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00003
Power/Vac Circuit Breaker Spare Parts Catalog
Equipped with ML-17 Mechanism
5kV & 15kV, (1200A, 2000A, 3000A, 3500A, & 4000A), up to 63kA
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Contact Information
Powell Electrical Systems, Inc.
powellind.com
info@powellind.com
Service Division
PO Box 12818
Houston, Texas 77217-2818
Tel: 713.944.6900
Fax: 713.948.4569
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01.4SP.00003
01.4SP.00003
Signal Words
Qualified Person
DANGER
WARNING
CAUTION
CAUTION
CAUTION, used without the safety alert
symbol, is used to address practices not
related to personal injury.
NOTICE
NOTICE is used to address practices not related
to personal injury.
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01.4SP.00003
01.4SP.00003
Contents
Ch 1 General Information .................................................................................................1
Ch 2 Safety ........................................................................................................................2
A.
B.
C.
D.
E.
F.
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01.4SP.00003
Contents
Secondary Disconnect Assembly - Pin Connectors Not Included .......................................................................................18
Secondary Disconnect Assembly - Pin Connectors, Female (on equipment) ..................................................................18
Secondary Disconnect Assembly - Pin Connectors, Male (on breaker) .............................................................................18
Secondary Disconnect Handle ....................................................................................................................................................18
Spline Adapter Assembly ..............................................................................................................................................................18
Spring Discharge Interlock Assembly ........................................................................................................................................18
Swivel Caster ...................................................................................................................................................................................18
Toggle Pin .........................................................................................................................................................................................18
Trip Roller .........................................................................................................................................................................................18
ii
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01.4SP.00003
Figures
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Tables
Table A Recommended Renewal Parts (A-Po) (Ratings Included) .....................................9
Table B Recommended Renewal Parts (Pr) (Ratings Included) .......................................10
Table C Recommended Renewal Parts (Pr) (Ratings Included) (cont.) ............................11
Table D Recommended Renewal Parts (R-Z)(Ratings Included) .....................................12
Table E Recommended Renewal Parts (A-F) (No Ratings) ...............................................13
Table F Recommended Renewal Parts (G-R) (No Ratings) ...............................................14
Table G Recommended Renewal Parts (S-Z) (No Ratings) ...............................................18
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iii
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01.4SP.00003
01.4SP.00003
Ch 1 General Information
WARNING
The equipment described in this document may contain high voltages and currents which can
cause serious injury or death.
The equipment is designed for use, installation, and maintenance by knowledgeable users of such
equipment having experience and training in the field of high voltage electricity. This document
and all other documentation shall be fully read, understood, and all warnings and cautions
shall be abided by. If there are any discrepancies or questions, the user shall contact Powell
immediately at 1.800.480.7273.
WARNING
Before any adjustment, servicing, part replacement, or any other act is performed requiring
physical contact with the electrical working components or wiring of this equipment, the power
supply must be disconnected. Failure to follow this warning may result in injury or death.
NOTICE
The information in this instruction bulletin is not intended to explain all details or variations of the
Powell equipment, nor to provide for every possible contingency or hazard to be met in connection
with installation, testing, operation, and maintenance of the equipment. For additional
information and instructions for particular problems, which are not presented sufficiently for the
users purposes, contact Powell at 1.800.480.7273.
NOTICE
Powell reserves the right to discontinue and to change specifications at any time without incurring
any obligation to incorporate new features in products previously sold.
General Information
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Ch 2 Safety
A. Safe Work Condition
The information in Section A is quoted from
NFPA 70E 2012 - Article 120, 120.1 Establishing an
Electrically Safe Work Condition.
120.1 Process of Achieving an Electrically Safe
Work Condition
1. Determine all possible sources of electrical
supply to the specific equipment. Check
applicable up-to-date drawings, diagrams,
and identification tags.
2. After properly interrupting the load current,
OPEN the disconnecting device(s) for each
source.
3. Wherever possible, visually verify that all
blades of the disconnecting devices are
fully OPEN or that drawout type circuit
breakers are withdrawn to the fully
disconnected position.
4. Apply lockout/tagout devices in accordance
with a documented and established policy.
5. Use an adequately rated voltage detector
to test each phase conductor or circuit part
to verify they are deenergized. Test each
phase conductor or circuit part both
phase-to-phase, and phase-to-ground.
Before and after each test, determine
that the voltage detector is operating
satisfactorily.
