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1) The property of a material which has the greatest influence on welding distortion
is its
A. Yield strength (Your Answer)
B. Coefficient of thermal expansion (Answer)
C. Elastic modulus
D. Coefficient of thermal conductivity
Q.2) EN ISO 5817 (Level C) specifies that the limit for the diameter (D) of a single
pore in a weld is: D<0.3s, but max. 4mm where s=material thickness. For which
of the following situations is the pore acceptable?
A. s=20mm, measured pore diameter = 5mm
B. s=15mm, measured pore diameter = 4.5mm
C. s=10mm, measured pore diameter = 3mm (Your Answer)
D. s=10mm, measured pore diameter = 3.5mm
Q.3) When welding thin plate distortion can be minimised by:
A. Welding from both sides
B. Using U preparations rather than V types
C. Using strongbacks (Your Answer)
D. Using back-step welding (Answer)
Q.4) Which of the following procedures would be expected to produce the least
distortion in a 15mm straight butt weld?
A. TIG weld, single-sided, multi-pass
B. MMA weld, single-sided, multi-pass
C. MMA weld, double-sided, multi-pass
D. SAW weld, 1 pass per side (Your Answer)
Q.5) For GMAW the burn-off rate of the wire is directly related to:
A. Stick-out length
B. Wire feed speed (Your Answer)
C. Arc voltage
D. Travel speed
Q.6) The use of low carbon austenitic stainless steels and stabiliser stainless steels
will minimise the risk of:
A. HAZ cracking
B. Weld decay (Answer)
C. Weld metal cracking (Your Answer)
D. Distortion
Q.9) Lamellar tearing has occurred in a steel fabrication. What technique could have
Neutral
Agglomerated (Your Answer)
Fused
Are all about the same
Q.11) Initiation of a TIG arc using high frequency spark may not be allowed because
it:
A. Often causes tungsten inclusions
B. Can damage electronic equipment (Answer)
C. Is an electrical safety hazard (Your Answer)
D. Often causes stop/start porosity
Q.12) The risk of hydrogen cracking is greater when MMA welding:
A. C-Mn Steels (Your Answer)
B. Austenitic Stainless Steels
C. Low Alloy Steels For Elevated Temperature Service(Answer)
D. Low Carbon Steels For Cryogenical Service
Q.13) BS EN ISO 5817 (Level B) specifies the limit for excess weld metal (h) on a
butt weld as: h<1mm+0.1b, but max. 5mm, b= weld width. In which of the
following situations is the measured excess weld metal acceptable?
A. b = 10 measured excess weld metal = 2.5mm (Your Answer)
B. b = 20 measured excess weld metal = 3.5mm
C. b = 35 measured excess weld metal = 4.5mm (Answer)
D. b = 45 measured excess weld metal = 5.5mm
Q.14) Which of the following is associated with SAW more often than it is with MMA
welds?
A. Hydrogen cracking in the HAZ
B. Solidification cracking in the weld metal (Your Answer)
C. Reheat cracking during PWHT
D. Lamellar tearing
Q.17) For MMA welding of a 60mm wall nozzle to a 100mm wall vessel shell, preheat
temperatures should be checked:
A. Before welding starts/restarts
B. On the shell and nozzle
Q.19) Typical temperature used for normalising a C-Mn steel plate are:
A. 600-650C
B. 1000-1100C
C. 700-800C (Your Answer)
D. 880-920C (Answer)
Q.20) Which of the following is a suitable shielding gas for FCAW of stainless steels?
