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Cable entries

Voltage
V-Body/V-Insert/V-Guard

HSI150
Cable sealing with system
Products at a glance
From t
he inve
of cabl
ntor
e entry
system
s

Through-the-wall intelligence

Cable and Pipe Sealing Systems

V-Body
Wall inserts

Gas
and
w
up to atertig
ht
2,5 b
ar

The cable entry system for highest demands.

The HSI 150 cable entry system is an innovative development and sets new standards for formwork-mounted components in concrete.
The HSI 150 modular frame is the universal solution in structural work planning for gas and watertight service connection systems.
The HSI 150-K wall insert is suitable for single sided system sealing. The design allows a neat, securely positioned block assembly to be
easily installed on-site. The HSI150-K2 double wall insert is suitable for bilateral system sealing. The HSI150 cable entry system is
supplied individually or as a package corresponding to the wall thickness. The 3-ribbed seal made from TPE (thermoplastic elastomer) ensures absolute tightness against the concrete.

V-Body 1
HSI 150-K/X single wall insert

V-Body 2
HSI150-K2/X double wall insert

Article design.: HSI150-K/X

Article design.: HSI150-K2/X

The advantages at a glance.

The advantages at a glance.

Double security by the blind cover and the additional


blank plate (to be battered in) up to wall thickness
150 mm in 10 mm steps
Pressure tight up to 2.5 bar after concreting
From 70 mm wall thickness
For 4 - 112 mm diameter cables
Plug-in frame system for block assembly
S 90 fire protection available (refer to F-CABLE HSS data
sheet)

Pressure tight up to 2.5 bar after concreting


From 100 mm wall thickness
For 4 - 112 mm diameter cables
Plug-in frame system for block assembly
S 90 fire protection available (refer to F-CABLE HSS
data sheet)

Suitable for sealing systems:

HSI150 system cover

HSI150 system cover

P-CABLE rubber press seal

P-CABLE rubber press seal

SEGMENTO

SEGMENTO

Suitable for connection systems:

Suitable for connection systems:

KES cable entry system or ducts or corrugated pipes up to


160 mm diameter

KES cable entry system or ducts or corrugated pipes up to


160 mm diameter

The correct way to quote the article design.:

Closed on both sides with blank system cover


Suitable for sealing systems:

Solution for double walls on request

The correct way to quote the article design.:

HSI150YxZK2/X
System
designation

Single-sided system
connection
Wall thickness in mm

1060 mm

Wall thickness in mm
Y = Rows on top
of one another
Z = Rows next to
one another

Double sided system


connection

Design. example as a 2x5 block for 200 mm wall thickness:


Article design.: HSI150-2x5-K2/200

210 mm

430 mm

Frame size

220x220 mm

210 mm

Example application as a 2x5 block (on site assembly)

YxZ only specify


package

430 mm

System
designation

Frame size

220x220 mm

HSI150K/X

1060 mm

V-Body
System sealing HSI150
for special requirements.
The HSI150 slanted wall insert is suitable for slanted cable
entries from any direction at angles of 30, 45 or 60.
Depending on your requirements, the slanted wall insert is
available as a single or double wall insert as well as a singlerow block, which is supplied to the site ready for installation flush with the formwork. The 3-ribbed seal made from
TPE (thermoplastic elastomer) ensures absolute tightness
against the concrete.

Technical data
Section
2x HSI150-1xZ-KS45/X
Single sided insert

Section
2x HSI150-1xZ-K2S45/X
Double sided insert
Building
outside

The correct way to quote the article design.:

HSI 1501xZ-K2S__/X

100 mm

100 mm

S[

S[

Building
outside

Article design.: HSI150-1x3-K2S45/X

System
designation
Styrofoam
wedge

Styrofoam
wedge

Minimum wall thickness*


X min = 180 mm bei S = 30
X min = 210 mm bei S = 45
X min = 300 mm bei S = 60

Styrofoam
wedge

K (single sided insert)


K2 (double sided insert)

Minimum wall thickness*


X min = 240 mm bei S = 30
X min = 250 mm bei S = 45
X min = 300 mm bei S = 60

*Caution: the special solution used for the slanted packing piece may mean that the
specified minimum wall thickness for impermeable concrete walls is undercut.
H = frame height, S = installation angle, X = wall thickness, Z = min. recess height
Other special solutions on request.

