Beruflich Dokumente
Kultur Dokumente
Uninterruptible
Power System
Installation and
Users Guide
86-891000-00
WARNING
High voltages are present inside the EXL 1000 system. Any servicing
requiring removal of the protective covers may be undertaken only by
qualified personnel certified by MGE UPS Systems.
WARNING
OPENING ENCLOSURES EXPOSES HAZARDOUS VOLTAGES.
ALWAYS REFER SERVICE TO QUALIFIED PERSONNEL ONLY.
86-891000-00
NOTE
As standards, specifications and designs are subject to change,
please ask for confirmation of the information given in this publication.
This manual is a controlled document. Pages should not be removed
individually from this binder.
NOTE
This equipment has been tested and found to comply with the limits
for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be required to
correct the interference at his own expense.
86-891000-00
prepared for:
EXL 1000
Uninterruptible Power System
Installation and Users Guide
86-891000-00
EXL 1000
Uninterruptible Power System
Installation and Users Guide
Warranty
The liability of MGE UPS Systems, Inc. hereunder is limited to replacing or repairing at MGE UPS Systems, Inc.s
factory or on the job site at MGE UPS Systems, Inc.s option, any part or parts which are defective, including labor, for a
period of 24 months from the date of purchase. MGE UPS Systems, Inc. shall have the sole right to determine if the parts
are to be repaired at the job site or whether they are to be returned to the factory for repair or replacement. All items
returned to MGE UPS Systems, Inc. for repair or replacement must be sent freight prepaid to its factory. Purchaser must
obtain MGE UPS Systems, Inc.s Return Materials Authorization prior to returning items. The above conditions must be
met if warranty is to be valid. MGE UPS Systems, Inc. will not be liable for any damage done by unauthorized repair work,
unauthorized replacement parts, from any misapplication of the item, or for damage due to accident, abuse, or Act of
God.
In no event shall MGE UPS Systems, Inc. be liable for loss, damage, or expense directly or indirectly arising from the
use of the units, or from any other cause, except as expressly stated in this warranty. MGE UPS Systems, Inc. makes no
warranties, express or implied, including any warranty as to merchantability or fitness for a particular purpose or use.
MGE UPS Systems, Inc. is not liable for and Purchaser waives any right of action it has or may have against MGE UPS
Systems, Inc. for any consequential or special damages arising out of any breach of warranty, and for any damages
Purchaser may claim for damage to any property or injury or death to any person arising out of its purchase of, or the
use, operation or maintenance of the product. MGE UPS Systems, Inc. will not be liable for any labor subcontracted or
performed by Purchaser for preparation of warranted item for return to MGE UPS Systems, Inc.s factory or for
preparation work for field repair or replacement. Invoicing of MGE UPS Systems, Inc. for labor either performed or
subcontracted by Purchaser will not be considered as a liability by MGE UPS Systems, Inc.
This warranty shall be exclusive of any and all other warranties express or implied and may be modified only by a
writing signed by an officer of MGE UPS Systems, Inc. This warranty shall extend to the Purchaser but to no one else.
Accessories supplied by MGE Systems, Inc., but manufactured by others, carry any warranty the manufacturers have
made to MGE UPS Systems, Inc. and which can be passed on to Purchaser.
MGE UPS Systems, Inc. makes no warranty with respect to whether the products sold hereunder infringe any patent,
U.S. or foreign, and Purchaser represents that any specially ordered products do not infringe any patent. Purchaser
agrees to indemnify and hold MGE UPS Systems, Inc. harmless from any liability by virtue of any patent claims where
Purchaser has ordered a product conforming to Purchasers specifications, or conforming to Purchasers specific design.
Purchaser has not relied and shall not rely on any oral representation regarding the Product sold hereunder and any
oral representation shall not bind MGE UPS Systems, Inc. and shall not be part of any warranty.
There are no warranties which extend beyond the description on the face hereof. In no event shall MGE UPS
Systems, Inc. be responsible for consequential damages or for any damages except as expressly stated herein.
Direct questions about the operation, repair, or servicing of this equipment to MGE UPS Systems, Inc. Technical
Support Services. Include the part number and serial number of the unit in any correspondence. Should you require
factory service for your equipment, contact MGE UPS Systems, Inc. Technical Support Services and obtain a Return
Materials Authorization (RMA) prior to shipping your unit. Never ship equipment to MGE UPS Systems, Inc. without first
obtaining an RMA.
Revision History
EXL 1000 Uninteruptible Power System Installation and Users Guide
86-891000-00
Copyright 1997 MGE UPS Systems. All rights reserved. Printed in U.S.A.