01.4SP.00003
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Safety
01.4SP.00003
C. General
1. Only supervised and qualified personnel
trained in the usage, installation, operation,
and maintenance of the circuit breaker shall
be allowed to work on this equipment. It
is mandatory that this instruction bulletin,
any supplements, and service advisories be
studied, understood, and followed.
2. Maintenance programs must be consistent
with both customer experience and
manufacturers recommendations,
including service advisories and instruction
bulletin(s). A well planned and executed
routine maintenance program is essential
for switchgears reliability and safety.
3. Service conditions and circuit breaker
applications shall also be considered in the
development of safety programs. Variables
include ambient temperature; humidity;
actual continuous current; thermal cycling;
number of operations; interrupting duty;
and any adverse local conditions including
excessive dust, ash, corrosive atmosphere,
vermin and insect infestations.
D. Specific
Safety
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01.4SP.00003
E. X-Rays
When high voltage is applied across the
contacts of a vacuum interrupter, there is the
possibility of generation of X-rays. The intensity
of the X-radiation is dependent on the peak
voltage and the contact gap. At the normal
operating voltage for this type of equipment,
the radiation levels are negligible. At the
voltages specified for testing, test personnel
shall be in front of the circuit breaker such that
the two layers of steel used in the frame and
front cover construction are between the test
personnel and the vacuum interrupters, and
that the test personnel be no closer than one
meter (3) from the front of the circuit breaker.
THE CIRCUIT BREAKER SHALL BE EITHER
FULLY OPEN, OR FULLY CLOSED WHEN
MAKING HIGH POTENTIAL TESTS. DO NOT
TEST WITH CONTACTS PARTIALLY OPEN.
F. Safety Labels
The equipment described in this document
has DANGER, WARNING, CAUTION, and
instruction labels attached to various locations.
All equipment DANGER, WARNING, CAUTION,
and instruction labels shall be observed
when the switchgear is handled, operated, or
maintained.
NOTICE
Warning and Caution labels are located in
various places in and on the switchgear and
on the circuit breaker. Always observe these
warnings and caution labels. Do NOT remove
or deface any of these warning/caution labels.
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Safety
01.4SP.00003
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Figure 1
01.4SP.00003
a.
b.
c.
d.
e.
Front Cover
Secondary Disconnect Handle
Rack-Out Arm Assembly
Charge/Discharge Flag Operating Rod
Operation Counter
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01.4SP.00003
Figure 2
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Figure 3
01.4SP.00003
a
b
c
e
f
g
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01.4SP.00003
Figure 3, g
Rating
Catalog Number
48 VDC
0282A2009G014
125 VDC
0282A2009G001
250 VDC
0282A2009G002
240 VAC
0282A2009G004
48 VDC
0282A2009G001
125 VDC
0282A2009G002
250 VDC
0282A2009G003
120 VAC
0282A2009G004
240 VAC
0282A2009G005
07100G00450104
07100G00450103
48 VDC
0282A2009G001
125 VDC
0282A2009G002
250 VDC
0282A2009G003
48 VDC
0282A2009G007
125 VDC
0282A2009G008
250 VDC
0282A2009G009
Model Designator
1 or 2
as required
1 or 2
as required
Figure 3, g
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01.4SP.00003
Rating
Catalog Number
Model Designator
0282A2701G002
0282A2725G002
0282A2700G003
0209B4272G002
0282A2700G004
4.76KV-31.5KA-1200A
4.76KV-40KA-1200A
8.25KV-40KA-1200A
15.0KV-31.5KA-1200A
15.0KV-40KA-1200A
15.0KV-20KA-1200A
15.0KV-25KA-1200A
4.76KV-50KA-1200A
4.76KV-63KA-1200A
4.76KV-63KA-2000A
8.25KV-50KA-1200A
8.25KV-50KA-2000A
Figure 5, a
8.25KV-63KA-1200A
8.25KV-63KA-2000A
15.0KV-50KA-1200A
