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OCCIDENTAL OF OMAN,INC.

TR ENGINEERING LLC

OCCIDENTAL OF OMAN,INC.
ENGINEERING SERVICES CONTRACT FOR OMAN NORTH
OXY CONTRACT NO. SWL-CA-2013-24000039693-A

DD FOR REPLACEMENT OF CRUDE HEATER H-102 AT SGP


TECHNICAL SPECIFICATION
FOR
HOT HYDROCARBON DRAIN VESSEL (01-V-169)

18/08/2014

Issued for Purchase

SUM

26/09/2013

Issued for Enquiry

SEE T&P DOCUMENT # 2181001

28/07/2014

Issued for Approval

SEE T&P DOCUMENT # 2181001

04/07/2013

First Issue

SEE T&P DOCUMENT # 2181001

REV

DATE

REASON FOR ISSUE

TR Engineering LLC
P O Box 1597,PC 112, Ruwi, Sultanate of Oman
Tel: +968 24642100, Fax: +968 24604 414

OXY Project No.: 1165425

PKU

DVS

PREPARED

CHECKED

APPROVED

APPROVED

DISCIPLINE
ENGINEER

DISCIPLINE
CHECK

LDE/DH

PM

W I No.: TRE-14-003

TRE Job No.: J66202

RPW

Document No.

Rev. No.

OMN-SAF-100-MEC-00003-001

This document is the property of TRE and OXY. It is not to be copied or shown to a third party without prior consent.

OMN-SAF-100-MEC-00003-001

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

CONTENTS
FRONT PAGE
CONTENTS
ABBREVIATIONS
HOLDS

1.0

2.0

INTRODUCTION

1.1

General

1.2

Intent of the enquiry

1.3

Definitions:

1.4

Broadguidelines:

1.5

Guarantee

APPLICABLE STANDARDS

2.1

General

2.2

Conflicting Requirements

2.3

Adherence to Specifications

2.4

Codes, Specifications and Standard drawing

3.0

GENERAL SITE CONDITIONS

12

4.0

VENDORS SCOPE OF SUPPLY

13

4.1

General

13

4.2

Scope of Supply of Equipment and Materials

13

4.3

Exclusions

15

5.0

DESIGN REQUIREMENTS

16

5.1

General

16

5.2

Design Guide lines

16

6.0

MATERIALS OF CONSTRUCTION

20

7.0

QUALITY ASSURANCE

21

7.1

21

Quality System Requirements

OMN-SAF-100-MEC-00003-001

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

7.2
8.0

9.0

10.0

11.0

Quality Assurance and Quality Assurance Plans

21

INSPECTION AND TESTING

22

8.1

22

General

INFORMATION TO BE SUBMITTED WITH THE TENDER

25

9.1

Technical Information

25

9.2

Separate Quotations

25

9.3

Unit Prices

25

DOCUMENTATION AND INFORMATION REQUIRED AFTER PLACEMENT ORDER 26


10.1

General

26

10.2

Drawings, Calculations and Procedures

26

10.3

Material and other Certificates

27

10.4

Spare Parts

27

SURFACE TREATMENT

28

11.1

External Painting

28

11.2

Internal Coating

28

12.0

PREPARATION FOR SHIPMENT

29

13.0

COMMISSIONING

30

13.1

Site Supervision

30

13.2

Manuals

30

13.3

Special Tools

30

14.0

APPENDICES

APPENDIX - A1 - LOCAL ENVIRONMENTAL CONDITIONS


APPENDIX- A2 - SELLER DOCUMENT REQUIREMENT LIST (SDRL)
APPENDIX - A3 - ALLOWABLE FORCES AND MOMENTS ON NOZZLES
APPENDIX - A4 -UNITS OF MEASUREMENT
OMN-SAF-100-MEC-00003-001

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

APPENDIX- B1
APPENDIX- B2 - P & ID
APPENDIX- B3CIVIL INPUT TO VENDOR
APPENDIX- C1- TABLE OF COMPLIANCE

OMN-SAF-100-MEC-00003-001

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

ABBREVIATIONS

TRE

- TECHNICAS REUNIDAS (TR) ENGINERING LLC.

SDRL

- SELLER DOCUMENT REQUIREMENT LIST

SPIR

- SPARE PARTS & INTERCHANGEABILITY REPORT

ITP

- INSPECTION TEST PLAN

CQP

- CONTRACT QUALITY PLAN

WPS

- WELDING PROCEDURE SPECIFICATION

PQR

- PROCEDURE QUALIFICATION RECORD

QA

- QUALITY ASSURANCE

QC

- QUALITY CONTROL

NDE

- NON DESTRUCTIVE EXAMINATION

TPIA

- THIRD PARTY INSPECTION AGENCY

AFC

- APPROVED FOR CONSTRUCTION

CPF

- CENTRAL PROCESSING FACILITIES

ASME

- AMERICAN SOCIETY OF MECHANICAL ENGINEERS

OXY

-OCCIDENTAL OF OMAN INC.