Revision:
A00
New Release
01/97
B00
ECN 289-93
10/97
C00
ECN 291-79
2/98
C01
ECN 293-49
06/98
86-891000-00
Contents
Introduction
1.0 . . . . . . . . . . . . . . . Scope
1.1 . . . . . . . . . . . . . . . General Description
1.1.1
Description of UPS Module
1.2 . . . . . . . . . . . . . . . Configuration
1
1
1
1
1
2
2
4
2
2
2
2
2
2
2
1
1
1
4
4
5
5
Installation
2.0
2.1
2.2
2.3
2.4
2.5
2.6
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2.6.1
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Scope
Storage
Unpacking
General
Final positioning
Special Precautions
Connections
Electrical Diagram for
Power Connections
25
Operation
3.1 . . . . . . .
3.1.1
3.1.2
3.2 . . . . . . .
3.3 . . . . . . .
3.4 . . . . . . .
3.5 . . . . . . .
3.6 . . . . . . .
3.7 . . . . . . .
3.8 . . . . . . .
3.9 . . . . . . .
3.10 . . . . . .
3.11 . . . . . .
3.12 . . . . . .
3.13 . . . . . .
3.14 . . . . . .
3.15 . . . . . .
Communications
4.0 . . . . . . . . . . . . . . . Standard Functions
4.1 . . . . . . . . . . . . . . . Options
86-891000-00
41
42
iii
51
51
5
5
5
5
5
5
1
1
2
2
2
2
Options
6.1 . . . . . . . . . . . . . . . Extended battery cabinet
6.2 . . . . . . . . . . . . . . . Connection of an
additional battery cabinet
6.3 . . . . . . . . . . . . . . . Emergency Power Off (EPO)
6.4 . . . . . . . . . . . . . . . Battery circuit breaker
shunt trip connection
6.5 . . . . . . . . . . . . . . . Combined options
61
7.1 . . . . . . . . . . . . . . . Introduction
7.1.1
Storage
7.1.2
Safety Recommendation
7.2 . . . . . . . . . . . . . . . Installation of the U-Talk board
7.2.1
Powering down the
EXL 1000 UPS
7.2.2
Installing the U-Talk
RS232 board
7.2.3
Returning power to the
EXL 1000 UPS
7.3 . . . . . . . . . . . . . . . Description of RS232 board
7.3.1
Function
7.3.2
Configuring the RS232 board
7.4 . . . . . . . . . . . . . . . Configuration for
UPS Manager software
7.5 . . . . . . . . . . . . . . . U-Talk data format
7
7
7
7
62
64
64
65
U-Talk
iv
Contents
1
1
1
2
72
72
7
7
7
7
3
3
3
3
74
75
86-891000-00
Appendices
A.0 . . . . . . . . . . . . . . . General Characteristics
A.1 . . . . . . . . . . . . . . . Range Characteristics
a1
a1
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . g 1
Illustrations
figure
description
page number
1-1 . . . . . . . . . . . . . . . Identification Plate
14
1-2 . . . . . . . . . . . . . . . EXL 1000 5kVA
front and rear view
15
1-3 . . . . . . . . . . . . . . . EXL 1000 7.5 & 10 kVA
front and rear view
15
1-4 . . . . . . . . . . . . . . . Functional diagram
16
2-1 . . . . . . . . . . . . . . . Unpacking the EXL 1000 UPS
22
2-2 . . . . . . . . . . . . . . . Removing stabilizing material
from under EXL 1000 UPS
23
2-3 . . . . . . . . . . . . . . . Using supplied ramp
to bring EXL 1000
off of shipping base
23
2-4 . . . . . . . . . . . . . . . Installation clearanc
es as seen from above
24
2-5 . . . . . . . . . . . . . . . Connection diagram
for a single AC input
25
2-6 . . . . . . . . . . . . . . . Removal of
conduit landing cover panel
(5 kVA)
27
2-7 . . . . . . . . . . . . . . . Cable connections (5 kVA)
27
2-8 . . . . . . . . . . . . . . . Removal of
maintenance bypass switch knob
and conduit landing cover panel
(7.5 & 10 kVA)
28
2-9 . . . . . . . . . . . . . . . Cable Connections
(7.5 & 10 kVA)
28
3-1 . . . . . . . . . . . . . . . Location of Controls and
indicators on cabinet
31
3-2 . . . . . . . . . . . . . . . Close-up of
Controls and indicators
32
3-3 . . . . . . . . . . . . . . . Load protected LED
32
3-4 . . . . . . . . . . . . . . . Battery Status LED
32
3-5 . . . . . . . . . . . . . . . Fault LED
33
3-6 . . . . . . . . . . . . . . . Load Not Protected LED
33
3-7 . . . . . . . . . . . . . . . Audible Alarm
33
3-8 . . . . . . . . . . . . . . . Inverter On button
