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Swami Samarth Aquafill Industries

Add- Shiv Shambhu Ind. Estate, Bldg No.5, Near Barmashell Petrol Pump, Behind Alex Jewellery,
NH-8, Village Valiv, Vasai -(E) 401 208, Dist-Thane, Maharashtra.
E-mail samarthpet@engineer.com, Website-petbottlemachine.com ,07709178383 / 09819039818
Ref: SSAI
SSAI/
SAI/201
2014-15

DT: 27.01.2015

To,
M/s Tulsi Minerals Pvt. Ltd.
Nashik Maharashtra, India
Kind Attn: Mr. Milind S. Gawande

SUB: YOU
YOUR REQUIREMENT
ENT FOR DRINKING WATER PLANT
Dear Sir,
This refers t o your E-mail w i t h o u r Mr. Vinayak Sawant regarding your subject requirement are
indeed appreciated. We thank you very much for sparing your valued time for the discussion.
In this regard, we are submitting herewith our offer for following capacities:

CAPACITY
ITY: 2000 LITER
ITER / HR. . . . . 4 0 ,000 LTR /DAY
We hope that you will find the above in line with your requirement.
Kindly contact us for any further information / clarification require in this matter. We shall be glad
to furnish the same.
Thanking you and anticipating a favorable reply.

Yours faithfully,

For Swami Samarth Aquafill Industries


Vinayak Sawant

Swami Samarth Aquafill Industries


MACHINE ASSEMBLY UNIT

Swami Samarth Aquafill Industries

SWAMI SAMARTH TEAM

Swami Samarth Aquafill Industries

Packaged Drinking Water Project Requirements


a.

b.

c.

d.

e.

f.

Project Building:
Building:
1.

Main Building - 3000 Sq. ft.

2.

Open Area 30003000-4000 sq.ft

1.

Bore well

2.

Municipal Water Supply

3.

Ground Water (River, Pond etc)

1.

Submersible Pump

2.

Surface Mounted Centrifugal Pump

1.

Plastic Tanks /RCC Tanks

1.

50 HP

1.

PURIFICATION SYSTEM comprising of Coarse Filtration, Carbon

Raw Water Source:


Source

Raw Water Transfer:


Transfer:

Raw Water Storage:


Storage:

Power Requirement:
Requirement:

Water Treatment System:


System:

Filtration, Micron Filtration, Reverse Osmosis, UV and Ozone


Sterilization
g.

h.

Water Testing Facility:


Facility:
1.

Chemical Water Testing Lab

2.

Micro-Biology Water Testing Lab

Production Machineries:
Machineries:
1. PET BOTTLE blowing Machine
2. PET BOTTLE Rinse, Fill, Cap, Label Machine
3. 20 Ltr .JAR Washing & Filling Machine

Swami Samarth Aquafill Industries


BASIS OF DESIGN :The following raw water analysis is considered as basis of design the
Plant.

A. RAW WATER CHARACTERISTICS


pH

..... 7.0 7.5 Mg/Ltr

Total dissolved solids

....

Total hardness as CaCo3

..... 200mg/ Ltr.

2000 mg/Ltr.

M. alkalinity as CaCo3

.....

200

mg/ Ltr.

P. alkalinity as CaCo3

.....

NIL

mg/ Ltr.

NB : WE REQUEST YOU TO KINDLY SEND US YOUR ANALYSIS REPORT, INCLUDING


(T.D.S,
PH,
TOTAL HARDNESS,
SILICA,
IRON,
COD, BOD, SULPHATE,
CHLORIDE, etc)

B. TREATED WATER QUALITY FROM R.O.PLANT:


Total Hardness
PH
Total Dissolved solids

......0 ppm
...... 7.0 7.5
......
<100-150 Mg/Ltr.

The above quality of R.O. Product water is achieved, subject to following conditions
01. The feed water quality is not worse than specified.
02. The feed water limiting condition mentioned below are strictly maintained.
03. The operation & maintenance of the entire system is carried out strictly as per our
operation & maintenance manual.
04. Pure Cleaning Chemicals, Original spare & consumables specified by us are used in plant.

