SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

Receiving Inspection of Castable Refractory Raw Materials

& Anchors, Supports & Hexsteels
PROJECT TITLE

SAIC-N-2020
WBS / BI / JO NUMBER

EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

REFERENCE

A.

General Requirements (SAES-N-100, SAES-N-110, SAES-N-120, See Note 1)

A1

Refractory materials do not contain asbestos.

SAES-N-100,
Para. 7.1.1
SAES-N-100,
Para. 7.1.3

See Attachment 1.
Castable refractory anchors received match SASD AC-036397:
A3

A) Anchor types, dimensions & notes are shown. Attachment 2.

SAES-N-100,
Para. 8.2.3

B) Material identification, color code requirements (When approved with

Refractory Procedures) are met. Attachment 4.
Refractory materials for specific equipment meet requirements
specified in SAES-N-100 Table 3 "Mandatory Refractory Systems":
SAES-N-100,
Para. 9.1

A4

A) Refractory Anchor (Material, Sizes & Types) selection is correct

B) Refractory Material (Type, Weight % of Needles)
selection is correct.
See Note 2.

A5

Hexsteel material is the offset-lance, tight-clinched type.

SAES-N-100,
Para. 8.3.1

A6

Castable refractory Hexsteel & associated materials received match

SASD AB-036396:
A) Hexsteel type (details & specs). See Attachment 3.
B) Material ID, Color code requirements (When
approved with Refractory Procedures) are met. Attachment 4.

SAES-N-100,
Para. 8.3.6

A7

Metallic fiber reinforcement density is 80 kg/m (5 lb./ft) unless

otherwise specified.

SAES-N-100,
Para. 8.5.1

A8

Metallic fiber reinforcement is made from melt extracted material,

approximately 0.5 mm in thickness and approximately 25 mm long.

SAES-N-100,
Para. 8.5.2

A9

Refractory materials are in manufacturing packaging, free from moisture

& physical damage & are located off the ground covered with tarps.

SAES-N-110,
Para. 7.1

A10

Refractory Manufacturer's safety precautions, as specified on the MSDS

sheets, are available for review.

SAES-N-110,
Para. 7.2

A11

Refractory material technical data sheets are available upon receipt &
reviewed to ensure materials received are handled & stored properly.

SAES-N-100,
Para. 7.2

A12

Types of materials supplied, data sheets & mixing instructions are

available & correct (Also listed in SAES-N-120, Para. 12.5)

SAES-N-110,
Para. 11.6

Page 1 of 7

PLANT NO.

EC / PMCC / MCC NO.

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY

CONTRACTOR INSPECTION LEVEL

Castable refractory received matches allowable types & SAMS Serial

numbers listed in Castable Refractory (SAES-N-100, Table 2 Notes).

MECH-

SYSTEM ID.

QUANTITY INSP.

SAUDI ARAMCO INSPECTION LEVEL

ACCEPTANCE CRITERIA

QR NUMBER

CONTRACTOR / SUBCONTRACTOR

PURCHASE ORDER NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

A2

15-Dec-09

EQPT CODE

SAUDI ARAMCO TIP NUMBER

ITEM
No.

30-Jun-08
DATE APPROVED

WORK PERMIT REQUIRED?

PASS

FAIL

N/A

RE-INSP DATE

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

Receiving Inspection of Castable Refractory Raw Materials

& Anchors, Supports & Hexsteels
PROJECT TITLE

ITEM
No.

