Panasonic Model TG6511FX

ORDER NO.
KM41004077CE
Telephone Equipment
Model No.
KX-TG6511FXB
KX-TG6511FXF
KX-TG6511FXM
KX-TG6512FXB
KX-TG6512FXF
KX-TG6512FXM
KX-TGA651FXB
KX-TGA651FXF
KX-TGA651FXM
Digital Cordless Phone

B: Black Version
F: Light Blue Version
M: Metallic Grey Version
(for Central Europe)
Panasonic System Networks Co., Ltd. 2010

Unauthorized copying and distribution is a
violation of law.
KX-TG6511FX/KX-TG6512FX/KX-TGA651FX
TABLE OF CONTENTS
PAGE
1 Safety Precautions----------------------------------------------- 4
1.1. For Service Technicians --------------------------------- 4
2 Warning -------------------------------------------------------------- 4
2.1. Battery Caution--------------------------------------------- 4
2.2. About Lead Free Solder (Pbf: Pb free)--------------- 4
2.3. Discarding of P.C. Board--------------------------------- 5
3 Specifications ----------------------------------------------------- 6
4 Technical Descriptions ----------------------------------------- 7
4.1. Block Diagram (Base Unit) ------------------------------ 7
4.2. Circuit Operation (Base Unit) --------------------------- 8
4.3. Block Diagram (Handset)------------------------------- 11
4.4. Circuit Operation (Handset)----------------------------12
4.5. Circuit Operation (Charger Unit) ----------------------13
4.6. Signal Route -----------------------------------------------14
5 Location of Controls and Components ------------------15
6 Installation Instructions ---------------------------------------15
7 Operating Instructions-----------------------------------------15
7.1. For Service Hint-------------------------------------------15
8 Service Mode -----------------------------------------------------16
8.1. Engineering Mode ----------------------------------------16
8.2. Copying Phonebook Items when Repairing -------20
8.3. How to Clear User Setting------------------------------22
9 Troubleshooting Guide ----------------------------------------23
9.1. Troubleshooting Flowchart -----------------------------23
9.2. Troubleshooting by Symptom (Base Unit and
Charger Unit) ----------------------------------------------35
9.3. Troubleshooting by Symptom (Handset) -----------39
10 Disassembly and Assembly Instructions ---------------43
10.1. Disassembly Instructions -------------------------------43
10.2. How to Replace the Handset LCD -------------------46
11 Measurements and Adjustments---------------------------47
11.1. Equipment Required -------------------------------------47
11.2. The Setting Method of JIG (Base Unit) -------------47
11.3. Adjustment Standard (Base Unit)---------------------49
11.4. Adjustment Standard (Charger Unit)-----------------50
11.5. The Setting Method of JIG (Handset) ---------------51
11.6. Adjustment Standard (Handset) ----------------------53
11.7. Things to Do after Replacing IC or X'tal ------------54
11.8. RF Specification-------------------------------------------56
11.9. How to Check the Handset Speaker or
Receiver ----------------------------------------------------57
11.10. Frequency Table (MHz) ---------------------------------57
12 Miscellaneous ----------------------------------------------------58
12.1. How to Replace the Flat Package IC ----------------58
12.2. How to Replace the Shield Case ---------------------60
12.3. Terminal Guide of the ICs, Transistors, Diodes
and Electrolytic Capacitors-----------------------------62
13 Schematic Diagram ---------------------------------------------63
13.1. For Schematic Diagram---------------------------------63
13.2. Schematic Diagram (Base Unit) ----------------------64
13.3. Schematic Diagram (Handset) ------------------------66
13.4. Schematic Diagram (Charger Unit) ------------------68
14 Printed Circuit Board-------------------------------------------69
14.1. Circuit Board (Base Unit_Main) -----------------------69
14.2. Circuit Board (Handset) ---------------------------------71
14.3. Circuit Board (Charger Unit) ---------------------------73
15 Exploded View and Replacement Parts List -----------74
15.1. Cabinet and Electrical Parts (Base Unit) -----------74
15.2.
15.3.
15.4.
15.5.
PAGE
Cabinet and Electrical Parts (Handset)------------- 75
Cabinet and Electrical Parts (Charger Unit) ------- 76
Accessories------------------------------------------------ 77
Replacement Part List ---------------------------------- 78
1 Safety Precautions
1.1.
For Service Technicians
Repair service shall be provided in accordance with repair technology information such as service manual so as to
prevent fires, injury or electric shock, which can be caused by improper repair work.
1. When repair services are provided, neither the products nor their parts or members shall be remodeled.
2. If a lead wire assembly is supplied as a repair part, the lead wire assembly shall be replaced.
3. FASTON terminals shall be plugged straight in and unplugged straight out.
ICs and LSIs are vulnerable to static electricity.
When repairing, the following precautions will help prevent recurring malfunctions.
1. Cover plastic parts boxes with aluminum foil.
2. Ground the soldering irons.
3. Use a conductive mat on worktable.
4. Do not grasp IC or LSI pins with bare fingers.
2 Warning
2.1.
Battery Caution
1. Danger of explosion if battery is incorrectly replaced.

2. Replace only with the same or equivalent type recommended by the manufacturer.
3. Dispose of used batteries according to the manufactures Instructions.
2.2.
About Lead Free Solder (Pbf: Pb free)
Note:
In the information below, Pb, the symbol for lead in the periodic table of elements, will refer to standard solder or solder that
contains lead.
We will use PbF solder when discussing the lead free solder used in our manufacturing process which is made from Tin (Sn),
Silver (Ag), and Copper (Cu).
This model, and others like it, manufactured using lead free solder will have PbF stamped on the PCB. For service and repair
work we suggest using the same type of solder.
Caution
PbF solder has a melting point that is 50 F ~ 70 F (30 C ~ 40 C) higher than Pb solder. Please use a soldering iron with
temperature control and adjust it to 700 F 20 F (370 C 10 C).
Exercise care while using higher temperature soldering irons.:
Do not heat the PCB for too long time in order to prevent solder splash or damage to the PCB.
PbF solder will tend to splash if it is heated much higher than its melting point, approximately 1100 F (600 C).
When applying PbF solder to double layered boards, please check the component side for excess which may flow onto the
opposite side (See the figure below).
2.2.1.
Suggested PbF Solder
There are several types of PbF solder available commercially. While this product is manufactured using Tin, Silver, and Copper
(Sn+Ag+Cu), you can also use Tin and Copper (Sn+Cu) or Tin, Zinc, and Bismuth (Sn+Zn+Bi). Please check the manufacturers
specific instructions for the melting points of their products and any precautions for using their product with other materials.
The following lead free (PbF) solder wire sizes are recommended for service of this product: 0.3 mm, 0.6 mm and 1.0 mm.
2.3.
Discarding of P.C. Board
When discarding P. C. Board, delete all personal information such as telephone directory and caller list or scrap P. C. Board.
3 Specifications
Note:
Design and specifications are subject to change without notice.
Note for Service:
Operation range: Up to 300 m outdoors, Up to 50 m indoors, depending on the condition.
Analog telephone connection: Telephone Line
DCP
DCM
IC3
IC2
Limit
Resistor
Charge
Detector
Audio
3.0 V
SDA
SCL
1.8V
Reg.
Q8
Q9
2.4V
Reg.
2.5V
EEPROM
IC401
CHARGE
CONTACT
HOOK
Hook Switch
Q4,Q5
(Optional)
Bell/Caller ID
Interface
Bridge
Rect D3
To AC Adaptor
L2
L1
Off-Hook Line Voltage
1.8 V
2.4 V
BELL
24
20
21
19
23
25
18
16
44
58
57
CPU
Analog
Front
End
D/A
A/D
DSP
ADPCM
Codec Filter
BBIC
IC7
Speech Decoding
Speech Encoding
10
80
78
73
74
77
75
XTAL
X1
TXon
TXn
Pon
PSEL
TXp
10.368
MHz
VDD-PADRV
RXp
RXn
RF PA
9
3
6 IC801
8
7
D801
KX-TG6511/6512 BLOCK DIAGRAM (BASE UNIT)
43
Charge
Pump
BMC
RF
PLL
MOD/DEMOD
Burst Decoding
Burst Encoding
RXon
72
ANT2
ANT2
ANT1
ANT2
ANT1
ANT1
4.1.
To TEL_LINE
4 Technical Descriptions
Block Diagram (Base Unit)
4.2.
4.2.1.
Circuit Operation (Base Unit)

Outline
Base Unit consists of the following ICs as shown in Block Diagram (Base Unit) (P.7).
DECT BBIC (Base Band IC): IC7
- Handling all the audio, signal and data processing needed in a DECT base unit
- Controlling the DECT specific physical layer and radio section (Burst Module Controller section)
- ADPCM code filter for speech encoding and speech decoding (DSP section)
- Echo-cancellation and Echo-suppression (DSP section)
- Any tones (tone, sidetone, ringing tone, etc.) generation (DSP section)
- DTMF receiver (DSP section)
- Clock Generation for RF Module
- ADC, DAC, timer, and power control circuitry
- PLL Oscillator
- Detector
- Compress/Expander
- First Mixer
- All interfaces (ex: RF Power Amp, EEPROM, LED, Analog Front End, etc.)
RF Power Amp.: IC801
- Amplifier for transmission and reception
EEPROM: IC401
- Temporary operating parameters (for RF, etc.)
Additionally,
- Power Supply Circuit (+3.0 V, +2.4 V, +1.8 V output)
- Crystal Circuit (10.368 MHz)
- Charge Circuit
- Telephone Line Interface Circuit
4.2.2.
Power Supply Circuit
The power is supplied to the DECT BBIC, RF Module, EEPROM and Charge Contact from AC Adaptor (+6.5 V) as shown in
Fig.101. The power supply is as follows;
DECT BBIC (IC7):
DC Jack (+6.5 V) IC2 IC7
DC Jack (+6.5 V) IC2 Q9 IC7
DC Jack (+6.5 V) IC2 Q8 IC7
RF Power Amp. (IC801):
DC Jack (+6.5 V) IC2 IC801 (Power AMP)
EEPROM (IC401):
DC Jack (+6.5 V) IC2 IC7 IC401
Charge Contact (TP16):
DC Jack (+6.5 V) R56 R55 D22 TP16
<Fig.101>
4.2.3.
Telephone Line Interface
<Function>
Bell signal detection
Clip signal detection
ON/OFF hook circuit
Bell & Clip (: Calling Line Identification Presentation: Caller ID) signal detection:
In the standby mode, Q3 is open to cut the DC loop current and decrease the ring load.
When ring voltage appears at the L1T (A) and L1R (B) leads (when the telephone rings), the AC ring voltage is transferred as
follows;
B L2 C4 R6 R33 IC7 Pin 21 (CID INp)
A L1 C3 R4 R35 IC7 Pin 20 (CID INn)
ON/OFF hook circuit:
In the standby mode, Q3 is open, and connected as to cut the DC loop current and to cut the voice signal. The unit is
consequently in an on-hook condition.
When IC7 detects a ring signal or press the TALK Key onto the handset, Q4 turns on and then Q3 turns on, thus providing an
off-hook condition (DC current flows through the circuit) and the following signal flow makes the loop current.
B L2 D3 Q3 Q5 R21 R22 D3 L1 A [OFF HOOK]
4.2.4.
Transmitter/Receiver
Audio Circuits and DTMF tone signal circuits.

Base Unit and Handset mainly consist of RF Module and DECT BBIC.
Base Unit and Handset transmit/receive voice signal and data signal through the antenna on carrier frequency.
Signal Path:
*Refer to Signal Route (P.14).
4.2.4.1.
Transmitter Block
The voice signal input from the TEL LINE interface goes to RF Power Amp. (IC801) through DECT BBIC (IC7) as shown in
Block Diagram (Base Unit) (P.7)
The voice signal passes through the analog part of IC7 where it is amplified and converted to a digital audio stream signal. The
burst switch controller processes this stream performing encryption and scrambling, adding the various other fields to produce
the GAP (Generic Access Profile) standard DECT frame, assigning to a time slot and channel etc.
In IC7, the carrier frequency is changing, and frequency modulated RF signal is generated.In IC801,RF signal is amplified, and
radiated from antenna. Handset detects the voice signal or data signal in the circuit same as the following explanation of
Receiver Block.
4.2.4.2.
Receiver Block
The signal of 1900 MHz band (1881.792 MHz ~ 1897.344 MHz) which is input from antenna is input to IC7 as shown in Block
Diagram (Base Unit) (P.7).
In IC7, the signal of 1900 MHz band is downconverted to 864 kHz signal and demodulated, as GAP (Generic Access Profile)
standard DECT frames. It passes through the decoding section burst switch controller where it separates out the frame
information and performs de-encryption and de-scrambling as required. It then goes to the DSP section where it is turned back
into analog audio. This is amplified by the analog front end, and goes to the TEL LINE Interface.
4.2.5.
Pulse Dialling
During pulse dialling the hookswitch (Q3, Q4) is used to generate the pulses using the HOOK control signal, which is set high
during pulses. To force the line impedance low during the pause intervals between dial pulses, the PULSE_DIAL signal turns
on Q2.
10
Q4, Q9, R7
11
R45
BELL LED
KEY LED
LCD-BACK LIGHT
LCD
BATTERY
TERMINAL
BATT-
BATT+
CHARGE(-)
D7
CHARGE(+)
CHARGE
CHARGE
CIRCUIT
CONTACTS
MIC
RECEIVER
SPEAKER
32
36
54
55
SCL
68
52
63
SDA
66
1.8 V
13
1.8 V
Q2
56
VBAT
SDA 58
RESET
CSB
CD
IC3
EEPROM
SCL 57
CHARGE_CTRL 31
CHARGE
20
16
19
35
15
LDO_CTRL
CPU
Analog
Front
End
A/D
D/A
DSP
IC1
BBIC
ADPCM
Codec
Filter
Speech
Decoding
Speech
Encoding
42
TXn
TXp
RXp
RXn
COLUMNS
DA801
KEYPAD
ANT1
ANT1
BATTERY
IC801
8
9
RF PA
10.368
MHz
6
7
ON SWITCH
ROWS
44
10
XTAL
X1
VDD-PADRY
Pon
73 PSEL
74
TXon
80
78
77
75
RXon
KX-TGA651 BLOCK DIAGRAM (HANDSET)
CP3.0V CP4.0V
43
Charge
Pump
22, 23, 24, 25, 26
48, 49, 50, 51
BMC
RF
PLL
MOD/DEMOD
Burst
Decoding
Burst
Encoding
4.3.
33
Block Diagram (Handset)
4.4.
4.4.1.
Circuit Operation (Handset)