Swami Samarth Aquafill Industries


FILLING UNIT

Swami Samarth Aquafill Industries


Water Source
Water should be collected from the source which should be well protected, available easily, un-contaminated. Sources
can be anything viz. Bore well water Line, Closed Ring Well, Municipal Supply Line or Other source where treatment is
possible.

Water Transfer
Water is transferred to Raw Water Storage Tanks using proper pumping system and un-contaminating piping work.
Either Submersible Pump or surface mounted Centrifugal pump can be used with good quality UPVC or CPVC or SS
piping can be used for this application.
Some of the Makes and Quality available for the Tanks and Pipes:
1.

Tanks:
Tanks:

i. Plastic Internally PP Lined Tanks


ii. Stainless Steel 304 Tanks (thin Walled economical tanks)
iii. GI Tanks internally Epoxy painted

2.

Piping:
Piping:
i. UPVC Prince / Supreme
ii. CPVC Astral
iii. SS 304 / 316

Swami Samarth Aquafill Industries


Water Treatment System

Swami Samarth Aquafill Industries


Complete Purification system comprising of:
of:
1.

Raw Water feed Pump

2.

Chlorine Dosing system

3.

Multi Media Filtration for Coarse filtration

4.

Activated Carbon Filtration

5.

Water Softening / Anti Scalent Treatment Process

6.

SMBS Dosing System

7.

Reverse Osmosis Treatment process

8.

Ph Correction / Mineral Dosing System

9.

Purified Water Storage in Stainless Steel tank

10. Transfer Pump in stainless steel

11. Micron Cartridge Filtration (0.2 Micron)

12. UV Sterilization

13. Ozone Disinfection

Swami Samarth Aquafill Industries


WATER PROCESS DESCRIPTION

Raw water is chlorinated with the help of dosing pump, Sodium Hypo chloride is dosed in raw water before it is
taken into the raw water tank/s. (Storage tanks are considered in your scope and should be of 20 M3 to 50 M3
capacity). Storing of water into this tank will give retention period for water and thus chlorine will effectively
oxidize the organic impurities (kill bacteria and virus).

This chlorinated water is passed through Multi Media Filter with the help of Feed pump of suitable capacity to
remove suspended impurities. This filter unit gives the coarse filtration. Filtered water is then passed through
Activated Carbon Filter to remove excess chlorine (de-chlorination), odour, colour and turbidity due to
colloidal suspended impurities and organic impurities.

De chlorinated water is then dosed with Anti Scalent Solution to avoid scale formation on the membrane. This
water is further passed through 10-micron Bag Filter Followed by 5 Micron Cartridge filter to remove micron
particles to avoid clogging of the RO membrane and to improve the silt density index. This water is further
dosed with SMBS solution to remove residual chlorine from Water. RO Unit is complete with High Pressure
Pump, Membranes with Pressure tubes, Electrical control panel and wet panel, piping with valves and all the
required accessories viz., pressure switch, solenoid valve etc. Reverse Osmosis unit will reduce the dissolved
Salts up to 95% of the in feed TDS. RO treated water is either adjusted for TDS by blending Filtered water
passed through 0.2 Micron Cartridge Filter followed by UV OR dosed with Mineral. pH is also adjusted in case
of pH below the limit to raise to 7.5.

Treated water from RO unit will be stored into SS tank of 1000 Lts capacity.

This treated water is then passed through 0.2 micron cartridge filter before it is taken for the filling. Ozonator
unit producing ozone gas is installed in series at the outlet of UV System to provide residual effect of ozone to
the water.

Swami Samarth Aquafill Industries


EQUIPMENT SCHEDULE
1.

2.

Chlorine Dosing System (Metering Pump):


Pump):
a.

To inject chlorine into feed water to inhibit the growth of bacteria and eliminate any existing bacterial
contamination in the feed water.

b.

Complete with 50 Lts capacity High Density Polyethylene tank.

c.

LMI make High pressure chemical injection metering pump.

