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in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
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timely dissemination of this information in an accurate manner to the public.
1 +, 1 +
01 ' 5
Jawaharlal Nehru
IS 7504 (1995): Gears - Cylindrical Gears - Accuracies Methods of inspection [PGD 31: Bolts, Nuts and Fasteners
Accessories]
! $ ' +-
Satyanarayan Gangaram Pitroda
! > 0 B
BharthariNtiatakam
( Reaffirmed 2005 )
Indian Standard
GEARS-CYLINDRICA~L GEARS-ACCURACIESMBTHODSOFINSPECTION
( First Revision )
UDC
621-833.1 : 620~111~1
Q BIS 1995
BUREAU
MANAK
OF
BHAVAN,
INDIAN
9 BAHADUR
NEW DELHI
December 1995
STANDARDS
SHAH
ZAFAR
MARG
110002
Price Group 9
Lhl 13
FOREWORD
This Indian Standard ( First Revision ) was adopted by the Bureau of Indian Standards,
draft finalized by the Gears Sectional Committee had been approved by the Light Mechanical
ing Division Council.
after -the
Engineer-
This standard was originally published in 1974. The present revision incorporates the latest internationally accepted techniques for inspection of cylindrical gears which includes inspection of gear blanks of
meshing gears, inspection of teeth forms of gears pairs and the inspection of gear pairs in assembled
conditions. The gears are classified into 12 grades based on their accuracies. The revision also incorporates the methods for determining individual errors,_schematic for electronic pitch testing equipment,
schematic circuit for single flank testing and measurement of double flank total composite error
Assistance has been derived from the following standards
i) DIN 3960 : 1987 Definitions parameters and equations for involute cylindrical gears and gear
pairs, issued by DIN. Dxutsches Institut fiir Normung, Germanv.
ii) DIN 3961 : 1978 Tolerances for cylindrical gear teeth, issued by DIN. Deutsches Institut ftir
Normung, Germany.
iii) DIN 3967 : 1978 System of gear fits, backiash tooth thickness allowances, tooth thickness
tolerances, principles, issued by DIN. Deutsches Institut fiir Normung, Germany.
IS 3681 : 1994 Gears -- Cylindrical
and notations.
gears -
Accuracies
In reporting the result of a test or analysis made in accordance with this standard, if the final value,
observed or calculated, is to be rounded off, it shall be done in accordance with IS 2 : 1960 Rules for
rounding off numerical values ( revised ).
IS 7504 : 1995
Indian Standard
GEARS -
1 SCOPE
SMax -
1.1
Win
sb
Fn
SC -
Number of teeth
zv
Factor (Table 7)
Cl -
Factor (Table 8)
c2
Factor (Table 9)
OM
Ff
Face width
Fi
F;
4
db
FP
Fpk -
dM
Fpz/a-
ff
fi
Fs
Fr
IT
fP
Tooth width
fv
Ml
fu
MR
fHa -
Rp
h-v fif -
Rs
cl
Pressure angle
Ii
Chordal height
an
at
Normal backlash
aw
&
In
awt
Module
aR
ma
aRt
mt
Transverse module
Pb
Base pitch
fib
Helix angle
Base helix angle.
Tooth thickness
IS 7504 : 1995
4 INSPECTION
CYLINDRICAL
METHODS FOR
GEARS
successive
FIG.1 REFERENCE
SURFACES
\\
Quality
Bore
ITl
In
In
In
IT6
IT6
error of form
Shaft
error of form
Xp diameter
) Radial b-out of
Xp cylinder
Radial run-out of the
reference surface
Axial run-out of the
reference surface
2.5
10
IT3
IT4
IT4
IT6
IT6
IT6
IT7
ITa
IT3
IT4
IT4
IT5
ITS
IT5
IT6
In
IT7
IT7
IT7
IT7
IT7
IT8
Il?3
n-9
T
0.014 + 5
NOTE-&
) When the tip cylinder is used as a datum surface for a checking instrument.