KM

- KILOMETER

KMPH

- KILOMETER PER HOUR

PO

- PURCHASE ORDER

DFT

- DRY FILM THICKNESS

WRC

- WELDING RESEARCH COUNCIL

ANSI

- AMERICAN NATIONAL STANDARD INSTITUTE

QCP

- QUALITY CONTROL PLAN

PWHT

- Post Weld Heat Treatment

NDT

- Non destructive Testing

OMN-SAF-100-MEC-00003-001

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

HOLDS
1. Vessel Boot dimensions.
2. Vessel Pump connection nozzle size.

OMN-SAF-100-MEC-00003-001

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

1.0

INTRODUCTION

1.1

General
This specification covers the minimum requirements for the detailed design,
engineering, material procurement, fabrication, assembly, inspection, PWHT, testing,
certification, painting, supply and transportation of below vessel for Safah for
Occidental of Oman Inc.

1.2

Hot Hydrocarbon Drain Vessel (01-V-169) as per attached data sheet AppendixB1.

Intent of the enquiry


The main objective of Replacement of Crude Heater H-102 at SGP project is to
replace existing Stabilizer Fired Heater Reboiler (H-102) with a new Fired Heater
packaged unit (H-168), new Hot Hydrocarbon Drain Vessel and transfer pump.
Intent of this enquiry is to install a new Hot Hydrocarbon Drain vessel (01-V-169) which
is required for liquid/vapor blowdown from heater and a transfer pump.

1.3

Definitions:
Purchaser
Vendor
Consultant
Company

1.4

:
:
:
:

EPC Contractor
Supplier of Equipments
TR Engineering LLC
Occidental of Oman Inc.

Broadguidelines:
The Vendor shall ensure that the Vessel fully complies with the applicable standards as
listed in section 2 and with the requirements of this specification.
The Vendor shall be responsible for:

Detailed design, engineering, material procurement, fabrication, assembly, coordination, inspection, testing, PWHT, certification, painting, transportation and
complete with all internals, ladders, platforms and gratings for vessel as
described in this specification, appendices, referred codes and standards. The
complete scope of vessel to be supplied is defined in subsequent section 4 &
section 5.

Mechanical and process hydraulic design, procurement, installation and


performance guarantee of all internals of the vessel.

Procurement and supply of spare parts for commissioning, start-up and two (2)
years operation and maintenance.

Installation and commissioning (Optional).

OMN-SAF-100-MEC-00003-001

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

The quality control of all sub-orders.

The Vendor shall have established a quality system that complies with ISO 9001:2008,
as described in section 7 of this specification.
This specification and its referenced standards shall in no way release the vendor from
final guarantee of the entire package as to mechanical design, materials, apparatus,
workmanship, control, operations, safeguarding and performance of the equipment
inspected/supplied.

1.5

Guarantee
The vendor shall guarantee the equipment as follows : Mechanical design, materials, apparatus, workmanship, control, operations,
safeguarding etc.
Guarantee period shall be 18 months from the date of delivery of equipment to site
or 12 months from the date of commissioning of equipment whichever is earlier. If
any defect is observed during guarantee period, vendor shall make all necessary
alteration, repair or replacement free of charges.

OMN-SAF-100-MEC-00003-001

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

2.0

APPLICABLE STANDARDS

2.1

General
This specification covers the minimum requirements for the detailed design,
engineering, material procurement, fabrication, assembly, inspection, PWHT, testing,
certification, painting, supply and transportation of one Hot Hydrocarbon Drain Vessel
(01-V-169) for Safah for Occidental of Oman Inc.
The Vessel shall be designed, manufactured, tested and supplied in accordance with
this specification, codes and standards referenced herein.

2.2

Conflicting Requirements
In case of conflict between documents relating to the inquiry or purchase order, the
following priority of documents shall apply.
First priority
Second priority
Third priority
Fourth priority

:
:
:
:

Purchase order and agreed variation thereto


Datasheet, drawing & Specification
Company standards, (if any)
International standards

Vendor shall seek clarification from Company and make a formal request with full
supporting information when a deviation from standard is required.
2.3

Adherence to Specifications
The vendor shall comply with this purchase specification and all standards, codes and
drawings listed in sub section 2.4.
The Vendor shall provide an itemized list of any comments or exceptions to this
specification and its appendices during technical submission phase. NO COMMENTS
AND/OR EXCEPTIONS WILL BE ACCEPTABLE DURING COMMERCIAL BIDS.
These shall be listed on the sheets provided in Appendix-C1, for review by the
Company. Unless referred to in these listings, it will be assumed that all specifications
will be adhered to and that they do not have any adverse implications with respect to
cost, delivery and integrity of the plant. The Company reserves the right to consider the
deviations on techno commercial ground.

2.4

Codes, Specifications and Standard drawing


The latest edition and addenda of the following Codes, standards and standard
drawings forms part of this requisition. The applicable editions shall be the revisions in
force at the time of the purchase order unless a specific revision has been defined. The
requirements stated therein shall be complied with.