A. 100% Argon (Your Answer)
B. 70% Argon + 30% He
C. Argon + 5% Hydrogen
D. Argon + 20% CO2 (Answer)
Q.23) A crack running along the centreline of a weld bead could be caused by:
A. Use of damp flux
B. Lack of preheat
C. Arc voltage too high (Your Answer)
D. Weld bead too deep and very narrow (Answer)
Q.24) A suitable gas/gas mixture, for GMAW for aluminium is:
A. 100% CO2
B. 100% Argon (Answer)
C. 80% Argon + 20% CO2
D. 98% Argon + 2% 02 (Your Answer)
Q.25) The first procedure prepared for a Weld Procedure Qualification test is a:
A. pWPS (Answer)
B. WPS (Your Answer)
C. WPQR
D. WPAR
Q.26) The maximum hardness in the HAZ of a steel will increase if the:
Q.27) A C-Mn steel is being welded by MMA and the electrode run-out lengths that
have been used are much shorter than specified by the WPS. This deviation may
give:
A. Increased risk of hydrogen cracking
B. Increased risk of solidification cracking (Your Answer)
C. Lower values of HAZ toughness (Answer)
D. Higher values of HAZ hardness
Q.28) To measure arc voltage accurately it is recommended that the voltmeter should
be connected:
A. Across the arc and as near as practical to the arc (Your Answer)
B. Across the power source terminals prior to arc initiation
C. Across the power source terminals during the welding operation
D. Anywhere in the circuit
Q.29) Preheating a low alloy steel prior to welding to minimise the risk of:
A. Porosity
B. Excessive distortion
C. HAZ cracking (Answer)
D. Lack of fusion (Your Answer)
Q.30)Which of the following would be considered to be high heat input welding?
A. 550J/mm (Your Answer)
B. 55J/mm
C. 5.5J/mm
D. 5KJ/mm (Answer)
Q.31) Which of the following butt-weld preparations is usually the most susceptible to
lack of sidewall fusion during the manual arc process?
A. A double-U butt (Your Answer)
B. A single-V butt.
C. A double-V butt.
D. It is not normally a defect associated with the MMA welding process.
Q.32) What is the leg length of a fillet weld?
A. the distance from the toe to face.
B. the distance from the root to the toe. (Your Answer)
C. Its 0.7 of the design thickness.
D. Both b and c
Q.41) Which of the following welding processes/technique is likely to be used for the
repair welding of localised porosity in butt weld?
A. MMA, PG position.
B. Mechanised MAG.
C. Submerged arc.
D. None of the above. (Your Answer)
Q.42) When measuring the welding parameters with the MMA welding process for the
purpose of approving a welding procedure, the welding Inspector should
measure the voltage:
A. As close to welding arc as possible. (Your Answer)
B. Anywhere along the welding cable.
C. Always from the voltmeter on the welding plant.
D. As near to The welding terminals as possible.
Q.43) In the MMA welding process, which of the following is most likely to be caused
by a welder with a poor technique?
A. Deep weld craters/crater cracks. (Your Answer)
B. Copper inclusions
C. Hydrogen cracks
D. All of the above
Q.44) Root concavity is caused by:
A. Excessive back purge pressure and entrapped gas.
B. Excessive back purge pressure and very high heat inputs.
C. Excessive root grinding and a slow travel speed.
D. Excessive root grinding and excessive back purge pressure.(Your Answer)
Q.45) When inspecting a critical component, the toes of a weld must be:
A. Always ground flush.
B. Must always overlap at least 1.5 mm onto the parent material.
C. Must always be inspected using a crack detection method ( MPI,DPI ).
D. None of the above can be selected specification requirements
unknown (Your Answer)
Q.66) When carrying out visual inspection, the specification makes no mention of the
requirements for visual inspection, in this situation what shroud you do?
A. Carry out normal visual inspection.
B. Seek advice from higher authority. (Your Answer)
C. Carry out visual inspection.
D. Rewrite the requirements of the specification.
Q.47) Under most circumstances, which of the following do you consider to be duties
of a welding inspector?
A. The supervision of welders.
B. Procedure writing.
C. Qualifying welders. (Your Answer)
D. All of the above.
Q.48) 18.
Q.49) In an arc welding process, which of the following is the correct term used for
the amount of weld metal deposited per minute?
A. Filling rate.
B. Deposition rate. (Your Answer)
C. Weld deposition.
D. Weld duty cycle.
Q.50) What is the term given for the area of a welded joint outside the weld metal that
has undergone microstructural changes?
A. Heat affected zone. (Your Answer)
B. The weld zone
C. Fusion zone.
D. All of the above terms may be used.
Q.51) All things contain imperfections, but is only when they fall outside the level of
acceptance they should be termed?