Raw Water Booster Pump:


Pump:
a. To boost water pressure from raw water tank and to deliver to the pretreatment at pressure and volume
required.
b.

3.

4.

5.

SS 304 Pump of Grundfoss or equivalent, skid complete with control box, pressure gauge, check valves.

Multi Media Filter:


Filter:
a.

To filter sand and sediment (turbidity) down to 20 microns at 2 ppm.

b.

Stainless Steel SS-316 tank with Praher make Austrian control valve for backwash, rinse Filter media
with graded sand, pressure gauge etc.

Activated Carbon Filter:


Filter:
a.

To remove taste odours, chlorine, colour and other organic material from feed water prior to reverse
osmosis.

b.

Stainless Steel SS-316 tank with Praher make Austrian control valve for backwash, rinse, 2 layers of
media with granular activated carbon, pressure gauge etc.

Anti Scalent Dosing System (Metering Pump):


Pump):
a.

To inject Anti Scalent Solution into feed water to avoid scale formation on the membrane.

b.

Complete with 100 Lts capacity High Density Polyethylene tank.

c.

LMI make High pressure chemical injection metering pump.

6.

10 Micron Bag Filter:


Filter:
a. To remove micron sediment particles from raw water prior to Reverse Osmosis system to avoid
clogging of membrane.
b. SS housing with Micron Bag (washable) with pressure gauge etc.

7.

10 Micron Filter:
Filter:
a. To remove micron sediment particles from raw water prior to Reverse Osmosis system to avoid
clogging of membrane.
b. SS housing with Micron Cartridges with pressure gauge etc.

Swami Samarth Aquafill Industries


8.

Fully Automatic Reverse Osmosis unit:


unit:
a. To purify and remove 98% of all known contaminants.
b. Fully automatic reverse osmosis system complete with High Pressure pump of Grundfoss or equivalent,
high performance membranes of 8 dia and 40 long, Solenoid valve, pressure switch, Flow Indicators
for reject and product water, state of the art control panel with TDS meter to continuously monitor the
product water quality, Piping, Valves etc..

9.

SMBS Dosing System (Metering Pump)


a.

To inject SMBS Solution into feed water to remove residual Chlorine if any in water.

b.

Complete with 100 Lts capacity High Density Polyethylene tank.

c.

LMI make High pressure chemical injection metering pump.

10. SS Storage Tank for Storing Treated water


a. To store Reverse Osmosis permeate (product) water.
b. SS 316 tank of 2000 Ltr. capacity.
11. SS Booster pump
a. To feed water to down stream micron filters and UV system.
b. Stainless Steel Pump with control box, level switch interlocking, isolation valve etc.
12. Micron filtration units
a. To remove micron particles up to 0.2 Micron sizes.
b. Stainless steel micron filter housing with cartridge, pressure gauge, etc
13. UV Sterilizer Unit
a. To eliminate bacteria and Virus from Water.
b. Stainless steel housing with UV Lamps, Quartz Jacket, Ballast etc. etc
14. Ozonation Unit with Re pressurization Pump
a. To re pressurize the product water after storage and also to generate, mix and inject ozone gas into feed
to filling system.
b. Corona discharge ozonation unit with re pressurization pump, water sensor safety unit, ventury
injector, heater for removing moisture from silica quartz used to remove moisture from air.
15. Electrical Control Panel
a. To control all the Pumps & Electrical units.
b. Mild Steel Powder Coated Electrical control Panel with TDS meter, Starters, Relays, Level Switches
etc.
16. Wet Panel
a. To control Flows and Pressure of all the units of the System.
b. Panel with Flow Indicators, Pressure Gauges, Control Valves, etc.

Swami Samarth Aquafill Industries


Water Testing Facility
Purified Water is tested using IN HOUSE Water Testing laboratory Where Chemical and Micro Biologically Water is
tested for Chemical and Micro Biological parameters. For this, a complete full fledge Water Testing CHEMICAL and
MICRO BIOLOGICAL Lab is required. However, water is also tested for Pesticide and Radio-nuclear parameters in
outside Bureau of Indian standards approved laboratory.

