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http://textilelearner.blogspot.com/2011/08/quality-control-system-in-garments_2589.html
Objectives:
1. To maximize the production of goods within the specified tolerances correctly the first
time.
2. To achieve a satisfactory design of the fabric or garment in relation to the level of choice
in design, styles, colours, suitability of components and fitness of product for the market.
Requirements:
The Quality System Requirements are based on the principle of PDCA Cycle.
1 Understanding the customers'
quality requirements.
2 Organizing & training quality
control department.
3 Ensuring proper flow of quality
requirements
to
the
QC
department.
4 Ensuring proper flow of quality
requirements to the Production
Department.
5
Establishing
quality
plans,
parameters, inspection systems,
frequency, sampling techniques,
etc..
6
Inspection,
testing,
measurements as per plan.
Process Cycle
7 Record deviations
8 Feed back to Production Department.
9 Plan for further improvement.
Many of the important parameters of Pre-productions, During productions & Final inspection
parameters. This is to ensure that wrong or major defective garments are not packed.
Final Inspection
A. PACKING & ASSORTMENT
1 Wrong Model
2 Wrong Quantity
3 Missing labels & tags
4 Wrong Size & Colour assortment
5 Wrong Folding
B. FABRIC DEFECTS
1 Wrong Shade
2 Uneven dyeing
3 Holes
4 Knitting stripes
5 Thick & Thin places
6 Dirt & Stains
7 Oil stains
8 Sinker line
9 Poor softness
10 Higher Shrinkage
11 Crease Marks
C. WORKMANSHIP DEFECTS
1 Open seam
2 Puckering
3 Needle holes & marks
4 Unbalanced sleeve edge
5 Unbalanced placket
6 Insecure shoulder stitch
7 Incorrect side shape
8 Bottom hem bowing
9 Uneven neck shape
10 Cross labels
11 Broken & Missing stitch
12 Insecured buttons
13 Untrimmed threads & fabrics
14 Poor Ironing
15 Double stitch
D. GENERAL DEFECTS3
1 Shade variation within the garment parts
2 Shade variation between the garments
3 Defective printing
4 Defective embroidery
5 Defective buttons
E. MEASUREMENT DEVIATIONS
Compare the garment measurements against the Customers' Measurement Charts.
Following are the some of the important garments' measurement aspects to be considered.
1 Garment length
2 Body width
3 Shoulder length
4 Arm hole
5 Arm Opening
6 Sleeve length
7 Placket length
8 Placket width
9 Neck width
10 Neck opening
11 Hemming width
12 IRib or Collar width
Ecological Parameters:
Now all the Customers are asking for Ecological Parameters. Now European Buyers are
stressing this. Following are main Ecological Parameters to be considered.
1 pH range
2 Formaldehyde levels
3 Extractable heavy metals
4 Chlorinated phenols ( PCP, TeCP)
5 Forbidden Amines of MAK III A1& A2 categories
6 Pesticides
7 Chlorinated Organic carriers
8 Biocide finishes
9 Flame retardant finishes
10 Colour fastness to Water
11 Colour fastness to acid & alkali perspiration
12 Colour fastness to wet & dry rubbing
13 Colour fastness to saliva
14 Emission of volatile chemicals
15 Other specific parameters as required by the customers
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