33
3-9 . . . . . . . . . . . . . . . Inverter Off button
34
3-10 . . . . . . . . . . . . . . Controls and
Diagnostics Display
34
3-11 . . . . . . . . . . . . . . Manual Maintenance Bypass
circuit breaker
35
3-12 . . . . . . . . . . . . . . EXL 1000 power-up
36
86-891000-00
Contents
figure
description
page
3-13 . . . . . . . . . . . . . . Indicators during
normal operation
3-14 . . . . . . . . . . . . . . Diagram of normal operation
on utility power
3-15 . . . . . . . . . . . . . . Indicators when on
battery power
3-16 . . . . . . . . . . . . . . Diagram of operation
on battery power
3-17 . . . . . . . . . . . . . . Inverter overload curve
3-18 . . . . . . . . . . . . . . Static Bypass overload curve
3-19 . . . . . . . . . . . . . . Relationship of fault codes
to EXL 1000 subsystems
3-20 . . . . . . . . . . . . . . Manual Bypass Switch
4-1 . . . . . . . . . . . . . . . Electrical connections of
15 pin D connector
4-2 . . . . . . . . . . . . . . . 15 pin D connector
6-1 . . . . . . . . . . . . . . . Connection of an additional
battery cabinet (5kVA Model)
Covers Removed
6-2 . . . . . . . . . . . . . . . Connection of an
additional battery cabinet
(7.5 & 10 kVA Models)
6-3 . . . . . . . . . . . . . . . Connection diagram for
battery circuit breaker
shunt trip on terminal block XR3
6-4 . . . . . . . . . . . . . . . XR3 terminal block for
EXL 1050, EXL 1075
and EXL 1100
7-1 . . . . . . . . . . . . . . . Inserting the U-Talk board
into the groove
7-2 . . . . . . . . . . . . . . . Overview of RS232 board
7-3 . . . . . . . . . . . . . . . Close-up of
figure 7-2, section A
7-4 . . . . . . . . . . . . . . . Factory settings of
U-Talk board jumpers
7-5 . . . . . . . . . . . . . . . Configuring the
Transmission Speed
7-6 . . . . . . . . . . . . . . . Configuring the
Transmission Format
7-7 . . . . . . . . . . . . . . . Configuring the
Hx and Ix Signals Format
vi
Contents
number
37
37
38
38
3 10
3 10
3 13
3 14
41
41
63
63
65
65
72
73
73
74
74
75
75
86-891000-00
Tables
table
description
page number
1-1 . . . . . . . . . . . . . . . Model and Part numbers
for installation of 5 kVA,
7.5kVA and 10kVA
12
2-1 . . . . . . . . . . . . . . . Battery cabinet for an
overall operating time
of 30 minutes (7.5 & 10 kVA)
or 24 minutes (5 kVA)
at rated output power
with a power factor of 0.6
61
2-2 . . . . . . . . . . . . . . . Battery cabinet for an
overall operating time of
50 minutes (7.5 & 10 kVA)
or 40 minutes (5 kVA)
at rated output power
with a power factor of 0.6
62
3-1 . . . . . . . . . . . . . . . Maximum current ratings
a4
3-2 . . . . . . . . . . . . . . . Minimum cable size
a4
86-891000-00
Contents
vii
This manual has been designed to provide you with all the
information you need to install and use your EXL 1000 UPS
system.
WARNING
CAUTION
A WA R N I N G n o t e b ox
indicates information
p rov i d e d t o p ro t e c t
the user and service
personnel against safety
hazards and/or possible
equipment damage .
A C AU T I O N n o t e b ox
indicates information
provided to protect
the user and ser vice
personnel against
possible equipment
damage .
IMPORTANT
NOTE
An IMPORTANT notebox
indicates information
provided as an operating
instruction or as an
operating tip.
A
N OT E
n o t e b ox
indicates information
provided as an operating
tip or an equipment
feature.
Safety
Recommendations
viii
important
86-891000-00
Introduction
1.0
Scope
86-891000-00
11
1.1
General Description
Table
1-1
1.1.1
M o d e l a n d Pa r t n u m b e rs fo r i n s t a l l a t i o n
o f 5 k VA , 7 . 5 k VA a n d 1 0 k VA
Description
Model Number
Part Number
EXL 1050
891050-84
EXL 1050
891050-44
EXL 1075
891075-84
EXL 1075
891075-44
EXL 1100
891100-84
EXL 1100
891100-44
Description of
UPS Module
1.
