Field Networking in general

Generic Introduction

Complete portfolio for MAV

I/Os 4-20mA

POINT TO POINT!

Fieldbus

Fieldbus

POINT TO BUS!

BUS TO BUS!

V010
Processautomation

Benefits of FOUNDATION fieldbus

Reduced number of wires and marshaling panels

Reduced number of intrinsic safety barriers
Reduced number of input/output converters
Reduced number of power supplies and cabinets
Reduced size of equipment rooms
Remote configuration of devices
More information available for operations
Increased accuracy of measurements
Easier evolution due to standardized function blocks
Increased sophistication and flexibility of instrumentation
Increased uptime due to less equipment, better self diagnostics, and
remote diagnostics

Generic Introduction

Segment Design:

Segment A
Discretionary

Segment B

Generic Introduction

Arquitectura bsica

V010
Processautomation

Turck Foundation FieldBus

50 m
280 m

20 m
400 m

H1 FIELDBUS
INTERFACE
20 m
120 m
24 VDC
BULK

60 m

T
POWER
CONDITIONER

El total de la longitud del segmento se limita a 1900 mts.

El total del segmento se calcula por:
Total de la longitud del segmento= Truncal + Disparos
Truncal = 680m
Disparos = 50 + 20 + 20 + 60 + 120 = 270m
Total de la longitud del segmento = 950m

FOUNDATIONTM Fieldbus physical layer

Trunks

Tree Topology

Junction
box

Terminator

Spurs

Bus with Spurs

Daisy Chain

Generic Introduction

Bulk Power Supply for FF Power Supply

Suitable for DPC-49
Safety Power SELV IEC/EN 60950
Short circuit protected
Output: 24VDC, 1,4A-20A
Input: AC or DC
DIN Rail Mounting (EN 50022)

Products FF and
Profibus PA

Bulk Power Supply for Power Conditioner

Suitable for RPC49-205
Safety Power SELV IEC/EN 60950
Short circuit protected
Output: 32VDC/1,4A
Input: 94V-265V AC
DIN Rail Mounting (EN 50022)

Products FF and
Profibus PA

Power Conditioner RPC49-205

Redundant Voltage Supply

Supply of 2 FF Segments
500 mA per Segment
Diagnostic
DIN Rail Mounting, IP20
switchable Terminator

10

Products FF and
Profibus PA

FISCO Power Supply

Input: 19,230 VDC

Output:12,4 V ;120mA (IIC)
bzw. 265 mA (IIB)
Fieldbus repeater
Switchable Terminator on System side
Fieldbus
Fix Terminator on Field side
Switchable Systemside powered
Zone 2

11

Products FF and
Profibus PA

DPC basic components

DPC-49-4RMB
Modulrack for 4 redundant
Segments

DPC-49-1RMB
Modulrack for 1 redundant
Segments

DPC-49-IPS1
Isolated Power Supply
800mA

12

Products FF and
Profibus PA

DPC Modulerack
Flexible by modularity
Support 4 redundant segments
Mix redundant and not
redundant segments on the
same modulerack
Shielding concept
Shield clamp
Shield bus
Shield terminal
High availability
Redundant power supply
Overvoltage protection
Passive modulerack

13

Products FF and
Profibus PA

Backplane DPC-49-1RMB
Backplane for two DPC-49-IPS1 modules to
built a H1-segment
Redundant H1-power supply
Removable terminal blocks with screw
connection
Small footprint
Separate case grounding and shield
grounding
Diagnostic on board
Alarm contact

14

Products FF and
Profibus PA

DPC IPS1 isolated-power-supplies:

Voltage drops and current

consumption are no issue
High power 800 mA at 28 V.
Extending lifetime and availability
Redundancy through load
sharing
On board LED diagnostics

15

Products FF and
Profibus PA

Junction Box IP67

Aluminium Diecasting
4,6,8 Spurs
Cage clamps
Minifast 7/8 oder Eurofast M12 connection
switchable Terminator
changeable short circuit protection
flex. Grounding
Voltage monitoring
Current monitoring

16

Products FF and
Profibus PA

DPC HSE Field-Device:

