OWNER'S MANUAL (Includes 3 Free Service Coupon SPECIAL WARRANTY “ENGINE” ONE YEAR/12000 KM Re enst . msst° Ss )* SURE LONGER OVERALL ENGINE LIFE. * CUSTOM MADE OIL AS PER SPECIFIC ENGINE REQUIREMENTS. ESCORTS YAMAHA MOTOR LIMITED cy 19/6, Mathura Road, Faridabad - 121 006 INDIA PETER(S)IMPORTANT USE OF GENUINE YAMAHA RX 135 SPARE PARTS ADDS TO LONG AND TROUBLE FREE LIFE OF YOUR MOTORCYCLE. TO ENABLE YOU TO VISUALLY DIFFERENTIATE BETWEEN GENUINE AND SPURIOUS PARTS WE HAVE PUT A VERY SPECIAL TAMPER PROOF HOLOGRAM STICKER ON ALL CRITICAL / IMPORTANT SPARE PARTS. * Your environment friendly Motorcycle conforms to emission norms. e This Owner's Manual contains ‘SPECIAL EMISSION WARRANTY’ for your careful reading and following the tips for maintaining your Motorcycle environment friendly. emt ssscscssssssssss | Always Keep Air Cleaner Element ; I Clean and Oiled I ' (for Procedure Refer Page No 14) : Td ~ WELCOME! Dear Friend, Congratulations on your purchase of YAMAHA RX-135- 5SPEED. Your Motorcycle has been produced using the latest technology in our Modern Plant to provide you a happy, enjoyable and safe riding for many thousands of kilometres and years. You would appreciate the high degree of workmanship and unmatched reliability that have made Escorts Yamaha a pioneer in the Motorcycle Industry. This Owner’s Manual will provide you with good understanding of the operation and basic maintenance of this Motorcycle. To ensure a long trouble free performance, please give due care and maintenance to your Motorcycle ‘fas recommended in this Owner's Manual. Always demand only ESCORTS YAMAHA Genuine Spare Parts, which would ensure your personal safety. If you have any queries regarding the operation or maintenance of your Motorcycle, please consult your ESCORTS YAMAHA DEALER who will he too happy to help you. This Owner's Manual also includes the SPECIAL EMISSION WARRANTY containing Guidelines to be followed by the Owner/ User of the Motorcycle. You are requested to please ywad the SPECIAL EMISSION WARRANTY carefully We aro, Ai Your Caring Service, PACORTS YAMAHA MOTOR LTD. 10/6, Mathura Road, Faridabad-121006 (India)Va LEGEND USED IN THE TEXT IT INDICATES SPECIAL PROCEDURES THAT MUST BE FOLLOWED TO AVOID INJURY TO THE MOTORCYCLE RIDER OR PERSON INSPECTING OR REPAIRING THIS MOTORCYCLE. CAUTION It indicates special procedures that must be followed to avoid damage to the Vehicle. [@]_ important It provides key information related with procedures and operations which must be clearly understood. PRECAUTIONS DURING BREAK-IN PERIOD There is never a more important period in the life of your motorcycle than the break-in period, which covers its run for the first 1000 kms. The performance & reliability of the motorcycle will depend upon the special care and restraints exercised during the period. As the engine is brand new, you must adhere to the following requirements during the break- in period. * Donot subject the engine to overload. * Do not open excessive throttle in neutral gear. ° Avoid riding for long distances in high throttle in low gear. For more recommenda- tions please refer break-in section on page 12 Mill CONTENTS DESCRIPTION... MOTORCYCLE IDENTIFICATION CONTROL FUNCTIONS OPERATION .. BREAK-IN " a PERIODIC MAINTENANCE & ADJUSTMENT LUBRICATION ..... TECHNICAL SPECIFICATIONS ... FACTS RELATED WITH EMISSION CONTROL SAFETY NORMS AND SAFE RIDING... WARRANTY... ATS JOBS TO BE CARRIED OUT DURING THREE FREE AND THREE PAID SERVICES MEMO CUM SERVICE RECORD...... .. 