SAIC-N-2020
WBS / BI / JO NUMBER

ACCEPTANCE CRITERIA

30-Jun-08
DATE APPROVED

REFERENCE

QR NUMBER

15-Dec-09

MECH-

CONTRACTOR / SUBCONTRACTOR

PASS

FAIL

N/A

RE-INSP DATE

REMARKS:
REFERENCE
2. SAES-N-110DOCUMENTS:
Installation Requirements Castable Refractories. (30 Jan 2007)
3. SAES-N-120 Installation Requirements - Extreme Erosion Resistant Refractories. (30 Jan 2007)
ATTACHMENTS:
1. SAMS Catalogue Castable Refractory Types (SAES-N-100, Table 2 Notes)
2. SA Standard Drawing AC-036397 (Castable Refractory Anchor Details)
3. SA Standard Drawing AB-036396 (Hexsteel Details)
4. API 936 Appendix B (Color Coding for Metallic Anchors)
NOTES:
1. This checklist applies to materials for castable refractory systems (SAES-N-100) detailed in both SAES-N-110 & SAES-N-120.
2. Materials for specific equipment installations are per SAES-N-100 Table 3 "Mandatory Refractory Systems" (not attached) as checked on receipt.

Contractor / Third-Party

Saudi Aramco

Construction Representative*

PMT Representative

Work is Complete and Ready for Inspection:

Name, Initials and Date:

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

Name, Initials and Date:

QC Inspector

PID Representative
Performed Inspection

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others

Quality Record Approved:

Name, Sign and Date:

Name, Organization,
Initials and Date:

*Person Responsible for Completion of Quality Work / Test

Y = YES

Page 2 of 7

N = NO F = FAILED

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Inspection of Castable Refractory Raw Materials
& Anchors, Supports & Hexsteels

SAIC NUMBER

SAIC-N-2020

30-Jun-08
DATE APPROVED

15-Dec-09

QR NUMBER

MECH-

Att. 1 -- SAMS Castable Refractory Types (SAES-N-100, Table 2 Notes)

Type A Lightweight Insulating Castable (SAMS S/N 32163500)
Type B Lightweight Insulating Low Iron Castable (SAMS S/N 32163510)
Type C Special Lightweight Insulating Low Iron Castable (SAMS S/N 32163520)
Type D Special Medium Weight Insulating Castable (SAMS S/N 32163530)
Type E Medium Weight Erosion Resistant Fused Silica Castable (SAMS S/N 32163540)
Type F Erosion Resistant Insulating Castable (SAMS S/N 32163550)
Type G Hydraulic Setting Erosion Resistant Castable (SAMS S/N 32163560)
Type H Chemical Setting Extreme Erosion Resistant Castable (SAMS S/N 32163570)
Type I Chemical Setting Extreme Erosion Resistant Plastic (SAMS S/N 32163580)
Check SAMS Catalogue S/N & description upon receipt inspection!

Attachment 2 -- SASD AC-036397 (Castable Refractory Anchor Details)

Page 3 of 7

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Inspection of Castable Refractory Raw Materials
& Anchors, Supports & Hexsteels

Page 4 of 7

SAIC NUMBER

SAIC-N-2020

30-Jun-08
DATE APPROVED

15-Dec-09

QR NUMBER

MECH-

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Inspection of Castable Refractory Raw Materials
& Anchors, Supports & Hexsteels

Rev 3
SAIC NUMBER

SAIC-N-2020

30-Jun-08
DATE APPROVED

QR NUMBER

15-Dec-09

Attachment 3 -- SASD AB-036396 (Hexsteel Details)

MECH-

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Inspection of Castable Refractory Raw
Materials & Anchors, Supports & Hexsteels

SAIC NUMBER

SAIC-N-2018

30-Jun-08
DATE APPROVED

15-Dec-05

QR NUMBER

MECH-

Attachment 4 -- API RP 936 Appendix B

Note:This is an acceptable method to SA. Procedure shall detail a method for SA approval. Material segregation practice,
material traceability & id procedures for anchors are critical since a variety of metallurgies exist.
Plastic or rubber straws or caps and/or color coding can easily accomplish this task (as shown in Table 7)

Page 6 of 7

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Inspection of Castable Refractory Raw
Materials & Anchors, Supports & Hexsteels

SAIC NUMBER

SAIC-N-2018

Page 7 of 7

30-Jun-08
DATE APPROVED

15-Dec-05

QR NUMBER

MECH-