2.
4.
12
Introduction
86-891000-00
86-891000-00
5.
Inverter - This power module converts the + and 385Vdc output from the chopper to 208 or 240VAC line
to line which continually outputs and powers the users
load.
6.
7.
Introduction
13
Figure
1-1
Identification Plate
PULSAR EXL 1000
Article - Article - Artikel
NT
6762690
01
PB02
CEAC
Volt :
Ah :
YUA
Model Number
Serial Number
Sales Order No.
AC Input:
891100-84
L1 L2 + GND
Input Voltage:
Input Current:
208V
47
Frequency:
60 Hz
AC Output:
Vrms L L
Arms
L1 L2 + GND
Output Voltage:
Output Current:
208V
46
Frequency:
60 Hz
Vrms L L
Arms
LISTED
55K6
E87247
1.2
14
Configuration
Introduction
86-891000-00
Figure
1-2
E X L 1 0 0 0 5 k VA f ro n t a n d r e a r v i ew
Location of optional
communications ports
Diagnostics and
configuration connector
(reserved for after-sales support)
Standard communication port
fault
Figure
1-3
E X L 1 0 0 0 7 . 5 & 1 0 k VA f ro n t a n d r e a r v i ew
Basic control and
indication panel
Location of optional
communications ports
Battery circuit breaker
fault
Diagnostics and
configuration connector
(reserved for after-sales support)
Standard communication port
Fans
"manual maintenance
bypass" switch
Input circuit breaker
Connection cover panel
86-891000-00
Introduction
15
Figure
1-4
Functional diagram
AC input
load
Inverter module
Battery circuit breaker
Charger module
Battery
16
Introduction
86-891000-00
Installation
2.0
Scope
2.1
Storage
IMPORTANT
The battery is of the sealed type. Battery storage or prolonged
shutdown of EXL 1000 should never exceed 6 months at 68F (20C)
without recharging, for a battery initially at 100% charge. Battery
recharge requires system start-up. The battery warranty is void if the 6
month recharge interval is not respected.
2.2
Unpacking
NOTE
After unpacking, check the overturn indicator at the back of the device.
If it is red (or otherwise indicates that the unit has been tipped over
during shipping), contact the after-sales department.
86-891000-00
21
Figure
2-1
U n p a ck i n g t h e E X L 1 0 0 0 U P S
remove
ramp
remove
packing
corners
remove box
unbolt
from
base
22
Installation
86-891000-00
Figure
2-2
R e m ov e s t a b i l i z i n g m a t e r i a l f ro m u n d e r E X L 1 0 0 0 U P S
Figure
2-3
levelling screws in
the raised position
ramp (7.5/10kVA)
ramp (5kVA)
86-891000-00
Installation
23
2.3
General
2.4
Final positioning
Figure
2-4
I n s t a l l a t i o n cl e a r a n c e s a s s e e n f ro m a b ov e
4 inches minimum
(for ventilation)
12 in. min.
15.75 inches
service clearance
10.5
inches
15.75 inches
4 in.
ventilation
clearance
4 in.
air exhaust
ventilation clearance
EXL1000
transformer/
distribution
cabinet
extended battery
option
other option
22 in. min.
service clearance
24
Installation
86-891000-00
2.5
Special Precautions
2.6
Connections
2.6.1
Power Connections
Figure
2-5
C o n n e c t i o n d i a g r a m fo r a s i n g l e AC i n p u t
EXL1000
AC input
XR1
XR2
load
XR3
XR3
extended battery
cabinets (optional)
86-891000-00
Installation
25
Connection sequence:
NOTE
There are two phases and one ground. There is no neutral connection.
Connect the various options as indicated in the corresponding sections of this manual.
NOTE
5 kVA UPS conduit landings are shipped loose. Installation should be
done by authorized personnel only.
26
Installation
86-891000-00
Figure
2-6
R e m ova l o f c o n d u i t l a n d i n g c ov e r p a n e l ( 5 k VA )
Figure
2-7
C a b l e c o n n e c t i o n s ( 5 k VA )
detail of connection
terminal blocks
L- L+
to load
(two-phase + ground)
L2
L1
XR3
battery
XR2
load
L2
L1
XR1
Mains 1
from LV switchboard
(two-phase + ground)
86-891000-00
Installation
27
Figure
2-8
R e m ova l o f m a i n t e n a n c e by p a s s sw i t c h k n o b a n d
c o n d u i t l a n d i n g c ov e r p a n e l ( 7 . 5 & 1 0 k VA )
maintenance bypass
switch knob
conduit landing
cover panel
Figure
2-9
C a b l e C o n n e c t i o n s ( 7 . 5 & 1 0 k VA )
L L+ 1 2 3 4
L1 L2
XR1
Mains 1
XR3
battery
EPO
connector
(optional)
from LV switchboard
(two-phase + ground)
28
L1 L2
Installation
XR2
load
to load
(two-phase + ground)
86-891000-00
Operation
3.1
Controls and
indicators
Figure
3-1
L o c a t i o n o f C o n t ro l s a n d i n d i c a t o rs o n c a b i n e t
basic controls
and indicators
panel
!
