedusting Systems

In nowadays, SABO S.A understanding the need for all cement companies to minimize the environmental pollution offers
several solutions with dedusting systems. SABO S.A. specializes in all transportation and storage lines of bulk materials,
installing bag filters in order to avoid all dust emissions. We can design and construct bag filters from 500 to 150,000 m3/h
with the cooperation of specialist makers.

SABO S.A. CEMENT PROJECTS Dedusting Systems

Additive Silos Dedusting Systems

Additive Silos Dedusting Systems

Cement additive line dedusting system

Cement additive line dedusting system
Cement line dedusting filter

Clinker line dedusting filter

Gypsum line dedusting system

Packing machine dedusting system

Typical Drawings

For more than 15 years experience, we have created a technical library with typical standard drawings for all kinds of
safety devices and dedusting systems. Also several standard types of drawings for metallic constructions, belt
conveyors, airslides, bucket elevators and all cement transportation machinery. The specific library give us the
capability to minimize the engineering time and to reduce the delivery time of all projects.
In many cases the use of 3d Design is essential. SABO S.A. uses Unigraphics NX6
Important advantages with the 3d design are:
Easy full overview and rapid collision and fitting check.

Automatic production of workshop drawing.
Automatic production of exact bill of materials.
Easy pre-fabrication of construction and quick erection.
SABO S.A CEMENT PROJECTS Typical Drawings
Belt feeder

Belt conveyor

Airslide line
Typical airslide

Typical platform
Dedusting ducts


Typical distribution box
Metallic tower section

Collaborators
ADDRESS
SABO S.A. has the following address:
SABO S.A.
AGRIELIA PLACE
POSTCODE 340 02
VASILIKO
HALKIDA
You may use above address for any communication through ordinary mail.
PHONES
For any question please contact SABO S.A using the following telephone numbers.
Telephone Numbers: 00302221051805-806-807-808-809
You may also send a fax to the following number:
Fax: 00302221054073
ELECTRONIC ADDRESS
You may also contact us through our e-mail address. The communication will be filled and we will try to help you as soon as possible.
E-mail: sb_info@sabo.gr
sb_sales@sabo.gr
WEB PAGE
For more details about our activities you can also visit our website on the following address: http://www.sabo.gr

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CEMENT

2011, SABO S.A.

2011, SABO S.A.

SABO S.A. CEMENT PROJECTS About SABO GROUP

Clinker handling and storage.

Clinker screening system

Cement mills feeding line

Proposal for a distribution center

Third generation separation cement mill

Third generation separation cement mill

Voltage distribution boards.

Low voltage switchboard SIVACON S8

Clinker Handling and Storage

One concrete silo (40,000tn).

SABO S.A. CEMENT PROJECTS Clinker Handling & Storage

Clinker transportation lines for loading ships

SABO S.A. CEMENT PROJECTS Cement Additive Handling & Storage

Cement additive storage of 60,000tn capacity

Tripper of 1000tn/h feeding the storage

Cement Loading Systems

Bucket elevator with 600tn/h capacity.

The new system achieved:

Improvement of loading rate of 85%.

Cement loading system of 600tn/h

Cement Transportation Lines

SABO S.A. CEMENT PROJECTS Cement Transportation Lines

Cement transportation line (Airslides)

Cement transportation lines from cement silos to packing machines.

Cement conveyor belt reversing System

Cement conveyor belt reversing system

Cement Loading Trucks

Loading stand of 120tn/h capacity.

The load capacity of trucks is 25-30tn.

SABO S.A. CEMENT PROJECTS Cement Loading Trucks

Cement loading trucks with capacity of 120tn/h

Cement loading trucks with capacity of 120tn/h

Fly ash loading trucks

Fly ash loading trucks

Cement Packing Palletizing

Cement packing palletizing loading trucks station lay out

SABO S.A. CEMENT PROJECTS Cement Packing - Palletizing

Packing palletizing and trucks loading station plant

Cement silo packing palletizing trucks loading lay out plant

Cement Distribution Centers

Lay out of distribution center

Feeding system by pneumatic line

Feeding system by pneumatic line

SABO S.A. CEMENT PROJECTS Dedusting Systems

SABO S.A. CEMENT PROJECTS Dedusting Systems

Cement line dedusting filter

Clinker line dedusting filter

Gypsum line dedusting system

Packing machine dedusting system

Easy full overview and rapid collision and fitting check.

SABO S.A CEMENT PROJECTS Typical Drawings

Metallic tower section

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