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design standards in the US, does not consider SBRs. Common design standards are
given in the following table.
Table 1 Typical SBR design figures
Parameter
F/M
Treatment cycle
duration (hours)
Low water MLSS
Mg/L
Hydraulic
retention
time
(hours)
F/M (domestic)
MLSS & MLVSS
4000-6000
2000-2500
2000-4000
18-24
Variable
6 14
Variable
Iowa Criteria4
Nitrifying
No Nitrifying
0.05
0.10
0.15-0.4
Calculate at low water and select an appropriate value.
WEF SBR design guidelines2
Cycle time
Design F/M
(hours)
ratio
Flow, gal/d
(m3/d)
Detention
time (hours)
2,000832,000
(7.5- 1352)
Settling time
(hours)
7.6-49
3-24
0.037-0.32
Effluent
BOD5
mg/l
5-11
Effluent
SS
mg/l
6-18
Effluent
NH3
mg/l
1.8-10
0.75-3
SRT
0.028-43 1
Reaction
time
(hours)
0.7-18
If there is any guidance from these examples it appears to be in the fact that there are
extreme ranges of data over which one can design an SBR, and still obtain a
reasonably good effluent. Additional information in the design manual goes on to
provide indication of high treatment efficiency often above 95% and high system
reliability with good effluent quality. Even Metcalf and Eddy1 use a modified MLSS basis
for design of an SBR, and it is designed much in the same manner as an extended
aeration plant is designed.
The range of data are quite extreme, and may be misleading. The actual values are 0.028, 43,
18.8, 0.067, and 15.45 days so that a designer could pick almost any value desired for an SRT.
Process Configuration
Plant with or without balancing tanks
Filling strategy (continuous or
intermittent)
Equipment Capacities
Aeration
Waste activated sludge withdrawal
Decanting
Verification of Performance
Dynamic simulations (if required)
Pilot tests (if required)
Nitrogen balance 5
Figure 2 Typical steps in SBR design
Many of the design methods in common use are based on steady-state assumptions. A
common method is that presented in Randall et al7. Because of the simple design
equations there is no assessment of the sludge settling: will the sludge blanket stay well
below the water level during the decant cycle 2? The suggested approach is to calculate
the fill volume as the daily volume (with a suitable peaking factor) divided by the number
of cycles and SBRs (less one, since one is always outside the fill cycle). The SBR
volume is then calculated as
Total volume =
Fill volume
1 decant safety factor MLSS SVI / 10 6
This equation assumes that the SVI is a good assessment of the volume that the sludge
will occupy at the end of settlement 3. But the SVI test is affected by the settlement depth
being in a 50 cm cylinder, rather than a 3 m or deeper tank. For a deep tank, or a long
settling time, this may require a bigger SBR than is necessary. There are other
equations, to assess if the SBR will meet the required ammonia effluent value the
effluent BOD and suspended solids are assumed, because of the superficial handling of
settlement. The recent IWA monograph9 on SBRs glosses over the design aspects,
possibly because of the problems in developing a simple design method.
The fill volume, in its turn, is calculated as
Fill volume =
The design is driven by the hydraulics, and the treated volume uses a peaking factor:
should this be the ratio of average daily maximum to average flow? Average monthly
maximum? Maximum allowed flow to treatment? The play-off is between risk of
insufficient available volume against purchase cost. Without a design approach that
allows the cycle times to be studied in greater depth, to see what scope there is for
variation in the cycle times, the steady-state design approach exposes an unknown
element of risk.
Another approach, available through a spreadsheet posted on the web, allows the
engineer to become an integral part of an iterative method for designing SBRs: guess
the biomass concentration in the SBR, and the nitrogen mass. Run the spreadsheet. Do
the numbers that you guessed match those calculated in specified spreadsheet cells? If
One assumption for obtaining volume is to calculate the desired end point MLSS and make an
allowance for the volume based upon the assumed or measured growth rate and a 20% factor of
safety for volume of the sludge blanket based upon the average MLSS.
This equation also shows that initially increasing the safety factor will result in requiring a larger
SBR volume. But increasing the safety factor further will produce a negative volume readily
identified when doing manual calculations, but a possible cause of confusion when such
procedures are computerised.
not, update the guessed values and rerun the spreadsheet. If you need to use more
SBRs than the spreadsheet was intend to represent then you have to modify all the
formulae, to allow for the changes introducing a fragility into the design approach that
would be best avoided.