!
fault
fault
special
command and
diagnostic
display
3.1.1
Basic controls
and indicators
86-891000-00
31
Figure
3-2
C l o s e - u p o f C o n t ro l s a n d i n d i c a t o rs
audible alarm
"load not protected" light
"fault" light
"battery status or
operation on battery power"
light
"load protected" light
"inverter on" button
"inverter off" button
Figure
3-3
L o a d p ro t e c t e d L E D
!
Figure
3-4
32
Operation
86-891000-00
Figure
3-5
Fa u l t L E D
!
Fault LED
Figure
3-6
L o a d N o t P ro t e c t e d L E D
!
Figure
3-7
Au d i b l e A l a r m
beep...beep...
Figure
3-8
I nv e r t e r O n bu t t o n
!
Inverter on button
86-891000-00
Operation
33
Figure
3-9
I nv e r t e r O f f bu t t o n
!
3.1.2
Controls and
Diagnostic Display
Figure
3-10
C o n t ro l s a n d D i a g n o s t i c s D i s p l ay
fault
diagnostics display
fault reset
security button
audible alarm reset
The audible alarm reset button enables the user to quiet the
audible alarm. Detection of a new alarm will set the audible
alarm off again.
The fault reset button clears the faults stored in memory.
Clearing of alarms in memory is accepted only if the alarm
conditions themselves have been cleared.
The security button authorizes forced operation or shutdown
of the inverter. There are three tasks that can be done using
the security button.
Forced shutdown
Forced operation
Battery manual test
34
Operation
86-891000-00
IMPORTANT
The batery manual test function causes the battery to discharge completely in order to update the battery monitoring parameters. Do not
enable test during normal work hours because battery back-up will be
lessened or unavailable during this test. In the event of a network
power cut, the uninterrupted battery power supply returns to normal
operation. The self-operating time is thus reduced.
3.2
Start-up
M a n u a l M a i n t e n a n c e B y p a s s c i rc u i t b r e a k e r
BY-PASS
TEST 1
NORMAL
Figure
3-11
Checks before
TEST 2
86-891000-00
Operation
35
3.3
Powering up the
EXL 1000
First put the input circuit breaker in the on position, then put
the battery circuit breaker in the "on" position. The audible
alarm will sound and the green load protected LED will light.
The rectifier and the battery charger will start up. If the
transfer conditions (AC input power within tolerances) are
correct, the inverter comes on line and supplies the load
unless the system is in "manual start-up" mode (optional,
section 3.4).
The green "load protected" LED will now be on.
Figure
3-12
E X L 1 0 0 0 p ow e r- u p
beep...beep
3.4
Manual Inverter
Start-up
3.5
Shutting down
the inverter
Press and hold the "inverter off" button for three seconds.
The green "load protected" LED will go off and the red "load
not protected" LED will light. The audible alarm will sound. If
the transfer conditions are correct, the inverter will stop and
the load will be supplied directly by AC input power via the
"static bypass."
In the event of fault, see the Alarms section (section 3.13).
36
Operation
86-891000-00
3.6
Powering down
the inverter
WARNING
The load is still supplied by AC input power via the "static bypass".
3.7
Normal Operation
Figure
3-13
I n d i c a t o rs d u r i n g n o r m a l o p e r a t i o n
!
Figure
3-14
AC input
load
inverter
rectifier
charger
86-891000-00
battery
Operation
37
3.8
Operation on
battery power
Figure
3-15
I n d i c a t o rs w h e n o n b a t t e r y p ow e r
beep...beep...
audible alarm
"battery status" LED
"load protected" LED
Figure
3-16
D i a g r a m o f o p e r a t i o n o n b a t t e r y p ow e r
static bypass
AC input
load
rectifier
inverter
charger
3.9
Battery duration
battery
38
Operation
86-891000-00
3.10
Return of
AC input power
If the end of battery backup power was not reached when the
AC input power failure ends or power returns to within
tolerances; EXL 1000 returns to normal operating status
where the inverter will receive power from the rectifier and
not the battery.
If the end of battery backup power was reached, the rectifier,
the battery charger and the inverter automatically start up
(the inverter must be manually started if the system is in
manual start mode).