A. Discontinuity
B. Defect (Your Answer)
C. Mechanical damage
D. Welding imperfections
Q.52) A singular gas filled cavity that is= or more than 1.6 mm in diameter is termed?
A. Cavity
B. Cluster porosity
C. Blow hole (Your Answer)
D. Rounded porosity
Q.59) In accordance with EN 473, a welding inspector should check his vision in
every........
A. 6 months
B. 12 Months (Your Answer)
C. 3 weeks
D. Not necessary
Q.60) BS 970 code for visual examination requires CSWIP 3.1 for visual inspection of
welds.
A. True (Your Answer)
B. False (Correct Answer)
Q.65) You observe centerline cracking a weld that as been made one of five work
stations each making similar components. The first action to take is:
A. a) Impound all welding consumables
B. b) Report the occurrence to high authority (Your Answer)
C. c) Stop all welding
D. d) Call for full NDT checks
Q.67) Which of the following welding processes uses a resisitive heating system to
achieve weld metal deposition.
A. a) Manual metal arc welding
B. b) Submerged-arc welding (Your Answer)
C. c) Electro slag welding
D. d) Resistance spot welding (Answer)
Q.68) When hydrogen control is specified for a manual metal arc welding project the
electrode would normally be:
A. Cellulosic
B. Iron oxide
C. Acid
D. Basic (Your Answer)
Q.69) You would certainly recognise a hydrogen controlled flux covered electrode
from its
A. Colour
B. Length
C. Trade name
D. BS639/AWS code letter (Your Answer)
Q.70) When manual metal arc welding is being carried out on an open construction
site, which group of welders are most likely to require continuous monitoring?
A. It is too expensive
B. The wire would be too thick
C. The metal composition may be wrong
(Your Answer)
D. The wire is too short
Q.72) When open site working, serious porosity in metal arc welds is brought to your
attention. What would you investigate?
A. Electrode type
B. Power plant type
C. Electrode storage (Your Answer)
D. Day temperature
Q.73) The steel composition in a structural contract is changed from 0.15% carbon
0.6% manganese, to 0.2% carbon 1.2% manganese. This might influence the
incidence of:
A. Porosity
B. Cracking in the weld area (Your Answer)
C. Undercut for fillet welds
D. Lack of fusion defects
Q.76) Pre-heating a carbon steel manual metal arc welding is carried out to minimise
the risk of:
A. Scattered porosity
B. Worm hole porosity
C. Parent metal cracking (Your Answer)
D. Lack of penetration
Q.77) In UK practice, BS499 specifies that the drawing dimension quoted for a fillet
weld is the:
Q.78) For open site manual metal welding the following equipment is available.
Which would you choose for safe site working?
A. Single operator transformer
B. Multi operator transformers
C. AC/DC composite power unit
D. Diesel engine driven motor generator (Your Answer)
Q.79) If submerged arc welding is used to make butt welds, which would you be most
critical of?
Q.80)
Q.82) You see a welder using an oxy-acetylene flame with a long feathered inner cone.
What would be the effect of this on a carbon steel?
Q.84) A fabricating procedure calls for fillet welds to be 'blended in' by grinding. This
influences:
A. HAZ. cracking
B. Fatigue life (Your Answer)
C. Residual stress
D. Yield strength
Q.85) During CO2 welding, the arc length is most likely to be affected by:
A. The wire diameter
B. The current return connections
(Your Answer)
C. The gas flow rate
D. The torch to work angle
Q.86) Bend test specimens have been taken from a 25 mm thick carbon steel butt
weld. Which would show lack of inter-run fusion?
