Beruflich Dokumente
Kultur Dokumente
PLMV169DCC
PLMV169DCC
In the interest of user-safety the oven should be restored to its original condition and only parts identical to those specified should
be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and
current. Contact with the following parts may result in a severe, possibly fatal, electrical shock. (High Voltage
Capacitor, High Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY .................. INSIDE FRONT COVER
BEFORE SERVICING ..................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL .............................................................................................................. 1
MICROWAVE MEASUREMENT PROCEDURE .................................................................................................. 2
FOREWORD AND WARNING ................................................................................................................................3
PRODUCT SPECIFICATIONS ...............................................................................................................................4
GENERAL INFORMATION ...................................................................................................................................4
OPERATION .........................................................................................................................................................7
TROUBLESHOOTING GUIDE ............................................................................................................................. 12
TEST PROCEDURE ............................................................................................................................................ 14
TOUCH CONTROL PANEL ASSEMBLY ............................................................................................................. 26
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE .................................................................. 32
PICTORIAL DIAGRAM ........................................................................................................................................ 40
POWER UNIT CIRCUIT ....................................................................................................................................... 41
LSI UNIT CIRCUIT ............................................................................................................................................... 42
PRINTED WIRING BOARD ................................................................................................................................. 43
PARTS LIST ............................................................................................................................................ .44
PACKING AND ACCESSORIES...................................................................................................................48
This document has been published to be used for after sales service only. The contents are subject to change without notice.
Publication # 5995505376
P/N 316439256
PLMV169DCC
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave
Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact ELECTROLUX HOME
PRODUCTS, INC. immediately.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven
and 2) contact ELECTROLUX HOME PRODUCTS, INC. and Food and Drug Administration's
Center for Devices and Radiological Health immediately.
Service personnel should inform ELECTROLUX HOME PRODUCTS, INC. of any certified unit
found with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use
the unit until the oven has been brought into compliance.
(RD8100U)
PLMV169DCC
Don't Touch !
Danger High Voltage
Before Servicing
1. Disconnect the power supply cord
remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
, and then
After repairing
1. Reconnect all leads removed from components during
testing.
2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is
installed.
4. Run the oven and check all functions.
PLMV169DCC
PLMV169DCC
SERVICE MANUAL
ELECTROLUX
PRODUCT DESCRIPTION
OVER THE RANGE
MICROWAVE OVEN
GENERAL INFORMATION
PLMV169DCC
FOREWORD
This Manual has been prepared to provide Electrolux Home Products
Service Personnel with Operation and Service Information for the
ELECTROLUX OVER THE RANGE MICROWAVE OVEN,
PLMV169DCC.
It is recommended that service personnel carefully study the entire text
of this manual so that they will be qualified to render satisfactory
customer service.
Check the interlock switches and the door seal carefully. Special
attention should be given to avoid electrical shock and microwave
radiation hazard.
WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained service
personnel.
DANGER
Certain initial parts are intentionally not grounded and
present a risk of electrical shock only during servicing.
Service personnel - Do not contact the following parts while
the appliance is energized;
High Voltage Capacitor, Power Transformer, Magnetron,
High Voltage Rectifier Assembly, High Voltage Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked * on parts list are used at voltages more
than 250V.
Removal of the outer wrap gives access to voltage above 250V.
All the parts marked on parts list may cause undue microwave
exposure, by themselves,
or when they are damaged, loosened
or removed.
OPERATION
COMPONENT REPLACEMENT
AND ADJUSTMENT PROCEDURE
WIRING DIAGRAM
PARTS LIST
PLMV169DCC
PRODUCT SPECIFICATION
ITEM
DESCRIPTION
Power Requirements
Power Output
Case Dimensions
Width 29-15/16"
Height 16-3/8"
Depth 15- 1/16" (Not including the door handle)
Width 21"
Height 8-7/8"
Depth 14-7/16"
Hood lamp
Hood fan
Control Complement
Safety Standard
UL Listed
FCC Authorized
DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J
Weight
Approx. 56 lbs.
GENERAL INFORMATION
GROUNDING INSTRUCTIONS
This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed and
grounded in accordance with the National Electrical Code and local codes and ordinances.
In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric
current.
WARNING:
Improper use of the grounding plug can result in a risk of electric shock.
PLMV169DCC
Electrical Requirements
The oven is equipped with a 3-prong grounding plug. DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THE
GROUNDING PIN FROM THE PLUG.
The power supply cord and plug must be connected to a separate 120 Volt AC, 60 Hz, 15 Amp. or more dedicated line, using
a grounded receptacle. The receptacle should be located inside the cabinet directly above the Microwave Oven/Hood system
mounting location.
3-Pronged Plug
Grounded
Receptacle Box
Grounding Pin
3-Pronged Receptacle
OVEN DIAGRAM
9
9
1
8
3
5
7
14
2
6
12
13
10
11
1.
2.
3.
4.
5.
PLMV169DCC
CONTROL PANEL
PLMV169DCC
PLMV169DCC
OPERATION
DESCRIPTION OF OPERATING SEQUENCE
The following is a description of component functions during
oven operation.
OFF CONDITION
Closing the door activates the door sensing switch and
secondary interlock switch. (In this condition, the monitor
switch contacts are opened.)
When oven is plugged in, 120 volts A.C. is supplied to the
control unit. (Figure O-1).
1. The display will show "WELCOME, PRESS CLEAR AND
PRESS CLOCK".
To set any program or set the clock, you must first touch
the STOP/CLEAR pad. The display will clear, and " : "
will appear .
COOKING CONDITION
VARI-MODE
ON TIME
Power 10(P-HI)
32 sec.
(100% power)
Power 9(P-90)
30 sec.
(approx. 90% power)
Power 8(P-80)
26 sec.
(approx. 80% power)
Power 7(P-70)
24 sec.
(approx. 70% power)
Power 6(P-60)
22 sec.
(approx. 60% power)
Power 5(P-50)
18 sec.
(approx. 50% power)
Power 4(P-40)
16 sec.
(approx. 40% power)
Power 3(P-30)
12 sec.
(approx. 30% power)
Power 2(P-20)
8 sec.
(approx. 20% power)
Power 1(P-10)
6 sec.
(approx. 10% power)
Power 0(P-0)
0 sec.
(0% power)
CONNECTED COMPONENTS
Oven lamp / Fan motor / Stirrer motor
Power transformer
Turntable motor
Hood fan motor
OFF TIME
0 sec.
2 sec.
6 sec.
8 sec.
10 sec.
14 sec.
16 sec.
20 sec.
24 sec.
26 sec.
32 sec.
Note: The ON/OFF time ratio does not correspond with the
percentage of microwave power, because approx.
2 seconds are needed for heating of the magnetron
filament.
PLMV169DCC
HOOD EXHAUST
LOUVER
HOOD
INTAKE
DUCT
AIR FLOW
TO DUCT
TO DUCT
HOOD FAN MOTOR
HOOD
INTAKE
DUCT
GREASE
FILTER
2. HORIZONTAL VENTING
The air handing is the same as VERTICAL VENTING
except that the final air discharge is directed horizontally
out from the top rear of the oven into the customer's vent
system.
AIR FLOW
HOOD FAN MOTOR
TO DUCT
HOOD
INTAKE
DUCT
GREASE
FILTER
CHARCOAL
FILTER
PLMV169DCC
RO
WA
VE
MIC
RO
WA
VE
Cooking Sequence.