Outline
Handset consists of the following ICs as shown in Block Diagram (Handset) (P.11).
DECT BBIC (Base Band IC): IC1
- All data signals (forming/analyzing ACK or CMD signal)
- All interfaces (ex: Key, Detector Circuit, Charge, DC/DC Converter, EEPROM, LCD, RF Power Amp.)
- PLL Oscillator
- Detector
- Compress/Expander
- Reception
RF Power Amp: IC801
- Amplifier for transmission
EEPROM: IC3
- Temporary operating parameters (for RF, etc.)
4.4.2.
Power Supply Circuit/Reset Circuit
Circuit Operation:
When power on the Handset, the voltage is as follows;
BATTERY(2.2 V ~ 2.6 V: BATT+) F1 Q2 (1.8 V), IC1-43pin (2.5V)
The Reset signal generates IC1 (61 pin) and 1.8 V.
4.4.3.
Charge Circuit
Circuit Operation:
When charging the handset on the Base Unit, the charge current is as follows;
DC+(6.5 V) R56 R55 D22 CHARGE+(Base) CHARGE+(Handset) Q4 D7 F1 BATTERY+... Battery...
BATTERY- R45 GND CHARGE-(Handset) CHARGE-(Base) GND DC-(GND)
In this way, the BBIC on Handset detects the fact that the battery is charged.
The charge current is controlled by switching Q9 of Handset.
Refer to Fig.101 in Power Supply Circuit (P.9).
4.4.4.
Battery Low/Power Down Detector
Circuit Operation:
Battery Low and Power Down are detected by BBIC which check the voltage from battery.
The detected voltage is as follows;
Battery Low
Battery voltage: V(Batt) 2.25 V 50 mV
The BBIC detects this level and "
" starts flashing.
Power Down
Battery voltage: V(Batt) 2.0 V 50 mV
The BBIC detects this level and power down.
4.4.5.
Speakerphone
The hands-free loudspeaker at SP+ and SP- is used to generate the ring alarm.
12
4.5.
4.5.1.
Circuit Operation (Charger Unit)

Power Supply Circuit
The power supply is as shown.
13
4.6.
Signal Route
14
5 Location of Controls and Components

Refer to the Operating Instructions.
Note:
You can download and refer to the Operating Instructions (Instruction book) on TSN Server.
6 Installation Instructions
Note:
7 Operating Instructions
Note:
7.1.
For Service Hint
15
8 Service Mode
8.1.
8.1.1.
Engineering Mode
Base Unit
16
Frequently Used Items (Base Unit)

ex.)
Items
C-ID (FSK) sensitivity
Address
04 8B
Default Data
00
C-ID (DTMF) sensitivity
00 0A
30
SMS (FSK) receiving sensitivity

SMS (FSK) sending level
04 8B
00
04 9B/04 9A
00/04
Frequency
ID
00 08/00 07
00 02~00 06
02/70
Given value
Bell length
02 1D
32 (5sec) (*3)
PULSE Dial speed

(10PPS -> 20PPS)
01 F8
2C (33msec)
(*3)
38 (67msec)
19(30msec)
(*3)
57 (870msec) 2C (440msec)
(*3)
01 F9
02 0C
New Data
Remarks
01 (6 dB up) 02 (12 dB up) When hex changes from 00 to 01 or 02,
gain increases by 6 dB or 12 dB.
19/20 (6 dB
32/40 (12 dB When hex changes from 00 0B to 00 16 or
up)
up)
00 2C, gain increases by 6 dB or 12 dB.
Use these items in a READ-ONLY mode to
confirm the contents. Careless rewriting may
cause serious damage to the computer system.
1E (3 sec)
14 (2 sec)
This is time until bell stops ringing.
(Unit: 100 ms)
19(20msec)
This is pulse make time. (Unit:1ms)
-
This is pulse break time. (Unit:1ms)
This is inter-digit time in pulse mode.

(Unit: 10ms)
Note:
(*1) Refer to Registering a Handset to a Base Unit in the Operating Instructions.
(*2) When you enter the address or New Data, please refer to the table below.
Desired Number (hex)
0
1
.
.
.
9
Input Keys
0
1
.
.
.
9
Desired Number (hex)

A
B
C
D
E
F
(*3)
Bell length
PULSE Dial speed
(10PPS -> 20PPS)
32(hex) = 50(dec) 50 100 msec = 5000 msec (5 sec)

2C(hex) = 44(dec) (44 - 4) x 1msec = 40msec
38(hex) = 56(dec) (56 + 4) x 1msec = 60msec
57 (hex) = 87(dec) 87 10msec = 870msec
17
Input Keys
[R] + 0
[R] + 1
[R] + 2
[R] + 3
[R] + 4
[R] + 5
8.1.2.
Handset
18
Frequently Used Items (Handset)

ex.)
Items
Address
Default Data
New Data
Sending level
Receiving level
Battery Low
Frequency
ID
03 17
03 18
00 09
00 08/00 07
00 10~00 14
Adjusted value
Adjusted value
70
02/70
Given value
Given value
Given value
-
Possible Adjusted
Value MAX (hex)
6F
00
-
Possible Adjusted
Value MIN (hex)
00
3F
-
Remarks
(*2)
(*3)
(*4)
Note:
(*1) When you enter the address or New Data, please refer to the table below.
Desired Number (hex.)
0
1
.
.
.
9
Input Keys
0
1
.
.
.
9
Desired Number (hex.)

A
B
C
D
E
F
Input Keys
[R] + 0
[R] + 1
[R] + 2
[R] + 3
[R] + 4
[R] + 5
(*2) When adding 01 (hex) to default value, sending level increases by 0.25 dB.
ex.)
Item
Sending level
Default Data
E7
-8dBm
New Data
E3
-7dBm
EB
-9dBm
(*3) When reducing 01 (hex) from default value, receiving level increases by 0.25 dB.
ex.)
Item
Receiving level
Default Data
E7
-22dBm
New Data
E3
EB
-23dBm
-21dBm
(*4) Use these items in a READ-ONLY mode to confirm the contents. Careless rewriting may cause serious damage to the
handset.
19
8.2.
Copying Phonebook Items when Repairing
You can copy the handset phonebook to another (compatible Panasonic) handset. This will help to save the original phonebook
data which the customer has registered.
Available models: KX-TG6511/KX-TG6512
Refer to the following procedures.
Note:
BS=Base Unit, HS=Handset
If the max number of handsets are already registered to the base unit, a new handset cannot be registered.
To register the handset, refer to Registering a Handset to a Base Unit in the Operating Instructions.
To cancel the handset, refer to Deregistering a Handset in the Operating Instructions.
To copy the handset phonebook, refer to Copying Phonebook Entries in the Operating Instructions.
20
Note:
BS=Base Unit, HS=Handset
If the max number of handsets are already registered to the base unit, a new handset cannot be registered.
To register the handset, refer to Registering a Handset to a Base Unit in the Operating Instructions.
To cancel the handset, refer to Deregistering a Handset in the Operating Instructions.
To copy the handset phonebook, refer to Copying Phonebook Entries in the Operating Instructions.
21
8.3.
How to Clear User Setting
Units are reset to the Factory settings by this operation (Erase recorded Voice messages*, stored Phone numbers, Caller list
and etc.)
Note:
Some menus are not reset. Refer to Operating Instructions (P.15).
The reset menus differ depending on the following operations.
This operation should not be performed for a usual repair.
* KX-TG6521 only
8.3.1.
Resetting both base unit and handset
Both the base unit and the registered handset which you did the following steps
will not be reset.
to
are reset. Other registered handsets
Note:
(*1) Refer to Registering a Handset to a Base Unit in the Operating Instructions.
8.3.2.
Resetting only handset
The only handset is reset by doing the following steps
to
Note: (*2)
The handset registration to the base unit is cancelled.
If the handset needs to be registered to the base unit, refer to Registering a Handset to a Base Unit in the Operating
Instructions.
If users do not bring the base unit with them, the registration procedure has to be done by users themselves.
22
9 Troubleshooting Guide
9.1.
Troubleshooting Flowchart
Flow Chart
Cross Reference:
Check Power (P.24)
Bell Reception (P.34)
Check Battery Charge (P.25)
Check Link (P.26)
Check the RF part (P.30)
Check Handset Transmission (P.33)
Check Handset Reception (P.33)
Signal Route (P.14)
Check Caller ID (P.33)
23
9.1.1.
9.1.1.1.
Check Power
Base Unit
Is the AC Adaptor inserted into AC outlet? (*1)
Note:
(*1) Refer to Specifications (P.6) for part number and
supply voltage of AC Adaptor.
Cross Reference:
Power Supply Circuit (P.9)
9.1.1.2.
Handset
Cross Reference:
Power Supply Circuit/Reset Circuit (P.12)
24
9.1.2.
9.1.2.1.
Check Battery Charge

Base Unit
Cross Reference:
Charge Circuit (P.12)
9.1.2.2.
Handset
Cross Reference:
Check Power (P.24)
9.1.2.3.
Charger Unit
Cross Reference:
25
9.1.3.
9.1.3.1.
Check Link
Base Unit
Note:
(*1) Refer to Troubleshooting by Symptom (Base Unit and Charger Unit) (P.35)
Cross Reference:
Check Point (Base Unit) (P.35)
Power Supply Circuit (P.9)
26
Cross Reference:
Check Point (Base Unit) (P.35)
27
9.1.3.2.
Handset
Note:
(*1) Refer to Troubleshooting by Symptom (Handset) (P.39)
Cross Reference:
Check Point (Handset) (P.39)
Power Supply Circuit/Reset Circuit (P.12)
28
Cross Reference:
Check Point (Handset) (P.39)
29
9.1.4.
9.1.4.1.
Check the RF part

Finding out the Defective part
After All the Checkings or Repairing

1. Re-register the checked Handset to the checked Base Unit, and Regular HS to Regular BU.
Note:
If you need to register a handset, refer to Registering a Handset to a Base Unit in the Operating Instructions.
30
9.1.4.2.
RF Check Flowchart
Each item (1 ~ 3) of RF Check Flowchart corresponds to Check Table for RF part (P.32).
Please refer to the each item.
Note:
(*1) Base unit - refer to (G) of Check Point (Base Unit) (P.35)
Handset - refer to (H) of Check Point (Handset) (P.39)
31
9.1.4.3.
Check Table for RF part
No.
Item
1 Link Confirmation Normal
HS, BU Mode: [Normal mode]
2
Xtal Frequency confirmation
Range Confirmation Normal

HS, BU Mode: [Normal mode]
BU (Base Unit) Check

1. Register Regular HS to BU (to be
checked).
2. Press [Talk] key of the Regular HS to
establish link.
1. Check Xtal Frequency. (*1)
(10.368 MHz 100 Hz)
1. Register Regular HS to BU (to be
checked).
2. Press [Talk] key of the Regular HS to
establish link.
3. Compare the range of the BU (being
checked) with that of the Regular BU.
Note:
(*1) Refer to Adjustment Standard (Base Unit) (P.49)
(*2) Refer to Adjustment Standard (Handset) (P.53)
32
HS (Handset) Check
1. Register HS (to be checked) to Regular
BU.
2. Press [Talk] key of the HS to establish link.
1. Check Xtal Frequency. (*2)
(10.368 MHz 100Hz)
1. Register HS (to be checked) to Regular
BU.
2. Press [Talk] key of the HS to establish link.
3. Compare the range of the HS (being
checked) with that of the Regular HS.
9.1.5.
Check Handset Transmission
Cross Reference:
Signal Route (P.14)
9.1.6.
Check Handset Reception
Cross Reference:
How to Check the Handset Speaker or Receiver (P.57).
Signal Route (P.14)
9.1.7.
Check Caller ID
Cross Reference:
Signal Route (P.14)
33
9.1.8.
Bell Reception
9.1.8.1.
Base Unit
9.1.8.2.
Handset
Cross Reference:
Telephone Line Interface (P.10)
Check Link (P.26)
How to Check the Handset Speaker or Receiver (P.57)
34
9.2.
Troubleshooting by Symptom (Base Unit and Charger Unit)
If your unit has below symptoms, follow the instructions in remedy column. Remedies depend on whether you have DECT tester
(*1) or not.
Note:
(*1) A general repair is possible even if you dont have the DECT tester because it is for confirming the levels, such as Acoustic
level in detail.
(*2) Refer to Check Point (Base Unit) (P.35)
9.2.1.
Check Point (Base Unit)
Please follow the items below when BBIC or EEPROM or FLASH is replaced.
Note:
After the measuring, suck up the solder of TP.
*: The Setting Method of JIG (Base Unit) (P.47) is required beforehand.
The connections of simulator equipment are as shown in Adjustment Standard (Base Unit) (P.49).
Items
(A) 3.0 V Supply Confirmation
Check
Point
VDD3
Procedure
1.
Check or
Replace Parts
Confirm that the voltage between test point VDD3 and GND is 3.0 V 0.2 V.
IC2, IC3, C32,
C36, C86, C87,
C88, R91, R92,
R93, R95, D10,
Q10, L3
Confirm that the voltage between test point VDD1 and GND is 1.8 V 0.02 V. Q8, C75, C614,
Execute the command VDD, then check the current value.
C61, IC7
Adjust the 1.8V voltage of VDD1 executing command VDD XX(XX is the
value).
Confirm that the voltage between test point VDD5 and GND is 2.5 V -0.1/+0.3 IC7,C625,C631
V.
(B) 1.8 V Supply Confirmation
VDD1
1.
2.
3.
(C) Charge Pump

2.5V Supply Confirmation
(D) Charge Pump
3.0V Supply Confirmation
(E)*
BBIC Confirmation
VDD5
1.
VDD4
1. Confirm that the voltage between test point VDD4 and GND is 3.0 V 0.2 V.
(F)* EEPROM Confirmation
(G)* BBIC Clock Adjustment
CLK
1. BBIC Confirmation (Execute the command getchk).

2. Confirm the returned checksum value.
Connection of checksum value and program number is shown below.
IC7,C616,C630
IC7, X1, R77,

RA80
1. EEP-ROM Confirmation (Execute the command "sendchar EPV").