Dynamic models
The use of dynamic models allows inclusion of more realistic conditions. Typically SBR
models, implemented in packages such as STOAT or WEST, include the following:
Solving the reaction equations during the fill, react, settle and decant cycles,
automatically recognising the effects of aerobic and anoxic periods;
Although the SVI is not a good estimate of the sludge volume in a deep tank it
does correlate better against the sludge settling properties. The dynamic models
are thus better set up to estimate the sludge blanket depth.
Typical layouts for a four SBR system are shown below. The first indicates what can be
done in STOAT, and the second in WEST. The differences are superficial although
the two programs may look different the underlying approaches and results are
comparable.
This system was run with the following parameters:
Maximum volume: 1567.5 m3
Minimum volume: 1292.5 m3
Surface area: 275 m2
The operational settings were:
SSVI 100 ml/g
Cycle time 4 h
Aerobic fill 1 h
React time 2 h
Settle time 0. 5 h
Decant time 0.5 h
7
Mean
Minimum
Maximum
Flow, m/h
(MGD)
74.6 (0.48)
29.0 (0.18)
137 (0.88)
SS (mg/l)
BOD (mg/l)
88.4
0.0
121.0
182.3
77.0
253.0
NH3-N
(mg/l)
29.6
18.0
37.0
by the effect of the SBRs receiving different volumes and loads with each cycle during
the seven-day period, as can be seen by in Figure 7 the result is that there is no
equivalent to a traditional plug flow system, which would show a repeating seven-day
cycle in the effluent quality.
The average effluent ammonia is 0.8 mg/l, but the 95-percentile value is 1.4 mg/l. With a
1 mg/l effluent standard this would be an acceptable design in the US, but would fail in
the UK 4. The sampling requirements for SBRs are more difficult than for continuous-flow
systems, because of the intermittent nature of the discharge. This can result in
requirements for flow balancing on the discharge, and also for more frequent,
automated, sampling of the effluent both issues that can reduce some of the claimed
cost-savings attributed to SBR systems.
This example does not compare the ease of meeting effluent standards between the USA and the
UK, but rather brings out the differences in the understanding of the standards on the resulting
design. The regulators would adjust the numerical requirements to ensure comparable
environmental objectives.
10
minutes decant, but in an emergency this can be accelerated to 10 minutes settle. The
decanting period usually cannot be accelerated, as the mechanical movement of a weir
or the diameter of a submerged pipe sets the discharge flowrate.
12
13
14
effluent TSS is affected more by the solids that are left in suspension than by issues of
MLSS or SSVI. The conventional Takacs model normally has the limiting effluent TSS
values set as a constant fraction of the MLSS (typically, around 0.1-0.5% of the MLSS)
which should result in an improved effluent quality as the MLSS drops; but at low
concentrations the solids settling velocity decreases, so that effluent quality
deteriorates.
The most common reason for operating at a high MLSS is to ensure nitrification with a
reasonable aeration tank volume. In the simulations presented here the ammonia is
around 0.2 mg/l at 1,100 mg/l MLSS (Figure 15), rising to around 2 mg/l at 400 mg/l
(Figure 14). The nitrification performance appears to be excellent even at the low
MLSS, and would suggest that there can be scope for further optimisation of the base
design, to reduce the total volume (the decant volume cannot be adjusted, as this is set
by the hydraulic load entering the plant: but the non-decanted volume is a design
variable).
16
Storm effects
One of the most important aspects of SBR design is how the system will behave during
a storm. The steady-state design cannot represent a storm, and so storms are handled
by the combination of safety factors and peaking factors. The real plant has to be
designed with a control system that contains a panic mode for when all the tanks are
full and still there is inflow to the site. Typical panic modes are to let the excess flow
bypass treatment or to begin an emergency settle/decant cycle while permitting inflow.
With the dynamic model it is possible to properly study the effects of magnitude and
duration for a storm, and see how the SBRs will perform. It is also possible to implement
a representation of the control system to study how that control will perform ahead of
commissioning 5.
An example of this is shown in Figure 17. This shows that a short storm, where the
flows get up to three times the average, if sustained for more than about two hours will
result in the SBRs being unable to accept the storm flow. Further simulations can then
be done to study the controller behaviour under such storm conditions and provide an
operating envelope around the storm magnitude and duration that can be accepted.
SBR control systems are a vendors proprietary knowledge, and consequently none of the current
commercial simulator packages have a full representation of the control system for an SBR.
19
Bulking revisited
The current generation of activated sludge models cannot represent bulking behaviour.