27-29 30-31 32-33 DETACHMENTS PAID SERVICE (THREE) COUPONS FREE SERVICE (THREE) COUPONS PRE DELIVERY INSPECTION DELIVERY CERTIFICATE INSTALLATION AEE SERVICE RECORD PAID SERVICE RECORD SPECIAL EMISSION WARRANTY (GREEN PAGES) ince of the Motorcycle. may be reproduced without writtenI. DESCRIPTION Left Hand Switch Fuel Cock Lever Gear Shifter Rear Brake Tool Box Cat Con silencer 12 8. Speedometer 9.Clutch Lever 10. 1 12. 13. 14. 15. o = 3 Ss aw me =£oQ 2 2 €°e SoclQa golee @ocg Seors B® i5co 4 #2 Face Il. MOTORCYCLE IDENTIFICATION ENGINE SERIAL NUMBER FRAME SERIAL NUMBER ({) FRAME SERIAL NUMBER | [xXx x XXX XXXXXX YEAR OF MONTH, MODEL — PRODUCTION SERIAL PRODUCTION CODE NUMBER NUMBER ()) ENGINE SERIAL NUMBER | [XXX XXXXXX MODEL PRODUCTION SERIAL NUMBER NUMBER: ‘THESE NUMBERS, IT MAYMain Switch ON _ e © Va II. CONTROL FUNCTIONS WARNING 'S USE INDICATOR BEFORE CHANGING LANES OR URN TO RETURN THE PUSH CANCELLING KNOB TO BY PRESSINGTHE KNOB INSIDE. AFTER COMPLETING }OR LANE CHANGEHorn Switch 1 Insert Key in Fuel Tank Cap 3 2 Rotate it clockwise 1/8 th turn Open the Cap Rotate Key clockwise 1/8 th turn. Close the Cap and release the Key to return. => MAX 10.5 Ltr =>W [warning * DO NOT OVERFILL THE FUEL TANK. * AVOID SPILLING FUEL ON THE HOT ENGINE. * NEVER RE-FILL THE FUEL TANK NEAR AN OPEN FLAME. * WHEN REFUELLING ALWAYS SHUT THE ENGINE "OFF" BY TURNING THE IGNITION KEY TO OFF POSITION. IMPORTANT NEVER RIDEWITH AHELMET IN THE HOLDER. IT COULD INTERFERE WITH REARWHEEL MOVEMENT, CAUSING LOSS OF CONTROL AND ACCIDENT. Always return the Fuel Cock lever to 'OFF' position when Engine is not Running. = CAUTION Leaving the Fuel Cock in the 'ON' or 'RES' p m may cause the Carburetor to overflow and Fuel to run in to the Engine. It is possible that it may cause mechanical damage when the Engine is started. * Located below the Left Hand ‘Switch on Handlebar * Rotate the Lever Clockwise for 'ON' position © * Return it to ‘OFF’ position after use @ IMPORTANT Throttle should not be Opened while using Starter Lever After starting the Engine ensure that the Kick Lever returned to its normal position. % pea ji f | IMPORTANT Helmet Holder is Bteoring Lock an accessory, supplied with a different keyir I. OPERATION Starting a Cold Engine > ® FIND NEUTRAL @ SWITCH ON ® FIND NEUTRAL orr ON \e IGNITION ® ‘DS APPLY THROTTLE KICK wR USE STARTER LEVER | KEEPTHROTTLE CLOSED| Gear Shifting and Acceleration ® WD @ NOTE : IF THE ENGINE DOES NOT START, OPEN THROTTLE SLIGHTLY. TTLE PHESS CLUTCH PUT FIRST GEAR APPLY THRO’ ® ® z SLOWLY ey LEASE : | giurcH SHIFT TO HIGHER RETURN STARTER LEVER NOTE : SLIGHT INCREASE IN ENGINE IDLING R.P.M. WHEN IT | LEVER GEARS WARMED UP IS NORMAL 2Recommended Speeds for Gear Shifting to Obtain Optimum Acceleration During Level Road Riding. V. BREAK - IN Do not overload the vehicle YAMAHA 0-20 Km/Hr. 15-40 Km/Hr. 20-60 Km/Hr. 35-60 Km/Hr. 50 -110 Km/Hr and Above Speed Range Recommended Gear | First Gear Second Gear Third Gear Fourth Gear Fifth Gear Engine at high speed neues i Less than 4 throttle Climbing Cornering —1— ‘Thereafter 500 ~ 100 kms Less than %4 throttle igh throttle in low gear. i r Hons