IC7, RA402,
2. Confirm the returned Value(Value for reference is written at "EEPROM C/
C51, R657,
SUM in Software_Version_Table.xls).
IC401
X1, IC7, R430,
1. Input Command sendchar WWD ff 48 IC 8006
C305
2. Confirm that the voltage between testpoint VDD4 and GND is less than 1.0 V.
3. Input Command sendchar sfr, then you can confirm the current value.
4. Check Xtal Frequency. (10.368 MHz 100 Hz).
5. If the frequency is not 10.368MHz 100Hz, adjust the frequency of CLK executing the command sendchar sfr xx xx (where xx is the value) so that the
reading of the frequency counter is 10.368000 MHz 5 Hz.
35
Items
(H)* Hookswitch Check with
DC Characteristics
(I)
DTMF Generator Check
(J)* Transmitted Power Confirmation
(K)* Modulation Check and

Adjustment
(L)* Frequency Offset Check
Check
Point
-
Procedure
Check or
Replace Parts
1. Connect Telephone Socket to Tel-simulator which is connected with 600 .
L1, L2, Q3, R14,
2. Set line voltage to 48 V and line current to 40mA at off-hook condition of nor- R15, Q4, R16,
mal telephone.
R17, D3,
3. Execute the command hookoff
R18~R24,
4. Confirm that the line current is 40 mA 5 mA.
C15~C17, D21,
5. Execute the command hookon.
Q5, R27, IC7
6. Confirm that the line current is less than + 0.8 mA.
1. Connect Telephone Socket to DTMF tester. (Load=600 )
IC7, R116,
2. Link Handset and push dial key.
C141, R29, C22,
3. Confirm DTMF character.
C23, Q5, D21
4. Confirm that the high Group is -6.0 dBm ~ -10.0 dBm.
5. Confirm that the low Group is -8.5 dBm ~ -12.5 dBm.
Remove the Antenna before starting step from 1 to 7.
IC7,
ANTI_TP
1. Configure the DECT tester (CMD60) as follows;
C802~C806,
<Setting>
C808~C814,
Test mode: FP
C820, C819,
Traffic Carrier: 5
C822, C823,
Traffic Slot: 4
C825, C827,
Mode: Loopback
C826, C834,
PMID: 00000
C851, C853,
RF LEVEL = -70 dBm.
C859~C861,
2. Execute the command sendchar TST.
DA801, DA802,
3. Execute the command sendchar dmv 2 2.
IC801,
4. Check that Signalling Status has been set to Locked, then press ACCEPT L801~L803,
RFPI.
C855~C858,
5. Initiate connection from Dect tester (set up connect)
R801~R807,
6. Execute the command ANT1.
R106, R109,
7. Confirm that the NTP value at ANT is 19.0 dBm ~ 25.0 dBm.
Q9, C617
IC7,
Follow steps 1 to 6 of (J).
ANTI_TP
7.Confirm that the B-Field Modulation is -370 30/ +370 30 kHz/div & Modu- C802~C806,
C808~C814,
lated width 690 kHz using data type Fig31.
8.Adjust the B-Field Modulation if required. (Execute the command readmod C820, C819,
C822, C823,
and wrtmod xx, where xx is the value.)
C825, C827,
C826, C834,
C851, C853,
C859~C861,
DA801, DA802,
IC801,
L801~L803,
C855~C858,
R801~R807,
R106, R109,
Q9, C617
IC7,
ANTI_TP
7.Confirm that the frequency offset is < 50 kHz.
C802~C806,
C808~C814,
C820, C819,
C822, C823,
C825, C827,
C826, C834,
C851, C853,
C859~C861,
DA801, DA802,
IC801,
L801~L803,
C855~C858,
R801~R807,
R106, R109,
Q9, C617
36
Items
(M)* Frequency Drift Confirmation
Check
Procedure
Point
ANTI_TP
7.Confirm that the frequency drift is < 35 kHz/ms.
(N)*
Sensitivity Receiver
Confirmation

ANTI_TP
7.Set DECT tester power to -90 dBm.
8.Confirm that the BER is < 1000 ppm.
(O)*
Timing Confirmation

ANTI_TP
7.Confirm that the Timing accuracy is
5.0 ppm (When adjust the frequency of CLK in item (G)).
15 ppm (When do not adjust the frequency of CLK in item (A)).
(P)* Power RAMP Confirmation

7.Confirm that Power RAMP is matching.
37
Check or
Replace Parts
IC7,
C802~C806,
C808~C814,
C820, C819,
C822, C823,
C825, C827,
C826, C834,
C851, C853,
C859~C861,
DA801, DA802,
IC801,
L801~L803,
C855~C858,
R801~R807,
R106, R109,
Q9, C617
IC7,
C802~C806,
C808~C814,
C820, C819,
C822, C823,
C825, C827,
C826, C834,
C851, C853,
C859~C861,
DA801, DA802,
IC801,
L801~L803,
C855~C858,
R801~R807,
R106, R109,
Q9, C617
IC7,
C802~C806,
C808~C814,
C820, C819,
C822, C823,
C825, C827,
C826, C834,
C851, C853,
C859~C861,
DA801, DA802,
IC801,
L801~L803,
C855~C858,
R801~R807,
R106, R109,
Q9, C617
IC7,
C802~C806,
C808~C814,
C820, C819,
C822, C823,
C825, C827,
C826, C834,
C851, C853,
C859~C861,
DA801, DA802,
IC801,
L801~L803,
C855~C858,
R801~R807,
R106, R109,
Q9, C617
Items
(Q)
Audio Check
Check
Point
-
Procedure
1.
2.
3.
4.
5.
(R)
Charging Check
1.
2.
(S)
2.4V Supply Confirmation VDD2
VDD2
1.
9.2.2.
Check Point (Charger Unit)

Items
(A)
Check or
Replace Parts
Link with Handset.
IC7, SA1, L1,
Input -45dBm/1kHz to MIC of Handset.
L2, D3, Q3, Q4,
Measure the Level at Line I/F and distortion level.
R14, R15, R16,
Confirm that the level is -8 dBm 2 dBm and that the distortion level is < 5% R17, D21, Q5,
at TEL Line (600 Load).
R19, R20, C14,
Input -20 dBm/1 kHz to Line I/F.
C56, R117,
Measure the level at Receiver of Handset and distortion level
R116, C141, R9,
(*Receive volume set to second position from minimum).
C22, C23
Confirm that the level is -22 dBm 2 dBm and that the distortion level is < 5%
at Receiver (Volume Middle, 150 Load).
Connect Charge Contact 12 /2 W resistor between charge+ and charge-.
R55, R56, D22,
Measure and confirm voltage across the resistor is 3.10 V 0.3 V.
D23, D24, C623,
C624
Confirm that the voltage between test point VDD2 and GND is 2.5V 0.2V.
IC7, Q9, C617
Charging Check
Check
Point
-
Procedure
1. Connect Charge Contact 12/2 W resistor between charge+ and charge-.
2. Measure and confirm voltage across the resistor is 3.1 V 0.3 V.
Note:
The connection of adjustment equipment is as shown in Adjustment Standard (Charger Unit) (P.50).
38
Check or
Replace Parts
R1, F1
9.3.
Troubleshooting by Symptom (Handset)
If your unit has below symptoms, follow the instructions in remedy column. Remedies depend on whether you have DECT tester
(*1) or not.
Note:
(*1) A general repair is possible even if you dont have the DECT tester because it is for confirming the levels, such as Acoustic
level in detail.
(*2) Refer to Check Point (Handset) (P.39)
9.3.1.
Check Point (Handset)
Please follow the items below when BBIC or EEPROM is replaced.

Note:
*: Connections (P.51) is required beforehand.
The connections of adjustment equipment are as shown in Adjustment Standard (Handset) (P.53).
Items
(A)* 1.8 V Supply Adjustment
(B)*
BBIC Confirmation
Check
Point
VDD1
(C)* EEP-ROM Confirmation
(D) Charge Control Check &

Charge Current Monitor
Check
(E)* Charge Detection (OFF)

Check
Procedure
Check or
Replace Parts
1. Confirm that the voltage between test point VDD1 and GND is 1.8 V 0.02 V. IC1, Q2, C48,
D1, C1, C44,
2. Execute the command VDD, then check the current value.
3. Adjust the 1.8V voltage of VDD1 executing command VDD XX(XX is the R45, C40,
value).
C45, F1
1. BBIC Confirmation (Execute the command getchk).
IC1, X1, RA61,
2. Confirm the returned checksum value.
R64, R66
Connection of checksum value and program number is shown below.
1. EEP-ROM Confirmation (Execute the command "sendchar EPV").

IC1, IC3,
2. Confirm the returned Value (Value for reference is written at "EEPROM C/ RA40, C172
SUM in Software_Version_Table.xls).
1. Apply 3.5 V between CHG(+) and CHG(-) with DC power supply and set cur- IC1, Q4 Q9,
rent limit to 250 mA.
D7, R6, R7,
Confirm the indication of charging on LCD.
F1, C1, R2,
2. Confirm that the current limit LED of DC power supply is ON/OFF.
R30, R31, R8,
Confirm it after waiting over 1 minute at least.
R45
3. Decrease current limit of DC power supply to 100 mA.
4. Confirm that the current limit LED of DC power supply is stable. (Current limiter
is ON.)
(If charge control cannot be confirmed by this procedure, please use battery to handset power supply and try again.)
1. Stop supplying 3.5 V to CHG (+) and CHG (-).
IC1, Q4 Q9,
2. Confirm the indication of charging has been cleared.
D7, R6, R7,
F1, C1, R2,
R30, R31, R8,
R45
39
Items
(F)*
Battery Monitor Check
Check
Point
-
Procedure
1. Apply 2.25 V between BATT+ and BATT-.
2. Execute the command
sendchar PAD
sendchar LED 0
sendchar CRX 0 1
sendchar AD1
It assumes that the return value is XX.
a) 6c XX 71: No need to adjust
b) XX: 6A ~ 6B: Need to adjust
XX: 72 ~ 74: Need to adjust
Write AD value of 2.25 V to EEPROM.
ex) read data: XX = 6A, write data: YY = 6A
read data: XX = 73, write data: YY = 73
EEPROM = 0004(Low Voltage) write YY
Execute the command wreeprom 00 04 01 YY.
EEPROM = 0005(No Voltage) write YY - 1D
Execute the command wreeprom 00 05 01 ZZ.
EEPROM = 000A(Low Voltage BL) write YY - 16
Execute the command wreeprom 00 0A 01 WW.
Check or
Replace Parts
IC1, F1, C1,
R45
Note:
(G)
Battery Low Confirmation
(H)* BBIC Clock Adjustment
CLK
(I)* Transmitted Power Confirmation
(J)*
Modulation Check and

Adjustment
1.
2.
3.
4.
1.
2.
3.
4.
ZZ = YY - C
No Voltage writing data limit is 00.
c) XX: 00 ~ 69: Reject
XX: 75 ~ FF: Reject
Apply 2.40 V between BATT+ and BATT-.
IC1, F1, C1,
Confirm that there is no flashing of Battery Icon.
R45
Apply 2.25 V 0.08 V between BATT+ and BATT-.
Confirm that there is flashing of Battery Icon.
Apply 2.6 V between BATT+ and BATT- with DC power.
IC1, X1, C47
Input Command sendchar sfr, then you can confirm the current value.
Check Xtal Frequency. (10.368 MHz 100 Hz).
If the frequency is not 10.368 MHz 100 Hz, adjust the frequency of CLK executing the command sendchar sfr xx xx (where xx is the value) so that the
reading of the frequency counter is 10.368000 MHz 5 Hz.
Note:
Clear the registered information for Base Unit before measurement, because the
Frequency will not possibly get stable due to the registered information.
Pressing the button of 3 7 9 # clears the registration.
Register to it on Base Unit after measurement.
Remove the Antenna before starting step from 1 to 4.
1. Configure the DECT tester (CMD60) as follows;
<Setting>
Test mode: PP
RFPI: 0102030405
Traffic Carrier: 5
Traffic Slot: 4
Mode: Loopback
RF LEVEL = -70 dBm
PACKET: PP32Z
2. Execute the command sendchar TST 01 02 03 04 05".
3. Initiate connection from DECT tester.
4. Confirm that the NTP value at ANT is 19 dBm ~ 25 dBm.
Follow steps 1 to 3 of (K).
4.Confirm that the B-Field Modulation is -37030/ +37030 kHz/div & Modulated
width 690 kHz using data type Fig 31.
40
IC1,
C802~C806,
C808~C814,
C819~C820,
C822,
C825~C827,
C834,
C860~C864,
L801~L804,
DA801,
R801~R808
IC1,
C802~C806,
C808~C814,
C819~C820,
C822,
C825~C827,
C834,
C860~C864,
L801~L804,
DA801,
R801~R808
Items
(K)* Frequency Offset Confirmation
Check
Point
-
(L)* Frequency Drift Confirmation
(M)*
Sensitivity Receiver
Confirmation
(N)* Power RAMP Confirmation
(O) Audio Check and Confirmation
(P)
SP phone Audio Check

and Confirmation
(Q) Charge Pump 3.0V Supply Confirmation

(R) Charge Pump 4.0V Supply Confirmation
CP3.0V
CP4.0V
Procedure
Check or
Replace Parts
Follow steps 1 to 3 of (I).
IC1,
4.Confirm that the frequency Offset is < 50 kHz.
C802~C806,
C808~C814,
C819~C820,
C822,
C825~C827,
C834,
C860~C864,
L801~L804,
DA801,
R801~R808
IC1,
4.Confirm that the frequency Drift is < 35 kHz/ms.
C802~C806,
C808~C814,
C819~C820,
C822,
C825~C827,
C834,
C860~C864,
L801~L804,
DA801,
R801~R808
IC1,
4.Set DECT tester power to -88 dBm.
C802~C806,
5.Confirm that the BER is < 1000 ppm.
C808~C814,
C819~C820,
C822,
C825~C827,
C834,
C860~C864,
L801~L804,
DA801,
R801~R808
IC1,
4.Confirm that Power RAMP is matching.
C802~C806,
C808~C814,
C819~C820,
C822,
C825~C827,
C834,
C860~C864,
L801~L804,
DA801,
R801~R808
IC1, C12, C96,
1. Link to BASE which is connected to Line Simulator.
C97, R215,
2. Set line voltage to 48 V and line current to 40 mA.
R27, RA4,
3. Input -45 dBm/1KHz to MIC and measure Line output level.
C11, C13,
4. Confirm that the level is -8 dBm 2 dBm and that the distortion level is < 5% at
TEL Line (600 Load).
R28, D3, D4,
5. Input -20 dBm/1KHz to Line I/F and measure Receiving level at REV+ and MIC, R73, R74
REV-.
6. Confirm that the level is -22 dBm 2 dBm and that the distortion level is < 5%
at Receiver. (vol = 2)
1. Link to Base which is connected to Line Simulator.
IC1, C12, C73,
2. Set line voltage to 48 V and line current to 40 mA.
D13, D14,
3. Set the handset off-hook using SP-Phone key.
R73, R74,
4. Input -25 dBm/1KHz to Line I/F and measure Receiving level at SP+ and SP-.
MIC, C11,
5. Confirm that the level is -15 dBm 2 dBm and that the distortion level is < 5%. C13, RA4,
(vol = 3)
R27, R28,
C96, C97,
R215, C72
1. Confirm that the voltage between testpoint CP3.0V and GND is 3.0V -0.1/ C49, C52~C54
+0.3V.
1. Confirm that the voltage between testpoint CP4.0V and GND is 4.0V -0.2V.
C50, C51, C55
41
9.3.2.
Troubleshooting for Speakerphone
When the customers telephone line corresponds to the following conditions, and the transmission signal of SP-Phone is
interrupted, performing the next set up to a cordless handset will improve it to some extent.
Conditions
1. When customers line has less line loss.
ex.) The customer is using optical fiber, ISDN terminal adaptor, or PBX.
In this case, receiving signal is strong and it may affect transmission signal.
2. When the other party is talking from noisy place.
ex.) The other party is using cellular phone. The background noise is very loud.
In this case, the noise from the other party (i.e. surrounding noise) may affect transmission signal.
Setting Method
Change the handset address of EEPROM (0129) from 00 to 01 by Engineering Mode.
42
10 Disassembly and Assembly Instructions

10.1. Disassembly Instructions
10.1.1. Base Unit
43
10.1.2. Handset
44
10.1.3. Charger Unit
45
10.2. How to Replace the Handset LCD

Note:
The illustrations are simplified in this page.
They may differ from the actual product.
46
11 Measurements and Adjustments

This chapter explains the measuring equipment, the JIG connection, and the PC setting method necessary for the measurement in
Troubleshooting Guide (P.23)
11.1. Equipment Required

Digital multi-meter (DMM): it must be able to measure voltage and current.
Oscilloscope.
Frequency counter: It must be precise enough to measure intervals of 1 Hz (precision; 4 ppm)
Hewlett Packard, 53131A is recommended.
DECT tester: Rohde & Schwarz, CMD 60 is recommended.
This equipment may be useful in order to precisely adjust like a mass production.
11.2. The Setting Method of JIG (Base Unit)

This section explains the PC setting to use command required in Check Point (Base Unit)(P.35).
(PQZZ1CD505E), change the following values of
resistance. Then you can use it as a JIG Cable for both
TCD300 and TCD500 series. (It is an upper compatible JIG
Cable.)
<Preparation>
Serial JIG cable: PQZZ1CD300E*
PC which runs in DOS mode
Batch file CD-ROM for setting: PNZZTG6511FX
Resistor
R2
R3
R4
R7
Note:
*: If you have the JIG Cable for TCD500 series
11.2.1.
Connections
Connect the AC adaptor to DC-JACK (base unit).

