Beruflich Dokumente
Kultur Dokumente
XTREME
ADVANTAGE
sc
IMCO
TABLE OF CONTENTS
Upper Gearhead-Disassembly, Pinion / Yoke Disassembly, Upper Drive Shaft Disassembly
Upper Case Accessories (Drawing)
Upper Case Accessories (Parts List)
Upper Case Gears & Components (Drawing)
Upper Case Gears & Components (Parts List)
Pinion / Yoke, Upper Clutch Shaft, Upper Gearhead Reassembly
Upper Gearhead Reassembly Continued
SC Setup Diagrams
SC Work Sheet
Backlash Assembly (Drawing)
Lower Gear Case Disassembly
Lower Gear Case (Drawing)
Lower Gear Case (Parts List)
Lower Gear Case Assembly
Lower Gear Case Assembly Continued, Lower Pinion Height Measurment (Drawing)
Dissassembly-Assembly Tools
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Remove the rear cover [1-3], shift detent ball & spring [1-13].
Remove 12 point, 3/8-16 screws [1-7], top cap [1-2], and O ring [1-21].
Remove 1/4-28 socket cap screws [2-22] from shift shaft.
Remove the cooling jet O rings [1-22] & cooling jets [1-23].**
Remove the upper shift shaft seal disc [1-10]. Shift shaft [2-21], & yoke and cam
[2-23].
6. Remove the shift linkage cotter key, washer, shift linkage assembly [2-19], & shift
cable retainer** (Shift linkage is removed from the front of the gearhead)
7. Remove the pinion retainer nut [2-25], retainer nut O ring [1-29], & pinion/yoke
assembly [30-42].
Note; In steps 8 and 10, be sure to maintain correct assembly position of the upper &
lower thrust bearings & races.
8. Remove the upper thrust race [2-7] & upper thrust bearing [2-8].
9. Remove the clutch shaft [2-17] and gear assembly [2-(9-17)].
10. Remove the lower thrust bearing [2-8], and lower thrust race [2-7].
11. Remove the shift shaft bushings [2-20] & shift shaft seals [2-24].** (note position of
components if replacement is required).
Page 1
Page 2
Description
Upper Case Black
Upper Case Silver
Top Cap
Rear Cap Black
Rear Cap Silver
Mid Section Black
Mid Section Silver
Screw (5/16-18 x 1/2" Button Head)
Top Cap Lid
Screw (3/8-16 x 1 1/4" S/S 12 Point)
Upper Cooling Hose
Screw (3/8-16 x 1" S/S Allen Head)
Shift Shaft Seal Disc (Upper)
Screw (3/8-16 x 2" S/S Allen Head))
"O" Ring (Rear Cap)
Detent Kit (Ball Cylinder)
Fitting (3/8" NPT to -8JIC S/S)
Fitting (1/4" Hose to 1/8" NPT Brass)
Lower Cooling Hose
Screw (7/16-14 x 2 1/4" S/S 12 Point)
Screw (3/8-16 x 3 1/4" S/S Allen Head) (Std & 1")
Stud (7/16 x 2")
Dowel Pin (1/8" x 7/8" Long)
"O" Ring (Upper Cap)
"O" Ring (Cooling Jet)
Cooling Jet
Oil Level Screw
Oil Level Screw Washer
Spring Kit
"O" Ring (Gimbal Shift)
"O" Ring (Gimbal Water)
"O" Ring (Retainer Nut, Pinion Gear)
Screw (5/16-18 x 1/2" Allen Set) (Tower Retainer)
"O" Ring (Lower Shaft Seal)
"O" Ring (Lower Oil Pressure Seal)
"O" Ring (Lower Water Seal)
Fitting (1/4" Hose to -4 JIC Brass)
Fitting (1/8" NPT to -4 JIC 45 Brass)
Lock Nut (7/16-20 S/S Thin Nylock Nut)
Washer (7/16" AN S/S Flat Washer Thin)
Screw (7/16-14 x 1 1/2" S/S 12 Point)
Guide Pads (Port & Starboard)
Screw (3/8-16 x 3/4" S/S Hex Head)
Washer (3/8" S/S Star Washer
Anode
Page 3
Qty
1
1
1
1
1
1
1
8
1
2
1
1
1
1
1
1
1
2
1
8