15.0KV-50KA-2000A
15.0KV-63KA-1200A
15.0KV-63KA-2000A
4.76KV-31.5KA-2000A
4.76KV-40KA-2000A
4.76KV-50KA-2000A
8.25KV-40KA-2000A
15.0KV-20KA-2000A
15.0KV-25KA-2000A
15.0KV-31.5KA-2000A
15.0KV-40KA-2000A
10
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01.4SP.00003
Rating
Catalog Number
Model Designator
0282A7597G002
4.76KV-31.5KA-3000A
4.76KV-31.5KA-3500A
4.76KV-31.5KA-4000A
4.76KV-40KA-3000A
4.76KV-40KA-3500A
4.76KV-40KA-4000A
4.76KV-50KA-3000A
4.76KV-50KA-3500A
4.76KV-50KA-4000A
4.76KV-63KA-3000A
4.76KV-63KA-3500A
4.76KV-63KA-4000A
8.25KV-40KA-3000A
8.25KV-40KA-3500A
8.25KV-40KA-4000A
8.25KV-50KA-3000A
8.25KV-50KA-3500A
8.25KV-50KA-4000A
8.25KV-63KA-3000A
Figure 5, a
8.25KV-63KA-3500A
8.25KV-63KA-4000A
15.0KV-20KA-3000A
15.0KV-20KA-3500A
15.0KV-20KA-4000A
15.0KV-25KA-3000A
15.0KV-25KA-3500A
15.0KV-25KA-4000A
15.0KV-31.5KA-3000A
15.0KV-31.5KA-3500A
15.0KV-31.5KA-4000A
15.0KV-40KA-3000A
15.0KV-40KA-3500A
15.0KV-40KA-4000A
15.0KV-50KA-3000A
15.0KV-50KA-3500A
15.0KV-50KA-4000A
15.0KV-63KA-3000A
15.0KV-63KA-3500A
15.0KV-63KA-4000A
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11
01.4SP.00003
Rating
48 VDC
Figure 3, d
Figure 3, d
Catalog Number
Model Designator
0, 1, 2, 3, 4
(Rev. 0)
4
(Rev. 1)
Model Designator
0282A2008P001
125 VDC
0282A2008P002
250 VDC
0282A2008G001
120V - 60Hz
0282A2008P003
240V - 60Hz
0282A2008P004
120V - 50Hz
0282A2008P005
240V - 50Hz
0282A2008P006
48 VDC
0282A2008P021
125 VDC
0282A2008P022
250 VDC
0282A2008G021
0282A2008P023
0282A2008P024
48 VDC
0177C2164G003
0177C2164G001
0177C2164G002
Rating
Catalog Number
48 VDC
0282A5218G001
125 VDC
0282A5218G002
250 VDC
0282A5218G003
For replacement interrupter pole assemblies, please record the serial number and rating information
from the breaker data nameplate and contact the factory for pricing.
12
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01.4SP.00003
Catalog Number
Model Designator
Image
Figure 3, e
0209B3410P003
n/a
0209B3617G001
1 (not required)
0282A2005P002
0282A2000P100
1 or 21
n/a
21
n/a
0282A5061G003
0209B4233G001
0209B3581G0023
Brake Assembly
n/a
0282A2009G001
n/a
Closing Roller
Figure 4, l
Figure 5, b
0282A2181P001
0282A2402G002
0282A2097P002
0282A2097P003
Figure 6, a
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n/a
13
01.4SP.00003
Catalog Number
Model Designator
Figure 4, i
0209B3626G001
0282A2147P001
1 (not required)
0282A5045G001
0209B3401G001
0282A206P001
N176P2530B6
N176P2532B6
0282A2015G001
0282A2476P002
0209B3584G001
0209B3584G002
0209B3646G003
0209B646G004
Image
Ground Rod
Figure 4, 0
n/a
Figure 5, d
0177C2131G002
n/a
Operation Counter
Figure 1, e
n/a
Pull Rod
Figure 4, j
Figure 5, c
14
0177C2131G007
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01.4SP.00003
Figure 4
c
d
f
h
i
j
k
l
n
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15
Figure 5
01.4SP.00003
c
d
a.
b.
c.
d.
16
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01.4SP.00003
Figure 6
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17
01.4SP.00003
Catalog Number
Model Designator
Figure 4, n
0209B3579G001
Image
0282A2081P0022
none
23
0177C2130G005
02824555P001
0282A2081P001
n/a
0209B3542G001
Figure 4, e
0282A5219G001
Figure 4, d
Swivel Caster
Figure 2, c
Toggle Pin
Figure 4, f
Refer to Factory
Trip Roller
Figure 4, b
18
0282A2000P002
n/a
1)
2)
Pin connectors require removal and crimping tools available from AMP, Inc. Pin removal tool
P/N 453300-1. Crimping tool Model D Catalog #69710, Die Catalog #90306-1.
3)
Standard front cover. Contact factory for special breaker front covers.
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01.4SP.00003
Power/Vac Circuit Breaker Spare Parts Catalog
Equipped with ML-17 Mechanism
5kV & 15kV, (1200A, 2000A, 3000A, 3500A, & 4000A), up to 63kA
January 2015
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2006 Powell Industries, Inc. All rights reserved.