Lesson p

Academic Year
2013

Course Name
B.E

Branch Name
Mechanical Engineering

S.No
1

Unit

Topic Title

LOCATING AND CLAMPING PRINCIPLES

JIGS AND FIXTURES

PRESS WORKING TERMINOLOGIES &

ELEMENTS OF CUTTING DIES

BENDING FORMING AND DRAWING DIES

DESIGN OF MOULDS

Lesson plan details

Subject
Semester
Design of Jigs, Fixtures, Press Tools and Moulds
7
No of Periods
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Topic Desc
Introduction and objectives of tool design
Function and advantages of Jigs and fixtures
Basic elements and principles of location
Locating methods and devices and Redundant Location
Principles of clamping
Mechanical actuation, pneumatic and hydraulic actuation Standard
parts
Drill bushes and Jig buttons
Tolerances and materials used.
Review of Unit 1
Design and development of jigs and fixtures for given component
Types of Jigs
Post, Turnover, Channel
Latch, box, pot, angular post jigs
Indexing jigs
General principles of milling, Lathe, boring fixtures
General principles of broaching and grinding fixtures
Assembly, Inspection and Welding fixtures
Modular fixturing systems
Quick change fixtures
Review of Unit 2
Press Working Terminologies, Operations and Types of presses
Press accessories and Computation of press capacity
Strip layout, Material Utilization, Shearing action, Clearances.
Press Work Materials and Center of pressure
Design of various elements of dies and Die Block
Punch holder, Die set, guide plates and Stops and Strippers and
Pilots
Selection of Standard parts
Design and preparation of four standard views of simple blanking,
piercing
dies.
Design and
preparation of four standard views of compound and
progressive
dies.
Review of Unit
3
Difference between bending, forming and drawing
Blank development for above operations

Types of Bending dies - Press capacity - Spring back - knockouts direct and indirect - pressure pads and Ejectors

Variables affecting Metal flow in drawing operations - draw die

inserts - draw beads - ironing

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Design and development of bending, forming, drawing reverse dies

Design and development of re-drawing and combination dies
Blank development for axi- symmetric parts
Blank development for rectangular and elliptic parts
Single and double action dies
Review of Unit 4
Types of moulds and dies for various processing methods
Mould and Die Design Concept and Materials
Injection Mould Design
Basics of mould construction
Methodical Mould Design
Design of Feed System, Ejection System and Venting
Design of Cooling system
Mould alignment concepts and De - moulding Techniques
Moulds with a slide core and Split cavity moulds.
Review of Unit 5

Book Name

Author Name

Design of Jigs and

Fixtures

P.H.Joshi

Lesson plan det

Academic Year
2013

Course Name
B.E

Branch Name
Mechanical Engineering

S.No
2

Unit

Topic Title

FLUID POWER SYSTEMS AND

FUNDAMENTALS

HYDRAULIC SYSTEM & COMPONENTS

DESIGN OF HYDRAULIC CIRCUITS

PNEUMATIC SYSTEMS AND COMPONENTS

DESIGN OF PNEUMATIC CIRCUITS

Lesson plan details

Semester
5
No of Periods
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Subject
Applied Hydraulics and Pneumatics
Topic Desc
Introduction to fluid power, Advantages of fluid
power
Application of fluid power system
Types of fluid power systems
Properties of hydraulic fluids
General types of fluids Fluid power symbols

Book Name

Basics of Hydraulics-Applications of Pascals

Law
Laminar and Turbulent flow
Reynoldss number Darcys equation
Losses in pipe, valves and fittings
Sources of Hydraulic Power: Pumping theory
Pump classification
Gear pump, Vane Pump, piston pump,
construction and working of pumps
pump performance Variable displacement
pumps
Fluid Power Actuators: Linear hydraulic
actuators
hydraulic cylinders Single acting, Double
acting special cylinders like tanden
Types of Rodless, Telescopic
Cushioning mechanism, Construction of double
acting cylinder
Rotary actuators Fluid motors, Gear, Vane and
Piston motors
Construction of Control Components :
Directional control valve
pressure control valve pressure reducing valve
sequence valve, Flow control valve
Fixed and adjustable, electrical control solenoid
valves
Relays, ladder diagram
Accumulators and Intensifiers: Types of
accumulators
Accumulators circuits, sizing of accumulators,
intensifier
Applications of Intensifier Intensifier circuit