Diagnostics and alarming in realtime field device

Up to 16 segments per field
device
Enabling system integration
using open industry standards
Proactive Diagnostics
physical diagnostics
protocol statistics

17

Products FF and
Profibus PA

Junction Box IP20

Aluminium Diecasting, Steanless Steel

4,6,8,12 Spurs
Cage clamps or removable pressure clamps
Minifast 7/8 oder Eurofast M12 connection
switchable Terminator
changeable short circuit protection
flex. Grounding
Voltage monitoring
Current monitoring

18

Products FF and
Profibus PA

Junction Box IP20, IP67

IP20

IP67

19

Products FF and
Profibus PA

MDB complete galvanic isolation

Installation in explosion hazardous areas (zone 1)

EEx e power supply
Central and local segment structure
4 or 8 intrinsically safe EEx ia outputs each 40 mA
Galvanic isolation:
Trunk
Spurs
Spurs
Spurs (MBD48/49)
FISCO and entity conform outputs
Short-circuit protected spurs with current limit
Short-circuit indication via LEDs Fieldbus
Switchable terminating resistors
Degree of protection IP66

20

Products FF and
Profibus PA

Fieldbus indicator

Fieldbus indicator for FF or PA

displaying up to 3 Process values
Bargraph
Listener, non Field Device Adsress
5-Number 30mm high Display
administrable displaying cycle
10 mA power consumption
easy to use

Installation:
Zone 1
Zone21
IP66

21

Products FF and
Profibus PA

FF/PA Cable

Bulk cable (on cable drum)

5 types for various applications
Cable FBY../SD - Standard cables
Cable FBY../LD - Long distance cables
Cables 483, 493 - Standard US cables
Cable 482A, 492A - Armorfast cables
Cable FB4910, FB4911 - Marine cables

22

Products FF and
Profibus PA

Connector as mounting flange

FSV
FKV
RSFV

RKFV

23

RSCV

Products FF and
Profibus PA

Terminating resistors

100 Ohm
1 mF

M12 and 7/8"

IS version also available!
(for FF not in M12)

24

Products FF and
Profibus PA

Field-wireable connectors

Variants:
M12 und 7/8
Straight and angel
Coupling nut in stainless steel or AL eloxiert
Complete shielded

25

Products FF and
Profibus PA

End caps

M12

7/8

Variants:
M12 und 7/8
Material stainless steel
With and without

26

Products FF and
Profibus PA

Customized multibarrier

27

Products FF and
Profibus PA

Segmentstructure FF

DPC-49
PowerConditioner/
PowerSupply

FISCO Power Supply

RPC49-10
(with Repeater function)

Zone 1

NON IS

Zone 2

Zone 1 or 0
Generic Introduction

Topology IS FOUNDATION fieldbusTM

Host Pwr

Host Pwr

On

On

Host

Host

RPC49-10120Ex
FISCO
Power Supply - IIC

Pwr
Fault
Host
IS

IS

RPC49-10120Ex
FISCO
Power Supply - IIC

Pwr
Fault
Host
IS

IS

FISCO Power Supplies

RPC49-10 (with Repeater function)
Terminator
Junction box

Zone 1

Generic Introduction

IS Topology with Multibarriers

FOUNDATION FieldbusTM

Power conditioner
DPC-System

Zone 1

Zone 1 oder 0

Generic Introduction

ENTITY = Ex nL
Power limitation
via Power
Conditioner
(voltage and
current)

Trunk IN/OUT
= Ex nL
Power Conditioner
With power limited outputs (= Ex nL)
(manufacturers declaration acc. EN 60079-15)

Junction Box

Terminator

Zone 2

Ex nL
or
Ex i

= Ex nL
Drop line
Generic Introduction

ENTITY = Ex nL
Power limitation via
Power Conditioner
(voltage limitation)
and junction boxes
(current limitation)

Trunk IN/OUT
= Ex nA
Power Conditioner
With voltage limitation: Uout < 32VDC safe limitation
(manufacturers declaration acc.EN 60079-15)

Junction Box

Terminator

(only with current limitation)

Zone 2

Ex nL
or
Ex i

Ex nL
Spur
Generic Introduction

FNICO = Ex nL
Power limitation via
Power Conditioner
(voltage and current
limitation)