Q.87) Lamellar tearing has occurred in a steel fabrication. BEFORE welding could it
have been found by:
A. X-ray examination
B. Dye penetrant
C. Ultrasonic examination (Answer)
D. It would not have been found by any inspection method (Your Answer)
Q.88) You are to oversee the arc welding of some machine fittings and find that they
are cadmium plated. Would you:
A. Permit it to proceed
B. Permit it to proceed with fume extraction
C. Stop the operation at once
(Your Answer)
D. Advise the welder to drink milk and proceed
Q.89) One of the reasons for excluding hydrogen from the weld metal is to prevent the
weld from:
A. Cracking
(Your Answer)
B. Cooling slowly
C. Cooling quickly
D. Expanding
Q.90) When a metal regains its original shape when a stress acting upon it is removed,
the metal is said to have:
A. Ductility
B. Plasticity
C. Malleability
D. Elasticity (Your Answer)
Q.91) Proof stress is used when non-ferrous metals are undergoing tensile tests to
determine the equivalent:
A. Tenacity
B. Elasticity
C. Yield strength (Answer)
D. Tensile strength (Your Answer)
Q.92) To test a component for vibrational loading, a suitable mechanical test would
be:
(Your Answer)
A. Austenite
B. Martensite (Your Answer)
C. Troostite
D. Sorbite
Q.96) When weld metal refinement takes place in a multi-run deposit, it is known by
the term:
A. Weld annealing
B. Weld refining
(Your Answer)
C. Weld normalising
D. Weld recrystallisation
Q.97) One advantage of metal gas arc shielded welding is:
Q.100) Which type of submerged arc welding flux is susceptible to moisture pickup?
A. Neutral
B. Agglomerated (Your Answer)
C. Fused
D. Are all about the same
Q.101) The maximum hardness in the HAZ of a steel will increase if the:
Q.102) A Large grain size in the HAZ of a C-Mn Steel weld joint may have:
A. Low ductility
B. Low toughness (Your Answer)
C. High toughness
D. High tensile strength
Q.103) To measure arc voltage accurately it is recommended that the voltmeter should
be connected:
A. Across the arc and as near as practical to the arc (Your Answer)
B. Across the power source terminals prior to arc initiation
C. Across the power source terminals during the welding operation
D. Anywhere in the circuit
Q.104) Which of the following is a suitable shielding gas for FCAW of stainless
steels?
A. 100% Argon (Your Answer)
B. 70% Argon + 30% He
C. Argon + 5% Hydrogen
D. Argon + 20% CO2 (Answer)
Q.105) Transfer of material identification by hard stamping is sometimes not allowed
for high integrity applications because it:
A. Is too slow
B. Can be a safety hazard
C. May damage the material (Your Answer)
D. Causes problems with coating operations.
Q.108) Typical temperature used for normalising a C-Mn steel plate are:
A. 600-650C
B. 1000-1100C
C. 700-800C
D. 880-920C (Your Answer)
Q.109) Which of the following procedures would be expected to produce the least
distortion in a 15mm straight butt weld?
Q.112) For GMAW the burn-off rate of the wire is directly related to:
A. Stick-out length
B. Wire feed speed (Your Answer)
C. Arc voltage
D. Travel speed
Q.113) When welding thin plate distortion can be minimised by:
A. Welding from both sides
B. Using U preparations rather than V types
C. Using strongbacks
D. Using back-step welding (Your Answer)
Q.114) Which type of SAW flux is susceptible to breaking down into fine particles
during circulation?
A. Fused
B. Neutral
C. Alloyed
D. Agglomerated (Your Answer)
Q.115) The property of a material which has the greatest influence on welding
distortion is its
A. Yield strength
B. Coefficient of thermal expansion (Your Answer)
C. Elastic modulus
D. Coefficient of thermal conductivity
Q.116) A C-Mn steel is being welded by MMA and the electrode run-out lengths that
have been used are much shorter than specified by the WPS. This deviation
may give:
A. Increased risk of hydrogen cracking
B. Increased risk of solidification cracking (Your Answer)
C. Lower values of HAZ toughness (Answer)
D. Higher values of HAZ hardness
Q.117) The use of low carbon austenitic stainless steels and stabiliser stainless steels
will minimise the risk of:
A. HAZ cracking
B. Weld decay (Your Answer)
C. Weld metal cracking
D. Distortion
Q.118) Preheating a low alloy steel prior to welding to minimise the risk of:
A. Porosity
B. Excessive distortion
C. HAZ cracking (Your Answer)
D. Lack of fusion
Q.119) A suitable gas/gas mixture, for GMAW for aluminium is:
A. 100% CO2
B. 100% Argon (Answer)
C. 80% Argon + 20% CO2 (Your Answer)
D. 98% Argon + 2% 02
Q.120) BS EN ISO 5817 (Level B) specifies the limit for excess weld metal (h) on a
butt weld as: h<1mm+0.1b, but max. 5mm, b= weld width. In which of the
following situations is the measured excess weld metal acceptable?