3.11
Battery Monitoring
Tests
3.12
Overload
86-891000-00
Operation
39
Figure
3-17
I nv e r t e r ov e r l o a d c u r v e
time
10 min
1 min
10 sec
1 sec
rated load
current In
0.15 sec
1.05 1.1
Figure
3-18
1.3
1.5
1.7
1.9
S t a t i c B y p a s s ov e r l o a d c u r v e
time
10 mn
1 mn
10 sec
1 sec
rated load
current In
0.15 sec
1.05 1.1
3.13
Alarms
1.3
1.5
1.7
1.9
3 10
Operation
86-891000-00
3.14
Diagnostics display
messages
86-891000-00
11
12
check battery
indicates that the battery should be checked (see Battery
maintenance section 5.2.1).
13
14
15
battery fault
indicates a problem with the battery (see "battery
maintenance" in the "maintenance and servicing" section.
16
17
18
21
inverter fault
indicates a fault in the inverter module; contact the aftersales support department.
Operation
3 11
3 12
22
inverter overtemperature
indicates overheating inside the UPS; check that the EXL
1000 ventilation system is working and that the ambient
temperature is within tolerances (see "appendices").
25
inverter overload
indicates an overload when the load is being supplied via the
inverter. Reduce the load.
31
32
34
35
37
39
installation fault
indicates an incorrect connection at the frequency converter
input; check the connection of the Mains 1 input source to
terminal block XR1.
41
51
Operation
86-891000-00
Figure
3-19
62
chopper overtemperature
see fault "22".
63
65
chopper overload
indicates that the active power consumed is too high. Reduce
the load
71
72
73
31
33
34
41
39
61
16
37
63
Ambient
Temp.
51
12
86-891000-00
61
62
65
32
21
22
25
71
72
73
11
13
14
15
17
18
Operation
3 13
3.15
Manual Bypass
TEST 1
NORMAL
Figure
3-20
TEST 2
IMPORTANT
The TEST 1 and TEST 2 positions are reserved for the after-sales support personnel. Leave the switch set to the "BYPASS" position until the
arrival of the after-sales support personnel.
Use of the switch other than as indicated above may damage EXL 1000
and void the warranty.
3 14
Operation
86-891000-00
Communication
4.0
Standard Functions
Figure
4-1
5
operation on inverter
NO
NC
NO
contact
switching
capacities:
P = 2.5VA
V = 30V max.
I = 0.1A max.
NC
operation on
"static bypass"
10
NO
NC
operation on battery
connector
SUB-D
15-pin
11
13
NO
NC
12
14
4
Figure
4-2
UPS remote
shutdown
(signal between
3 and 15V DC)
15 pin D connector
8
15 14 13 12 11 10
86-891000-00
low battery
shutdown warning
41
NOTE
The remote UPS shutdown command is valid when the inverter is supplied by the AC input source or the battery. The inverter shuts down
after a two minute delay.
4.1
Options
Monitor Plus
Monitor Plus is a mini terminal for control and display of AC
input power and system parameters. The Monitor Plus can
be installed locally or remotely. This option, the U-Talk option
and the JBUS option can be used with the battery monitoring
function to provide information on available battery power
during normal operation and remaining battery power during
operation on battery power.
Contact 5
This option offers communication of five different signals via
dry relay contacts:
operation on battery
general alarm
42
Communication
86-891000-00
U-Talk
This option manages an RS232 serial interface using an
ASCII protocol. This option is supplied with the "Solution
Pac" CD-ROM which integrates a range of management
software for MGE Uninterruptible Power Supplies under
SNMP. Like the Monitor Plus and JBUS options, this option
can be used with the battery monitoring function to provide
information on available battery power during normal
operation and remaining battery power during operation on
battery power.
More complete information on the U-Talk option can be found
in chapter 6 of this manual.
86-891000-00
Communication
43
44
Communication
86-891000-00
Scope
WARNING
High voltages are present inside the EXL 1000 system. Any servicing
requiring removal of the protective covers may be undertaken only by
qualified personnel certified by MGE UPS Systems.
5.1
User Preventive
Maintenance
Check the installation and operating conditions:
5.2
Maintenance by
Certified MGE
Representatives
5.2.1
Battery
Maintenance
86-891000-00
51
CAUTION
Clearing the alarms by pressing "security" and "fault reset" disables
the battery monitoring and backup time calculation functions (Monitor
Plus option); contact the after-sales support department to check the
condition of the battery and replace it if necessary. The after-sales
support technician will reactivate the battery monitoring and backup
time calculation functions.
