BASIC AIRCRAFT MAINTENANCE COURSE

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Subcourses/manuals on this CD (screen 1 of 2):

AL0907

View Description BASIC HYDRAULICS AND HYDRAULIC PLUMBING

AL0917

View Description NONDESTRUCTIVE TESTING

AL0926

View Description BASIC HYDRAULIC SYSTEMS AND COMPONENTS

AL0966

View Description BASIC AERODYNAMICS

AL0992

View Description BASIC AIRFRAME REPAIR

AL0993

View Description AIRCRAFT GAS TURBINE ENGINES

AL9000

View Description SUPPLY MANAGEMENT FOR AVIATION MAINTENANCE

AL9004

View Description CONTROL CALIBRATION

AL9005

View Description PREVENTIVE MAINTENANCE CHECKS AND SERVICES

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Subcourses/manuals on this CD (screen 2 of 2):

AL9107

View Description SUPERVISE MAINTENANCE OF T-62 SERIES ENGINES

AL9108

View Description SUPERVISE INSPECTIONS, CHECKS, AND ACCESSORY

REPLACEMENT ON T700-SERIES ENGINES

AV0181 View Description AVIATION MAINTENANCE MANAGEMENT AND OPERATIONS

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BASIC HYDRAULICS AND HYDRAULIC PLUMBING :

AL0907
Description: We designed this subcourse to provide instruction on the science of hydraulics, an
explanation of hydraulic principles, and a study of the fluids used in aircraft hydraulic systems. You will
also be introduced to the fundamentals of hydraulic plumbing, techniques of fabricating tubes and hoses,
principles of installing these lines, and use of seals and gaskets to control leakage in plumbing systems.
Contents: Subcourse Overview Lesson 1: Basic Hydraulics Practice Exercise Lesson 2:
Hydraulic Plumbing Practice Exercise Appendix A: Proof Testing of Hose Assemblies
Appendix B: Glossary

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NONDESTRUCTIVE TESTING : AL0917

Description: This subcourse is designed to familiarize you with nondestructive testing.
Contents: Subcourse Overview Lesson 1: Fluorescent Penetrant Testing Practice Exercise
Lesson 2: Magnetic Particle Testing Practice Exercise Appendix A: References Appendix
B: Glossary

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BASIC HYDRAULIC SYSTEMS AND COMPONENTS :

AL0926
Description: This subcourse is designed to provide instruction on the concept and operation of the basic
components of the hydraulic system. It also describes the various components of a typical hydraulic
system, their construction and functions, and their relationship to each other.
Contents: Subcourse Overview Lesson 1: Hydraulic Reservoirs, Filters, Pumps, Accumulators, and
Motors Practice Exercise Lesson 2: Basic Construction and Operation of Hydraulic Actuating
Devices, Flow Control, and Directional Devices Practice Exercise Lesson 3: Hydraulic
Pressure-Limiting, Controlling, and Sensing Devices Practice Exercise Appendix: Glossary

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BASIC AERODYNAMICS : AL0966

Description: In this course you will learn the effect of the atmosphere on flight, basic aerodynamics and
Helicopter Fundamentals.
Contents: Subcourse Overview Lesson 1. EFFECT OF THE ATMOSPHERE ON FLIGHT
General Composition of the Atmosphere Structure Temperature Variation with Altitude
Density altitude Summary Lesson 2. BASIC AERODYNAMICS General Bernoullis
Theorem Newtons Laws Forces Acting on an Aircraft Airfoils Angle of Attack Stall
Ailerons and Flaps Stability Cantilever Wings Boundary Layer Speed Brakes
Empennage Group Summary Lesson 3. HELICOPTER FUNDAMENTALS General
The Four Forces Acting on a Helicopter Controls Velocity Torque Antitorque Rotor
Gyroscopic Precession Dissymmetry of Lift Retreating Blade Stall Setting with Power
Pendular Action Hovering Ground Effect Translational Lift Autorotation Summary
Practice Exercise Appendix I: References Appendix II: Glossary Index

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BASIC AIRFRAME REPAIR : AL0992

Description: This subcourse is designed to provide you with a general familiarization of the airframe of
todays aircraft and repair procedures. You will study the design and construction of aircraft parts and
assemblies, metals used in the construction, and the metal qualities and stresses involved. You will also
study procedures involved in the repair of damages to the aircraft skin and structure and the type of
hardware required.
Contents: Lesson 1: Airframe Parts, Metals, Processes and Hardware Part A: Airframe Parts
Part B: Metal Qualities and Stresses Part C: Metal-Working Processes Part D: Aviation
Hardware Practice Exercise Lesson 2: Damage Repair Part A: Principles of Repair Part B:
Structural Repair Part C: Stressed Skin Repairs Part D: Internal Structure Repair Part E:
Structural Sealing Practice Exercise Appendix: Glossary

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AIRCRAFT GAS TURBINE ENGINES : AL0993