Connect the JIG Cable GND (black) to GND.
Connect the JIG Cable RX (red) to URX and TX (yellow) to UTX.
Note:
*: COM port names may vary depending on what your PC calls it.
47
Old value (k)

22
22
22
4.7
New value (k)

3.3
3.3
4.7
10
11.2.2.
How to install Batch file into P.C.
Note:
***** varies depending on the country or models.
11.2.3.
Commands
See the table below for frequently used commands.

Command name
rdeeprom
Function
Read the data of EEPROM
readid
writeid
Read ID (RFPI)
Write ID (RFPI)
hookoff
hookon
getchk
wreeprom
Off-hook mode on Base

On-hook mode on Base
Read checksum
Write the data of EEPROM
Example
Type rdeeprom 00 00 FF, and the data from address
00 00 to FF is read out.
Type readid, and the registered ID is read out.
Type writeid 00 18 E0 0E 98, and the ID 0018 E0 0E
98 is written.
Type hookoff.
Type hookon.
Type getchk.
Type wreeprom 01 23 45. 01 23 is address and 45
is data to be written.
48
CL2 ANT2_TP
L2T
R57
PbF
L1R
L2R
R18
CHG
GND2
R116
TP10
UTX2
GND
C837
TP15
Q8
URX2
R35
R32
C52
U-ART
PC
C171
C136
C169 R40
C170
C145
C149
R87
RA1
C74
VDD4
CP+3.0V
VDD5
CP+2.5V
VDD3
+3.0V
VDD2
+2.4V
VDD1
+1.8V
(A),(B),(C),(D),(T)
Digital
Volt Meter
C75
R76
VDD2
C150
R86
C146
DC Power
6.5V
C615
R75
JTAG
GND
VDD5
VDD3
DC_IN
E Q10
(G)
Frequency
Counter
IC421
R427
R428
C616
VDD4
C630
R424
R425
R426
R429
CLK R430
C60
RA80
J101 GND
UTX URX
ANT
CL1
GND
DECT Tester
CTS60
(J),(K),(L),(M),
(N),(O),(P)
ANT1_TP
GND
Digital
Volt Meter
C858
GND_C
VDD1
C855
C856
C857
TP15-sub
PNLB1732Z
C56
R20
C22
C18 R23
BLK
C14
R19
C19
Q5
R13
Q2
C626
TP16
12
2W
C65
(E),(F),(G),(H),
(I),(J),(K),(S)
C305 R615
Digital
Volt Meter
R24 C155
D23
C623
D27
LINE_DC
D16
D15
D21
C167
D26
RED
C624
C637
D24
L1T
R2
TP16-sub
TP9
C826
C168
C61
C820
C614
SPp
C617
R81
DCM
50
Terminal
R12
R29
C57 C23
R117
C24 C141
C814
R33
C53 C137
C55
R34
R37
R36
C54
IC7
Q9
C84
DCP
C72
R77
SPm
C423
E
Q421
C631
GRN
RED
49
C422
R78
YLW
BLK
Note:
(A) - (S) is referred to Check Point (Base Unit) (P.35)
C421
TX
C625
A
D10
SP
CHARGE+
CHG
CHARGEWHT RED
RX
DC
RED
GND
C90
11.3.1.
BLK
(R)
11.3. Adjustment Standard (Base Unit)

When connecting the simulator equipment for checking, please refer to below.
Bottom View
11.4. Adjustment Standard (Charger Unit)

11.4.1.
Bottom View
Digital
Volt Meter
/2 W
Charge+
Charge-
12
(A)
TP3
PNLP1029YA
1
2
PQUP11532Y
F1
PbF
TP4
J1
TP3
TP4 (GND)
DC POWER
DC 6.5 V
Note:
(A) is referred to Check Point (Charger Unit) (P.38)
50
11.5. The Setting Method of JIG (Handset)

This section explains the PC setting to use command required in Check Point (Handset)(P.39).
(PQZZ1CD505E), change the following values of
resistance. Then you can use it as a JIG Cable for both
TCD300 and TCD500 series. (It is an upper compatible JIG
Cable.)
<Preparation>
Serial JIG cable: PQZZ1CD300E*
PC which runs in DOS mode
Batch file CD-ROM for setting: PNZZTG6511FX
Resistor
R2
R3
R4
R7
Note:
*: If you have the JIG Cable for TCD500 series
11.5.1.
Connections
Connect the DC Power or Battery to BATT+ and BATT-.

Connect the JIG cable GND (black) to GND.
Connect the JIG cable UTX (yellow) to UTX and URX (red) to URX.
Note:
*: COM port names may vary depending on what your PC calls it.
51
Old value (k)

22
22
22
4.7
New value (k)

3.3
3.3
4.7
10
11.5.2.
How to install Batch file into P.C.
Note:
***** varies depending on the country or models.
11.5.3.
Commands
See the table below for frequently used commands.

Command name
rdeeprom
Function
Read the data of EEPROM
readid
writeid
Read ID (RFPI)
Write ID (RFPI)
getchk
wreeprom
Read checksum
Write the data of EEPROM
Example
Type rdeeprom 00 00 FF, and the data from address
00 00 to FF is read out.
Type readid, and the registered ID is read out.
Type writeid 00 18 E0 0E 98, and the ID 0018 E0 0E
98 is written.
Type getchk.
Type wreeprom 01 23 45. 01 23 is address and 45
is data to be written.
52
11.6. Adjustment Standard (Handset)

Component View
ED
R
EC
EI
VE
R
C152
CLK
GND
R332
Q11
R331
C331
CP3.0V
RA40
1.8V
(H)
GND
22pF
Frequency
Counter
100
CP 4.0V
CP 3.0V
R248
C172
C2
Q12
C51
CP4.0V
Q10
Q401
R20
R249
(A),(Q),(R) GND
R37
R36
C39 C30
R23
C52
C53
C55
Digital
Volt Meter
Power Key
C49
C50
21
C188
L46
L47
C13
C11
(at battery low)
RA1
IC1
C97
C17
C96
R215
C12
C18 R28
C40
C54
R403
R404
C38
R406
R407
DC POWER
2.00~2.25V
R64
CLK
C48
Q2
R401
Oscilloscope
RA32
C881
Q880
C45
C46
C820
C826
C822
X1
C47
R203
C43
C332
Current
Probe
C138
C819
8
80 R806
C
C861 C825
JTAG
STM
R63
R405
R66
C44 R225
R27
POWER
SPEAKER
C139
R232
R233
C805
L801
C860
C182
C400
R880
C834
C73
R807
C10
1.8V RA4
D400
Q400
D13
C72
R801
R808
C880
RA800
R802
R805
C837
R402
R400
IC801
C802
RED
D14
C863 C864
C814
C809
C810
DA801
C827
C812
C803
C813
L802
C806
L803
C811
C804
BLK
IC3
1
Q7
RCV-
C150
R4
GND
RX
TX
GND
R45
C35
R7
R30
R8
R3
C121
Q9
R31
F1
UTX
D3
2.7 V
Zener
R74
C75
C74
R73
CHG(+)
CHG(-)
D4
C113
MIC
MIC+
MIC-
Note:
(A) - (R) is referred to Check Point (Handset) (P.39)
53
(O)
BATT-
C147
C5
(A),(B),(C),(F),
(G),(H),(I)
MICURX
BAT
Q4
C3
BATT+
R6
R2
D7
RA61
C340
(D),(E),(F),(G)
MIC+
RCV+
PC
URX
C1
DC 6.5V
C341
DC Power
2.30~2.60V
RA30 RA31
D1
+
E
AF
Generator
R330
C342
(O),(P)
R55
C204
R231C201C200
C105
C206
R54
C203
R53 R50
R236
C107
C103
Oscilloscope
D22
56
D21
C106
C104
C71
AF Volt Meter
C70
1 F
TGA250XX
TGA251XX
TGA403XX
C175
R578
150
C187
ANT
TGA650XX
TGA651XX
56
TP_ANT1
GND
PbF
C186
DECT Tester
CMD60
PNLB1734Y
C580
(I),(J),(K),(L),(M),(N)
KX-TGA650XX
KX-TGA651XX
KX-TGA250XX
KX-TGA251XX
KX-TGA403XX
BL
11.6.1.
11.7. Things to Do after Replacing IC or X'tal

If repairing or replacing BBIC (FLASH type), EEPROM and X'tal, it is necessary to download the required data such as
Programming data or adjustment data, etc in memory.
The set doesn't operate if it is not executed.
11.7.1.
How to download the data
11.7.1.1. Base Unit

First, operate the PC setting according to The Setting Method of JIG (Base Unit)(P.47).
Then download the appropriate data according to the following procedures.
BBIC (FLASH type)

(IC7)
EEPROM (IC401)
X'tal (X1)
Items
Programming data is stored in memory.
How to download/Required adjustment

1) Make sure to connect the JIG cable, then disconnect the DC
Power in order to download the data.
2) Execute the command flw480 *********.hex.
3) Connect the DC Power.
4) Press the PC Enter key once.
5) After a few minutes, Successful upgrade is displayed on the
PC indicating downloading has finished.
6) Detach the JIG cable, then disconnect the DC Power.
8) Connect the JIG cable again, and execute the command
getchk, then confirm the checksum value is correct.
If the downloading fails, start again from step 1).
9) Default batch file: Execute the command default.bat.
10) Country version batch file: Execute the command
TG6511EUXXrevYY.bat. (*1)
11) Clock adjustment: Refer to Check Point (G). (*2)
Adjusted parameter data is stored in memory. 1) Change the address 0001 of EEPROM to AA to download
(country version batch file, default batch file, the data.
etc.)
TG6511EUXXrevYY.bat. (*1)
4) Clock adjustment: Refer to Check Point (G). (*2)
System clock
Clock adjustment data is in EEPROM, adjust the data again
after replacing it.
1) Refer to Check Point (F). (*2)
Note:
(*1) XX: country code, YY: revision number, ZZ: Voice Prompt
XX, YY and ZZ vary depending on the country version. You can find them in the batch file, PNZZ- mentioned in The Setting
Method of JIG (Base Unit) (P.47).
(*2) Refer to Check Point (Base Unit) (P.35)
54
11.7.1.2. Handset
First, operate the PC setting according to The Setting Method of JIG (Handset)(P.51).
Then download the appropriate data according to the following procedures.
BBIC (FLASH type)

(IC1)
EEPROM (IC3)
X'tal (X1)
Items
Programming data is stored in memory.
How to download/Required adjustment

1) Make sure to connect the JIG cable, then disconnect the DC
Power in order to download the data.
2) Execute the command flw480 *********.hex.
4) Press and hold the handset Power key.
5) While holding down the handset Power key, press the PC
Enter key once.
6) After a few minutes, Successful upgrade is displayed on
the PC indicating downloading has finished.
7) Detach the JIG cable, then press the handset Power key to
turn it on.
8) Connect the JIG cable again, and execute the command
"getchk, then confirm the checksum value is correct.
If the downloading fails, start again from step 1).
11) Default batch file (remaining): Execute the command
TGA651FXDEFrevYY.bat. (*3).
TGA651FXXXrevYY.bat. (*3).
13) Clock adjustment: Refer to Check Point (H). (*4).
14) 1.8 V setting and battery low detection: Refer to Check
Point (A), (F) and (G). (*4).
Adjusted parameter data is stored in memory. 1) Default batch file: Execute the command default.bat.
(country version batch file, default batch file, 2) Default batch file (remaining): Execute the command
etc.)
TGA651FXDEFrevYY.bat. (*3)
TGA651FXXXrevYY.bat. (*3)
4) Clock adjustment: Refer to Check Point (H). (*4)
5) 1.8 V setting and battery low detection: Refer to Check Point
(A), (F) and (G). (*4)
System clock
Clock adjustment data is in EEPROM, adjust the data again
after replacing it.
1) Refer to Check Point (C). (*4)
Note:
(*3) XX: country code, YY: revision number
XX and YY vary depending on the country version. You can find them in the batch file, PNZZ- mentioned in The Setting
Method of JIG (Handset) (P.51).
(*4) Refer to Check Point (Handset) (P.39)
55
11.8. RF Specification
11.8.1.
Base Unit
Item
TX Power
Modulation
Value
Refer to -. *
19 dBm ~ 25 dBm
Check Point (Base Unit) (J)
-37030/+37030 kHz/div & Modulated Check Point (Base Unit) (K)
Frequency Offset
Frequency Drift
RX Sensitivity
Timing Accuracy
Power RAMP
width 690 kHz

-50 kHz ~ +50 kHz
< 35 kHz / ms
< 1000 ppm
< 5.0 ppm/<15.0ppm
Power RAMP is matching
Check Point (Base Unit) (L)

Check Point (Base Unit) (M)
Check Point (Base Unit) (N)
Check Point (Base Unit) (O)
Check Point (Base Unit) (P)
*: Refer to Check Point (Base Unit) (P.35)
11.8.2.
Handset
Item
TX Power
Modulation
Value
Refer to -. **
19 dBm ~ 25 dBm
Check Point (Handset) (I)
-37030/+37030 kHz/div & Modulated Check Point (Handset) (J)
Frequency Offset
Frequency Drift
RX Sensitivity
Power RAMP
width 690 kHz

-50 kHz ~ +50 kHz
< 35 kHz / ms
< 1000 ppm
Power RAMP is matching
**: Refer to Check Point (Handset) (P.39)
56
Check Point (Handset) (K)

Check Point (Handset) (L)
Check Point (Handset) (M)
Check Point (Handset) (N)
11.9. How to Check the Handset Speaker or Receiver

1. Prepare the digital voltmeter, and set the selector knob to ohm meter.
2. Put the probes at the speaker terminals as shown below.
11.10. Frequency Table (MHz)