1. Touch one of the Sensor Cooking pads. And then touch
START/TOUCH ON pad.
NOTE: The oven should not be operated on Sensor Cooking
immediately after plugging in the unit. Wait two
minutes before cooking on Sensor Cooking.
2. The coil of shut-off relays (RY1 and RY3) are energized,
the oven lamp, turntable motor and cooling fan motor are
turned on, but the power transformer is not turned on.
3. After about 32 seconds, the cook relay (RY2) is energized.
The power transformer is turned on, microwave energy
is produced and first stage is started.
PLMV169DCC
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. CLOCK APPEARS ON DISPLAY
FUSE
ORG
BLK
BLK
BLK
ORG
OVEN THERMAL
CUT OUT
RED
CONTROL UNIT
ORG
RED
BLK
ORG
C/T
RED
BLK
N.O.
C3
COM
A5
BLK
RED
BLK
SECONDARY
INTERLOCK
RELAY
RY4
B1
YLW
RY2
E2
BLK
HOOD FAN
THERMAL
CUT OUT
POWER
TRANSFORMER
GRN
MAGNETRON
STOP
SWITCH
RY5
High
B3
Low
WHT
WHT
A1
E1
RY6
RY7
A9
A7
COM
MONITOR
SWITCH
HUMIDITY
SENSOR
F2
F1
C1
COM.
COM.
N.O.
HIGH
VOLTAGE
CAPACITOR
N.C.
BLK
RED
WHT
COM
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT
GRY
WHT
HIGH
VOLTAGE
RECTIFIER
FM
FAN
MOTOR
STM
OVEN
LAMP
BLU
BLU
BLU
RED
RED
BLK
OL
TURNTABLE
MOTOR
WHT
WHT
BLU
YLW
RED
BLU
STIRRER
MOTOR
TTM
HL
WHT
HOOD
LAMP
HL
RED
BLK
WHT
WHT
ORG
PPL
RED
HOOD
MOTOR
YLW
GRY
WHT
BLU
A3
BLK
F3
TURN-TABLE
MOTOR
RELAY
RY1
HOOD
CAPACITOR
GND
BLK
OVEN
LAMP
RELAY
RED
BLK
GRN
120VAC
60Hz
RY3
ORG
NC
C5
N.O.
PRIMARY
INTERLOCK
SWITCH
FUSE
ORG
BLK
BLK
BLK
ORG
OVEN THERMAL
CUT OUT
RED
CONTROL UNIT
ORG
RED
BLK
ORG
C/T
RED
BLK
N.O.
C3
COM
A5
BLK
RED
BLK
YLW
SECONDARY
INTERLOCK
RELAY
RY4
B1
RY2
E2
BLK
HOOD FAN
THERMAL
CUT OUT
POWER
TRANSFORMER
GRN
MAGNETRON
STOP
SWITCH
RY5
High
B3
WHT
GND
BLK
OVEN
LAMP
RELAY
Low
HOOD
CAPACITOR
A1
E1
RY6
A9
RY7
A7
COM
MONITOR
SWITCH
HUMIDITY
SENSOR
F2
F1
C1
COM.
COM.
N.O.
N.C.
BLK
RED
RED
RED
BLK
GRY
WHT
WHT
COM
HIGH
VOLTAGE
RECTIFIER
FM
FAN
MOTOR
N.O.
PRIMARY
INTERLOCK
SWITCH
WHT
WHT
STM
OVEN
LAMP
WHT
WHT
TURNTABLE
MOTOR
WHT
WHT
OL
WHT
WHT
HIGH
VOLTAGE
CAPACITOR
STIRRER
MOTOR
TTM
WHT
WHT
WHT
BLU
RED
YLW
HL
BLU
BLU
BLU
BLU
HL
WHT
HOOD
LAMP
WHT
ORG
PPL
YLW
HOOD
MOTOR
RED
GRY
WHT
BLU
A3
BLK
F3
TURN-TABLE
MOTOR
RELAY
RY1
RED
BLK
120VAC
60Hz
WHT
RED
BLK
GRN
RY3
ORG
NC
C5
PLMV169DCC
Latch
Heads
Door
Sensing
Switch
Monitor
Switch
Primary
Interlock
Switch
TURNTABLE MOTOR
The turntable motor rotates the turntable located on the
bottom of the oven cavity, so that the foods on the turntable
cook evenly during cooking. Turntable will turn in either
direction. The turntable motor can be turned off by touching
TURNTABLE ON/OFF pad.
MONITOR SWITCH
The monitor switch is activated (the contacts opened) by the
latch head on the door while the door is closed. The switch
is intended to render the oven inoperative by means of
blowing the C/T fuse when the contacts of the secondary
interlock relay (RY2) and primary interlock switch fail to open
when the door is opened.
Functions:
1. When the door is opened, the monitor switch contact
close (to the ON condition) due to their being normally
closed. At this time the secondary interlock relay (RY2),
primary interlock switch are in the OFF condition (contacts
open) due to their being normally open contact switches.
And the contacts of relay (RY1) are in the ON condition
(contacts close).
2. As the door goes to a closed position, the monitor switch
contacts are first opened and then the door sensing
switch and the primary interlock switch contacts close.
(On opening the door, each of these switches operate
inversely.)
3. If the door is opened, and the secondary interlock relay
(RY2) and primary interlock switch contacts fail to open,
the C/T fuse blows simultaneously with closing of the
monitor switch contacts.
STIRRER MOTOR
11
PLMV169DCC
The stirrer motor drives the stirrer fan to stir the microwave
radiation from the waveguide.
HOOD LAMP
The hood lamps are mounted at the hood lamp angle on the
base cover. The hood lamps can be turned off and on by
TROUBLESHOOTING GUIDE
Never touch any part in the circuit with your hand or an uninsulated tool while the power supply is
connected.
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks. Many
of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure letter
which will be found in the "Test Procedure "section.
IMPORTANT: If the oven becomes inoperative because of a blown C/T fuse, check the monitor switch, relay (RY1) secondary
interlock relay (RY2), door sensing switch , primary interlock switch before replacing the C/T fuse. If C/T fuse
is replaced, the monitor switch and primary interlock switch must also be replaced. Use part FFS-BA019/KiT
as an assembly.
IMPORTANT: Whenever troubleshooting is performed with the power supply cord disconnected. It may in, some cases,
be necessary to connect the power supply cord after the outer case has been removed, in this event,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is installed.
7. Run the oven and check all functions.
12
13
SENSOR
COOKING
CONDITION
MICROWAVE
COOKING
CONDITION
IDLE
CONDITION
OFF
CONDITION
The oven stops and "ERROR" is displayed or does not end during
Sensor Cooking condition. (Oven does not shut off after a cup of water
is boiling by Sensor Cooking.)
Home fuse blows when power cord is plugged into wall receptacle.
Monitor fuse blows when power cord is plugged into wall receptacle.
Display does not illuminate when power cord is first plugged into wall
receptacle.
Display does not operate properly when STOP/CLEAR key is touched.
(The time of day should appear on the display with beep sound during
normal condition.)
Oven lamp does not light with door is opened.
Hood fan motor operates when power cord is first plugged into wall
receptacle.
Temperature of oven base seems more than 140F (60C) because of
operation of the range below. But hood fan motor does not turn on
automatically. (Normally, food fan motor should be operating at low
speed.)