Number of
inserts
side by side

Wall thickness in mm

Designation example:
Multiple slant block 1x5-row,
30 cm wall thickness and 45 slanted cable duct
Article design.: HSI150-1x5-K2S45/300

Installation slant
30/45/60

Installation
angle
S in

Single sided wall insert


Calculation formula for the gap height
Z in mm

Double sided wall insert


Calculation formula for the gap height
Z in mm

Frame hight H
in mm

30

Z = 0,6 x X + 268

Z = 0,6 x X + 310

369

45

Z = X + 313

Z = X + 355

417

60

Z = 1,8 x X + 420

Z = 1,8 x X + 480

549

Single wall insert


with pipe connection sleeve
The integrated push-fit sleeve of the HSI 150 GSM single
wall insert allows smooth ducts with outer diameters of 110,
125 and 160 mm to be connected directly. This enables the
cost-effective connection of ducts without the need for additional connection components. The cables and pipes laid in
the duct can be sealed using the HSI 150 system covers.
Article design.: HSI150-GSM 110/x

The advantages at a glance.

Article design.

Pipe diameter

Min. wall thickness

Frame connection system for block creation (delivery


of HSI 150-GSM blocks up to wall thickness 250 mm )

HSI 150-GSM 110/x*

110 mm

120 mm

HSI 150-GSM 125/x*

125 mm

120 mm

Pressure-tight up to 2.5 bar after concreting

HSI 150-GSM 160/x

160 mm

230 mm

Duct connection pressure-tight up to 0.5 bar

x = wall thickness in mm, *possible restrictions for cable configurations

Cost-effective cable duct connection


for smooth pipes

V-Body
V-Body 3
Aluminium flange HSI 150-DF
The HSI 150-DF square aluminium flange provides a retrofit
solution for inserting cables, pipes and ducts through core
drillings (max. 150 mm) and sealing them. It can also be
installed on container walls.
The bayonet system enables all HSI 150 system covers and
KES-M 150 cable entry systems to be connected so that
they are pressure-tight. The cathodic coating process provides the aluminium flange with optimum protection against
corrosion.
Scope of delivery:
Aluminium flange with cathodic coating
Chloroprene (CR) surface seal, 10 mm thick
Fastenings V4A (AISI 316L) for concrete walls

The advantages at a glance.

Article design.: HSI150-DF

Aluminium flange
HSI 150-DF

Sectional drawing
Spacing dimensions

 





Wide range of sealing options combined with


HSI 150 system covers and KES-M150 cable
entry systems



Suitable for installation on container walls

 

Retrofit sealing of core drillings

Optimised corrosion protection thanks to


cathodic coating

Core drilling
max.150 mm diameter



HSI 150-K2F/x
for black lining
The HSI 150-K2F enables the insertion of cables, pipes and
ducts in buildings with sealing sheets or approved plasticmodified thick coatings (KMB). The fixed/loose flange structure creates a pressure-tight transition from the building
seal to the entry.
The seal is implemented against pressing water according
to DIN 18195, Part 6 (black lining).
HSI 150 system covers and KES-M150 cable entry systems
can be connected to the HSI 150-K2F on both sides.
Special solutions for recesses or core drillings on request.

The advantages at a glance.


V2A (AISI 304L) or V4A (AISI 316L) stainless steel
For pressing water according to DIN 18195, Part 6
Installation flush with formwork
Can also be supplied as a bundle block with several entries adjacent to and on top of one another

Bilateral connection options for HSI 150 system
covers and KES-M 150 cable entry systems

Article design.: HSI150-K2F/x


x = wall thickness in mm; minimum = 100 mm

V-Insert
System cover

V-Guard
Cable duct connections

The system covers for the shrink-fit method with sockets of


varying sizes are made of a stable, high-performance plastic
(polycarbonates (PC)).
The hot shrink seal offers a large sealing area. For quick and
gentle sealing, cold shrink sleeves (KS) are also available.
Any sockets that are not needed can be closed with blind
plugs.
With its practically shaped red union nut, the bayonet catch
allows swift and reliable manual installation.
The HSI150-D sealing cover is suitable for the pressuretight re-closure of empty openings.

The system covers for cable duct connections with sockets


of varying sizes offer connection solutions for all common
smooth and corrugated plastic cable ducts made of PVC,
PE-HD and PP.
Depending on your application you can chose between the
versatile rubber sleeve (M), the plug-in socket (GSM) or the
cold shrink sleeves for corrugated pipes.
Due to the limitations imposed by duct manufacturers, a
seal tightness of up to 0.5 bar (e.g. DIN 16961, Part 2) is
achieved.
With its practically shaped red union nut, the bayonet catch
allows swift and reliable manual installation.
The HSI150-D sealing cover is suitable for the pressuretight re-closure of empty openings.

Article design.: HSI150-D3/58

Article design.: HSI150-D7/33

Article design.: HSI150-D

80*

Cable/pipe outside
diameter (mm)

Article design.
HSI150-D1/80

3 sockets
58*

22-56

HSI150-D3/58

12-31

HSI150-D7/33

7 sockets
33
Closed
Sealing cover

HSI150-D

System cover for sealing and


pipes and cables-Cold-shrink
Inside diameter
(mm)
1 socket
80*

Cable/pipe outside
diameter (mm)

Article design.