OMN-SAF-100-MEC-00003-001

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HOT HYDROCARBON DRAIN VESSEL (01-V-169)

2.4.1

OXY Engineering Guidelines


EG-300
EG-305
EG-309
EG-310
EG-321
EG-322
SPEC-300
SPEC 406
MUK-FAC-150
MUK-FAC-153
MUK-FAC-154
MUK-FAC-155
MUK-FAC-255
MUK-FAC-256
MUK-FAC-200
MUK-FAC-251
MUK-FAC-318
MUK-FAC-253
MUK-FAC-300

2.4.2

General
Process Isolation and Emergency Shutdown
Facility Drainage and Sewer Systems
Pressure Relief System
Pressure Vessels and Boilers
Welding, Inspection and Testing
Specification for Oil Field Pressure Vessel
Piping Material Specification
Specification for General Instrumentation
Specification for ESD System and F&G System
Specification for Packaged Equipment Instrumentation
Specification for Basic Process Control System
Pressure Vessel Specification
Pressure Vessels for Sour Service Application
External Painting & Protective Coating
Protection of Goods during Shipment
External Painting & Protective Coating for Structural Steel
Pressure Vessel Welding Specification
Structural Design

International Standards
ASME Section VIII Div.1
ASME Section VIII Div.2
ASME Section IX
ASME Section V
ASME Section II Part A
ASME Section II Part C

ASME Section II Part D


Welding Research Council

ASME B 16.5
ASME B 30.20
ASME B 16.20

NACE MR 0175 / ISO 15156

OMN-SAF-100-MEC-00003-001

Rules for Construction of Pressure Vessel


Rules for Construction of Pressure Vessel
Welding and Brazing Qualifications
Non-destructive Examination
Ferrous Material Specifications
Specifications for Welding Rods, Electrodes
and Filler Metals
Material Properties
Local Stresses in Spherical and Cylindrical
Shells Bulletin No. 107 /297 due to External
Loadings
Pipe Flanges and Flanged Fittings
Below-The-Hook Lifting Devices
Metallic Gaskets for Pipe Flanges,
Ring-Joint, Spiral-Wound, and Jacketed
Materials for use in H2S containing
environments in oil & Gas production

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

ISO 10474 (1992)


ISO 9001:2000
ASCE-7-10
AISC-LRFD

OMN-SAF-100-MEC-00003-001

Steel & Steel Products Inspection Documents


Quality Systems
Wind Load
Steel Construction (Load Resistant Factor
Design)

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

3.0

GENERAL SITE CONDITIONS


The vessel shall be installed at Safah for Occidental of Oman Inc. Refer to Appendix-A1
for detailed data on the local environmental and meteorological conditions prevailing at
site.

OMN-SAF-100-MEC-00003-001

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

4.0

VENDORS SCOPE OF SUPPLY

4.1

General
The Vendors scope of supply includes all activities and deliverables required for the
execution of the design requirements as indicated in section 5.0 of this specification and
delivery to Safah for Occidental of Oman Inc, Sultanate of Oman.
The Vessel is to be Post Weld Heat Treated (PWHT).
The Vessel shall be supported on saddles as shown in respective data sheet. The
Vessel shall be completely assembled to the maximum possible extent to minimize the
installation time at site. Following items shall however, be supplied loose:

Ladders
Platforms (including gratings and handrails) shall be designed as per AISCLRFD.
Pipe supports
Pipe Guides

Platforms, ladders and gratings shall be shop fabricated in maximum dimensions within
shipping limits. Handrails shall be attached to platforms; cages shall be attached to
ladders. Ladders, platforms and gratings shall be trial assembled prior to shipment.
The Vendors scope of supply and services for Vessel, shall include, but not be
limited to the scope detailed below i.e. in section 4.2.
Refer Appendix- B3 for structural design of platforms & attached standard drawings of
platforms & attach standard drawings for handrail, ladders, Grating & anchor bolts.
4.2

Scope of Supply of Equipment and Materials


In addition to the bare Vessel complete in all respects with nozzles, supports, fittings and
appurtenances, the following are included in Vendors scope of supply:

Internal ladder rungs (if required)

External Stiffening Rings (if required)

Manholes complete with blind flange & davit

Blind flanges, bolts, nuts & gaskets for all spare nozzles and all other nozzles
wherever specified in data sheets

2 Nos. Earthing bosses

Complete fabrication, PWHT, NDT & hydrostatic test

OMN-SAF-100-MEC-00003-001

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

Lifting lugs to facilitate handling and erection

Pipe supports and Pipe Guides/Clips

Platform and ladder clips

Caged ladders and platforms with hand rail at all required locations (On unit price
basis)

SS Nameplate and bracket

Sizing of anchor bolts

Adjustable pads and shims (if required)

Assistance for field erection (if required)

Surface preparation, painting & internal coating

Quality assurance and control

Inspection and testing

Spare parts for commissioning, start-up and 2 years of operation

All documentation, drawings, calculations and reports

Packing & Preservation of Vessel internal surfaces not painted or cladded

Transportation from point of manufacture to Purchasers site

Special tools, if any.