Hood lights do not turn on when WORK LIGHT pad or NIGHT LIGHT pad
is pressed.
Hood fan motor does not rotate at all with touched FAN HI/LO pad.
Speed of the hood fan motor does not change when the FAN HI/LO pad is
touched for this function.
Oven lamp does not light in cook cycle. (But it does light when door is
opened.)
Fan motor does not operate. (Oven lamp and turntable motor operate.)
Turntable motor does not operate (Oven lamp lights and fan motor
operate.)
Oven does not go into cook cycle when START pad is touched
Oven seems to be operating but little or no heat is produced in oven load.
(Food incompletely cooked or not cooked at all at end of cook cycle.)
Oven goes into a cook cycle but extremely uneven heating is produced in
oven load (food).
Variable cooking does not operate properly except Cooking Power 10 (PHI) mode.
Function of COMPU DEFROST does not operate properly.
Stirrer motor does not operate. (Other parts operate.)
Oven goes into COMPU DEFROST but food is not defrosted well.
PROBLEM
Q
CK
CK
RE
CK
CK
RE
CK
RE
RE
RE
RE
P
O
N
N
N
N
N
M
L
K
J
I
H
G
F
E
D
C
B
A
CONDITION
TEST PROCEDURE
PLMV169DCC
CK = Check / RE = Replace
R AH SENSOR
NOISE FILTER
LOW VOLTAGE
NO POWER AT OUTLET
SHORTED IN POWER CORD
STIRRER MOTOR
TURNTABLE MOTOR
FAN MOTOR
OVEN LAMP OR SOCKET
FOIL PATERN ON P.W.B.
COMPU DEFROST
RELAY (RY-5)
RELAY (RY-4)
RELAY (RY-3)
RELAY (RY-2)
RELAY (RY-1)
KEY UNIT
CONTROL UNIT
HOOD FAN MOTOR
HOOD HERMAL CUT-OUT
C/T FUSE
MONITOR SWITCH
SECONDARY INTERLOCK SYSTEM
PRIMARY INTERLOCK SWITCH
TEMPERATURE FUSE OR THERMAL CUT-OUT
HIGH VOLTAGE CAPACITOR
H.V. RECTIFIER
POWER TRANSFORMER
MAGNETRON
PLMV169DCC
TEST PROCEDURES
PROCEDURE
LETTER
A
COMPONENT TEST
MAGNETRON ASSEMBLY TEST
1.
2.
3.
4.
5.
6.
7.
8.
9.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check
across the magnetron filament leads should indicate less than 1 ohm.
To test for a shorted magnetron, connect the ohmmeter leads between the magnetron filament leads
and chassis ground. This test should indicate an infinite resistance. If there is little or no resistance
the magnetron is grounded and must be replaced.
Reconnect all leads removed from components during testing.
Reinstall the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
The following test procedure should be carried out with the microwave oven in a fully assembled condition
(outer case fitted).
HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULD
BE OBSERVED.
Power output of the magnetron can be measured by performing a water temperature rise test. This test
should only be used if above tests do not indicate a faulty magnetron and there is no defect in the following
components or wiring: silicon rectifier, high voltage capacitor and power transformer. This test will
require a 16 ounce (453cc) measuring cup and an accurate mercury thermometer or thermocouple type
temperature tester. For accurate results, the following procedure must be followed carefully:
1. Fill the measuring cup with 16 oz. (453cc) of tap water and measure the temperature of the water
with a thermometer or thermocouple temperature tester. Stir the thermometer or thermocouple
through the water until the temperature stabilizes. Record the temperature of the water.
2. Place the cup of water in the oven. Operate oven at POWER 10(HIGH) selecting more than 60
seconds cook time. Allow the water to heat for 60 seconds, measuring with a stop watch, second
hand of a watch or the digital read-out countdown.
3. Remove the cup from the oven and again measure the temperature, making sure to stir the
thermometer or thermocouple through the water until the maximum temperature is recorded.
4. Subtract the cold water temperature from the hot water temperature. The normal result should be
29.2 to 54.2OF(16.2 to 30.1OC) rise in temperature. If the water temperatures are accurately
measured and tested for the required time period the test results will indicate if the magnetron tube
has low power output (low rise in water temperature) which would extend cooking time or high power
output (high rise in water temperature) which would reduce cooking time. Because cooking time can
be adjusted to compensate for power output, the magnetron tube assembly should be replaced only
if the water temperature rise test indicates a power output well beyond the normal limits. The test
is only accurate if the power supply line voltage is 120 volts and the oven cavity is clean.
B
1.
2.
3.
4.
5.
6.
7.
8.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Disconnect the primary input terminals and measure the resistance of the transformer with an
ohmmeter. Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance
of the primary coil should be less than 1 ohm and the resistance of the high voltage coil should be
approximately 83.2 ohms; the resistance of the filament coil should be less than 1 ohm.
Reconnect all leads removed from components during testing.
Reinstall the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
14
PLMV169DCC
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
(HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO
MEASURE THE FILAMENT AND HIGH VOLTAGE.)
C
1.
2.
3.
4.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Isolate the rectifier from the circuit. Using the highest ohm scale of the meter, read the resistance
across the terminals and observe, reverse the leads to the rectifier terminals and observe meter
reading. If a short is indicated in both directions, or if an infinite resistance is read in both directions,
the rectifier is probably defective and should be replaced.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
NOTE: Be sure to use an ohmmeter that will supply a forward bias voltage of more than 6.3 volts.
D
1.
2.
3.
4.
5.
6.
7.
8.
E
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
If the capacitor is open, no high voltage will be available to the magnetron. isconnect input leads and
check for short or open between the terminals using an ohmmeter.
Checking with a high ohm scale, if the high voltage capacitor is normal, the meter will indicate
continuity for a short time and should indicate an open circuit once the capacitor is charged. If the
above is not the case, check the capacitor with an ohmmeter to see if it is shorted between either
of the terminals and case. If it is shorted, replace the capacitor.
Reconnect all leads removed from components during testing.
Reinstall the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
1.
2.
3.
4.
5.
6.
7.
8.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
A continuity check across the thermal cut-out terminals should indicate a closed circuit unless the
temperature of the thermal cut-out reaches approximately 293OF(145OC).
An open thermal cut-out indicates overheating of the oven, exchange the oven thermal cut-out and
check inside of oven cavity and for improper setting of cooking time or operation of control unit. Check
for restricted air flow through the vent holes of the oven cavity, especially the cooling fan and air
guide.
Reconnect all leads removed from components during testing.
Reinstall the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
1.
2.
3.
4.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
A continuity check across the C/T fuse terminals should indicate a closed circuit unless the temperature
of the C/T fuse reaches approximately 302OF(150OC). An open C/T fuse indicates overheating of the
magnetron. Check for restricted air flow to the magnetron, especially the cooling fan air guide.
15
PLMV169DCC
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
1.
2.
3.
4.
5.
6.
7.
8.
G
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal
of the switch. The meter should indicate an open circuit with the door open and a closed circuit with
the door closed. If improper operation is indicated, replace the secondary interlock switch.
Reconnect all leads removed from components during testing.
Reinstall the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
PLMV169DCC
TEST PROCEDURES
PROCEDURE
LETTER
H
COMPONENT TEST
MONITOR SWITCH TEST
1.