Channel No
1
2
3
4
5
6
7
8
9
10
Transmit Frequency
1897.344
1895.616
1893.888
1892.160
1890.432
1888.704
1886.976
1885.248
1883.520
1881.792
BASE UNIT
Receive Frequency
1897.344
1895.616
1893.888
1892.160
1890.432
1888.704
1886.976
1885.248
1883.520
1881.792
Transmit Frequency
1897.344
1895.616
1893.888
1892.160
1890.432
1888.704
1886.976
1885.248
1883.520
1881.792
Note:
Channel No. 10: In the Test Mode on Base Unit and Handset.
57
HANDSET
Receive Frequency
1897.344
1895.616
1893.888
1892.160
1890.432
1888.704
1886.976
1885.248
1883.520
1881.792
12 Miscellaneous
12.1. How to Replace the Flat Package IC
Even if you do not have the special tools (for example, a spot heater) to remove the Flat IC, with some solder (large amount), a
soldering iron and a cutter knife, you can easily remove the ICs that have more than 100 pins.
12.1.1. Preparation
PbF (: Pb free) Solder
Soldering Iron
Tip Temperature of 700 F 20 F (370 C 10 C)
Note: We recommend a 30 to 40 Watt soldering iron. An expert may be able to use a 60 to 80 Watt iron where someone with
less experience could overheat and damage the PCB foil.
Flux
Recommended Flux: Specific Gravity 0.82.
Type RMA (lower residue, non-cleaning type)
Note: See About Lead Free Solder (Pbf: Pb free) (P.4)
12.1.2. How to Remove the IC

1. Put plenty of solder on the IC pins so that the pins can be completely covered.
Note:
If the IC pins are not soldered enough, you may give pressure to the P.C. board when cutting the pins with a cutter.
2. Make a few cuts into the joint (between the IC and its pins) first and then cut off the pins thoroughly.
3. While the solder melts, remove it together with the IC pins.
When you attach a new IC to the board, remove all solder left on the board with some tools like a soldering wire. If some solder is
left at the joint on the board, the new IC will not be attached properly.
58
12.1.3. How to Install the IC

1. Temporarily fix the FLAT PACKAGE IC, soldering the two marked pins.
*Check the accuracy of the IC setting with the corresponding soldering foil.
2. Apply flux to all pins of the FLAT PACKAGE IC.
3. Solder the pins, sliding the soldering iron in the direction of the arrow.
12.1.4. How to Remove a Solder Bridge

1. Lightly resolder the bridged portion.
2. Remove the remaining solder along the pins using a soldering iron as shown in the figure below.
59
12.2. How to Replace the Shield Case

12.2.1. Preparation
PbF (: Pb free) Solder
Soldering Iron
Tip Temperature of 700F 20F (370C 10C)
Note:
We recommend a 30 to 40 Watt soldering iron. An expert may be able to use a 60 to 80 Watt iron where someone with less
experience could overheat and damage the PCB foil.
Hot Air Desoldering Tool
Temperature: 608F 68F (320C 20C)
12.2.2. Caution
To replace the IC efficiently, choose the right sized nozzle of the hot air desoldering tool that matches the IC package.
Be careful about the temperature of the hot air desoldering tool not to damage the PCB and/or IC.
12.2.3. How to Remove the Shield Case

Note:
If you dont have special tools (ex. Hot air disordering tool), conduct the following operations.
1. Cut the case along perforation.
2. Remove the cut part.
3. Cut the four corners along perforation.
4. Remove the reminds by melting solder.
60
12.2.4. How to Install the Shield Case

Note:
If you dont have special tools (ex. Hot air disordering tool), conduct the following operations.
Shield cases No. : PNMC1013Z
1. Put the shield case.
2. Solder the surroundings.
61
12.3. Terminal Guide of the ICs, Transistors, Diodes and Electrolytic

Capacitors
12.3.1. Base Unit
12.3.2. Handset
62
13 Schematic Diagram
13.1. For Schematic Diagram
13.1.1. Base Unit (Schematic Diagram (Base Unit))
Notes:
1. DC voltage measurements are taken with voltmeter from the negative voltage line.
2. The schematic diagrams may be modified at any time with the development of new technology.
13.1.2. Handset (Schematic Diagram (Handset))

Notes:
1. DC voltage measurements are taken with an oscilloscope or a tester with a ground.
2. The schematic diagram may be modified at any time with the development of new technology.
13.1.3. Charger Unit (Schematic Diagram (Charger Unit))

Notes:
1. DC voltage measurements are taken with voltmeter from the negative voltage line.
2. The schematic diagram may be modified at any time with the development of new technology.
63
13.2. Schematic Diagram (Base Unit)
ANT1_TP
ANT2_TP
ANT_2
ANT_1
7p
NC
C850
W 0.15mm
L 22+/-4mm
1st or 4th layer
CL2
W 0.15mm
L 22+/-4mm
1st or 4th layer
GND
NC
C853
7p
C854
C851
CL1
GND
GND
GND
100p
C823
GND
*C826
*C501 GND
NC
TAM_WP
CHARGE
Low_Rad
TAM_WP
ROW2
ROW1 *R511
ROW0
KEY1 0
KEY0
KEY2
SPI_DI
SPI_DO
SPI_CLK
TAM_CSn
SCL2
SDA2
*C834
1p
*R802
C819
VDD_PADRV
10p
3.3n
C814
120
R805 47
C521
1u
C630
10p
C60 GND
100n10
GND
(5)
3
4
2
1
RA80 220
URX
C522
3
UTX2
NC
UTX
R75
100
GND
2
5
GND2
(6)
R76
GND
GND
JTAG
1k
TXON
220
3.0V
*CN5
GND
URX2
NC
GND
PON
1k
GND
1n
eco_mode
TXp
1u
C625
GND
TXn
W 0.15mm
L 4.0mm x2
1st layer
2.5V
VDD5 GND
+2.5_CP
C631
10p
GND_C
GND
C616
CKM
1.5k
R133
10k
Q25
GND GND
PSEL
R804
R135
*R132
560
Q24
C163
NC
C861
22k
R801
GND
+1.8V
GND
R803
NC
(3)
(4)
TX _RF
1
2
3
4
5
Shield
10p
C825
W 0.15mm
L 20+/-2mm
3rd layer
R808
NC
GND
PSET
VCCS
PI
PIX
PRAMP
IC801
1k
Pre-matching
R806
3p
C860
3.3p
3.3p
Balun
GND
100n
C808
2.2p
3n
C810
C805
GND
C806
C813
NC
TX _RF
2.2p
GND
10p
NC
L802
3n
L803
C812
C862 L804
10p
C811
10p
C809
GND
GND
*C149
NC
GND
GND GND
VCC
PO
POX
PSEL
PAON
NC
*C150
RF_RXp
Pow_Adj
11
10
9
8
7
6
(2)
W 0.125mm
L 7.6mm
Gap 0.125mm
1st layer
W 0.15mm
L 5.0mm
1st layer
GND
*C145
0.5p
C820
NC
C837
RF_RXn
GND
GND
*C146
NC
RX _RF
0.9p
(1)
*R87 NC
SPp
GND
GND
*R86 NC
SPm
GND
10
10p
C822
C827
27n
220
R430
1.8p
C802
1.8p
C804
L801
+3.0V
W 0.15mm
L 20+/-1mm
3rd layer
Beep
Bell Signal
R807
GND GND
BPF
W 0.15mm
L 5.0mm
1st layer
C855
10p
ANT2
ANT1
1.5p
GND
W 0.15mm
L 20+/-2mm
3rd layer
RXON
DA801
1
3
2
C803
GND
GND GND
GND
C859
10p
3p
W 0.15mm
L 22+/-4mm
1st or 4th layer
GND GND
100p
C856
100p
C858 10p
C857
DA802
(7)
GND
VDD4
PARALLEL WIRE
*R424
+3.0V
AP1
(8)
CP_OUT1=3.0V
NC
KEY0
*C511 NC
KEY2
*C512 NC
KEY1
*R516
*C513 NC
NC
CN5-1
*C514 NC
CN5-2
*C515 NC
GND
C423
NC
SI
*IC421
NC
GND
C520
VSS
(9)
*C422
NC
SCK
NC
*WP
*R429
ROW2
VDD
*HOLD
*R428
5
6
7
8
SO
NC
4
3
2
1
CN5-3
*CE
NC
ROW1
*RA501
CN5-4
*R427
CN5-5
*C516 NC
ROW0
*R426
GND
GND
CN5-6
NC
GND
GND
NC
LED2
*C421
C519 NC
C518 NC
CN5-7
C517 NC
CN5-8
TAM_WP
LED1
NC
*Q421
CN5-9
ROW0
CN5-10
*R425
NC
GND
NC
SPI_CLK
for TG6511/2511/2521
TG7511/8511/5511
*SW1
SPI_DO
NC
SPI_DI
TAM_CSn
GND
NC: No Components
64
GND
Loop Current
L1
56k F
R109
GND
220
1
X1 2
100k
100n
R10
NC
C1 NC
SA1
NC
K
NC
A
A
K
DCP
0.01u
120
C88
0.1u
47
R92
R91
C87
C90
3 VOUT 4
EXT
10.368M
GND
NC
16 100u
C30
C32
1u
C86
C36 10 330u
NC
680
IC3
1 ON/*OFF 5
VIN
2
VSS
NC
TO RF BLOCK
ANT1
GND
RXON
+2.4V
GND
*R56
3.9
(6332)
3.9
(6332)
NC
C622
*R57
GND
NC
*D22
*C48
GND
*C623 0.1u
ANT2
*Q23
*C626 NC
PON
GND
*R126
3.3k
1k
PSEL
VDD2
*Q22
470p
R130
*C49
TX _RF
1n
TXp
10k
TXn
R129
GND
NC
+1.8V
TXON
TP16
Charge +
*D23
NC
RX _RF
RF_RXp
*R55
RF_RXn
GND
81
C37
GND
10p
C306
R615
R93 4.7k
Q10
C65
GND
Charge
Current
NC
10p
C61
100n
GND
GND
D10
10p
GND GND
GND
22uH
GND
C169
GND
DC_IN J101
DC_IN
+6.5V
GND
R95
19
10p
18
GND
17
16 R40 270
15
C168
14
13
12
C305
11
1u
10
9
GND
8
7
6
5
4
3
2
1
GND
C170
10p
GND
C171
R106 220
EEP_WP
3A
IC2
L3
1u
C614
C137
10p
R35
20
GND
+2.4V
680p
*C156
GND
*C4
VDD3
CHARGE
C74
10p
1M
C157 1n
GND
100n
eco_mode
Low_Rad
LED2
LED1
C75
F1
3V DCDC convertor
+3.0V
VDD_PADRV
SCL2
SDA2
+2.5_CP
C136
10p
GND
*R34 82k
8
7
6
5
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
VBAT2
CP_C1y
CP_C2x
CP_C1x
VBAT1
PAOUTn/P3_0
VDDPA
PAOUTp/P3_1
P1_7/CHARGE
CHARGE_CTRL
SOCn
SOCp
NTC/ADC2
ADC1/INT0/P1_0
ADC0/P3_3
PARADET/P3_4
RINGOUT/RINGING/P3_5
RINGn/P3_6
RINGp/P3_7
CIDINp/VREFp
RSTn
JTAG
P2_5/PCM_FSC/SF
P2_4/SCL1/PCM_DO/DP3
P2_3/SDA1/PCM_DI/DP2
P2_2/PCM_CLK/CLK100
P2_1/ECZ2/PWM1/LED4
P2_0/ECZ1/PWM0/LED3
VDD2
LDORF_CTRL
RF_SUPPLY2
RFP0n
RFP4
RFP3
VDD_PADR
VSS_PADR1
RF_TXp
RF_TXn
VSS_PADR2
RFP2
(9)
10n
Q8
R33 1k
GND
EEP_WP
(8)
*C43
4.7M
82k
GND
CIDINn/MICp
CIDOUT/MICn
MICh
VREFm
LSRp
LSRn
AVD
LDO_CTRL
RF_SUPPLY1
AVD_XTAL
XTAL1
XTAL2
AVS_XTAL
REF_RES
RFP0
RFP1
VSS_LNA2
RF_RXn
RF_RXp
VSS_LNA1
*IC7
GND NC
(7)
*R43
3.0V
+1.8V VDD1
*C53 820p 1k
82n
1.8V
120k 3.9k *R32
GND 100n
C70
(6)
R5
180k
Caller ID
Bell signal
GND
*C54 33n *C52 820p
*R36 R37
61
62
63
STM 64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
10k
R77
R78 NC
RA1
1k
1
2
3
4
R81
3.3k
2.2u
GND
GND
*C55
C84
C72
*C6
R6
GND
(5)
10n
680p
10n
Bell signal
GND
CP_C2y
CP_VOUT1/LED1
CP_VOUT2/LED2
PON/P1_6
VDD1
P2_7/BXTAL
P1_5/INT5/RDI/VDDE
P1_4/INT4/TDOD
P1_3/INT3/SIO
P1_2/INT2/SK
P1_1/INT1/LE
P2_6/WTF_IN
P0_7/SPI_DI
P0_6/SPI_DO
P0_5/SPI_CLK
P0_4/SPI_EN
P0_3/SCL2
P0_2/SDA2
P0_1/URX
P0_0/UTX
*C42
4.7M
*C3
GND
(3)
(4)
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
180k
1M
*R42
DCM
TX _AF
GND
R3
NC
NC
5.6M
C29
(2)
1u
100k
NC
C7
100n
R8
*D5A
K
10n
R4
HAK_CL1
*R9
*C5
(1)
5.6M
GND GND
GND GND GND

GND
GND
C615
NC
C9
C10
R123
NC (3216)
10
10k
*R12
10k
R16
D6
NC
+1.8V
GND
RX_AF
*C148 NC
L2
*R7
GND
C8
GND
L2R L1R L1T L2T
33u
NC K
NC
3.3k
C57
GND
GND
*C147
680p
500
*D16 *D15
R15
2.7k
R117
GND GND GND
K0.1u
0.022u
C56
8.2k
*C14
12
NC
*C16
C17
100k
*R17 *R13 680

3.9k
GND
GND
R22 27
*C25
GND
R28 0.01u
NC
D9
R27
0.25W
Q4
100k
D3
1
33u
*Q2
NC
C15
GND
470k
GND
+1.8V
GND
R19
2.7k
R21
*R20
100k
NC
R23
1u
NC
C23
C22
C24
R29
NC
C141
*D21 NC
*D26 NC
NC
D27
GND
TP9
TP10
R116
R14
*C12 2.2u
NC
C167
1000p
C18
NC
27k
R18
C155
GND
*C19
27k
Q5
*C166 1u
GND
*R24
C27
50 10u
*C28 NC
*R31
910
*R124
*Q3
*R30
680p
500
*R2 *C2
LINE_DC
Charge TP15
250mVp-p
RA402
1u
10
0.75V
0V
GND
10k
Charge -
1
2
3
4
GND
100n
A0
VCC
A1
WP
A2
SCL
GND
SDA
10k
R657
C51
GND
Charge +
*D24
NC
*C624 1u
*C637 NC
C617
Q9
TG65/85xx only
8
7
6
5
*IC401
NC: No Components
KX-TG6511/6512FX SCHEMATIC DIAGRAM (Base Unit)
65
13.3. Schematic Diagram (Handset)