Site erection/commissioning (Optional, if specified in Purchase Order)

OMN-SAF-100-MEC-00003-001

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

4.3

Exclusions
The Purchaser will provide:

Anchor Bolts (However sizing & details of anchor bolts by vendor)

Civil work / foundation

Instrumentation

Unloading at site

OMN-SAF-100-MEC-00003-001

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

5.0

DESIGN REQUIREMENTS

5.1

General

5.2
5.2.1

The design of Vessel shall essentially comply with all relevant International
Standards.

The Vessel shall have a minimum design life of 25 years.

Corrosion allowance of 3 mm is to be considered for all carbon steel surfaces


exposed to product.

Dimensional tolerance of the fabricated Vessel shall be in accordance with ASME


Section VIII Div.1.

Vessel shall be provided with at least two (2) earthing lugs welded to the Vessel
saddles support.

Design Guide lines


Mechanical Design

The mechanical design, fabrication and testing of the Vessel shall be carried out
in accordance with ASME Sec VIII Div.1.

The vessel shall be ASME U code stamped.

The nozzles load analysis in accordance with WRC bulletin 107/297 for the
allowable forces and moments on nozzles as per Appendix-A3. Vendor to
calculate the Final allowable nozzle loadings and shall be shown on General
Arrangement drawing.

Lifting lugs shall be designed for a total load of 1.5 times the lifted weight of the
Vessel to allow for dynamic effect.

The wind load shall be applied in accordance with Appendix-A1 of this


specification.

All equipment and materials must be new and not previously owned or used by
another party.

Reinforcement for nozzles and manways shall be in accordance with the


specified design code for the Maximum Allowable Pressure of the un-corroded
Vessel at test temperature and the Maximum Allowable Working Pressure of the
corroded Vessel at design temperature.

OMN-SAF-100-MEC-00003-001

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HOT HYDROCARBON DRAIN VESSEL (01-V-169)

The Vessel connections shall be flanged to ANSI B 16.5 WNRF smooth finish for
sizes DN 600 and less.

Bolt holes in flanges of nozzles and manways located in heads of Vessel shall
straddle the principal centerlines of the Vessel or lines parallel thereto. Bolt holes
in flanges of nozzles and manways located in shells shall straddle the vertical
centerline of the Vessel.

All nozzles shall be flushed with inside of the Vessel unless otherwise noted.

Nozzles with blind flanges shall be provided with gaskets, bolts and nuts.

All flanges not supplied with blind flanges shall be protected with wooden blanks.
These blanks shall be securely attached to the flanges with at least four bolts with
a neoprene gasket.

All machined surfaces and gasket facings shall be protected with an easy
removable anti-corrosion compound.

All sharp corners to be rounded off to smooth radius.

Gaskets and bolting used for hydro test shall be same type as service gaskets
and bolting.

Cathodic Protection (if required).

The minimum wall thickness of the nozzle shall be as follows:


Nozzle size
Pipe Schedule
2"
160
3", 4", 6", 8"
80
10"

5.2.2

Extra strong

Fabrication, Welding and Post Weld Heat Treatment


The fabrication, Welding and Post Weld Heat Treatment of Vessel as per applicable
code ASME Section VIII Div.1.
Fabrication :
When welding is completed, flux residues and weld spatter shall be- removed
mechanically using stainless steel tools.
Grinding wheels or belts used to remove excess weld metal has not been
previously used on other metals.

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HOT HYDROCARBON DRAIN VESSEL (01-V-169)

Weld seams are to clear all nozzles and attachments.


Welding and Post Weld Heat Treatment:
The Vendor shall be responsible for developing the weld procedures necessary for
this contract, in accordance with relevant Company and ASME codes. All welders
shall be qualified to these procedures. Welding procedure specifications (WPS)
and supporting procedure qualification records (PQR) shall be subject to the
approval of the Company.
It is the responsibility of the Vendor to submit to the Purchaser all his sub-suppliers
fabrication and welding procedures and to ensure compliance with contract
requirements before submittal to the Purchaser.
No fabrication may commence until the Vendors Contract Quality Plan, related
fabrication drawings, weld procedures (WPS & PQR), NDE procedures,
Fabrication Repair Procedure, Hydro test Procedure, and all calculations have
been reviewed and approved by the Purchaser.
Post weld heat treatment (if required) shall be carried for the complete Vessel in
single furnace heat.
No welding or thermal cutting is permitted on stress relieved Vessels after
completion of final post weld heat treatment (PWHT).
5.2.3

Fabrication Repairs
The Vendor shall not proceed with the following repairs without Purchasers approval. If
parts/items/components are repaired without obtaining Purchasers prior approval, they
will be rejected by Purchaser.
a)
b)
c)
d)

5.2.4

Major Repairs.
Repairs to leaking pressure containing parts.
Rectification of fits/tolerances by the application of metal coatings or overlays.
Repairs necessitated by internal rubs for any reason.

Pressure Testing

The hydrostatic test procedure, test pressure and minimum pressurisation


temperature shall meet the requirements of the ASME Section VIII Div. 1

Upon completion of the hydro test, water shall be completely drained out. Wetted
surfaces shall be washed with potable water and completely dried. Particular
attention shall be given to low spots, crevices and similar areas. Hot air drying is
not permitted.