2.
3.
4.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Before performing this test, make sure that the secondary interlock switch and the primary interlock
relay are operating properly, according to the above Switch Test Procedure. Disconnect the wire
lead from the monitor switch (COM) terminal. Check the monitor switch operation by using the
ohmmeter as follows. When the door is open, the meter should indicate a closed circuit. When the
monitor switch actuator is pushed by a screw driver through the lower latch hole on the front plate of
the oven cavity with the door opened (in this condition the plunger of the monitor switch is pushed in),
the meter should indicate an open circuit. If improper operation is indicated, the switch may be
defective. After testing the monitor switch, reconnect the wire lead to the monitor switch (COM) terminal
and check the continuity of the monitor circuit.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
of the oven cavity with the door opened (in this condition the plunger of the monitor switch is pushed in),
the meter should indicate an open circuit. If improper operation is indicated, the switch may be
defective. After testing the monitor switch, reconnect the wire lead to the monitor switch (COM)
terminal and check the continuity of the monitor circuit.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
Black
White /White
Screw Driver
Primary
Interlock
Switch
Monitor
Switch
17
Ohmmeter
PLMV169DCC
TEST PROCEDURES
PROCEDURE
LETTER
I
COMPONENT TEST
1.
2.
3.
4.
5.
6.
7.
8.
J
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
A continuity check across the thermal cut-out terminals should indicate an open circuit unless the
temperature of the thermal cut-out reaches approximately 140OF(60OC) or more. At that temperature,
the contacts will close. The thermal cut-out opens automatically at approximately 113OF(45OC).
Reconnect all leads removed from components during testing.
Reinstall the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
1.
2.
3.
4.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
If the motor does not turn, touch the FAN HI / LO pad once (set hood fan motor power "HIGH") and
check voltage between pins "1" and "2" (Blue and Black wires) of the 6 pin connector. If 120 Volts
appear and the hood capacitor is good, replace the hood fan assembly. If 120 Volts does not appear,
check the motor circuit. The resistance values of motor terminals are as follows:
YLW
4
HOOD FAN
CAPACITOR
32
Resistance between;
BLU
45
20
BLU (1)
BLK (2)
BLU (1)
BLK (2)
WHT (3)
AND
AND
AND
AND
AND
YLW (4)
YLW (4)
BLK (2)
WHT (3)
RED (5)
BLK
3
0 (Shorted)
32
32
20
45
BLU BLK WHT
1
2
3
RED
=
=
=
=
=
6-PIN CONNECTOR
OF HOOD FAN MOTOR
WHT
5.
6.
7.
8.
18
4
5
YLW RED
PLMV169DCC
TEST PROCEDURES
PROCEDURE
LETTER
K
COMPONENT TEST
The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore,
unlike conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter and
ohmmeter.
In this service manual, the touch control panel assembly is divided into two units, Control Unit and Key
Unit, and also the Control Unit is divided into two units, LSI Unit and Power Unit, and troubleshooting by
unit replacement is described according to the symptoms indicated.
Before testing,
1) Disconnect the power supply cord, and then remove outer case. Refer to procedure of "HOOD
EXHAUST LOUVER REMOVAL", "REMOVAL OF OVEN FROM WALL" and "OUTER CASE
REMOVAL".
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power transformer.
5) Ensure that these leads remain isolated from other components and oven chassis by using
insulation tape.
6) After that procedure, re-connect the power supply cord.
1. Key Unit.
NOTE ;
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Check key unit ribbon connection before replacement.
5) Reconnect all leads removed from components during testing.
6) Re-install the outer case (cabinet).
7) Reconnect the power supply cord after the outer case is installed.
8) Run the oven and check all functions.
The following symptoms indicate a defective key unit.
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.
If the key unit is defective.
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Replace the key unit.
5) Reconnect all leads removed from components during testing.
19
PLMV169DCC
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
1.
2.
3.
4.
G2
8.
G3
G4
5.
6.
7.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable
is making good contact, verify that the door sensing switch (stop switch) operates properly; that is the
contacts are closed when the door is closed and open when the door is open. If the door sensing switch
(stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control unit and
make sure the door sensing switch is closed (either close the door or short the door sensing switch
connecter). Use the Key unit matrix indicated on the control panel schematic and place a jumper wire
between the pins that correspond to the STOP/CLEAR pad making momentary contact. If the control
unit responds by clearing with a beep the key unit is faulty and must be replaced. If the control unit does
not respond, it is faulty and must be replaced. If a specific pad does not respond, the above method
may be used (after clearing the control unit) to determine if the control unit or key pad is at fault.
Reconnect all leads removed from components during testing.
Re-install the outer case (cabinet).
G5
G6
G7
G8
G9
G10
G11
G12
Reconnect the power supply cord
Sensor
Baked
Beverage
0
9
8
7
6
after the outer case is installed.
Reheat
Potato
Run the oven and check all
Auto
Memory
Fan
Poultry
Clock
Fish
Rice
Help
Fan
Cook
HI / LO
functions.
Night
Light
Dinner
Items
Lunch
Items
Breakfast
Items
Auto
Defrost
Work
Light
Turntable
On / Off
Timer /
Pause
G13 G1
Clear
Off
START
Frozen
Snacks
Frozen
Entrees
Frozen
Veggie
Power
Level
Ground
Meats
Plus
1 Min
Speed
Defrost
Fresh
Veggie
Popcorn
5
20
PLMV169DCC
TEST PROCEDURES
PROCEDURE
LETTER
M
COMPONENT TEST
RELAY TEST
1.
2.
3.
4.
5.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Disconnect the leads to the primary of the power transformer.
Ensure that these leads remain isolated from other components and oven chassis by using insulation
tape.
6. After that procedure, re-connect the power supply cord.
7. Remove the outer case and check voltage between Pin No. 7 of the 4 pin connector (A) and the
common terminal of the relay RY1 on the control unit with an A.C. voltmeter.
The meter should indicate 120 volts, if not check oven circuit.
RY1 and RY2 Relay Test
These relays are operated by D.C. voltage
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated .................... Defective relay.
DC. voltage not indicated .............. Check diode which is connected to the relay coil. If diode is good,
control unit is defective.
RELAY SYMBOL
OPERATIONAL VOLTAGE
RY1
RY2(COOK)
RY3
RY4
RY5
Approx.
Approx.
Approx.
Approx.
Approx.
24.0V
24.0V
24.0V
24.0V
24.0V
D.C.
D.C.
D.C.
D.C.
D.C.
CONNECTED COMPONENTS
Oven lamp / Fan motor / Stirrer motor
Power transformer
Turntable motor
Hood motor
Hood motor (HIGH /LOW selection)
8. Disconnect the power supply cord, and then remove outer case.
9. Open the door and block it open.
10.Discharge high voltage capacitor.
11.Reconnect all leads removed from components during testing.
12.Re-install the outer case (cabinet).
13.Reconnect the power supply cord after the outer case is installed.
14.Run the oven and check all functions.
N
(1) Place one cup of water in the center of the turntable tray in the oven cavity.
(2) Close the door, touch the " Auto Defrost " pad twice and touch the Number pad "5". And then touch the
"START" pad.
(3) The oven is in Compu Defrost cooking condition.
(4) The oven will operate as follows
WEIGHT
0.5lbs
1ST STAGE
LEVEL
TIME
70%
30sec.