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
8
8
1
1
2
2
1
Part Number
01-1182
01-1184
01-2510
01-1528
01-1528
01-1050
01-1052
08-040705041
01-2071
08-070806091
09-2006
08-060806081
11-1016
08-060806121
11-4015
01-2044
09-2005
09-2004
09-2003
08-070907141
08-060806171
08-130904121
01-2113
11-2157
11-2014
01-2184
01-2504
11-1017
01-2045
11-2139
11-4021
11-2154
08-050705041
11-2132
11-4012
11-2124
09-2002
09-2001
08-090904001
08-160900001
08-070907101
01-2066
08-010806061
08-110800001
01-2067
Page 4
Description
Upper Case Black
Upper Case Silver
Top Cap
Roller Bearing (Clutch Shaft-Cap)
Mid Section Black
Mid Section Silver
Tower Race
Roller Bearing (Clutch Shaft-Tower)
Thrust Race
Thrust Bearing
Keepers
Clutch Shaft Retainer (Thrust Collar)
Snap Ring (Clutch Gear Bearing Retainer)
Roller Bearing (Internal Gear)
SC Clutch Gear (16-19)
Thrust Bearing (Clutch Spring)
Clutch Spring
SC Clutch Cone
SC Clutch Shaft
SC Tower
SC Shift Linkage Assy
Shift Shaft Bushing
SC Shift Shaft
Screw (1/4-28 x 3/4" Socket Cap)
Yoke & Cam
Seal, Shift Shaft
Retainer Nut
Yoke Gear End
Yoke Gear End HD
Cross & Bearing (Cup dia. 1.078)
Cross & Bearing HD (Cup dia. 1.219)
Center Socket
Center Socket HD
Yoke Coupler End
Yoke Coupler End HD
Nut (Yoke Gear End) (5/8-18 Thin Nylock Steel)
Washer (Yoke Gear End)
SC Pinion Gear
Pinion Shim
Bearing Cone (Pinion Bearing)
Bearing Cup (Pinion Bearing)
Pinion Bearing Spacer
Bearing Cup (Pinion Bearing)
Bearing Cone (Pinion Bearing)
Yoke Gear End Shims
Pinion Shoulder Washer
Pinion Shoulder Washer HD
Yoke Gear End Seal
Yoke Gear End Seal HD
Pinion Seal Carrier
Pinion Seal Carrier HD
Page 5
Qty
1
1
1
1
1
1
2
1
2
2
2
1
2
2
2
2
2
1
1
1
Kit
2
1
2
1
2
1
1
1
2
2
1
1
1
1
1
1
1
Kit
1
1
1
1
1
Kit
1
1
1
1
1
1
Part Number
01-1182
01-1184
01-2510
10-3017
01-1050
01-1052
10-6018
10-3041
10-5027
01-4027
01-2047
01-2189
01-2057
10-3047
01-4223
10-4020
01-2056
01-2606
01-3599
01-2179
01-2069
10-7019
01-3289
08-060602062
01-2068
11-3030
01-2239
01-3033
01-2085
01-2054
01-2086
01-2052
01-2087
01-2053
01-2088
08-091105002
08-121100002
01-4224
01-2019
10-1021
10-2022
01-2070
10-2024
10-1023
01-2020
01-2167
01-2241
11-3028
11-3029
01-2002
01-2240
Position the lower clutch gear thrust race [2-7] into the upper gearhead.
Place the lower clutch gear thrust bearing [2-8] onto the lower race and center.
Install the upper drive shaft / gear assembly [2-9 thru 17] into the gearhead.
Place the upper clutch gear thrust bearing [2-8] & thrust race [2-7] onto the upper
clutch gear.
5. Align the clutch gear timing marks (+ over -, or, - over +) with the center of
the rear face of the gearhead.
6. Install the yoke / pinion assembly [2-26-42] into the gear head.
7. Place the O ring (retainer nut) [1-29] over the yoke, making sure that the O ring
is fully contained in the outer groove of the pinion seal carrier.
8. Install the pinion retainer nut [2-25] until contact is made.
9. Rotate the yoke and recheck alignment of clutch gear timing marks.
10. Torque the pinion retainer nut to 200 lb/ft. (When using an extension tool,
remember to recalculate torque value).