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HOT HYDROCARBON DRAIN VESSEL (01-V-169)

All reinforcing pads shall be tested with 1 bar(g) air and soap suds solution after
completion of final post weld heat treatment.

OMN-SAF-100-MEC-00003-001

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HOT HYDROCARBON DRAIN VESSEL (01-V-169)

6.0

MATERIALS OF CONSTRUCTION
Materials of construction for the Vessel and internals shall be as specified in the
datasheet under Appendix-B1. The materials shall be suitable for Sour Service and
comply to standard MUK-FAC-256.
All materials shall be accordance with ASME Standards.
All materials for Vessel
vendors/manufacturers.

shall

be

procured

from

Company

approved

All attachments welded directly to the Vessel shall be the same grade of steel as that of
the Vessel.
All materials in contact with process fluid shall comply with NACE MR-0175/ISO 15156.

OMN-SAF-100-MEC-00003-001

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HOT HYDROCARBON DRAIN VESSEL (01-V-169)

7.0

QUALITY ASSURANCE

7.1

Quality System Requirements


The Vendor should be ISO 9001:2008 3rd Party certified and should submit a Quality
Plan with the quotation. These requirements apply equally to Vendors sub-contractors
and suppliers. The Vendor shall enforce these requirements accordingly.
Purchaser/Company reserves the right to audit the Vendors quality system (and/or
subcontractor/suppliers quality systems). Such audit may be carried out either by
Purchaser/Company or an appointed third party inspection agency.

7.2

Quality Assurance and Quality Assurance Plans


Vendor shall submit the following documentation with his tender, and also submit
updated documentation within 2 weeks of purchase order as a part of his contractual
obligations unless specified otherwise on the purchase order Appendix-A2 Seller
Document Requirement List:

Certification or evidence that the Quality system complies with ISO 9001:2008

Quality Manual

CQP - Contract Quality Plan

QCP - Quality Control Plan (Inspection and Test Plan)

All quality control plans shall be agreed, prior to commencement of fabrication.

OMN-SAF-100-MEC-00003-001

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HOT HYDROCARBON DRAIN VESSEL (01-V-169)

8.0

INSPECTION AND TESTING

8.1

General
Inspection and testing for the vessel shall be generally in line with the pressure vessel
code ASME Section VIII Div. 1 and attached data sheets.
The Vendor shall specify all the inspection and testing requirements in the quality
control plan which shall identify the activities requiring the Purchaser's/ Companys
approval, review, witnessing etc.
Purchaser / Company and his authorized representative reserve the right to inspect
every component or item, which will form part of the Equipment. The responsibility for
the inspection, certification, etc. of all materials lie with the Vendor.
Not withstanding the above, the Purchaser / Company or his authorized representative
shall have free access to all parts of the Vendor's and his sub-vendors works at all
times during the manufacturing period.
The Vendor shall be responsible for coordinating the inspection and testing of subvendor supplied equipment, and for ensuring that the Purchaser's/ Companys
representatives are given the necessary access for inspection, and adequate warning
of inspection and witness tests.
The Vendor (and all sub vendors) shall give the Purchaser/ Company, as required,
without charge, all reasonable facilities for the purpose of inspecting the equipment to
ensure that it is manufactured in accordance with the requisition, drawings and
technical specification and QA/QC procedures and practices.
The Purchaser/ Company shall be given a minimum of 10 working days notice prior to
carrying out any tests on the equipment covered by this specification.
All equipment shall be inspected for compliance with:

Approved for Construction drawings, latest revision.

Requirements of the Purchaser's requisition and correspondence thereafter.

Applicable standards, which shall also include the sub-referenced standards


therein.

Inspection and Test plans produced by the Vendor as part of the Contract Quality
Plan.

Except as approved by the Purchaser/ Company, all equipment shall be presented


for inspection in an unpainted condition.

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

All measuring instruments required for shop testing shall be furnished by the Vendor,
and be supported by valid calibration certification.
All spare parts shall be subject to the same inspection standards and full material
certification as the main order.
Inspectors have the right to request additional inspections or tests to ensure that the
equipment complies with this specification and all relevant codes and standards.
Vendor shall furnish Inspection Test Plan specifying the responsibility scope of TPI &
TPIA. The minimum requirements of shop witnessed inspections are:

The verification of materials and certificates for conformity with the specification
requirement

The verification of welding procedures, welders qualifications, NDT results, heat


treatment charts.

The dimensional check of the equipment including internals as per approved


drawing.

Hydro test.

The surface preparation and painting and coating application.

The testing of the lifting frame for the transportation of the vessel. The lifting
frame shall be certified.

The completeness of shipment including checking of supply of spares and


accessories.

Material test certification in accordance with ISO 10474 and any additional
requirements of the requisition.