Charge Current
BATTERY
F1
BATT+
NC
NC
GND
GND
GND
GND
R331
27k
R332
GND
27k
GND
C10
K2.2u
GND
GND
KEY_LED
ROW1
ROW2
ROW3
ROW0
NC
Q4
C2CP2
6.3V
330u
GND
C332
1u
CKM
LCD_CD
LCD_SCL
LCD_SDA
SOCp
R2
Q2
D1
Q12
C331
1u
R404
NC
GND
1.2k
SOCn
Q11
NC
GND
R7 CHARGE
NC
Q401
R403
NC
CHARGE_CTRL
R330
1M
Q400
C400
NC
C35
J56p
(MAX500mA)
+1.8V
1.8V
1.8V
LDO_CTRL
R400
NC
GND
BATTERY
R401
NC
D400
C342
NC
GND
R20
10
COL5
GND
BATT-
R45
0.1
R407
NC
GND
C341
J39p
GND
C340
NC
R406
NC
+1.8V
3.0V
C39 NC
NC
C3
C1CP1
6.3V
330u
R402
BATTERY
NC
C150
5.6n
4.0V
CP+3.0V CP+4.0V
CP3.0V
CP4.0V
GND
D7
SHARP
2
1
BATTERY
To PA
TALK
1
2
1u
C50
1u
3
4
2
2
1
8
3
6
*RA32
120
*RA30
330
*RA31
330
GND
Q7
GND
NC: No Components
66
*LED23 NC
*LED21 NC
*LED3
*LED2
*LED1
*LED4
*LED9
*LED5
*LED7
*LED6
*LED8
(9)
(10)
LDO_CTRL
LCD B/L
(7)
(8)
(11)
(12)
(13)
(14)
(15)
KEY_LED
1
2
2
1
ROW0 RIGHT
LEFT
*R249
NC
NC
*C139
*R248
0
KEY B/L
[RU]
CP+4.0V
VREFm
R27 820
R28 820
RF-SHIELD
RE2
2
1
SOFT_C
2
1
SOFT_B
ROW1
BELL_LED_A
NC
*C138
C11
K0.1u
1
2
2
1
SP
DOWN
2
2
1
SOFT_A
ROW2
ROW3
*LED12
R215
0
0V
[EX /FX]
CP+3.0V
GND
1
3
2
10.368M
GND
GND
VREFm
*X1
0.75V
COL5
BELL LED
(Amber)
RA4
3.3k
250mVp-p
COL4
BATTERY
C49
C18
D10p
GND
(4)
(5)
(6)
D10p
RX _RF
TO RF BLOCK
UP
1
2
3
4
5
R203
6
F56k
7
8
9
10
C47 1u 11
10p
12
C43
13
C48 NC 14
15
16
17
18
19
20
C182
COL3
C17
C13
K0.1u
GND
RF_RXp
RF_RXn
RXON
AST
2
7
2
4
1
COL2
81
2
1
2
5
1
COL1
2
1
2
1
2
3
1
TXON
1k
TX _RF
TXp
TXn
COL0
R23
100
GND
S1
K10u
PON
PSEL
VDD_PADRV
C12
JTAG
*IC1
40
39
38
37
36
35
34
33
CHARGE
32
31 CHARGE_CTRL
SOCn
30 L46
SOCp
29 L47
28
27
COL0
26
COL1
25
COL2
24
COL3
23
COL4
22
21
C96
D10p
C45
K0.1u
VBAT2
CP_C1y
CP_C2x
CP_C1x
VBAT1
PAOUTn/P3_0
VDDPA
PAOUTp/P3_1
P1_7/CHARGE
CHARGE_CTRL
SOCn
SOCp
NTC/ADC2
ADC1/INT0/P1_0
ADC0/P3_3
PARADET/P3_4
RINGOUT/RINGING/P3_5
RINGn/P3_6
RINGp/P3_7
CIDINp/VREFp
R66
1k
BELL_LED_A
R63
JTAG
LCD_RESET
*LED22 NC
GND
RA61
220
Power_adj
UTX
URX
RSTn
JTAG
P2_5/PCM_FSC/SF
P2_4/SCL1/PCM_DO/DP3
P2_3/SDA1/PCM_DI/DP2
P2_2/PCM_CLK/CLK100
P2_1/ECZ2/PWM1/LED4
P2_0/ECZ1/PWM0/LED3
VDD2
LDORF_CTRL
RF_SUPPLY2
RFP0n
RFP4
RFP3
VDD_PADR
VSS_PADR1
RF_TXp
RF_TXn
VSS_PADR2
RFP2
3p
10k
R64
STM
BAT
UTX
URX
GND
61
62
63
64
65
66
67
68
69
70
C46 71
72
10p
73
74
75
76
77
78
79
80
GND
P0_0/UTX
P0_1/URX
P0_2/SDA2
P0_3/SCL2
P0_4/SPI_EN
P0_5/SPI_CLK
P0_6/SPI_DO
P0_7/SPI_DI
P2_6/WTF_IN
P1_1/INT1/LE
P1_2/INT2/SK
P1_3/INT3/SIO
P1_4/INT4/TDOD
P1_5/INT5/RDI/VDDE
P2_7/BXTAL
VDD1
PON/P1_6
CP_VOUT2/LED2
CP_VOUT1/LED1
CP_C2y
C44
K0.1u
R225
0
LCD_CSB
NC
VSS_LNA1
RF_RXp
RF_RXn
VSS_LNA2
RFP1
RFP0
REF_RES
AVS_XTAL
XTAL2
XTAL1
AVD_XTAL
RF_SUPPLY1
LDO_CTRL
AVD
LSRn
LSRp
VREFm
MICh
CIDOUT/MICn
CIDINn/MICp
GND
R405 NC
100
R8
GND
+1.8V
C38
C55
D10p GND
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
1k
C51
K1u
C54 D10p
GND
Q9
GND
C52 K10u
1
2
3
4
R3
GND
C53 K10u
C97
D10p
+1.8V
GND
C121
NC
(1)
(2)
(3)
POWER
R31
100
C40
k0.1u
R6
NC
8
7
6
5
R4
NC
RA1
1k
R30
CHG(-)
1.5k
NC
C147
CHARGE
Terminal
C5 K1u
CHG(+)
GND
R807
1
DA801
R37
NC
C30
NC
GND
R36
NC CP+3.0V
2p
2p
GND
RF_RXp
GND
GND GND
BPF
W 0.15mm
L 5.0mm
1st layer
C172
K0.1u
GND RA40
10k
C802
C804
BATTERY
RF_RXn
C820
1.5p
RX_RF
3p
NC
C803
GND
*C826
C837
GND
10p
RXON
220
NC
27n
10p
C827
L801
TP_ANT1
C822
W 0.15mm
L 20+/-2mm
3rd layer
W 0.125mm
L 7.6mm
Gap 0.125mm
1st layer
GND
W 0.15mm
L 5.0mm
1st layer
2
3
3.3p
NC
C881
TXn
*C834
1p
RA800
1k
TX_RF
R805 47
VDD_PADRV
GND
PSEL
PON
3
4
10p
2
1
W 0.15mm
L 3.0mm x2
1st layer
C819
C805
C806
GND
GND
GND
R806
TXON
C864
10p
Power_adj
TXp
GND
C825
NC
GND
1
2
3
4
5
IC801
Pre-matching
220
VCC
PSET
PO
GND VCCS
POX
PI
PSEL
PIX
PAON
PRAMP
GND
C863 NC
W 0.15mm
L 20+/-2mm
3rd layer
GND
11
GND
10
9
8
7
6
1.6p
C813
Balun
C188
K1u
100n
C808
10p
1.6p
3.6n
C810
3.6n
L803
GND
10p
(4)
(5)
(6)
3.3p
10p
C812
Q880
GNDGNDGND
GND
GND
GND
L802
BATTERY
C811
W 0.15mm
L 20+/-1mm
3rd layer
C809
GND
R880 NC
R801:220k
R808:NC
*IC3
C880 NC
BATTERY
100
GND
R808 NC
A2
SDA
*R801 680
SCL
*R802
A1
3.3n
A0
WP
C814
VCC
3p
10p
C861
1
2
3
4
C860
(1)
(2)
(3)
NC
NC
8
7
6
5
Q10
GND
GND
Sp-phone RX/Beep
1
+
SP-PHONE_SPEAKER
-
D13
D14
C72 NC
C73 NC
GND GND
GND
GND
LSRp
(7)
(8)
LSRp
LSRn
RX-AF (Handset)
(9)
(10)
LSRp
2.0p
CN5
CN5
CN5
CN5
CN5
CN5
CN5
CN5
CN5
CN5
CN5
CN5
1
2
3
4
5
6
7
8
9
10
11
12
*C580
10p
MICp
GND
MICn
RCVD21
C70
NC
D22
C71NC
RECEIVER
LSRn
TX _AF
GND
GND
GND
OPT_PWR
LCD_CSB
RESETB
A0
SCLK
SID
VDD
VDDA
VSS
V0
GND
GND
RS
/CS
SI
SCL
VDD
V0
VR
VOUT
CAP2CAP2+
CAP1CAP1+
VSS
/RES
GND
*C187
*C175
1u
*R578
NC
*C201
NC
*C200 NC
*C206*C203
NC NC
*R236
NC
*C204
NC
CN51
CN51
CN51
CN51
CN51
CN51
CN51
CN51
CN51
CN51
CN51
CN51
CN51
CN51
CN51
CN51
100p
*C105
NC
NC *R231
*R232 NC
*R54
10k
100p
*C103
R55
1k
*R233
GND GND GND GND GND
*C186
2.0p
GND
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
NC
*C106
*R52
1k
J33p
*C107
*R53
3.3k
*R50
10k
*R51
470
10p
LCD_SDA
LCD_SCL
LCD_CD
LCD_RESET
LCD_CSB
*C104
(11)
(12)
(13)
(14)
(15)
C152
k1000p
RCV+
CP+3.0V
GND GND
GND
GND
MIC+
C113 D10p
R73
1
82
MIC AP1
R74
2
82
MICD4
D3
C74
C75
D10p
NC
NC D10p
VREFm
GND
VREFm
GND
to LCD UNIT (Monochrome 1.4inc 3Line/for TGA250) to LCD UNIT (Monochrome 1.8inc FullDot/for TGA651)
NC: No Components
KX-TGA651 SCHEMATIC DIAGRAM (Handset_Main)
67
13.4. Schematic Diagram (Charger Unit)
TP3
1
2
F1
R1
TP2
12 (2W)
NC
J1
TP4
TP1
SCHEMATIC DIAGRAM (Charger Unit)
68
14 Printed Circuit Board

14.1. Circuit Board (Base Unit_Main)
14.1.1. Component View
R93
C87
C37
R92
R95
ANT_1
C36
L3
C32
C30
E
R133
R132
4
1
IC401
C163
C70
C511
STM
R511
C51
R657
C501
R135
Q24
C861
R808
R801
D5
C517
R806
R807
C521
IC801
R803
C808
R804
C825 C806
C812
C851
C853
KX-TG5511/
TG5521
L2
ANT_2
SA1
R3
R43
R5
C2
L1
C1
C622
C854
C3
C9
C10
D3
C5
Q4
R14 C42 R42
C4
C43
R4
Q3
C8
R10
R9
R123
C7
R8
R7
R15
R31
C166
C17
R6
R55
PNLB1732Z
C6
C16
D22
C12
C15
R17 R16
R22
C28
DA802
R30
C859
R124
C27
R21
PbF
C850
C803
80
C802
L801
C805
C810
L802
C811
L803
DA801
C827
C822
C813
R109
R106
X1
C306
SW1
C522
R805
C860
C809
C823
R802
81
9
D9
C25
R28
R27
D6
C834
CN5-9
C518
C520
CN5-5 CN5-7
C512
RA402
R516
C513
F1 3.0A
C86
C29 F1
Q22
C48
Q25
E C157
RA501
CN5-1 CN5-3
C515
C514
C519
KX-TG2511/TG2521/TG6511
TG6521/TG7511/TG7521
TG8511/TG8521
CN5-2 CN5-4 CN5-6 CN5-8 CN5-10
R126
C49
C516
R91
Q23
C156
R129
R130
R56
IC3
IC2
C88
KX-TG6511/6512 CIRCUIT BOARD (Base Unit_Main (Component View))
69
CL2
ANT2_TP
L1R
L2R
D16
D23
Q5
R13
Q2
GND2
C858
R116
TP10
GND_C
VDD1
C855
C856
C857
TP15-sub
UTX2
PNLB1732Z
BLK
CHG
RED
C624
C637
D24
PbF
R57
C626
C155
R24
R18
C18 R23
C19
C22
LINE_DC
R20
C14
R19
C56
D15
D27
D21
C167
D26
R2
C623
TP9
C837
Q8
URX2
R35
R32
C52
C305 R615
C65
C171
C136
C169 R40
C170
C145
C149
R87
SPp
RA1
C74
C617
L1T
C826
C168
C61
C820
C614
TP15
C75
R76
VDD2
C150
R86
C146
C423
L2T
R12
R29
C57 C23
R117
C24 C141
C814
R33
C53 C137
C55
R34
R37
R36
C54
IC7
R81
SPm
Q9
JTAG
C615
R75
DCM
C60
RA80
R424
R425
R426
R429
IC421
R427
R428
C616
VDD4
C630
VDD5
VDD3
J101 GND
UTX URX
CLK R430
C84
C72
R77
C421
R78
E
Q421
DCP
C631
70
C422
C625
L2T
BLK YLW GRN RED
L1T
E Q10
ANT1_TP
DC_IN
L1R
CL1
D10
L2R
C90
CHG
CHG+
SP
CHG-
DC
SP+
WHT RED
SP-
RED
DC+
BLK
DC-
TP16-sub TP16
}
CP2.5V
VDD3
(3V)
UTX
VDD2
(2.5V)
URX
GND
JIG
14.1.2. Bottom View
VDD4
(CP3.0V)
CLK
(10.368MHZ)
VDD1
1.8V
KX-TG6511/6512 CIRCUIT BOARD (Base Unit_Main (Bottom View))
14.2. Circuit Board (Handset)

KX-TGA650XX
KX-TGA651XX
KX-TGA250XX
KX-TGA251XX
KX-TGA403XX
PNLB1734Y
RCV-
TGA650XX
TGA651XX
C138
RA32
Q880
C819
C809
C834
C73
C881
R880
R64
C45
C46
C820
JTAG
STM
R63
R405
R66
C44 R225
RA1
IC1
C47
R203
C43
Q2
C40
C54
21
C188
L46
L47
C13
C11
R401
C12
C18 R28
C97
C96
C49
C50
C17
R215
C48
R37
R36
C39 C30
R23
R27
R20
C2
R332
Q11
R331
C331
R249
C51
CP4.0V
R248 CP3.0V
C172
C332
Q12
C52
C53
C55
X_CLK
(10.368MHZ)
RA40
Q10
R403
R404
C38
R406
R407
CLK
Q401
POWER
D13
C72
R801
R808
C880
RA800
R802
8
80 R806
C
C861 C825
C826
C822
X1
R402
R400
C400
SP+
RED
R807
C10
1.8V RA4
D400
Q400
IC801
C805
L801
C860
C182
C837
SP-
D14
C863 C864
C814
R805
BLK
SPEAKER
C139
R232
R233
C806
L803
C813
L802
C810
DA801
C827
C812
C803
C802
D22
R231C201C200
C105
C206
R54
C203
R236
C811
C71
R55
C204
C107
R53 R50
C804
C152
C70
R578
D21
C106
C103
C175
C186
C187
C580
TGA250XX
TGA251XX
TGA403XX
C104
RCV+
BL
K
TP_ANT1
R
ED
R
EC
EI
VE
R
PbF
IC3
1
R330
C342
Q7
RA30 RA31
D1
C341
C1
RCV-
MIC+
RCV+
C150
R30
UTX
GND
R8
R3
R4
R45
C35
R7
C121
F1
Q9
R31
BATT+
MICURX
BAT
Q4
C3
BATT+
R6
R2
D7
RA61
C340
BATT-
URX
UTX
JIG
GND
BAT
BATT-
C147
R74
C75
C74
R73
CHG(+)
CHG (+)
C5
D3
CHG(-)
D4
C113
MIC
MIC+
MIC-
KX-TGA651 CIRCUIT BOARD (Handset_Main (Component View))
71
CHG (-)
14.2.2. Bottom View