Sludge settleability is a model given, chosen by the user. There are models that can
estimate the ratio of filaments to nonfilaments, but these models have not been fully
proven, and going from estimates of the filament to nonfilament ratio to an estimate of
settling behaviour is outside the capability of even these models.
However, there is other laboratory work (Dennis and Irvine, 1979), backed up by the
empirical understanding of bulking causes, which indicates that bulking behaviour in
SBRs is exacerbated by having long fill periods. A short, sharp, fill is more likely to
produce a good-settling sludge. Dispensing with a balancing tank and switching to a
system of SBRs may well be the cause of some of the recent occurrences of bulking
behaviour.
That plug flow behaviour promotes a good-settling sludge is well-known, and has been
since the 1970s, as seen in the following diagram10.
300
200
100
0
0.001
0.01
0.1
Plug Flow
1.0
10
Complete Mixing
The simulation programs use the SSVI3.5 rather than the SVI this is a stirred sludge volume
index in which the results are reported at a reference concentration of 3.5 g/l MLSS. The result of
using a defined test cylinder, stirring conditions and reporting concentration has been that the
correlation between SSVI3.5 and the sludge settling parameters is improved other settleability
measures, such as the SVI test.
20
the effluent solids in Figure 20. Typical design values are that SSVI = 100 is a goodsettling sludge; 120 is a typical sludge; 150 is a bulking sludge; and 200 is an extreme
value. The figures show that the this design would be acceptable for a bulking sludge,
but that if the sludge showed unusually poor settleability then the sludge storage volume
would be insufficient.
21
22
blowers, will need something like three times the installed capacity of a continuous flow
system.
To improve on the provision of the aeration capacity requires allowing for two factors.
The first is that the SBRs do not all operate with the same oxygen demand at the same
time, so that by looking at the demand across all the SBRs there is scope to optimise
the aeration capacity. This is most easily done with a computer model, where the
demand can be summed for all the SBRs. The second factor, which current process
simulators do not handle, is that the water depth in the SBRs may be different, implying
that the air distribution control will need to handle the effect of these different discharge
heads on the blower performance.
The typical profile, for one SBR, for our simulations is given in the following figures.
These show the oxygen demand during a two-day period (Figure 21) and the oxygen
demand converted to a cumulative frequency response (Figure 22). They show the
difference between looking at single SBR and the system of all four SBRs.
The smoothing effect of looking at all four SBRs is clearly evident; the continued peaks
in the oxygen supply are as a result of the uncontrolled aerated fill cycle, and could be
further optimised. The demand frequency curve shows that there is always a need for
aeration in at least one SBR, and that the turndown required across the whole system is
around 3:1 (50:15 kg O2 h), compared to a single SBR with a range of 30:0 kg O2/h.
23
References
1. Metcalf and Eddy, 1991, Wastewater Engineering: Treatment, Disposal and Reuse,
McGraw Hill, 3rd Edition
2. RW Dennis and RL Irvine, 1979, Effect of fill: react ratio on sequencing batch
biological reactors, Journal WPCF 51(2) 55-263
3. WEF, Design of Municipal Wastewater Treatment Plants Volume 2, 4th Ed., Water
Environment Federation, Alexandria, VA
4. M Henze, W Gujer, T Mio and M van Loosdrecht, 200, Activated sludge models
ASM1, ASM2, ASM2d and ASM3, IWA Publishing, London, UK, ISBN 1 900222 24
8
5. TL. Kirschenmana and S Hameed, 200, A Regulatory Guide to Sequencing Batch
Reactors, Iowa Department of Natural Resources, presented at the Second
International Symposium of Sequencing Batch Reactor Technology, July 10-12,
2000, Narbonne, France
6. K Mikkelson, 1995, AquaSBR Design Manual, Aqua Aerobic Systems, Rockford Il,
USA
7. D Orhon and N Artan, 1994, Modeling of Activated Sludge Systems, Technomic
Press, Lancaster, PA, USA
8. CW Randall, JL Barnard and HD Stensel, 1992, Design and retrofit of wastewater
treatment plants for biological nutrient removal, Technomic Publishing, Lancaster,
PA, USA
9. I Takacs, GG Patry and D Nolasco, 1991, "A dynamic model of the clarificationthickening process", Water Research 25(10) 1263-1271
10. PA Wilderer, RL Irvine and MC Goronszy, 2001, Sequencing batch reactor
technology, IWA Publishing, London, UK, ISBN 1 900222 21 3
11. B Chambers and E Tomlinson, 1982, Bulking of Activated Sludge, Ellis Horwood
Publishers, Chichester, UK