A. b = 10 measured excess weld metal = 2.5mm (Your Answer)
B. b = 20 measured excess weld metal = 3.5mm
C. b = 35 measured excess weld metal = 4.5mm (Answer)
D. b = 45 measured excess weld metal = 5.5mm
Q.121) Which of the following is associated with SAW more often than it is with
MMA welds?
A. Hydrogen cracking in the HAZ (Your Answer)
B. Solidification cracking in the weld metal (Answer)
C. Reheat cracking during PWHT
D. Lamellar tearing
Q.122) The first procedure prepared for a Weld Procedure Qualification test is a:
A. pWPS (Your Answer)
B. WPS
C. WPQR
D. WPAR
Q.123) A crack running along the centreline of a weld bead could be caused by:
A. Use of damp flux
B. Lack of preheat
C. Arc voltage too high
D. Weld bead too deep and very narrow (Your Answer)
Q.124) EN ISO 5817 (Level C) specifies that the limit for the diameter (D) of a single
pore in a weld is: D<0.3s, but max. 4mm where s=material thickness. For
which of the following situations is the pore acceptable?
A. s=20mm, measured pore diameter = 5mm
B. s=15mm, measured pore diameter = 4.5mm
C. s=10mm, measured pore diameter = 3mm (Your Answer)
D. s=10mm, measured pore diameter = 3.5mm
Q.126) Initiation of a TIG arc using high frequency spark may not be allowed because
it:
A. Often causes tungsten inclusions
B. Can damage electronic equipment (Your Answer)
C. Is an electrical safety hazard
D. Often causes stop/start porosity
Q.1277 For MMA welding of a 60mm wall nozzle to a 100mm wall vessel shell,
preheat temperatures should be checked:
A. Before welding starts/restarts
B. On the shell and nozzle
C. At points at least 75mm from the joint edge
D. All of the above (Your Answer)
Q.128) Weld Joint in which the parent materials have significant differences in
mechanical properties and/or chemical composition
A.
B.
C.
D.
Homogeneous Joint
Dissimilar JOint (Your Answer)
Heterogeneous Joint
None Of These
Q.129) Weld Joint in which the parent material and weld metal have significant
differences in mechanical properties and/or chemical composition
A. Homogeneous Joint (Your Answer)
B. Dissimilar Joint
C. Heterogeneous Joint (Answer)
D. All of These
Q.130) Weld Joint in which the parent material and weld metal have no significant
differences in mechanical properties and/or chemical composition
A. Dissimilar Joint
B. Homogeneous Joint (Your Answer)
C. Heterogeneous Joint
D. None Of These
Q.132) The Boundary between the weld metal and HAZ
A. Weld Zone
B. Weld Junction (Your Answer)
C. Haz
D. None Of these
A. 2
B. 4 (Your Answer)
C. 0
D. 1
Q.134) Land is term used with?
A. J and U joint (Your Answer)
B. Fillet Weld
C. Single V groove
D. All of these
Q.135) Z=1.414 x a, this formula is not valid for which type of fillet weld
A. Mitre type
B. Convex Type
C. Concave Type (Your Answer)
D. Valid for all type of fillets
Q.136) Which type of fillet weld is preferred for cyclic loading conditions?
A. Mitre Type
B. Convex Type
C. Concave Type (Your Answer)
D. Any of the above
Q.137) For deep penetration fillet welds symbol used for throat thickness is
A. z
B. a
C. s (Your Answer)
D. none of these
Q.138) Actual Throat Thickness of a weld is
A. Design Throat Thickness + Excess weld metal (Your Answer)
B. Design Throat Thickness - Excess weld metal
C. Design Throat Thickness
D. None of these