Trunk IN/OUT
= Ex nL
Host Pwr
On
Host

RPC49-10120Ex
FISCO
Power Supply - IIC

Pwr
Fault
Host
IS

IS

FNICO Power
Supply
Junction Box

Terminator

FNICO or FISCO

Zone 2

FNICO or
FISCO

Ex nL
Spur
Generic Introduction

Installation with Ex d-field device

Trunk IN/OUT
= Ex nA
Power Conditioner
DPC-System
Junction Box

Termination resistor

Zone 2

All field devices

in Ex d (with Ex
nA/ Ex econnection)

Ex nADrop line
Generic Introduction

Turck Foundation FieldBus

Topologas Case1 Divisin 2
Opciones en Hardware

DPC System

QD

Gland
Box

Div 2
NEMA 4

HOST System Interconnection with

Turck DPC Fieldbus Power Conditioner

Pactware Device Manager

Diagnostics HSE Fieldbus Interface

Turck DPC-49-HSE-FD
Fieldbus Diagnostics Module
Turck DPC-49-IPS
Fieldbus Power Supplies

DPC-System

37

Products FF and
Profibus PA

Comparison

What are the differences between

Turck
P&F
MTL

38

DPC-System

DPC Backplane
Flexible threw Modularity
Support 4 redundant segments
Mix redundant and not
redundant segments on the
same backplane
Shielding concept
Shield clamp
Shield bus
Shield terminal
High availability
Redundant power supply
Overvoltage protection
Passive backplane

39

DPC-System

Backplane - mechanical
Turck

Mechanical

P&F

MTL

Dimensions with H1power module

220 x 210 x 113 mm

221 x 246 x 162 mm

146 x 229 x 161 mm

Material

Powder coated Aluminum

Polycarbonate

Metal

Mounting

DIN-rail

DIN-rail

DIN-rail

Connection Host

3-pole removable screw terminal or DCS

specified terminals

3-pole removable screw terminal or

DCS specified terminals

3-pole removable screw terminal or

DCS specified terminals

Connection field

3-pole removable screw terminal

3-pole removable screw terminal

3-pole removable screw terminal

Connection bulk
power supply

2-pole removable screw terminal

2-pole removable screw terminal

2-pole removable screw terminal

Connection
grounding

1 bolt

Not available

2-pole removable screw terminal

Connection
shielding

1 bolt which is connected to the shield clamp

and the screw terminal

the screw terminal is connected

to a bolt

Not available

Mounting place

safe area

Zone2 / Class1,Div2

Zone2 / Class1,Div2

Turck advantages
Housing material
Separate case ground and shield ground

40

DPC-System

Backplane - electrical

Turck

Electrical

P&F

MTL

Power supply input

1832V

19,235V

19,230V

Terminator

on board

on board

on board

Redundancy

yes

yes

yes

Shielding / grounding

separate

Case ground not

available

only case ground

shielding is not available

No of H1 Segments

Temperature

-20+60C

-40+60C

-40+65C

Passive/Active Backplane

Passive

Active

Passive

Turck advantages
Separate ground and shield ground
Individual H1-Segments
Passive backplane

41

DPC-System

DPC system construction:

Segment-inputs from host
Main-board (passive !)
for IPS and AD(U), max.
4 segments (redundant)

Over voltage
protection and
EMC filter unit

External power
redundant
Segmentoutputs to the field
Case ground
bolt
42

Shield ground
bolt

Shielding clamps

DPC-System

DPC IPS1 isolated-power-supplies:

Voltage drops and current

consumption are no issue
High power 800 mA at 28 V.
Extending lifetime and availability
Redundancy through load
sharing
On board LED diagnostics

43

DPC-System

Power Supply / Conditioner

What is the difference between a

Power Supply
&
Power Conditioner?