Description: We designed this subcourse to teach you theory and principles of the gas turbine engine and
some of the basic army aircraft gas turbine engines used in our aircraft today.
Contents: Introduction Lesson 1 Theory and Principles of Gas Turbine Engines Practice
Exercise Lesson 2 Major Engine Sections Practice Exercise Lesson 3 Systems and
Accessories Practice Exercise Lesson 4 Testing, Inspection, Maintenance, and Storage Procedures
Practice Exercise Lesson 5 Lycoming T53 Practice Exercise Lesson 6 Lycoming T55
Practice Exercise Lesson 7 Solar T62 Auxiliary Power Unit Practice Exercise Lesson 8
Allison T63, Pratt & Whitney T73 and T74, and the General Electric T700 Practice Exercise
Appendix I: References Appendix I: Glossary Index

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SUPPLY MANAGEMENT FOR AVIATION MAINTENANCE :

AL9000
Description: This subcourse teaches the fundamentals of engineer defensive operations, the division
engineer company in defense, the engineer estimate and defensive planning, and armored/light engineer
operations.
Contents: Subcourse Overview Lesson 1: Understanding Accountability and Responsibility
Practice Exercise Lesson 2: Basic Hand Receipt Policies and Procedures Practice Exercise
Lesson 3: Methods of Obtaining Relief from Property Responsibility Practice Exercise Lesson
4: Maintaining the Prescribed Load List Practice Exercise Lesson 5: Reparable Exchange Policies
and Procedures Practice Exercise

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CONTROL CALIBRATION : AL9004

Description: This subcourse provides instruction on the structure and management of the calibration
program and the forms and labels used to control the required calibration of test, measurement, and
diagnostic equipment (TMDE).
Contents: Introduction Lesson 1: Management of the Calibration Program Practice Exercise
Lesson 2: Preparation of the Calibration Forms Practice Exercise

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PREVENTIVE MAINTENANCE CHECKS AND SERVICES :

AL9005
Description: This subcourse is designed to provide instruction on establishing a preventive maintenance
program. It includes performing preventive maintenance checks and services (PMCS) on assigned
equipment and documenting the service on DD Form 314 (Preventive Maintenance Schedule and Record).

Contents: Subcourse Overview Lesson 1: Establishing a PMCS Program Practice Exercise

Lesson 2: Maintaining PMCS Practice Exercise Lesson 3: Maintaining Ground Support
Equipment Practice Exercise

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SUPERVISE MAINTENANCE OF T-62 SERIES ENGINES :

AL9107
Description: This subcourse is primarily intended for the 68B30 power plant supervisor. It discusses
many aspects he must consider in directing soldiers to do repair jobs. It is divided into three lessons that
support Tasks 552-769-3056, Supervise the Replacement of the Combustion Liner (T-62); 552-769-3057,
Supervise the Replacement of the Junction Box Assembly; and 552-769-3058, Supervise the Replacement
of the Reduction Drive Gear Assembly. These tasks are in STP 1-68B3-SM-TG (Soldiers Manual and
Trainers Guide: 68B, Aircraft Power Plant Repairer [Skill Level 3]). There is one prerequisite for this
subcourse which must be completed before you begin studying the material: AV 0570, Aviation Shop and
Flight Line Safety.
Contents: Subcourse Overview Lesson One: Supervise the Replacement of the T-62 Combustion
Liner Practice Exercise Lesson Two: Supervise the Replacement of the Junction Box Assembly
Practice Exercise Lesson Three: Supervise the Replacement of the Reduction Drive Gear
Assembly Practice Exercise

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SUPERVISE INSPECTIONS, CHECKS, AND ACCESSORY

REPLACEMENT ON T700-SERIES ENGINES : AL9108
Description: This subcourse is designed to provide instructions on how to supervise inspections, checks,
and accessory replacement tasks on the power plant for the UH-60 Blackhawk.
Contents: Subcourse Overview Lesson 1: Supervise and Monitor Borescope Inspections
Practice Exercise Lesson 2: Supervise Troubleshooting and Replace of the Electrical Control Unit
(ECU) and Scroll Seal Practice Exercise

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AVIATION MAINTENANCE MANAGEMENT AND

OPERATIONS : AV0181
Description: This subcourse reflects the basic fundamentals of maintenance management and operations
in Army aviation units. It covers policies, maintenance structure, preventive maintenance and inspections,
maintenance management indicators, repair parts supply operations, and materiel readiness reporting.
Contents: Lesson 1: The Army Maintenance Structure Responsibilities Maintenance Structure
Aviation Unit Maintenance Aviation Intermediate Maintenance Aviation Depot Maintenance
Aircraft Recovery Aircraft Combat Maintenance or Battle Damage Repair (ACM/BDR)
Practice Exercise Lesson 2: The Army Maintenance Management System-Aviation (TAMMS-A)
Introduction to DA Pam 738-751 Status Symbols and Entries Aircraft Files Content and
Management Operational and Maintenance Records Aeronautical Equipment Forms and Records
Practice Exercise Lesson 3: Preventive Maintenance (PM) Preventive Maintenance System
Preventive Maintenance Indicators Symptoms of PM Failure Practice Exercise Lesson 4:
Repair Parts Supply Operations Prescribed Load List (PLL) and Combat PLL Procedures
Cannibalization Controlled Exchange Army Intensive Management Items (AIMI) Program
Practice Exercise Lesson 5: Materiel Readiness Army Logistics Readiness and Sustainability
Aircraft Materiel Condition Status and Flying Time Reporting Practice Exercise
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