2ND STAGE
LEVEL
TIME
50%
30sec.
3RD STAGE
LEVEL
TIME
40%
30sec.
4TH STAGE
LEVEL
TIME
30%
30sec.
(5) If improper operation is indicated, the control unit is probably defective and should be checked.
To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on the
PWB, this foil pattern acts as a fuse.
1. Foil pattern check and repairs.
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Follow the troubleshooting guide given below for repair.
21
PLMV169DCC
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
STEPS
OCCURRENCE
CAUSE OR CORRECTION
c
7
RY3
(J1)
b
a d
T1
VRS1
CN - A
8)
9)
10)
11)
12)
13)
14)
OCCURRENCE
CAUSE OR CORRECTION
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Reconnect all leads removed from components during testing.
Re-install the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
22
PLMV169DCC
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
AH SENSOR TEST
Checking the initial sensor cooking condition
WARNING :The oven should be fully assembled before following procedure.
(1) The oven should be plugged in at least two minutes before sensor cooking.
(2) Room temperature should not exceed 95F (35C).
(3) The unit should not be installed in any area where heat and steam are generated. The unit should
not be installed, for example, next to a conventional surface unit. Refer to the INSTALLATION
INSTRUCTIONS of the operation manual.
(4) Exhaust vents are provided on the back of the unit for proper cooling and air flow in the cavity. To
permit adequate ventilation, be sure to install so as not to block these vents. There should be some
space for air circulation.
(5) Be sure the exterior of the cooking container and the interior of the oven are dry. Wipe off any moisture
with a dry cloth or paper towel.
(6) The Sensor works with food at normal storage temperature. For example, chicken pieces would be
at refrigerator temperature and canned soup at room temperature.
(7) Avoid using aerosol sprays or cleaning solvents near the oven while using Sensor settings. The
sensor will detect the vapour given of by the spray and turn off before food is properly cooked.
(8) If the sensor has not detected the vapour of the food, ERROR will appear and the oven will shut off.
Water load cooking test
WARNING :The oven should be fully assembled before following procedure.
Make sure the oven has been plugged in at least two minutes before checking sensor cook operation.
The cabinet should be installed and screws tightened.
(1) Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
(2) Place the container on the center of tray in the oven cavity.
(3) Close the door.
(4) Touch Sensor reheat pad once and touch the Start pad, Now, the oven is in the sensor cooking
condition and SENSOR REHEAT and COOK will appear in the display.
(5) The oven will operate for the first 16 seconds, without generating microwave energy.
NOTE: ERROR will appear if the door is opened or Clear/Off pad is touched during first stage of
sensor cooking.
(6) After approximately 32 seconds, microwave energy is produced, and the display should start to count
down the remaining cooking time and oven should turn off after water is boiling (bubbling).
If the oven does not turn off, replace the AH sensor or check the control unit, refer to explanation below.
TESTING METHOD FOR AH SENSOR AND/OR CONTROL UNIT
To determine if the sensor is defective, the simplest method is to replace it with a new replacement
sensor.
(1) Disconnect the power supply cord, and then remove outer case.
(2) Open the door and block it open.
(3) Discharge high voltage capacitor.
(4) Remove the AH sensor.
(5) Install the new AH sensor.
(6) Reconnect all leads removed from components during replacing.
(7) Re-install the outer case (cabinet).
(8) Reconnect the power supply cord after the outer case is installed.
(9) Reconnect the oven to the power supply cord and check the sensor cook operation proceed as
follows:
9-1. Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
9-2. Place the container on the center of tray in the oven cavity.
9-3. Close the door.
9-4. Touch Sensor reheat pad once and touch the Start pad.
9-5. The control panel is in automatic Sensor operation.
9-6. The display will start to count down the remaining cooking time, and the oven will turn off
automatically after the water is boiling (bubbling).
If new sensor dose not operate properly, the problem is with the control unit, and refer to explanation below.
23
PLMV169DCC
Plunger
R1, R2 : 22 1% 1/2W
R3 : 4.3k 5% 1/4W
R4 : 1M 5% 1/4W
To connector (F)
on Control Unit.
1
F-1
F-2
COM NO
R1
F-3
CONNECTOR
NO
COM
2
3
NC
R2
R3
R4
24
NC
PLMV169DCC
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Disconnect the leads to the primary of the power transformer.
Using an ohm-meter, check between the terminals as described in the following table:
NOISE FILTER UNIT
MONITOR
FUSE
NOISE SUPPRESSION COIL
0.22uF/ AC 250V
0.0033uF/ AC
0.0033uF/ AC
125V
125V
GRY
MEASURING POINT
RED
INDICATION OF OHM-METER
Between N and H
Open Circuit
Short Circuit
Short Circuit
25
PLMV169DCC
7) Relay Circuit
To drive the magnetron, fan motor, stirrer motor, turntable
motor, hood motor, and light the oven lamp and hood lamp.
8) Indicator Circuit
This circuit consists of 40 segments and 16 common
electrodes using a Light Crystal Display.
The Light Crystal Display (LCD) is drived by LCD driver
IC3.
The principal functions of these units and the signals communicated among them are explained below.
Key Unit
The key unit is composed of a matrix, signals generated in
the LSI are sent to the key unit through P10-P17.
When a key pad is touched, a signal is completed through
the key unit and passed back to the LSI through P41, P42,
AN8, AN9, AN10 and AN11 to perform the function that was
requested.
Control Unit
Control unit consists of LSI, power source circuit, synchronizing signal circuit, ACL circuit, buzzer circuit, relay circuit
indicator circuit and back light circuit.
1) LSI
This LSI controls the key strobe signal, relay driving signal
for oven function and indicator signal.
2) Power Source Circuit
This circuit generates voltages necessary for the control
unit from the AC line voltage.
In addition, the synchronizing signal is available in order to
compose a basic standard time in the clock circuit.
Symbol
Voltage
Application
VC
-5.1V
LSI(IC1)
26
PLMV169DCC
DESCRIPTION OF LSI
LSI(IZA958DR)
The I/O signal of the LSI(IZA958DR) is detailed in the following table.
Pin No.
Signal
I/O
Description
AN10
IN
AN11
IN
AVSS
IN
P10
OUT
P11
OUT
P12
OUT
P13
OUT
P14
OUT
P15
OUT
10
P16
OUT
11
P17
OUT
12
13
X1
X2
IN
OUT
14
VSS
IN
15
OSC2
OUT
16
OSC1
IN
17
TEST
IN
18
RES
IN
19
P20
OUT
0.1 sec
A
B: Completion sound.
2.0 sec
B
27
PLMV169DCC
Pin No.
20-22
23
Signal
I/O
Description
P21-P23
OUT
P24
OUT
24
P25
OUT
25
26
27
P26
P27
P30
OUT
OUT
OUT
VARI-MODE
P-HI (100% power)
P-90 (approx. 90% power)
P-80 (approx. 80% power)
P-70 (approx. 70% power)
P-60 (approx. 60% power)
P-50 (approx. 50% power)
P-40 (approx. 40% power)
P-30 (approx. 30% power)
P-20 (approx. 20% power)
P-10 (approx. 10% power)
P-0 (0% power)
OFF TIME
0 sec.
2 sec.
6 sec.
8 sec.
10 sec.
14 sec.
16 sec.
20 sec.
24 sec.
26 sec.