0.0&f, + 10
Usd, + 15
IT8
IT8
IT11
IT11
O.O4d,
+ 25
G SUPPORT
FIG.2 INS~YXX~ON
OFGEARTmm POR
INDMDUAL
ERRORS
OP
%x?
izil%%f
Individual
Pitch Emu-
fp.CM
;;IuhtAa4a;
Fp7w
fu,Irm
+l
+l
2
3
4
+3
+5
+l
3
2
4
+4
+6
+2
+5
+I1
+13
-1
+13
-3
-2
+I1
-5
-4
+7
-3
-2
+.5
-6
-5
-2
-2
10
-3
11
-1
-2
12
+l
+2
NOTE -
Mean value -+lO 22 - - 1 (Mean value to be rounded off to the nearest micrometer).
12
4
Counting mechanism
R
S
T
iJ
V
W
FIG.3 ELECRCNW
PITQI
TEWNG
If the errors of all the pitch intervals are measured from
a particular reference tooth profile or calculated from
and
E~JIPMENT
Is 7504 : 1995
FLANK
F(O.
21
1 2
12131415161718192021
8 9101-l
r
II
PjTCH NO.
1 r-fu
r
b
a-
teeth,&3
(k =
FIG.4 DEIERMNKIION
OFPrm ERROR(Eg : 21)
MEASURING F
ER SUPPORT
BASE
ERROR
Is 7504 : 1995
tester,
flank test graph as shown in Fig. 7 can be
obtained.
4.2 FlankDeviations
db = z.m cosa
STRAIGHT
EDGE
d,=z.m=
cos&
FE. 6 IXSPECXON
OFTCIOIXPROFILE
Profile
Flank Line
BB
0
AA,AA
RB, BB
Cc, CC
FIG. 7 FLANKDIZVIATONS
ANDTESTGRAPH
7
IS 7504 : 1995
6.2.1.1 Totalprofile err06 Ff
FIG.8 A~PARKIUS
FORMENSWUNG
TOOTH
,~GNMENTERROR
Measurement
FIG. 9 MFASJREMENTOF
RADLAL
RUN-OUTERROR
b)
cl
--S-i
AL
\/\
REFERENCE CIRCLE
-J)--
FIG. 10 MEAWREMENT
OF Too-m THKKNES~
ON
hFERENCE&'LINDEB
&I
Ii-m+;m(l-c0s~)fx.m
-$ -$
for
modifications.
t F
~gears
(in radians)
without
addendum
IS 7504 : 1995
points of the periphery. All individually measured tooth
widths must lie within the tolerances in accordance
with tooth thickness fluctuation, R,
For spurgears: zv = z
invat
b)
a,[(k-05)x+z.
inv at]
+ 2r.mn.sina..
.. . ..(1)
YC-m. cos2a[t*Zr.tana]
1 - Ic sina cosa f x . cos2a
4
[
I
For module = 1 and a - 20, & - 1.387 05
EC-m
k_f
tmw
cosawt-cosat
Z
z+2r.cosp
.....(3)
....
tanat = cosS
BASE ClRCLf
correction
a) Spur gears
The odoth width M in case of a spur gear is
calculated from:
M - m cosa [(k - 0,0.5) n + z&v a]
.. ...(a)
The number of teeth measured is computed
from the formula:
k=z - ao + 0,OS (rounded off to whole
180
......(7)
number)
In case of spur gears, without profile correction with module = 1; the value of k and the
width ikft for the pressure angles a = 14.9,
lS, 2@ and 30 can be obtained from the
Tables 3 to 6. With any given module, the
tooth width is computed from:
......(8)
M = M1.m.
Is 7504 : 19YJ
Tabk3 Tooth Width of Gears Without Profile Correction, Module = 1, PressureAngle = 14.F
( Clause6.4.2.2 )
z = number of teeth in gear blank, k = number of teetb measured, MI = tooth width for module 1
IS 7504 : 1995
Table 4 Tooth Width of Gears Without Profile Correction, Module = 1, Pmssure Angle = 15
( Chse
6.4.2.2 )
z = ,number of teeth in gear blank, R = number of teeth measured, Ml = tooth width for module 1
pe = m.3c.cosW
= 3.034 546.m
a = 15O
)l159!
/~/~!~757
/+j+%%j~!
17.0821
12012
4.6706
117016
12312
4.6884
117317
35 13
/ 7.7943
1185 18
/ 42
1 4 1 10.8704
IL
45
( 4 1 10.8882
11 95
1 23.2640
1 8 1 233234
14
! 41.9109
112
) 10 ) 29.4935
11162 1 14 1 41.9287
115
1 10 1 29.5113
10 ! 29.5173
!!~166! 14
ll116!