44

DPC-System

FF - Power Supplies
H1- Power Module
Type name

Turck
DPC-49-IPS1

Voltage input

1832V

Current input

0,881,56A

P&F
HD2-FBPS-1.500 / HD2-FBPS-1.23.500 / HD2-FBPS-1.25.360
19,235V
0,490,91 A

/ 0,390,7 A

MTL
F802
19,230V
6A @ 24VDC

Voltage output

> 28V

> 28V / > 21V / >25V

> 28V

Current output

> 800mA

> 500mA / > 500mA / > 360mA

> 500mA

> 80%

< 80% / 76% / 70%

80%@24VDCin
and full load

Efficiency

Turck advantages
High voltage and current output
High efficiency

45

DPC-System

DPC overview of components:

Article: DPC-49-DU
Diagnostic Unit
Ident-No.: 6882021

Article: DPC-49-ADU
Advance Diagnostic Unit
Ident-No.: 6882012

Article: DPC-49-HSEFD/24VDC
High Speed Ethernet Field Device
Ident-No.: 6882014

46

DPC-System

Diagnostic Working Principle

Turck

Real-time online diagnostics with FF alarming handling

Alarm in HSE field device
Alarms and diagnostic data directly available on HSE for host systems
User friendly visualization via DTM
Diagnostic information's via on board LED indications.

P&F
Diagnostics on Windows PC Visualization via DTM also possible

MTL
Diagnostic data available on FF H1, still requires application configuration in DCS
for visualization and alarming
Diagnostic data can be
Send over the measured H1-segment
If any communication is available in case of an error, diagnostic is not available too
Could influence the segment communication

Send over a separate H1-segment

Need more H1-ports and license from the DCS
Need more FF-power supplies -> more space in the cabinet

47

DPC-System

Diagnostic Electrical Alarms

Turck

P&F

MTL

Bulk power supply

yes

yes

yes

Segment current

yes

yes

no

Voltage output

Yes

Yes

yes

short circuit monitoring on H1-output

yes

yes

yes

Ambient temperatures

yes

yes

yes

Short to shield

yes

yes

yes

Diagnostic

48

DPC-System

Diagnostic Communication Alarms

Turck

P&F

MTL

LAS signal

yes

yes

yes

Device signal

yes

yes

yes

Jitter

yes

yes

yes

Noise

yes

yes

yes

Ripple

yes

yes

yes

Busload

yes

yes

yes

Frame errors

yes

yes

yes

Diagnostic

49

DPC-System

Diagnostic Add On

Turck

P&F

MTL

Alarm contact

yes

yes

no

Oscilloscope

no

yes

no

PDU statistic

yes

no

no

Bus idle time

yes

no

no

Diagnostic

50

DPC-System

Conclusion
Turck

Housing material,
Separate case ground and shield ground
High efficiency
High voltage and current output
Individual H1-segments
Online diagnostic in the HSEFD
Diagnostic do not affect the process communication
Passive backplane

MTL

Screw terminal for shielding only

Screw terminal for grounding only
Low voltage and current output
Efficiency
One power module for 8 H1segments
Diagnostic could be affect the
process communication

Temperature range
Mounting area

Foot print
Set price
Temperature range
Mounting Zone2 /Class1,Div2

Pepperl & Fuchs

Common case grounding and shield
grounding
Housing material
Low current output
Bad efficiency (depend of the H1power module)
Active backplane
51

Individual H1-segments
Temperature range
Mounting Zone2 /Class1,Div2
Diagnostic do not affect the process
communication

DPC-System

DPC-System

52

Products FF and
Profibus PA

Diagnostic Power Conditioner

System Overview
DPC-49-IPS
H1Aislador Galvanico en
fuentes de alimentacion
Redundancia en 4 Segmentos
H1

DPC-49-ADU
Modulo de Diagnostico
Avanzado

4 - H1
Segmentos

DPC-49-MB-RC
FF Tarjeta Madre

DPC-49-HSEFD/24VDC
FF Dispositivo de campo de Alta
velocidad 10-100Mbps HSE

Turck Foundation FieldBus

Turck Foundation FieldBus

Turck Foundation FieldBus

FOUNDATIONTM Fieldbus

Tree Topology

58

Products FF and
Profibus PA

Turck Foundation FieldBus

Turck Foundation FieldBus

Turck Foundation FieldBus

Turck Foundation FieldBus

Turck Foundation FieldBus

Turck Foundation FieldBus

Your Partner
For More Productivity!
65

Products FF and
Profibus PA