SKID LIFTING LUG CALCULATIONS

Weight of the component to be lifted

Impact factor
Component force acting on the beam, F

1000
2.5
24525

INPUT DETAILS:
Distance from hole to edge opf the beam,k
Lug radius, rL
Lug thickness, tL
Lug base width, wL
Diameter of hole, d
Distance from lug hole to base, hL
Collar plate thickness, tcp
Collar ring diameter, Dcp

76
35
20
100
25
120
0
0

CLEARANCE BETWEEN SHACKLE AND LUG SIZE:

Lug thickness, tL
A

42.9 mm
Lug radius, rL

95.5 mm

Check for Lug hole Diameter, d:

Condition: 1
Pin diameter of the shackle, Dp
Lug hole diameter

28.7 mm
31.7 mm

Condition: 2
Lug hole diameter

34.7 mm

Lug hole diameter shall be between

31.7

33

34.7

No of lug eye
Maximum combined force acting on lug eye, Fc

4
6131.25 N
625 Kg

LIFTING LUG MATERIAL & MECHANICAL PROPERTIES

Material used
Specified yield stress, Sy

SA-36
248.21

Allowable bending stress, fbx.all ( = 0.66Sy ) _In Plane

163.819

Allowable bending stress, fby.all ( = 0.75Sy ) _Out Of Plane

186.158

Allowable tensile stress, St.all ( = 0.6Sy )

148.926

Allowable bearing stress, Sbr.all ( = 0.9Sy )

223.389

Allowable shear stress, Ss.all ( = 0.4Sy )

99.284

SHACKLES:
Shackle rating (SWL)
Type of shackle
Pin size, Dp
Maximum sling tension on pad eye, Ts
Factor of safety

8.5
Bolt type anchor shackle
28.7
3065.63
2.5

DESIGN LOAD:
SLING TENSION P = FOS * Ts
LIFTING ANGLE a
ACTUAL OUT OF PLANE ANGLE b
VERTICAL FORCE ON PADEYE Fz = P * sin a
OUT OF PLANE FORCE Fyl = P * sin b
HORIZONTAL FORCE ON PADEYE Fx = P * cos a
Horizontal dist.PIN CL to N.A. exl

7664.06
90
30
7664.06
3831.6
1.50466
0

STRESS CHECK AT BASE

a) Moment calculation at distance H
In plane moment, My = (Fx * H)-(Fz * exl)
Out of plane moment, Mx = (Fyl * hL)

50.5
75.9854
459792

b)Tensile Stress
Maximum tensile force, ft = Fz / [tL * wL]

3.83203

Check ft <= St

SATISFACTORY

C) Bending stress in plane

Maximum bending stress , fbx = ( 6*Mx ) / ( wL * [(tL+tcp)^2] )
Check fbx <= fbxall

68.9687
SATISFACTORY

D) Bending stress out of plane

Maximum Bending stress, fby = (6 * My) / (tL + (2tcp))*(wl^2)
Check fby < fbyall_Out of plane

0.00228
SATISFACTORY

COMBINED STRESSES CHECK:

U = ft / St.all + fby/ fby.all + fbx / fbx.all
Check U<1

0.44675
SATISFACTORY

E) Shear stress in plane

Maximum shear stress, fsx = Fx / (wL *tL)

Check fsx< Ss.all

0.00075
SATISFACTORY

F) Shear stress out of plane

Maximum shear stress, fsy = Fyl / (wL *tL)
Check fsy< Ss.all

1.9158
SATISFACTORY

CHECKING VON-MISES CRITERIA:

Sum of stresses in X-plane, fx = ft + fby
Sum of stresses in Y-plane, fy = ft + fbx
Therefore average shear stress, fxy = SQRT(fsx2 +fsy2)
Maximum combined stress, Fcomb = sqrt(fx2 + fy2 - (fx + fy + 3fxy2))
Allowable combined stress, Fcomb,all (0.66 Sy)
Check Fcomb < Fcomb,all

3.83431
72.8008
1.9158
72.2981
163.819
SATISFACTORY

Kg
N

mm
mm
mm
mm
mm
mm
mm
mm

Lug thickness, tL

Since A and C are the clearance between the Lug size, The
40 mm

NOT ACCEPTABLE

70 mm

ACCEPTABLE

Lug radius, rL

N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2

tons
olt type anchor shackle
mm
N

N
Deg
Deg
N
N
N
mm

mm
N-mm
N-mm

N/mm2

1.5706 rad
0.52353 rad

SATISFACTORY

N/mm2
SATISFACTORY

N/mm2
SATISFACTORY

SATISFACTORY

SATISFACTORY

SATISFACTORY

SATISFACTORY

etween the Lug size, Therefore the lug is