Mill and shop inspection shall not relieve the Vendor from his contractual responsibility
for replacing any defective material and for repairing any defective workmanship that
may be identified in the field.
Any defects found by the TPIA shall be rectified in his presence. Where this is not
possible or practical, checklists shall be prepared and signed by the TPIA stating all
'pending items'. Copies of these lists shall be sent to the Purchaser/ Company to enable
their subsequent checking.
The equipment shall not be tested or leave the factory before all identified defects have
been rectified.

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

8.1.1

Site Acceptance Tests (SAT)


The Site Acceptance Test (SAT) shall be done to demonstrate that the equipment
performance is in accordance with the specification requirements.
After installation and commissioning at the Company's site, the SAT shall be executed
for at least 72 hours without any interruptions. Every interruption during the SAT will
result in restarting the SAT by resetting the elapsed time of the test to zero (0) hours.
The Companys confirmation of successful completion of the performance test shall be
mandatory for final acceptance of the system.
After satisfactory completion of the SAT the Company's authorized site representative
shall sign the 'System Acceptance Note, which shall mean acceptance of the system
for operation.

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OCCIDENTAL OF OMAN,INC.

TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

9.0

INFORMATION TO BE SUBMITTED WITH THE TENDER


In addition to the documents required as per Appendix-A2 Seller Document
Requirement List, Vendor shall submit the following-

9.1

9.2

Technical Information

Completed Table of Compliance (Appendix-C1)

List of Proposed Materials

Location of Manufacturing Facility

Reference List of Vessel of Similar Design, Installed & Operating under


analogous conditions

List of Proposed Suppliers for Vessel Internals (if any)

Separate Quotations
The bidder shall furnish with the proposal the following separate quotations:

9.3

Two years operating spare part and other parts recommended by manufacturer

Special tools (if any)

Installation and commissioning (Optional)

Unit Prices
The bidder shall furnish the unit rates for the following:

Pipe Supports, Guides/Clips

Ladders, Platforms & Handrails and Gratings


Nozzles (each size and rating) including blind flange, gasket and bolting.

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OCCIDENTAL OF OMAN,INC.

TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

10.0

DOCUMENTATION
AND
PLACEMENT ORDER

10.1

General

INFORMATION

REQUIRED

AFTER

All correspondence and documentation shall be in English. All measurements and


units shall be as per Attachment- A4.
Requirements on number of copies for approval and final submission shall be as per
Appendix-A2 Seller Document Requirement List. Vendor shall submit revised
documents incorporating the client/Contractor comments within 2 weeks after the
receipt of comments.
All drawings shall be drawn in AutoCAD version 2000 or higher. All documents shall be
Microsoft Word / Excel-2003. The final documentation shall include electronic copy of
all drawings and documents CDs.
Note: The documents shall be submitted in hard copy together with soft copy.
Submission of documents in soft copy only (i.e. without hard copy) is not
permitted.
10.2

Drawings, Calculations and Procedures


In addition to the documents required as per Appendix-A2 Seller Document
Requirement List, Vendor shall submit the following:

Detail Drawings / Layout:


-

Drawing for arrangement of Saddles, Stiffeners (if any), pipe supports and
guides, lifting lugs & associated weld details
Cross sectional drawing of nozzles & Internals with welding detail and bill of
material
Drawing for Weld location plan, Name plate / bracket and earthing details.
General arrangement and construction details of caged ladders and
platform.
Drawing showing arrangement of Vessel transportation & heavy lifting.
Sliding plate details for sliding support.
Vendor to provide anchor bolts showing dia., embedment, and projection
from top of concrete with grout thickness considered as per OXY standard
drawing.
Filled in Manufacturers Data report (MDR) form U-1 to be submitted by
vendor.

Calculations:
-

Mechanical Design Calculations


Nozzle Load Analysis
Mechanical & Process hydraulic calculations for internals (if any)
Wind and Vibration Analysis

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OCCIDENTAL OF OMAN,INC.

TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

Procedures:
-

10.3

Load data for empty, operating, hydro test & wind case. Also vendor to
provide unbalanced dynamic loads with C.G with reference point.(Both
individual C.G & combined)

Welding Consumables & Handling Procedure


Lifting Procedures

Material and other Certificates


Material certificates shall be furnished for Vessel in accordance with the relevant
international standards. As a Minimum following certification shall include:
Chemical analysis
Mechanical Properties

10.4

: ISO 10474-3.1B
: ISO 10474-3.1B

Spare Parts
The Vendor shall include in his quotation a separate itemized price list of spare parts
for Commissioning, start-up and two (2) years normal operation and maintenance
spares.

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OCCIDENTAL OF OMAN,INC.

TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

11.0

SURFACE TREATMENT
The surface preparation and application of the coating / painting material shall be done
by a qualified subcontractor duly approved by the painting material manufacturer.

11.1

External Painting
The external carbon steel surface of the Hot Hydrocarbon Drain Vessel (01-V-169)
shall be painted as per painting scheme -2 of Appendix- 2 std. MUK-FAC-200.
Stainless steel components shall not be painted
The external Surface preparation of the Vessel shall be as per SSPC-SP-10., SA 2.5
Coating System
Primer
Type:
DFT (mil):

Inorganic zinc-Rich
Ethyl Silicate
2-3

Mid Coat
Type:
DFT (mil):

Heat Resistant Aluminium (Air curing Type)


1

Finish Coat
Type:
Heat Resistant Silicone Aluminium (Air curing Type)
DFT (mil):
1
11.2

Internal Coating
Internal coating of the vessel shall be done by Belzona 1591.

