SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

Review of Curing & Dryout Procedure for Fireclay Brick

Installations
PROJECT TITLE

SAIC-N-2036
WBS / BI / JO NUMBER

EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

15-Dec-09

PLANT NO.

EC / PMCC / MCC NO.

QUANTITY INSP.

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY

SAUDI ARAMCO ACTIVITY NUMBER

SAUDI ARAMCO INSPECTION LEVEL

CONTRACTOR INSPECTION LEVEL

REFERENCE

A.

General Requirements

A1

The procedure is project specific and identifiable by Budget Item (BI) or

Job Number, Contract Number & Project title.

Sch Q,
Section 3.1

A2

An approval section exists to document adequacy prior to use.

A revision control section exists to document procedure changes.
(ISO 9001:2000, Para. 4.2.3a)

Sch Q,
Section 3.1

A3

An attachment section exists listing applicable QC forms & records.

(ISO 9001:2000, Para. 4.2.4a)

Sch Q,
Section 3.1

A4

Procedure Scope covers curing and dry out of installed fireclay bricks
refractory works.

SAES-N-130,
Para. 1.1

A5

Procedure List under References:

A) SAES-N-100 & SAES-N-130 as applicable.

SAES-N-100,
Para. 3.1

B.

Inspection & Testing Requirements (SA Form 175-328110)

B1

The Curing & Dryout Procedure prepared by the Refractory Installer has
met Inspection Requirements of SA Form 175-328110 & SAES-N-130.
(SA Form 175-328110 line item 01C)
See Attachment 1.

SAES-N-130,
Para. 8.1

B2

Temperature measuring device calibrations are verified as valid &

regularly checked by Inspection during the process of curing & drying.
(SA Form 175-328110 line item 24)

SAES-N-130,
Para. 8.1

B3

Procedure outlines hammer testing (before & after dryout) & visual
inspection requirements.(SA Form 175-328110 line item 26 & 27)

SAES-N-130,
Para. 8.1

B4

Procedure outlines cracking acceptance criteria for firebricks after dryout

and disposition of rejected bricks (split or cracked) for repair. (SA Form
175-328110 line item 26 & 27)

SAES-N-130,
Para. 8.1

Page 1 of 6

MECH-

SYSTEM ID.

PURCHASE ORDER NUMBER

ACCEPTANCE CRITERIA

QR NUMBER

CONTRACTOR / SUBCONTRACTOR

EQPT CODE

SAUDI ARAMCO TIP NUMBER

ITEM
No.

30-Jun-08
DATE APPROVED

WORK PERMIT REQUIRED?

PASS

FAIL

N/A

RE-INSP DATE

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

Review of Curing & Dryout Procedure for Fireclay Brick

Installations

SAIC-N-2036

PROJECT TITLE

WBS / BI / JO NUMBER

ITEM
No.
B5

B6

ACCEPTANCE CRITERIA

REFERENCE

Procedure outlines spalling damage & visual acceptance criteria for

firebricks before and after dryout and disposition of rejected bricks. (SA
Form 175-328110 line item 26 & 27)
Procedure outlines ASTM Testing requirements & tests performed by an
approved independent laboratory relative to firebrick acceptance criteria.

30-Jun-08
DATE APPROVED

QR NUMBER

15-Dec-09

MECH-

CONTRACTOR / SUBCONTRACTOR

PASS

FAIL

N/A

RE-INSP DATE

SAES-N-130,
Para. 8.1

SAES-N-130,
Para. 8.1

See Note 2 & Attachments 2 .

C.

Other Requirements

C1

Water Quality (when used for cleanup & curing purposes) has met
SAES-N-110 Standards. (SA Form 175-328110 line item 24)

SAES-N-130,
Para. 8.1

C2

Curing compounds are approved and within their expiry date.

(Form 175-328110 line item 24)

SAES-N-130,
Para. 8.1

C3

Curing period & temperature range is defined & maintained.

(Form 175-328110 line item 24)

SAES-N-130,
Para. 8.1

C4

During curing/dry out period, equipment is properly supported & is not

moved to prevent damage to both the refractory and the equipment.
(Form 175-328110 line item 24)

SAES-N-130,
Para. 8.1

The Dryout Plan specifies the following in addition to the heating source:
C5

A) Dryout rate based on refractory thickness.

B) Heat up & cool down rates (temperature limitations)
C) Maximum difference
between temperature indicators.
(SA Form 175-328110 line item 01C)

D.

Repairs

D1

Procedure details extent of Repairs (SA refractory inspector approval) &

specific procedure for making such repairs is approved by Company.

SAES-N-130,
Para. 8.1

SAES-N-130,
Para. 8.2

REMARKS:
REFERENCE DOCUMENTS:
1. Schedule Q -- Quality Requirements (Project Specific)
2. SAES-N-100 -- Refractory Systems (30 Jan 2007)
3. SAES-N-130 -- Installation Requirements-Fireclay Bricks (30 Jan 2007)
ATTACHMENTS:
1. Attachment 1 -- SA Inspection Requirement Form 175-328110 (Refractories)
2. Attachment 2 -- ASTM Table C133 (Cold Crushing Strength) & ASTM Table C134 (Firebrick Precision Statistics)
NOTES:
1. Contractor shall develop a Curing and Dry out Procedure to be submitted to COMPANY.
2. See Attachments 2 Tables related to ASTM C33 old Crushing Strength & ASTM C34 Firebrick recision Statistics.

Contractor / Third-Party

Saudi Aramco

Construction Representative*

PMT Representative

Work is Complete and Ready for Inspection:

Name, Initials and Date:

QC Inspector

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

PID Representative
Performed Inspection

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others

Quality Record Approved:

Name, Sign and Date:

T&I Witnessed
Name, Initials and Date:

Name, Organization,
Initials and Date:

Page 2 of 6

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

Review of Curing & Dryout Procedure for Fireclay Brick

Installations

SAIC-N-2036

PROJECT TITLE

ITEM
No.

WBS / BI / JO NUMBER

ACCEPTANCE CRITERIA
Quality Record Approved:

Name, Sign and Date:

REFERENCE

30-Jun-08
DATE APPROVED

15-Dec-09

QR NUMBER

MECH-

CONTRACTOR / SUBCONTRACTOR

PASS

FAIL

N/A

RE-INSP DATE

Y = YES

N = NO F = FAILED

Name, Organization,
Initials and Date:

*Person Responsible for Completion of Quality Work / Test

Page 3 of 6

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

Review of Curing & Dryout Procedure for Fireclay Brick
Installations

SAIC NUMBER

SAIC-N-2036

30-Jun-08
DATE APPROVED

QR NUMBER

15-Dec-09

Attachment 1 -- SA Form 175-328110 (Refractories)

Page 4 of 6

MECH-

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

Review of Curing & Dryout Procedure for Fireclay Brick
Installations

SAIC NUMBER

SAIC-N-2036

30-Jun-08
DATE APPROVED

QR NUMBER

15-Dec-09

Attachment 2 -- ASTM C133 & ASTM C134 Tables

Page 5 of 6

MECH-

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

Review of Curing & Dryout Procedure for Fireclay Brick
Installations

Page 6 of 6

SAIC NUMBER

SAIC-N-2036

30-Jun-08
DATE APPROVED

15-Dec-09

QR NUMBER

MECH-