32 sec.
H : GND
OFF
L
ON
ON TIME
32 sec.
30 sec.
26 sec.
24 sec.
22 sec.
18 sec.
16 sec.
12 sec.
8 sec.
6 sec.
0 sec.
H : GND
OFF
L
ON
AC
CURRENT
WORK
LIGHT
H
1
L
NIGHT
LIGHT
H
2
L
28
29
30-34
35
36
P31
OUT
P32-P37
P33-P37
CVCC
OUT
OUT
IN
VSS
IN
37-38
V3-V2
IN
V1-V0
IN
VCC
IN
COM4-COM1
OUT
OUT
OUT
OUT
OUT
42-45
46-65
66-79
80-85
86
SEG1-SEG20
P74-P91
SEG35-SEG40
P40
39-40
41
H : GND
OFF
28
PLMV169DCC
Pin No.
Signal
I/O
Description
87
P41
IN
88
P42
IN
89
IRQ0
IN
L : -5V
16.7 msec.
90
AVCC
IN
91
AN0
IN
92
AN0-AN1
IN
AH sensor input.
This input is an analog input terminal from the AH sensor circuit, and connected to the
A/D converter built into the LSI.
IN
AN3
IN
AN4-AN7
IN
99
AN8
IN
100
AN9
IN
93
94
95-98
AN2
When either G11 line on key matrix is touched, a corresponding signal will be input into
AN9.
29
PLMV169DCC
Thermistors
Sensing part
(Closed vessel)
R3
R1
R2
Operational
amplifier
Output
voltage
+
S : Thermistor
open vessel
C : Thermistor
closed vessel
C. Thermistor in
closed vessel
S. Thermistor in
open vessel
30
R99
300k
31
R100
150k
32
R101
75k
33
R102
37.4k
34
R97
VA : -15V
VA : -15V
SW1
P33
P34
P35
P36
P37
0.01uF
R95
47k
D90
VC : -5V
SW2
SW3
SW4
SW5
AN0
LSI
(IC1)
C92
0.01uF
R93
360k
R94
10k
R90
F-2
R91
3.32k R92
1.8k
+
IC2
0.015uF
F-1
C
R96
F-3
3.57k
91
C93
47k
Output voltage
620k
R98
C91
0.1
uF
Sensing part
(Open vessel)
C90
92
AN1
PLMV169DCC
SERVICING
1. Precautions for Handling Electronic Components
This unit uses CMOS LSI in the integral part of the
circuits. When handling these parts, the following
precautions should be strictly followed. CMOS LSI have
extremely high impedance at its input and output
terminals. For this reason, it is easily influenced by the
surrounding high voltage power source, static electricity
charge in clothes, etc. and sometimes it is not fully
protected by the built-in protection circuit.
In order to protect CMOS LSI.
1) When storing and transporting, thoroughly wrap them in
aluminium foil. Also wrap all PW boards containing them
in aluminium foil.
2) When soldering, ground the technician as shown in the
figure and use grounded soldering iron and work table.
approx. 1M ohm
Transistor
2SB1238
Transistor
KRC243M
E
CB
4. Servicing Tools
Tools required to service the touch control panel
assembly.
1) Soldering iron: 30W
(It is recommended to use a soldering iron with a grounding
terminal.)
2) Oscilloscope: Single beam, frequency range: DC-10MHz
type or more advanced model.
3) Others: Hand tools
5. Other Precautions
1) Before turning on the power source of the control unit,
remove the aluminium foil applied for preventing static
electricity.
2) Connect the connectors of the key unit to the control unit
being sure that the lead wires are not twisted.
3) After aluminium foil is removed, be careful that abnormal
voltage due to static electricity etc. is not applied to the
input or output terminals.
4) Attach connectors, electrolytic capacitors, etc. to PWB,
making sure that all connections are tight.
5) Be sure to use specified components where high precision
is required.
31
PLMV169DCC
Avoid possible exposure to microwave energy. Please follow the instructions below before
operating the oven.
3) Sharp edge:
Bottom plate, Oven cavity, Waveguide flange,
Chassis support and other metallic plate.
4) Movable parts (to prevent a fault)
Fan blade, Fan motor, Switch, Switch lever, Open
button.
3. Do not catch the wire leads in the outer case cabinet.
4. Insert the positive lock connector until its pin is locked
and make sure that the wire leads do not come off even
if the wire leads are pulled.
5. To prevent an error function, connect the wire leads
correctly, referring to the Pictorial Diagram.
Please refer to OVEN PARTS, CABINET PARTS, CONTROL PANAL PARTS, DOOR PARTS, when carrying out any of
the following removal procedures:
Push
Hood exhaust
louver
Tab (left )
Push
Tab (right)
32
PLMV169DCC
to remove.
5. Remove the louver covers A, B, and C from the hood
exhaust louver
6. Now, the hood exhaust louver is free.
REMOVAL OF OVEN FROM WALL (Two persons recommended to remove the oven)
1. Disconnect the power supply cord, and uncoil the power
supply cord.
2. Remove the turntable tray and support from the oven
cavity.
3. Remove the one (1) screw holding the exhaust damper
assembly to the rear stay, and remove the exhaust
damper assembly by sliding it backward.
4. Remove the two (2) screws holding the oven (outer case
cabinet) to the top cabinet.
5. Remove the hood exhaust louver referring to "HOOD
Re-install
1. Install by sliding the transformer on the right base plate
with its primary terminals toward the outer case.
2. Secure the transformer with two (2) screws to right base
plate.
3. Re-connect wire leads (primary and high voltage) to the
transformer and filament leads of transformer to magnetron
and high voltage capacitor. Refer to "PICTORIAL
DIAGRAM".
4. Re-install the hood duct holding the fan motor to the oven
cavity front flange with one (1) screw.
5. Re-connect the wire leads to the chassis support and the
fan motor, referring to "PICTORIAL DIAGRAM".
6. Re-install the outer case and check that oven is operating
properly.
CAUTION: MAKE SURE THE WIRE LEADS NEVER TOUCH
THE FAN BLADE.
HOOD FAN MOTOR, HOOD DUCT, OVEN LAMP SOCKET REMOVAL AND AH SENSOR REMOVAL
1. Disconnect the power supply cord and remove the oven
from wall and remove outer case. (Refer to procedure of
Removal of Oven from Wall and Outer case Removal
of the base model Service Manual)
2. Open the door and block it open.
3. Discharge high voltage capacitor.
33
PLMV169DCC
Terminal hole
MAGNETRON REMOVAL
1. Disconnect the power supply cord , remove the oven from
wall and remove outer case (Refer to procedure of "Removal
of Oven from Wall" and "Outer case Removal".)
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the wire leads from the fan motor and the
chassis support, and release them from the holes of hood
duct.
5. Remove the one (1) screw holding the hood duct to the oven
cavity front plate, and lift up the fan motor side of the hood
duct.
6. Remove the one (1) screw holding the capacitor holder to
the hood intake duct.
7. Disconnect the high voltage wire leads of the high voltage
rectifier assembly from the magnetron.
8. Disconnect the filament lead of the transformer from the
magnetron.
cut-out.
5. Remove one (1) screw holding the thermal cut-out to the
right base plate.
6. Remove the hood fan thermal cut-out from the right base
plate.