11. Place the yoke & cam [2-23] into the clutch cone groove with the nuts facing down.
Page 6
Page 7
SC Setup Diagrams
Fig-3
Page 8
Serial #
UPPER CAP
Parallels
Cap Deck to Thrust Seat
2.250
Measurement
Norm
1.994
Total
Norm
0.256
Measurement
Less Parallel
Deck to Pinion CL
Total
+
D
1.719
Norm
0.719
Norm
2.6255
1.000
Total
Plus 1/2 tool
Norm
1.9065
D
Total
Norm
2.6255
Norm
0.256
Norm
2.3695
Norm
0.061
Bearing Thickness
0.125
Mounting Distance
2.183
Race Thickness
Norm
5.994
Parallel
Total
Norm
4.994
Norm
2.6255
Norm
2.3685
Norm
0.061
Deck to Pinion CL
Pinion CL to Lower Thrust Seat
Total
1.000
Bearing Thickness
0.125
Mounting Distance
2.183
Race Thickness
GEAR MEASURMENTS
Gear One
Measurement
K1
Less Parallel
Norm
1.874
1.000
Total
Norm
0.874
Gear Two
Measurement
K2
Norm
1.874
Norm
0.874
Less Parallel
Gear Depth Two
1.000
Total
GEAR ASSEMBLY
Gear Depth One
Norm
0.874
Norm
0.874
Race Thickness
Norm
0.061
Race Thickness
Norm
0.061
Norm
2.650
2 x Bearing Thickness
Retainer Spacing
Measurement
Gear Assembly
Total
0.250
4.768
CAP CRUSH
Norm
2.3695
Norm
2.3695
Norm
4.739
Gear Assembly
Norm
4.768
Norm
.020-.030
Cap Crush
Total
Page 9
Backlash Assembly
Fig-5
Page 10
Page 11
Page 12
Description
Lower Case (-0) Standard Length
Lower Case (-1") Shorter
Lower Case (-2") Shorter
Lower Case (-3") Shorter
Vertical Shaft-Standard Length
Vertical Shaft-1" Shorter
Vertical Shaft-2" Shorter
Vertical Shaft 3" Shorter
Bearing Race
Nut (7/16-20 Nylock S/S Thin)
Washer (7/16" AN S/S Thin)
"O" Ring (Oil Passage)
"O" Ring (Water Passage)
"O" Ring (Cooling Water Passage)
Pipe Plug - 1/8 NPT S/S
Stud (7/16 x 2" S/S)
Retainer Ring (Vertical Shaft Coupler)
Vertical Shaft Coupler
"O" Ring (Alignment Spacer)
Alignment Spacer
Shim (Vertical Shaft Upper)
Tab Washer (Vertical Shaft)
Bearing Cup (Vertical Shaft Upper)
Bearing Cone (Vertical Shaft Upper)
Bearing Cone (Vertical Shaft Lower)
Bearing Cup (Vertical Shaft Lower)
Shim (Vertical Shaft Lower)
Shim (Prop Gear)
Bearing Cup (Prop Gear)
Bearing Cone (Prop Gear)
Prop & Pinion Gear 1:50
Prop & Pinion Gear 1:34
Prop & Pinion Gear 1:25
Bushing - Prop Shaft, -X
Prop Shaft, 1"
Prop Shaft, 1 1/4"
Prop Shaft, 1 7/16"
Bearing (Roller)
Nut (Pinion Gear)
Cover Nut
Tab Washer (Bearing Carrier)
Drain Screw
Drain Screw Sealing Washer
Bearing Carrier (1" Prop Shaft)
Bearing Carrier (1 1/4" Prop Shaft)
Bearing Carrier (1 7/16" Prop Shaft)
Seal (Prop Shaft 1")
Seal (Prop Shaft 1" Line Cut)
Seal (Prop Shaft 1 1/4")
Seal (Prop Shaft 1 7/16")
Bearing Cup (I" Prop Shaft)
Bearing Cup (1 1/4" Prop Shaft)
Bearing Cup (1 7/16" Prop Shaft)
Bearing Cone (1" Prop Shaft)
Bearing Cone (1 1/4" Prop Shaft)
Bearing Cone (1 7/16" Prop Shaft)
"O" Ring (Bearing Carrier)
Shim (Bearing Carrier)
Thrust Washer (.109 Thick)
Page
13
Qty
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
Kit
1
1
1
1
1
Kit
Kit
1
1
Set
Set
Set
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
Kit
1
Part Number
01-1120
01-1121
01-1122
01-1123
01-3255
01-3256
01-3257
01-3258
10-6005
08-090904001
08-160900001
11-4011
11-2143
11-2014
09-2007
08-130904121
08-121500001
01-2148
11-2228
01-2015
01-2012
01-2043
10-2012
10-1011
10-1010
10-2009
01-2013
01-2014
10-2007
10-1008
01-8240
01-8244
01-8248
01-2178
01-3009
01-3010
01-3570
10-3006
01-2251
01-2065
01-2042
01-2504
11-1017
01-2130
01-2131
01-2575
11-3035
11-3032
11-3033
11-3034
10-2014
10-2016
10-2018
10-1013
10-1015
10-1017
11-2344
01-2011
01-2590
Page 14
Page 15
Disassembly-Assembly Tools
SC Upper
IMCO
1.
2.
3.
4.
5.
6.
7.
Mercury
91-90774
91-17256
91-90773
01-5401
01-5402
01-5403
01-8018
01-5404
01-5405
01-5406
01-5407
01-5408
SC Lower
1.
2.
3.
4.
5.
Page 16
91-61069T
91-840393
91-42840
91-31106
91-813653
91-37323
91-63638T
91-813653
91-31229
91-89867
91-43559T
91-58222A1
01-5409
01-5410
01-5411