LED12
PNLB1734Y
PbF
KX-TGA650XX
KX-TGA651XX
KX-TGA250XX
KX-TGA251XX
KX-TGA403XX
CN5
12
TGA650XX
TGA651XX
CN51
TGA250XX
TGA251XX
TGA403XX
R51
SOFT_A
LED23
LED3
LED2 LED22
LED1 LED21
R52
SOFT_B
SOFT_C
UP
TALK
S1
LEFT
RIGHT
LED6
LED8
SP
DOWN
3
LED7
LED5
LED9
LED4
MIC
KX-TGA651 CIRCUIT BOARD (Handset_Main (Bottom View))
72
14.3. Circuit Board (Charger Unit)

PQUP11532Y
R1
J1
PNLP1029YA
PbF
CIRCUIT BOARD (Charger unit (Component View))
14.3.2. Bottom View
TP4 (GND)
TP3
PNLP1029YA
1
2
PQUP11532Y
F1
PbF
TP4
J1
TP3
CIRCUIT BOARD (Charger unit (Bottom View))
73
15 Exploded View and Replacement Parts List

15.1. Cabinet and Electrical Parts (Base Unit)
1
5
3
A
8(*1)
6
7
8(*1)
E1
7
PCB1
9
10
A
11
Ref.No.
Figure
A
2.6 x 8 mm
Note:
(*1) The SPACERs (No.8) are cut from the excess parts of SPACER (No.107) of Cabinet and Electrical Parts (Handset)
(P.75).
74
15.2. Cabinet and Electrical Parts (Handset)

110
B
E106
E105
104
106
E102
E101(*1)
E107
105
103
102
E103
E104
B
107
111
MIC100
109
108
112
PCB100
101
118
117
120
119 (*3)
115
114
(*2)
113
116
Battery cover
Spacer (No.119)
Stick it between
ribs.
Ref.No.
Figure
Put it in the center.
B
2
8 mm
Note:
(*1) This cable is fixed by welding. Refer to How to Replace the Handset LCD (P.46).
(*2) The rechargeable Ni-MH battery HHR-4DPA (for Egypt), HHR-4DPA or HHR-4MRT (for Jordan), P03P or HHR-4NGE (for
other countries) are available through sales route of Panasonic.
(*3) Attach the spacer (No. 119) to the exact location described above.
75
15.3. Cabinet and Electrical Parts (Charger Unit)

200
200-1
PCB200
B
200-3
200-2
B
200-4
Ref.No.
Figure
B
2
76
8 mm
15.4. Accessories
A1
A2
77
15.5. Replacement Part List
Safety
1. RTL (Retention Time Limited)

Note:
The RTL marking indicates that its Retention Time is
Limited.
When production is discontinued, this item will
continue to be available only for a specific period of
time. This period of time depends on the type of item,
and the local laws governing parts and product
retention.
At the end of this period, the item will no longer be
available.
2. Important safety notice
Ref.
No.
2
4
5
6
7
8
9
Components identified by the

mark indicates special
characteristics important for safety. When replacing any
of these components, only use specified manufactures
parts.
3. The S mark means the part is one of some identical parts.
For that reason, it may be different from the installed part.
4. ISO code (Example: ABS-94HB) of the remarks column
shows quality of the material and a flame resisting grade
about plastics.
5. RESISTORS & CAPACITORS
Unless otherwise specified;
All resistors are in ohms () k=1000 , M=1000 k
All capacitors are in MICRO FARADS (F)p=F
*Type & Wattage of Resistor
10
11
Ref.
No.
PCB1
IC401
IC801
IC2
Q2
Q3
Q4
Q5
Q8
Q9
Q10
Q22
Q23
Q24
Q25
15.5.1. Base Unit

15.5.1.1. Cabinet and Electrical Parts
Part No.
PNKM1127Z1
PNKM1127Y3
PNKM1127Y2
PNKE1055Z1
Part Name & Description Remarks

CABINET
BODY
(for
KXTG6511FXB)
(for
KXTG6512FXB)
CABINET
BODY
(for
KXTG6511FXF)
(for
KXTG6512FXF)
CABINET
BODY
(for
KXTG6511FXM)
(for
KXTG6512FXM)
CASE, CHARGE TERMINAL
(for KXTG6511FXB) (for
KXTG6512FXB)
PNKE1055Z3

(for KXTG6511FXF) (for
KXTG6512FXF)
PNKE1055Z2
(for KXTG6511FXM) (for
KXTG6512FXM)
PNBC1302Z1
BUTTON,
LOCATOR
(for
KXTG6511FXB)
(for
KXTG6512FXB)
PNBC1302Y2
BUTTON,
LOCATOR
(for
KXTG6511FXF)
(for
KXTG6512FXF)
(for
KXTG6511FXM)
(for
KXTG6512FXM)
K2ECYZ000001 JACK, DC
PQJJ1T039Y
JACK, MODULAR
PNJT1003Z
BATTERY TERMINAL
PNLA1030Z
ANTENNA
PNYE1009Z
SPACER, ANTENNA
PNKF1095Z1
CABINET
COVER
(for
KXTG6511FXB)
(for
KXTG6512FXB)
(for
KXTG6511FXM)
(for
KXTG6512FXM)
PNKF1095Z2
CABINET
COVER
(for
KXTG6511FXF)
(for
KXTG6512FXF)
PNHA1014Z
RUBBER PARTS,FOOT CUSHION
PNHA1013Z
RUBBER
PARTS,
FOOT
CUSHION
PS-HB
PS-HB
ABS-HB
ABS-HB
PS-HB
PS-HB
Note:
(*1) When replacing IC7, IC401 or X1, make the adjustment
using PNZZTG6511FX. Refer to How to download the
data (P.54) of Things to Do after Replacing IC or X'tal.
(*2) When removing E1, use special tools (ex. Hot air
disordering tool).
(*3) Backside of this IC has a ground plate.
(*4) Supplied IC is Flat Package Type.
IC3
IC7
Ref.
No.
15.5.1.2. Main P.C.Board Parts
Safety
Safety
Part No.
PS-HB
D3
D10
D22
D27
DA801
DA802
PS-HB
PS-HB
PS-HB
L1
L2
78
Part No.
PNWPG6511FXH MAIN
P.C.BOARD
ASS'Y
(RTL)
(ICs)
C0DBAGZ00026 IC
C1CB00002906 IC
(BBIC(FLASH))
(*1)(*3)(*4)
PNWITG7521EH IC (EEPROM) (*1)
C1CB00001842 IC (*3)
(TRANSISTORS)
B1ZBZ0000065 TRANSISTOR(SI)
B1ABCE000009 TRANSISTOR(SI)
B1ACGP000008 TRANSISTOR(SI)
PQVTBF822T7 TRANSISTOR(SI)
2SD0874AS
TRANSISTOR(SI)
B1ADGE000004 TRANSISTOR(SI)
UNR92A6J0L
TRANSISTOR(SI)
2SB1218KSL
TRANSISTOR(SI)
UNR9210J0L
TRANSISTOR(SI)
UN9219J
TRANSISTOR(SI)
UN9219J
TRANSISTOR(SI)
(DIODES)
B0EDER000009 DIODE(SI)
MA8033
DIODE(SI)
B0ECKM000008 DIODE(SI)
MA1Z300
DIODE(SI)
B0DDCD000001 DIODE(SI)
(COILS)
PQLQXF330K
COIL
PQLQXF330K
COIL
S
S
S
S
Safety
Ref.
No.
L3
L801
L802
L803
Part No.
G1C220M00037
G1C27NJ00010
G1C3N0ZA0063
G1C3N0ZA0063
RA1
RA402
RA80
D1H810240004
D1H410320002
D1H422120001
SA1
J0LF00000026
R3
R4
R5
R6
R7
R8
R9
R10
R12
R13
R14
R15
R16
R17
R18
R19
R20
R21
R22
R23
R24
R27
R28
R29
R30
R31
R32
R33
R34
R35
R36
R37
R40
R42
R43
R55
R56
R75
R76
R77
R81
R91
R92
R93
R95
R106
R109
R116
R117
R124
R126
R129
R130
R132
R133
R135
R430
R511
R615
R657
R801
PQ4R10XJ184
PQ4R10XJ105
PQ4R10XJ184
PQ4R10XJ105
ERJ3GEYJ565
ERJ3GEYJ104
ERJ3GEYJ565
ERJ3GEYJ104
ERJ2GEJ103
ERJ2GEJ681
ERJ3GEYJ104
PQ4R18XJ272
ERJ2GEJ103
ERJ2GEJ392
ERJ2GEJ273X
ERJ2GEJ822
ERJ2GEJ272
ERJ12YJ120
ERJ12YJ270
ERJ2GEJ104
ERJ2GEJ273X
ERJ2GEJ104
ERJ2GEYJ474
ERJ2GE0R00
ERJ3GEYJ911
ERJ3GEY0R00
ERJ2GEJ823
ERJ2GEJ102
ERJ2GEJ823
ERJ2GEJ102
ERJ2GEJ124
ERJ2GEJ392
ERJ2GEJ271
PQ4R10XJ475
PQ4R10XJ475
ERJ1TYJ3R9U
ERJ1TYJ3R9U
ERJ2GEJ101
ERJ2GEJ102
ERJ2GEJ103
ERJ2GEJ332
ERJ2GEJ470
ERJ2GEJ121
ERJ2GEJ472X
ERJ2GEJ681
ERJ2GEJ221
ERJ2GEJ221
ERJ2GE0R00
ERJ2GEJ332
PQ4R18XJ100
ERJ2GEJ332
ERJ2GEJ103
ERJ2GEJ102
ERJ2GEJ561
ERJ2GEJ152
ERJ2GEJ103
ERJ2GEJ100
ERJ2GE0R00
D0GA563ZA006
ERJ2GEJ103
ERJ2GEJ223

COIL
COIL
COIL
COIL
(RESISTOR ARRAYS)
RESISTOR ARRAY
RESISTOR ARRAY
RESISTOR ARRAY
(VARISTOR)
VARISTOR
(SURGE
ABSORBER)
(RESISTORS)
180k
1M
180k
1M
5.6M
100k
5.6M
100k
10k
680
100k
2.7k
10k
3.9k
27k
8.2k
2.7k
12
27
100k
27k
100k
470k
0
910
0
82k
1k
82k
1k
120k
3.9k
270
4.7M
4.7M
3.9
3.9
100
1k
10k
3.3k
47
120
4.7k
680
220
220
0
3.3k
10
3.3k
10k
1k
560
1.5k
10k
10
0
56k
10k
22k
Safety
S
S
S
S
S
S
79
Ref.
No.
R802
R803
R804
R805
R806
R807
Part No.
ERJ2GEJ121
ERJ2GEJ102
ERJ2GEJ102
ERJ2GEJ470
ERJ2GEJ221
ERJ2GEJ221
C3
C4
C5
C6
C7
C8
C9
C10
C12
C14
C19
C22
C25
C27
C32
C36
C42
C43
C49
C51
C52
C53
C54
C55
C56
C60
C61
C65
C72
C74
C75
C84
C86
C87
C88
C136
C137
C156
C157
C166
C168
C169
C170
C171
C305
C501
C614
C615
C616
C617
C623
C624
C625
C630
C631
C802
C803
C804
C805
C806
C808
C809
C810
C811
C812
C813
F1K2H681A008
F1K2H681A008
ECUV1C103KBV
ECUV1C103KBV
ECUV1C104KBV
ECUV1C104KBV
F1K2H681A008
F1K2H681A008
PQCUV1A225KB
ECUE1C223KBQ
ECUV1H102KBV
PQCUV1A105KB
ECUE1C103KBQ
F2A1H100B132
F2A1C1010119
F2A1A3310040
ECUV1C103KBV
ECUV1C103KBV
ECUE1H471KBQ
ECUE1A104KBQ
ECUE1H821KBQ
ECUE1H821KBQ
ECUE1A333KBQ
ECUE1A823KBQ
ECUV1C104KBV
ECUE1A104KBQ
ECUE1A104KBQ
ECUE1H100DCQ
ECUE1A104KBQ
F1G1H100A723
ECUE1A104KBQ
ECUV1A225KB
ECUV1A105KBV
ECUE1A104KBQ
ECUE1C103KBQ
ECUE1H100DCQ
ECUE1H100DCQ
ECUE1H102KBQ
ECUE1H102KBQ
ECUV1A105KBV
F1G1H100A723
F1G1H100A723
F1G1H100A723
F1G1H100A723
ECUE0J105KBQ
ECUE1H102KBQ
ECUV1A105KBV
ECUV1A105KBV
ECUV1A105KBV
ECUV1A105KBV
ECUV1H104ZFV
ECUV1C105ZFV
ECUV1A105KBV
F1G1H100A723
F1G1H100A723
F1G1H1R8A480
F1G1H1R5A480
F1G1H1R8A480
F1G1H3R3A480
F1G1H3R3A480
ECUE1A104KBQ
F1G1H100A723
F1G1H2R2A480
F1G1H100A723
F1G1H100A723
F1G1H2R2A480

120
1k
1k
47
220
220
(CAPACITORS)
680p
680p
0.01
0.01
0.1
0.1
680p
680p
2.2
0.022
0.001
1
0.01
10
100
330
0.01
0.01
470p
0.1
820p
820p
0.033
0.082
0.1
0.1
0.1
10p
0.1
10p
0.1
2.2
1
0.1
0.01
10p
10p
0.001
0.001
1
10p
10p
10p
10p
1
0.001
1
1
1
1
0.1
1
1
10p
10p
1.8p
1.5p
1.8p
3.3p
3.3p
0.1
10p
2.2p
10p
10p
2.2p
Safety
Ref.
No.
C814
C819
C820
C822
C823
C825
C826
C827
C834
C851
C853
C855
C856
C857
C858
C859
C860
Part No.
ECUE1H332KBQ
F1G1H100A723
F1G1HR50A480
F1G1H3R0A480
ECUE1H101JCQ
F1G1H100A723
F1G1HR90A480
F1G1H100A723
F1G1H1R0A480
F1G1H7R0A480
F1G1H7R0A480
F1G1H100A723
ECUE1H101JCQ
F1G1H100A723
ECUE1H101JCQ
F1G1H100A723
F1G1H3R0A480
E1
PNMC1013Z
Note:
(*1) Reconfirm the model No. written on the handsets name
plate when replacing PCB100. Because the model No. of
the optional handset may differ from the included handset.
(*2) When replacing IC1, IC3 or X1, make the adjustment
using PNZZTG6511FX. Refer to Handset (P.55) of Things
to Do after Replacing IC or X'tal.
(*3) When removing E105, use special tools (ex. Hot air
disordering tool).
(*4) When replacing the handset LCD, See How to
Replace the Handset LCD(P.46).
(*5) Backside of this IC has a ground plate.
(*6) Supplied IC is Flat Package Type.
0.0033
10p
0.5p
3p
100p
10p
0.9p
10p
1p
7p
7p
10p
100p
10p
100p
10p
3p
Safety
X1
F1
SW1
CASE,
MAGNETIC
SHIELD(*2)
H0J103500027 CRYSTAL OSCILLATOR (*1)
K5H302Y00003 FUSE
K0H1BA000259 SPECIAL, SWITCH
IC1
15.5.2. Handset
IC3
IC801

