101. What is defined as a local corrosion damaged characterized by surface cavities?

A. Cracking
B. Pitting
C. Cavitation
D. Erosion
102. What refers to the removal of zinc from brasses?
A. Dezincification
B. Graphitization
C. Stabilization
D. Dealloying
103. What is the scaling off of a surface in flakes or layers as the result of corrosion?
A. Expoliation
B. Corrosion fatigue
C. Scaping
D. Fretting
104. What corrosion occurs under organic coatings on metals as fine, wavy hairlines?
A. Stray current corrosion
B. Microbiological corrosion
C. Filiform corrosion
D. Fretting corrosion
105. What refers to the deterioration of material by oscillatory relative motion of small amplitude (20 to 100 m)
between two solid surfaces in a corrosive environment?
A. Stray current corrosion
B. Microbiological corrosion
C. Filiform corrosion
D. Fretting corrosion
106. Indicate the false statement about corrosion.
A. Plastics and ceramics are immune to many forms of corrosion because they are not good conduction of
electricity.
B. The corroded member in a corrosion cell is the cathode.
C. Passivity is a prerequisite for the corrosion protect on many metals.
D. Corrosion of metals is usually electrochemical in nature.
107. Steel is an alloy of iron and carbon with limits on the amount of carbon to less than ______ percent.
A. 2
B. 3
C. 4
D. 1
108. Indicate false statement about stainless steel?
A. The density of stainless steel is about the same as carbon or low-alloy steels.
B. Stainless steels are poor conductors of heat.
C. Stainless steels are poor conductors of electricity.
D. Stainless steels have tensile moduli greater than those of carbon and alloy steels.
109. What are the four major alloying elements of austenitic stainless steels?
A. Iron, chromium, carbon and nickel
B. Iron, chromium, zinc and nickel
C. Iron, chromium, carbon and zinc
D. Iron, chromium, carbon and copper
110. The electrical resistance of stainless steels can be as much as _____ time that of carbon steel.
A. 5
B. 6
C. 10
D. 15
111. What refers to a shape achieved by allowing a liquid to solidify in a mold?
A. Casting
B. Molding
C. Forming
D. All of the choices
112. Which of the following is NOT a hardware requirement for die casting?

A. Water-cooled metal cavities

B. machined metal holding blocks
C. Ejection mechanism
D. Metal mold (matching halves)
113. What cast iron has modular or spheroidal graphite?
A. Ductile iron
B. Wrought iron
C. Gray iron
D. White iron
114. What is a process for making glass-reinforced shapes that can be generate by polling resin-impregnated glass
stands through a die?
A. Continuous pultrusion
B. Bulk molding
C. Vacuum bag forming
D. Resin transfer moulding
115. What term is used to denote a family of thermosetting polymers that are reaction products of alcohols and
acids?
A. Alkaline
B. Alkydes
C. Alcocids
D. Aldehyde
116. What is the AISI-SAE steel designation for nickel 3.50 alloy?
A. 13XX
B. 23XX
C. 25XX
D. 31XX
117. What is the AISI-SAE designation for resulfurized and rephosphorized carbon steel?
A. 13XX
B. 31XX
C. 23XX
D. 12XX
118. What does AISI stands for?
A. Asian Institute of Steel Industries
B. American Institute of Steel Industries
C. Association of Iron and Steel Industries
D. American Iron and Steel Institute
119. What does SAE stands for?
A. Society of Automotive Engineers
B. Society of American Engineers
C. Society of Architects and Engineers
D. Society of Alloy Engineers
120. What does ASTM stands for?
A. Association of Steel Testing and Materials
B. American Society for Testing and Materials
C. Asian Society for Testing and Materials
D. Allied Society for Testing and Materials
121. What is the approximate chromium range of a ferritic stainless steel?
A. 12 % to 18 %
B. 10 % to 12 %
C. 16 % to 20 %
D. 20 % to 24 %
122. The Group H steels can be used in what temperature range?
A. 600oC to 1100oC
B. 1000oC to 1500oC
C. 1100oC to 2000oC
D. 200oC to 800oC
123. The following are primary alloying ingredients of Group H steel except:

A. Molybdenum
B. Tungsten
C. Cobalt
D. Chromium
124. The chrome-molybdenum steels contain how many percent of molybdenum?
A. 0.10
B. 0.20
C. 0.30
D. 0.40
125. The chrome-vanadium steels contain how many percent of vanadium?
A. 0.15 to 0.30
B. 0.05 to 0.15
C. 0.30 to 0.45
D. 0.45 to 0.60
126. Manganese steel usually contains how many percent of manganese?
A. 1 to 5
B. 5 to 10
C. 11 to 14
D. 14 to 18
127. The wear-resistance of this material is attributed to its ability to _______, that is, the hardness is increased
greatly when the steel is cold worked.
A. cold harden
B. stress harden
C. cool-temperature
D. strain harden
128. The special chrome steels of the stainless variety contain how many percent of chromium?
A. 4 to 8
B. 9 to 10
C. 11 to 17
D. 17 to 21
129. What refers to the application of any process whereby the surface of steel is altered so that it will become
hard?
A. Caburizing
B. Casehardening
C. Annealing
D. Surfacehardening
130. What refers to the ability of steel to be hardened through to its center in large section?
A. Malleability
B. Hardenability
C. Spheroidability
D. Rigidity
131. What is the equilibrium temperature of transformation of austenite to pearlite?
A. 1000o F
B. 1333o F
C. 1666o F
D. 1222o F
132. The alpha iron will become paramagnetic at temperature above ____________.
A. 770o C
B. 550o C
C. 660o C
D. 440o C
133. What structure is formed when transformation occurs at temperatures down to the knee of the curve?
A. Pearlite
B. Bainite
C. Austenite
D. Martensite
134. What allotropic form of iron refers to iron that has a temperature range of room temperature to 1670o F?
A. Beta iron

B. Gamma iron
C. Delta iron
D. Alpha iron
135. What steel surface hardening process requires heating at 1000o F for up to 100 hours in an ammonia
atmosphere, followed by slow cooling?
A. Nitriding
B. Flame hardening
C. Precipitaion hardening
D. Carburizing
136. What is the chief ore of tin?
A. Cassiterite
B. Bauxite
C. Ilmanite
D. Galena
137. What is the chief ore of zinc?
A. Cassiterite
B. Bauxite
C. Sphalerite
D. Ilmanite
138. What is the chief ore of titanium?
A. Sphalerite
B. Ilmanite
C. Bauxite
D. Cassiterite
139. What is the mixture of gibbsite and diaspore, of which aluminum is derived?
A. Bauxite
B. Rutile
C. Galera
D. Sphalerite
140. The term brass is very commonly used to designate any alloy primarily of:
A. copper and zinc
B. aluminum and iron
C. copper and aluminum
D. zinc and nickel
141. The term bronze is used to designate any alloy containing:
A. copper and zinc
B. copper and aluminum
C. copper and nickel
D. copper and tin
142. In a system of designating wrought aluminum alloys, a four digit number is used. What does the first digit
indicates?
A. The purity of aluminum
B. The identity of the alloy
C. The alloy group
D. The strength of the alloy
143. In a system of designating wrought aluminum alloys, what does the second digit represents?
A. The purity of aluminum
B. The identity of the alloy
C. The modifications of the alloy group or impurity limits
D. The alloy group
144. In the system of designating wrought aluminum alloys, the letter F that follows the number indicates what
condition of the alloy?
A. As fabricated
B. Strain hardened
C. Annealed
D. Artificially aged
145. The following alloys are the chief alloys that are die-cast except:
A. Zinc alloys

B. Magnesium alloys
C. Manganese alloys
D. Aluminum alloys
146. What is the minimum tensile strength of Gray Cast Iron class 50?
A. 25000 lbf/in2
B. 35000 lbf/in2
C. 50000 lbf/in2
D. 100000 lbf/in2
147. What is the carbon content of wrought iron?
A. less than 0.1 percent
B. exactly 0.1 percent
C. more than 0.1 percent
D. ranges from 0.1 percent to 0.2 percent
148. Alnico is an alloy containing how many percent nickel?
A. 10 %
B. 14 %
C. 18 %
D. 22 %
149. The most common beta brass with a composition of 60 % copper and 40 % zinc is called ______.
A. yellow brass
B. red brass
C. Muntz metal
D. white brass
150. Red brass contains about how many percent of zinc?
A. 20 %
B. 15 %
C. 20 %
D. 25 %

101. Pitting
102. Dezincification
103. Expoliation
104. Filiform corrosion
105. Fretting corrosion

106. The corroded member in a corrosion cell is the cathode.

107. 2
108. Stainless steels have tensile moduli greater than those of carbon and alloy steels.
109. Iron, chromium, carbon and nickel
110. 6
111. Casting
112. Metal mold (matching halves)
113. Ductile iron
114.Continuous pultrusion
115. Alkydes
116. 23XX
117. 12XX
118. American Iron and Steel Institute
119. Society of Automotive Engineers
120. American Society for Testing and Materials
121. 16 % to 20 %
122. 600oC to 1100oC
123. Cobalt
124. 0.20
125. 0.15 to 0.30
126. 11 to 14
127. strain harden
128. 11 to 17
129. Casehardening
130. Hardenability
131. 1333o F
132. 770o C
133. Pearlite
134. Alpha iron
135. Nitriding
136. Cassiterite
137. Sphalerite
138. Ilmanite
139. Bauxite

140. copper and zinc

141. copper and tin
142. The alloy group
143. The modifications of the alloy group or impurity limits
144. As fabricated
145. Manganese alloys
146. 50000 lbf/in2
147. less than 0.1 percent
148. 14 %
149. Muntz metal
150. 15 %

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