vistances in high throttle position at a stretch. ‘occur during Break-in period immediately contact, HA DEALER.7 VI. PERIODIC MAINTENANCE AND ADJUSTMENT (Every 3000 Kms.) Tool Kit Location USAGE OF WRONG TYPE OF FoLeBIRe. OF SPARK PLUG MAY RESULT INTI HOT TYPE COLD TYPE =| | Initial Tightening of the Spark Plug should be do1 0 mne by hand and thereafter Plug Wrench should be carefully used for Tal tight SEIZURE & HOLE IN PISTON ; FORMATION OF SOOT RESULTING IN FREQUENT SHORTINGS. : — 13 — Dip the Filler in 2T Oil Compleiely @ ‘Hijgoz0 Out Excess Oil Clean theEtement in Petrol O. Squeeze Out the Dirty Petro! @ Installation Le? + Tightening sequence AAPA | * Assemble Back The L.H. Side Cover. (| wrorranr | ent Air Cleaner causes excessive fuel consumption and J ent Air Cleaner every 3000 KMs. Air Cleaner should be cleaned and lubricated more (every 1000 kms), if Motorcycle is operated in very dusty saved, dust laden roads) conditions. ok Cleaning DO NOT REMOVE/CLEAN THE FUEL FILTER WHENTHE ENGINE IS WARM. IT MAY CAUSE FIRE.BRAKE ADJUSTMENT LW] warnine | * DO NOT REMOVE/CLEAI THE FUEL FILTER WHE! (1) 5-8 mm THE ENGINE IS WARM. IT MAY CAUSE FIRE. vont Brake Adjustment * Place the Motorcycle on centre stand on level ground PLOCKNUT @ADJUSTER @LOCKNUT @ADJUSTER djustment Rear Shock Absorber Adjustment yake Adjustm: ADJUST IT BY TOMMY BAR * Remove Drain Bolt @ along the right and should always be between the Gasket @ to drain out tht : anne sao to a same Maximum and Minimum Transmission Oil ne ‘ position. Levels on Plug OillevelD * Install the Drain Bott with its Gask 3 and fill the Transmission Oil ‘=| CAUTION Do not add any Chemical additives to Gearbox Oil as it lubricate clutch, and additives could cause the clutch to slip. Recommended Oil : Multigrade 20W40 Recommended Qty. : 0.65 Litre indiebar Clutch and Front Brake at Hai ae are put to their original position. —16—Engine Oil Checkii cking En, i cue gine Oil Refilling Bhain Lock Direction Chain Slackness fyjmure That Open end of Chain Lock Chain Slackness 20-30 mm With ‘(lip Points Opposite to Direction OF Vehicle on main stand without any hain Travel Load To maintain correct jaxle alignment, Ensure the notch on the adjuster is on the | same Mark on Left and Right Side CHAIN SLACKNESS ADJUSTMENT 4. Remove Split Pin ® 2. Loosen Axle Nut @ on LH side. 3. Loosen Main Sprocket Shaft Nut @ on L.H. side 4. Loosen the adjuster Nuts ® and Turn Adjusters ® on both sides = clockwise or [GZ mrortant_| anticlockwise for 7 ; > tightening or loosening ae a er ene tit | respectively. 9 Ly) d 5. Tighten Sprocket and S| Axle NutsClutch Adjustment [=| Recommende: Normal Tap Water contains oe minerals which are harmful to At the leverPivot 2-3 mm WE a battery. Therefore top uP only with distilled water [W [_warnine | IT IS DANGEROUS D WITH WORN OUT THE WHEN ATYRETREAD BEGIN: TO SHOW LINES, HAVE 11 REPLACED IMMEDIATELY. _ femoval Steps 1. Remove Tension Bar 2. Remove Brake Rod. 3.Remove Gottor Pin. 4. remove Axle Nut 5. Remove ‘Axle Shaft Holiiment of wheel Should be done in reverse order. Tyre Air Pressure See cetera nese PRESSURE, COLD TAI PRESSURE IMPORTANT NO ul RIDER “| FRONT ; 2 ‘The use of Tyre other than | SINGLE | REAR p } J the standard size may } RIDER 0 Kae Cause instability; Always | 5 use recommended genuine | 1.55 Kg/em? (28 psi) tyres FRONT [2.75 X 18-4PR eet : pouste | °°” bs kg/m RIDER 32 pst) TYRE SPECIFICATION | REAI R_ | 3.00 X18-6PR § USE A NEW COTTER PIN ONTHE AXLE NUT —19— —20—VILL UBRICATION VIII. TECHNICAL SPECIFICATIONS (Every 3000 kms) * DIMENSIONS Overall Length (mm) . 