Laboratory Requirements
1.

Chemical Lab:
Lab:
i. 100 - 150 sq ft Room / Shelves, Cup-boards (Your Scope)
ii. All Required Chemicals and Reagents
iii. Glassware / PP Ware
iv. Instruments as per BIS

Swami Samarth Aquafill Industries


1.

MicroMicro-Biology Lab:
Lab:
i. 100 150 sq ft Room / Shelves, Cup-boards (Your Scope)
ii. All Required Chemicals and Reagents
iii. Instruments as per BIS

Swami Samarth Aquafill Industries


List of Instruments Required for Mineral Water Testing (In House):
House):
1.

Anaerobic Jar

2.

Auto clave

3.

Modern Balance

4.

Bunsen Burner

5.

Distillation Assembly

6.

Silica Crucible

7.

Hot Plate

8.

Portable Lab Incubator

9.

Oven

10. Colony Counter


11. Laminar Flow with UV Tube manometer
12. Magnetic Stirrer
13. Compound Microscope
14. Nicrome Wire
15. pH Meter
16. Digital Spectrophotometer
17. Turbidity Meter
18. UV Chamber
19. Vacuum Pump
20. Water Bath
21. Conductivity Meter
22. Total Dissolved Solids meter
23. Muffle Furnace

Swami Samarth Aquafill Industries


4 CAVITY SEMI AUTOMATIC PET STRETCH BLOW MOULDING MACHINE

Swami Samarth Aquafill Industries


Sr.No.

Description

Model : SSAI /4
Capacity : 30ml to 2 ltr, Neck dia 25mm to 28mm
Prod. Capacity: 1600-1800 BPH
Mould:
Maximum mould thickness-150mm ,
Minimum mould thickness -140mm
Clamping Force- 15 ton
Oven:
Number of Preform Holders-67,
Number of Heating Modules- 1
Number of Heating Zones - 6
Lamp Power- 2000 W
Lamp Length -1220mm
Stretching:
Number of Stretch Rods-4
Stretching Stroke Max.-450 mm
Technical specifications:
1. Infrared pre-heating system
2. Indexing Conveyor similar to fully AUTOMATIC machine
3. Steady perform rotating in pre-heater
4. Janatics pneumatic system & water cooling system
5. Hydro-pneumatic Locking systems with operating manual

2
3
4
5

Compressor :-20 HP High Pressure


Compressor :-10 HP Low Pressure
2 TR Chiller
2Air Dryer

1 Nos
1 Nos
1 Nos
2 Nos

Swami Samarth Aquafill Industries


Fully Automatic
Automatic Rinsing Filling Capping Machine with online shrink
tunnel.

Machine Supplied to Bisleri.

Swami Samarth Aquafill Industries

Swami Samarth Aquafill Industries


Magnetic Capper SSP

Fully Automatic Rinsing Filling Capping Machine with online shrink tunnel.
Sr. No.
1
2
3
4
5

Description
Mineral Water Pet Riser/Filler/Capper with single elevator hopper.
Stainless steel Air conveyor 6 ft. for 40 BPM LINE
Slat conveyor 16 ft. With Drive Motor
Inspection Light
Shrink Tunnel

Swami Samarth Aquafill Industries


Technical Specifications
No. of Washing nozzles
No. of Filling Valves
No. of Capping Heads
Overall Dimension
Length
Width
Height
Power
Main Drive Moter
Hopper Moter

6
8
3

Air

1.5 C.F.M AT 40 PSI

5.0 ft
5.0 ft
6.5 ft
2.00HP
0.5 HP

The Machine is100% with neck run and infeed is by air conveyor. There are no heights settling requirement when bottles are
changed.
The Complete Rinser /Filler/Capper is enclosed in acrylic and stainless steel guard cover enclosure with out any rubber gaskets.
For cap delivery to the filler, we have developed a new type of hopper which takes the cap from floor level by an elevator systems
and selects the cap in proper and orientation in to the cap Washing / Rinsing attachment along with sterile air blowing attachment
and thereafter to the pick N-Place star wheel of the capping machine.
DESCRIPTION:
DESCRIPTION