Safety
Ref.
No.
101
101
101
102
103
103
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
117
118
118
119
120
120
Ref.
No.
PCB100
Part No.
PNGP1085Z1
PMMA-HB
PANEL, LCD (for KXTGA651FXB)

PNGP1085Z2
PANEL, LCD (for KXTGA651FXF)
PNGP1085Z4
PANEL, LCD (for KXTGA651FXM)
PNYE1026Z
TAPE, DOUBLESIDED
PNKM1121U2
CABINET BODY (for KXTGA651FXB)
PNKM1121T4
CABINET BODY (for KXTGA651FXF)
PNKM1121T3
CABINET BODY (for KXTGA651FXM)
PNHR1248Z
OPTIC CONDUCTIVE PARTS,
LED LENS
L0AD01A00022 RECEIVER
PQHG10729Z
RUBBER PARTS, RECEIVER
PNYE1029Z
SPACER, CUSHION LCD
PNBC1003Y3
BUTTON, VOLUME KEY
PNJK1072Z
KEYBOARD SWITCH
PNHX1165Z
COVER, LCD SHEET
PNJT1027Z
CHARGE TERMINAL (L)
PNJT1026Z
CHARGE TERMINAL (R)
PQHR11315Z
GUIDE, SPEAKER
L0AA02A00095 SPEAKER
PQHS10784Y
SPACER, SPEAKER NET
PQJC10056W
BATTERY TERMINAL
PNKF1091Y1
CABINET COVER (for KXTGA651FXB)
(for
KXTGA651FXM)
PNKF1091Y2
CABINET COVER (for KXTGA651FXF)
PNKE1052Z1
COVER, RUBBER GRIP (for
KX-TGA651FXB) (for KXTGA651FXM)
PNKE1052Z3
COVER, RUBBER GRIP (for
KX-TGA651FXF)
PNHS1079Z
SPACER, BATTERY
PNKK1038Y1
LID, BATTERY (for KXTGA651FXB)
(for
KXTGA651FXM)
PNKK1038Y3
LID, BATTERY (for KXTGA651FXF)
Q2
Q4
Q7
Q9
Q11
Q12
PMMA-HB
D1
D7
D13
D14
D21
D22
DA801
PMMA-HB
PS-HB
PS-HB
PS-HB
LED1
LED2
LED3
LED4
LED5
LED6
LED7
LED8
LED9
LED12
PS-HB
ABS-HB
ABS-HB
F1
L801
L802
L803
ABS-HB
RA1
RA4
RA30
RA31
RA32
RA40
RA61
RA800
ABS-HB
ABS-HB
L46
L47
ABS-HB
R3
R7
R8
R20
80
Part No.
PNWPGA651FXR MAIN
P.C.BOARD
ASS'Y
(RTL) (*1)
(ICs)
C1CB00002906 IC (BBIC (FLASH)) (*2)
(*5)(*6)
PNWIGA651EXR IC (EEPROM) (*2)
C1CB00001842 IC (*5)
(TRANSISTORS)
UN9219J
TRANSISTOR(SI)
2SC6054JSL
TRANSISTOR(SI)
B1ADCF000161 TRANSISTOR(SI)
B1ADCF000161 TRANSISTOR(SI)
(DIODES)
MA2YD2120L
DIODE(SI)
MA2ZD0200L
DIODE(SI)
MA8043M
DIODE(SI)
MA8043M
DIODE(SI)
MA8043M
DIODE(SI)
MA8043M
DIODE(SI)
(LEDS)
B3ACB0000216 LED
B3ACB0000216 LED
B3ACB0000216 LED
B3ACB0000190 LED
B3ACB0000190 LED
B3ACB0000190 LED
B3ACB0000190 LED
B3ACB0000190 LED
B3ACB0000190 LED
B3ACB0000216 LED
(COILS)
PQLQR2M5N6K COIL
G1C27NJ00010 COIL
G1C3N6ZA0063 COIL
G1C3N6ZA0063 COIL
(RESISTOR ARRAYS)
D1H810240004 RESISTOR ARRAY
D1H83314A013 RESISTOR ARRAY
EXB28V121JX RESISTOR ARRAY
EXB28V103
RESISTOR ARRAY
(IC FILTERS)
J0JDC0000045 IC FILTER
J0JDC0000045 IC FILTER
(RESISTORS)
ERJ2GEJ102
1k
ERJ2GEJ122
1.2k
ERJ2GEJ101
100
ERJ2GEJ100
10
S
S
S
S
Safety
Ref.
No.
R23
R27
R28
R30
R31
R45
R50
R51
R52
R53
R54
R55
R63
R64
R66
R73
R74
R203
R215
R225
R248
R330
R331
R332
R801
R802
R805
R806
R807
Part No.
ERJ2GEJ102
ERJ2GEJ821
ERJ2GEJ821
ERJ3GEYJ152
ERJ2GEJ101
ERJ6RSJR10V
ERJ2GEJ103
ERJ2GEJ471
ERJ2GEJ102
ERJ2GEJ332
ERJ2GEJ103
ERJ2GEJ102
ERJ2GEJ101
ERJ2GEJ103
ERJ2GEJ102
ERJ2GEJ820
ERJ2GEJ820
D0GA563ZA006
ERJ2GE0R00
ERJ2GE0R00
ERJ2GE0R00
ERJ2GEJ105X
ERJ2GEJ273X
ERJ2GEJ273X
ERJ2GEJ681
ERJ2GEJ101
ERJ2GEJ470
ERJ2GEJ221
ERJ2GEJ221
C1
C2
C5
C10
C11
C12
C13
C17
C18
C35
C40
C43
C44
C45
C46
C47
C49
C50
C51
C52
C53
C54
C55
C74
C75
C96
C97
C103
C104
C105
C107
C113
C152
C172
C175
C182
C186
C187
C188
C331
C332
C341
C580
F2A0J3310067
F2A0J3310067
ECUV1A105KBV
ECUV1A225KB
ECUE1A104KBQ
PQCUV0J106KB
ECUE1A104KBQ
ECUE1H100DCQ
ECUE1H100DCQ
ECUE1H560JCQ
ECUE1A104KBQ
ECUE1H100DCQ
ECUE1A104KBQ
ECUE1A104KBQ
ECUE1H100DCQ
ECUV1A105KBV
ECUV1A105KBV
ECUV1A105KBV
ECUV1A105KBV
PQCUV0J106KB
PQCUV0J106KB
ECUE1H100DCQ
ECUE1H100DCQ
ECUE1H100DCQ
ECUE1H100DCQ
ECUE1H100DCQ
ECUE1H100DCQ
ECUE1H101JCQ
F1G1H100A723
ECUE1H101JCQ
ECUE1H330JCQ
ECUE1H100DCQ
ECUE1H102KBQ
ECUE1A104KBQ
ECUV1C105KBV
F1G1H3R0A480
F1G1H2R0A480
F1G1H2R0A480
ECUE0J105KBQ
ECUE0J105KBQ
ECUE0J105KBQ
ECUE1H390JCQ
F1G1H100A723
Safety

1k
820
820
1.5k
100
0.1
10k
470
1k
3.3k
10k
1k
100
10k
1k
82
82
56k
0
0
0
1M
27k
27k
680
100
47
220
220
(CAPACITORS)
330
330
1
2.2
0.1
10
0.1
10p
10p
56p
0.1
10p
0.1
0.1
10p
1
1
1
1
10
10
10p
10p
10p
10p
10p
10p
100p
10p
100p
33p
10p
0.001
0.1
1
3p
2.0p
2.0p
1
1
1
39p
10p
Ref.
No.
C802
C803
C804
C805
C806
C808
C809
C810
C811
C812
C813
C814
C819
C822
C825
C826
C827
C834
C860
C861
MIC100
E101
E102
E103
E104
E105
E106
E107
X1
Part No.
F1G1H2R0A480
F1G1H1R5A480
F1G1H2R0A480
F1G1H3R3A480
F1G1H3R3A480
ECUE1A104KBQ
F1G1H100A723
F1G1H1R6A480
F1G1H100A723
F1G1H100A723
F1G1H1R6A480
ECUE1H332KBQ
F1G1H100A723
F1G1H100A723
F1G1H100A723
F1G1H3R0A480
F1G1H100A723
F1G1H1R0A480
F1G1H100A723
F1G1H3R0A480
2.0p
1.5p
2.0p
3.3p
3.3p
0.1
10p
1.6p
10p
10p
1.6p
0.0033
10p
10p
10p
3p
10p
1p
10p
3p
(OTHERS)
L0CBAY000032 MICROPHONE
L5DYBYY00001 LIQUID CRYSTAL DISPLAY
(*4)
PNHR1114Z
TRANSPARENT PLATE, LCD PMMA-HB
PNHR1113Z
GUIDE, LCD
ABS-HB
PNHX1136Z
COVER, LCD
PNMC1013Z
CASE,MAGNETIC
SHIELD
(*3)
PNLA1020Z
ANTENNA
PNVE1002Z
BATTERY TERMINAL
H0J103500034 CRYSTAL OSCILLATOR (*2)
15.5.3. Charger Unit

Safety
81
Ref.
No.
200
Part No.
PNLC1010ZB
200
PNLC1010ZF
200
PNLC1010ZM
200-1
PNKM1130Z1
200-1
PNKM1131YB
200-1
PNKM1131Y5
200-2
200-3
PNJT1010Z
PNKF1098Z1
200-3
PNKF1098Z3
200-4
PQHA10023Z

CHARGER
UNIT
ASS'Y
without
NAME
PLATE
(RTL)
(for
KXTG6512FXB)
(for
KXTGA651FXB)
CHARGER
UNIT
ASS'Y
without
NAME
PLATE
(RTL)
(for
KXTG6512FXF)
(for
KXTGA651FXF)
CHARGER
UNIT
ASS'Y
without
NAME
PLATE
(RTL)
(for
KXTG6512FXM)
(for
KXTGA651FXM)
CABINET BODY (for KXTG6512FXB)
(for
KXTGA651FXB)
CABINET BODY (for KXTG6512FXF)
(for
KXTGA651FXF)
CABINET BODY (for KXTG6512FXM)
(for
KXTGA651FXM)
CHARGE TERMINAL
CABINET COVER (for KXTG6512FXB)
(for
KXTG6512FXM)
(for
KXTGA651FXB)
(for
KXTGA651FXM)
CABINET COVER (for KXTG6512FXF)
(for
KXTGA651FXF)
RUBBER
PARTS,
FOOT
CUSHION
PS-HB
PS-HB
PS-HB
PS-HB
PS-HB

Safety
Ref.
No.
PCB200
J1
R1
F1
Part No.
PNWPTGA641CH MAIN
P.C.BOARD
(RTL)
(JACK)
K2ECYB000001 JACK
(RESISTOR)
ERG2SJ120
12
(FUSE)
K5H302Y00003 FUSE
ASS'Y
15.5.4. Accessories
Note:
You can download and refer to the Operating Instructions
(Instruction book) on TSN Server.
Safety
Ref.
No.
A1
Part No.
PQLV219CEW
AC ADAPTOR
A2
PQJA10075Z
CORD, TELEPHONE
15.5.5. Screws
Safety
Ref.
No.
A
B
Part No.
XTB26+8GFJ
XTB2+8GFJ

TAPPING SCREW
TAPPING SCREW
15.5.6. Fixtures and Tools

Note:
(*1) See Equipment Required (P.47), and The Setting
Method of JIG (Handset) (P.51).
(*2) When replacing the Handset LCD, See How to
Replace the Handset LCD (P.46).
Safety
Ref.
No.
Part No.
PQZZ1CD300E JIG CABLE (*1)

PNZZTG6511FX BATCH FILE CD-ROM (*1)
PQZZ430PIR
TIP OF SOLDERING IRON
(*2)
PQZZ430PRB
RUBBER
OF
SOLDERING
IRON (*2)
K.T
KXTG6511FXB
KXTG6511FXF
KXTG6511FXM
KXTG6512FXB
KXTG6512FXF
KXTG6512FXM
KXTGA651FXB
KXTGA651FXF
KXTGA651FXM
82

Panasonic Model TG6511FX

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Panasonic Model TG6511FX

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ORDER NO.

Digital Cordless Phone

Panasonic System Networks Co., Ltd. 2010

For Service Technicians

1. Danger of explosion if battery is incorrectly replaced.

About Lead Free Solder (Pbf: Pb free)

Suggested PbF Solder

Discarding of P.C. Board

Off-Hook Line Voltage

KX-TG6511/6512 BLOCK DIAGRAM (BASE UNIT)

Circuit Operation (Base Unit)

Power Supply Circuit

Telephone Line Interface

Audio Circuits and DTMF tone signal circuits.

KX-TGA651 BLOCK DIAGRAM (HANDSET)

22, 23, 24, 25, 26

48, 49, 50, 51

Block Diagram (Handset)

Circuit Operation (Handset)

Power Supply Circuit/Reset Circuit

Battery Low/Power Down Detector

Circuit Operation (Charger Unit)

The power supply is as shown.

5 Location of Controls and Components

For Service Hint

Frequently Used Items (Base Unit)

C-ID (DTMF) sensitivity

SMS (FSK) receiving sensitivity

PULSE Dial speed

This is pulse break time. (Unit:1ms)

This is inter-digit time in pulse mode.

Desired Number (hex)

32(hex) = 50(dec) 50 100 msec = 5000 msec (5 sec)

Frequently Used Items (Handset)

Desired Number (hex.)

Copying Phonebook Items when Repairing

How to Clear User Setting

Resetting both base unit and handset

are reset. Other registered handsets

Resetting only handset

The only handset is reset by doing the following steps

Is the AC Adaptor inserted into AC outlet? (*1)

Check Battery Charge

Check the RF part

After All the Checkings or Repairing

Check Table for RF part

Xtal Frequency confirmation

Range Confirmation Normal

BU (Base Unit) Check

Check Handset Transmission

Check Handset Reception

Troubleshooting by Symptom (Base Unit and Charger Unit)

Check Point (Base Unit)

(B) 1.8 V Supply Confirmation

(C) Charge Pump

(F)* EEPROM Confirmation

(G)* BBIC Clock Adjustment

1. BBIC Confirmation (Execute the command getchk).

IC7, X1, R77,

1. EEP-ROM Confirmation (Execute the command "sendchar EPV").

DTMF Generator Check

(J)* Transmitted Power Confirmation

(K)* Modulation Check and