Fluid Power with

Applications

1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1

3/2 way valve 4/2 way valve, Shuttle valve

check valve
Pneumatic Components: Properties of air
Compressors Filter, Regulator
Lubricator Unit
Air control valves
Quick exhaust valves
Pneumatic actuators.
Speed control circuits, synchronizing circuit
Penumo hydraulic circuit
Sequential circuit design for simple applications
using cascade method, Fluid Power Circuit
Design.
Servo systems Hydro Mechanical servo
systems
Electro hydraulic servo systems and proportional
valves
Fluidics Introduction to fluidic devices,
simple circuits
Introduction to Electro Hydraulic circuits
Electro Pneumatic logic circuits
ladder diagrams
PLC applications in fluid power control
Fluid power circuits

Author Name

Anthony Esposito

Academic Year
2013

Course Name
B.E

Branch Name
Mechanical Engineering

S.No
3

Unit

Topic Title

STRESS, STRAIN AND DEFORMATION OF

SOLIDS

BEAMS - LOADS AND STRESSES

TORSION AND SPRING

BEAM DEFLECTION

BEAM DEFLECTION

ANALYSIS OF STRESSES IN TWO

DIMENSIONS

Lesson plan details

Semester
4
No of Periods
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Lesson plan details

Subject
Strength of Materials
Topic Desc
Rigid and Deformable bodies - Strength, Stiffness and Stability - Stresses : Tensile, Compressive
and Shear
Deformation of simple bars under axial load
Deformation of compound bars under axial load
TUTORIAL:1
Thermal stresses
Elastic constants
TUTORIAL:2
Strain Energy
Strain Energy and Unit Strain Energy
Strain energy in Uniaxial loads
TUTORIAL:3
Types of beams, Supports and Loads - Shear force and Bending Moment in beams
Shear force and bending moment diagrams for cantilever beams
Shear force and bending moment diagrams for simply supported beams
TUTORIAL:4
Shear force and bending moment diagrams for overhanging beams
Theory of Simple Bending
Stress variation along the length and in the beam section
TUTORIAL:5
Effect of shape of beam section on stress induced
Shear stresses in beams
Shear flow.
TUTORIAL:6
Analysis of torsion of circular bars - Shear Stress Distribution
Bars of Solid and Hollow circular section
Stepped shaft - Twist and torsion stiffness
TUTORIAL:7
Compound shafts - Fixed and simply supported shafts
Application to close coiled helical spring
Maximum shear stress in spring section including Wahl Factor
TUTORIAL:8
Deflection of helical coil springs under axial loads
Design of helical coil springs
Stresses in helical coil springs under torsion loads
TUTORIAL:9
Elastic Curve of Neutral axis of the beam under normal loads
Evaluation of beam deflection and slope : Double integration method
Evaluation of beam deflection and slope : Macaulay Method

TUTORIAL:10
Evaluation of beam deflection and slope : Moment-area Method
Columns - End conditions - Equivalent length of a column
Euler equation
TUTORIAL:11
Euler equation - Slenderness ratio
Rankin formula for columns
TUTORIAL:12
Biaxial State of Stresses - Thin Cylindrical and Spherical Shells
Deformation in thin cylindrical shells
Deformation in thin spherical shells
TUTORIAL:13
Biaxial stresses at a point
Stresses on inclined plane
Principal planes and stresses
TUTORIAL:14
Mohrs circle for biaxial stresses - Maximum shear stress
Strain energy in Bending.
Strain energy in Torsion.
TUTORIAL:15

Book Name

Author Name

Strength of
Materials

R.S.Khurmi