7. Now, the hood fan thermal cut-out is free.
34
PLMV169DCC
NOTE: When the tab is broken or turned off, use the another
tab which is fixed near the slit when the new thermal
cut-out is replaced.
Top of Oven Cavity
Tab
Thermal
Cut-Out
Waveguide
Slit
Thermal
Cut-Out
(Cavity)
Thermal
Cut-Out
Tab
Stator
Gap
Bracket
Rotor
Rear View
Shaft
Axis
Stator
Rotor
Side View
INSTALLATION
1. Install the fan blade to the fan motor shaft according to the
following procedure.
35
PLMV169DCC
Table
Center of
bracket
1. Put the stirrer fan on the stirrer cover to match the stirrer
fan shaft to the center of the stirrer support.
2. Insert the shaft of stirrer fan to the shaft of stirrer motor.
3. Insert the cutout of stirrer cover to the tabs on the ceiling.
4. Install the stirrer cover to the oven cavity, and secure it by
one canoe clip.
Stirrer Fan
Stirrer Cover
Canoe Clip
4.
5.
6.
7.
36
REMOVAL")
Lift the oven lamp cover up.
Now, the oven lamp and the socket are found.
Screw the oven lamp off from the lamp socket.
Now, the oven lamp is free.
PLMV169DCC
Positive lock
connector
4
Push
Lever
5
Pull down
DOOR SENSING SWITCH, SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVAL
9. Now, each switch is free.
Re-install
1. Re-install each switch in its place. The secondary
interlock switch is in the lower position, door sensing
switch is in the upper position, is in the upper vertical
position and the monitor switch is in the middle position.
2. Re-connect wire leads to each switch. Refer to pictorial
diagram.
3. Secure the latch hook (with two (2) mounting screws) to
oven cavity front flange.
4. Make sure that the monitor switch is operating properly
and check continuity of the monitor circuit. Refer to
chapter "Test Procedure" and "Adjustment procedure".
PLMV169DCC
DOOR SENSING SWITCH, PRIMARY INTERLOCK SWITCH, AND MONITOR SWITCH ADJUSTMENT
the latched position. First check upper position of latch
hook, pushing and pulling upper portion of door toward
the oven face. Then check lower portion of the latch
hook, pushing and pulling lower portion of the door
toward the oven face. Both results (play in the door)
should be less than 0.5mm.
2. The door sensing switch, and primary interlock switch
interrupt the circuit before the door can be opened.
3. Monitor switch contacts close when door is opened.
4. The contact of door sensing switch and primary interlock
switch open within 1.2mm gap between right side of cavity
face plate and door when door is open.
5. Re-install outer case and check for microwave leakage
around door with an approved microwave survey meter.
(Refer to Microwave Measurement Procedure.)
Latch
Hook
Latch
Heads
Door
Sensing
Switch
Door
Monitor
Switch
Primary
Interlock
Switch
DOOR REPLACEMENT
DOOR ASSEMBLY REMOVAL
1. Disconnect the power supply cord and remove the oven
from wall and remove outer case. (Refer to procedure of
"Removal of Oven from Wall" and "Outer case Removal")
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Remove the hood exhaust louver from the oven cavity
by pushing the right and left tabs of the hood exhaust
louver. (Refer to the procedure of "HOOD EXHAUST
LOUVER REMOVAL".)
5. Insert a putty knife (thickness of about 0.5mm) into the
gap A between the door stopper and the choke cover
as shown in Figure C-3 to free engaging parts.
6. Lift up the door stopper.
7. Now, the door stopper is free from the door assembly.
8. Lift up the door assembly to release the upper and lower
door hinge pins from the upper and lower oven hinges.
9. Now, the door assembly is free.
4. Make sure upper and lower oven hinges are inserted into
the upper an lower door hinge pins.
5. Make sure the door is parallel with oven face lines (left
and upper side lines) and door latch heads pass through
latch holes correctly.
6. Re-install the door stopper to the door assembly.
7. Re-install the hood exhaust louver to the oven cavity
front face plate.
Note: After any service to the door;
(A) Make sure that door sensing switch and secondary
interlock switch are operating properly. (Refer to
chapter "Test Procedures".)
(B) An approved microwave survey meter should be
used to assure compliance with proper microwave
radiation emission limitation standards.
After any servicing, make sure of the following :
1. Door latch heads smoothly catch latch hook through
latch holes and that latch head goes through center of
latch hole.
2. Deviation of door alignment from horizontal line of cavity
face plate is to be less than 1.0mm.
3. Door is positioned with its face pressed toward cavity
face plate.
4. Re-install outer case and check for microwave leakage
around door with an approved microwave survey meter.
(Refer to Microwave Measurement Procedure.)
38
PLMV169DCC
Tab
Upper Door
Hige Pin
RE-INSTALL
Tab
Upper
Oven
Hige
Door assembly
Lower
Oven Hige
Latch
Heads
Lower Door
Hige Pin
Door Stopper
RE-INSTALL
DOOR DISASSEMBLY
LATCH SPRING, LATCH HEAD AND DOOR PANEL
13.Release the latch spring from the tab of the latch head
and tab of the door frame.
14.Release the latch head from the door frame.
15.Now, the latch spring, latch head and door frame are free.
Door Stopper
Choke Cover
Putty Knife
Door Frame
CHOKE COVER
7. Insert a putty knife (thickness of about 0.5mm) into the
gap A between the choke cover and door stopper and
between the choke cover and the door frame as shown
Figure C-3 to free engaging parts.
8. Pry the choke cover by inserting a putty knife in order
shown in Figure C-3.
9. Now choke cover is free from door panel and door frame.
DOOR FRAME
10.Remove six (6) screws holding the door panel and the
door handle to the door frame assembly.
11.Release the door frame assembly from the door panel.
NOTE: It is easier to release the engaging parts of the upper
or lower door hinge pin side at first.
12.Now, door frame assembly is free.
39
COM.
N.O.
40
RY1
CN-B
CN-C
CN-A
T1
YLW
BLK
ORG
RED
N.C.
5
PRIMARY
INTERLOCK
SWITCH
COM.
MONITOR
SWITCH
ORG
WHT
GRY
WHT
TURNTABLE
MOTOR
WHT
RED
BLK
WHT
WHT
BLK
RED
CAVITY
THERMAL
CUT-OUT
PPL
WHT
FAN
MOTOR
RED
BLU
2 BLU
WHT
RED
BLK
Power Supply
cord 120V 60Hz
Blue Marking
HOOD LAMPS
& SOCKETS
ORG
BLU
WHT
W W
H H
T T
MAGNETRON
R
E
D
YLW
BLK
RED
HIGH
VOLTAGE
RECTIFIER
HOOD FAN
THERMAL
CUT-OUT
POWER
TRANSFORMER
HIGH VOLTAGE
WIRE A
HIGH VOLTAGE
CAPACITOR
WHT
RED
STIRRER MOTOR
Blue
Marking
GRN 1 GRN
N.O.
COM.
WHT
WHT
RED
BLK
CT FUSE
BLK
ORG
BLK
1 BLU
3 BLK
RY2
COM.
BLK
ORG
GRY
RY1
COM.
RY2
N.O.
WHT
1 RED
5
4
3
ORG
PPL
RY1
N.O.
CN-A
1 WHT
3 YLW
2
1 WHT
BLU
BLK
WHT 2 WHT
N.O.
COM.