5.2.2
Environmental
Protection
5.2.3
Annual Check
5.2.4
Customer Training
5.2.5
Maintenance
Your MGE UPS Systems contact can supply you with the
catalogue of maintenance contracts that indicate how you
can transfer responsibility for maintenance to qualified
technicians always on call.
Contracts
52
86-891000-00
Options
6.1
Extended battery
cabinet
Table
2-1
B a t t e r y c a b i n e t fo r a n ov e r a l l o p e r a t i n g t i m e o f
3 0 m i n u t e s ( 7 . 5 & 1 0 k VA ) o r 2 4 m i n u t e s ( 5 k VA )
a t r a t e d o u t p u t p ow e r w i t h a p ow e r f a c t o r o f 0 . 6
model number of UPS
EXL1050
EXL1075
EXL1100
model number
EXL 5-24
EXL 7.5-30
EXL10-30
891056
891076
891101
height (in/mm)
28.7/730
35.8/910
35.8/910
width (in/mm)
14.17/360
15.75/400
15.75/400
depth (in/mm)
16.5/420
21.65/550
21.65/550
weight (lb/kg)
147/66
262/118
331/149
part number
Battery
cabinet
dimensions
86-891000-00
61
Table
2-2
B a t t e r y c a b i n e t fo r a n ov e r a l l o p e r a t i n g t i m e o f
5 0 m i n u t e s ( 7 . 5 & 1 0 k VA ) o r 4 0 m i n u t e s ( 5 k VA )
a t r a t e d o u t p u t p ow e r w i t h a p ow e r f a c t o r o f 0 . 6
model number of UPS
EXL1050
EXL1075
EXL1100
model number
EXL 5-40
EXL 7.5-50
EXL10-50
891057
891077
891102
height (in/mm)
28.7/730
35.8/910
35.8/910
width (in/mm)
14.17/360
15.75/400
15.75/400
depth (in/mm)
16.5/420
21.65/550
21.65/550
weight (lb/kg)
242/109
477/215
613/276
part number
Battery
cabinet
dimensions
6.2
Connection of
an additional
battery cabinet
62
Options
86-891000-00
Figure
6-1
L L+
L L+
Figure
6-2
to a secondary
battery cabinet
(if available)
XR3
battery
XR2
load
XR3
battery
L L+
L L+
86-891000-00
Options
to a second
battery cabinet
(if applicable)
63
6.3
Emergency Power
Off (EPO)
CAUTION
After the EPO function is activated, the UPS output remains live for
approximately 3 seconds.
6.4
Battery circuit
breaker shunt trip
connection
64
Options
86-891000-00
Figure
6-3
C o n n e c t i o n d i a g r a m fo r b a t t e r y c i rc u i t b r e a k e r
s h u n t t r i p o n t e r m i n a l b l o ck X R 3
EXL 1000
not used
not used
emergency
off button
24 VDC/VAC
Figure
6-4
X R 3 t e r m i n a l b l o ck fo r E X L 1 0 5 0 , E X L 1 0 7 5 a n d E X L 1 1 0 0
battery
L L+
emergency
off
1234
6.5
86-891000-00
Combined options
battery cabinet(s)
Options
65
66
Options
86-891000-00
U-Talk
7.1
Introduction
7.1.1
Storage
7.1.2
Safety
Recommendation
IMPORTANT
Instructions in this chapter must be followed strictly. Not adhering to
these instructions may endanger personnel, result in damage to the
EXL 1000 and render the manufacturer's warranty void.
NOTE
All repair or maintenance operations must be carried out by MGE aftersales support personnel.