1965 Overall Width (mm) .. .780 Overall Height (mm) . 1040 Min. Ground Clearance (mm) . 136(Min) Min. Turning Radius (mm. i Wheel Base (mm ) * WEIGHT Dry Weight (kg) * ENGINE 2 Stroke, Air Cooled Bore and Stroke (mmx mm ) . 58x50 Compression Ratio .... .10.4:4 Piston Displacement (cc) -132 Air Filter . Wet Type Foam element (washable) Starting System . Kick Maximum Power (BHP) . 14.0 at 7,500 rpm Maximum Torque (kgm ) . 1,25 at 7,000rpm Lubrication .Autolube (separate oil pump) * POWER TRANSMISSION Clutch Type Wet, Multiple Disc Gear Box Type . 5-Speed, constant mesh Gear Ratio nat... 35/11(3.181) and. 30/15(2.000) 3rd. 26/19(1.368) Ath 24/22(1.091) 6th.. 22/24(0.917)° CHASIS Frame... Front Tyre Size . 2.75” Rear Tyre Size 3.00” Front Tyre Pressure (psi). Rear Tyre Pressure (psi) Single Rider Double Rider * SUSPENSION * STEERING Caster .... Trail (mm) ¢ ELECTRICALS Ignition Type Battery .... Head Light with Pass Beam Tail / Brake Light Indicator Light . Speedometer Light Neutral Light Horn ., Fuse .. .- Double Cradle x 18"- 4PR (Ribbed) X 18”-6PR (Universal) 22 Frontera Ceriani type Telescopic Fork, Oil damped + Swinging Arm, Coil Spring, oil damped 12V-3.4W “12V (DC) “10A BPR 7HS (NGk) or equivalent FILLING CAPACITIES * LUBRICANT SPECIFICATIONS Fuel Tank (Itr. Reserve (Itr.) Gear Box Oil (ml.) Oil (2T) Tank (Itr Front Fork Oil (ml. Multigrade 20W/40 of superior juality make. ' | YAMALUBE 2T Oil or lz 2T Oil Meeting Jaso FC or API TC meat Box Oil ................. IMPORTANTget it tuned, if necessary. Please note, that the new YA\ ; MAH, the air screw is optimally adj 'A motorcycle has factory tuned carburettor wh er justed fo meet the requirement of exhaust emissions, acceptable limits: Clean air fiter periodically Clean Piston, Piston Ri , Piston Rings, Cylind . a ler Head & er recommended maintenance schedule. Le . inspect and adjust 5 p park pi i ied only recommended spark plug. oe ways use Jaso FC/APITC grade 2T oil Get your Motorcycle serviced schedule. and tuned periodically, as per recommen Port of Carbon f) Compressi i pression Pt a ‘ressure-C| rion Sytem Cheng corrected, if a one rts/items impacting "Emissic it i 9 "Emission" eee Piston 4. Cylinder este (0 7. Spark Plug 8, Crani ikshe Petrol, Quality of Oil, a i: Air Filter 2. Carburettor 3. Cylind i ir intake System 6. ignition Coil, | }eals 9. Catalytic Converter, Qualit {Je feoommended to use Saree Guar + Hemomber that there are no I 1} Develop the ability to react swiftly to any unexpected road hazards or . SAFETY NORMS AND SAFE RIDING #TY NORMS ‘Av por CMVR Rules Certain Safety norms have been mandated for the ‘wo Wheelers to prevent accidents. The following items have been provided in the Vehicle for your safety. 