RY2
(POWER UNIT)
CN-B
CN-C
GRN
RED
RED 5 RED
YLW 4 YLW
WHT 3 WHT
BLK 2 BLK
CN-E
CONTROL UNIT
G
4
3 RED
2
BLK
COM.
E
N.O.
GRN
GRN
2 GRN
1 RED
CN-E
to Chassis Support
PLMV169DCC
A
A
6
D
PLMV169DCC
41
PLMV169DCC
42
PLMV169DCC
43
PARTS LIST
PLMV169DCC
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
FH-DZB015MRY0
RC-QZA234WRE0
RMOTDA264WRZZ
RMOTDA270WRZZ
RTHM-A136WRZZ
RTRN-B081MRE0
RV-MZA324WRZZ
QSW-MA085WRE0
FFS-BA019/KIT
FACCDB011MRE0
QSOCLB006MRE0
FMOTEA402WRK0
RMOTEA433WRZZ
RLMPTA086WRZZ
RTHM-A135WRZZ
FDTCTA201WRK0
17
18
19
20
21
22
23
24
25
26
27
28
29
LSTY-B021MRP0
Rear stay
FDIF-B016MRK0 Hood exhaust louver
GDAI-B064MRP0A Right base plate
PCUSUB045MRP0
Cabinet cushion
GCABUB142MRP0
Outer case cabinet
TMAPCB081MRR0
Schematic diagram
FANGKB010MRY0
Hood lamp glass assembly
LANGQB020MRP0
Hood lamp glass angle
PGLSPB004MRE0
Hood lamp glass
PCOVPB115MRT0
Base cover
PCUSUB045MRP0
Base cover cushion
PCUSGB028MRP0
Cushion
PCUSUB047MRP0
Mag cushion
30
31
32
33
34
35
CPWBFB099MRU0
FPNLCB499MRK0
FUNTKB415/KIT
LANGQB061MRP0
XEPSD30P10XS0
XEPSD30P08XS0
Control unit
Control panel sub. assembly
Key unit
Key fixing plate
Screw; 3mm x 10mm
Screw; 3mm x 10mm
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
FFTA-B005MRK0
FROLPB025MRK0
NTNT-A090WRE0
LANGKB010MRP0
FCOVPB016MRK0
FFAN-B010MRK0
*************
PPACGB014MRF0
PHOK-B024MRF0
LANGTB036MRP0
NFANPB001MRE0
LBSHC0037WRE0
PCOVPB065MRP0
PDUC-B095MRP0
PCUSUB039MRP0
PFILWB005MRP0
LANGTB046MRP0
LANGTB040MRP0
PDUC-B094MRF0
LHLD-B012MRF0
LSTPPB031MRF0
PCOVPB076MRF0
PCOVPB077MRF0
PCOVPB078MRF0
PDUC-B098MRP0
LHLD-B016MRF0
LHLD-B017MRF0
Q'TY
ELECTRIC PARTS
*
*
1
1
1
1
1
1
1
2
1
1
3
1
1
3
1
1
AL
AQ
AG
BF
BC
AE
AF
AP
AE
BE
AR
AE
AG
AU
CABINET PARTS
1
1
1
1
1
1
1
1
1
1
1
1
1
AF
AT
AM
AA
BA
AB
AN
AG
AH
AY
AY
AY
1
1
1
1
1
3
BL
AZ
AX
AK
AB
AB
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
AH
AN
AN
BB
AN
AH
-AA
AG
AP
AC
AB
AD
AM
AA
AB
AD
AE
AL
AF
AC
AG
AG
AG
AC
AF
AF
OVEN PARTS
44
PLMV169DCC
REF. NO.
PART NO.
DESCRIPTION
Q'TY
DOOR PARTS
63
64
65
66
67
68
69
70
71
72
73
74
75
CDORFB388MRK0
FDORFB083MRT0
PGLSPB072MRE0
LSTPPB030MRF0
LSTPPB032MRF0
MSPRTA046WRE0
FCOVHB005MRK0
PSHEPB024MRE0
FHNDPB015MRK0
XCPSD40P08000
XCPSD40P10000
Door assembly
Door panel assembly
Door frame assembly (not available in S/S)
Front door glass
Latch head
Glass stopper
Latch spring
Door frame (not available in S/S)
Choke cover assembly
Sealer film
Door handle
Screw : 4mm x 8mm
Screw : 4mm x 12mm
1
1
1
1
1
1
1
1
1
1
1
4
2
AX
AX
BD
AQ
AC
AC
AB
AZ
AH
AF
AL
AA
AA
1
1
4
1
2
1
6
2
1
1
1
1
1
1
1
1
1
2
1
1
1
AM
AC
AC
AB
AC
AA
AA
AA
AB
AD
AC
AB
AD
AU
AA
AA
AH
AF
AA
AR
10
2
4
2
2
6
9
3
2
4
AA
AA
AA
AA
AD
AA
MISCELLANEOUS
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
CFZK-B131MRK0
LBSHC0040MRE0
LX-BZ0195WRE0
LX-MZB001MRE0
XBRSD50P60000
XOTSD40P12000
XTSSD50P35000
XWHSD50-16300
TINSEB385MRR1
TINSEB380MRR0
TINSKB047MRR1
TINSKB048MRR1
QW-QZB023MRE0
FW-VZB234MRE0
TCAUAB048MRR0
TCAUAB050MRR0
PFIL-B011MRE0
PFIL-B002MRE0
PCLICB003MRE0
UAMI-B009MRM0
QW-VZB010MRE0
97
98
99
100
101
102
103
104
105
106
XOTSE40P12000
XBTSD40P08000
LX-CZA038WRE0
LX-CZ0052WRE0
LX-BZB012MRE0
XCBSD30P08000
LX-BZA041WRE0
LX-CZB025MRE0
LANGTB055MRP0
LANGTB100MRP0
45
AA
PLMV169DCC
97
36
96
97
12
48
16
17
99
54
97
45
21
97
47
46
98
20
13
10
99
50
28
103
14
11
97
52
97
90
22
102
15
103
9
105
97
106
101
105
42
106
59
103
55
58
53
60
61
103
92
97
62
57
55
91
100
104
8
7
18
104
41
29
101
49
44
2
8
7-8
51
104
103
43
40
3
93
102
102
38
94
39
50
19
26
97
27
37
97
11
93
25
14
23
97
24
97
1
46
PLMV169DCC
32
33
97
30
35
34
56
DOOR PARTS
72
74
64
63
71
74
68
66
70
D
75
65
E
67
MISCELLANEOUS
69
73
88
89
76
77
80
95
81
78
79
82
83
47
PLMV169DCC
TOP PAD
DOOR PROTECTOR
WRAP COVER
38
TURNTABLE TRAY
DOOR PAD
76
INSTALL MATERIAL ASSEMBLY
85
OPERATION MANUAL
87
WALL TEMPLATE
84
INSTALLATION INSTRUCTION
86
TOP TEMPLATE
93
95
RACK
RACK HOLDER
GREASE FILTER (x 2)
36
DAMPER ASSEMBLY
BOTTOM PAD
ACCESSORY HOLDER
Non-replaceable items
PACKING CASE
48
PLMV169DCC
NOTES
49
PLMV169DCC
ELECTROLUX
COPYRIGHT 2005 BY ELECTROLUX HOME PRODUCTS, INC.
ALL RIGHTS RESERVED.
50