38-78

HSI150-D1/80 KS

32-56

HSI150-D3/58 KS

3 sockets
58*
7 sockets
33

System cover for connection of


corrugated cable ducts Cold
shrink sleeves
Pipe outside diameter (mm)

25-78

19-31

Article design.: HSI150-M168 WR

Article design.: HSI 150-D125 GSM

System cover for sealing pipes


and cables-Hot-shrink
Inside diameter
(mm)
1 socket

Article design.: HSI150-D110 KS

HSI150-D7/33 KS

*1 HSI-ZB centring conveyor is included in scope of delivery.

Article design.

110

HSI150-D110-KS

125

HSI150-D125-KS

System cover for connection of


cable ducts-Sleeve system
Pipe outside diameter (mm)

Article design.

105 - 113

HSI150-M110 (WR)*

117 - 128

HSI150-M125 (WR)*

140 - 145

HSI150-M140

160 - 170

HSI150-M168 (WR)*

*WR = corrugated pipe connection incl. ring clips (stabilisation rings)


When placing your order, please ensure that you specify the pipe
manufacturer and type.

System cover for connection of


cable ducts-With socket
Pipe outside diameter (mm)

Article design.

110

HSI150-D110 GSM

125

HSI150-D125 GSM

160

HSI150-D160 GSM

GSM = push-fit socket for smooth ducts

V-Insert
SEGMENTO

V-Insert P-CABLE Professional


cable seal

SEGMENTO
easy fast reliable.

P-CABLE Professional 150/160 - G..


The retrofit seal.

The SEGMENTO sealing system is the fastest solution for


sealing cables and pipes particularly gently at up to 0.5 bar
(outside pressure). Subsequent installation can be performed without any problem.

P-CABLE is the retrofit solution for sealing entries through


which power, communications, data and control cables and
pipes are fed.

The advantages at a glance.

The advantages at a glance.

Particularly flexible and gentle sealing

Externally pressure-tight up to 2.5 bar

Individual clamping of segments

For cables with 4 - 110 mm

Colour differentiation for areas of application

Produced according to cable configuration

Simple re- and subsequent installation possible

Split seal for retrofit installation

All segment openings closed with blind plugs

Press plates made of V2A (AISI 304L) stainless steel


(also V4A (AISI 316L) as an option)

Article design.:
HRD150/160-G-3/12-1/44

SEGMENTO individually or as combination kit

Article design.

Delivery package

KKS combination kit


Article design.: KKS

Number of
cables

1x HSI150-DF flange with fastenings,


1x HSI150-S3 system cover,
3 selected segments, 1x GMS lubricant

Cable diameter
Article design.
(mm)

20-31

SEG2/31

20-26

SEG3/26

15-21

SEG6/21

5-15

SEG8/15

Article design.:
HRD150/160-G-WE-3/12-1/44

P-CABLE
HRD150/160-G-z/d
max. cable occupancy

P-CABLE
HRD150/160-G-WE-z/d

Number of
cables

Number of
cables

Cable diameter
(mm)

with WE interchangeable insert


max. cable occupancy
Cable diameter
(mm)

110

44

60

30

39

12

21

10

30

29

12

15

15

38

10

Mixed configurations possible. Other configurations on request.

The correct way to quote the article design.:

HRD 150/160G(WE)z/(d1)-z/(d2)...
Measured
cable outside
diameter

System
designation

Split seal
insert

Number of
cable holes
Interchangeable insert

System cover
Article design.: HSI150-S3

HSI150-DG system solution


for retrofit installation.

Gas
and
w
up to atertig
ht
2,5 b
ar

The cable seal to meet the


highest demands.
The HSI150-DG seal insert is the perfect, split and
variable press seal for cables that have already been laid
using the HSI 150 systems.
Adaptation to the cable diameter is quick and easy using
the inscribed and connected segment rings, and therefore
ensures reliable installation. With the HSI 150-DG you can
seal the following cables: 1 cable with OD 36-70 mm, 1
cable with OD 70-112 mm, 3 cables with OD 24-54 mm or
6 cables with OD 10-36 mm.
The positive-fit plastic press plates made of glass-fibre reinforced polyamide are ideally suited for long-term use.
The use of the split EPDM adapter ring enables the seal
inserts to be integrated precisely in every HSI150 system.

The advantages at a glance.