11165 1 14 1 41.9465
! 41.9525
!!209!
18
! 54.3461
ll1351~12
1 35.6992
111851 16
1 48.1344
11235)20
j 60.5697
jj145(
) 38.7932
11195) 17
1 51.2284
I1245 1 21
1 6
13
IS 7504 : 1995
Table 5 Tooth Width of Gears Without Profile Correction, Module = 1, Pressure Angle = 20
( Clause 6.4.2.2 )
z = number of teeth in gear blank, k = number of teeth measured, MI = tooth width for module 1
pe = m.n ws20 - 2.952 133.m
a-20"
t-,mf$$
t-\-j@
2.5 ! 75.3524 1
1 32.2719 IL
I!S7504:1995
hble 6 Tooth Width of Gears Without Profile Cormction, Module = 1, Pressurp Angle = 30
( Cluuse 6.4.2.2 )
z = number of teeth in gear blank, k = number of teeth measured, MI = tooth width for module 1
a-300
795930
11211 I36
I 106.4068
73931
5465
138 17
43.5466
1 19.4534
46.4068
11138b41
703603
11411241
/+!-%%j#%%ii&42!24!
145 ] 8 1 225000
150
1 9
1 25.4534
1195 116 ]
465930
\\100\ 17 1 49.5465
)]145)25
Ill50126
ii236 1 40 1 118.453 3
187 1 32 1 94.406 8
237 1 40 1 118.4998
ljl88l
32 (
70.4999
11191)32
705465
!!192!33!
1 73.4068
1 76.3602
14
11 186 1 32 1 94360 2
j1200)
94.45331rUign
1 94.59301241
97.3602
)I195133
jl242141
,l 1 121.4067
l-:21.4533
1
1
1.97.4
33 1 97.5464
11246 ( 42 1 124.360 2 j
34 \ 100.4533
1[12itjy .2 1 124.5464
kOOT
CIRCLE
M
FIG. 12 MEASUREMFN OF Tocrrn WIDTH
b) Helical
gears
In case of helical gears the tooth width is computed from:
j%fI ma.cosaa [(k - 0,O.S) rt + z.inv at] .....(9)
and the number of teeth is measured from:
t.mattan2
Bb
R;
......(lO)
a) Spur gears
The nominal dimension M of the tooth width of
a spur gear with profile correction factor n over
k teeth is: .
Table 7 FactorA
( Clause 6.4.2.2 )
+OS
cosaw =eosa-
.....(13)
EVEN
NUMBER
.....(15)
b) Helical gears
The nominal dimension M~of the tooth width of a
helical gear with profile correction over k teeth
according to formula 1 is:
0)
z
2+2X
OF TEETH
b)
2xmn sin an
ODD
NUMBER
FIG. 14 DLMENSION
OVERBAUDORPINSFORE-AL
16
.....(16)
OF TEETH
GEARS
IS 7504 : 1995
Table 8 Factor C,
( Chse 6.4.2.2 )
,
a, - 14.50
an - 1.5
0.0053 68
0.005 940
lo
0.005 370
0.005 943
0.005 378
0.005 950
24O
0.006 988
0.007 723
0.018 113
3O
0.005 390
0.005 967
25O
0.007 153
0.007 914
0.018526
0.005 407
0.005 982
5O
0.005 428
0.006 007
26
0.007 327
0.008 102
0.018 968
0.005 455
0.006 036
27
0.007 515
0.008 310
0.019 440
0.005486
0.006 071
7 lo 51
0.005 493
0.006 078
0.005 522
o.cKl6 112
9O
0.005 564
0.006 155
lo
0.005 614
0.006 212
104825
0.005 657
0.006 259
1402840
0.005 899
0.006 527
181236
0.006 238
0.006 900
0.006 323
0.006 994
190
0.014 103
1 1 25O5640
k=-
1 0.018 942
11
a0
! 0.0~7716 1 0.008531
0.019 944
0.015 355
11
38O
1 0.010721
0.027 431
cosa,
2 is:
bna,
- 2:tatq
Jc cos2p,
[
1 0.008092
0.014 307
1 0.007 317
= cosa,
1 0.011849
.. . ..(18)
z+2xcos~
.....(17)
obtained:
M=m,(A+z.Cl+Cz)
.....(19)
where
A = (k - 0.5)x cosa,, according to Table 7,
Ct = cosa,,.invat
according
to Table 8, and
Table 9 Factor C,
( Clause 6.4.2.3)
In the case of negative profile correction a minus sign (-) must be placed before the values cz.