The machine will have 6 washing nozzles working under positive pump Pressure of de-mineralised water. The machine
does not include centrifugal pump for de-mineralised water.You would be required to supply water rate of 2000litres
per hour & 40 PSI pressure. The bottle from the Air Conveyor will be taken by then star wheel with neck guide system
The gripping fingers will hold the bottles by neck and necessary guide bars will invert the bottle up side down by 180
degree.
The duly inverted bottles will receive water from the washing Nozzles on rear of the machine. The washing will operate
from 90 to 180 degree rotation of the washing machine. Zero degree position is in front of the operator.180 to270
Degree will be drain time and from 270 to 360 bottle will be transferred on outfeed conveyor.The drained water can be
accumulated and allowed to drain in the tank and re-cycled after re-cycled after re-processing (if required)
The Machine will be fully constructed in stainless Steel above the tabletop level. The bottle handling parts will be
nylon. The appropriate guards will be provided to prevent water splashing.
The machine will have 8 filling valves on filler tank working on gravity principle .The water in filling tank will be
supplied by centrifugal pump. The water level in the tank will be controlled. The washed bottles will be taken by star
wheel under the filling nozzles. The bottles will be raised to the filling nozzle by positive lift cylinder. On detection of
the bottle, the filling valves will open. The water under gravity pressure will be filled on pre-determined level in the
bottle. As soon as the bottle is full, and during rotation of the machine valve will be closed positively and bottle will be
lowered and transferred under the capping head. During transfer bottle will pick up the cap from hoper chute.
The bottle will enter the capping turret. There is cap elevator sorting type hopper with pick-N-Place arrangement for
lifting the cap and positively placing on bottle mouth. By adjustable torque chucks, cap will be firmly tightened. Duly
capped bottles will be Transferred on the conveyor and taken to the collecting table for further packing. There might be
little overflow of water through the bottle which will be dropped on the floor and drained.

Swami Samarth Aquafill Industries


WATER RINSING, FILLING AND CAPPING MACHINE

Swami Samarth Aquafill Industries


Separate Division for Machine Design & Development.
VMC machine for Mould Development.

Swami Samarth Aquafill Industries


ESTIMATE FOR MINERAL WATER PROJECT
Sr. No.
1.

Description / Items

Price (Rs.)

Mineral Water Plant comprising of complete


Treatment Plant as per Treatment Scheme
and Equipment Schedule (Cap 2000 LPH)

7,50,000.00

2.

Bottle Filling Machine Capacity


Capacity 40 BPM
Fully Automatic 500 ml to 2000 ml
(Rinsing, Filling & Capping Machine)

11,
11,50,000.00

3.

Computerized Digital Batch & date Coding System

2,00,000.00

4.

PET
PET Blow Moulding Machine (Capacity 1800
1800 BPH)
Single Infra Red Conveyor with Blow Semi Auto
With suitable Compressor 30 HP, Chiller 2 Ton &
2 Air dryer (SEMI AUTO)

11,00,000.00

5.

Complete Laboratory Set Up

4,00,000.00

6.

SS Piping between Plant and Machinery with Tank & Pump

85,000.00
85,000.00

7.

Expenses For BIS & Other certificate ( as actual)

3,50,000.00

------------------------TOTAL AMOUNT
40,35,000.00
Commercial Terms & Conditions,
Conditions,
PLUS
Packing & Forwarding (at actual)
VAT @ 12.5% or 2% CST
Freight FOR VASAI
Insurance and Octroi at actual
Validity

Prices are good for 30 days

Delivery

2 months from the date of order with advance

Guarantee

12 months from the date of commissioning.

Payment Terms

50% advance with order, 50% before delivery

Installation &
Commissioning

To & Fro Traveling Fare + Lodging & Boarding at site

For Swami
Swami Samarth Aquafill Industries
Vinayak Sawant