Example art. design.: HSI150-DG-3/24-54

Split adapter ring


pre-mounted

Pressure-tight up to 2.5/5* bar


(*tested max. system pressure)
Split seal for retrofit installation
Individual adaptation to the cross-sections of the
laid cables on site
Inscribed segment rings
Blind plugs for HSI 150-DG-3/24-54 and HSI 150DG-6/10-36 included in the delivery
Transformer oil leak-tightness, tested over 90 days
KIWA Institute
Plastic press plates made of polyamide 6.6
with 30% glass-fibre content
V2A (AISI 304L) stainless steel screws and nuts

Scope of delivery
HSI150-DG press seal
HSI150-AR-DG adapter ring
Blind plugs (for HSI-DG-3/24-54
and HSI 150-DG-6/10-36)
GM lubricating stick
Knife
Cleaning cloth

Scope of delivery HSI150-DG

Example art. design.: HSI150-DG-6/10-36


Number
of cables

Area of application
Cable diameter (mm)

36-70

HSI150-DG-1/36-70*

70-112

HSI150-DG-1/70-112*

24-54

HSI150-DG-3/24-54*

10-36

HSI150-DG-6/10-36*

Article design.

* Wall insert not included in scope of delivery

Press plate cover


for protecting the screw heads/threads against dirt
HSI150-PA-3/24-54 for HSI 150-DG-3/24-54
HSI150-PA-6/10-36 for HSI 150-DG-6/10-36

Press plate cover

Socket inside
diameter (mm)

For system cover


HSI150-D3/58
HSI150-D7/33

58
33

Article design.

Cold-melt adhesive tape article design.: Hatetherm

VS58/60
VS32/34

Cold-bonding tape. For reliable sealing and connection of


cable sheathing materials, plastics and metals. 3 m roll,
35 mm wide
Spacer Article design.: HSI-AH 40
One set consists of 2 pieces
to increase center distances by 40 mm,
possibility to combine HIS 150 and
HIS 90 in bundles

Sealing plug VS 58/60 or VS 32/34

Centring conveyor

Flexible pin spanner


Tool

Article design.

Universal tool for opening the sealing wall

SLS 6 G

Universal tool for opening the cover seal


(buildings with perimeter insulation)

SLS 6 GD

Article design.: HSI-ZB centring conveyor, set of 3


Comprising: 3 30 x 430 mm elastomer strips, approx. 7 mm thick.
For fixing and centring the cables to be sealed into the system
cover sockets.
Cable cleaner article design.: KR60
500 ml can with screw cap. Suitable for environmentallyfriendly cleaning of cable sheathing.

Finger sleeves
For system cover

9 - 26
4,2 - 16
9 - 27
7 - 20

AK.3F.71.22.26.9
AK.3F.44.13.16.4,2
AK.4F.80.25.27.9
AK.4F.44.19.20.7

Article design.: Assembly kit HSI 150-DG

(for shrinking to pre-laid cables in system covers)

1 socket
80
110
125
3 sockets
58
7 sockets
33

1 4-20 Nm torque spanner, inch


1 100 mm extension, inch
2 150 mm extensions, inch
1 slot for cordless screwdriver
square, inch
1 M6 socket, width AF 5, inch
1 M6 socket, 100 mm long
with spherical head, inch

Article design.

Repair sleeves
Diameter (mm)

SLS 6 GD flexible pin spanner

Assembly set for HSI 150-DG

Socket inside
diameter (mm)

3-finger sleeves
HSI150-D3/58
HSI150-D7/33
4-finger sleeves
HSI150-D3/58
HSI150-D7/33

SLS 6 G flexible pin spanner

Cable/pipe diam. (mm) Article design.


29 - 78
36 - 108
36 - 125

TMR 3.250.107.29
TMR 3.250.143.36
TMR 3.250.143.36

20 - 56

TMR 3.250.84.20

13 - 31

TMR 3.250.53.13

Tools and aids for Segmento

Cable segment
gauge

Article design.: BSS

Torque screwdriver.

Article design.: DMS Article design.: GMS

We are there for you.


Whatever your requirements and wishes, we can supply any version to meet your needs.
Fast and affordable. Contact us! We will be happy to advise you personally.

Hauff-Technik GmbH & Co. KG


In den Stegwiesen 18
89542 Herbrechtingen
Germany

Phone + 49 73 24 96 00-0
Fax
+ 49 73 24 96 00-21

office@hauff-technik.de
www.hauff-technik.de

Lubricant

hsi150_produktueb_en_140131

Sealing plug

The information provided in this brochure is based on our existing technical knowledge and experience. Because of the large number of possible influences to which the products can be subjected during handling and in use, the information provided can be used only as a guide. It does not
relieve installation engineers or users of the products from the responsibility of carrying out their own tests and trials. We will replace all parts which are unserviceable due to defective materials. We will not replace parts with faults resulting from transport, storage or incorrect installation.

V-CABLE HSI150-
Accessories

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