18
IS 7504 : 1995
... ..(20)
cates the bearing zone of one flank with its mating flank.
a)
Error Testing
b)
FIG. 15 DIMENSION
OVERBALLSORPINSFOR INERNALGEARS
19
Table 10 Summary
of Important
(Clause 6.4.2.3)
Gear Prome
spur gears
Helical gears
Tooth Width, M
Number of Teeth
Measured, t
M=m.M1
According to
Tables 3 to 6
M-m.(A
Aaxrding to
Fig. 13
+r.Cl)
spur gears
Gears with profile
crorrecGon
Helical gears
Ml = according to Tables 3 to 6
A = according to Table 7
Cl = according to Table 8
C2 = according to Table 9
) check whether the value of k read from Tables 3 to 6 and also from Fig. 13 are tbe same. If the value is not same, use
the fomitiae 12 and 13 of 642.3 to evaluate M and k.
73.1
Radial Run-Ou
Fr
21 = DRIVING GEAR
Double
Composite
Err04 X
The double flank tooth to tooth composite error, fi
is the difference between the maximum and minimum working centre distance that occurs within a
turning angle corresponding to the period of a tooth
contact.
22
= DRIVEN GEAR
23 = f,(-12)
22
puuu/s
FIG.16 BLOCKDIAGRAM
OFCIR~JKFDXSINGLE
FLANKTFS~ING
Table 11 Calculation
of Theoretical
( Clause 6.4.4 )
Internal Gears
External Geam
Dimension
With
even
No.of
teeth
Dimension
over pins
or balls
MR-ms
COSci,
=+DM
Mtt-q.z-
a=R
co%
MR-mzz-DM
+DM
CosuR
+44
MR-m,s
waRt
bfRm$--
With
odd No.
of teeth
MR-mz
kklical Gears
Spur Gears
Helical Gears
Spur Gears
+DM
MR-ms
wsaR
a=%
*=Rt
-D,
MR'T.Z
axaRt
hi
-DM
aRt
and q~
( Chzuse 6.4.4 )
Gears
Exterual Gears
Internal Geals
DM - 1.728m
D, - 1.44m 1)
Spur gears
Pin or ball touching the tooth
flanks above the reference circle
(without correction)
aR
kaRinva+~COSQ--f-
2rtanat)
2
Inv
a,,
inv%
dR
22
bin%
1)
invaRt
DM - mz sinq/cxw$t
- invat
dR
+----fm,zccsa,
L
25
D, - mz sinv/waR
aR+a-3
m, z sin *cosa,
Helical gears
DM-
D,cosaRt
. co=t
Rt%-q
DM=nm.cbsa
invaR=inta*+
DM
2r
inva& = inva, f -
mn z sim+xosq,
cDsaRt
%-a,+*
spur gears
2x tana 1)
z
--
D, - 1.44%
_7C,
mnzoxa,
sc
22
DM - 1.72&n,,
Helical gears
spur gears
n
22
Use + sign for positive correction and - sign for negative correction. Substitute the apolute value of x in the equations.
tAna, 1)
Z
. *=I
aanq,
Z
1)
IS 7504 : 1995
1 ROTATION
OF
THE
GEAR
UNDER
TESt
40
so
20
10
0
llIllIllllllllIllll111111
125242322212019181716151413121110
-c--
DIRECTION
OF
CHART
125
FEED
FIG. 17 SINGLE
FLANK
TOTALQMP~SIIEERROR
DMGRAM
8
FIG.18 TIWINGONDOUBLE
FLANKTOTALCOMFYBITE
ERROL
23
IS 7504: 1995
U)
fr
fl
b)
FIG.19 DOUBLJZ
FLANKTOTAL
COMWSITE
ERROR
DIAGRAM
DM = $&-
(Round
diameter)
For double flank composite error testing of racks of
limited length, double flank checking machines with
suitable attachments are employed.
The pin or ball diameter, &+.t can be calculated from
T
b
FIG.20 INSPECXJON
OFTOOTH
THKKNFSS
24
are
Standard
from Dot:
Amendments
Amend
No.
BUREAU
No. LM 13 (4280).
Text Affected
of Issue
OF INDIAN
STANDARDS
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