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Engine - 1.4L Duratec-16V (Sigma)/1.6L

Duratec-16V (Sigma) - Timing BeltVehicles
Built From: 04/2005

Focus 2004.75 (07/2004-)

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Removal and Installation

Special Tool(s)
205-072
Universal Flange Holding Wrench

303-1054
Locking Tool, Timing Belt Tensioner

303-376B
Alignment Plate, Camshaft

303-748
Locking Tool, Crankshaft

General Equipment
Hose clamp remover/installer
Trolley jack

Removal
1. Refer to: Valve Cover (303-01A Engine - 1.4L Duratec-16V
(Sigma)/1.6L Duratec-16V (Sigma), Removal and
Installation).

2.

WARNING:Make sure that any escaping fluid is

collected.
General Equipment: Hose clamp remover/installer

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3. NOTE:Do not loosen the bolts more than 2 turns.

4. Refer to: Generator - 1.4L Duratec-16V (Sigma)/1.6L

Duratec-16V (Sigma) (414-02 Generator and Regulator,
Removal and Installation).

5.

6.

7.

CAUTION:Only rotate the crankshaft clockwise.

Rotate the crankshaft until piston No. 1 is at top dead
center (TDC).

8. Attach the special tool.

Special Tool(s): 303-376B

9. Refer to: Lifting (100-02 Jacking and Lifting, Description

and Operation).

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10.

11.

12. Special Tool(s): 303-748

13. Lower the vehicle.

14. General Equipment: Trolley jack

15.
16.

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17.

WARNING:Take extra care when handling the

compressed spring.
Special Tool(s): 303-1054

18. Special Tool(s): 205-072

Installation
1.

CAUTION:Make sure that new bolts are installed.

NOTE:Only tighten the bolts finger tight at this
stage.
NOTE:Make sure that the camshaft pulleys can rotate
on the camshafts.

2.

WARNING:Take extra care when handling the

compressed spring.
Special Tool(s): 303-1054

3.
1. NOTE:Only tighten the bolt finger tight at this

stage.
2. Torque: 55 Nm
3. Torque: 55 Nm

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4.
1. Torque: 90 Nm
2. Torque: 80 Nm

5. Refer to: Lifting (100-02 Jacking and Lifting, Description

and Operation).

6. Torque: 9 Nm

7.

CAUTION:Make sure that a new bolt is installed.

a = 42 mm = bolt M12 x 29
a = 52 mm = bolt M12 x 44.5
Torque:
Stage 1:45 Nm
Stage 2:90

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8. Remove the special tool.

Special Tool(s): 303-748

9. Lower the vehicle.

10. Special Tool(s): 205-072

Torque: 60 Nm

11. Remove the special tool.

Special Tool(s): 303-376B

12. Refer to: Lifting (100-02 Jacking and Lifting, Description

and Operation).

13.

CAUTION:Only rotate the crankshaft clockwise.

Turn the crankshaft approximately one and three
quarters of a turn.

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14. Attach the special tool.

Special Tool(s): 303-748

CAUTION:Only rotate the crankshaft clockwise.

Turn the crankshaft until it stops against the special

15.
tool.

16. Lower the vehicle.

17. NOTE:The special tool can only be installed if the valve

timing is correct.
Attach the special tool.
Special Tool(s): 303-376B
18. Remove the special tool.
Special Tool(s): 303-376B

19. Refer to: Lifting (100-02 Jacking and Lifting, Description

and Operation).

20. Remove the special tool.

Special Tool(s): 303-748

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21. Torque: 20 Nm

22. Torque: 15 Nm

23. Install the following items:

1. Torque: 9 Nm
2. NOTE:Only tighten the bolts finger tight at this

stage.

24. Refer to: Generator - 1.4L Duratec-16V (Sigma)/1.6L

Duratec-16V (Sigma) (414-02 Generator and Regulator,
Removal and Installation).

25. Torque: 25 Nm

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26. General Equipment: Hose clamp remover/installer

27. Refer to: Valve Cover (303-01A Engine - 1.4L Duratec-16V

(Sigma)/1.6L Duratec-16V (Sigma), Removal and
Installation).

28. Refer to: Cooling System Draining, Filling and Bleeding

(303-03A Engine Cooling - 1.4L Duratec-16V (Sigma)/1.6L
Duratec-16V (Sigma), General Procedures).

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