1 Horn # Rear View Mirror 4 Efficient Front & Rear Brakes (To be applied simultaneously) 4. Grip for pillion Rider 6 Hoad Lighttail Light -d, when driving with female as a pillion fidor, The Saree Guard is available as optional item. In the interest of fed to always keep the above items (and your own safety you are request {he Vehicle in general) in good working condition to avoid any Accident. RIDING fielore riding, you should learn to ride your Motorcycle properly and all {hie control functions should be known to you. egal "rights" when it comes to survival » lar as Motorcyclists are concerned. The fact that you may be well within your rights is no guarantee that you will avoid a collision with a gue Vohicle whose driver fails to see you. Always ride defensively and jake nothing on road for granted. binurgencies giving yourself time to spare for appropriate response. Hevelop the ability to get the most out of your Motorcycle, But at the w time get to know its capabilities and limitations. l6 thoughtfully, planning your route well in advance. five proper Signals and use Horn and Headlights judiciously. ‘(ride in another motorist's blind spot. aye make pre-ride safety checks before you start the Engine. ANAKING {hw basic methods of braking effectively. ne Brake : When the Throttle is released, compression backs up «the Engine Brake. Ifthe riding condition allows, reduce speed hy shifting the Gear down. ~ Frant and Rear Brakes : It is important to apply equal force to the Front + Brakes simultaneously.Il, JOBS TO BE CARRIED OUT DURING THREE FREE/THREE PAID SERVICES ty ag) 8 FREE | PAID No DESCRIPTION lelelelele mal TNC [SF ILO OO g tt || Note down the customer complaints and elelelejele your observation(s). Wash Motorcycle and blow it dry with compressed air. = Tighten all Nuts and Bolts with specified torque especially Engine mounting, Oylinder head, Rear swinging fork, Magneto nut and Wheel axles etc. 4 Open and Clean Fuel Cock & Fuel Filter|@|e@|e/@|e@/|@ | Clean and tune Carburetor elelelelele | Wash Air Filter Element in petrol and dip in #7 Oil, ensuring oiling of both the surfaces. Oheck Gear Box Oil, Top it up if required. Oheek for any leakages. Olean Spark Plug and adjust Gap. elelelelele Oheck and adjust Drive Chain Slackness | e|@|e|@|e)@ Check and adjust Clutch, Front and Rear firakes and Throttle cable free play. Oheck Telescopic Front Fork operation and for any Oil Leakages Chock for Steering looseness or tightness. |e |e Check Wheel Spokes, tighten if necessary, e|e@ Oheek all Electrical Operation eo © tate is. FREE | PAI No, DESCRIPTION sells IN [69 [st 1 15 | Check and correct air Pressure. elelelele 16 | Lubricate all Pivot Points, elelele 17 | Check Exhaust Emission for ‘CO’ level a at idling and correct if necessary. °°\°m 18 | Drain & Replace Gearbox oil. e 19 | Clean and Lubricate Drive Chain 20 | Check Oil Pump operation its setting and . els perform Bleeding. ot 21 | Check/Clean Fuel Tank e| je 22 | Remove Carbon (Cylinder, Cylinder Head, e Piston Ring and Exhaust Port) 23 | Repack grease in Wheel Bearings e 24 | Repack grease in Race Bearings e 25 | Replace Front fork Teleshocab Oil 26 | Clean and Polish Vehicle after road test. e/elele (==| CAUTION the motoreyele should not be washea under e: all electrical parts especially handle bar switch, main Preventive Maintenance Schedule (After 3 Free and 3 Paid Services.) * S.No. 11021 & 26 every 3000 kms * S.No, 22 7 every 5000 kms * S.No, 23 &24 - every 6000 kms * S.No. 25 - every 12000 kms * Replace Spark Plug 7 every 10000 Kms. eeag es MEMO CUM SERVICE RECORD iio ianiv Cc nin Hines yn BiH fiiinnv iiss inns Ta apni neni sini iinninne Tu