86-891000-00
71
7.2
Installation of the
U-Talk board
7.2.1
7.2.2
Figure
7-1
72
U-Talk
86-891000-00
7.2.3
Returning power to
7.3
Description of
RS232 board
O v e r v i ew o f R S 2 3 2 b o a rd
XM2
RS
232C
XM1
Figure
7-2
XM5
XM3
ON
XM4
D2
D3
Figure
7-3
7.3.1
Function
7.3.2
Configuring the
RS232 board
86-891000-00
U-Talk
73
7.4
Configuration for
UPS Manager
software
Figure
7-4
Fa c t o r y s e t t i n g s o f U - Ta l k b o a rd j u m p e rs
OFF
XM5
XM3
ON
XM4
D2 D3 D4 D5 D6 D7
Figure
7-5
C o n f i g u r i n g t h e Tr a n s m i s s i o n S p e e d ( fa c t o r y s e t t i n g s s h a d e d )
OFF
XM5
OFF
XM5
XM3
XM4
ON
XM4
D4
D5
D4
D5
ON
XM3
1200 bps
2400 bps
OFF
XM5
OFF
XM5
XM3
XM4
ON
4800 bps
74
XM4
D4
D5
D4
D5
ON
XM3
9600 bps
U-Talk
86-891000-00
Figure
7-6
C o n f i g u r i n g t h e Tr a n s m i s s i o n F o r m a t ( fa c t o r y s e t t i n g s s h a d e d )
OFF
XM5
OFF
XM5
XM3
ON
OFF
XM4
D6
D7
D7
XM4
D6
ON
XM3
XM5
OFF
XM5
XM3
XM4
ON
7.5
86-891000-00
XM6
XM7
XM6
C o n f i g u r i n g t h e H x a n d I x S i g n a l s F o r m a t ( fa c t o r y s e t t i n g s s h a d e d )
XM7
Figure
7-7
XM4
D6
D7
D6
D7
ON
XM3
D8
D1
D8
D1
U-Talk
75
76
U-Talk
86-891000-00
Appendices
A.0
General
Characteristics
A.1
Range
Characteristics
agency standards
design:
IEC 146
safety:
protection:
electromagnetic compliance:
IEC 801
EN 55011
EN 55022
EN 50091-2
FCC
VCCI
environment conditions
86-891000-00
relative humidity:
5% to 95%
maximum altitude
without derating:
a1
configuration
low battery shutdown
warning (minutes):
1, 2, 3, 4, 5, ...20
inverter start-up
automatic or manual
battery charger:
internal or external
transfer to bypass
outside tolerances:
yes / no
standard color:
RAL 9002
EXL 1050
EXL 1075
EXL 1100
7.5
10
208V output:
4.7
7.1
9.5
200V output:
4.5
6.82
9.1
208V output:
3.8
5.67
7.56
200V output:
3.6
5.46
7.27
efficiency (%):
91
91
91
445
668
890
on RL load:
45
46
46
on RCD load:
50
53
53
10
10
10
23
23
a2
Appendeces
86-891000-00
EXL 1050
EXL 1075
EXL 1100
height:
28.7 in/730 mm
35.8 in/910 mm
35.8 in/910 mm
width:
14.17 in/360 mm
15.75 in/400 mm
15.75 in/400 mm
depth:
16.53 in/420 mm
21.65 in/550 mm
21.65 in/550 mm
weight:
200 lbs/90 kg
422 lbs/190 kg
466 lbs/210 kg
EXL 1050
EXL 1075
EXL 1100
<6
< 3.5
< 3.5
inrush current:
<23 A
< 36 A
<46 A
EXL 1050
EXL 1075
EXL 1100
1.5
frequency (Hz):
50 / 60
0.1
1 / 1.5 / 2 / 3 / 4
1/2
AC input
number of phases:
2 + ground
170 to 257
frequency (Hz):
47 to 63
power factor:
> 0.99
AC output
86-891000-00
number of phases:
2 + ground
208 / 240
Appendeces
a3
Table
3-1
M a x i mu m c u r r e n t r a t i n g s
absorbed line currents (A)
Table
3-2
a4
Model
Number
rated output
(kVA)
AC input current
nominal (XR1)
AC output current
(XR2)
battery option
(XR3)
EXL 1050
26
23
30
EXL 1075
7.5
40
35
48
EXL 1100
10
52
46
46
M i n i mu m c a b l e s i z e
Model
Number
rated output
(kVA)
minimum stranded
wire size (75C)
minimum solid
wire size (75C)
EXL 1050
AWG 10 ( 6 mm2)
AWG 10 ( 6 mm2)
EXL 1075
7.5
AWG 8 ( 12 mm2)
AWG 8 ( 12 mm2)
EXL 1100
10
AWG 6 ( 16 mm2)
AWG 6 ( 16 mm2)
Appendeces
86-891000-00
Glossary
backup time
battery circuit
breaker
forced
operation
forced
shutdown
the period of time that the EXL 1000 can supply full rated load while
running on battery without AC input power. This time will increase with
installation of an auxilliary battery cabinet.
input circuit
breaker
inverter
low battery
shutdown
warning
signal indicating the upcoming end of battery power and the resulting
inverter shutdown and interruption in the supply of power to the load.
load
LV switchboard
manual bypass
Mains 1
(AC input power) primary source of power for the rectifier and the inverter.
86-891000-00
output apparent
power
output
power
overload
power drawn by the load in excess of the EXL 1000 rated output.
g1
powered down
rated
current
g2
rectifier
"static bypass"
transfer to
bypass
load switching from the inverter to the static or manual bypass mechanism.
transfer to
inverter
load switching from the static or manual bypass mechanism to the inverter.
Glossary
86-891000-00
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