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OCCIDENTAL OF OMAN,INC.

TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

12.0

PREPARATION FOR SHIPMENT


The preparation for shipment of Vessel and its materials shall be in accordance with
Purchaser standards MUK-FAC-251. Special care should be taken for the packaging of
delicate equipment.
All the platforms and ladder shall be packed separately and supplied to site along with
equipment.
In general, within Oman, all items shall be transported to site by truck. The majority of
roads are rough, corrugated, dusty desert graded roads. The equipment and packing
must be able to withstand rougher than normal treatment, with greater use made of
shock absorbent materials.
As a part of this order, Vendor shall deliver the Vessel to Purchasers plant at Safah for
Occidental of Oman Inc.
The exterior of all crated parts shall be clearly identified in accordance with the
purchase order and a minimum shall include the following:

Project details such as:

Purchase order number, and Year of supply

Project name Replacement of Crude Heater H-102 at SGP

Destination, 01-V-169 at Safah, Occidental of Oman Inc.

Nearest Port

Country, Sultanate of Oman Muscat

Vessel dimensions and gross weight

Specific storage instructions

Package item x of y (for what unit package number)

OMN-SAF-100-MEC-00003-001

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OCCIDENTAL OF OMAN,INC.

TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

13.0

COMMISSIONING

13.1

Site Supervision
The Purchaser will install and commission the Vessel (if not included in Vendor scope).
The Vendor shall detail in his tender the extent of specialist supervision and
commissioning he deems necessary to satisfy himself that installation and operation of
the package meets the specification and warranty requirements.

13.2

Manuals
For field commissioning, the Vendor shall provide the results of all the shop tests
executed prior to shipment of Vessel.
The Vendor shall provide, as detailed in the Appendix-A2 Seller Document
Requirement List, complete instruction manual which shall include instructions for
installation, operation and maintenance along with all technical data and test results.
The Vendor shall provide to the Purchaser instructions on specific safety procedures for
the installation of the Vessel.

13.3

Special Tools
Special tools and fixtures for transport, installation, commissioning, operation and /or
maintenance:
Where specialist lifting equipment such as lifting or spreader beams are required,
Vendor shall supply all necessary slings (of correct length), pins, shackles or
turnbuckles etc. All lifting devices shall be designed, fabricated and certified in
accordance with ANSI/ASME B 30.20 and ON color code system.

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OCCIDENTAL OF OMAN,INC.

TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

14.0
A.

APPENDICES
Supplementary Information and Data

A1

Local Environmental Conditions

1 Sheet

A2

Seller Document Requirement List

1 Sheet

A3

Allowable Forces and Moments on Nozzles

2 Sheets

A4

Units of Measurement

1 Sheet

B.
B1

Technical Datasheets
Data sheet for 2171001 Rev O Data sheet for Hot Hydrocarbon
Drain Vessel (01-V-169)

6 Sheets

B2

P & ID

1 Sheet

B3

Civil Input to Vendor

8 Sheets

C.
C1.

General
Table of Compliance

OMN-SAF-100-MEC-00003-001

2 Sheets

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OCCIDENTAL OF OMAN,INC.

TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

APPENDIX - A1 - LOCAL ENVIRONMENTAL CONDITIONS

OMN-SAF-100-MEC-00003-001

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OCCIDENTAL OF OMAN,INC.

TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

LOCAL ENVIRONMENTAL CONDITIONS

ENVIRONMENTAL DATA

The table below shall be used as the minimum environmental data required:
Site Conditions

Data

Elevation
Safah
Air Temperature
Max shade (summer)
Min shade (winter)

410 ft
130 F
41F

Max Black Bulb


Soil Temperature
Design Max
Design Min
Winter
Summer
Average
Max Incident Solar Radiation
Typical Incident Solar Radiation

180F
150F
41F
85F
104F
94F
385 BTU/hr ft
320 BTU/hr ft

Max Relative Humidity


Min Relative Humidity
Mean Relative Humidity
Rain Intensity
1hour
Annual Average
Seismic

98 %
30 %
74 %

Zone 0

Wind Speed
Basic wind speed

52.7 m/s

25 mm /hr
Neg

Typical Wind Direction


March-April
NW
May- June
SW
Remaining months
SE
Atmospheric Conditions a typical hot and dry climate prevails with frequent sand
storms. The particulate atmospheric dust can be as small as 2 microns. Rain is an
infrequent occurrence, but on such occasions is heavy.
High humidity is not the normal case. Use minimum humidity as the design case.

OMN-SAF-100-MEC-00003-001

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OCCIDENTAL OF OMAN,INC.

TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

APPENDIX- A2 - SELLER DOCUMENT REQUIREMENT LIST (SDRL)

OMN-SAF-100-MEC-00003-001

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

APPENDIX - A3 - ALLOWABLE FORCES AND MOMENTS ON NOZZLES

OMN-SAF-100-MEC-00003-001

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

ALLOWABLE FORCES AND MOMENTS ON NOZZLES


(EXTERNALLY APPLIED NOZZLE LOADS)
Each nozzle shall be designed to withstand the forces and moments specified in the following
table. The effect on the shell or head due these externally applied loads shall be analyzed per
WRC107/297 for each vessel.
With regard to the radial load (FR), calculations shall be made firstly with the force acting radial
outwards in conjunction with the internal pressure and then with the force acting inwards. In the
second instance, the internal pressure shall not be used to oppose the compressive stresses
due to the force acting radial inwards; for this load condition a null pressure condition is to be
considered to exist.
For nozzles in spherical shells, the forces FL and FC and moments ML and MC shall be combined
algebraically to give resultant values.
Under vacuum condition, deflections () shall be derived at locations adjacent to the nozzle to
shell junction and shall be limited to: 0.0025 R
Nozzle
Size
(DN)

FR
lbf
(N)

FL
lbf
(N)

FC
lbf
(N)

Nozzle
Mark
Hot Hydrocarbon Drain Vessel (01-V-169) - Safah
N2/N5/N
278.8
197.8
197.8
50
8/N10
(1240)
(880)
(880)
1102.7
781.2
781.2
N3/N6
80
(4905)
(3475)
(3475)
1461.3
1033.9
1033.9
N7/ N9
100
(6500)
(4599)
(4599)
1072.3
757.6
757.6
N4
150
(4770)
(3370)
(3370)
1479.2
1045.4
1045.4
N1
200
(6580)
(4650)
(4650)

MT
lbf.ft
(Nm)

MC
lbf.ft
(Nm)

ML
lbf.ft
(Nm)

206.4
(280)
1220.2
(1655)
2260.6
(3066)
2492
(3380)
4350
(5900)

147.5
(200)
858.9
(1165)
1597
(2166)
1762.1
(2390)
3075.3
(4171)

147.5
(200)
858.9
(1165)
(1597)
2166
1762.1
(2390)
3075.3
(4171)

Where R is the shell or head radius.


FR = Radial Load
FL = Longitudinal Force
FC = Cirumferential Force

MT = Torsional Moment
ML = Longitudinal Moment
MC = Circumferential Moment

Nozzle loads and moments shall be as per MUK-FAC-255.

OCCIDENTAL OF OMAN,INC.

TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

APPENDIX - A4 -UNITS OF MEASUREMENT

OMN-SAF-100-MEC-00003-001

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

UNITS OF MEASUREMENT
All documents and drawings shall contain customary units of measurement as indicated
in Table 1.

Table 1: Project Units


Parameter

Customary

SI

Pressure

psi

bar

Temperature

MMscf

sm3

USgal or bbl

m3 or liter (l)

lb/h

kg/h

MMscfd

sm /hr

BPD or GPM

l/min

Density

lb/ft3

kg/m3

Power

hp

kW

Length

in or ft

m or mm

Length pipeline

km

km

Force

lbf

Stress

lbf/in2

N/m2

Weight

lb

kg

Energy

Btu

kJ

Viscosity

cP

cP

Mol %

Mol %

Capacity gas
Capacity liquid
Flow (Weight)
Flow (Volume -gas)
Flow (Volume -liquid)

Composition

Note:
Pressures will be on gauge basis, unless noted otherwise.

OMN-SAF-100-MEC-00003-001

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

APPENDIX- B1
DATA SHEET FOR HOT HYDROCARBON DRAIN VESSEL
(01-V-169)(SAFAH)

OMN-SAF-100-MEC-00003-001

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

APPENDIX- B2 - P & ID

OMN-SAF-100-MEC-00003-001

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

APPENDIX- B3CIVIL INPUT TO VENDOR

OMN-SAF-100-MEC-00003-001

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

APPENDIX- C1- TABLE OF COMPLIANCE

OMN-SAF-100-MEC-00003-001

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

TABLE OF COMPLIANCE
The vendor shall confirm below that the offer complies with all the clauses contained in this
specification or otherwise highlight deviation / exceptions under the clarification column.
SPEC.
REF.

CONFORMS

ALTERNATIVE

PARAGRA
PH

Yes / No

Yes / No

CLARIFICATION

1.0
1.1
1.2
1.3
1.4
1.5
2.0
2.1
2.2
2.3
2.4
3.0
4.0
4.1
4.2
4.3
5.0

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

5.1
5.2
6.0
7.0
7.1
7.2
6.
7.1
7.2
8.0
8.1
9.0
9.1
9.2
9.3
10.0
10.1
10.2
10.3
10.4
11.0
11.1

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TR ENGINEERING LLC

HOT HYDROCARBON DRAIN VESSEL (01-V-169)

12.0
13.0
13.1
13.2
13.3
Appendix A1
Appendix A2
Appendix A3
Appendix A4
Appendix B1
Appendix
B2
Appendix
B3
Appendix C1

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