LAHMEYER INTERNATIONAL (INDIA) PVT. LTD.

CONSULTING ENGINEERS, INDIA

THIS APPROVAL STATUS SHALL NOT RELIEVE THE CONTRACTOR
FROM HIS CONTRACTUAL OBLIGATIONS.
STATUS
1

Approved

Approved subject to incorporation of comment/modifications as noted.

Resubmit revised drgs./docs after incorporating the comment
Not approved. Resubmit revised drgs/ Docs. Incorporating
comment/Modifications, as noted, for approval.

Date:22.05.12
04.07.2012

4A

For Information (with comments)

4B

For Information (without comments)

Transmittal
TransmittalRef:
RefLII/11119/CPL/404/037
: LII/11041/PLL/419/827

UNIQUE INDUSTRIAL HANDLERS PVT LTD

QUALITY CONTROL DEPARTMENT

DOC. NO. CCPP/BD/004/00.89 Rev. B

CLEANING COATING & PAINTING PROCEDURE

Cleaning coating & Painting procedure generally described in Stages
These Three stages of cleaning coating & painting procedures are:
1) Surface Preparation
2) Protection
3) Coating & Painting
1) Surface Preparation:
a) Remove all Weld spatter & Slag from welding operations, remove loose
substances, foreign materials such as dirt, rust scale, oil, grease etc, break all
edges, which are sharp and cannot be coated properly. This should confirm to
bs-4232 or is1477-1971 (part - 1).
b)

All crane structures/parts/equipment/component of mechanical parts shall be

thoroughly cleaned by Power tool cleaning to remove all dirt, grease, scale and
rust so that virgin material is exposed.

2) Protection:
Protect or remove the following items and surfaces during the Cleaning, Coating &
Painting operations
a)
b)
c)
d)
e)

Machined Surface
Galvanized steel, Stainless Steel & Non ferrous metal
Rubber, Glass & Plastic.
Name Plates, Match Marking, and Instruction plates.
Areas within 75-100 mm of proposed field weld.

3) Painting & Coating:

a) After proper cleaning & surface preparation start the painting work.
b) For Detail Painting Scheme Refer Table No. 1 enclosed.
c) Make & Shelf life of paint to be verified.
4)

Reference document:
Annexure 6, Painting schedule, Paint system as per Sr. No. 4 of Technical specification

PREPARED & VERIFIED BY

REVIEWED & APPROVED BY

L S BARDIYA - SR. MANAGER (QC)

FOR UNIQUE, NASHIK

FOR CLIENT/CONSULTANT
Page 2 of 3

UNIQUE INDUSTRIAL HANDLERS PVT LTD

QUALITY CONTROL DEPARTMENT

DOC. NO. CCPP/BD/004/00.89 Rev. B

TABLE-1
COATING MATRIX FOR PAINTING
SR.
NO.
01.
02.
04.
05
06

SURFACE
PREP.

COMPONENT
Main Structural Components like
Girders, End carriages, crab frame, etc
Walkways, (Top Surface) Staircases,
Hand railings pipes, Maintenance Cage,
Guards, Supports etc.
Mechanical Components like Wheels,
Shafts, Pulleys, Brake drums, etc
Gear boxes
(Interior surface)
Gear boxes
(Exterior surface)

Power tool
cleaning
Power tool
cleaning
Smooth
emery paper
Acid
cleaning
Wire
brushing

PRIMER COAT
(AT SHOP )
PRODUCT

DFT
(Microns)

Two coats of Zinc

Phosphate primer
Two coats of Zinc
Phosphate primer

60 Microns
minimum
60 Microns
minimum

1 Coat of anti
corrosive Black Paint
One coat of Oil
resistant paint
Two coats of Zinc
Phosphate primer

40 Microns
minimum
25 Microns
minimum
60 Microns
minimum

Notes:
1: Make of Paint: Berger / Shalimar / Asian
2: After erection at site 2 coats (Top Coat on exterior surface), of Synthetic enamel
finish paint (Golden Yellow shade) of minimum 60 microns DFT will be applied on
Structural components. (Final DFT- Primer coat + Finish coat = 120 Microns min.)
3: On Golden Yellow Base, 3 Nos. x 150mm Width x 45 of zebra lines of black Paint at both
end of the Girders will be provided. Similarly Zebra crossing of black paint will be provided
on trolley toe plates & the Hook block assembly.

4: All other mechanical/electrical equipment/components shall be painted with one coat

of smoke grey / black color.
5: Finish shade of bought out items / other items will be as per manufacturers
standard.
LAHMEYER INTERNATIONAL (INDIA) PVT. LTD.
CONSULTING ENGINEERS, INDIA

THIS APPROVAL STATUS SHALL NOT RELIEVE THE CONTRACTOR

FROM HIS CONTRACTUAL OBLIGATIONS.
STATUS
1

Approved

Approved subject to incorporation of comment/modifications as noted.

Resubmit revised drgs./docs after incorporating the comment
Not approved. Resubmit revised drgs/ Docs. Incorporating
comment/Modifications, as noted, for approval.

Date:22.05.12
04.07.2012

PREPARED & VERIFIED BY

4A

For Information (with comments)

4B

For Information (without comments)

Transmittal
TransmittalRef:
RefLII/11119/CPL/404/037
: LII/11041/PLL/419/827

REVIEWED & APPROVED BY

L S BARDIYA - SR. MANAGER (QC)

FOR UNIQUE, NASHIK

FOR CLIENT/CONSULTANT
Page 3 of 3